INPUTS

Strip Length

4130 mm

No. of Strips

5 Nos

No. of Welds

4 Nos

Weld Deposit Height

5 mm

Density

7860 kg/m3

Passes

1 Nos

Wastage

15 %

OUTPUTS
Welding Length
Volume
Weight of Deposit

Total Weight
+
Wastage

82600 mm
1.03E-03 m3
8.1155 kg

9.33

kg

INPUTS

INPUTS

Pipe OD

0 mm

No. of Welds

Pipe OD

3720 Nos

Weld Deposit Height

4 mm

Density

Total Weight
+
Wastage

1 Nos

Wastage

15 %

OUTPUTS

Welding Length
Weight of Deposit

7860 kg/m3

Passes

15 %

OUTPUTS
Volume

4 mm

Density

2 Nos

Wastage

4802 Nos

Weld Deposit Height

7860 kg/m3

Passes

38 mm

No. of Welds

0 mm

Welding Length

0.00E+00 m

Volume

0.0000 kg

0.00

Weight of Deposit

Total Weight
+
Wastage

kg

Base
Height

4
4

Area

91
24
115

573496 mm
4.59E-03 m3
36.0614 kg

41.47

kg

60000 m
3.62 m/welder/hr
16574.58564
1657.458564
207.1823204
103.5911602

2565
28.5

der/hr
2520

ROD WEIGHT

INPUTS
Rod Diameter

50.8 mm

Length of Rod

1000 mm

Density

7860 kg/m3

Wastage

0 %

OUTPUTS
Area

2027.645714286 mm2

Volume
Weight of Deposit

Total Weight
+
Wastage

2.03E-03 m3
15.9373 kg

15.94

kg

BUTT WELD

A4

1.5

2.5

A1

A3

A2 3

A3
A4

Inside Diameter of Shell

Thickness of Plate
Length of Longitudinal Seem
Circumferencial Length
No. of Longitudunal Joints
No of Circumferencial Joints
Groove Angle

2286
127
6273
7185
0
1
60
0.5236
7.86E-06
3
3
2.5
0
7185
7185

Density
Root Gap
Root Face
Capping & Root Height
Total Longitudinal Length
Total Circumferencial Length
Total Weld Length

mm
mm
mm
mm
Nos
Nos
Degrees
radian
kg/mm3
mm
mm
mm
mm
mm
mm

TRANGLE (A
Base
Perp
Area
Total Area (4)

RECTANGLE (A
A1
A2
A3
A4

Total Area

5208 mm2

Total Volume

37414561 mm3

Weight of Weld Deposit

Wastage

Total Weight of Weld

Deposit

4439
9
372
388

mm
mm2
mm2
mm2

Area of Triangles (Filling)

Area of Square (Root)
Area of Rectangle (Filling)
Area of Rectangle (Caping)

294.08 kg
50 %

441.1 kg

Length (Filling)
Width (Root Gap)
Total Area (2)

A
A1
A2
A3
A4

TRANGLE (A1)
62
35.80
1109.67
4438.67

SQUARE (A2)
mm
mm
mm2
mm2

Root Gap
Root Face

3 mm
3 mm

Total Area

9 mm2

RECTANGLE (A3)

RECTANGLE (A4)

62 mm
3 mm

Length (Caping)
Height (Caping)

372 mm2

77.59 mm
2.5 mm
387.96 mm2

Total Area (2)

AREA PERCENTAGES
FILLING
CAPING
ROOT
FILLING

E-7018
SAW
E-7018
E-7018

3.2
2.4
3.2

85%
0%
7%
7%

376
1
32
33

BUTT WELD

A4

1.5

2.5

A1
T

A2

A3

2.5

Inside Diameter of Shell

Thickness of Plate
Length of Longitudinal Seem
Circumferencial Length
No. of Longitudunal Joints
No of Circumferencial Joints
Groove Angle
Density
Root Gap
Root Face
Capping & Root Height
Total Longitudinal Length
Total Circumferencial Length
Total Weld Length

2286
127
3403
7185
1
0
30
0.2618
7.86E-06
2
2
2.5
3403
0
3403

Area of Triangles
Area of Rectangle
Area of Rectangle
Area of Rectangle

A1
A2
A3
A4

Total Area

4519 mm2

Total Volume

15377113.74 mm3

Weight of Weld Deposit

Wastage

Total Weight of Weld

Deposit
Time Required

4187
254
5
73

mm
mm
mm
mm
Nos
Nos
Degrees
radian
kg/mm3
mm
mm
mm
mm
mm
mm

33.4936491
0.52359878

mm2
mm2
mm2
mm2

120.86 kg
50 %

181.3 kg

45.3 Shift
385.25 Man-hrs

AREA PERCENTAGES
A1
A2
A3
A4

FILLING
CAPING
ROOT
FILLING

125

AREA PERCENTAGES
E-7018
SAW
E-7018
E-7018

3.2
2.4
3.2

93%
6%
0%
2%

168
10
0
3

BLANK DIAMETER FOR DISH END

Out Side Diameter

Thickness
Straight Flange
Factor

Do
t
h1

Blank Diameter

1220 mm
6 mm
50 mm
20

1554.18 mm

G
G
G
G

65 if
50
35
20

h1 < 10
10 < h1 < 20
20 < h1 < 30
h1 > 30

WEIGHT OF RECTANGULAR PLATE

LENGTH OF PLATE
WIDTH OF PLATE
THICKNESS OF PLATE
DENSITY
NO. OF PLATES
AREA OF PLATE
VOLUME OF PLATE

WEIGHT OF PLATE

7184.6
6806
6
7860
1

mm
mm
mm
kg/m3
Nos

48.90 m2
0.29338916 m3

2306.0 kg

WEIGHT OF CIRCULAR PLATE

DIAMETER

800

THICKNESS OF PLATE
DENSITY
NO. OF PLATES
AREA OF PLATE
VOLUME OF PLATE

WEIGHT OF PLATE

2306.0
2997.85043

0
0

125
7860
1
2.01
0.25142857

1976.2

RCULAR PLATE
mm
mm
kg/m3
Nos
m2
m3

kg