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Dept. of EEE
American International University- Bangladesh (AIUB)
Banani, Dhaka-1213
Inverters are one of the major parts of any Photovoltaic Systems those are intended to
feed power to any isolated standalone ac loads or to synchronize with the utility power grid
systems. This paper discusses the design and simulation of a typical 1kW experimental precise
sinusoidal Photovoltaic inverter which is intended to feed ac power at a standard 50Hz
frequency to a mini grid powered by Photovoltaic solar cells. The very well-known and
popular sinusoidal pulse width modulation (SPWM) technique with very high carrier
frequency (in the order of kHz) has been chosen as the control scheme of the inverter by which
it is also possible to synchronize the module to feed power on the 1-phase utility power grid.
To get a desirable sine wave output from the inverter with good power quality and acceptable
range of efficiency, all the variables have been properly optimized and designed accordingly.
The high carrier frequency switching scheme enables to design a low pass smoothing filter for
harmonic elimination resulting a reduction in Total Harmonic Distortion (THD) with small
sized inductors and capacitors. As a prototype, the proposed circuit has been designed to
supply small ac power, where the same design can be adopted and implemented to feed high
power on the same grid only by increasing the device power ratings.
I.
INTRODUCTION
For any grid tied photovoltaic (PV) system, inverter is the essential piece of equipment
that changes the DC power from the PV array to AC power used in the electrical grid. Inverters
transform DC power from the PV array into AC power for the grid. Since solar arrays behave
like batteries powered by the sun, inverters have to manipulate the DC voltage and current to
maximize the power produced by the arrays. For high efficiency DC-AC conversion and peak
power tracking, it must have low harmonic distortion along with low electromagnetic
interference (EMI) and high power factor [1]. An inverter is evaluated after design by using the
Inverter performance and testing standards which are IEEE 929-2000 and UL 1741 in the US EN
61727 in the EU and IEC 60364-7-712 [2].
The total harmonic distortion (THD) generated by the inverter is regulated by international
standard IEC-61000-3-2 [2]. It requires that the full current THD be less than 5% and voltage
THD be less than 2% for harmonic spectra up to 49 th harmonic. At partial load, the THD is
usually much higher.
Inverters are necessary for any of the following energy sources PV power modules.
Variable speed wind power system.
provide the support to the system. At windy sites, as PV and wind energy converters are
complementary to each other a proper optimization of these two units will reduce the operating
time and fuel consumption of other fossil fuel powered sources.
FIG. 2.Schematic principle of a hybrid system with PV, wind, and diesel generators
C. Grid Concept
Grid connected PV system always have a connection via a suitable inverter. Normally a
highly PV integrated network has an adverse impact as the system is going to be introduced with
number of nonlinear devices. In order to eliminate this undesirable situation properly designed
filter is required which might not be an economical solution. So appropriately designed inverter
can be helpful for reducing the harmonics. Grid connected system can be categorized into two
kinds, one decentralized grid connected system and another one is central grid connected system.
FIG.3. Block diagram of the power supply for a house with a decentralized PV system and grid
connection
III.
INVERTERS FOR STAN-ALONE / GRID CONNECTED SYSTEMS
Inverters are used to convert the DC output of PV or a storage battery in to AC electricity,
in order to be fed in to the grid or to supply a standalone system. Modern inverters are
bidirectional those are capable of operating in both inverting and rectifying nodes. In many
standalone PV installations, alternating current is needed to operate household utility appliances
at 230 V, 50 Hz frequency. Generally stand-alone inverter operates at 12, 24, 48, 96, 120 or even
240V dc depending on the power level [6].
Modern inverters are self-commutating (with IGBT or MOSFET semiconductor
switches) due to their better power quality, operation & performance. Typically MOSFETS/
IGBTs are used in unit up to 5kVA and 96V dc. They have the advantage of low switching losses
at higher frequencies. Only for very large PV inverters in the 10kW power range, thyristor
inverters (Grid/ force connected) are still used. The first self-commutating inverters performed
sine-wave modulation (SPWM sinusoidal pulse width modulation) of the output current on the
primary side and 50 Hz transformer to adapt the voltage level to grid voltage. In this paper, a
similar type of inverter is designed, modeled and analyzed to observe the performance. Such
inverters still contribute a significant market share.
Now-a-days, manufacturers offer devices with high frequency transformers instead, thus
reducing the weight at the cost of efficiency. In countries where grounding of the PV generator is
not mandatory, transformer less inverters are increasingly introduced. They are higher and more
efficient, but particularly care has to be taken on EMC (Electromagnetic compatibility) are fault
current detection.
Inverter efficiency is generally more important in PV applications but of particular
significance at partial load, as the bulk of energy is yielded at partial load. Furthermore, with a
large area PV generator coupled to the DC side of the inverter and the public grid on the AC side,
a set of standards have to be met with respect to harmonics and EMC. Some standard design
criteria and functionality of PV inverters are [6] Efficiency: will above 90% even at 5% of nominal load
Cost
Voltage and current quality: Harmonics & EMC
Overload capability: 20-30% of grid connected inverter
Precise & robust MPP tracking
Supervision of the grid, safety and maintain synchronisation
Good inverters in the KW power range have a typical efficiency range of 92-96% and up to 98%
for large central inverters. A newly developed inverter using the HERIC (Highly efficient and
Reliable Inverter Concept) topology reaches and efficiency of about 98%.
rms(n)
4
100
V dc
n 2
Mf
(1)
p 1
i 1
cos n i
n = nth harmonics
ii.
