Tetra Conveyor Control System: Technical Manual

TeM
Technical Manual
Tetra Conveyor Control System
B-list No./ Project name
........................................................................................
EM1.113810610104.fm
........................................................................................
GH500627.EPS
Tetra Pak
Doc No. TeM-1381061-0104
Note! This TeM manual is not to be ordered on its document number.
See the Introduction chapter for more information.
This page intentionally left blank
Introduction
Safety precautions
Installation instructions
Operation instructions
Maintenance instructions
Electrical documents guide
Table of contents for electrical documents
Spare parts
Position summary
Circuit diagrams
10
Line summary
11
Terminal summary
12
Terminal strip overview
13
Cable connection list
14
Mains connection
15
Component location
16
Program documents
17
Other information
18
This document is valid for:
Series No/ Machine No
Sign.
TeM
Technical Manual
EM1.113810610104.fm
Tetra Conveyor
Control System
Doc No. TeM-1381061-0104

Issue 2004-09
Tetra Pak Carton Ambient AB
19
20
Table of contents
1 Introduction
1.1
MM2.2113810610104TOC.fm
1.2
Document information . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1
About this Technical Manual (TeM) . . . . . . . . . . . . . . . .
1.1.2
Delivered documentation . . . . . . . . . . . . . . . . . . . . . . . .
1.1.3
Design modifications . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.4
Document producer. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.5
Additional copies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.6
Number of pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.7
Typographical Conventions . . . . . . . . . . . . . . . . . . . . . .
1.1.8
Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment introduction . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1
Intended use of this Tetra Pak equipment. . . . . . . . . . .
1.2.2
Hygiene. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3
Abbreviations and Terminology . . . . . . . . . . . . . . . . . . .
1.2.4
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.5
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety precautions
2.1
2.2
2.3
Tetra Pak
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
2.1.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
2.1.2
Hazard information . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
Safety signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
2.2.1
Type of signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
2.2.2
Locations of Safety signs . . . . . . . . . . . . . . . . . . . . . . .
14
Requirements on personnel . . . . . . . . . . . . . . . . . . . .
15
2.3.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
2.3.2
Service technician . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
2.3.3
Electrician. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
2.3.4
Machine operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
2.3.5
Fork lift driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
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Table of contents
2.4
Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
2.5
Safety system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
2.6
Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
2.7
Electrical cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
2.8
Safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
2.9
Conveyor chains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
2.9.1
Risk areas on the equipment . . . . . . . . . . . . . . . . . . . .
23
2.9.2
Entanglement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
2.9.3
Starting the conveyor chains . . . . . . . . . . . . . . . . . . . .
24
2.10
Hearing protection . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
3.1
3.2
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
3.1.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
3.1.2
Unloading and unpacking the equipment . . . . . . . . . .
26
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
3.2.1
Installation of electrical cabinet . . . . . . . . . . . . . . . . . .
28
3.2.2
Installation of other equipment . . . . . . . . . . . . . . . . . .
29
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2.3
Checklist of the installation . . . . . . . . . . . . . . . . . . . . .
36
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
ii
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3 Installation instructions
Table of contents
4 Operation instructions
4.1
4.2
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4.3
4.4
4.5
General description . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
4.1.1
Key switches and push buttons . . . . . . . . . . . . . . . . . .
48
4.1.2
Functional description . . . . . . . . . . . . . . . . . . . . . . . . .
49
Control panel/Alarms . . . . . . . . . . . . . . . . . . . . . . . . . .
52
4.2.1
53
Warning and indication lamp . . . . . . . . . . . . . . . . . . . .
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
4.3.1
Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
4.3.2
Emergency stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
4.3.3
Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55
4.3.4
Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55
4.3.5
Step up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
4.3.6
Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
58
4.4.1
Step up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
58
4.4.2
Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
58
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
59
4.5.1
Emergency stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
59
4.5.2
Alarm stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60
4.5.3
Normal stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60
5 Maintenance instructions
5.1
Tetra Pak
Adoption of the control system for the

conveyor installation . . . . . . . . . . . . . . . . . . . . . . . . . .
62
5.1.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
62
5.1.2
Reference pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
5.1.3
Conveyor speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
5.1.4
Stop filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71
5.1.5
Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
72
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Table of contents
Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . .
77
5.2.1
77
5.2.2
5.2.3
GE Fanuc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1-1
GE Fanuc - change battery. . . . . . . . . . . . . . . . . . . 77
5.2.1-2
GE Fanuc - change Input/Output module . . . . . . . 80
5.2.1-3
GE Fanuc - remove/assemble terminal . . . . . . . . . 81
Frequency converters . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2-1
Frequency converter - description . . . . . . . . . . . . . 82
5.2.2-2
Frequency converter - set . . . . . . . . . . . . . . . . . . . . 85
5.2.2-3
Frequency converter - fault codes . . . . . . . . . . . . . 89
5.2.2-4
Frequency converter - change . . . . . . . . . . . . . . . . 92
Electrical Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3-1
5.2.4
82
Electrical Cabinet - Check Residual Current Device 93
Electrical components (external) . . . . . . . . . . . . . . . . .

5.2.4-1
93
94
Electrical components - set photocell . . . . . . . . . . 94
6 Electrical documents guide

Electrical documents guide. . . . . . . . . . . . . . . . . . . . .
96
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
96
Chapter orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
96
Numbering system for components . . . . . . . . . . . 100

Optional equipment . . . . . . . . . . . . . . . . . . . . . . . 102
How to trace a cable. . . . . . . . . . . . . . . . . . . . . . . 103
How to trace a component . . . . . . . . . . . . . . . . . . 104
Supply voltage/Line connection order . . . . . . . . . 109
How to trace a line . . . . . . . . . . . . . . . . . . . . . . . . 110
How to trace a terminal . . . . . . . . . . . . . . . . . . . . 111
iv
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5.2
Table of contents
7 Table of contents for electrical documents

About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . .
116
8 Spare parts
............................................
118
9 Position summary
............................................
120
MM2.2113810610104TOC.fm
10 Circuit diagrams
............................................
122
............................................
124
11 Line summary
12 Terminal summary
............................................
126
13 Terminal strip overview

............................................
128
14 Cable connection list

............................................
130
15 Mains connection
............................................
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Table of contents
16 Component location
............................................
134
17 Program documents
............................................
136
18 Other information
138
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............................................
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Doc No. TeM-1381061-0104
Tetra Pak
1 Introduction
DANGER!
Immediate danger to life!

To ensure maximum safety, always read the Safety precautions
before doing any work on the machine or making any adjustments.
2.2TH501258en.fm
Tetra Pak
Doc No. TeM-1381061-0104
1 Introduction
About the Introduction Chapter
2.2TH501258en.fm
This chapter contains basic information about this manual and related
Tetra Pak equipment.
Doc No. TeM-1381061-0104
Tetra Pak
1 Introduction
1.1 Document information

1.1.1 About this Technical Manual (TeM)
Note!
All the illustrations in this Technical Manual (TeM) are composed only to
demonstrate and are not accurate for the equipment this TeM handles.
For information concerning your equipment, like type of electrical cabinet
etc. see the beginning of the Component Location chapter.
The Technical Manual (TeM) consists of the following chapters:
Introduction
Safety precautions
Installation instructions
Operation instructions
Maintenance instructions
Electrical documents
Table of contents for electrical documents
Spare parts
2.2TH501258en.fm
Position summary
Circuit diagrams
Line summary
Terminal summary
Mains connection
Component location
Program documents
Other information
The purpose of the
Tetra Pak
introduction chapter is to provide the user of the manual with general

information about the manual as well as the equipment
safety precautions chapter is to provide the user of the manual with
information so it is safe to operate and maintain the equipment
installation instructions chapter, is to provide the service technicians
with information on the on-site installation process
operation instructions chapter, is to provide the operator with
information on how to handle and operate the machine before, during,
and after the production
(Cont'd)
Doc No. TeM-1381061-0104
1 Introduction
(Cont'd)
maintenance instructions chapter, is to provide service technicians and

electricians with information on the equipment required for service and
maintenance
electrical documents chapters, is to provide service technicians and
electricians with all information on the electrical equipment required for
service and maintenance, for more detailed information see 6 Electrical
documents guide
1.1.2 Delivered documentation

The technical documentation delivered with this equipment includes the
following type of document: Technical Manual (TeM).
Tetra Pak recommends reading all delivered manuals carefully. Make sure
that the delivered manuals are available to personnel who operate or
maintain the equipment.
It is important that you keep this document for the life of the equipment, and
pass the document on to any subsequent holder or user of the equipment.
1.1.3 Design modifications

The directives in this document are in accordance with the design and
construction of the equipment at the time it was released by a Tetra Pak
machine production facility.
1.1.4 Document producer

This document has been produced by:
Ruben Rausings gata
221 86 Lund
Sweden
Doc No. TeM-1381061-0104
Tetra Pak
2.2TH501258en.fm
Tetra Pak will not be held responsible for any damage to the equipment
caused by not following the instructions given in this manual.
1 Introduction
1.1.5 Additional copies

Additional copies can be ordered from nearest Tetra Pak office.
Note!
This type1 of TeM manual is not to be ordered on its document number. It is

included in the electrical documents. To order this TeM manual, please quote
the Electrical Document list number regarding this specific installation
and wanted language version on the manual.
For more information, please contact:
Conveyor & Accumulation
For other type of manuals always quote the document number printed on
the front cover of the document concerned.
2.2TH501258en.fm
1. This type of manual always have a note-text under the document number on the front
page that refers to this chapter.
Tetra Pak
Doc No. TeM-1381061-0104
1 Introduction
1.1.6 Number of pages

This document contains a total of 140 pages.
Note!
The electrical documents (see Electrical documents on page 3 for

information regarding the Electrical documents) are not included in these
140 pages.
To make sure that you have received a complete manual, please check that
the contents in the chapters 8-18 matches the table of contents
(Electrical document-list) in chapter 7 (Table of contents for
electrical documents).
Also check that the document number (see the big arrow in the example
below) at the last position of the list Electrical document matches the
document number you find at the bottom on this page.
The first two numbers in the suffix number (see the small arrow in the
example below) of the document number may alter because of different
language versions on the manual part.
2.2TH501258en.fm
Note!
Example of document number on the Electrical document-list
Doc No. TeM-1381061-0104
Tetra Pak
1 Introduction
1.1.7 Typographical Conventions

Controls on the operator panel, emergency stop devices and program steps
are printed in CAPITAL LETTERS.
Cross-references are underlined.
1.1.8 Copyright
Copyright 2004
2.2TH501258en.fm
All rights reserved. No part of this document may be reproduced or copied in

any form or by any means without the written permission of Tetra Pak
Carton Ambient AB.
Tetra Pak
Doc No. TeM-1381061-0104
1 Introduction
1.2 Equipment introduction

1.2.1 Intended use of this Tetra Pak equipment
The intended use of this Tetra Pak equipment is;
to control the flow of packages between filling machines and other

distribution equipment to get maximum capacity on each production line
to be able to control the accumulation of the packages
to obtain careful handling of the packages
Tetra Pak will not be held responsible for injury or damage if the equipment
is used for any other purpose.
1.2.2 Hygiene
Avoid microbiological pollution of the packaging material:
Keep your hands and gloves clean.
Always wear some type of hair protection (cap or hairnet) and clean
clothes (preferably white).
Do not wear a watch, ring, necklace, earrings or any other exposed

jewellery.
2.2TH501258en.fm
1.2.3 Abbreviations and Terminology
Abbreviation
English name
CE
Communauts Europennes /
European Communities
IM
Installation Manual
I/O
Input / Output (module)
LED
Light Emitting Diode
LH
Left Hand
RH
Right Hand
TCCS
SPC
Spare Parts Catalogue
TeM
Technical Manual
Doc No. TeM-1381061-0104
Translated
Tetra Pak
1 Introduction
1.2.4 Service
In case of problems when operating the equipment, contact the nearest
Tetra Pak service station.
1.2.5 Manufacturer
2.2TH501258en.fm
This Tetra Pak equipment was produced by:

Ruben Rausings gata
221 86 Lund
Sweden
Tetra Pak
Doc No. TeM-1381061-0104
1 Introduction
2.2TH501258en.fm
10
Doc No. TeM-1381061-0104
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2.2TH501259en.fm
Tetra Pak
Doc No. TeM-1381061-0104
11
2.1 Information
2.1.1 General
DANGER!
Incorrect use of the equipment will put your life in danger!

Tetra Pak will take no responsibility for any fatal accidents, injuries to
personnel or damage to the equipment if the conveyor installation or
associated equipment is operated and serviced without following the
instructions in this Technical Manual (TeM).
DANGER!
Risk of immediate danger to life!

Never run the equipment if any safety components included in the
safety system is non-operational. Non-operational safety components
must be changed immediately.
2.1.2 Hazard information

Hazard information in this document has the following significance:
DANGER!
WARNING!
Caution!
Important!
Note!
12
Immediate danger to life!

Failure to obey this information will put your life in danger!
Risk of serious personal injury!
Failure to obey this information could result in serious personal
injury!
Risk of minor personal injury!
Failure to obey this information may result in minor personal injury!
Risk of damage to equipment!
Failure to obey this information could result in damage to
equipment!
Is used to emphasize important information. A Note is not to be regarded as
hazard information.
Doc No. TeM-1381061-0104
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2.2TH501259en.fm
2.2 Safety signs

2.2.1 Type of signs
WARNING!
Damaged or missing safety signs increase the risk of death

or serious injury.
Replace all missing or damaged safety signs immediately.
There are two types of safety sign
ISO signs are used worldwide
ANSI signs are used in the United States
The table shows all safety signs that are located on this equipment.
Note!
The position numbers (Pos.) in the table refer to the positions in the
illustration(s) in the 2.2.2 Locations of Safety signs section.
Pos.
ISO sign
ANSI sign
1
WARNING
2.2TH501259en.fm
Hazardous voltage.
Can shock, burn, or cause death.
Read Maintenance Manual
before using this socket outlet.
Hazardous voltage.
Read Maintenance instructions chapter 5.2.3-1 Electrical Cabinet - Check
Residual Current Device in TeM BEFORE using this socket outlet. Failure
to follow maintenance instruction could result in death or serious injury.
2
DANGER
Hazardous voltage.
Will shock, burn, or cause death.
Follow lockout procedure
before maintenance.
Hazardous voltage.
Will cause death or serious injury. Disconnect power before servicing.
Lockout machine.
3
WARNING
Hazardous voltage could be
present with power supply
disconnector switched off.
Orange conductors supplied from
an external source. Follow lockout
procedure before maintenance.
Hazardous voltage could be present with power supply disconnecter

switched off.
Orange conductors supplied from an external source.
Follow lockout procedure before maintenance.
Tetra Pak
Doc No. TeM-1381061-0104
13
2.2.2 Locations of Safety signs

Note!
Make sure that each safety sign is undamaged and in its correct position after
installation and maintenance. Replace all missing or damaged safety signs
immediately.
The illustration shows where the safety signs are located. The position
numbers refer to the table in the 2.2 Safety signs section.
Note!
There is no ISO sign replacement for ANSI sign pos. 3.

