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1.1 Introduction
The fluids which are used in the turbomachinery may be
compressible or incompressible in nature. Mostly compressible fluids are
used in the gas turbines. The properties of the fluid which are generally considered in the
compressible flow problems are temperature, pressure, density, internal energy, enthalpy,
entropy and viscosity. Some recent advances made in this area are transonic, supersonic,
hypersonic flows and unsteady flows in rotating and reciprocating machines. Therefore, the
following laws are used in dealing with a variety of compressible flow problems:
Zeroth Law of Thermodynamics
First Law of Thermodynamics (Energy Equation)
Second Law of Thermodynamics (Entropy Equation)
Law of Conservation of Mass (Continuity Equation)
Newtons Second Law of Motion (Momentum Equation)
dW
dW
Where,
J Joules Constant in N-m/J
dW Sum of Work Transfer in N-m
dQ Sum of Heat Transfer in J
1.2.3 Second Law of Thermodynamics
dQ
J dQ
It states that it is impossible to transfer the heat from the lower energy level to the
higher energy level with out the aid of any external source.
The following statements are associated with Second Law of Thermodynamics;
Kelvin Planck Statement
It is impossible for a heat engine to produce net work in a complete cycle if it
exchanges heat only with bodies at a single fixed temperature.
Clausius Theorem
It is impossible to construct a device, which operating in a cycle, will produce no
effect other than the transfer of heat from a cooler to hotter body.
1.2.4 Law of Conservation of Mass
Energy neither is created nor destroyed but one form energy can be converted into
another form of energy.
1.2.5 Newtons Second Law of Motion
According to Newtons second law of motion, the applied to the force on a body is
directly proportional to its acceleration.
F ma
Where,
F Force Applied on the body in N
m- Mass of the body in Kg
a Acceleration in m/s2
Pressure is the normal force exerted by a system against unit area of its bounding
force. The unit of pressure is Pascal (N/m2) in SI units. Most instruments indicate pressure
relative to the atmospheric pressure, whereas the pressure of a system is its pressure above
zero, or relative to a perfect vacuum. The pressure relative to atmosphere is called gauge
pressure. The pressure relative to a perfect vacuum is called absolute pressure.
1.3.3 Density ( )
It is the ratio of mass of fluid (m) to the volume of fluid (V). The reciprocal of density
of fluid is referred as specific volume of the fluid (v). The unit of density is Kg/m3 whereas
the specific volume of fluid is m3/Kg.
Mathematically,
m
V
(1.1)
(1.2)
cp-cv = R
(1.3)
1.3.6 Viscosity ( )
The resistance to the shearing motion of two adjacent layers of the fluid is due to a
fluid property called viscosity.
Mathematically,
u
y
u
y
Or
Where,
- Co-efficient of Viscosity.
cv
cp
(1.4)
p
T
(1.5)
(1.6)
(1.7)
d
cp 0
dT
c p constant
cp cv = R
Where,
R Universal Gas Constant
For semi-perfect gas, cp= f(T) and cv = f(T)
(1.8)
cp
cv
If the relative change in density of fluid in a process is negligibly small, then it is said
to be an incompressible flow. Moreover, the velocity of sound is higher than the flow
velocity. When the Mach number is lesser than 0.3, the flow of gases can be assumed as
incompressible in nature.
(1.9)
Where,
Q Heat Transfer in KJ
W Work Transfer in KJ
E Change in Energy in KJ
The energy terms (E) in the above equation (1.9) may include internal energy (U),
gravitational potential energy (mgZ), kinetic energy (
other form of energy, we can write,
1
mc 2 ), magnetic energy etc. Ignoring
2
E = U + mgZ +
1
mc 2
2
(1.10)
The differential form of energy is
dE
dU
mgdZ
md(
1 2
c )
2
(1.11)
Integrating between the two states,
E = E2 E1 = (U2 U1) + mg (Z2 Z1) +
1
2
2
m(c 2 c1 )
2
(1.12)
Substituting the equation (1.12) in (1.9) yields a more general form of the energy
equation.
Q = W + (U 2 U1) + mg (Z2 Z1) +
(1.13)
1
2
2
m(c 2 c1 )
2
It can be rearranged as
Q +U1 + mg Z1 +
1
1
2
2
mc1 = W + U2 + mg Z2 + mc 2
2
2
(1.14)
1 2
1 2
c1 = w + u2 + gZ2 + c 2
2
2
(1.15)
The expansion of gas or steam in turbines and compression of air in compressor are
examples of flow processes in open systems. In such processes the work term (W) includes
the flow work (P2V2 P1V1) and shaft work (Ws).
