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F.Hammelmann
Technical Service Field Support, Orica Germany GmbH
P.Reinders
R &D Electronic Blasting Systems, Orica Germany GmbH
ABSTRACT: Since blasting was introduced in mining as part of the production process, blasting technology
and blast management have been interconnected. Over the past decades Orica Explosives has gained experience with electronic blasting systems in mining, quarrying and construction. In the beginning the primary focus of electronic blasting was to increase the timing accuracy. Over time the technology gradually developed
and opened up new possibilities such as flexibility in blast design and full function verification. Furthermore,
modern electronic blasting systems are designed to allow easy two-way transfer of information between the
office based blast management software suite and field equipment. Blast management systems comprise a
suite of expert systems for planning, documentation, analysis, measurement and prediction of blasts. The blast
design software SHOTPlus-i is an integral part of Oricas blast management suite, which allows to transfer
blast design information to the hardware of the electronic blasting system. This paper briefly describes the
history of blast management. In the following a modern blast management suite is presented, which provides
a link between the electronic blasting system and the blast design software. Finally an outlook gives an impression of tomorrows integrated blast management systems.
1 BLAST MANAGEMENT IN CHANGE OF
TIME
In the 12th century the use and manufacture of black
powder was developed in China. But it took more
then 200 years, before black powder was introduced
in blasting for civil purposes in Europe by Bertold
Schwartz.
The first civil blast in an underground ore operation - documented by Casper Weindel - took place in
the German Harz mountains in 1627 (Petzold et al.
2000a).
The next generation of optical tools was developed to enable engineers to measure distances (e.g.
burden and spacing). These new tools allowed to
transfer a reference scale to any place in the blast
site. The next important step was the development of
precision tools for measuring distances and angles
and the ability to calculate other distances and angles on basis of the measurement results.
Electronic initiation
Prediction
Fragmentation analysis
Figure 4. Oricas standard blast management suite for an electronic blasting system.
Blaster400
Detonator
Logger
Blaster1600S
Blaster
After a blast has been designed, the design information for the electronic blasting system, like the
name of the row, hole numbers and detonator delay
times in the holes is downloaded into the Logger.
Pre-blast
download
Todays blast management suites are typically missing a common platform that allows an easy transfer
of input and output parameters to other tools of the
suite of programs. As a result the work involved during blast management is often more time consuming
then necessary and the planning process inefficient.
However, Orica has addressed these limitations and
is currently building an integrative blast management suite, which increases the efficiency of the
blast management process.
If the overall planning process of a product life cycle
in a mine is considered, the same problems are encountered. Many different expert tools require different databases. In many cases this implies that the
work involved during the planning process is duplicated and becomes more complicated then necessary. An easy way for a transfer of analysis results
from one step in the planning process to the subsequent step is often not possible.
In the future all the information and the whole engineering during the planning process will be covered
by an integrative mining software suite that shares
the same data platform. The output of the first expert
tool used in the mine planning process can then be
used as an input for the next tool in the planning
process. All the different data bases (geological and
rock mechanical characteristics of mineral and
ground, explosives, mining equipment, cost calculations, ...) could be used from a common platform,
which supports the whole planning process. This
would significantly improve the overall efficiency of
the planning process.
Post-blast
upload
REFERENCES
Figure 10. Download and upload of data to electronic blast
equipment.