2 2
% Vn 100 ( 2 p 2 p 1 )
p 1
, if Mf is even
2
% Vn 100
M f 1
2
(
p 1
2p
2 p 1 ) M f
2
THD
iii.
, if Mf is odd
Vh
V1
where,
Vh
2
n
n 2 , 3,..
or,
2
Vh Vout
V12
In the sinusoidal PWM the amplitude and frequency both can be controlled. The switching
operation shifts the harmonics in the higher frequency. These harmonics shifted as the carrier
frequency increases. After shifting the harmonics in the higher frequency, it can be easily
eliminated by using low pass filter [5, 8, 9].
A. Generation of SPWM Signal
Sinusoidal pulse width modulation(SPWM) means that, the output voltage is controlled
according to a sine function. The control signal is achieved by comparing a reference sine wave
produced by an oscillator of a particular frequency f s with a triangular wave of fixed amplitude
with a much higher frequency fc (generally in kHz range). The basic circuit arrangement for
generating the necessary control signal is shown using the block representation of Fig.6.
FIG. 7. Wien-Bridge Sine wave oscillator generating the reference sine wave at a frequency of
50Hz.
The carrier triangular waveform generating circuit is shown in Fig.8. The frequency of the
waveform is 1.6khz and the output voltage has a magnitude of 5V. For both the circuit, the
values of resistors and capacitors are calculated to generate the desired voltages at proper values
of frequencies as per design scheme.
FIG. 8. Triangular waveform generator that generates the high frequency carrier signals at a
frequency of 1.6khz.
Both the sine and triangular waves are compared with each other by using a simple comparator
circuit to generate the switching waveform S1 and S4 (i.e. for positive cycle switching). The
comparator detects the crossing points of the two signals and produces there from the required
control signal with desired duty cycle. This signal is applied to the gates of the switching devices
of the inverter and thus producing the chopped PWM voltage at the output. An inverted version
of the reference sine wave is again compared with the carrier wave to generate the switching
waveform S2 and S3 (i.e. for negative cycle). The total circuit arrangement is shown in detail in
Fig. 9.
FIG. 9. Complete circuit diagram to generate the switching wave form (S1, S4) and (S2, S3) for
the SPWM scheme.
For this inverter an unipolar switching scheme is used rather than bipolar switching as shown in
Fig.5 to achieve a better performance from the inverter. The simulated sine wave and triangular
wave obtained from the two oscillator circuit are shown in Fig.10.
FIG. 10.Simulated sinusoidal reference signal (50Hz) and triangular carrier signal (1.6 kHz)
generated by the switching waveform genetation circuit of FIG. 9.
where Iload max is the maximum RMS load current and f is output voltage frequency (50Hz).
The regulation can be improved to some extent by using a LC tuned filter. But in this design the
voltage regulation i.e. the drop across the inductor, is improved by increasing the turn ratio of the
transformer by recalculating it after simulation.
V.
SEQUENTIAL APPROACH OF DESIGN AND SIMULATION OG
THE INVERTER
The design of the inverter is done based on the following output specifications:
Power
1kW
Input voltage (d.c)
12V
Output voltage (a.c)
240V
Output frequency
50Hz
Total harmonic distortion
<5%
The output voltage should be free from harmonics within the range (150Hz-1.5 kHz).
The sequence of operation of the inverter can be represented with the following block diagram:
observe the output without any kind of loss across the switch. In practice MOSFET or IGBT can
be used in order to perform the switching task and at the same time the system will be self
commutating instead of forced or grid commutating.At the output the circuit should be able to
supply this amount of power to the load. This power specification is also being used to calculate
the load value.
Input side:
In the input side the voltage is 12V and power is 1kW. So the current rating is (1000/12) =
83.33amp. So switch should be selected so that it can withstand that amount current. In the
output the load is calculated from this power specification. In this case an ideal switch is selected
so that there is no power loss for it.
Output Side:
In the output it will experience the same amount of power and the output voltage is 240V (rms).
So the load should be, R = (240)2/1000 = 57.6
B. Input and output voltage specifation
The input and output voltage specification is used to select the turn ratio of the transformer. The
input voltage is 12V and the output voltage is 240V (rms). So it requires a step up transformer
whose gain is = (240 X 2 )/12 = 28.28. (i.e. on Primary side 100 turns and on secondary side
2828 turns)In this case an ideal transformer is being used to step up the voltage to meet the
specified output. In practical case there may be some sort of unpredictable change in the output
depending on the time constant of the system. The transformer is placed before the filter for
scaling down the filter size as the transformer it self takes part in filtering process.
C. Operation and simulation of the inverter circuit (without filtering)
As per design and control schemethecircuit arrangement is simulated in the Pspice (version16.3)asshown in Fig.13.