ISO sign for pos 2 covers the whole electrical cabinet.
2.2TH501259en.fm
GH602549.eps
Note!
14
demonstrate and are not accurate for the equipment this TeM handles. For
information concerning your equipment, like type of electrical cabinet etc.
see the beginning of the Component Location chapter.
Doc No. TeM-1381061-0104
Tetra Pak
2.3 Requirements on personnel

2.3.1 General
DANGER!
Risk of immediate danger to life!

Failure to obey the Safety precautions will put your life in danger.
All personnel must regard all electrical equipment as live.
The work is to be carried out in such a way that there will be no risk of
personnel injury.
During maintenance or service work, the service technician and the
electrician are responsible not only for the equipment, but also for the
personnel in the vicinity of the equipment as well!
2.2TH501259en.fm
It is also the responsibility of the service technician and the electrician

to assure that the equipment safety devices are fully operational
before he/she finishes the maintenance or service work.
Tetra Pak
Doc No. TeM-1381061-0104
15
2.3.2 Service technician

Only trained or instructed service technicians are allowed to work on
the equipment.
Service technicians may be:
technicians employed by Tetra Pak

Tetra Pak technicians are Tetra Pak employees who have
completed training courses at the Tetra Pak Technical Training
Centres or have equivalent knowledge.
technicians employed by suppliers
These are technicians employed by suppliers to Tetra Pak, and
they too have completed training courses at the Tetra Pak
Technical Training Centres or have equivalent knowledge.
technicians employed by the customer
Technicians employed by the customer must have the following
skills:
capable of reading (English or native) technical information
able to understand technical drawings
2.2TH501259en.fm
basic knowledge of mechanics and electronics

basic knowledge of mathematics
capable of handling (special) tools
2.3.3 Electrician
Electricians should:
be certified according to local regulations
have experience of similar types of installations
have proven skills in reading and working from drawings and cable
lists
have knowledge of local safety regulations for power and
automation
Work with the electrical equipment in the machine must be performed
by skilled persons only.
According to EN 60204-1:1997 clause 3.52 a skilled person is:
a person with relevant education and experience to enable him
or her to perceive risks and to avoid hazards which electricity
can create.
16
Doc No. TeM-1381061-0104
Tetra Pak
2.3.4 Machine operator

Only trained or instructed persons are allowed to operate the
equipment.
The machine operator is an individual that has enough training and/or
knowledge to run the equipment in the correct way.
2.3.5 Fork lift driver

Fork lift driver should be certified according to local regulations.
2.2TH501259en.fm
The Fork lift drivers role during installation is:

to unload transport vehicle
to plan and transport the machine or machine parts within the
plant in a safe and smooth way
to assist when assembling Tetra Pak equipment
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17
2.4 Emergency stop

In case of danger to people or risk of damage to the equipment, you
must activate the emergency stop button (on the electrical cabinet)
or other emergency stop equipment immediately (see note below).
Note!
The Tetra Conveyor Control System is only equipped with emergency stop
on the electrical cabinet delivered from Tetra Pak Carton Ambient AB.
It is the main contractors responsibility to complete the conveyor installation
with other emergency stop equipment to fulfil the safety regulations.
In order to stop the conveyor installation immediately in an
emergency situation, you must know the exact location of the
emergency stop button and other emergency stop equipment.
Emergency stop must only be used in case of danger to people or
equipment. To stop production in the normal way, see the Stop
section in chapter operation instructions.
Emergency stops do not disconnect the electrical supply to the equipment.
2.2TH501259en.fm
Note!
GH100876.eps
GH500629.EPS
Note!
18
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Tetra Pak
-A009
E-stop
E-stop
Doc No. TeM-1381061-0104

5
L3
A2
-K002
2
1
4
3
A1
-K001
2
1
4
3
Q0053
06
-K002
E-stop
+M-S102
51
52
11
12
L1
L2
Supply
01
PLC
+M-S101
51
52
11
12
-S022H
13
14
Reset
-K001
21
22
-K002
21
22
S24
S14
S44
S13
S34
X4
X1
Y14
24
23
A2
14
-A090
13
A1
A2
A1
-K001
GH500615.eps
L6
L4
L5
L12
L11
-S099
51
52
11
12
L10
L11
EMERGENCY STOP BUTTON ON ELECTRICAL CABINET

EMERGENCY STOP BUTTON EXTERNAL (other emergency stop equipment which is not included in delivery,
see 2.4 Emergency stop for more information)
L10
S099
M.S101-M.S102
2.2TH501259en.fm
2.5 Safety system
19
I 0005
2.6 Main switch

!
DANGER!
Risk of electrical shock!

Before any service work is carried out the Main switch must be turned
OFF and locked with a padlock. The key to the padlock must be
removed by the service technician or the electrician and retained in
his/her possession until all work is completed.
Examples of such service works are:
disconnection of electrical cables
replacement of motors, etc.
service work in electrical cabinet, connection boxes, etc.
dismantling of parts in order to prohibit involuntary starts
service work in machine sections not visible from the control panel
However, for settings of photocells, proximity switches, frequency
converters, etc., power is needed. In the MM pages for those settings
the status is Power ON: Stop the equipment in the correct way.
Check that the safety system is properly working.
(Cont'd)
20
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Note!
(Cont'd)
WARNING!
Do not by-pass the safety system and carry out any settings
while the equipment is in Production mode.
0
2.2TH501259en.fm
GH102090.eps
GH500630.EPS
Note!
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2.7 Electrical cabinet

!
DANGER!

The voltage is 400V inside the electrical cabinet. Risk of immediate
danger to life through electrical shock. In case of accident,
immediately call for medical attention.
After the Main switch has been turned OFF, there still can remain
high voltage in the electrical cabinet. Discharge time approximately
five minutes.
Work inside the electrical cabinet must be performed by skilled or
instructed persons only.
DANGER!

Always make sure that the electrical cabinet door is locked after
performing any type of work in the electrical cabinet.
2.2TH501259en.fm
GH100784.eps
GH500627.EPS
Note!
22
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2.8 Safety switch

!
WARNING!
Risk of injuries caused by crushing!

Never maintain the equipment if the concerned Safety switch is not
turned OFF and locked with a padlock.
GH500507.eps
2.2TH501259en.fm
2.9 Conveyor chains

2.9.1 Risk areas on the equipment
WARNING!

The system contains running conveyor chains.
Do not reach into the conveyor chain through any holes.
2.9.2 Entanglement
WARNING!
Risk of entanglement!
Due to the risk of entanglement it is of most importance that the
personnel handling the equipment do not wear any clothing like ties or
scarfs or any similar items.
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23
2.9.3 Starting the conveyor chains
WARNING!
Note!

The conveyor chains are automatically started when packages are
produced in the filling machines.
The conveyor chains can also be manually started from the control panel of
the electrical cabinet.
2.10 Hearing protection

!
WARNING!
Risk of impaired hearing!

Use hearing protection to minimize the risk of impaired hearing.
Always wear hearing protection while the machine is running.
Always keep the hearing protection clean.
2.2TH501259en.fm
Note!
GH100855.eps
24
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3.1 Preparations
3.1.1 General
Before starting the installation of the Tetra Conveyor Control System, all the
conveyors should be installed mechanically. You will find instructions to do
this in the TeM (Installation chapter) enclosed with the conveyor equipment.
Note!
IMPORTANT!
This installation chapter only handles the installation of the

Tetra Conveyor Control System equipment.
It is important that the installation drawing is followed during the
installation. Small differences from the layout on the installation
drawing may have big effect on the performance of the Tetra
Conveyor Control System.
3.1.2 Unloading and unpacking the equipment

Crate handling
The forks on the fork lift should be put as wide as possible when unloading
the crate (se the figure below).
Handle the crate with care when unloading it.
2.2TH501260en.fm
IMPORTANT!
GH500475.eps
(Cont'd)
26
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(Cont'd)
GH300013.eps
Unpacking the equipment

a) Carefully open the lid of the crate by braking of the hatches on the crate
(see the figure below).
2.2TH501260en.fm
b) When the lid is off start unpacking the equipment.

c) Check that the contents matches the enclosed packing list (is attached on
the outside of the crate). If something is missing please contact:
Conveyor & Accumulation
Tetra Pak Carton Ambient AB.
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27
3.2 Installation
3.2.1 Installation of electrical cabinet
Things to think of when installing the electrical cabinet:
Consider the cable installation when choosing the location for the
electrical cabinet.
If possible, place the electrical cabinet so that the concerned conveyors
can be seen from the location.
The door on the electrical cabinet should be able to open (also during
production) and leave enough space (L1 700 mm) to a wall or any
other similar item nearby the electrical cabinet (see the figure below).
Note!
If there is a gangway in front of the electrical cabinet the space

should be (L1 1000 mm).
Consider the access to the main switch. Distance to a wall or any other
similar item nearby the electrical cabinet, should be enough
(L2) to easy operate the main switch (see the figure below).
L2
L1
L1 700 mm/1000 mm
L2 200 mm
2.2TH501260en.fm
main switch
GH500476.eps
Required space around the electrical cabinet
28
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3.2.2 Installation of other equipment

General
Note!
To explain in a logical way the different components in the installation are

called A, B, A1 and B1 etc. in the following descriptions. A Translations
table on page 32 shows the real designation that matches the
electrical documents.
Note!
All of the following descriptions are made in the package way through the
installation, that is from filling machine to distributions machines.
Assemble the safety switches
All the conveyor motors should be equipped with a safety switch. If the
conveyors are equipped with motor protection, these must be replaced by
safety switches.
2.2TH501260en.fm
GH500485.eps
Safety
switch
Things to think of when assemble the safety switches

Even though the safety switches are protected against water jets (IP65)
they should be kept dry and apart from conveyor lubrication and other
liquids. Avoid flushing water or any other liquid on the safety switches
when cleaning the equipment.
(Cont'd)
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(Cont'd)
Assemble the warning and indication lamp
The warning and indication lamp have to be assembled before it can
be mounted. It is very important that its assembled according to the picture
below, and connected according to the chapter 14 Cable connection list or 10
Circuit diagrams in this manual.
Caution!
Note!
Risk of minor personal injury!

If the warning and indication lamp is not assembled and connected
correctly, it may result in minor personal injury!
Aim to place the warning and indication lamp so it can be seen by the
operator all over the conveyor installation.
1
2
1 Red section
2 Yellow section
3 Green section
2.2TH501260en.fm
GH500568.eps
(Cont'd)
30
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(Cont'd)
Assemble the gate indicator (option)
When a switch of the type 1-2 or 2-2 is used, it should be assembled
with a gate indicator. The gate indicator is to be activated/not activated
according to the figures below.
Gate indicator on Switch type 1-2
activated
not activated
1
1
gate indicator
GH500569.eps
2.2TH501260en.fm
Gate indicator on Switch type 2-2
activated
not activated
2
not activated
1 gate indicator
2 gate indicator
not activated
not activated
activated
2
1
GH500584.eps
(Cont'd)
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31
(Cont'd)
Assemble the photocells
Follow the mounting drawing for external components (chapter 16
Component location) when assembling the photocells.
Depending on function there are two ways to assemble the photocells which
we call Model A and Model B in this description. The photocells named
D controls the Hose brake F.
Below is an installation example which shows how the photocells are to be
placed depending on their function.
A
B
D
E
F
1-6
Photocell (counting)
Photocell (queue)
Photocell (Hose brake)1
Conveyor drive motors
Hose brake1
Conveyor sections
Note!
E7 Must be controlled by the
filling machine.
E7
Filling
machine
Distribution
machine
D1
6
B6
D2
1. The Hose brake is not always controlled by
Translations table
D1
M.B121
D2
M.B122
M.Y101
A1
M.B101
E1
M.M101
B1
M.B102
A2
M.B103
E2
M.M102
B2
M.B104
A3
M.B105
E3
M.M103
B3
M.B106
A4
M.B107
E4
M.M104
B4
M.B108
A5
M.B109
E5
M.M105
B5
M.B110
A6
M.B111
E6
M.M106
B6
M.B112
2.2TH501260en.fm
the Conveyor Control System.
E6
A6
A1
E1
accumulation
direction
5
B5
B1
package
flow
E5
A5
A2
E2
B4
B2
3
A3
A4
B3
E4
E3
GH500480.eps
Installation example
(Cont'd)
32
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(Cont'd)
Model A (counting photocell pair)
This model should be assembled straight and as close as possible (L4) to the
gap between the conveyor sections (see figure below where the arrows
indicates the package flow). Follow the instructions for Model A in
5.2.4-1 Electrical components - set photocell to set the sensitivity.
L4= should be as small
as possible/max: 300 mm
L4
GH500478.eps
2.2TH501260en.fm
Model B (queue photocell pair)

This model should be assembled with an angle and positioned according to
the figure below (L5).
Set the angle by turning the photocells as much as the holes in the bracket
admits. Follow the instructions for Model B in
5.2.4-1 Electrical components - set photocell to set the sensitivity.
L5
L6
GH500583.eps
L5 L6 x 1/2 to L6 x 2/3
L6 = The total length of the conveyor section
Note!
Never cut the cables short when connecting the photocells. Collect and attach
the surplus cable to keep the possibility to move the photocells.
(Cont'd)
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Doc No. TeM-1381061-0104
33
(Cont'd)
Installation of the cables
Important!
All the frequency controlled motors must be delta-connected see

chapter 10 Circuit diagrams.
When installing the cables on the Tetra Conveyor Control System,
follow the information in
The accurate connection drawing

(chapter 10 Circuit diagrams).
The mounting drawing for external components
(chapter 16 Component location).
C-list Machine (chapter 8 Spare parts).

