Académique Documents
Professionnel Documents
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Project Report
June 1999
Paw Andersen
Title
Report
Category
Project Report
Author
Paw Andersen
Date of issue
03-06-99
Copyright
FileNumber
Project Naroe
ISBN
87-7795-125-5
Forservices ofany kind rendered by Danish Gas Teclmology Centre a/s (DGC) thefollowing conditions shall apply
DGC shall be liable in accordance with "Almindelige Bestemmel er for teknisk Rdgivning og bisra.rul, ABR 89"
(''General Conditions for Consulting Services (ABR 89)"), which are considered adoptedjor the assignment.
DGC's liability per error and negligence and damages suffered by the client or an.y third party is limited to
l 00% of the fee received by DGC for the respective assignment. The client shall indemnify and hold DGC
harmless against all losses, expenses and claims which may exceed the liability of DGC.
DGC shall - without limitarion - re-peiform its own services in comzection with enors and negligences cof!lai-
This Englis h translation is provided for convenience only and in case of discrepancy t he Danish wording shall be
applicable.
July 1997
DGC-report
Table of Contents
Page
2.1
Uncertainties ..................................................................................................................... 11
Results ................................................................................................................................ 12
References .......................................................................................................................... 18
Appendices
Al
A2
Prediction principle of roethane numbers for a natural gas step by tep ........................... 22
DGC-report
1 Introduetion
So far, DGC has calculated the roethane number for the Danish natura} gas
quality using an algorithm developed by DGC. Since the introduetion of gas
from the Harald field and the ensuing changes to the Danish natura} gas
composition, the sphere of application of the algorithm has been exceeded.
This report describes a new algorithm for determination of the roethane
number for natura! gasses.
On the basis of the new algorithm a program has been developed to
calculate the roethane number. The program together withauser manual can
be requested from Danish Gas Technology Centre.
Per Gravers Kristensen, DGC, has developed the new algorithm and J an
Jensen, DGC, has performed quality assurance of the report.
~~
Paw Andersen
Project Manager
DGC-report
There is no present standard for determining the methane number for gas
mixtures. Nevertheless, practically most of the recent work with gasses
tendency for knocking refer to the very profound studies performed at AVL
in the late sixties /1/. This new algorithm is also basedon these AVL studies.
2.1
In the AVL w ork a test en gine of the same type as the en gines used for
octane number determination was used to determine the gasses' relative
tendency for knocking. As for petrol's octane number /2/, /3/ the scale for
the gasses is relative. The definitions are that pure methane has a methane
number of l 00 and pure hydrogen has a methane number of O.
The AVL study Il/ ineludes the components CH4, C2H4, C~6, C3H6, C3Hs,
n-C4H10, H2, C02, N2 and H2S in binary and temary comperrent mixtures. In
addition, some measurements have been made for a lirnited number of
natural gasses. Frimarily all the AVL Il/ data are available as temary
diagrams, as shown in Pigure 2.1 and Pigure 2.2. For further information on
the AVL studies see 111.
DGC-report
CFR IRDH-MOTOR
n900U/min. ~y15KWv.OT
'11.1, ts25-30C, tw-80C
Klopfstiirke K/ 50 konstant
-Methanzahi-Linien(%Cf4)
Pigure 2.1. Methane number diagramfor methane, ethane and butane Il/
CFR/RDH-MOTOR
n=900U/min. ct.1SOKWv.OT
')...f, ts 25-30C, fwB0C
Klopfsti:irke K/50 konstant
Methanzahi-Linien(%Cf4)
Pigure 2.2. Methane number diagramfor methane, propane and butane Il/
DGC-report
2.1.1
From all the experimental results, a procedure was developed to predict the
methane number of a natural gas using the chemical composition of the gas.
The procedure is:
l. The main components of the gas are determined. Inert gasses (C0 2 and
N2) are neglected at first.
2. The reduced gas (no inert gasses) is converted to 100% by volume.
3. The resulting mixture is divided into two fractions.
4. These two fractions are again normalised into l 00% by volume.
5. The methane number of each of the two mixtures is determined using
the diagrams.
6. lf the difference between the two methane numbers found is greater than
five, go back to step 3 and try again with two new fractions. When the
difference is smaller than five, the methane number for the mixture
without inert gasses can be determined using (Eq. 2.1).
n
(Eq. 2.1)
i=l
Where:MN' is the methane number for the gas free of inert gasses
MN; is the methane number of component group i
Y; is the share of component group i in the total mixture in percentage by volume
7. Finally, the influence from the inert gasses (MN") has to be taken into
account. The influence from C02 and N2 is found by using the diagram
shown in Pigure 2.3, where the total share of gas not containing inert
gasses is considered as methane. In the AVL procedure the inert gasses
C02 and N2 are neglected, if their volume concentrations do not exceed
two and nine percent, respectively.
