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KENR9408-02

February 2013

BB

13

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS
MAIN

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

LINE RESTRICTION
(FIXED)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

TWO POSITION

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

ATTACHMENT

VALVE PORTS

THREE POSITION

TWO - WAY

THREE - WAY

CONTROL VALVES
AB

AUX

PUMP
(2 - SECTION)

VALVES

VALVE ENVELOPES

ONE POSITION

RESTRICTION

FOUR - WAY

CHECK VALVES

A B

P T

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SPRING
LOADED

SHUTTLE

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

2
10

20
7

AA

216B3, 226B3, 236B3, 242B3, 247B3,


252B3, 257B3, and 259B3
Skid Steer Loader, Multi-terrain Loader,
and Compact Track Loader
Hydraulic System

25

DD

15

216B3:
JXM1-1960

226B3:
MWD1-2398

236B3:
A9H1-1479

PRESSURIZED

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURE

TEMPERATURE

FLOW

FF

19

24

252B3:
TNK1-991

SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

SOLENOID &
PILOT OR MANUAL

MANUAL SHUTOFF

PUSH - PULL LEVER

259B3:
YYZ1-1542

SERVO

THERMAL

GENERAL MANUAL

INTERNAL RETURN

GAS CHARGED

FIXED
DISPLACEMENT

COMPLETE

FIXED
DISPLACEMENT

SINGLE ACTING

LINES JOINING

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INFINITE
POSITIONING

Volume 1 of 2: Base Machines

16

DOUBLE ACTING

INTERNAL PASSAGEWAYS

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

LINES CROSSING

HYDRAULIC PUMPS

2013 Caterpillar, All Rights Reserved

DETENT

PEDAL

CROSSING & JOINING LINES

ACCUMULATORS

27

PUSH BUTTON

PILOT CONTROL SYMBOLS

EXTERNAL RETURN

SPRING LOADED

14

BIDIRECTIONAL

MANUAL CONTROL SYMBOLS

242B3:
SRS1-1065

257B3:
B7H1-893

UNIDIRECTIONAL

COMBINATION CONTROLS

RELEASED PRESSURE

247B3:
TSL1-851

RETURN BELOW FLUID LEVEL

ROTATING SHAFTS

MEASUREMENT

3 POSITION

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

Printed in U.S.A.

Component Locations Volume 1

Machine
Location

Schematic
Location

Accumulator
Cooler As - Radiator (216)
Cooler As - Radiator (226/247)
Cooler As - Radiator (236/242/252/257/259)

149-0686
280-8309
280-8310
280-8312

C-1

C-1

Coupling - Female

193-8335

E-2

Coupling - Male

193-8334

E-1

Cylinder Gp - Hydraulic Coupler (Volume 3)

192-2640

Volume 2

Cylinder Gp - Lift Left Hand


Cylinder Gp - Lift Left Hand
Cylinder Gp - Lift Left Hand
Cylinder Gp - Lift Left Hand

293-5706
295-6952
329-4955
297-8699

(216/226/247)
(236)
(242/257/259)
(252)

Cylinder Gp - Lift Right Hand


Cylinder Gp - Lift Right Hand
Cylinder Gp - Lift Right Hand
Cylinder Gp - Lift Right Hand

CC

EE

28

(216/226/247)
(236)
(242/257/259)
(252)

293-5705
295-6951
329-4955
297-8699

Cylinder Gp - Tilt Left Hand (216/226/247)


Cylinder Gp - Tilt Left Hand (236/252)
Cylinder Gp - Tilt Left Hand (242/257/259)

293-5708
295-6954
329-4954

Cylinder Gp - Tilt Right Hand (216/226/247)


Cylinder Gp - Tilt Right Hand (236/252)
Cylinder Gp - Tilt Right Hand (242/257/259)

293-5707
295-6953
329-4953

Filter Gp - Oil

223-9974

10

Pump GP - Imp & Charge (216/226/247)


Pump GP - Imp & Charge (236/242/252/
257/259)
Pump GP - Imp & Charge (216/226/247)
Pump GP - Imp & Charge (236/242/252/
257/259)

307-3062
307-3064
307-3070
307-3068
341-7665
341-7642
341-7669

15

A-4 - A-6
A-4 - A-6
A-4 - A-6
Volume 2
Volume 2
Volume 2
Volume 2

236-5106
238-7642

A-3
A-3

Screen

195-6768

17

D-1

Solenoid - Control Valve (1&2)

358-5951

18

D-2

Switch As - Back Up Alarm

192-0836

19

C-6

Tank GP - Hydraulic

326-5781

20

B-2

Valve - Check

123-4750

21

B-5

E-2

Valve Gp - Ball

112-1817

22

E-4

E-2

Valve Gp - Control (216/226/247)