W = Ws + (P2V2 P1V1)
(1.16)
1
1
2
2
mc1 = Ws + (P2V2 P1V1) + U2 + mg Z2 + mc 2
2
2
Q + U1 ++ P1V1+ mg Z1 +
Q + H1 + mg Z1 +
1
1
2
2
mc1 = Ws + U2 + P2V2 + mg Z2 + mc 2
2
2
1
1
2
2
mc1 = Ws + H2 + mg Z2 + mc 2
2
2
1 2
1 2
c1 = ws + h2 + g Z2 + c 2
2
2
(1.17)
The above equation is called as steady flow energy equation. Generally in flow
process the magnitude of potential energy is negligible. Then the above equation reduced to
q + h1 +
1 2
1 2
c1 = ws + h2 + c 2
2
2
(1.18)
gZ
1 2
c
2
(1.19)
But as mentioned before the magnitude of gZ compared to other quantities is
generally negligible. Therefore,
ho
1 2
c
2
(1.20)
For an adiabatic energy transformation process stagnation enthalpy remains constant.
Therefore, by differentiation the above equation gives
dh+ cdc = 0
(1.21)
1 2
c
2
cp T0 = cp T +
(1.22)
Dividing both sides by cp,
1 2
c
2
c2
T0 = T +
2c p
(1.23)
c2
The quantity
is known as the velocity temperature (Tc) corresponding to the
2c p
velocity c.
T0 = T + Tc
Now,
T0
c2
1
T
2c p T
(1.24)
From the perfect gas law,
=
cp
cv
and R = cp - cv
(1.25)
cp = - 1 R
(1.26)
c2
2 RT
(1.27)
But,
RT = a2
Therefore, the equation (1.27) becomes,
T0
1 c2
1
T
2 a2
(1.28)
And, c2 / a2 = M2
The stagnation temperature is written as follows
T0
1 2
1
M
T
2
(1.29)
P0
T
0
P
T
1
2
(1.30)
p0
RT0
1
1
1 2
1
M
2
1
1
(1.31)
a0 =
(1.32)
1
cp
1 c p T0
(1.33)
ao
1 h0
(1.34)
Inertia Force AC 2
C2
Elastic Force
Aa 2
a2
(1.35)
The above equation gives another definition of Mach number; this is the ratio of fluid
velocity (c) to the local velocity of sound (a).
The velocity of sound (a) in a medium at temperature T is given by
a=
RT
(1.36)
(1.37)
RT
Where,
R Universal Gas Constant in KJ/Kg K.
T Temperature of the Medium in K.
1.12.1 Local Velocity of Sound (a)
It is the ratio between fluid velocity and the local velocity of sound is called the local
Mach number.
M = c /a
Where,
c Fluid Velocity.
a - Local Velocity of Sound.
1.12.2 Stagnation Velocity of Sound (a0)
For a given value of the stagnation temperature gives the velocity of sound for a
perfect gas,
a0 =
RT0
Review Questions
1. Define the following terms
a. First law of thermodynamics
b. Zeroth law of thermodynamics
c. Second law of thermodynamics
d. Kelvin-Planck Statement of second law
e. Clausius theorem
f. Ideal gas, perfect gas and semi-perfect gas
g. Mach number
2. Define the following terms and write down its formula
a. Stagnation state.
b. Stagnation enthalpy.
c. Stagnation temperature.
d. Stagnation pressure.
e. Stagnation density.
(1.44)
Numerical Exercises
1. In a settling chamber air is at Po =5 bar and temperature To =500 K. Determine the values
of ho, ao, cmax, T*, c* and a*
2. The conditions of an air stream at entry to a duct are P 1 =1 bar, T1 = 300 K, M1 = 1.3. If the
mach number at exit of the duct is 0.6. Determine for adiabatic flow the temperature and
velocity of the air at the duct exit.
3. Steam at a section of a pipe has pressure = 10 bar, temperature =600K, velocity =120m/s,
datum head =10 m. taking cp =2.150KJ/Kg K, cv =1.615 KJ/Kg K.
Determine
a. The Mach number, stagnation pressure and temperature.
b. Compare the stagnation pressure values with that obtained from the Bernoullis equation
and comment on the difference.