Information about how to use these documents is to be found in chapter
6 Electrical documents guide.
Note!
To keep the possibility to choose the location for the electrical cabinet in the
conveyor installation, the length of the cables is not specified.
Another reason for not specifying the cable length, is the way the cables are
installed which also effects the cable length.
Note!
Always use shielded cables to the frequency controlled motors.
34
Choose the right type of cable, follow the C-list Machine in

(chapter 8 Spare parts).
Connect all cables according to the chapters 14 Cable connection list /

10 Circuit diagrams)
Assemble suitable cable ducts on the conveyors if this has not been done
(the cable ducts should be assembled close to the point of connection on
each conveyor).
Separate signal cables and motor cables. Recommended distance
is 20 mm or more.
The connection boxes should be placed according to the mounting
drawing for external components. This so that the cables on the electrical
components can reach the connection boxes, without being spliced.
(Cont'd)
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Things to think of when installing the cables:
(Cont'd)
Note!
All the cables should be marked according to the connection diagrams

(chapter 14 Cable connection list). External components should be marked
according to Tetra Pak standard, see Numbering system for components on
page 100.
Conductors shall be marked with the connection point identification at
both ends, see (chapter 14 Cable connection list).
Cables shall be marked as follows:
with cable number at both ends, if the cable is not entirely visible, and
the cable number appears in the electrical documentation,
with cable number at one end only, if the cable is entirely visible and the
cable number appears in the electrical documentation,
no marking, if the cable is entirely visible and the cable number does not
appear in the electrical documentation (e.g daisy chain cable, cable for
PLC extension etc.)
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35
3.2.3 Checklist of the installation

Machine status Mains power ON
Introduction
A portable PC computer equipped with the software Cimplicity ME is
necessary to be able to make the check points.
Start with performing the actions (a-f) below.
a) Connect the portable PC computer to the PLC inside the
electrical cabinet.
b) Start the software Cimplicity ME
c) Import the PLC program from the diskette with Restore Project (1).
2.2TH501260en.fm
GH602540.eps
(Cont'd)
36
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(Cont'd)
d) Open the project (2).
e) Go online (3).
f) Make sure Logic and Configuration is equal (4).
GH602543.eps
2.2TH501260en.fm
GH602542.eps
4
GH602544.eps
(Cont'd)
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37
(Cont'd)
2.2TH501260en.fm
1. Check that each photocell pair gives correct input to the

PLC-program.
a) Start with doing the actions (a-f) under Introduction on page 36.
b) Expand Default Tables and open %I-Input (see arrow No 1 in the
figure below).
c) Use the mouse and the arrow keys on the keyboard to step forward until
the first photocell pair (B101) in the program is seen at the screen (see
arrow No 2 in the figure below).
d) Then cover this photocell pair (B101) to simulate an indication and
check that the 0 turns to 1 when the photocells is covered
(see arrow No 3 in the figure below). If there is no respond, check the
connections and the settings (see 5.2.4-1 Electrical components - set
photocell) on the current photocells.
e) Repeat the actions (c) and (d) on all the photocell pairs in the installation.
Follow the Installation example on page 32 to check all the
photocell pairs.
2
(Cont'd)
38
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(Cont'd)
2. Check that the ready signal from each distribution machine
in the installation is received in the PLC-program.
b) Expand Default Tables and open %I-Input.
the first ready signal (DE11) in the program is seen at the screen.
d) Make sure that the current distribution machine is in production mode.
If there is no respond check the connections.
e) Repeat the actions (c) and (d) on all the other distribution machines in
the installation to make sure that all give a ready signal to the PLC.
Follow the mounting drawing for external components
(chapter 16 Component location) to check all the distribution machines.
3. Check that the signal from the gate indicators (option) are
received in the PLC-program.
2.2TH501260en.fm

the first gate indicator (B.151) is seen at the screen.
d) Make sure that the gate indicator is in activated position (see
Assemble the gate indicator (option) on page 31.
If there is no respond, check that the connections and that the gate
indicator is entirely in activated position.
e) Repeat the actions (c) and (d) on the other gate indicators in the
installation. Follow the mounting drawing for external components
(chapter 16 Component location) to check all the gate indicators.
(Cont'd)
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Doc No. TeM-1381061-0104
39
(Cont'd)
4. Check all the conveyor motors for each production line so that
they have the correct direction of rotation.
a) Turn all the safety switches OFF on the conveyor motors.
GH500485.eps
Safety switch
Note!
To be able to do this check, the PLC-program have to be forced.

c) Expand Default Tables and open %I-Input (see arrow No 1 in the
figure below).
d) Use the mouse and the arrow keys on the keyboard to step forward until
the first safety switch (Q101) in the program is seen at the screen and
then force the input (see arrow No 2 in the figure below).
e) Right-click and choose FORCE ON (see arrow No 3 in the figure
below).
f) Repeat the actions (d) and (e) for all safety switches on the production
line.
2
(Cont'd)
40
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2.2TH501260en.fm
b) Start with doing the actions (a-f) under Introduction on page 36.
(Cont'd)
g) Turn on the key switch for the corresponding production line on the
electrical cabinet (for location see page 48) to the position MAN.
h) Then switch ON the safety switches one by one and check that each
conveyor motor have the correct direction of rotation.
Note!
To reset the forced inputs, right-click and choose REMOVE FORCE for
each input.
2.2TH501260en.fm
(Cont'd)
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41
(Cont'd)
5. Check that each frequency controlled conveyor motor is
controlled by the accurate frequency converter.
a) Make sure that all the safety switches are in the position ON.
b) Start with doing the actions (a-f) under Introduction on page 36.
c) Expand Default Tables and open %I-Input.
d) Then break the circuit breakers for all the frequency converters (see the
circuit diagrams for which one to break and the figure below for the
location in the electrical cabinet).
e) Use the mouse and the arrow keys on the keyboard to step forward until
the first overload trip (G101) in the program is seen at the screen and
then force the input.
f) Right-click and choose FORCE OFF.
g) Repeat the actions (e) and (f) for all overload trips in the program.
h) Turn the key switch on the electrical cabinet (for location see page 48) to
the position MAN.
Note!
Reset the circuit breakers one by one and check that the correct conveyor
motor is started.
To reset the forced inputs, right-click and choose REMOVE FORCE for
each input.
Circuit breaker
GH500546.eps
(Cont'd)
42
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2.2TH501260en.fm
i)
(Cont'd)
6. Final check on each production line that the installation is
done correctly.
a) Run the installation (not filling machine) with the key switch (for
location see page 48) on the electrical cabinet in normal position (AUT).
By covering the photocells in the installation in a special order and in special
combinations, the function of the PLC-program can be checked (see table on
page 44).
Note!
The time the photocells are to be covered should be according to the time
delay in the PLC-program which must run out before action.
The table on next page consists of three columns. The middle column shows
what conditions that must be fulfilled to make the action in the right
column happen.
2.2TH501260en.fm
b) Start at the top of the middle column of the table by pushing the step
down button on the distribution machine that is closest to conveyor
section 1 (see Installation example on page 32).
Result: The PLC-program in the Tetra Conveyor Control System will lose
the ready signal from the current distribution machine. If everything is set
right the conveyor section (with frequency controlled motor) closest to the
distribution machine will go down to low speed.
c) Reset the current distribution machine by pushing the step up
button once.
Result: The conveyor installation will return to normal production.
(Cont'd)
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Doc No. TeM-1381061-0104
43
(Cont'd)
d) Block the beam by covering the photocell pair model A on the
conveyor section (with frequency controlled motor) closest to the
distribution machine (see A1 in the Installation example on page 32).
Result: If everything is set right the conveyor section (with frequency
controlled motor) closest to the distribution machine will go down
to low speed.
e) Continue fulfilling the conditions according to the table and check that
the current action in the right column happens.
Accumulation
flow
Conditions
Action
distribution machine steeped down or

photocell pair A1 covered
conveyor section 1 goes down to low speed
conveyor section 2 goes down to

low speed
photocell pair B1 covered

low speed and conveyor section 1 stops


low speed conveyor section 3 stops
conveyor section 5 goes down to low speed and

conveyor section 4 stops

continue until all photocells are checked in the production line

uncover photocell pair A1
all the conveyor sections restarts
(Cont'd)
44
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2.2TH501260en.fm
keep photocell pair A1 covered on all the

following sequences
(Cont'd)
7. Check that package coming signal from filling machine is
received in the PLC-program.
the package coming signal (PC1) in the program is seen at the screen.
d) Make sure that the filling machine is in production mode
If the PLC does not respond, check the connections.
Fine adjust the installation by following 5.1 Adoption of the control system
for the conveyor installation in the Maintenance instructions.
2.2TH501260en.fm
Note!
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46
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4.1 General description

This section gives the operator information about where on the equipment
the parts that the operator needs to be in contact with are located. It also
gives the operator a description of function.
4.1.1 Key switches and push buttons

Push buttons
1 Step down
2 Step up
3 Alarm reset/Lamp test
4 Emergency stop button1
1. For more information about the
emergency stop button, see header
Emergency stop on page 18.
Key switches
5
AUT 0 MAN
2.2TH501261en.fm
5 Line 1-8
Note!
The normal position for
the key is AUT during
production. The position
MAN is intended as a
temporary mode when
the controlling functions
for some reason are out
of order.
GH500626.EPS
Note!
48
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4.1.2 Functional description

Background
The Tetra Conveyor Control System is used for;
controlling the flow of packages between filling machines

and distribution equipment
getting maximum efficiency and optimal accumulation on
each production line
obtaining careful handling of the packages.
General description
This is a general description of the function on a Tetra Conveyor Control
System (see the example on page 51). The layout and the number of lines
may alter between different Tetra Conveyor Control Systems, but the basic
function is the same.
The different control functions in the Tetra Conveyor Control System
work as follows:
2.2TH501261en.fm
Hose brake
Description
The hose brake accumulates the packages in a queue to prevent the queue
pressure from getting to high in the distribution machine.
Function
There are two pair of photocells that controls the operation of the hose brake.
They are called D1 and D2 in this description (see the example on page 51).
The photocell D1 controls the maximum queue length to the distribution
machine, while D2 controls the pulse frequency of the hose brake.
If the photocell (D1) detects that there has become a queue of packages, then
after a few seconds the hose brake (F) is activated, that is, the hose brake
starts to create a queue.
Sequence and Speed control
Description
By controlling the speed and the stops of the conveyor sections (1-6), the
packages are fed onto the conveyor closest to the distribution machine at an
even pace to achieve maximum performance of the entire packaging line.
In order to obtain an even flow of packages, each driving unit (E) for the
concerned conveyor section is controlled separately. This is done by two
kinds of photocells, counting (A) and queue guards (B). The conveyor
sections are slowed down and stopped one after another in the order they are
numbered (1-6), see Accumulation sequence table on page 50. When the first
stopped conveyor section has been restarted, the conveyor sections are
restarted, one section after another.
(Cont'd)
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Doc No. TeM-1381061-0104
49
(Cont'd)
Function
If any of the photocells (A) on the conveyor sections (1-6) detects that the
flow of packages is changed, the control system respond in order to regulate
the speed on the concerned conveyor section. This will control the flow of
packages into the distribution machine in a way to get maximum capacity on
the distribution machine.
If any of the photocells (B) on the conveyor sections (1-6) detects that there
has become a queue of packages, and the previous conveyor section has
stopped. Then after a few seconds, the concerned conveyor section stops and
the next conveyor section is slowed down.
The table below shows an complete accumulation sequnce for the whole
conveyor line.
Accumulation flow
Action

low speed conveyor section 3 stops
Accumulation sequence table
Stop filler
After the last conveyor section (6) has stopped, the filling machine goes to
Stop filler after a certain time.
Automatic conveyor stop
If the filling machine stops to produce packages, the whole conveyor line is
stopped after a certain time.
(Cont'd)
50
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2.2TH501261en.fm

(Cont'd)
A
B
D
E
F
1-6
Photocell (counting)
Photocell (queue)
Photocell (Hose brake)1
Conveyor drive motors
Hose brake1
Conveyor sections
Filling
machine
E7
Distribution
machine
1. The Hose brake is not always

controled by the Conveyor
D1
6
B6
Control System.
D2
Note!
E7 must be controlled by the

filling machine.
E6
A6
A1
E1
accumulation
direction
5
2.2TH501261en.fm
B5
B1
package
flow
E5
A5
A2
E2
B4
B2
3
A3
A4
B3
E4
E3
GH500509.eps
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4.2 Control panel/Alarms

This section describes all the alarms that can appear and the actions that the
operator should take to correct them.
Control panel on the electrical cabinet
52
2.2TH501261en.fm
GH500625.eps
Pos
Alarm
Cause
Machine action
Instruction to operator
Emergency stop
Emergency stop
button pushed or,
alternatively, other
emergency stop
equipment activated.
The machine
installation stops.
Perform the actions

described in section,
4.5.1 Emergency stop
items (b -d)
Motor protection
Motor protection
triggered.
The concerned
production line
stops.
Call a service technician.
Safety switch
Safety switch is
turned OFF.
The concerned
production line
stops.
See 4.5.2 Alarm stop
Electrical
- Low battery PLC.
The yellow lamp

flashes. The
machine continues
to run.
- Call a service
technician to change the
battery in PLC.
- Internal fault PLC.
- Call a service
technician.
- Surge filter
activated.
- No interference
protection. Call a service
technician to change the
filter when the
production is finished.
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4.2.1 Warning and indication lamp

Note!
The warning and indication lamp is not always mounted on the

electrical cabinet.
Warning lamp functions
GH102362.eps
2.2TH501261en.fm
Depending on what kind of alarm that has been triggered, the result is as
follows:
If the red colour, at the top, is flashing, this indicates that the emergency
stop button is pushed or, alternatively, other emergency stop equipment
activated which is a dangerous status.
If the yellow colour, in the middle, is flashing, this indicates an abnormal
status such as motor protection triggered or a safety switch
turned OFF. This requires an immediate action from the operator.
Note!
When several alarms are triggered at the same time, only the alarm with the
highest alarm status (red before yellow) is giving a signal to the
warning lamp.
Indication lamp functions
If the green colour, at the bottom, lights up, this indicates that the
production line is ready for production.
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4.3 Preparations
This section describes all the actions that should be carried out before
actually starting the equipment.
4.3.1 Main switch

Make sure that the MAIN SWITCH is in position ON.
It should always be in this position.
1

Check that the EMERGENCY STOP button (on the electrical cabinet) is not
pushed. Check also that no other emergency stop equipment1 is activated.
1. For more information about other emergency stop equipment, see header
GH100876.eps
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GH102085.eps
4.3.3 Doors
DANGER!

Failure to observe will put your life in danger.
Check that the doors on the electrical cabinet are closed.
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GH100784.eps
GH500627.EPS
Note!
4.3.4 Lamps
Press the ALARM RESET / LAMP TEST button and hold it in for two
seconds. Check that the 4.2.1 Warning and indication lamp and all the
indicator lamps on the control panel lights up.
GH200004
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4.3.5 Step up
Press the STEP UP button once.
Depending on the result, do the following:
If the Step up button starts flashing, then Press the STEP UP button again
until the button light becomes fixed.
Result: The Tetra Conveyor Control System is ready to be started.
a) If the Step up button light is still out, then continue with next action.
2.2TH501261en.fm
GH200008
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4.3.6 Alarms
Alarm during production
Check the control panel of the electrical cabinet regularly.
When an alarm occurs, the corresponding indicator lamp on the control panel
starts flashing. Refer to section 4.2 Control panel/Alarms on page 52 for
further information about the different alarms.
2.2TH501261en.fm
GH500628.eps
Note!
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4.4 Start
4.4.1 Step up
Press the STEP UP button until the button light becomes fixed.
Result: The Tetra Conveyor Control System is ready to be started.
GH200008
4.4.2 Production
Result: The accurate production line on the Tetra Conveyor Control System
is started.
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Switch on the KEY SWITCH (for the accurate production line) to

position AUTO.
4.5 Stop
There are three ways the conveyor installation can stop:
Emergency stop
Alarm stop
Normal stop

a)
Push EMERGENCY STOP button or, alternatively, activate other

emergency stop equipment1
1. For more information about other emergency stop equipment, see header
Result: The complete conveyor installation will immediately stop and the
Emergency stop alarm flashes.
Fix the problem
Do the following: Eliminate the cause to the emergency stop
c)
Reset the alarm

a) Reset the EMERGENCY STOP button.
b) Reset other emergency stop equipment.
c) Acknowledge any alarm with the ALARM RESET / LAMP TEST
button.
2.2TH501261en.fm
b)
GH200004
GH100876.eps
d)
Tetra Pak
Restart the equipment

Restart the Conveyor installation according to section Start on page 58.
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59
4.5.2 Alarm stop

a) If the alarm is motor protection, call a technician.
If the alarm is safety switch, turn ON the concerned safety switch.
b) Reset the alarm.
c) Step up if necessary
d) Turn the accurate key switch to 0 and then back to AUTO, see
4.1.1 Key switches and push buttons.
4.5.3 Normal stop

a)
Stop a specific production line

Switch off the key switch (for the accurate production line) to position MAN.
Result: The accurate production line on the Tetra Conveyor Control System
will stop.
b)
Stop the complete conveyor installation

Press the STEP DOWN button once.
2.2TH501261en.fm
Result: The Step down button light becomes fixed and the complete
conveyor installation will stop
GH200007
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5.1 Adoption of the control system for

the conveyor installation
5.1.1 General
The adoption of the control system contains of:
Setting reference pulse

Setting conveyor speeds
Setting stop filler
How to adjust the common settings by changing the

constants in the PLC
a) Connect the portable PC computer to the PLC inside the electrical
cabinet.
b) Start the software Cimplicity ME
c) Import the PLC program from the diskette with Restore Project (1).
2.2TH501262en.fm
GH602540.eps
(Cont'd)
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(Cont'd)
d) Open the project (2).
e) Go online (3).
f) Make sure Logic and Configuration is equal (4).
GH602543.eps
2.2TH501262en.fm
GH602542.eps
4
GH602544.eps
(Cont'd)
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(Cont'd)
2.2TH501262en.fm
g) Expand Program Blocks and open the program block for the
concerned line (ex. Line 1).
h) Go to BLOCK MOVE for customer settings (see the figure below).
i) Continue with the instructions on the following pages.
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5.1.2 Reference pulse

The purpose of the Reference pulse is to control the package flow to the
distribution machines. The speed of the distribution machine with the lowest
capacity is used as a reference to set the speed for the whole conveyor
installation.
Note!
This is only seen at accumulation on more than one conveyor section.