Valve Gp - Control (236)
Valve Gp - Control (242/252/257/259)

336-1317
336-1319
336-1320

23

D-3 , D-1

Valve Gp - Float Detent Magnet

299-9119

24

E-6

Valve Gp - Hydraulic Coupler

233-7128

25

Volume 2

Valve Gp - Diverter (Bucket Leveling) - Raise


(216/226/247)
Valve Gp - Diverter (Bucket Leveling) - Raise
(236)
Valve Gp - Diverter (Bucket Leveling) - Raise
(242/252/257/259)

224-9418
26

Volume 2

Valve Gp - S-Turn Resolver Block (216, 226,


236, 242, 252)
Valve Gp - S-Turn Resolver Block (247, 257)
Valve Gp - S-Turn Resolver Block (259)

356-5008

Valve Gp - Brake (Single Speed) (216, 226,


242, 247, 257)
Valve Gp - Brake (Single Speed) (236, 252)
Valve Gp - Brake (Two Speed) (236/242/252/
257/259)

248-1268

C-2

Manifold As - Drain Manifold

308-0421

11

C-3

Motor Gp - A/C Compressor (226/247)

307-6115

12

Volume 2

Motor Gp - Fan (Standard)


Motor Gp - Fan (Demand)

307-3036
258-2577

13

C-2
Volume 2

Motor Gp - Single Speed (216/226/242)


Motor Gp - Single Speed (236/252)
Motor Gp - Single Speed (247/257)
Motor Gp - Two Speed (236/252)
Motor Gp - Two Speed - RH (242)
Motor Gp - Two Speed - LH (242)
Motor Gp - Two Speed (257)
Motor Gp - Two Speed (259)

280-7854
280-7856
289-6355
280-7858
307-3073
307-3071
307-3052
307-3080

14

(Single Speed) (216)


(Single Speed) (226/247)
(Single Speed) (236/252)
(Two Speed) (236/252)
(Two Speed) (242)
(Two Speed) (257)
(Two Speed) (259)

Schematic
Location

16

E-2

Pump GP Pump GP Pump GP Pump GP Pump GP Pump GP Pump GP -

Machine
Location

269-9462
289-6358

E-2

Part
Number

Description

B-6 , B-4
B-6 , B-4
B-6 , B-4
Volume 2
Volume 2
Volume 2
Volume 2
Volume 2

224-9408

A-3
A-3

ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)

TRANSDUCER
(FLUID)

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

223-8418

356-5009
356-5010

233-7131
293-6591

PRESSURE
SWITCH
27

TEMPERATURE
SWITCH

LEVEL
SWITCH

FLOW
SWITCH

E-7

WIRE NUMBER IDENTIFICATION CODES


B-5
28

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

Volume 2

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS AG
WIRE
CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

CIRCUIT NUMBER
IDENTIFICATION

26

11 21
23 18

MACHINE COMPONENT LOCATIONS

17

22

Description

WIRE GAUGE

325-PK

Related Manuals

Tap Locations
Pressure, Sampling, and Sensor
Tap
Number

WIRE
COLOR

WIRE COLOR

Description
Schematic
Location

Machine System

WIRE

AA

Main Worktool System Pressure

D-3

BB

SOS

C-2

Specifications

UENR0249

Testing and Adjusting

UENR0250

CC

Signal Pressure

B-5

DD

Main System Pressure (Pump 1 Forward)

B-5

EE

Charge Pressure

B-5

FF

Main System Pressure (Pump 2 Forward)

B-5

GG

Main System Pressure (Pump 2 Reverse)

A-5

HH

Main System Pressure (Pump 1 Reverse)

A-5

PREVIOUS STANDARD

Media Number
Parts Manual

WIRE COLOR

325-PK-14

Electrical System
Schematic: (Electrical System)

UENR0254

CIRCUIT NUMBER
IDENTIFICATION

WIRE GAUGE

(EXAMPLE VALVE)

(Dimensions: 34 inches x 24 inches)

GG

HH

Description

Part
Number

16 Page,

KENR9408-02 VOL 1 of 2

DRIVE PILOT VALVE

FORWARD

LEFT

NEUTRAL

NEUTRAL
RIGHT

RACK

DUMP

(6) CYLINDER GP - LIFT (LEFT HAND)