4. An air craft flies at 800 Km/hr at an altitude of 10,000 meters (T = 223.15 K, P = 0.264
bar). The air is reversibly compressed in an inlet diffuser. If the mach number at the exit of
the diffuser is 0.36. Determine
a. entry Mach number b. Velocity, pressure and temperature of the air at the diffuser exit.
5. Air (cp =1.05 KJ/KgK, =1.38) at P1 = 3 bar and T1 = 600K flows with a velocity of 500
m/s in a diameter duct. Calculate
a. Mass flow rate
b. Stagnation temperature
c. Mach number
d. Stagnation pressure values assuming the flow as compressible and incompressible.
6. A conical diffuser has entry and exit diameters of 15 cm and 30 cm respectively. The
pressure and temperature and velocity of air at entry are 0.69 bar, 340 K and 180 m/s.
Determine
a. The Exit pressure
b. The Exit velocity
c. The Force exerted on the diffuser walls.
Assume isentropic flow, 1.4 = , cp=1.00 KJ/Kg K.
7. A nozzle in a wind tunnel gives a test-section Mach number of 2.0. Air enters the nozzle
from a large reservoir at 0.69 bar and 310 K. the cross-sectional area of the throat is 1000
cm2. Determine the following quantities for the tunnel for one dimensional isentropic flow:
a. Pressures, Temperatures and Velocities at the throat and test sections
b. Area of cross-section of the test section
c. Mass flow rate
d. Power required to drive the compressor
8. The jet of a gas at 593 K (469 ,1.4- J/Kg K) has a mach number of 1.2. Determine for
local and stagnation conditions velocity of sound and enthalpy. What is the maximum
attainable velocity of this jet?
9. The Mach number and pressure at the entry of a subsonic diffuser are 0.9 and 4.165 bar.
Determine the area ratio required and the pressure rise if the Mach number at the exit of the
diffuser is 0.20. Assume isentropic diffusion of the air.
10. The pressure, velocity and temperature of air (1.4-, cp- 1 KJ/Kg K) at the entry of a
nozzle are 2 bar, 145 m/s and 300 K; the exit pressure is 1.5 bar.
a. What is the shape of nozzle?
b. Determine for isentropic flow
c. Mach number at entry and exit
d. Mass flow rate.
11. A supersonic nozzle expands air from p0 25 bar and T0 1050 K to an exit pressure of
4.35 bar; the exit area of the nozzle is 100 cm2. Determine
a. Throat area
b. Pressure and temperature at the throat
c. Temperature at exit
d. Exit velocity as fraction of the maximum attainable velocity
PRINCIPLES OF TURBOMACHINERY
2.1 Introduction
The word turbo or turbinis is of Latin origin and implies that which spins or whirls
around. A turbomachine is a power or head generating machine which employs the dynamic
action of one or more moving blade rows, changes the energy level of the flowing fluid
through in it. Essentially, a rotating blade row, a rotor or an impeller changes the stagnation
enthalpy of the fluid moving through it by either doing positive or negative work, depending
upon the effect required of the machine. This enthalpy changes are intimately linked with the
pressure changes occurring simultaneously in the fluid. Two main categories of turbomachine
are identified: firstly, those which absorb power to increase the fluid pressure or head (ducted
fans, compressors and pumps); secondly, those that produce power by expanding fluid to a
lower pressure or head (hydraulic, steam and gas turbines). The reason is that so many
different types of either pump (compressor) or turbine are in use is because of the almost
infinite range of service requirements. Generally speaking, for a given set of operating
requirements there is one type of pump or turbine best suited to provide optimum conditions
of operation.
Turbines
It is the device used to convert head or energy level of the working fluid passing
through them into mechanical energy. Ex: steam, hydro, gas, wind and solar turbines.
Compressor/Pumps
It is the device used to increase the head or pressure of the fluids passing through
them.
Fans and Blowers
A fan continuously moves a mass of air, gas or vapour at the desired velocity by the
action of its rotor. There is a slight increase in the gas pressure across the fan rotor.