FIG. 13. Simulation of the inverter circuit along with necessary control signals simulated in
PSPICE 16.3.
The control signal of the (S1, S4) and (S2, S3) are shown in Figure 14 (a) and (b) respectively
FIG. 15(b). RMS value of the output voltage. The voltage is stepped up to a value of 240Vac
from 12Vdc. Stepping up of voltage is performed by a transformer.
The Fast Fourier Transformation(FFT) of the output voltage can be found out using Pspice which
is shown in FIG. 16.
FIG. 16. FFT of the output voltage of the inverter (without filtering).
It is to be noted that, all the harmonic components are shifted towards the high frequency.
Initially the frequency of the carrier signal was 800Hz which can easily be verified by the
presence of the 15th harmonics at 800Hz point of the above figure.
D. Harmonic calculation before filtering
The output voltage is,Vout = 240V. The amplitude of the fundamental component is 271.574V. So,
from Fig.16-
Vh 143.959
75%
V1 192.031
According to the Pspice simulation, the percentage of the harmonic is 80.5 which are really close
to the calculated value. Now this total harmonic distortion (THD) value has to be reduced to less
than 5% and to eliminate all the harmonics between 150 to 1.5 kHz. For this purpose two
common harmonic reduction techniques are used [9]i. Increasing the frequency of the control signal
ii. Using a low pass LC filter
E. Increasing the frequency of the control signal
In SPWM scheme the harmonic reduction is more effective with larger number of pulses per half
cycle. To reducetheTHD, the frequency of the carrier signal has been increased. By doing so the
lower order harmonics will be shifted towards the high frequency. But it will not reduce the
amplitude of the harmonics. At the beginning the time period of the carrier signal was 1.25msec
so that the frequency is 800Hz. But to reduce the THD value as per standard design
consideration,the frequency of the carrier signal has been increased by decreasing the time period
of the carrier signal. For this case it has been halved. Now the time period is 0.625msec and the
frequency is 1600Hz.
Before increasing the carrier frequency the THD value was 80.5% but after doubling the
frequency, THD value has reduced to 55.29%.By increasing the carrier frequency the harmonics
has been shifted to the higher frequency. Now this harmonics can be eliminated by using a low
pass filter.
F. Using a low pass LC filter
The output wave still contains a high amount of harmonics which can easily be understood from
the value of THD. But a simple low pass LC filter can be used to filter out this harmonics which
have been shifted to high frequency point due to modulation. This filtering or Wave shaping is
function should be performed by a filter that should have some inherited characteristics like- loss
free operation, good voltage transfer characteristics which should be independent of load and
finally the size, weight and cost must be low.
For harmonics attenuation single-section LC filter has been widely used. This kind of filter is
actually used to pass the low frequency and block the higher frequency. The frequency where is
starts to block is known as the cut-off frequency or resonant frequency. The following figure
represents a simple LC low pass filter:
FIG.17. Single section LC filter used for filtering and shaping the output voltage.
Here the capacitor maintains the load voltage constant whereas the inductor makes the current
smoother. The calculation is done by using the following equation:
1
f cut off
2 LC
......................(1)
So the filter allows only the low frequency components to pass [4]. The value for L and C need
to be optimized otherwise there will be the problem of voltage regulation. So calculative tradeoff between L and C is required and LC resonance frequency has to be less than the lowest
harmonic to be attenuated.
In this case the inductor has been assumed to be 100H. According to the output voltage
specification it is given that there should not be any harmonics from 150Hz to 1.5Khz. So the
cut-off frequency should be 150Hz. So the value of C is calculated asC= 1/[(100m)*(2 *150)2] = 11.25F
So at the output the filter looks like as follows:
FIG. 19.(a). Final Output voltage from the inverter circuit which is almost sinusoidal in nature
with a very low THD value of 0.41876%.
FIG. 19.(b). RMS value of the output voltage which is equal to 240V.
FIG. 19.(c). Harmonic content of the output voltage. The figure shows that, there are almost
negligible harmonic contents between 150Hz to 1.5 kHz.
The following figure shows the final THD value:
FIG. 19.(d). Calculated THD value using Pspice.
The following figure shows that the output power is 1kW.
VI.
DISCUSSION
The inverter output is totally depends on the switching operation. The output voltage depends
on the switch status. Here ideal switch has been used. In practical there should be a voltage drop
across it. As here the ideal switch has been used there is no voltage drop.
The transformer is also an ideal one. Because in this case neither linear nor non-linear
transformer are giving a nice value. The PWM sinusoidal Scheme proved to be very essential to
reduce the harmonics in the output voltage. As the frequency of the carrier signal increase the
THD value decreases. The harmonics in the output voltage is shifted in the higher frequency by
giving the carrier frequency a high value but it has no link with the amplitude of the amplitude of
the harmonics. Low pass filter has been used to eliminate harmonics after certain frequency. In
the filter the inductors are actually smoothing the current whereas the capacitor is holding the
output voltage constant. The LC combination has to be chosen like that way so it gives low
impedance so that it can passes to the output side and gives high impedance for the higher
frequency.
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