8. The total methane number can then be determined by adding MN' and
MN".
DGC-report
CFR /RDH-MOTOR
n-900 Uhnin, .t-15'KWv.OT
'A-1. tL20'C. t.25-30'C, tvrBO'C
Klopfstiirke K /.SO-konstant
- - Methanzahi-Linien (%CH,)
Figure 2.3. Methane number diagramfor methane, carbon dioxide and nitrogen
2.2
The algorithm
As previous menticned the new DGC algorithm is based on the AVL studies. The new algorithm also determines the methane number (MN) for a gas
in two steps. First, the methane number for the gas free of inert gasses is
determined, then the contribution from the inert gasses. Finally, the total
methane number is found as:
(Eq. 2.2)
DGC-report
2.2.1
To cover as large a spectrum as possible of the most common natural gasses, the two temary AVL diagrams shown in Figure 2.1 and Figure 2.2 are
used as the basis for determining the methane number for the gas free of
inert gasses.
The formulaes developed to calculate the methane number are based on the
assumption that the methane number curves in Figure 2.1 and Figure 2.2 can
be represented as straight lines.
Normally, natural gasses contain methane, ethane, propane, butane, pentane,
hexane and higher hydrocarbons, carbon dioxide, nitrogen and hydrogen
sulphide etc. Because the ALV /1/ study does not inelude higher hydrocarbons than n-CiHIO, all hydrocarbons higher than C3Hs are calculated as nC4HIO. The content of hydrogen sulphide in Danish natural gas is normally
very low and is, therefore, neglected. Then the gas is represented as
G(X1, X2, X3, X4) where X1 is the CH4 concentration, X2 is the
C~6
con-
centration, X3 is the C3H 8 concentration and X4 is the concentration of nC4H10, i-C4H10 and higher hydrocarbons. Then, using the assumption that
the methane number curves in Figure 2.1 and Figure 2.2 can be represented
as straight lines, we have:
(Eq. 2.3)
Where A is the starting point of the MN curve in CH4, C2H6, C4H 10 diagram
B is the ending point of the MN curve in CH4, C2H6, C4H 10 diagram
C is the starting point ofthe MN curve in CH4, C1Hs, C4H10 diagram
D is the ending point of the MN curve in CH4, C3H 8, C4H 10 diagram
X1 * is the concentration of CH4
X2* is the concentration of C2H6
X 3 * is the concentration of C1Hs
X 4 * is the concentration of C4H 10
DGC-report
E:
AB
Parameter a
F:
BC
Parameter f3
(Eq. 2.4)
(Eq. 2.5)
and
MN(G)=MN(E)+X [MN(F)-MN(E)]
(Eq. 2.6)
where:
MN(E)=AB
MN(F)=CD
(Eq. 2.7)
Solving this for X, gives the general solution shown in (Eq. 2.6). In Appendix Al the derivation of (Eq. 2.6) is given.
X2A - X2B
X 3D -X3c
2.2.2
X 3D - X3c
(Eq. 2.8)
X2A -X2B
DGC-report
[%CH 4
112
[%CHJ [%Nzl.R113 +
2
[%CHJ [%C02] R12z +
[%CHJ [%COzl[%NJR123 +
2
[%CH 4 ] [%Nz] R133 +
MZC02&N2 =1003
2
[%COz] R222 + [%COz] [%Nz].Rzz3 +
2
[%coJ [%Nz] Rz33 +[%Nz Rm +
2
[%CHJ R11 + [%CH 4 ]. [%C0 2].R12 +
2
[%CHJ [%N2].R13 + [%C0 2] R 22 +
2
[%C0 2].[%N2].R23 + [%N 2] R33 +K
(Eq. 2.9)
2.2.3
The available data that provides the basis for the algorithm also provides the
limits of the algorithm. The calculations can only be made for gasses with a
methane number higher then 45 (without inert gasses). The concentration of
C02 eannot be higher than 30 vol% and the concentration of N 2 eannot be
higher than 50 vol%. In Figure 2.4- Figure 2.7 the limits of the calculation
of the methane number without inert gasses are shown.
10
DGC-report
'#.
95
~ 90
+ - -!---+---+----+--=
+--1---::
Q)
ro
L:
(j)
85
80
75
40
45
50 55
60
65
70
75
80
85
90
95 100 105
Methane number
o
40
45
50
55
60
65
70
75
80
85
90
95 100 105
Methane number
DGC-report
11
~ 20
~
Q)
15
ro
c.
