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Asia Pacific Input to EN81-20

CEN TC 10 (Lifts, escalators and moving walks)

Comment Stage for EN81-20

13th January 2012


www.palea.org

Asia Pacific Input to EN81-20


EN81-20 and EN81-50
EN 81-20
 Passenger and goods passenger lifts


Contains requirements for complete passenger or goods


passenger lift installations independent of the driving
system

Groups all the technical requirements for design of


o Electric drive systems (currently EN81-1)
o Hydraulic drive systems (currently EN81-2)
o All other drive systems

EN 81-50
 Examinations, calculations & tests of lift components


Contains description of the examinations, calculations


and tests of lift components used in any type of lift
(passenger, goods passenger, goods only lift, etc.)

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Asia Pacific Input to EN81-20


New Structure

EN 81
Family of Standards

EN 81-1x

EN 81-2x

Basics &
Interpretations

Lifts for Transport of


Persons & Goods

EN 81-3x

EN 81-4x

Lifts for Transport of


Special Lifts for
Goods only
Transport of Persons
& Goods

EN 81-5x

EN 81-6x

EN 81-7x

EN 81-8x

Particular
Applications Persons
& Goods

Existing Lifts

Evaluations

Documentation for
Lifts

(TR) 10

20
1

3(0)

40

50

60

70

80

System of EN81
Series of Standards

Passenger
Passenger &&
Goods/Passenger
Goods/Passenger
Lifts
Lifts-Electric

Service Lifts

Stairlifts & Inclined


Lifting Platforms

Examinations,
Calculations & Tests
of Lift Components

Technical File &


Instruction for Use
Special Lifts for
Persons & Goods

Accessibility for
Persons with
Impaired Mobility

Improvement of
Safety of Existing
Lifts

(TS) 11

Traction
2
Passenger
Hydraulic&
Goods/Passenger
Lifts-Hydraulic
Etc.

Interpretations

12
Procedures for risk
Assessment
(ISO 14798 to be
adopted)

31

41

51

61

71

81

Accessible Goodsonly Lifts

Vertical Lifting
Platforms

Type Examination of
Lifts

Technical File &


Instruction for Use
Goods only Lifts

Vandal Resistant
Lifts

Modernization of
Lifts

21

43

58

Passenger Lifts in
Existing Buildings

Lifts for Access to


Workplaces

Landing Door Fire


Test

68

72

(TS) 82

Remote Monitoring

Firefighters Lifts

Accessibility
Improvement of
Existing Lifts

22
Passenger Lifts,
Inclined

28
Remote Alarm for
Passenger &
Goods/Passenger
Lifts

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EN 81-1:1998+A3:2009
Electric lifts

Legend:
Standard published
Standard in development
Possible future development

EN 81-2:1998+A3:2009
Hydraulic lifts

73

(TS) 83

Behavior of Lifts in
the Event of Fire

Vandal resistance
Improvement of
Existing Lifts

(TS) 76
Use of Lifts for the
Evacuation of
Disabled

77
Lifts Subject to
Seismic Conditions

Asia Pacific Input to EN81-20


Background
Evolution of the state of the art for safety
 The current standard is more than 13 years old and needed
to be aligned with current safety requirements
 Needed to incorporate the result of studies of the Lift
Industry on safety aspects, such as strength of the doors
and requirements for safety spaces
 Needed to align with the requirements of the Asia Pacific
Region

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Asia Pacific Input to EN81-20


Input to revision
 More than 80 CEN Interpretations on current edition
 Three amendments since 1998, A1 (PESSRAL), A2 (MRL)
and A3 (UCM)
 Input from European interest groups, such as Trade
Associations and the EU Commission
 Contribution and requests from non-European interest groups
from PALEA, Asia Pacific and North America, etc.
 ISO/TC 178 work on harmonization of International
standards
 New technologies and current state of the art

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Asia Pacific Input to EN81-20