293-5706 - 216, 226
LIFT CYLINDERS
295-6952 - 236
329-4955 - 242
297-8699 - 252

(22) VALVE GP MANUAL LOADER LOWERING VALVE


112-1817

IMPLEMENT PILOT VALVE


NEUTRAL

NEUTRAL
REVERSE

(24) VALVE GP - IMPLEMENT PILOT CONTROL VALVE


WITH FLOAT DETENT MAGNET
299-9119

(27) VALVE GP - DRIVE PILOT CONTROL VALVE


WITH S-TURN RESOLVER BLOCK
356-5008 - 216, 226, 236, 242, 252
356-5009 - 247, 257
356-5010 - 259

(8) CYLINDER GP - TILT (LEFT HAND)


293-5708 - 216, 226
TILT CYLINDERS
295-6954 - 236
329-4954 - 242
295-6954 - 252

(9) CYLINDER GP - TILT (RIGHT HAND)


293-5707 - 216, 226
295-6953 - 236
329-4953 - 242
295-6953 - 252

AUXILIARY TOOLS

RAISE

LOWER

(7) CYLINDER GP - LIFT (RIGHT HAND)


293-5705 - 216, 226
295-6951 - 236
329-4955 - 242
297-8699 - 252

E
(4) COUPLING MALE 1/2 SAE 12.5
193-8334

(4) COUPLING FEMALE 1/2 SAE 12.5


193-8335

(17) SCREEN - 300 MESH SCREEN


(ASSEMBLED WITH WASHER 195-6769)
195-6768
1A
1

2A

2B

3A

3B

(23) VALVE GP IMPLEMENT CONTROL VALVE


336-1317 - 216, 226, 247
336-1319 - 236
336-1320 - 242, 252, 257, 259

1B

D
(18) VALVE GP - SOLENOID
CONTROL VALVE 1 & 2
358-5951

AA
F
C

E
D

VALVE GP - SOLENOID
195-9700

G
F

(1) ACCUMULATOR (SERVICE PART 227-8807)


149-0686

(19) SWITCH AS - PRESSURE


BACK UP ALARM
192-0836

ML MR

CI

(11) MANIFOLD AS DRAIN MANIFOLD


308-0421

HP

(13) MOTOR GP - FAN


(STANDARD FAN)
307-3036

(10) FILTER GP- OIL


(ELEMENT: 1G-8878)
308-0421

(2) COOLER AS 280-8309 - 216 (17/12 RAD/OIL COOLING ROWS)


280-8310 - 226, 247 (21/9 RAD/OIL COOLING ROWS)
280-8312 - 236, 242, 252, 257, 259
(23/16 RAD/OIL COOLING ROWS)

(Dimensions: 34 inches x 24 inches)

16 Page,

KENR9408-02 VOL 1 of 2

D
R
A
I
N

RJ

DL

CO

BB

(14) MOTOR GP - PRF


(SINGLE SPEED)
280-7854 - 216, 226, 242
280-7856 - 236, 252
289-6355 - 247, 257

SOS/
DIAGNOSTIC
PORT

CC
B A

LEFT
MOTOR

(28) VALVE GP (BRAKE VALVE)


248-1268 - 216, 226, 247, 257
233-7131 - 236, 252
248-1268 - 242

A B

(14) MOTOR GP - PRF


(SINGLE SPEED)
280-7854 - 216, 226, 242
280-7856 - 236, 252
289-6355 - 247, 257

RIGHT
MOTOR

B
EE

DD

(21) VALVE - CHECK


(CRACKING PRESS @34.5 KPA+/- 20 KPA)
123-4750
MG A MB

T1

G1

BAFFLE

FF
B MB

SPEED
SENSING
FWD

FWD

(15) PUMP GP - PS - BSC - V


HYDROSTAT PUMP
(SINGLE SPEED)
307-3062 - 216
307-3064 - 226, 247
307-3070 - 236, 252
341-7642 - 242, 257

(20) TANK GP - HYD (46L)


COMPLETE TANK ASSEMBLY
326-5781

LINE PATTERNS
Pressure Line

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

LR

LF

X3

X4

MA

MA

RF

RR

X4

X3

(16) PUMP GP - GR B
IMPLEMENT AND CHARGE PUMP
236-5106 - 216, 226, 247 (STANDARD)
238-7642 - 236, 242, 252, 257, 259 (STANDARD)
269-9462 - 216, 226, 247 (QUIET)
289-6358 - 236, 242, 252, 257, 259 (QUIET)

GG

HH

PILOT CONTROL CIRCUIT


MAIN PUMP OUTPUT
TILT CYLINDER CONTROL CIRCUIT
SUPPLY LINE
BRAKE CONTROL CIRCUIT
LEFT HYDROSTATIC PUMP CIRCUIT
AUXILARY TOOLS CONTROL CIRCUIT
DRAIN / RETURN LINE
CHARGE SUPPLY PUMP CIRCUIT
RIGHT HYDROSTATIC PUMP CIRCUIT
LIFT CYLINDER CONTROL CIRCUIT