10
o
40
45
50
55
60
65
70
75
80
85
90
95
100 105
Methane number
12
~
o 10
2:.
Q)
ml
.....:Jro
c
40
45
50
55
60
65
70
75
80
85
90
95
100 105
Methane number
Figure 2.7. The possible n-butane (and higher hydrocarbons) concentrations in the new algorithm as a function of the methane number
2.3
Uncertainties
The uncertainties on the methane number of the AVL studies are 2 Il/.
From the test of the new algorithm, see Chapter 3, it is found that the new
algorithm in the worst case differs 1.03 from the AVL data. Renee it can be
concluded that the uncertainty of the new algorithm is approximately 3.
DGC-report
12
Results
The error between readings in Figure 2.1 and calculated methane number of
the responding gas is shown in Figure 3 .1. The maximum error is les s than
0.8. The error varies from -0.9% to 0.3%.
0.4
0.2
....
o
....
.... -0.2
-0.4
-0.6
-0.8
40
50
60
70
80
90
100
Methane number Mz
Figure 3.1. Error between readings in Pigure 2.1 and calculated methane
numbers
The error between readings in Figure 2.2 and calculated methane number of
the responding gas is shown in Figure 3.2. The maximum error is 1.03. The
error varies from -0.6% to 2.2%.
1.2
1
0.8
0.6
.... 0.4
...w....o 0.2
.....
-0.2
..
-0.4
-0.6
40
50
60
l
t
70
80
90
100
Methane number Mz
Figure 3.2. Error between readings in Figure 2.2 and calculated methane
numbers
DGC-report
13
The above results show that the errors introduced by the assumptions that
the methane number curves in Figure 2.1 and Figure 2.2 can be represented
as straight lines is very small.
Table 3.1 shows five different gas compositions and their methane numbers
as calculated by AVL Il/ and as calculated by using the new DGC algorithm. The table shows good agreement between the results.
()
....:r
()
1\)
:r
Ol
()
,.
'":r'
....
<X>
()
:l
l
()
....
~
,.
()
"'~
1\)
:l
l
()
"':r
()
Ol
()
1\)
1\)
1\)
69.00
20.00
11.00
65.00
18.50
11.00
96.88
1.42
97.27
1.17
95.21
2.47
:s:
z
)>
<
r
:s:
z
oG)
()
54.80 55.9
5.50
48.25 48.4
90.65 90.8
91.3 90.3
84.8 83.2
Table 3.1. Dif.ferent gas compositions and their respective methane number
calculated by A VUJ/ and the new DGC algorithm
In cernbination with work done in the European Gas Research Group
(GERG), different methods for calculating the methane number have been
compared. In Table 3.2 the results of eight different methods and the new
DGC algorithm are shown for a number of different European gas qualities.
The table shows a very large variation in the results. There is good agreement between the new DGC algorithm and method 8. One of the reasons for
the small difference between method 8 and the new DGC algorithm is that
method 8 does not take N 2 and C02 into account, if the contentis below
9 vol% and 2 vol%, respectively. The new DGC algorithm always takes N 2
and C02 into account to keep the continuity.
DG C-re port
14
- 3:
(11
:r
o
c.
......
Gas 1
Gas 2
Gas 3
Gas 4
Gas 5
Gas 6
Gas 7
Gas 8
Gas 9
Gas 10
Gas 11
Gas 12
Gas 13
Gas 14
Gas 15
Gas 16
Gas 17
Gas 18
Gas 19
Gas 20
Gas21
Gas 22
Gas23
Gas24
Gas 25
Gas 26
Gas 27
Gas 28
Gas 29
Gas 30
Gas 31
Gas 32
Gas 33
Gas 34
Gas 35
84
72
85
78
73
82
66
75
79
81
71
91
90
68
68
67
75
70
95
93
84
67
74
74
77
76
76
83
94
90
90
77
78
82
66
3:
(11
:r
o
c.
3:
(")
85
79
86
75
70
83
67
73
80
BO
84
93
93
68
67
87
77
80
99
96
86
72
70
73
76
75
74
83
98
98
93
76
84
85
70
:r
o
c.
80
76
81
75
68
78
64
72
79
79
85
87
91
64
66
85
75
81
94
94
83
69
71
69
74
74
74
78
94
94
91
74
76
77
69
3:
(11
:r
o
c.
3:
:r
o
c.
3:
(11
:r
o
c.