Revision outcome
 Clauses had to be renumbered (Car doors and landing doors are now in the same section)
 Traction lifts and hydraulic lifts are now in the same document
 Clauses are supported by formal Risk Assessment
 Format is harmonised with current CEN & ISO standards
 Clauses are consolidated and redundancies are removed
 Overall user friendliness should be improved

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Asia Pacific Input to EN81-20


International use
 EN 81-1 and EN 81-2 have wide
acceptance around the world
 Accepted by many countries with or
without national deviations
 Unique opportunity for
harmonisation of regional codes and
standards, resulting in
 Promoting and harmonizing the level of safety
 Establishing common technical understanding for the entire profession
 Improving the efficiency of the industry with benefits for all stakeholders
 To maintain such harmonization, close cooperation of National and International
standardization organizations is essential
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Asia Pacific Input to EN81-20


International Cooperation Group
 CEN/TC 10 Plenary in 2007, decided to extend the cooperation with the users of the
EN standards outside Europe
 By applying ISO and CEN Cooperation agreement, and through ISO and CEN
resolutions, ISO members were appointed to participate in the revision of standards


Asia Pacific
o PALEA for the Asia Pacific area

China
o Standardization Administration of the People's Republic of China
(SAC/TC196)

Korea
o Korean Elevator Safety Institute (KESI)

Japan
o Japan Elevator Association (JEA)

United States of America


o American National Standards Institute (ANSI)

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Asia Pacific Input to EN81-20


Main inputs
Text of EN 81-1 & EN 81-2
and Amendments
Comments from
International interest groups
Asia Pacific (PALEA)
China
Japan
South Korea
North America

Interpretations
Comments from
European interest groups
EU Commission
Notified Body for Lifts
Trade Associations
etc

EN 81-20
EN 81-50

Comments
Outstanding from
previous revisions

Legislative
Lifts Directive
Machinery Directive
Low Voltage Directive
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Standardisation
Requirements
CEN Guides 4,6,12,
CEN Guide 414
Ease of use

Asia Pacific Input to EN81-20


Global input to EN81-20/50
ISO Merging
Task Forces

China

Japan

India, Malaysia, Singapore,


Taiwan, Hong Kong,
Vietnam, New Zealand,
Australia, Vietnam,
Thailand,
Indonesia

Korea

PALEA

USA

A17.1-EN81-JIS

CEN TC10 WG1


17 Ad Hoc Groups

Merged
ISO Report

2013

Ad Hoc 17 Task Force Revision EN81 Part 1&2

EN81-1/2 Revision
EN81EN81--20 + EN81
EN81
EN81--50

2013

ISO/TC178/WG4
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ISO Prescriptive Code ISO22559ISO22559-5

2015
10

Asia Pacific Input to EN81-20


Asia Pacific Input Schedule
 Comment stage launched in November 2011
 End of comment stage is end of April 2012
 Every comment received by WG1 will be considered and feedback will be provided
 During April 2012 PALEA will collect and collate all of the Asia Pacific comment and
complete the official CEN comment documents
 PALEA will send the CEN comment documents to the CEN TC10 WG1 Secretary by
the end of April 2012
 In May of 2012 PALEA will provide feedback via, the PALEA members, to everyone
who attended the PALEA EN81-20 workshops

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11

Asia Pacific Input to EN81-20


Assumptions, Scope and Definitions
 Assumptions and Scope


Average weight of person 75kg #0.2.5

The standard is not retrospective from date of issue # 1.4

 New definitions


Authorised person #3.2

Brake set #3.5

Competent person #3.8

Maintenance #3.29

Rescue operation #3,45

Safety circuit #3.48

Special tool #3.55

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12

Asia Pacific Input to EN81-20


Goods Passenger Lifts
 Negotiations have to be made between the customer and the supplier about:


The intended use of the lift;

New - Type and mass of the handling devices intended to be used in the case of
goods passenger lifts; #0.3.1 b)

 New - The requirements of 5.4.2.1 shall be applied and, in addition, design


calculations shall take into account not only the rated load but also the weight
of handling devices, which may enter the car. #5.4.2.2.1

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13

Asia Pacific Input to EN81-20


Factors of Safety
 Generally FOS are not used in EN81 #0.3.2
 What is stated in the assumptions is:
Possible risks have been considered for each component that may be
incorporated in a complete lift installation and rules have been drawn up
accordingly
Components are:


Designed in accordance with usual engineering practice and calculation codes,


taking into account all failure modes;

Of sound mechanical and electrical construction;

Made of materials with adequate strength and of suitable quality;

Free of defects.