Too low Reference pulse will lead to low capacity on the
conveyor installation. Typical for low Reference pulse is that the infeed
photocells on the lowest capacity distribution machine not are covered all the
time during emptying off accumulation and that the distribution machine
occasionally waits for packages.
Too high Reference pulse leads to exceeded queue pressure and will make
the hose brake work constantly.
2.2TH501262en.fm
How to set Reference pulse

a) Start with doing the actions (a-h) under (How to adjust the common
settings by changing the constants in the PLC) on page 62.
b) Select the constant Value for reference pulse and change according to
your needs (for basic settings, see the tables under the header 5.1.5
Settings on page 72).
c) Save project and download to PLC (see the figure below).
d) Go offline and close project.
e) Make a backup copy to diskette according to next page.
(Cont'd)
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(Cont'd)
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Saving the changes to the diskette

f) Save changes to diskette with Back Up Project (see the figure below).
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5.1.3 Conveyor speeds

The goal when setting the standard speeds correctly are:
maximal accumulation
stable packages
to avoid high queue pressure
There are two different standard speeds which we call:
Low speed (three different)
High speed (three different)
The speed is adjustable according to package size and capacity of
filling machine.
Note!
Always start with adjusting Low speed. Then continue by adjusting

high speed.
2.2TH501262en.fm
How to set the standard conveyor speeds

The normal way to set the standard speeds are by changing the constants in
the PLC-program. In some cases (depending on package size, filling
machine capacity, layout etc.) the possibilities to set the conveyor speed by
changing the PLC-program, is not enough to make an optimal speed setting.
Then it is necessary to change the pre-set settings in the frequency inverters
to make an optimal speed setting.
Note!
It is strongly recommended to do the adjustments of the conveyor speed by

adjusting the PLC-program in first hand. Changing the frequency settings
should always be a last alternative.
Speed
The table below shows how the different constants in the PLC affects the
frequency converter settings.
Constant
in PLC
Settings
(Hz)
Selected
parameter
Function
Low speed
1
17
n11
Frequency reference 1
Note! If n11 is to be increased over max.frequency (n24),
start with increasing the max frequency n24.
20
n12
23
n13
11
60
n16
13
75
n17
15
85
n18
High speed
Example of table for pre-set speeds.
(Cont'd)
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(Cont'd)
How to set low speed
a) Run production with the key switch (for location see page 48) on the
electrical cabinet in normal position AUT.
b) Simulate a production stop by stepping down a distribution machine.
The accumulation will start from the distribution machine and back, that is
the opposite of the package flow, see Installation example on page 70.
When the packages passes the gap between the conveyor sections the
distance should be according to (L7) (see the figure on next page)
How to adjust the conveyor speed by changing the
b) Select the constant low speed and change according to your needs (for
basic settings, see the tables under the header 5.1.5 Settings on page 72).
c) Save and backup the project by doing the actions (c-f) under (5.1.2
Reference pulse) on page 65 and 66.
Follow the instructions in 5.2.2-2 Frequency converter - set on page 85 to

change settings.
(Cont'd)
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How to adjust the conveyor speed by changing the settings in the

frequency inverters
(Cont'd)
How to set high speed
To achieve maximal accumulation time, the high speed shall be set as high
as possible without the packages getting unstable in the transport.
How to adjust the conveyor speed by changing the
b) Select the constant high speed and change according to your needs (for
basic settings, see the tables under the header 5.1.5 Settings on page 72).
How to adjust the conveyor speed by changing the settings in the
frequency inverters
Follow the instructions in 5.2.2-2 Frequency converter - set on page 85 to
change settings.
2.2TH501262en.fm
(Cont'd)
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(Cont'd)
Filling
machine
Distribution
machine
package
flow
L7
package
flow
2.2TH501262en.fm
accumulation
direction
accumulation
direction
L7 = Should be 5-10 mm in average
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5.1.4 Stop filler

The purpose of the Stop filler setting is to control the delay time when to
stop the filling machine. It shall be set so that the filling machine could
emptying in a correct way. When the Tetra Conveyor Control System is
almost full, it gives a stop signal to the filling machine.
2.2TH501262en.fm
How to set Stop filler

b) Select the constant stop filler and change according to your needs
(1=1/10 seconds).
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5.1.5 Settings
These settings shows the actual basic according to filling machine and
package types, fine tuning can be made:
Filling Machine TBA/19
Value reference
Low speed (1,3 or 5)
pulse (pack/h)
See 5.1.3 Conveyor
See 5.1.2 Reference speeds on page 67
pulse on page 65
High speed (11,13

or 15)
See 5.1.3 Conveyor
speeds on page 67
TBA 200 B
9300
1 (17 Hz)
15 (85 Hz)
TBA 200 S
9300
1 (17 Hz)
11 (60 Hz)
TBA 200 Sq
9300
1 (17 Hz)
13 (75 Hz)
TBA 200 M
9300
1 (17 Hz)
13 (75 Hz)
TBA 250 B
9300
3 (21 Hz)
15 (85 Hz)
TBA 250 S
9300
1 (17 Hz)
13 (75 Hz)
TPA 250 Sq
7200
1 (17 Hz)
11 (60 Hz)
TBA 284 B
9300
3 (21 Hz)
15 (85 Hz)
TBA 300 S
9300
3 (21 Hz)
15 (85 Hz)
TBA 330 S
9300
3 (21 Hz)
13 (75 Hz)
TPA 330 Sq
7200
1 (17 Hz)
13 (75 Hz)

Package
Value reference
pulse (pack/h)
See 5.1.3 Conveyor
pulse on page 65
High speed (11,13

or 15)
See 5.1.3 Conveyor
speeds on page 67
TBA 200 B
9700
3 (21 Hz)
15 (85 Hz)
TBA 200 S
9700
1 (17 Hz)
11 (60 Hz)
TBA 250 B
9700
3 (21 Hz)
15 (85 Hz)
TBA 250 S
9700
1 (17 Hz)
13 (75 Hz)
TBA 1000 B
8500
5 (23 Hz)
15 (85 Hz)
TBA 1000 S
8500
5 (23 Hz)
13 (75 Hz)
TBA 1000 Sq
8500
5 (23 Hz)
13 (75 Hz)
TPA 1000 S
8500
5 (23 Hz)
13 (75 Hz)
TPA 1000 Sq
8500
5 (23 Hz)
13 (75 Hz)
(Cont'd)
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Package
(Cont'd)
Filling Machine TB/21
Package
TB 1000 Sq
Value reference
pulse (pack/h)
See 5.1.3 Conveyor
pulse on page 65
8400
5 (23 Hz)
High speed (11,13

or 15)
See 5.1.3 Conveyor
speeds on page 67
13 (75 Hz)
2.2TH501262en.fm
Package
Value reference
pulse (pack/h)
See 5.1.3 Conveyor
pulse on page 65
High speed (11,13

or 15)
See 5.1.3 Conveyor
speeds on page 67
TBA 355 B
7200
1 (17 Hz)
15 (85 Hz)
TBA 375 S
7200
1 (17 Hz)
13 (75 Hz)
TBA 500 B
7200
3 (21 Hz)
15 (85 Hz)
TBA 500 S
7200
1 (17 Hz)
15 (85 Hz)
TBA 750 B
7200
5 (23 Hz)
15 (85 Hz)
TBA 750 S
7200
3 (21 Hz)
13 (75 Hz)
TBA 1000 B
7200
5 (23 Hz)
15 (85 Hz)
TBA 1000 S
7200
3 (21 Hz)
13 (75 Hz)
TBA 1000 Sq
6600
1 (17 Hz)
13 (75 Hz)
TBA 1500 S
6000
1 (17 Hz)
13 (75 Hz)
(Cont'd)
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(Cont'd)
Customer settings
Common settings (date)
line 1
line 2
line 3
line 4
line 5
line 6
line 7
line 8
line 1
line 2
line 3
line 4
line 5
line 6
line 7
line 8
line 1
line 2
line 3
line 4
line 5
line 6
line 7
line 8
Value reference pulse (pack/h)

High speed (11,13 or 15)
Delay stop filler
Timer settings
Low speed (1,3 or 5),
distribution machine
reference pulse
Stop queue photocell
Reset stop

2.2TH501262en.fm
Delay stop filler
Timer settings
reference pulse
Reset stop

Delay stop filler
Timer settings
reference pulse
Reset stop
(Cont'd)
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(Cont'd)
line 1
line 2
line 3
line 4
line 5
line 6
line 7
line 8
line 1
line 2
line 3
line 4
line 5
line 6
line 7
line 8
line 1
line 2
line 3
line 4
line 5
line 6
line 7
line 8

Delay stop filler
Timer settings
reference pulse
Reset stop

2.2TH501262en.fm

Delay stop filler
Timer settings
reference pulse
Reset stop

Delay stop filler
Timer settings
reference pulse
Reset stop
(Cont'd)
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(Cont'd)
line 1
line 2
line 3
line 4
line 5
line 6
line 7
line 8
line 1
line 2
line 3
line 4
line 5
line 6
line 7
line 8

Delay stop filler
Timer settings
reference pulse
Reset stop

2.2TH501262en.fm

Delay stop filler
Timer settings
reference pulse
Reset stop
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5.2 Electrical equipment

5.2.1 GE Fanuc
5.2.1-1 GE Fanuc - change battery
Machine status Main switch OFF
Tools
- needle nose
pliers
SP reference
90031-301
Alternative with one cable connector

Note!
For alternative with two cable connectors, see the Alternative with two cable
connectors section.
When the battery signal lamp (1) lights up, the battery (4) must be changed.
a) Remove the battery cover (2).
Note!
The battery replacement must be completed within 20 minutes or else the

RAM memory might be erased.
2.2TH501262en.fm
b) Remove the battery (4) from the clips (3).

c) Firmly attach the clips to the new battery.
1
2
3
4
Lamp
Battery cover
Mounting clip
Battery
GHM00252.eps
2 3
4
(Cont'd)
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(Cont'd)
WARNING!
Handle the old battery in a safe way!

The battery contains harmful substances and must not be thrown
away in nature. Hand it in to the nearest recycle centre. Do not burn
lithium batteries. Do not try to recharge lithium batteries.
2.2TH501262en.fm
GHM00253.eps
d) Disconnect the cable connector (5) of the old battery and discard the
battery.
e) Carefully insert the cable connector (5) of the new battery (4) into the
contact (6) with the aid of needle nose pliers.
f) Fit the battery cover (2).
g) Repeat items a) - f) for the other power supply unit.
2
4
5
6
Battery cover
Battery
Cable connector
Contact
(Cont'd)
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(Cont'd)
Alternative with two cable connectors
Note!
For alternative with one cable connector, see the Alternative with one cable
connector section.
When the battery signal lamp (1) lights up, the battery (4) must be changed.
a) Remove the battery cover (2).
b) First fit the cable of the new battery on the unused cable connector (5)
with the aid of needle nose pliers.
WARNING!
Handle the old battery in a safe way!

The battery contains harmful substances and must not be thrown
away in nature. Hand it in to the nearest recycle centre. Do not burn
lithium batteries. Do not try to recharge lithium batteries.
2.2TH501262en.fm
c) Secondly remove the old battery cable and remove the battery from its
mounting clip (3). Discard the old battery.
d) Firmly insert the new battery into the mounting clip.
e) Fit the battery cover.
f) Repeat items a) - e) for the other power supply unit.
GHM00254.eps
2 3
WARNING!
Tetra Pak
1
2
3
4
5
Lamp
Battery cover
Mounting clip
Battery
Cable connector
Risk of injuries!
Do not burn lithium batteries!
Do not try to recharge lithium batteries!
The battery may explode, catch fire or discharge lethal substances.
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5.2.1-2 GE Fanuc - change Input/Output module

Machine status Mains power OFF
To replace the I/O (Input/Output) modules or the CPU (Central Processing

Unit), do the following:
If I/O module: Remove the terminal (4) according to procedure
5.2.1-3 GE Fanuc - remove/assemble terminal on page 81.
Follow the items a) to h) below.
f) Hold the new module with the hooks (3) at the back away from you.
g) Place the module in front of the contact concerned and tilt it upwards so
that the upper hook (3) at the back of the module engages the groove in
the base plate (1).
h) Press the module (6) down, until the catch (7) engages the base plate (1).
On the I/O module: Put the terminal (4) back again, see procedure 5.2.1-3
GE Fanuc - remove/assemble terminal.
1 Base plate
2 Upper groove in base plate
3 Upper hook at the back of the
module
4 Terminal (only I/O module)
5 Lower groove
6 Module
7 Catch
GH000104.eps
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If CPU module: Follow the instructions below.

a) Grip the upper section of the module (6) firmly.
b) Push the catch (7) on the underside of the module upwards, and tilt the
module outwards.
c) Let go off the catch.
d) Pull the entire module upwards so that the hook is disengaged from the
groove (2) in the base plate (1).
e) Replace the module with a new one.
5.2.1-3 GE Fanuc - remove/assemble terminal

Removing
To remove the terminal, do the following steps:
a) Open the terminal (3) hatch.
b) Push the catch (2) upwards.
c) The entire terminal block now tilts outwards a little.
d) Grasp the handle (4) and pull it towards you until the terminal contacts
have been disengaged from the module. The catch has now been released
and the entire terminal can be removed.
Assembling
To assemble the terminal, do the following steps:
a) Hold the new terminal with the hatch towards you and the hook (5) on
the back of the terminal away from you.
2.2TH501262en.fm
b) Place the terminal in front of the module concerned and tilt it so that the
hook at its back engages the groove in the module.
c) Press the terminal against the module until the catch looks into the
terminal.
GH000105
Tetra Pak
1
2
3
4
5
Module
Catch
Terminal
Handle
Hook at back of terminal
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5.2.2 Frequency converters

5.2.2-1 Frequency converter - description
DANGER!