Pilot / Load Sensing Pressure


Drain / Return Lines
Component Group

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)

YY

Callout Number
(Machine Location from
Component LocationsTable)

(52) VALVE GP - CONTROL


138-1234
Part Number

THIS SCHEMATIC IS FOR THE 216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 2578B3, AND 259B3
SKID STEER LOADER, MULTI-TERRAIN LOADER, AND COMPACT TRACK LOADER HYDRAULIC SYSTEM
VOLUME 1 of 2: BASE MACHINES
MEDIA NUMBER KENR9408-02
PART NUMBER: 326-5540, CHANGE: 01, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Component
Name

KENR9408-02
February 2013

BB

13

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS
MAIN

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

LINE RESTRICTION
(FIXED)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

TWO POSITION

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

ATTACHMENT

VALVE PORTS

THREE POSITION

TWO - WAY

THREE - WAY

CONTROL VALVES
AB

AUX

PUMP
(2 - SECTION)

VALVES

VALVE ENVELOPES

ONE POSITION

RESTRICTION

FOUR - WAY

CHECK VALVES

A B

P T

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SPRING
LOADED

SHUTTLE

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

2
10

20

216B3, 226B3, 236B3, 242B3, 247B3,


252B3, 257B3, and 259B3
Skid Steer Loader, Multi-terrain Loader,
and Compact Track Loader
Hydraulic System

25

7
AA

15

DD

216B3:
JXM1-1960

236B3:
A9H1-1479

RETURN ABOVE FLUID LEVEL

FF

247B3:
TSL1-851

252B3:
TNK1-991

PRESSURE

TEMPERATURE

FLOW

SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

SOLENOID &
PILOT OR MANUAL

MANUAL SHUTOFF

PUSH - PULL LEVER

259B3:
YYZ1-1542

SERVO

THERMAL

GENERAL MANUAL

SPRING LOADED

INTERNAL RETURN

GAS CHARGED

FIXED
DISPLACEMENT

SIMPLIFIED

LINES CROSSING

COMPLETE

FIXED
DISPLACEMENT

SINGLE ACTING

LINES JOINING

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS
INFINITE
POSITIONING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

SPRING

REMOTE SUPPLY PRESSURE

Volume 2 of 2: Hydraulic Options

2013 Caterpillar, All Rights Reserved

DETENT

PEDAL

CROSSING & JOINING LINES

HYDRAULIC PUMPS

19

PUSH BUTTON

PILOT CONTROL SYMBOLS

EXTERNAL RETURN

16

BIDIRECTIONAL

MANUAL CONTROL SYMBOLS

ACCUMULATORS

27

UNIDIRECTIONAL

COMBINATION CONTROLS

242B3:
SRS1-1065

257B3:
B7H1-893

RETURN BELOW FLUID LEVEL

ROTATING SHAFTS

MEASUREMENT

RELEASED PRESSURE

24

226B3:
MWD1-2398

PRESSURIZED

VENTED

3 POSITION

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

Printed in U.S.A.

14
Component Locations Volume 2

GG

HH

5
CC

EE

28

Schematic
Location

Accumulator
Cooler As - Radiator (216)
Cooler As - Radiator (226/247)
Cooler As - Radiator (236/242/252/257/259)

149-0686
280-8309
280-8310
280-8312

C-2

Volume 1

Coupling - Female 1/4 (SAE 6.3)


Coupling - Male 1/4 (SAE 6.3)
Coupling - Dual Flow Female 5/8
Coupling - Dual Flow Male 5/8
Coupling - Male 3/8 (SAE10)

229-5471
229-5468
218-5841
218-5840
229-5473

E-1
E-1
E-2
E-2
E-1

Coupling - Female 1/2 (SAE 12.5)


Coupling - Male 1/2 (SAE 12.5)

193-8335
193-8334

Cylinder Gp - Hydraulic Coupler (Volume 3)

192-2640

Cylinder Gp - Lift Left Hand


Cylinder Gp - Lift Left Hand
Cylinder Gp - Lift Left Hand
Cylinder Gp - Lift Left Hand

293-5706
295-6952
329-4955
297-8699

(216/226/247)
(236)
(242/257/259)
(252)

Cylinder Gp - Lift Right Hand


Cylinder Gp - Lift Right Hand
Cylinder Gp - Lift Right Hand
Cylinder Gp - Lift Right Hand

(216/226/247)
(236)
(242/257/259)
(252)