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14

Asia Pacific Input to EN81-20


Accessible Spaces below the pit
 Accessible spaces below pit #5.2.5.4


The counterweight or the balancing weight shall be equipped with safety gear; or

New - There shall be installed below the counterweight buffer or under the
travelling area of the counterweight, a pier extending down to the foundation of
the building.

New - The maximum kinetic energy from the free falling counterweight to the pit
shall be communicated to the building designers.

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15

Asia Pacific Input to EN81-20


Lift well counterweight screens
 Counterweight screens #5.2.5.5.1
 New definition - to allow passage of compensation chain etc.
 New strength parameter - Withstand 300 N without deflecting into the path of
the counterweight
 New Screen is shorter and narrower than existing standard

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16

Asia Pacific Input to EN81-20


Lift well shaft division screens
 New - The requirement for full height shaft division screens has now been changed
from 500 mm from the side of the car to the nearest moving part, to 500mm from
the handrail to the nearest moving part #5.2.5.5.2.2

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17

Asia Pacific Input to EN81-20


Lift well pit inspection control station
 New - mandatory requirement for a lift well pit inspection control station. #5.2.1.5.1
 New - In the event of persons on the car roof and in the pit the car shall only
move when the same buttons are pressed on both units #5.12.1.5.2.1 j)

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18

Asia Pacific Input to EN81-20


Pit egress device
 New - If lowest landing door lock is not within 1m of the pit access ladder a means
must be provided to unlock the doors from the pit (Lift well pit egress device)
#5.3.9.3.5

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19

Asia Pacific Input to EN81-20


Lift well pit access
Lift well pit access and pit ladders #5.2.2.3 and Annex F
 New requirements for pit access ladders and to provide them with a safety contact
where necessary
 New normative annex gives the possible ladder types

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20

Asia Pacific Input to EN81-20


Lift well Lighting
 The requirements for the lighting of the lift well have been relaxed #5.2.1.4
 At least 50 lux 1.0 m above the car roof: New - within the projection of the car
 At least 50 lux 1.0 m above the pit floor: New - where a person can stand and
move between work locations
 New - At least 20 lux in any other location in the lift well or pit

50 lux
Top of
lift car

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20 lux

Lift Pit

21

Asia Pacific Input to EN81-20


Safety spaces on top of car when counterweight is landed -1
 Safety spaces /volumes and clearances on top of the car # 5.2.5.7.1


New - There must be standing areas (clear area and safety volume) for the
number of persons anticipated to work on the car

New - Any part of the car roof having a clear area of 0,12 m and a minimum
dimension of 250mm on one side is to be considered as a place where a person
might stand and requires a minimum clearance as per Table 2

New - Clear signage stating how many persons are permitted to work on the car

New - Each person must have their own safety volume available

New - Clearance over fixed equipment increased from 300mm to 500mm plus
jump with exception of the handrail

New - Handrails to have 400mm horizontal clearance to items outside the


projected area of the car

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22

Asia Pacific Input to EN81-20


Safety spaces on top of car when counterweight is landed -2
A = 500 mm + jump
B = 2 m + Jump when standing
Safety space

B = 1m + jump when crouching


A

C = 300 mm + jump
New - Safety space /volume
includes both standing or
crouching posture and are
slightly larger than before
#5.2.5.7.1 Table 2

C
B

Handrail

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23

Asia Pacific Input to EN81-20


Lift pit safety spaces (Safety Volume)
 New - There must be standing areas for the number of persons anticipated to work in
the pit # 5.2.5.8

