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Wrtsil 20V34SG GasCube

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

What is a GasCube?

Minimum cost, pre-designed, single engine


power plant solution using:
W20V34SG (GasCube)

16V34SG option

Targeted for power plants with 13 engines


Features
High electrical efficiency through
minimization of plant own consumption
Simple technical solutions
100% detail design
No changes in the cube, options outside
(tanks, switchgear-room etc.)

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

GasCube highlights
Low own consumption High electrical efficiency
low energy radiators with frequency control
efficient ventilation concept
no air conditioning
Minimized footprint
radiators on the roof minimum space, maximum
performance
control panels inside the cube no control room
Cost efficiency & project execution
elimination of repetitive design
minimization of material excess
streamlined no change order - project execution
containerized transportation
high level of pre fabrication
Integrated gas skid
exhaust gas module
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Wrtsil 19 October 2014 GasCube / Thomas Hgglund

GasCube - Technical Details


Ambient temperature
Earthquake
Wind load
Noise attenuation

-5+40 C
(+45 C special arrangements)
Zone 4, Occ. Cat. 3, UBC1997
110mph, Exp.C UBC1997
70 dB(A) 100m

Engine
Charge air filter type
Exhaust gas silencer

Overhead Crane
Wrtsil 20V34SG
Dry
35 dB(A) equipped with explosion relief

W34SG Cube Aux Module


Control and working air unit

2500 kg
650 l/min

Maintenance water tank


Starting air compressor
Starting air vessel

3,2 m3
Single
3,0 m3

Frequency
Control
Plant own consumption

50 or 60 Hz
power house / remote
about 1 % at full load

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

Cooling radiators

Single circuit

Ventilation
Max ambient inside power house
Intake air Louvre filtration

Free in forced out


+50 C
none
2 ton

General 3D View

GasCube Building

Access Door
Lube Oil Area
MV-House
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Wrtsil 19 October 2014 GasCube / Thomas Hgglund

Plan 0.000
19.4 m
3

Outside
Dimensions
5.8 m

Building Area
113 m2

5
1
2
3
4
5
6

W20V34SG Engine Generator Set


W34SG Cube Auxiliary Module
Starting Air Unit
Maintenance Water Tank
Ventilation Inlet Air Louvre

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

8
6
7
8
9

LV Switchgear
Control Panel
Frequency Converters
Neutral Point Cubicle

Plan 5.700

4
3
5
2

1 W20V34SG Exhaust Gas Module


2 Starting Air Bottle
3 Exhaust Gas Silencer
4 Charge Air Dry Filter
5 Generator Ventilation Outlet Air Duct
7

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

Roof Plan

1
1
1 Cooling Radiators
2 Expansion Vessel
3 Ventilation Roof Fan Unit
4 Stack

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

3D Section View

17.44 m
12,7 m
Radiator platform
7.9 m
Eave height

0.00
Floor
Height Levels
9

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

GasCube Mechanical Systems


- Outside

5
4

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Wrtsil 19 October 2014 GasCube / Thomas Hgglund

1. Lubricating oil tanks and transfer pump


2. Exhaust gas silencer and stack
3. Charge air inlet
4. Expansion vessel
5. Radiators

GasCube Mechanical Systems


- Inside

2
3

1
4

1
4

11

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

5
6

1. Maintenance water tank 3,2 m3


2. Starting air vessel 3,0 m3
3. Exhaust Gas Module
4. Cube Auxiliary Module
5. Wrtsil 20V34SG gas engine
6. Generator

GasCube Auxiliary Module


Fuel
1. Gas supply
2. Flow meter
3. Gas regulating valve
Cooling
4. HT Pre heater
5. LT Pre heater (optional)
6. LT thermostatic valve
7. Maintenance water pump
8. Cooling pipes

11

4
13

Instrument air unit


9. Compressor
10. Air Vessels
11. Air Dryer
12. Lubrication oil pipes
13. Engine connections
14. Electrical junction boxes

12

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

10
2

5
14

1
9

12

Charge Air and Exhaust Gas System

1. Charge Air Filter


2. Charge Air Silencers
3. Exhaust Gas Branch Pipe
4. Explosion relief valve
5. Exhaust Gas Silencer
6. Exhaust Gas Stack
7. Exhaust pipe ventilation fan
8. Flexible bellows
9. Oil mist separator

6
3

7
9

4
1
8
8

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Wrtsil 19 October 2014 GasCube / Thomas Hgglund

GasCube - Lubricating Oil System


1. Lubrication oil tanks
- Double shell tank
- Size from 7 m3
- Manhole DN600
- Over fill protector
- Mechanical level indicator
- Ladders
1

2. Lubrication oil pump unit


- One screw pump 8,1/9,9 m3/h
- 2 x quick camlock coupling to truck

3. Lubrication oil pipes

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Wrtsil 19 October 2014 GasCube / Thomas Hgglund

2
3

Fire Extinguishers

Dry
Powder

Dry Powder (+ 3,500)

CO2

Dry
Powder

Dry Powder (+ 6,000)

Extinguishers
Emergency Exit Doors
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Wrtsil 19 October 2014 GasCube / Thomas Hgglund

CO2

CO2

Interface principle

Optional MV-house
including:

16

LV

GAS

LUBE OIL

Electrical delivery limit

GasCube

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

MV

MV-switchgear
LV-switchgear
DC-system
Auxiliary transformer

MV
LV LV

MV

General layout of electrical equipment

Radiator panel
Electrical panels
behind engine

Ventilation inlet air


heaters

Cube Auxiliary Module


panels

Neutral point cubicle

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Wrtsil 19 October 2014 GasCube / Thomas Hgglund