After the power is turned OFF residual voltage remains in the
capacitor inside the converter. Do not touch the terminal immediately
after turning the power OFF. Failure to observe this information will
put your life in danger!
Discharge time is at least one minute from the time all indicators on
the digital operator go OFF.
Frequency converter overview
1
2
1 Digital operator
2 Run indicator
3 Alarm indicator
2.2TH501262en.fm
GH001553.eps
Run indicator
The run indicator (2) light
flashes when the machine is ready to run
is fixed when operation is in progress
Alarm indicator
The alarm indicator (3) light
flashes when warning status is triggered
is fixed when protective mechanism is actuated, or when there is
converter error.
Alarm indication, see 5.2.2-3 Frequency converter - fault codes on page 89.
(Cont'd)
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(Cont'd)
Digital operator display section
1
2
1 Display
2 Monitor item indicators (green
light)
3 Constant item indicators (red
light)
2.2TH501262en.fm
GH001552.eps
Display
Reference frequency values, output frequency values, indicator settings
(items) and fault codes are displayed.
Indicators
Indicate the converter status.
All the items for the indicators can be monitored on the display during
operation.
Monitor item indicators (green light)
FREF
FOUT
IOUT
ACC
DEC
F/R
GH001556.eps
Indicator:
FREF Reference frequency (Hz)
FOUT Output frequency (monitoring) (Hz)
IOUT
Output current (monitoring) (A)
ACC
Acceleration time (seconds)
DEC
Deceleration time (seconds)
F/R
Forward/reverse rotation selection
(Cont'd)
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(Cont'd)
Constant item indicators (red light)
FMAX
VMAX
THR
MODE
FBAS
PGRM
GH001557.eps
Indicator:
FMAX Maximum frequency (Hz)
VMAX Maximum voltage (V)
FBAS Maximum voltage frequency (Hz)
THR
Electronic thermal reference current (A)
MODE Operation mode selection
PGRM Gives access to all items
Operation key:
1 MODE
Switches between the indicators
2 ENTER
Registers the value set
3 INCREMENT Increases an item No, or the value of
an item
4 DECREMENT Decreases an item No, or the value of
an item
5 RUN
Valid only when the sequence is
operated from the digital operator
6 STOP/RESET Resets the converter
GH001554.eps
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Digital operator operation keys
5.2.2-2 Frequency converter - set

During operation
All settings (items) for the indicators can be monitored on the display during
operation.
Some items can be changed during operation, see Items possible to set during
operation in the table on page 87.
To set items during operation, do as follows:
a) Press MODE to shift to the indicator preferred.
b) To change the item, press INCREMENT to increase the value, or
DECREMENT to decrease the value. Holding down the key changes
data quickly.
c) To register the new data:
Press ENTER to store the new value.
If the new value is not to be registered:
Press MODE instead of ENTER. The new value becomes invalid and the
next item is displayed.
2.2TH501262en.fm
Note!
6
GH001554.eps
Operation key:
1 MODE
2 ENTER
3 INCREMENT
4 DECREMENT
5 RUN
6 STOP/RESET
(Cont'd)
Tetra Pak
Doc No. TeM-1381061-0104
85
(Cont'd)
Frequency converter stopped
All settings (items) for the indicators can be changed when the frequency
converter is stopped.
To set, do as follows:
a) Press both MODE and ENTER at the same time until PRGM is lit.
b) Press INCREMENT, or DECREMENT until the item wanted appears on
the display.
c) Press ENTER. The value of the item wanted is displayed.
d) To change value, press INCREMENT, or DECREMENT. The value
starts flashing, which indicates that the value is yet to be registered.
e) Press ENTER to store the new value. The display stops flashing. After a
few seconds the display returns to the item chosen.
Note!
If the new value is not to be registered, press MODE instead of ENTER.

The new value becomes invalid and the display returns to the item No
chosen.
2.2TH501262en.fm
f) To set another item, start from b).

g) Press MODE to enter monitoring position again.
6
GH001554.eps
Operation key:
1 MODE
2 ENTER
3 INCREMENT
4 DECREMENT
5 RUN
6 STOP/RESET
(Cont'd)
86
Doc No. TeM-1381061-0104
Tetra Pak
(Cont'd)
Settings for items, frequency converter
The settings in the table below are standard settings that are accurate in most
installations. In those cases there are deviations from the standard settings
these are stated in the valid circuit diagram.
Note!
To reset to factory setting, set parameter n01 to 8.

Function
Settings
n01
Constant write-inhibit selection,

constant initialization.
n02
Operation mode selection
n03
Stop mode
Forward/reverse rotation selection
n05
Reverse rotation not allowed
n06
Multi-function input selection 1

Note! Set item n08 before n06!
n07
n08

Note! Set item n08 before n06!
n09
Multi-function output selection 1
11
n10
Multi-function output selection 2
Note! If n11 is to be increased over max.frequency (n24),
start with increasing the max frequency n24.
17
Item
on display
n04
2.2TH501262en.fm
Note!
n11
Items
possible to
set during
operation
n04
n11
n12
n12
20
n13
n13
23
n14
n14
30
n15
n15
45
n16
n16
60
n17
n17
75
n18
n18
85
n19
n19
Inching frequency
n20
n20
Acceleration time 1
n21
n21
Deceleration time 1
n22
n22
Acceleration time 2
n23
n23
Deceleration time 2
n24
Maximum frequency
85
n25
Maximum voltage
230
n26
Maximum voltage frequency
60
n27
Intermediate output frequency
1.5
n28
Intermediate output frequency voltage
12
Factory setting
Tetra Pak
Doc No. TeM-1381061-0104
87
Settings
n29
Minimum output frequency
1.5
n30
Minimum output frequency voltage
12
n31
Electronic thermal reference current
2,1
n32
Electronic thermal protection
n33
Stall prevention during deceleration
n34
Stall prevention level during acceleration
170
n35
Stall prevention level during operation
160
n36
Operation after recovery from power interruption
n37
Carrier frequency
Items
possible to
set during
operation
n38
n38
Automatic torque boost gain
1.0
n39
n39
Frequency reference gain
1.00
n40
n40
Frequency reference bias
n41
Frequency reference upper limit
100
n42
Frequency reference lower limit
n43
Frequency reference input terminal
n44
Multi-function analog output
Multi-function analog output gain
0.30
n46
DC control current
50
n47
Interruption DC control time
0.5
n48
Start-up DC control time
0.0
n49
S-shape acceleration and deceleration

characteristics
n50
Over-torque detection
n51
Over-torque detection level
160
n52
Over-torque detection time
0.1
n53
Frequency detection level
0.0
Slip compensation gain
0.0
n55
Motor current with no load
40
n56
Jump frequency 1
0.0
n57
Jump frequency 2
0.0
n58
Jump frequency 3
0.0
n59
Jump width
1.0
n60
Number of fault retries
n61
Stop key selection (1=disabled, 0=enabled)
n62
Slip compensation primary delay time
n63
UP/DOWN command frequency memory
n64
Operators frequency setting method
n65
Frequency reference, monitor unit selection
n66
Time over detection
n68
Error history (only display)
n45
n54
n45
n54
2.2TH501262en.fm
Function
Item
on display
Factory setting
88
Doc No. TeM-1381061-0104
Tetra Pak
Function
Settings
n69
PROM number (for manufacturers reference, only display)
n71
Baud rate selection
n74
Parity selection
n78
Time to wait for sending
n83
Slave address
Item
on display
Items
possible to
set during
operation
Factory setting
5.2.2-3 Frequency converter - fault codes

2.2TH501262en.fm
Alarm indicator
The alarm indicator (1) light
flashes when warning status is triggered. The display (2) also flashes.
Eliminating the cause recovers the system automatically.
is fixed when protective mechanism is actuated. The converter output is
shut OFF, and the motor stops.
After taken the necessary actions, press RESET or turn the power OFF,
then ON.
is lit when there is converter error. Take actions as to the table below,
turn the power OFF, then ON. If the problem continues, replace the unit.
Also see page 92.
1
1 Alarm indicator
2 Display
GH001558.eps
(Cont'd)
Tetra Pak
Doc No. TeM-1381061-0104
89
(Cont'd)
Display
Alarm
Description
Action
EF
Flashes
Simultaneous input of forward and

reverse rotation commands
Review the sequence
Uu
Flashes
Main circuit undervoltage.

The DC voltage of the main circuit
dropped below the low-voltage detection
level when the converter was stopped
Check the power voltage

Check the power input line for disconnection
Check the terminal block screws for
looseness.
ou
Flashes
Main circuit overvoltage.

exceeded the overvoltage detection level
when the converter was stopped
Check the power voltage
oH
Flashes
Radiation fin overheated.

Overheated when the converter was
stopped
Check the ambient temperature

Install a cooling fan or air conditioner
S P
Flashes
Digital operator stopped.

STOP/RESET pressed while the converter was being operated using control
circuit terminals SF and SR. The converter decelerates and stops the motor.
Open both SF and SR (see Omron

Installation Manual)
oL3
Flashes
Overtorque.
The flow of current exceeded the value
determined with the constant set in n51
for more than the specified period determined with the constant set in n52.
Make sure that the n51 and n52 settings are appropriate
Check the operating status of the
mechanical system and remove the
cause of error.
bb
Flashes
External base block in progress

An external base block signal was input.
Make sure that the sequence circuit is

appropriate.
SEr
Flashes
Sequence error
A local or remote selection signal was
input to the converter in operation.
Make sure that the sequence circuit is

appropriate.
oC
Lit
Overcurrent.
The output current instantaneously
exceeds 250% of the rated amperage.
The output side of the converter is

shorted or grounded.
Load inertia is excessive
The acceleration and deceleration
time settings are too short
A special motor is used
The motor was started during free
running
The magnetic contactor on the output side of the converter was opened
and closed.
After taken necessary action, RESET.
ou
90
Lit
Main circuit overvoltage.

Because regenerative energy from the
motor was excessive, the DC voltage of
the main circuit exceeded approximately
410V.
Doc No. TeM-1381061-0104
The deceleration time setting is too

short.
Increase the deceleration time
Connect a braking resistor (or braking resistor unit)
Tetra Pak
2.2TH501262en.fm
List of warning and error codes
2.2TH501262en.fm
Display
Alarm
Description
Action
Uu1
Lit
Main circuit undervoltage.

dropped below the specified level
(approximately 160V or less)
Cause:
The input voltage dropped
Open-phase occurred
An instantaneous power interruption
occurred
Check:
the power voltage
the power input line
the terminal block screws for loosening
Uu2
Lit
Control power supply fault.

A voltage fault occurred in control power
supply
Turn the power OFF, then ON.

If the problem persists, replace the
unit. Also see page 92
oH
Lit
Radiation fin overheated.

Overheated because of ambient temperature rise or converter temperature rise
due to overload
Load is excessive. Reduce the load

The V/f characteristics are inappropriate. Reset constant No-s n24 to n26
The acceleration/deceleration time or
cycle is too short. Increase time or
cycle
The ambient temperature is too high.
Install a cooling fan or air conditioner
oL1
Lit
Motor overload.
The electronic thermal relay actuated the
motor overload protection function.
Review the load size. V/f characteristics, acceleration/deceleration time,

and cycle time
Set the rated motor amperage in
constant No n31
oL2
Lit
Converter overload.
The electronic thermal relay actuated the
converter overload protection function.
Review the load size. V/f characteristics, acceleration/deceleration time,

and cycle time
Review the converter capacity
oL3
Lit
Overtorque.
A current exceeding the value set in n51
flowed for more than the time set in n52
Check if the n51 and n52 settings

are appropriate
Check the machine use status, and
eliminate the cause of the problem.
EF1
Lit
External fault.
The converter received abnormal input
from external circuits.
Review the external circuits

Review the external sequence
Check the signal line of multifunction contact input for disconnection
F00
Lit
Initial memory error
Turn power OFF, then ON.

If necessary, replace the unit. Also see
page 92
F01
Lit
Constant error
Write down all constant settings, initialize the constants, and RESET.
page 92
F04
Lit
A/D converter error

page 92
Tetra Pak
Doc No. TeM-1381061-0104
91
Display
Alarm
Description
Action
F05
Lit
Option error.
The digital operator has an error or faulty
contact.
Turn power OFF, then reinstall the digital operator.

page 92
F06
Lit
Control circuit error.

An error occurred in the control power
supply or hardware
Check the power cables.

page 92
5.2.2-4 Frequency converter - change
DANGER!
Risk of electrical shock, and damage to equipment!

If replacing the frequency converter, read the OMRON Installation
Manual before starting work.
IMPORTANT!

Turn the screw illustrated below to position PNP, to fit the machine
PLC system. Failure to observe this information could result in
damage to equipment!
Read the OMRON Installation Manual. When installing the frequency
converter, observe to turn the screw (arrow) carefully to PNP.
PNP
1 Digital operator
PNP
NPN
NPN
GH001555.eps
92
Doc No. TeM-1381061-0104
Tetra Pak
2.2TH501262en.fm
5.2.3 Electrical Cabinet

5.2.3-1 Electrical Cabinet - Check Residual Current
Device
Machine status
Power supply disconnecter ON
The residual current device (2) must always be tested before using the socket
outlet (1).
a) Make sure that the switch is in ON position (3).
b) Press the test button (4).
c) The residual current device (2) must trip immediately: the switch jumps
to OFF position (5).
Hazardous voltage.
Electric shock will cause death or serious injury.
Change the residual current device (2) if it does not trip
immediately.
2.2TH501262en.fm
d) Put the switch back to position ON (3).
2
3
1
2
3
4
5
Tetra Pak
4
5
Socket outlet
Residual current device F024
Switch (ON)
Test button
Switch (OFF)
Doc No. TeM-1381061-0104
93
5.2.4 Electrical components (external)

5.2.4-1 Electrical components - set photocell
Transmitting/receiving type
Open the cap (1) and check that the switch (5) is set to PNP (positive logic)
and that the switch (6) is set to D ON. (The signal will be sent when the
object is detected between the photocells.)
Check the transmitter and the receiver position, see illustrations for each
model below.
a) Turn the adjustment knob (4) to Max (or almost Max when using
metallized package material)
Model B (queue photocell pair)
a) Begin without any object to be detected.
Turn the adjustment knob (4) anti-clockwise to Min, and then clockwise
until both the green LED (2) and the red LED (3) light up. To secure the
setting, turn the adjustment knob just a little bit more.
b) Place the object to be detected between the photocells. Confirm that the
green LED (2) is lighting.
PNP
NPN
L
D
ON
Min Max
L
ON
SENS
Cap
Light emitting diode (LED), green
Light emitting diode (LED), red
Adjustment knob
Switch
Switch
94
1
2
3
4
5
6
Doc No. TeM-1381061-0104
GH500477.eps
Tetra Pak
2.2TH501262en.fm
Adjust the sensitivity as follows:

Model A (counting photocell pair)
2.2TH501263en.fm
Tetra Pak
Doc No. TeM-1381061-0104
95

General
Electrical documents guide is an explanation of how to find your way
through the chapters Table of contents for electrical documents,
Spare parts, Position summary, Circuit diagrams, Line summary,
Terminal summary, Terminal strip overview, Cable connection list,
Mains connection, Component location, and Program documents in this
TeM.
Note!
All the examples in Electrical documents guide are composed only to

demonstrate, and have nothing to do with the distribution equipment this
TeM handles.
Chapter 7 Table of contents for electrical documents

This chapter consists of the list Electrical document (see example next
page) which have the function as a table of contents for all the electrical
documents included in this TeM manual. The contents of the list is in the
same order as the chapters (chapter 8-18) and is divided in groups for
each chapter. Under each group there is a reference to the chapter it is to be
found in (see the big arrows on the example on next page). The small arrows
show when the electrical document consists of more than one page.
The last position on the list is the document number for the manual part, that
is everything except the electrical documents (for more detailed information
see 1.1.6 Number of pages on page 6).
(Cont'd)
96
Doc No. TeM-1381061-0104
Tetra Pak
2.2TH501263en.fm
Chapter orientation