The device which develops an appreciable increase in gas pressure flowing though it,
is called blowers.
wa h01 h02
(2.1)
For perfect gas,
wa c p T01 T02
(2.2)
If there is no pressure change of the fluid in the rotor blade row then it is said to be
impulse stage and if there is a pressure change in the rotor blade row then it is said to be
reaction stage. The turbines are generally classified as follows
i. Axial Flow Turbine Stage
The flow of fluid enters into the turbine axially and leaves axially. Hence the name
axial flow turbine. The stage of an axial flow turbine is as shown in fig.2.2.
wa
h h02
01
ws h01 h02 s
(2.3)
Where,
h01 - h02 - Actual Change of Enthalpy between the total condition at the entry and exit
h01 h02s - Isentropic Change of Enthalpy between the total condition at the entry and
exit.
As we know that,
h = cp T
t-t
c p T01 c p T02
c p T01 c p T02 s
(2.4)
T01 T02s = T01 [1 - T02s / T01]
The pressure ratio (rp) between the stages is written as,
Pro =
T01
p
rp 01
p 02 s
T02 s
(2.5)
1
T01
T02 s
= T01
(2.6)
Therefore, Total to Total Efficiency is obtained as
t-t =
T01 T02
1 rp
(2.7)
h01 h02
T01 T02
=
h01 h2 s
T01 T2 s
(2.8)
Where,
h01 - h02 - Actual Change of Enthalpy between the total condition at the entry and exit
h01 h2s - Isentropic Change of Enthalpy between the total condition at the entry and
static condition at exit.
2.4.3 Finite Stage Efficiency
A stage with finite pressure drop is called as finite stage. It is the ratio between actual
temperature drop and isentropic temperature drop.
2.4.4 Infinitesimal Stage Efficiency
A finite stage of the turbine can be divided into number of small stages of the same
efficiencies as shown in fig.2.4. It is called as infinitesimal stage efficiency or small stage
efficiency. Therefore, the infinitesimal stage efficiency can be expressed as that of finite stage
efficiency. It is nothing but the ratio between actual temperature drop (dT) to the isentropic
temperature drop (dTs).
p
dT
dTs
(2.9)
T dTs
p dp
T
p
dTs
dp
1
T
p
dTs
dp 1
1
T
p
(2.10)
By simplifying the equation (2.10), we get,
dTs
dp 1
T
p
(2.11)
dT
p
(2.12)
(2.13)
ln T 1
2
T
ln 2
T1
1
2
p ln p 1
p2
ln
p1
p2
T2
T1
p1
(2.14)
Finally the infinitesimal efficiency can be expressed in terms of stage efficiency.
st
T1 T2
T1 T2 s
T
T1 1 2
T1
T
T1 1 2 s
T1
(2.15)
st
p
1 2
p1
p
1 2 s
p1
(2.16)
Out let
Fig.2.5 Stage of a Compressor
Since the compression of air requires some work to be done on it, therefore a
compressor must be driven by some prime mover. In case of turbine only nozzle blade and
rotor blade rows are available. But in compressor, rotor blade, stator blade row and in
addition to this Inlet Guide Vanes (IGV) are used. IGVs are used to deflect the air or gas
medium at a right angle to the rotor section. The actual work is very high as compared to
ideal work in compressor stages. It is because of friction losses and other losses in the
compressor. It is used for many purposes such as for operating pneumatic drills, riveters,
paint spraying, IC engines, in gas turbine plants, jet engines etc.
The actual work of compressor can be determined from the difference in actual
stagnation enthalpies at the entry (h01) and exit (h02).
wa h02 h01
(2.17)
For perfect gas,
wa c p T02 T01
(2.18)
The compressors are classified according to the following ways.
i. According to working
Reciprocating Compressor
Rotary Compressor
Single acting
Double acting
t t
ws
wa
t t
h02 s h01
h02 h01
t t =
(2.19)
By rearranging,
T02 s T01
T02 T01
t t
T02 s
1
T01
=
T
T01 02 1
T01
T01
(2.20)
T
p
rp 02 s 02 s
p 01
T01
1
T02 s
p ro
T01
t t
T01
p ro
T 02T01
(2.21)
2.5.2 Static to Static Efficiency
It is the ratio between the ideal work between the static stages and the actual work
between the static stages.
s s
h2 s h1
h2 h1
T2 s T1
T2 T1
(2.22)
The static pressure ratio between the stages can be written as,
T
p
p r 2 s 2 s
p1
T1
(2.23)
s s
T2 s
1
T
1
T
T1 2 1
T1
T1
pr
1
T2
1
T1
(2.24)
efficiency. Therefore, the infinitesimal stage efficiency can be expressed as that of finite stage
efficiency. It is nothing but the ratio between isentropic temperature drop (dTs) to the actual
temperature drop (dT).
dTs
dT
(2.25)
p2
T2
T1
p1
(2.26)
T dTs
p dp
T
p
dTs
dp
1
1
T
p
We know that,
1 x n
1 nx n n 1
x2
.....