.j:lo
Ul
Ol
82
77
83
73
70
80
63
70
77
75
82
88
90
68
66
86
75
81
96
94
83
70
70
68
71
70
70
76
96
95
88
71
72
79
70
3:
(11
:r
o
c.
DGC
no: n o
3:
(11
o o
- - - -
(11
83
79
85
76
71
82
68
72
80
78
86
90
91
64
66
90
78
85
99
95
84
72
71
71
75
74
74
81
96
98
89
75
76
78
71
91
88
92
83
79
90
71
80
88
84
85
95
97
74
73
98
86
94
100
99
92
81
79
79
81
81
80
88
100
100
96
82
92
91
80
.....
81
70
82
73
69
82
68
73
75
79
75
88
94
66
67
77
73
75
96
96
81
68
69
74
74
74
74
79
96
94
91
75
75
81
68
:r
o
c.
00
84.3
79.9
85.3
76.1
71.3
82.1
66.5
71.7
79.7
78.8
87.6
90.7
91.5
63.9
65.4
92.0
77.5
88.6
96.8
94.4
84.7
72.4
69.0
72.4
75.5
74.1
73.8
82.8
96.3
96.2
90.8
75.7
84.6
83.4
71.7
S!Oz
(il N ::E
O III-
-:J-
3:
~N
(11 III
c; c. g !l
c; :::Jc.
:l z
:J zs::::
N
"'83.5
76.7
84.6
73.7
68.7
80.8
68.8
72.6
78.4
78.8
82.5
91.8
92.1
64.4
66.3
86.0
75.8
78.6
99.2
96.0
83.7
70.7
69.5
73.0
75.8
74.7
74.4
82.3
98.7
97.4
92.2
75.8
81.8
82.4
70.0
1.0
2.9
1.6
2.6
2.9
1.7
0.0
0.2
2.5
0.3
4.7
0.1
0.9
0.1
0.1
5.7
2.6
7.5
0.1
0.4
1.6
2.0
1.3
0.3
0.2
0.2
0.2
0.4
0.5
1.2
0.2
0.3
2.7
1.2
2.1
84.6
79.5
86.1
76.2
71.6
82.5
68.8
72.8
80.9
79.1
87.2
91.9
93.0
64.1
66.5
91.8
78.4
86.1
99.3
96.4
85.3
72.8
70.7
73.3
76.0
74.9
74.6
82.4
99.2
98.6
92.3
76.1
84.5
83.6
72.1
DGC-report
15
u
77 .----.----.----.-----.----.----.----.----.--~
s:
76 +----+----~--~----~----~---r----+---~~~
75 +-----+------t------l-----t-----1--:
.c
-;, 74
c
+----+----~--~----~------c
(J)
~ 73 +-----+------t------l-----+-~
~:J
u
72
+----+-----t-----l~
Cil
u
....
w
.o
5c 70 +-----+=
w
c
Cll
.c
~ 68 *---~---+----r---~---+----~--~---+--~
68
69
70
71
72
73
74
75
76
77
In Pigure 3.3 all the methane number calculations are shown, whereas
Pigure 3.4 only shows the data where the old algorithm is valid. It is seen
that there are no results for methane numbers less than 70.5 after the old
method or 71 after the new method.
u
o
.c
Qi
77
76
s:w
c
.c
-;, 74
c
(J)
:J
.Cll
:J
73
72
Cil
u
.... 71
w
.o
E
:J
70
c
Cll
.c
69
68
68
69
70
71
72
73
74
75
76
77
Figure 3.4. The new method versus the old method. Only data where the old
algorithm is valid.
DGC-report
16
96
+-~--,_~r--r--r--+--+-~--,_~r--r--+--+~
2:.
:g 94
+----1---+---J----+---+---+=:::b
ca
.J::.
w
~
92 +--+---!---:
66
67 68 69
70 71
72 73
74 75
76 77 78
79 80
Methane number
DGC-report
17
4 Conclusions
The purpose of developing a new algorithm for determining the methane
number of natura! gasses has been fulfilled. The new algorithm is in good
agreement with the AVL /1/ data, the calculated results only vary
approximately l araund the AVL data.
There is good agreement between the old algorithm for gasses with methane
numbers lower than 72.5. The new algorithm gives results that are
approximately 0.5 higher than the old method.
Compared with other methods there is good agreement with some of the
methods. In general, however, there is a very large variation between the
methods.
The new algorithm has some limits given by the available data used as basis
for the algorithm. The calculations can only be made for gasses with a
methane number higher than 45 (without inert gasses). The concentration of
C0 2 eannot be higher than 30 vol%, and the concentration of N 2 eannot be
higher than 50 vol%.