(Cont'd)
Tetra Pak
MSTK BoM Explosion (BoM Book)
Created on 2002.10.11 by SELURSSONTH ELECTRICAL DOCUMENT
Plant: PDM1
PM1 Print date: 2002.10.15
2562959-0101
Page
1
General remark
I - TETRA CONVEYOR CONTROL SYSTEM
ALL DOCUMENTS ARE TO BE DISTRIBUTED IN
SIZE A4. BOM 679826-0101 & 2562959-0101
(Page 1-3) ARE TO BE DELIVERED WITH THE
BELOW MENTIONED DOCUMENTS.
ECM
Release date
ChgPosition
I
P117439(L117033)
**
S
p
S
H
Description
A Si
s ze
Identity
DTp Prt Vs Un
it
0810
ELECTRICAL CABINET
X
2539071-0101
I t e m
t e x t
(Page 1-6)
.
Tetra Pak
MSTK . BoM Explosion (BoM Book)
Created on 2002.10.11. by SELURSSONTH ELECTRICAL DOCUMENT
I 0820
MACHINE
X
2539072-0101
I t e m
t e x t
General remark
1-7) CONTROL SYSTEM
I - TETRA(Page
CONVEYOR
.
. ALL DOCUMENTS ARE TO BE DISTRIBUTED IN
. SIZE A4. BOM 679826-0101 & 2562959-0101
I 0830
PLC(Page
PROGRAMME
MEDIA
39827-1001
1-3) ARE
TO BE XDELIVERED
WITH THE
I tBELOW
e m MENTIONED
t e x t DOCUMENTS.
.
.
ECM
P117439(L117033)
Release date
** .
2.2TH501263en.fm
I ChgPosition
0840
I
S
H
0810
0900
I 0820
I
I
S
p
0830
1000
PC
PC
Tetra Pak
MSTK BoM Explosion (BoM Book)
Created on 2002.10.11 by SELURSSONTH ELECTRICAL DOCUMENT
1100
1200
S
p
S
H
SPARE Description
PART KIT
X A Si
2539074-0101
PC Un 1
Identity
DTp Prt Vs
I t e m
t e x t
s ze
it
.
FORELECTRICAL
THE ELECTRICAL
DOCUMENTS
CABINET
X ABOVE,
2539071-0101
PC
SEEI CHAPTER
t e m 8.0
t e(SPARE
x t PARTS).
. (Page 1-6)
. .
. .
.
POSITION
SUMMARY
A4-2562963-0002 ELD 000 AA
x
MACHINE
X
2539072-0101
PC
I t e m
t e x t
I
t
e
m
t
e
x
t
(PAGE 1-2)
(Page 1-7)
.
FOR. THE ELECTRICAL DOCUMENTS ABOVE,
SEE. CHAPTER 9.0 (POSITION SUMMARY).
.
.
X
39827-1001
PC
. PLC PROGRAMME MEDIA
I t e m
t e x t
.
.
CIRCUIT
DIAGRAM
2562963-0003 ELD 000 AA
x
.
I t e m
t e x t
. 1-32)
(PAGE
0840
ChgPosition
Plant: PDM1
2562959-0101
Page
1
PC
1
.
SPARE PART KIT
X
2539074-0101
FOR THE ELECTRICAL DOCUMENTS ABOVE,
t e m 10.0
t e (CIRCUIT
x t
SEEI CHAPTER
DIAGRAMS).
.
.
SEE CHAPTER 8.0
(SPARE PARTS).
Created on 2002.10.11 by SELURSSONTH
ELECTRICAL
DOCUMENT
.
.
I
Column quantity
All
Description
A Si
s ze
Identity
PC
Column quantity
All
1
2562959-0101
Page
Plant: PDM1
2562959-0101
Page
2
DTp Prt Vs Un
it
.
.
LINE SUMMARY
2562963-0004 ELD 000 AA
I t e m
t e x t
(PAGE 1-4)
.
SEE CHAPTER 11.0 (LINE SUMMARY).
.
.
.
CABINET TERMINAL
2562963-0005 ELD 000 AA
SUMMARY
I t e m
t e x t
(PAGE 1-2)
Column quantity
All
Example of the list electrical document
(Cont'd)
Tetra Pak
Doc No. TeM-1381061-0104
97

(Cont'd)
Chapter 8 Spare parts
Consists of the lists for the electrical equipment, except the list Electrical
document, which is included in chapter 7.
The other chapters are divided as follows:
xxxxxxx-0002
Position summary
xxxxxxx-0003
Circuit diagram
xxxxxxx-0004
Line summary
xxxxxxx-0005
Terminal summary
xxxxxxx-0006
xxxxxxx-0007
xxxxxxx-0008
Mains connection
xxxxxxx-0009
Component location
(Mounting drawings and Fuse
panel label)
Program documents
Other information
(For example Engineering
change description etc.)
2.2TH501263en.fm
xxxxxxx-0099
The documents in the above-mentioned chapters are identified by:

a drawing number (1)
a version number (2)
a page number (3)
a next page number (4).
Designer
Date
AMI/FVI
ECM No
Machine
31/07/2002
Page type
112491
Company
Denomination
INFEED MOTOR
CIRCUIT DIAGRAM
Bill of material
Tetra Pak Carton Ambient S.p.A.
PT21-0600
Drawing No.
649060-0600
Doc. type
2557519-0003
Version
ELD AA
2
1
2
3
4
Page
007 / 008
3 4
Drawing number
Version number
Page number
Next page number
The page number is the consecutive numbering of the pages which belong to
the main number and is used as a reference in the diagrams.
(Cont'd)
98
Doc No. TeM-1381061-0104
Tetra Pak

(Cont'd)
In the Circuit diagram the first pages are reserved for distribution terminals
and last pages are reserved for pre-connected cables (cables connected to
spare terminals and reserved for future use).
The Mains connection diagram shows how the machine should be
connected to the local supply, the dimensions of the connection cable and the
connection of the matching transformer (when used).
Caution!
Always follow local regulations regarding the dimensions of the

connection cable.
The Program documents consist of the PLC listings for this machine.
2.2TH501263en.fm
Enclosed are some examples of how to use the Electrical documents.
Tetra Pak
Doc No. TeM-1381061-0104
99
Numbering system for components

The position number is divided into three parts:
prefix (1)
function designation (2)
running number (3).
YG SH
+M-W8445
U V W
M
3~
E
2.2TH501263en.fm
+M-M8402
250W
1.2A
+M -M 8402
1
1 Prefix
2 Function designation
3 Running number
Prefix (1)
This prefix shows the location of the component.
Note!
the prefix +M indicates that the component is fitted on the machine,

outside the electrical cabinet
the prefix +C indicates that the component is fitted on the electrical
cabinet, on the TPOP or on the process panel
The location +C is considered as default and its omitted on all the Circuit
diagram pages.
(Cont'd)
100
Doc No. TeM-1381061-0104
Tetra Pak

(Cont'd)
2.2TH501263en.fm
Function designation (2)

The function designation is indicated in accordance with international
standards, see table below.
Designation
Signification in electrical diagram
Assemblies, Subassemblies
Transducers
Capacitors
Binary element, Delay devices, Storage devices
Miscellaneous
Protective devices
Generators, Power supplies
Signalling devices
Relays, Contactors
Inductors, Reactors
Motors
Analogue elements
Measuring equipment, Testing equipment
Switching devices for power circuits
Resistors
Switching devices for control circuits selectors
Transformers
Modulators, Changers
Tubes, Semiconductors
Transmission paths, Waveguide aerials
Terminals, Plugs, Sockets
Electrically operated mechanical devices
Terminations, Hybrids, Filters, Equalizers, Limiters
Running number (3)

The electrical components are numbered in a consecutive non-logical order.
+M -M 8402
1
Tetra Pak
Doc No. TeM-1381061-0104
1 Prefix
2 Function designation
3 Running number
101
Optional equipment
This prefix shows if the component belongs to specific optional equipment.
This drawing must not without the consent of Tetra Pak
be copied, transmitted or disclosed to any third party.
2
10
L10
L15
-A129
/49.06 / JQ
+M-W9104
+M-W2060
H.I.
-X209
H.I.
+M-X9100
+M-W9104
+M-B9104 H.I.
2
102
4
2
+M-W2060
H.I.
+M-X9100
H.I. LEVEL PEROXIDE TANK
01
02/A1
I0353
H.I.
-X209
03/A2
I0354
B9104 H.I. PRESSURE GUARD
04/A3
I0355
B9107 NO H.I.
12
05/A4
I0356
B9108 H.I. SPRAY NOZZLE
13
06/A5
I0357
B9110 H.I. PRODUCTION
14
07/A6
I0358
B9109 H.I. CLEANING
15
08/A7
I0359
SPARE
09/A8
I0360
SPARE
101
P
+M-W9107
153+
153-
BN
BK
+M-W9108
+M-B9108
H.I.
BK
+M-W9110
+M-B9110
H.I.
BK
BN
155
BU
+M-W9109
+M-W9109
+M-B9109
H.I.
BN
156+
156-
154
BU
+M-W9110
/121.02 / JS
/121.02 / JW
-X218
153
BN
155+
155-
+M-X1003
BU
+M-W9108
154+
154-
+M-W1006
H.I.
BK
156
BU
L15
/134.07
Designer
Date
AMI
ECM No
Company
Bill of material
102
Doc No. TeM-1381061-0104
TBA/21-0500
Denomination
CIRCUIT DIAGRAM
Drawing remarks
Machine
31/12/9000
Page type
ECM n.
PLC-IN
Drawing No.
Doc. type
44711-0003
Version
ELD AA
Page
133 / 134
1 Optional equipment designation
Tetra Pak
2.2TH501263en.fm
/121.03 / CA
/121.03 / CF
+M-W9107
+M-B9107
L10
+M-X1003
How to trace a cable

Example: How to trace cable No. +M-W8202
a) Go to the Cable Connection list
b) On the right side of the table, find the circuit diagram reference page
where the cable +M-W8202 is located (page 005, column 5)
Note!
The cables are listed in alphanumerical order.

c) Go to page 005 in the Circuit diagram
d) Find the cable +M-W8202
Note!
In the cable connection list the spare cores are shown.

Cable Connection List of
Cable
Core
+M -W8201
+M -W8201
YG
+M -W8202
+M -W8202
2557519-0003
From
Page.Col.Option
To
+F-X106:6
+C-X8201:6
+F-X106:
+C-X8201:
005 .5
005 .5
+F-X206:1
+C-X8202:1
005 .5
+F-X206:2
+C-X8202:2
005 .5
2.2TH501263en.fm
4
+M -W8202
+F-X206:5
+C-X8202:5
005 .5
+M -W8202
+F-X206:6
+C-X8202:6
005 .5
+M -W8202
+F-X206:7
+C-X8202:7
005 .5
+M -W8202
+F-X206:8
+C-X8202:8
005 .5
+M -W8202
+F-X206:9
+C-X8202:9
005 .5
+M -W8202
10
+F-X206:10
+C-X8202:10
005 .5
+M -W8202
11
+F-X206:11
+C-X8202:11
005 .5
+M -W8202
YG
+F-X206:
+C-X8202:
005 .5
+M -W8203
WH
+F-X206:23
+C-X8202:23
005 .5
10
L810
L811
L810
L811
L803
L802
L801
-X8201
2,5 mmL.BU
X003:113
L803
L803
L802
F026:6
L801
F026:4
2,5 mm BK
+F-X106
1
L802
F026:2
L801
+M-W8201
RAIL
-X8220
N
-X8219
YG
GRND
1
+M-W8202
-F8210
10A
1
1,5 mm BU
+F-X206
-X8202
DJ/ /021.08
DI / /033.02
CB / /033.06
BM / /044.03
CI / /044.03
10
10
10
BQ/ /038.06
11
11
11
DK / /038.06
22
SH
22
DN / /025.05
23
WH
23
BS / /025.05
24
BN
24
CQ/ /021.06
MAINS 400/230V
FOR TYPE OR WIRE, WIRING INSTRUCTION ETC.

SEE SPECIFICATIONN FOR SUBSUPPPLIERS TPUS 3502.22
+M-W8203
WHERE NOTHING ELSE IS SAID

OR LINE SUMMARY IS VALID: 0.75mmBU
BT / /025.05
-X8219
YG
Designer
Company
Tetra Pak
31/07/2002
Machine
Page type
112491
Drawing remarks
Date
AMI/FVI
ECM No
Bill of material
Doc No. TeM-1381061-0104
PT21-0600
Denomination
CIRCUIT DIAGRAM
16
+M-W8202
MAINS
Drawing No.
649060-0600
Doc. type
2557519-0003
Version
ELD AA
Page
005 / 006
103
How to trace a component

Example 1: How to trace sensor +M-B8405
a) Go to the Position summary
where the component +M-B8405 is located (page 035, column 4)
d) Find the component +M-B8405
e) Note the connections +M-X8402 :1, :2, :3
f) Note the cable +M-W8423
Component
2557519-0003
Page .C
ol. Opt.
Component
Page .Col
. Opt.
+C -A8201
006 .7
+M -B8405
035 .4
+C -A8202
021 .7
+M -B8408
037 .5
+C -A8205
015 .4
+M -B8409
028 .4
+C -A8210
016 .3
+M -B8411
028 .4
+C -A8211
017 .4
+M -B8413
037 .5
+C -A8212
017 .4
+M -B8414
028 .4
+C -A8216
007 .5
+M -B8421
027 .4
+C -A8233
008 .7
+M -B8422
028 .4
+C -A8250
018 .7
+M -B8423
027 .4
+C -A8251
017 .8
+M -B8424
027 .4
+C -A8252
022 .6
+M -B8426
034 .3
+C -A8301
028 .7
+M -B8427
041 .3
+M-B84151
-A8305
+M-W8436
BN
5+
5-
+M-W8433
+M-W8436
+M-X8403
/028.02 / BA
/028.02 / BB
+M-X8403
BK
BU
+M-B84152
+M-W8437
10
L810
L810
L811
-X8214
B84151
INFEED LOOP, HIGH
02/A1
I033
03/A2
I034
B84161
B84162
INFEED LOOP, LOW
04/A3
I035
B84061
B84062
OUTFEED LOOP, HIGH
05/A4
I036
B8405
WASTEBOX LEVEL, HIGH
01
B84152
BN
RAIL
6+
6-
BU
+M-B84161
+M-W8438
7+
7/018.01 / CR
/018.01 / CS
+M-W8438
BK
BN
BU
+M-B84162
+M-W8439
BN
8+
8+M-X8402
/027.02 / AA
/027.02 / AK
RAIL
BU
+M-B84061
+M-W8424
4+
4-
+M-W8422
+M-W8424
BN
+M-X8402
BK
BU
+M-B84062
+M-W8425
-X8213
BN
5+
5-
+M-W8422
-X8213
1
2
BU
+M-B8405
+M-W8423
1
2
BN
1
2
+M-W8423
BK
BU
06/A5
I037
07/A6
I038
/015.06 / AP
TPIH PATCH, FAILURE
08/A7
I039
Designer
31/07/2002
Machine
Page type
112491
Company
Drawing remarks
Date
AMI/FVI
ECM No
L810
L810
L811
09/A8
I040
/036.07
PLC IN
Drawing No.
Bill of material
PT21-0600
Denomination
CIRCUIT DIAGRAM
649060-0600
Doc. type
2557519-0003
Version
ELD AA
Page
035 / 036
(Cont'd)
104
Doc No. TeM-1381061-0104
Tetra Pak
2.2TH501263en.fm
Position summary of