2!
dTs
1 dp
1
T
dTs 1 dp
T
p
(2.27)
(2.28)
dT
1 1 dp
T
p
p
ln
1 1 p2
ln
p
p
1
By rearranging,
T2 p 2
T1 p1
1 1
p
st
T2 s
1
T
T T1
2s
1
T2 T1
T2
1
T1
p2
p1
1 1
p2
p1
ii.
The drills used by dental surgeons are driven by tiny air turbines. The low temperature
expanded air is used for cooling the drilled area.
iii.
1.
Turbomachines
These are generally low speed High speed machines with out any
machine on account of mechanical mechanical problems and volumetric
and volumetric efficiency.
2.
If the reciprocating machines are The gas will change in its state by the
stopped, the working gas trapped surroundings.
inside the cylinder stays there in the
same state.
3.
It handles only smaller flow rates of Flow rates of turbo machines are very
fluids through it.
higher
compared
to
positive
displacement machines.
4.
Rotary piston engine, reciprocating Steam turbines, gas turbines and hydro
compressors etc are the examples of turbines are the examples of this
this type.
turbomachines.
Numerical Examples
Ex:2.1 The inlet stagnation pressure and temperature of a gas turbine are 10 bar and 340 0C.
The exit pressure of the turbine is 0.8 bar. Find
a. The actual work done, take cp = 1.005 KJ/KgK
b. If the mass flow rate is 0.75 Kg/s, find the power developed by the turbine.
Solution
m = 0.75 Kg/sec, P02 = 0.8 bar, T01 = 3400C = 340 + 273 = 613 K, P01 = 10 bar,
R = 287 J/Kg K
Actual work done
W = cp (T01 T02)
P
T02
02
T01
P01
T 02
0 .8
613 10
T02 = 613
0.2857
0.4859 = 297.9 K
Therefore,
W = 1.005
P=m
W = 0.75
Ex:2.2 The inlet stagnation pressure and temperature of turbine are 15 and 380 0C. The exit
pressure of the turbine is 0.85 bar. The total to static efficiency of the turbine is 0.78. Find the
exit static temperature.
Solution
P02 = 0.85 bar, T01 = 3800C = 380 + 273 = 653 K, P01 = 15 bar, R = 287 J/Kg K, t-s = 0.78
P
T02
02
T01
P01
T02
0.85
653 15
0.2857
h01 h02
T01 T02
=
h01 h2 s
T01 T2 s
0.78
653 287.56
653 T 2 s
T2s = 184.48 K.
Ex:2.3 A centrifugal compressor delivers 50 Kg of air per minute at a pressure of 2 bar and
970C. The intake pressure and temperature of the air is 1 bar and 15 0C. If no heat is lost to the
surrounding, take R = 287 J/KgK. Find
a. Index of compression
b. Power required
c. Total to total efficiency.
Given:
m = 50 Kg/min, P02 = 2 bar, T02 = 970C = 97 + 273 = 370 K, T01 = 150C = 15 + 273 = 288 K,
P01 = 1 bar, R = 287 J/Kg K
Solution:
a. Index of compression:
n Index of compression
T02 p 02
T01 p 01
n 1
n
1.285 = 2
n 1
n
370 2
288 1
n 1
n
log 1.285 =
n 1
log 2
n
n = 1.57
b. Power required:
P = m cp (T01 T02)
=
50
1.005 ( 288 370) - 68.675 KW
60
Here the negative sign indicates the power is given to the system.
c. Total to total efficiency:
t t
T01
p ro
1.4 1
288 2 1.4 1
= 76.91%
370 288
T 02T01
Ex:2.4 A centrifugal compressor is having a compression ratio of 5 which compresses the air
at the rate of 10 Kg/s. If the initial pressure and temperature of the air is 1 bar and 200C, find
a. The final temperature of the gas
b. Power required to drive the compressor. Take 1.4 = , Cp = 1 KJ/KgK.