New - Safety volume includes


both standing or laying posture
and are slightly larger than before
#5.2.5.8.1 Table 3

New Bottom of safety volume


must be clearly marked on the pit
floor #5.2.5.8.1

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24

Asia Pacific Input to EN81-20


Machinery spaces - Floor
 New - Updated rules with regard to differences in floor levels in machine room floors
resulting in the need for additional ladders and barriers #5.2.6.3.2.4
 New - Updated rules with regard to gaps in floors #5.2.5.3.2.5 Page 39
Note that the clause number in the comment document is an editorial error should be #5.2.6.3.2.5

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25

Asia Pacific Input to EN81-20


Machinery spaces - Lighting
 New - Modified rules for lighting levels in machinery spaces #5.2.1.4.2
 200 lux where work is carried out and also for movement between work areas

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26

Asia Pacific Input to EN81-20


Sheaves in lift well
 New rules for pulleys used in the well #5.5.8


Retaining devices required

Ability to access pulleys safely

Headroom clearance considerations at top of well

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27

Asia Pacific Input to EN81-20


Working areas on car roof
 When working on car roof and the car is prevented from moving by a
mechanical device #5.2.6.4.3.1


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When this device is in its active position and cannot be disengaged safely due to
forces exerted by the car, it shall be possible to leave the car roof:

New - directly via the landing door by a clear opening of at least


0,50 m x 0,70 m above the car door header / door drive, or

New - via the car by access through a trap door in the car roof having
a clear opening of at least 0,40 m x 0,50 m. Steps, ladder and/or hand
hold(s) shall be provided to allow a safe descent into the car, or

New - Exit the well via an emergency door as 5.2.3.

28

Asia Pacific Input to EN81-20


Landing and car entrances Soft pendulum test
Landing and car entrances Mechanical strength # 5.3.5.2

 New strength parameters for landing doors and frames and also car doors
 New - All landing doors and frames and car doors now subject to soft pendulum
impact testing at their weakest points
 The details of the tests are to be found in EN81-50 Clause #5.14

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Asia Pacific Input to EN81-20


Landing and car entrances: strength and forces # 5.3.5.2
 New -300 N, on area 5 cm2, at any place, both
sides
 Limited elastic deformation and no
permanent damage
 New requirement of 1000 N, on area 100 cm2, at
any place, landing side
 No permanent deformation
 Door operation remains possible after test
 New requirement for 1000 N and 300 N forces to act simultaneously for design and test
purposes
New - Retaining devices are to be provided should the main guiding elements fail, and
these also have to be impact tested

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Asia Pacific Input to EN81-20


Landing and car entrances: strength and forces contd # 5.3.5.2
 New - Soft bag pendulum test, landing side, 800
mm fall
 No loss of integrity
 No need to operate after test
 New - More accurate description of the test
method to ensure repeatability of the test
 New - More accurate description of the test
method to ensure repeatability of the test

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Asia Pacific Input to EN81-20


Panels made of glass
 Panels made of glass #5.2.1.8.3


Glass panels, plane or formed shall be made of laminated glass.

New - They shall withstand 1000 N horizontal static force on an area of


0,30 m x 0,30 m at any point without permanent deformation

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32

Asia Pacific Input to EN81-20


Special requirements for glass doors
 Special requirements for glass doors to protect childrens fingers #5.3.5.2.8


Making the glass opaque on the side exposed to the user by the use of either
frosted glass or the application of frosted material to a height of minimum
1,10 m, or

Sensing the presence of fingers at least up to 1,6 m above sill and stopping the
door movement in opening direction, or

New - Limiting the gap between door panels and frame to maximum 4 mm at
least up to 1,6 m above sill.