(Cont'd)
g) Go to the Terminal strip overview
h) Find the connections +M-X8402 :1, :2, :3 (on the right side of the table
find the circuit diagram reference page where the connections are
located)
Note!
The Terminal strip overview shows how the sensor is connected (in this
case via a connection box).
Terminal strip of
2557519-0003
+M-X8402
From
C able
Internal
nal
Terminal Exter
Jumper
Jumper
C able
To
Page.Col. Option
Functi
on te
xt
+C -X8213:1
+M -W8422 :1
+M -W8423:BN
+M -B8405:
035 .3
W ASTEBO X LEVEL, HIG

H
+C -X8213:2
+M -W8422 :2
+M -W8423:BU
+M -B8405:
035 .3

H
+C -X8213:3
+M -W8422 :3
+M -W8423:BK
+M -B8405:
035 .6

H
+C -X8213:4
+M -W8422 :4
+M -W8424:BK
+M -B84061:
035 .6
O U TFEED LOOP , HIGH
4+
+M -W8424:BN
+M -B84061:
035 .3
4-
+M -W8424:BU
+M -B84061:
035 .3
5+
+M -W8425:BN
+M -B84062:
035 .3
5-
+M -W8425:BU
+M -B84062:
035 .3
+M -W8426:BK
+M -B84071:
027 .5
O U TFEED LOOP , LOW
6+
+M -W8426:BN
+M -B84071:
027 .2
6-
+M -W8426:BU
+M -B84071:
027 .2
7+
+M -W8427:BN
+M -B84072:
027 .2
7-
+M -W8427:BU
+M -B84072:
027 .2
+C -X8213:5
+M -W8422 :5
2.2TH501263en.fm
+C -X8213:6
+C -X8213:7
+C -X8213:8
+M -W8422 :6
+M -W8422 :7
+M -W8422 :8
040 .6
8+
040 .4
8-
040 .4
040 .6
9+
040 .4
9-
040 .4
10
040 .6
10+
040 .4
10+C -X8213:9
+C -X8213:10
+M -W8422 :9
+M -W8422:10
Note!
040 .4
11
+M -W8431:WH
+M -B8411:
028 .6
BLAC K TAPE, DETECT ED
11+
+M -W8431:R D
+M -B8411:
028 .3
11-
+M -W8431:BK
+M -B8411:
028 .3
12
040 .6
12+
040 .4
12-
040 .4
When a cable is supplied with the component (i.e. sensors and photocells)
the pin configuration is removed from the symbol in the Circuit diagram.
The connection information is kept from the cable cores.
(Cont'd)
Tetra Pak
Doc No. TeM-1381061-0104
105

(Cont'd)
i)
j)
The location +M indicates that the component is fitted on the machine

Go to the Component location chapter to find the position of the
component B8405
B8404
M8433
B8453
B8402
M8402
M8450
B8403
B84152
B84151
H8401
R8453
B84201
B84202
B8409
B8414
B84162
B84161
B8457
M8409
B8428
B8413
M8407
M8408
B84252
B84251
B8411
M8406
R8452
B8452
R8401
B8427
L8406
B8421
2.2TH501263en.fm
C8402
C8401
B8405
(Cont'd)
106
Doc No. TeM-1381061-0104
Tetra Pak

(Cont'd)
Example 2: How to trace contactor +C-K8201
a) Go to the Position summary
where the component +C-K8201 is located (page 043, column 4)
d) Find the component +C-K8201
e) Note the contact image on the right side and find the relative contacts
page references
+C-A8311
047 .1
+M-B8457
018 .3
+C-F8252
012 .6
+C-P8201
045 .4
+C-A8313
051 .1
+M-B84061
035 .4
+C-F8253
012 .9
+C-Q8201
006 .2
+C-B8201
041 .3
+M-B84062
035 .5
+C-G8301
010 .1
+C-R8301
025 .3
+C-B8202
033 .4
+M-B84071
027 .4
+C-G8302
010 .4
+M-R8401
012 .3
+M-B8401
021 .5
+M-B84072
027 .4
+C-G8303
010 .7
+M-R8452
012 .6
+M-B8402
021 .2
+M-B84151
035 .4
+M-H8401
011 .1
+M-R8453
012 .9
+M-B8403
021 .2
+M-B84152
035 .5
+C-HS8202
045 .5
+C-S8201
038 .4
+M-B8404
033 .4
+M-B84161
035 .4
+C-K8201
043 .4
+C-S8202
021 .5
Designer
Date
AMI/FVI
ECM No
Page type
112491
Company
PT21-0600
Denomination
POSITION SUMMARY
POSITION SUMMARY
Drawing No.
Bill of material
Drawing remarks
Machine
31/07/2002
Doc. type
2557519-0002
649060-0600
Version
Page
001 / 002
ELD AA

-A8309
10
02/A1
Q033
/007.06
01
L810
L810
2.2TH501263en.fm
L831
-K8206
A2
03/A2
Q034
04/A3
Q035
A1
K8206
FF / /008.06
INFEED LOOP, MAIN SUPPLY
SERVO TENSIONER
SOFWARE ENABLE
/015.05
/015.05
/015.05
05/A4
Q036
-K8204
A2
06/A5
Q037
A1
13
21
31
43
14
22
32
44
K8204
TPIH GENERATOR PATCH,

MAIN SUPPLY
K8201
DMC, MAIN SUPPLY
-K8201
A2
08/A7
Q039
A1
/017.02
/006.02
/006.02
/006.02
07/A6
Q038
21
31
43
22
32
44
09/A8
Q040
L810
L810
L831
10
/044.01
Designer
31/07/2002
Machine
Page type
112491
Company
Drawing remarks
Date
AMI/FVI
ECM No
PLC OUT
Drawing No.
Bill of material
PT21-0600
Denomination
CIRCUIT DIAGRAM
649060-0600
Doc. type
2557519-0003
Version
ELD AA
Page
043 / 044
(Cont'd)
Tetra Pak
Doc No. TeM-1381061-0104
107

(Cont'd)
f) Go to page 006, column 2 in the Circuit diagram
g) Find the contacts +C-K8201
Note!
In case of master and slave component (i.e. coils and contacts), only the
master is reported in the Position summary. The slave shows the page and
the column reference of the master.
10
L801
L802
L803
L810
L811
L831
L801
L802
L803
L810
L811
L831
1 3 5
-Q8201
6-10A
1.13
GRND / /008.02
FA / /008.02
1 3 5
-A8201
FB / /008.02
-K8201
/043.04
/051.03 / DA
/051.03 / HA
GL / /008.02
2 4 6
YG 1
1,5 mm BK
-W8233
SH
-X8219
7
-Z8201
L1 L2 L3
/046.03 / AJ
/046.03 / AY
/046.03 / AV
/046.03 / AZ
/046.03 / DO
1401
1402
1403
1404
1405
K14:BRAKE/PTC
+M-W8401
SH SH WH BN
1301
1302
1303
K10:DC-BUS
K13:SHUNT
K11:MOTOR
K6:RESOLVER
YG 1
6001
6002
6003
6004
6005
6006
6007
6008
6009
6010
6011
6012
6013
6014
6015
K1:400 VAC
1101
1102
1103
1104
1105
0101
0102
0103
0104
-A8201
1001
1002
1003
L1 L2 L3
C
A
A
A
/029.03 / AB
/046.03 / AC
/036.06 / AD
KA7:INPUTS
7A01 A12+
7A02 A127A03 A11+
7A04 A117A05 COM
7A06 ENABLE
7A07 DI10
7A08 DI09
7A09 DI08
7A10 DI07
7A11 DI06
7A12 DI05
7A13 DI04
7A14 DI03
7A15 DI02
7A16 DI01
K7B:OUTPUTS
AN.COM 7B21
A01 7B22
A02 7B23
0 VDC 7B24
+24 VDC IN 7B25
0 VDC
HARDWARE ENABLE
+24 VDC OUT 7B26
PREPARATION
+15 VDC 7B27
DATA ENABLE
-15 VDC 7B28
DATA CLOCK
D06 7B29
DMC FAULT D05 7B30
DATA
DESIGN OK D04 7B31
SETTING
MOVE DONE D03 7B32
D02 7B33
HOME POS. FOUND D01 7B34
IN MOVE
READY 7B35
IN SW ENABLE
READY 7B36
REGISTER MARK PULSE
AS / /036.06
AR / /027.06
AG / /027.06
AH / /036.06
2.2TH501263en.fm
1,5 mm BK
/034.04
1.14
2 4 6
+M-W8402
SH PK GY WH BN GN YE
1
A8201
1 2
E1 U V W
+
M-M8401
1.6KW
5.5A
Designer
108
Date
AMI/FVI
ECM No
@V=00@EN=2. MOTOR CHASSIS
Drawing remarks
SERVO DRIVE MOTOR
@
V=
00@
E N=
1. SEE DRAWING 1255692-10
@
V=
00@
E N=
3. SERVO DRIVE GROUNDING CLAMP
SERVO DRIVE MOTOR MAIN SUPPLY FILTER
M8401
H A B C D E F G
SERVO
SERVO DRIVE MOTOR DIGITAL MOTION CONTROLLER
Z8201
31/07/2002
Machine
Page type
112491
Company
Doc No. TeM-1381061-0104
SERVO DRIVE MOTOR

Drawing No.
Bill of material
PT21-0600
Denomination
CIRCUIT DIAGRAM
649060-0600
Doc. type
2557519-0003
Version
ELD AA
Page
006 / 007
Tetra Pak
Supply voltage/Line connection order

The supply voltage in the electrical cabinet is named:
L01 - L09: Power voltage

L10 and above: Control voltage
2.2TH501263en.fm
The line connection order is shown in the Line summary.
Tetra Pak
Doc No. TeM-1381061-0104
109
How to trace a line

Example: Line connection L810 to the component +C-A8305
a) Go to the Circuit diagram
b) Find the component +C-A8305 (Input module)
c) Note which terminal of +C-A8305 is connected to the line connection
L810 (pin 01)
d) Go to the Line summary
e) Find the component terminal +C-A8305:01
f) Note the relative upward line terminal connection order +C-XL810:7
+M-X8403
+M-B84151
-A8305
+M-W8436
BN
5+
5-
+M-W8433
+M-W8436
/028.02 / BA
/028.02 / BB
+M-X8403
BK
BU
-X8214
+M-B84152
+M-W8437
10
L810
L810
L811
B84151
INFEED LOOP, HIGH
02/A1
I033
03/A2
I034
B84161
B84162
INFEED LOOP, LOW
04/A3
I035
B84061
B84062
OUTFEED LOOP, HIGH
05/A4
I036
B8405
01
B84152
BN
6+
6-
RAIL
BU
+M-B84161
+M-W8438
7+
7/018.01 / CR
/018.01 / CS
+M-W8438
BN
BK
BU
+M-B84162
+M-W8439
BN
8+
8+M-X8402
/027.02 / AA
/027.02 / AK
BU
+M-W8422
+M-W8424
BN
4+
4-
RAIL
+M-B84061
+M-W8424
+M-X8402
BK
BU
-X8213
+M-B84062
+M-W8425
BN
5+
5-
BU
+M-B8405
+M-W8423
1
1
2
BN
1
2
+M-W8423
BK
BU
2.2TH501263en.fm
+M-W8422
-X8213
06/A5
I037
07/A6
I038
/015.06 / AP
TPIH PATCH, FAILURE
08/A7
I039
Designer
Company
Line
110
From
Machine
PT21-0600
Denomination
PLC IN
CIRCUIT DIAGRAM
Drawing No.
Bill of material
Drawing remarks
31/07/2002
Page type
112491
Line summary of
Date
AMI/FVI
ECM No
L810
L810
L811
09/A8
I040
/036.07
Doc. type
2557519-0003
649060-0600
Page
Version
ELD AA
035 / 036
2557519-0003
Page.Col.
To
Page.Col. Area/Color
L801
+C-X8201:1
005 .5
+C-F8201:1
007 .6
2.5 mmBK
Opt.
Line
From
Page.Col.
To
Page.Col. Area/Color
L810
+C-A8303:10
031 .1
+C-A8303:20
032 .1
L801
+C-F8201:1
007 .6
+C-F8207.1:1
015 .5
L810
+C-XL810:7
001 .3
+C-A8304:01
033 .8
L801
+C-F8207.1:1
015 .5
+C-F8211:1
010 .2
L810
+C-A8304:01
033 .8
+C-A8305:01
035 .8
L801
+C-F8211:1
010 .2
+C-Q8201:
1
006 .2
L810
+C-A8305:01
035 .8
+C-A8306:01
037 .8
L801
+C-Q8201:1
006 .2
+C-F8250:1
012 .3
L810
+C-XL810:8
001 .3
+C-A8309:10
043 .1
L802
+C-X8201:2
005 .5
+C-F8202:1
011 .1
L810
+C-A8309:10
043 .1
+C-A8309:20
044 .1
2.5 mmBK
L802
+C-F8202:1
011 .1
+C-F8207.2:1
015 .5
L810
+C-A8309:20
044 .1
+C-A8310:10
045 .1
L802
+C-F8207.2:1
015 .5
+C-Q8201:
3
006 .2
L810
+C-A8310:10
045 .1
+C-A8310:20
046 .1
L803
+C-X8201:3
005 .5
+C-F8203:1
011 .7
L810
+C-A8310:20
046 .1
+C-A8313:18
051 .1
L803
+C-F8203:1
011 .7
+C-F8207.3:1
015 .5
L810
+C-A8313:18
051 .1
+C-A8311:10
047 .1
L803
+C-F8207.3:1
015 .5
+C-F8206:1
015 .3
L810
+C-A8311:10
047 .1
+C-A8311:20
048 .1
L803
+C-F8206:1
015 .3
+C-Q8201:
5
006 .2
L810
+C-XL810:9
001 .3
+C-K8206:A1
043 .4
L810
+C-XL810:1
001 .1
+C-X8202:2
005 .5
1.50 mmBU
L810
+C-K8206:A1
043 .4
+C-K8207:10
044 .4
L810
+C-XL810:2
001 .1
+C-A8252:A2
022 .6
0.75 mmBU
L810
+C-K8207:10
044 .4
+C-K8208:10
044 .4
L810
+C-A8252:A2
022 .6
+C-A8252:S24
022 .6
L810
+C-K8208:10
044 .4
+C-K8209:10
044 .4
L810
+C-XL810:3
001 .2
+C-XL810:4
001 .2
1.50 mmBU
L810
+C-K8209:10
044 .4
+C-K8214:10
045 .4
L810
+C-XL810:5
001 .2
+C-A8211:18
017 .4
0.75 mmBU
L810
+C-K8214:10
045 .4
+C-K8250:10
047 .4
L810
+C-A8211:18
017 .4
+C-A8301:01
027 .8
L810
+C-XL810:10
001 .4
+C-K8213:4
012 .3
L810
+C-A8301:01
027 .8
+C-A8211:20
017 .4
L810
+C-K8213:4
012 .3
+C-K8252:4
012 .5
L810
+C-A8211:20
017 .4
+C-A8212:18
017 .4
L810
+C-K8252:4
012 .5
+C-K8253:4
012 .8
L810
+C-A8212:18
017 .4
+C-A8212:20
017 .4
L810
+C-XL810:11
001 .4
+C-K8201:A1
043 .4
2.5 mmBK
Doc No. TeM-1381061-0104
Opt.
0.75 mm B
U
0.75 mm B
U
0.75 mm B
U
0.75 mm B
U
0.75 mm B
U
Tetra Pak
How to trace a terminal