Solution
P02 / P01 = 5, m = 10 Kg/s,
P01 = 1 bar,
T01 = 200C = 20 + 273
= 293 K, 1.4 = ,
Cp = 1 KJ/KgK.
a. Final temperature of the gas
1.4 1
p 02 1.4
T02
0.2857
5
1.584
T01
p
01
Review Questions
1. Differentiate Compressible and Incompressible flow machines
2. What do you meant by extended turbomachines?
3. Define the following terms
a. Turbine
b. compressors
c. Stage of a turbine
d.
stage of a compressor
s s
T2 s
1
T
1
T
T1 2 1
T1
T1
pr
1
T2
1
T1
st
p
1 2
p1
p
1 2 s
p1
Numerical Exercises
1. A Freon-turbine has to use a maximum flow rate of 50 kg/s of Freon employing a ring of
convergent nozzles of total exit area of cross-section of 100 cm 2. The pressure in the nozzle
entry space is 2 bar. Taking cp = 0.845 KJ/Kg K, 1.2 = calculate
a. Stagnation temperature
b. Static pressure and temperature at the exit of the nozzle
c. Mach number at the nozzle exit.
2. An air compressor has eight stages of equal pressure ratio 1.35. The flow rate through the
compressor and its overall efficiency are 50 kg/s and 82% respectively. If the conditions of
air at entry are 1 bar and 40 0c, determine the state of the air at the compressor exit, Polytropic
efficiency, Efficiency of each stage and Power required to drive the compressor assuming the
overall efficiency of 90%.
3. If all stages in the compressor of problem 2 have the same temperature rise, determine the
pressure ratio and efficiency of each stage. Comment on the results.
4. Show that the index n of polytropic expansion in a turbine of infinitesimal stage efficiency
p is
1 p
5. A gas turbine has a pressure ratio of 1.8. The initial pressure and temperature are 3.5 bar
and 1050 K. The gas velocity at exit is 548 m/s. Determine the efficiency of the nozzle and
the exit Mach number. Take R = 287 J/Kg K, 1.4 = .
6. The inlet and exit stagnation enthalpy of the steam are 4230 KJ/kg and 450 KJ/Kg. find the
work done of the turbine. If the isentropic temperature at the exit is 120 0C, calculate the total
to total efficiency of the turbine. Take cp = 2.1 KJ/Kg K.
7. How is the efficiency of an infinitesimal compression stage defined? Prove that:
pr
p
1
k
k 1
p
r
1
1
1 1
p
And p
Const T
8. A centrifugal compressor receives air at a pressure of 1 bar and 17 0C, and delivers it at a
pressure of 6 bar. Determine, per Kg of air delivered, work done by the compressor and heat
exchanged with the jacket water when the compression is isentropic.
9. A centrifugal compressor receives the air at 1.01325 bar and 32 0C, and delivers it at a
pressure of 8 bar. Determine the exit temperature of the compressor. Also find the total to
total efficiency.
10. A low pressure air compressor develops a pressure of 1500 mm of W.G. If the initial and
final states of air are P1 =1.02 bar, T1 = 300 K and T2 = 315 K, determine the compressor and
infinitesimal stage efficiencies.
11. The output of a three stage gas turbine is 30 MW at the shaft coupling at an entry
temperature of 1500 K. The overall Pressure ratio across the turbine is 11 and efficiency 88%.
If the pressure ratio of each stage is the same, determine Pressure ratio of each stage, Poly
tropic efficiency, Mass flow rate, power of each stage and the efficiency.
The instantaneous velocity of the fluid particle passing through a point is known as
the fluid velocity at that point.
3.2.3 Stream Line
A curve in a flow field which is always tangent to the direction of flow is referred to
as a stream line.
3.2.4 Stream Tube
A stream tube is an infinitesimal portion of the flow field. It is a collection of a
number of streamlines forming as imaginary tube. There is no flow through the walls of a
stream tube. The properties of the flow are constant across the section of a stream tube.
Therefore, the flow in a stream tube is one-dimensional.
3.2.5 Incompressible Flow
If the relative change in the density of a fluid in a process is negligible, it is referred to
as an incompressible process. In such a flow (or process) the fluid velocity is much smaller
than the local velocity of sound in it.
The flow of gases and vapours at Mach number less than 0.30 can be assumed as to be
incompressible without much sacrifice in accuracy.
3.2.6 Compressible Flow
In compressible flows the relative changes in the fluid density are considerable and
cannot be neglected. The fluid velocities in such flows are appreciable compared to the local
velocity of sound. If the Mach number in a flow is higher than 0.3, it is considered to be
compressible.