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Asia Pacific Input to EN81-20


More than 11m between landing doors
 When distance exceed 11m between consecutive landing doors #5.2.3.3


Fit an emergency access door; or

New provide Emergency Electrical Operation according to #5.12.1.6

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34

Asia Pacific Input to EN81-20


Landing door access device
 New tolerances for unlocking access device to prevent use of commonly available
keys #5.3.9.3 (Fig 10)

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35

Asia Pacific Input to EN81-20


Landing door access device location
Landing door access device location #5.3.9.3.2

 New -When fitted on door panel or door frame - maximum height above landing sill
of 2 m

2 m max

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36

Asia Pacific Input to EN81-20


Landing door access device location cont.
Landing door access device location #5.3.9.3.2

 New - When fitted on door frame with the access device facing down maximum
height of 2.2 m unless a long key is used E.G. With a 2.7 m high door the key would
need to be 500 mm long or telescopic

2.2 m max

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E.G. 2.7 m

37

Asia Pacific Input to EN81-20


Car door strength
 New - Exceptions for car entrances #5.3.5.2.1 b)
 1000 N, on area 100 cm2, at any place, only on car side


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No pendulum test (except for glass doors) #5.3.5.2.2

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Asia Pacific Input to EN81-20


Car door locking
 New - Car door cannot be opened more than 100mm under manual effort when outside
the unlocking zone #5.3.15.4

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39

Asia Pacific Input to EN81-20


Car door locking cont.
 Car door locking is required if the horizontal distance between the car sill and the
inner surface of the lift well exceeds 150 mm. #5.2.5.3.2 c) and #5.3.15.5

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40

Asia Pacific Input to EN81-20


Force to hold car door closed
 New - Car door must be held closed with a force of at least 50N when the car is
moving, regardless of the rated speed of the lift #5.3.15.1

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41

Asia Pacific Input to EN81-20


Landing and car door protection device
 If kinetic energy of door closing exceeds 4 J: #5.3.6.2.1.1

 Protective device to reopen the door and so prevent door impacting obstacles
o
o
o
o

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Active from 50 mm to 1600 mm high


Active until 20 mm from door closed
In case of failure (or de-activation), door energy to be reduced to 4 J
New when nudging acoustic signal always required

42

Asia Pacific Input to EN81-20


Lift car emergency lighting
 Lighting in car
 New - Emergency lighting: Parameter is now Lux instead of Watt #5.4.10.4

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43

Asia Pacific Input to EN81-20


Lift Car wall strength
 Car wall strength
 New parameters for strength of car walls # 5.4.3.2.2

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44

Asia Pacific Input to EN81-20


Lift Car apron
 New requirements for the strength of the car apron / toe guard #5.4.5.3
 300 N at the weakest point
 35 mm max deflection without permanent deformation

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45

Asia Pacific Input to EN81-20


Lift Car Balustrade
 New requirements for the strength of the lift car roof balustrade #5.4.7.2.2
 Withstand horizontal force of 300 N

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46

Asia Pacific Input to EN81-20


Lift Car roof top balustrades cont.
 New - All lift cars regardless of well clearances to have a toe board around the car
roof edge #5.4.7.2.1 a) and #5.4.7.3 b)

> 500 mm
300 to 500 mm
1100

700

< 300 mm

> 300
? 150

Toe board only required

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700 mm high balustrade

> 300
? 150

1100 mm high balustrade

47

Asia Pacific Input to EN81-20


Lift Car: Available car area, rated load
 Load will continue to be calculated at 75kg per person #0.2.5
 New - Car area to be calculated as from wall to wall body inner dimensions. Finishes
are excluded #5.4.2.1
 New - Areas which cannot accommodate a person due to their size need not be
included in the floor area calculation #5.4.2.1.1
 New - Door entrance recesses of less than 100mm depth need not be included in the
floor area calculation #5.4.2.1.1
 New - A new sample calculation, including loading devices is given #5.4.2.2.1

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Asia Pacific Input to EN81-20


Rope Traction
 New - Improvement and completion of traction formulas and these will be stated in
EN 81-50
 Rope traction #5.5.3
 Either the ropes or traction media shall slip if car or counterweight is blocked: or
 New - The drive system is to limit motor torque.

