K.P.

ENGINEERING COLLEGE, AGRA

DEPARTMENT OF MECHANICAL ENGINEERING
LECTURE PLAN
SUBJECT: Design & Estimation
Name of Faculty: Mr. Puneet Bindal

Sem. & Section: III & PE&AE

Text Book: R.K.KHURMI

Reference Book(s): V.B.BHADARI

L
P

S.
No
.
1

Unit

Date of
Lecture

Topics to be covered in the Lecture

2-8-2016

2
3
4

I
II
II

2-8-2016
4-8-2016
9-8-1016

5
6
7
8

II
II
III
III

9-8-2016
11-8-2016
16-8-2016
16-8-2016

III

23-8-2016

10
11

III
III

23-8-2016
30-8-2016

12
13

IV
IV

30-8-2016
1-9-2016

14

IV

2-9-2016

15
16
17

IV
V
V

6-9-2016
6-9-2016
8-9-2016

18

13-9-2016

19
20
21

V
VI
VI

13-9-2016
15-9-2016
22-9-2016

22
23
24
25
26

VI
VI
VII
VII
VII

27-9-2016
27-9-2016
29-9-2016
4-10-2016
4-10-2016

INTRODUCTION TO DESIGN: General design consideration in machine parts.

Mechanical properties of materials of construction
Steps in machine design, Factor of safety, Selection of materials.
Threaded connections, core and nominal diameter of screw boiler-Stay
Design for number of studs or bolts and their diameter for cylinder covers due to
external forces. Punching and shearing
TUTORIAL-1
Design of cotter and Knuckle joints
Types of riveted joints, possible failure of riveted joints
Strength and efficiency of riveted joint. Unwins formula. Determination of safe
load and pitch of rivets
Design of lap and butt joints. Common type of welded joints, definition of leg
length, throat thickness and size of weld
TUTORIAL-2
Simple design for 'V' butt welded joint, Transverse fillet and parallel fillet
welded joints
Design for the diameter of railway-Wagon axle, axle used in road-vehicles
Semi-elliptic Laminated spring-Proof load and proof stress stiffness. Expression
for max. stress and deflection.
determination of different dimensions number of Laminations, Central deflection in a
Laminated spring
TUTORIAL-3
Design of solid and hollow shafts. Close-coiled helical spring
Maximum shear stress induced for given axial load. Expression for axial deflection,
spring index, solid length and stiffness
Calcualtion for number of coils, mean coil dia and dia of spring wire for axial
gradual loads. Simple cases of composite springs
Design of keys and coupling bolts for a rigid flanged coupling
TUTORIAL-4
Theory of failures (i) Maxm. Principal stress theory. (ii) Maxm. shear stress theory
concept of equivalent bending moment, equivalent torque
Design of over hung crank pin
Design of shaft dia for over hung pulley in a belt drive
Eccentric load and eccentricity. Max. and minimum stress intensities
TUTORIAL-5
Reversal of stress. Design for safe load on small columns
1

27
28
29

VII
VIII
VIII

6-10-2016
13-10-2016
18-10-2016

30
31

VIII
VIII

18-10-2016
20-10-2016

32

XI

27-10-2016

33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

VII
VII
VII
VII
VII
VII
VIII
VIII
VIII
VIII
VIII
IX
IX
IX
IX
IX
IX
IX
IX
IX
X
X
X
X
X
X
X
X
X

3-11-2016
8-11-2016
8-11-2016
10-11-2016
15-11-2016
15-11-2016
17-11-2016
22-11-2016
22-11-2016
24-11-2016

Design of brackets and clamps for eccentric loading

Selection of material, Design analysing, Lewis equation
Stress concentration, Dynamic load, Surface compressive stress, Beam strength,
Bending stress
TUTORIAL-6
check or plastic deformation, Design procedure for Spur gear and Helical
gear
Estimation of weight of simple machine parts. Review of the
area/volume
of triangle, equilateral triangle
Hexagon, rectangle, Square rhomboid, parallelogram, Octagen, circle
Hollow circle, Sector of circle, Sector of Hollow circle circular
TUTORIAL-7
Semi circle, Cube prism, Square prism
prism, Cylinders, Sphere
general Hollow sphere segment of sphere, Zone of a sphere
Cones pyramids, Frustum of a pyramid, Frustum of a cone
TUTORIAL-8
Turning, Facing
Chamfering, Knurling
Taper Turning, Threading
Drilling, Boring
TUTORIAL-9
Shaping and planing
Milling, Broaching
Simple problems pertaining to above
Simple problems pertaining to above
TUTORIAL-10

Signature of Faculty