3.2.7 Steady Flow
A flow is known to be steady if its properties do not change with the time. The shape
of the stream tube does not change in steady flow.
c p T
m
... 0
t
t
(3.1)
3.2.8 Unsteady Flow
If one or more parameters (c, p, T, , m, etc) in a flow change with time, it is known as
unsteady flow.
3.2.9 Viscosity
Viscosity is the property which resists the shearing motion of two adjacent layers of
the fluid. All real flows experience fluid viscosity. Therefore, their behavior is influenced by
the viscous force. A fluid is known as a Newtonian fluid if relation between the shear stress
and the angular deformation in it is linear.
The shear stress is given by
du
dy
du
dy
(3.2)
(3.3)
Q = A V
(3.4)
2 N
rad / sec
60
(3.15)
The peripheral velocities (Tangential Velocity) of the blades at the entry and exit are
u1=
d1 N
60
m/s
(3.16)
u2=
(3.17)
Where,
cr1, cr2 are the radial velocities at inlet and outlet
c1, c2 are the absolute velocity of the fluid at inlet and outlet
1, 2 are the relative velocity of the fluid at inlet and outlet.
c1, c2 are the tangential component of velocity at inlet and outlet
d1, d2 are the inlet and outlet diameter of the rotor section
N is the speed of the rotor
d2 N
m/s
60
Fig.3.2 Energy Transfer During Flow through a Turbomachine Rotor (Control Volume)
For a control volume the Newtons second law of motion can be written as
FXr
cdAc r t c r dV
cr
cv
(3.18)
cdAc r
cr
(3.19)
We know that,
.
m cA
.
(3.20)
dm cdA
F r crd m
cr
(3.21)
The velocity of the fluid is mainly depends on the tangential component of velocity.
Therefore,
.
F r c r d m
cr
c r d m c r d m
exit
in
(3.22)
.
m c 2 r2 c 1 r1
(3.23)
The work of the turbomachinery can be written as
W
(3.24)
By substituting equation (3.24) in equation (3.23)
.
(3.25)
W m c r c r
2 2
1 1
.
W m c 2 u 2 c 1u1
Since u = r
w c 2 u 2 c 1u1
(3.26)
This is the Eulers equation for the general turbomachinery equation. Since
compressor has high energy at the outlet as compared to the inlet. The specific work for the
compressor can be expressed as
wc = u2 c2 u1 c1
(3.27)
Similarly, the turbine has high energy at the inlet as compared to the outlet. The
specific work for the turbine can be written as
wT = u1 c1 - u2 c2
(3.28)
in the radial direction. This also does not contribute to the motion of the rotor and must be
minimized. The thrust appears as the load on the rotor shaft bearings.
(3.29)
Similarly,
w12 c r21 u1 c 1
c r21 w12 u1 c 1
(3.30)
Therefore,
2u1c 1 c12 u12 w12
u1c 1
(3.31)
1 2
c1 u12 w12
2
Similarly,
u 2 c 2
1 2
c2 u 22 w22
2
w c 2 u 2 c 1u1
wc
1 2
1
1 2
c2 c12 12 u 22 u12 12 w12 w22
2
(3.32)
1 2
1
1
(3.33)
The total energy components for is made up of three components which is mentioned
below.
i.
The quantity (c12 c22) is the change in the kinetic energy of the fluid through the
machine in the absolute frame of coordinates.
ii.
The quantity (u12 u22) is the change in the centrifugal energy of the fluid in the
machine.
iii.
The quantity (w22 w12) is the change in the kinetic energy of the fluid through the
machine in the relative frame of coordinates.
(3.34)
(3.35)
(3.36)
(3.37)
Where,
c1 and c2 represent the actual values of the tangential velocity components.
The Eulers and actual pressure rises are
Eulers pressure rise,
(p)Ec = p2E p1
(3.38)
(3.39)
It is seen that, on account of the inability to fully enforce its geometry on the flow, the
compressor stage develops a lesser pressure rise than the Eulers pressure rise during an
isentropic compression process.
It is defined as the ratio of the static or pressure head change occurring in the rotor to
the total change across in the stage.
ii.
It is also defined as the ratio between the changes in the static enthalpy of the rotor to
the total change in the stagnation enthalpy across the stage.
iii.