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Asia Pacific Input to EN81-20


Slack rope switch
 New - Where there is relative extension of one rope to all others the lift is to stop at
next floor (slack rope switches required) #5.5.5.3

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Asia Pacific Input to EN81-20


Rope compensation
 Use of compensation devices #5.5.6.1
 New - Up to 3,0 m/s, compensation by belts, chains, ropes
 Safety factor 5
 For speeds exceeding 3,0 m/s, compensation ropes with tensioning device to be provided
#5.5.6.2
 For speed exceeding 3,5 m/s there shall be, in addition, an anti-rebound device #5.5.6.3

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Asia Pacific Input to EN81-20


Suspension means
 Note that no new technologies such as belts or alternative forms of ropes have been
incorporated at this time.
 This is due to concerns over the inclusion of patented or copyright protected
materials
It is however likely that future revisions would include such materials

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Asia Pacific Input to EN81-20


Guide Rails
 New requirements for guide rails and their installation #5.7

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Asia Pacific Input to EN81-20


Buffers and their markings
 New requirements for buffers and their installation #5.8

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Asia Pacific Input to EN81-20


Lift machine brake release
 The machine shall be capable of having the brake released by a continuous manually
operated system, even in the case of a power supply failure.
 New - The operation can be mechanical (e.g. lever) or electrical by independent (E.G.
Battery) power supply. #5.9.2.2.2.7

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Asia Pacific Input to EN81-20


Unintended Movement Protection
 Unintended Movement Protection will be a mandatory requirement #5.6.7

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Asia Pacific Input to EN81-20


Final Limits
 New - Electro-mechanical final limits always required unless substituted by SIL rated
device #5.12.2.3

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Asia Pacific Input to EN81-20


Roof top inspection control
 New - Inspection controls are to stop the lift with 2m clearance in the pit and top of lift
well. Further movement towards the minimum refuge spaces is then allowed upon
pressing the control button again but at a maximum speed of 0,3 m/s #5.12.1.5.2.1

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Asia Pacific Input to EN81-20


Landing and car door by-pass
 New - Landing and Car Door By-pass Control #5.12.1.8
 Stop the lift if a bridge is inadvertently left on a door lock or on the door lock
circuit

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Asia Pacific Input to EN81-20


Door circuit monitoring
 New - Door circuit monitoring #5.12.1.9


Monitors the closing and opening of both landing doors and the car doors.
E.G. If the car door opens and the landing door lock circuit does not open then
the lift will be shut down

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Asia Pacific Input to EN81-20


EMC requirements
 The electromagnetic compatibility shall comply with the requirements of EN 12015
and EN 12016. #5.10.1.1.3

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Asia Pacific Input to EN81-20


Electronic components in Safety circuits
 Programmable electronic systems in safety related applications (PESSRAL) #5.11.2.6


Tables A.1 and A.2 give the safety integrity level for each electric safety device.

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Asia Pacific Input to EN81-20


Emergency Alarm
 New - The emergency alarm is now specified to be the same as that of EN 81-28
#5.12.3

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Asia Pacific Input to EN81-20


Control System enhancements
 New - The control system, to enable safe and easy maintenance, shall be provided with
special means #5.12.1.7


To prevent the lift from answering landing calls

To disable the automatic door operation

To be able to input at least terminal floor calls

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Asia Pacific Input to EN81-20


Maintenance / Inspection Controls and new Pictograms
 Inspection control buttons and switches #5.12.1.5.2.3
 New - Run or common button must be provided #5.12.1.5.1.2 c)
 Communication device /alarm button must be fitted on top of car and in pit #5.2.1.6
Stop

Alarm
Automatic

Maintenance

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Up

Run

Down

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Asia Pacific Input to EN81-20


Electrical Installations
 New - All electrical equipment shall now be in accordance with EN 60204-1 unless
otherwise described. #5.10.1.1.2
 New - Labeling now required for electrical and thermal hazards. #5.10..1.1.6 &
# 5.10.1.2.1

 Socket outlets to be provided with Residual Current Device (RCD) at 30mA


#5.10.1.2.3

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The end

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