Example 1: Terminal in the electrical cabinet +C-X8213:3
a) Go to the Cabinet terminal summary
b) Find the terminal +C-X8213:3
c) On the right side of the table, find the circuit diagram reference page
where the terminal +C-X8213:3 is located (page 035, column 7)
d) Go to the Circuit diagram
+M-X8403
+M-B84151
-A8305
+M-W8436
BN
5+
5-
+M-W8433
+M-W8436
/028.02 / BA
/028.02 / BB
+M-X8403
BK
BU
-X8214
+M-B84152
+M-W8437
10
L810
L810
L811
B84151
INFEED LOOP, HIGH
02/A1
I033
03/A2
I034
B84161
B84162
INFEED LOOP, LOW
04/A3
I035
B84061
B84062
OUTFEED LOOP, HIGH
05/A4
I036
B8405
01
B84152
BN
RAIL
6+
6-
BU
+M-B84161
+M-W8438
7+
7/018.01 / CR
/018.01 / CS
+M-W8438
BN
BK
BU
+M-B84162
+M-W8439
BN
8+
8+M-X8402
/027.02 / AA
/027.02 / AK
RAIL
BU
+M-B84061
+M-W8424
BN
4+
4-
+M-W8422
+M-W8424
+M-X8402
BK
BU
-X8213
+M-B84062
+M-W8425
BN
5+
5-
+M-W8422
-X8213
1
2
BU
+M-B8405
+M-W8423
1
2
BN
1
2
+M-W8423
BK
BU
06/A5
I037
2.2TH501263en.fm
07/A6
I038
/015.06 / AP
TPIH PATCH, FAILURE
08/A7
I039
Designer
Date
AMI/FVI
ECM No
Company
Denomination
+C-X8212:15
Page .Col.
032 .4
Opt.
PLC IN
Drawing No.
Bill of material
Cabinet terminal summary of
PT21-0600
CIRCUIT DIAGRAM
Terminal
Machine
Page type
112491
Drawing remarks
31/07/2002
L810
L810
L811
09/A8
I040
/036.07
649060-0600
Doc. type
2557519-0003
Page
035 / 036
2557519-0003
Terminal
Page .Col.
+C-X8214:7
018 .5
+C-X8214:8
040 .7
+C-X8212:17
031 .3
+C-X8214:9
040 .7
+C-X8212:18
031 .3
+C-X8214:10
040 .7
+C-X8212:19
032 .8
+C-X8214:
040 .7
+C-X8212:20
039 .7
+C-X8215:1
011 .7
+C-X8212:21
031 .7
+C-X8215:2
011 .8
+C-X8212:22
031 .7
+C-X8215:3
011 .4
+C-X8212:23
034 .2
+C-X8215:4
011 .4
+C-X8212:24
034 .5
+C-X8215:5
011 .10
+C-X8212:
031 .7
+C-X8215:6
011 .9
+C-X8213:1
035 .1
+C-X8215:
011 .9
+C-X8213:2
035 .1
+C-X8216:1
027 .2
+C-X8213:3
035 .7
+C-X8216:2
027 .2
+C-X8213:4
035 .7
+C-X8216:3
027 .6
+C-X8213:5
027 .6
+C-X8217:+
041 .4
+C-X8213:6
040 .7
+C-X8217:-
041 .4
+C-X8213:7
040 .7
+C-X8219:1
005 .7
+C-X8213:8
040 .7
+C-X8219:2
053 .4
+C-X8213:9
028 .6
+C-X8219:3
053 .4
+C-X8213:10
040 .7
+C-X8219:4
+C-X8212:16
Version
ELD AA
Opt.
(Cont'd)
Tetra Pak
Doc No. TeM-1381061-0104
111

(Cont'd)
Example 2: Terminal outside the electrical cabinet
+M-X8402:1, :2, :3
a) Go to the Terminal strip overview
b) Find the terminal strip page where +M-X8402 is located
c) On the right side of the table, find the circuit diagram reference page
where the terminals +M-X8402:1, :2, :3 are located (page 035,
column 3)
d) Go to the Circuit diagram
e) Note the component connected +M-B8405
Terminal strip of
2557519-0003
+M-X8402
From
Internal
Jumper
Cable
Terminal
External
Jumper
Cable
To
Page.Col. Option
Function text
+C-X8213:1
+M-W8422 :1
+M-W8423 :BN
+M-B8405:
035 .3
+C-X8213:2
+M-W8422 :2
+M-W8423 :BU
+M-B8405:
035 .3
+C-X8213:3
+M-W8422 :3
+M-W8423 :BK
+M-B8405:
035 .6
+C-X8213:4
+M-W8422 :4
+M-W8424 :BK
+M-B84061:
035 .6
OUTFEED LOOP, HIGH
4+
+M-W8424 :BN
+M-B84061:
035 .3
OUTFEED LOOP, HIGH
4-
+M-W8424 :BU
+M-B84061:
035 .3
OUTFEED LOOP, HIGH
5+
+M-W8425 :BN
+M-B84062:
035 .3
OUTFEED LOOP, HIGH
5-
+M-W8425 :BU
+M-B84062:
035 .3
OUTFEED LOOP, HIGH
+M-W8426 :BK
+M-B84071:
027 .5
OUTFEED LOOP, LOW
6+
+M-W8426 :BN
+M-B84071:
027 .2
OUTFEED LOOP, LOW
6-
+M-W8426 :BU
+M-B84071:
027 .2
OUTFEED LOOP, LOW
7+
+M-W8427 :BN
+M-B84072:
027 .2
OUTFEED LOOP, LOW
7-
+M-W8427 :BU
+M-B84072:
027 .2
OUTFEED LOOP, LOW
+M-W8422 :5
+C-X8213:5

+M-X8403
+M-B84151
-A8305
+M-W8436
BN
5+
5-
+M-W8433
+M-W8436
/028.02 / BA
/028.02 / BB
+M-X8403
BK
BU
+M-B84152
+M-W8437
10
L810
L810
L811
-X8214
B84151
INFEED LOOP, HIGH
02/A1
I033
03/A2
I034
B84161
B84162
INFEED LOOP, LOW
04/A3
I035
B84061
B84062
OUTFEED LOOP, HIGH
05/A4
I036
B8405
01
B84152
BN
RAIL
6+
6-
BU
+M-B84161
+M-W8438
7+
7/018.01 / CR
/018.01 / CS
+M-W8438
BN
BK
BU
+M-B84162
+M-W8439
BN
8+
8+M-X8402
/027.02 / AA
/027.02 / AK
RAIL
BU
+M-B84061
+M-W8424
4+
4-
+M-W8422
+M-W8424
BN
+M-X8402
BK
BU
+M-B84062
+M-W8425
-X8213
BN
5+
5-
+M-W8422
-X8213
1
2
BU
+M-B8405
+M-W8423
1
2
BN
1
2
+M-W8423
BK
BU
06/A5
I037
07/A6
I038
/015.06 / AP
TPIH PATCH, FAILURE
08/A7
I039
Designer
31/07/2002
Machine
Page type
112491
Company
Drawing remarks
Date
AMI/FVI
ECM No
L810
L810
L811
09/A8
I040
/036.07
PT21-0600
Denomination
PLC IN
CIRCUIT DIAGRAM
Drawing No.
Bill of material
649060-0600
Doc. type
2557519-0003
Version
ELD AA
Page
035 / 036
(Cont'd)
112
Doc No. TeM-1381061-0104
Tetra Pak
2.2TH501263en.fm

(Cont'd)
f) The location +M indicates that the component is fitted on the machine.
g) Go to the Component location chapter to find the position of the
component B8405.
B8404
M8433
B8453
B8402
M8402
M8450
B8403
B84152
B84151
H8401
R8453
B84201
B84202
B8409
B8414
B84162
B84161
B8457
M8409
B8428
B8413
M8407
M8408
B84252
B84251
B8411
M8406
R8452
B8452
R8401
B8427
L8406
B8421
2.2TH501263en.fm
C8402
C8401
B8405
Tetra Pak
Doc No. TeM-1381061-0104
113
2.2TH501263en.fm
114
Doc No. TeM-1381061-0104
Tetra Pak
2.2TH501264en.fm
7 Table of contents for

electrical documents
Tetra Pak
Doc No. TeM-1381061-0104
115
7 Table of contents for electrical documents
About this chapter

This chapter consists of the list Electrical document which have the
function as a table of contents for all the electrical documents included in this
TeM manual. For more detailed information see Chapter 7 Table of contents
for electrical documents on page 96.
2.2TH501264en.fm
Note!
116
Doc No. TeM-1381061-0104
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2.2TH501264en.fm
8 Spare parts
Tetra Pak
Doc No. TeM-1381061-0104
117
8 Spare parts
For table of contents, see chapter 7 (Table of contents for electrical
documents).
2.2TH501264en.fm
Note!
118
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2.2TH501264en.fm
9 Position summary
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Doc No. TeM-1381061-0104
119
9 Position summary
documents).
2.2TH501264en.fm
Note!
120
Doc No. TeM-1381061-0104
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2.2TH501264en.fm
10 Circuit diagrams
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Doc No. TeM-1381061-0104
121
10 Circuit diagrams
documents).
2.2TH501264en.fm
Note!
122
Doc No. TeM-1381061-0104
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2.2TH501264en.fm
11 Line summary
Tetra Pak
Doc No. TeM-1381061-0104
123
11 Line summary
documents).
2.2TH501264en.fm
Note!
124
Doc No. TeM-1381061-0104
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2.2TH501264en.fm
12 Terminal summary
Tetra Pak
Doc No. TeM-1381061-0104
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12 Terminal summary
documents).
2.2TH501264en.fm
Note!
126
Doc No. TeM-1381061-0104
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2.2TH501265en.fm
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Doc No. TeM-1381061-0104
127

documents).
2.2TH501265en.fm
Note!
128
Doc No. TeM-1381061-0104
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2.2TH501265en.fm
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Doc No. TeM-1381061-0104
129

documents).
2.2TH501265en.fm
Note!
130
Doc No. TeM-1381061-0104
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2.2TH501265en.fm
15 Mains connection
Tetra Pak
Doc No. TeM-1381061-0104
131
15 Mains connection
documents).
2.2TH501265en.fm
Note!
132
Doc No. TeM-1381061-0104
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2.2TH501265en.fm
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Doc No. TeM-1381061-0104
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documents).
2.2TH501265en.fm
Note!
134
Doc No. TeM-1381061-0104
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2.2TH501265en.fm
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Doc No. TeM-1381061-0104
135
documents).
2.2TH501265en.fm
Note!
136
Doc No. TeM-1381061-0104
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2.2TH501265en.fm
Tetra Pak
Doc No. TeM-1381061-0104
137
documents).
2.2TH501265en.fm
Note!
138
Doc No. TeM-1381061-0104
Tetra Pak
Tetra Pak
MM binder labels. 40 mm Full width Note! This page is generated automatically.

using the variable definitions made in the front page file!!
Issue 2004-09 Doc No. TeM-1381061-0104
Issue 2004-09 Doc No. TeM-1381061-0104
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Issue 2004-09 Doc No. TeM-1381061-0104
Issue 2004-09 Doc No. TeM-1381061-0104
Issue 2004-09 Doc No. TeM-1381061-0104
If the text does not fit; change the font on

B TitleFull to min 18 p, and the left indent to 0.5
cm (on all three components). Make Update All
2.213810610104l
MM binder labels. 40 mm Full width Note! This page is generated automatically.

using the variable definitions made in the front page file!!
Issue 2004-09 Doc No. TeM-1381061-0104
Issue 2004-09 Doc No. TeM-1381061-0104
Issue 2004-09 Doc No. TeM-1381061-0104
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Issue 2004-09 Doc No. TeM-1381061-0104
Issue 2004-09 Doc No. TeM-1381061-0104
Issue 2004-09 Doc No. TeM-1381061-0104
If the text does not fit; change the font on

B TitleFull to min 18 p, and the left indent to 0.5
cm (on all three components). Make Update All
2.213810610104l

Tetra Conveyor Control System: Technical Manual

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Tetra Conveyor Control System: Technical Manual

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TeM

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Electrical documents guide

Table of contents for electrical documents

Terminal strip overview

Cable connection list

This document is valid for:

Series No/ Machine No

Doc No. TeM-1381061-0104

Tetra Pak Carton Ambient AB

This page intentionally left blank

About this Technical Manual (TeM) . . . . . . . . . . . . . . . .

Intended use of this Tetra Pak equipment. . . . . . . . . . .

Abbreviations and Terminology . . . . . . . . . . . . . . . . . . .

Locations of Safety signs . . . . . . . . . . . . . . . . . . . . . . .

Fork lift driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Doc No. TeM-1381061-0104

Risk areas on the equipment . . . . . . . . . . . . . . . . . . . .

Starting the conveyor chains . . . . . . . . . . . . . . . . . . . .

Unloading and unpacking the equipment . . . . . . . . . .

Installation of electrical cabinet . . . . . . . . . . . . . . . . . .

Installation of other equipment . . . . . . . . . . . . . . . . . .

Checklist of the installation . . . . . . . . . . . . . . . . . . . . .

Doc No. TeM-1381061-0104

Key switches and push buttons . . . . . . . . . . . . . . . . . .

Warning and indication lamp . . . . . . . . . . . . . . . . . . . .

Adoption of the control system for the

Doc No. TeM-1381061-0104

GE Fanuc - change battery. . . . . . . . . . . . . . . . . . . 77

GE Fanuc - change Input/Output module . . . . . . . 80

GE Fanuc - remove/assemble terminal . . . . . . . . . 81

Frequency converter - description . . . . . . . . . . . . . 82

Frequency converter - set . . . . . . . . . . . . . . . . . . . . 85

Frequency converter - fault codes . . . . . . . . . . . . . 89

Frequency converter - change . . . . . . . . . . . . . . . . 92

Electrical Cabinet - Check Residual Current Device 93

Electrical components (external) . . . . . . . . . . . . . . . . .

Electrical components - set photocell . . . . . . . . . . 94

6 Electrical documents guide

Numbering system for components . . . . . . . . . . . 100

Doc No. TeM-1381061-0104

7 Table of contents for electrical documents

13 Terminal strip overview

14 Cable connection list

Doc No. TeM-1381061-0104

Doc No. TeM-1381061-0104

Immediate danger to life!

Doc No. TeM-1381061-0104

About the Introduction Chapter

Doc No. TeM-1381061-0104

1.1 Document information

The purpose of the

introduction chapter is to provide the user of the manual with general

Doc No. TeM-1381061-0104

maintenance instructions chapter, is to provide service technicians and

1.1.2 Delivered documentation

1.1.3 Design modifications

1.1.4 Document producer

Doc No. TeM-1381061-0104

1.1.5 Additional copies

This type1 of TeM manual is not to be ordered on its document number. It is

Doc No. TeM-1381061-0104

1.1.6 Number of pages