It is the ratio of isentropic change of enthalpy in the rotor to the isentropic change of
enthalpy in the stage.
w
ei
Where,
w Rotor Blade Work
ei Energy Supplied to the Rotor Blades
The energy supplied to the rotor blades is the sum of kinetic energy at the entry of the
jet and the change in kinetic energy of the rotor blades whereas the blade work is the sum of
change in the various kinetic energies.
Numerical Examples
Ex:3.1 An inward flow radial turbine has the following data:
Power: 150 KW, Speed: 32000 rpm, Outer diameter of the impeller: 20 cm, inner diameter of
the impeller: 8 cm, Absolute velocity of gas at entry: 387 m/s, Absolute velocity of gas at
exit: 193 m/s (radial). The gas enters impeller radially. Construct the velocity triangles at the
entry and exit of the impeller and determine
Mass flow rate, the percentage energy transfer due to the change of radius
Solution
u1=
d1 N 0.2 32000
335.1 m/s
60
60
u2=
d 2 N 0.08 32000
133.97 m/s
60
60
As per the given data, the velocity triangles at entry and exit are right angle triangle
The work done in the stage is,
waT
1 2
1
1
waT = 150 KW
Therefore,
m = 150 / 112.292 = 1.335 Kg/s
The energy transfer due to the change in radius is
1 2
1
Ex:3.2 A radial tipped blade impeller of a centrifugal blower has the following data:
Speed: 3000 rpm, outer diameter: 40 cm, inner diameter: 25 cm, impeller width at entry: 8
cm, stage efficiency: 70%. The absolute velocity component at the impeller entry is radial
and has a magnitude of 22.67 m/s. if the radial velocity remains constant through the
impeller, determine the pressure developed and the power required. Assume a constant
density of air of 1.25 Kg/m3
Solution
u1=
d1 N 0.25 3000
62.83 m/s
60
60
u2=
d 2 N 0.4 3000
39.27 m/s
60
60
0.25
0.08 = 0.0628 m2
Ex:3.3 The rotor of an axial flow fan has a mean diameter of 30 cm. it runs at 1470 rpm. Its
velocity triangles at entry and exit are described by the following data: Peripheral velocity
components of the absolute velocities at entry and exit are cy1 = 1/3 u, cy2 = 2/3 u
a.
Draw the inlet and exit velocity triangles for the rotor and prove that the work is given
by
wc= 1/3 u2
b.
Calculate the pressure rise (mm of W.G.) taking a constant density of air, = 1.25
Kg/m3
Notation used has its usual meaning.
Solution
a. The velocity triangle is as shown in figure.
From Eulers equation for compressor is
wc = u c y 2 c y1 u
1
1
2
u u u2
3
3
3
3
dN 0.3 1470
u
23.091 m / s
60
60
1
1
p u 2 1.25 23.0912 222.164 N / m 2
3
3
Review Questions
1. Define the following
a. stream lines
b. Stream tube
c. Discharge
d. Continuity equation
e. Velocity potential and stream function
2. Define the following
a. Incompressible
b. Compressible
c. Steady
d. Unsteady
e. inviscid
f. Viscous
g. Laminar
h. Turbulent flows. Give examples of each of these flows in turbomachines
3. With neat sketch, derive the Eulers equation for turbomachinery.
Numerical Exercises
1. Determine Eulers isentropic work and actual work for the IFR turbine.
Speed: 24000 rpm, Outer diameter: 30 cm, Inner diameter: 15 cm, Rotor blade angle at entry:
700, Rotor blade angle at exit: 250, actual air angle at entry: 750, actual air angle at exit:
350(from the tangential direction), radial velocity at entry and exit: 100 m/s, stage efficiency:
91%.
2. A pipe, through which water is flowing, is having diameters, 20 cm and 10 cm at the crosssections 1 and 2 respectively. The velocity of water at section 1 is given as 4 m/s. find the
velocity head at sections 1 and 2 and also rate of discharge.
3. Show velocity triangles at the entry and exit of a general inward flow turbomachine.
Identify turbines and compressors from the following data for various turbomachine:
a. u1 = u2 = 50 m/s, cy1 = 4 m/s, cy2 = 5 m/s
b. cy1 = cy2 = 12 m/s, u1 = 102 m/s, u2 = 118 m/s
c. h02- h01 = -4 KJ/Kg
d. p02 p01 = 37.5 mm of WG
4. Show the Eulers, Isentropic and actual values of work in turbines and compressors on h-s
co-ordinates. Show the corresponding exit pressures in each case.