DGC-report
18
5
111
References
Forschungsberichte Verbrennungskraftmaschinen Heft 120, 1997,
'Erweiterung der Energieerzeugung durch Kraftgase, Teil3.
/2/
ASTM D-2699
/3/
ASTM D-2700
/4/
151
/6/
171
/8/
191
1101 Intemal GERG note 'Natura! Gas Quality on Gas Engines', 1998.
/11/ Draft ISOffC 193/SC N 129 (97-01-15)
19
DGC-report
natural gasses
This Appendix describes how the equation (EQ 2.3) is found.
The gas is represented as G(X1, X2, X3, X4), where X1 is the CH4 concentration, X2 is the C2H6 concentration, X3 is the C3Hs concentration, and X2 is
the concentration of n-C 4H 10 and higher hydrocarbons. Using the assumption that the methane number curves in Pigure 2.1 and Pigure 2.2 can be
represented as straight lines we have:
A: (X 1A,X 2A, o,X 4A): MZ=AB
B: (XlB ,X2B' O,X4B): MZ=AB
C: (X 1c ,O,X 3c ,X 4c): MZ=CD
D: (Xw ,O,X 3v,X 4v): MZ=CD
(Eq A l)
Where A is the starting point ofthe MN curve in CH4, C2H6, C4H1o diagram
B is the ending point ofthe MN curve in CH4, C2H6, C4Hw diagram
C is the starting point ofthe MN curve in CH4, C3Hs,C4Hwdiagram
D is the ending point ofthe MN curve in CH4, C3Hs, C4H10 diagram
X 1* is the concentration of CH4
X 2* is the concentration of C2H6
X 3* is the concentration of C3Hs
X 4* is the concentration of C4H1o
Then generating two mixtures E and F
where: E:
AB
parameter a
F:
CD
parameter
G=X E+(l-X)F
MZ(G)=MZ(E)+X [MZ(F)-MZ(E)]
(Eq A 2)
Setting:
x2
--+X2A
X-1
X2A -X2B
(Eq A 3)
DGC-report
20
and:
x3
f3
x
3C
= --==--x
(Eq A 4)
3D - x 3C
then:
-x - x2
28
(1-a)=
X
(X-1)
2A -X za
(EqA 5)
and:
-X 3D - -x
(1-/3)=
3 0-
(EqA 6)
3C
xJn - x3
X
x3
X- X3c
X - - - XJc+
Xw
X 3D - X3C
X 3D -X3C
(Eq A 8)
DGC-report
21
+
(Eq A 9)
X
3D
IC
-X
3C
ID+
X3 (Xw -Xtc)
x ------------------------x3D -x 3c
(EqA
JO)
~
(EqA 11)
x 2A x IB - x2n x lA
X 2A
28
(EqA 12)
X 3D -X3c
DGC-report
22
DGC-report
23
5-7
Mixll
45.65
o
2.77
0.603
49.023
step 6 detmzs
Mixi
Mixll
42.50
45.65
CH4
0.00
6.35
CzH6
0.00
2.77
C3Hs
0.600
0.603
c4+
Total
49.45
49.023
Methane number (MN) from Pigure
2.1 and Pigure 2.2
Mixi,
relative
85.95
12.84
0.00
1.21
100.00
70
Mix II,
relative
93.12
0.00
5.65
1.23
100.00
69
T,able A2
3 Step 9 m
. the methane number determmatwn
With example
Formul a
numbers
AddMixiand
(MN mix IxTotal Mix I+
(70x49.45 +
Mixll
69x49.023)
MN mix lixTotal Mix IT)
/(Total Mix I + Total Mix Il) /( 49 .45+49 .023)
From
step 8, Pigure A2.3
cl+ and inert
Methane
number
Result
69.50
101.2
70.7
DGC-report
24
~~-4X-*---*+*-~~It-\-?.
10\
CFR/RDH-MOTDR
n900U/min .. ~v15KWv.OT
A1, ts25-30C, tw-80C
--Methanzahi-Linien (%C~)
Klopfstarke K/ 50 konstant
Figure A2.1: M ethane numbers for CH4, C2H6, C4H10 mixtures.
25
DGC-report
CFR/RDH-MOTOR
n=9DDU/min. rtv15Kwv.or
}...1, ts25-3oc, fwBOc
K/opfstarke K/50 konstant
------- Methanzahi-Linien(%C~J
DG C-re port
26
CO
...
CFR /RDH-MOTOR
n 900 UAnin, f:X./'15' KW v. OT
A1, IL20'C,I5 25-30'C, lw-BO'C
Klopfslark~ K /.SO-konstant