Starting air
compressor panel

Location of electrical equipment


DC charger panel

Electrical panels

Frequency converter
for ventilation
Frequency converter
for radiators
Gas alarm panel
Fire alarm panel
Oil mist separator
panel
Lighting panel

LV-switchboard
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Wrtsil 19 October 2014 GasCube / Thomas Hgglund

Control panel

Panel cooler

Control Panel

MW and PF meters

TO O
FAST

cos

MW
8

0.9

SYNC

TOO
SLO W

Hz

0.5

0.9

V
0.5
0 0000 000

MWh

SYNC CHECK

POWER FACTOR

ACTIVE POWER

Hz

Dei f

De if

Dei f

De fi

DOUBLE VOLTAGE

DOUBLE FREQUENCY

SELECTION
OF VOLTAGE
MEASURING

OPERATOR
PANEL

Manual synchronising
equipment

PMU

WOIS, panel type PC

Powe r

Power Monitoring Unit

=I1/ 5A
n U
=100. 1
. 60V
n
n =
=f50/ 60
H5V
z dc/ac
2
aux U80. . 6

Error
Seri al Com
Al arm
TRIP

VPG 2 10

Ge nerator protection
rela t

Vaasa Electronics
VVM
aasa AC
El cet o
r6nicBsA3

Mad e in Fin lan d

main control unit


gen era ting s et co ntr ol

e ngin e
star t

stop

S7

S8

auto

m anual

e ngine con tro l


spe ed

Emergency stop

EMERGENCY
STOP

OPERATOR
CONTROLLER

PRELUBE
PUMP

EXHAUST
GAS FAN

voltag e

S9

S10

eng ine
shu tdo wn

b rea ker
trip

r ese t

re set

S11

S12

VENTILATION
FAN

decre ase

ex citation
increa se decre ase

S4

S5
0

GENERATOR
PROTECTION
2

MAINTENANCE
WATER PUMP

HT PREHEATER

=I1/ 5A
n =
. 60V
U100. 1
n
n U
=f50/ 60
H5V
z dc/ac
2
aux =80. . 6

Al arm
TRIP

VPG 2 10
Ge nerator protection
rela t

Vaasa Electronics
Mad e in Fin lan d

OPTION

OPTIO N

DIFFERENTIAL
PROTECTION
2

Powe r

=1/
I 5A
n U
=100. 1
. 60V
n
=50/
H5V
z dc/ac
f 60
n =
2
aux U80. . 6

Error
Seri al Com
Al arm
TRIP

VPG 2 10
Ge nerator protection
rela t

Vaasa Electronics
VM AC
Vaasa
El cet o
r6nicBsA3
Mad e n
i Fin lan d

19

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

Genset manual control


interface

VVM
aasa AC
El cet o
r6nicBsA3

TURNINGEAR
EMRG. STOP

Inside of panel:
PLC, Siemens S7-300
AVR, ABB Unitrol 1000
Voltage control
Synchronisation
Battery, 24VDC, 90Ah

select/sta rt

S6
S13

Powe r

GENERATOR
ANTIC. HEATER

increa se

syn chr onising


lamp t est

Error
Seri al Com

Control of auxiliaries

Panel cooler

S3

fue l
ope n

p.f.

do
r op

S2

bre aker
closed

ge ner ato r con tro l

kW
si och

do
r op

S1

Generator protection
relay
Generator differential
relay
Width:
Depth:
Height:
Enclosure:

1200 + 260
400
2000
IP54

MV-House layout

MV-House is needed when existing electrical facilities are not possible to


utilised.
Auxiliary transformer

LV-Switchgear

20

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

MV-switchgear

DC-system, 110 VDC

Ventilation principle for GasCube


Free In Forced Out Ventilation

21

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

Ventilation Inlet Air

Ventilation Inlet Air Heaters

Ventilation Inlet Air Louvers


- Outside Louvre & Mosquito Net
-Silencer Baffles
- No Filtration
-Dampers divided into two groups
+ part of dampers can be closed during
colder periods
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Wrtsil 19 October 2014 GasCube / Thomas Hgglund

Ventilation Outlet Air

Ventilation Roof Fan Unit


- Flow 10 m3/s
- Frequency Converter Controlled
- Noise Attenuated

Generator Ventilation Outlet Air Duct


- Flow app. 10 m3/s
- Insulation against Noise Transition

23

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

Ventilation Generator Duct in Hot Condition

Vertical Extension of Generator Ventilation Outlet Air Duct


- Additional Duct will be used for Hot Ambient Air Conditions (> +30 C)

- Need to be checked case by case


24

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

GasCube Building Foundation

- Solid Slab, thickness 600 mm


- EG-Set & Equipment on the Same Slab with Building Constructions
- Designed for non-piled solution
- Door Slabs are Separate from the Building Foundation

Plan View
3D View

25

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

Site Plan for 1 x GasCube

Fence with Gate

Gravel

Asphalt

16 m

Grass

Site Area
752 m2
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Wrtsil 19 October 2014 GasCube / Thomas Hgglund

47 m

27.6 m

Site Plan for 3 x GasCube

Site Area
1297 m2
47 m
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Wrtsil 19 October 2014 GasCube / Thomas Hgglund

Site 3D View for 1 x GasCube

28

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

Site 3D View for 1 x GasCube

29

Wrtsil 19 October 2014 GasCube / Thomas Hgglund

Site 3D View for 2 x GasCube

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Wrtsil 19 October 2014 GasCube / Thomas Hgglund

Site 3D View for 3 x GasCube

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Wrtsil 19 October 2014 GasCube / Thomas Hgglund