293-5705
295-6951
329-4955
297-8699

Cylinder Gp - Tilt Left Hand (216/226/247)


Cylinder Gp - Tilt Left Hand (236/252)
Cylinder Gp - Tilt Left Hand (242/257/259)

293-5708
295-6954
329-4954

Cylinder Gp - Tilt Right Hand (216/226/247)


Cylinder Gp - Tilt Right Hand (236/252)
Cylinder Gp - Tilt Right Hand (242/257/259)

293-5707
295-6953
329-4953

Filter Gp - Oil

223-9974

Volume 1
Volume 1
C-4

E-3

E-3

E-2

E-2

9
10

Volume 1

Manifold As - Drain Manifold

308-0421

11

Volume 1

Motor Gp - A/C Compressor (226/247)

307-6115

12

B-3

Motor Gp - Fan (Standard)


Motor Gp - Fan (Demand)

307-3036
258-2577

13

Volume 1
B-4

Motor Gp - Single Speed (216/226/242)


Motor Gp - Single Speed (236/252)
Motor Gp - Single Speed (247/257)
Motor Gp - Two Speed (236/252)
Motor Gp - Two Speed - RH (242)
Motor Gp - Two Speed - LH (242)
Motor Gp - Two Speed (257)
Motor Gp - Two Speed (259)

280-7854
280-7856
289-6355
280-7858
307-3073
307-3071
307-3052
307-3080

14

Volume 1
Volume 1
Volume 1
B-5 , E-5,7
B-5 , E-7
B-7
B-5 , E-5,7
B-5 , E-5,7

Part
Number

Description
Pump GP Pump GP Pump GP Pump GP Pump GP Pump GP Pump GP -

(Single Speed) (216)


(Single Speed) (226/247)
(Single Speed) (236/252)
(Two Speed) (236/252)
(Two Speed) (242)
(Two Speed) (257)
(Two Speed) (259)

Pump GP - Implement and Charge (Standard)


(216/226/247)
(236/242/252/257/259)
Pump GP - Implement and Charge (Quiet)
(216/226/247)
(236/242/252/257/259)
Pump GP - Impl, Charge & Boost (226)
Pump GP - Impl, Charge & Boost (226)

307-3062
307-3064
307-3070
307-3068
341-7665
341-7642
341-7669

Machine
Location

Schematic
Location

15

Volume 1
Volume 1
Volume 1
A-4 - A-7
A-4 - A-7
D-5 - D-7
D-5 - D-7

HYDRAULIC SYMBOLS (ELECTRICAL)

269-9462
289-6358
225-9238
269-9465

16

Volume 1

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

B-3

195-6768

17

D-1

Solenoid - Control Valve (1 & 2)

358-5951

18

D-2

Switch As - Back Up Alarm

192-0836

19

Volume 1

Tank GP - Hydraulic

326-5781

20

C-2

Valve - Check

123-4750

21

Volume 1

Valve Gp - Ball

112-1817

22

Volume 1

Valve Gp - Boost Flow

248-7696

29

B-2

Valve Gp - Control (216/226/247)


Valve Gp - Control (236)
Valve Gp - Control (242/252/257/259)

336-1317
336-1319
336-1320

23

D-2 , D-3

Valve Gp - Float Detent Magnet

299-9119

24

Volume 1

Valve Gp - Hydraulic Coupler

233-7128

25

C-4

Valve Gp - Diverter (Bucket Leveling) - Raise


(216/226/247)
Valve Gp - Diverter (Bucket Leveling) - Raise
(236)
Valve Gp - Diverter (Bucket Leveling) - Raise
(242/252/257/259)

224-9418
26

D-4, E-4

Valve Gp - S-Turn Resolver Block (216, 226,


236, 242, 252)
Valve Gp - S-Turn Resolver Block (247, 257)
Valve Gp - S-Turn Resolver Block (259)

356-5008

224-9408

TRANSDUCER
(FLUID)

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE
SWITCH

TEMPERATURE
SWITCH

26

AA

11 21
23 18

MACHINE COMPONENT LOCATIONS

17

22

Description

356-5009
356-5010

27

233-7131
293-6591

Volume 1

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

Volume 1

248-1268
28

Volume 1
E-6

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS AG
WIRE

Related Manuals

Main Worktool System Pressure

Description

CIRCUIT NUMBER
IDENTIFICATION

WIRE
COLOR

WIRE GAUGE

325-PK

WIRE

WIRE COLOR

Machine System

D-3

DD

Main System Pressure (Pump 1 Forward)

B-6, D-6

Specifications

EE

Charge Pressure

B-6, D-6

Testing and Adjusting

FF

Main System Pressure (Pump 2 Forward)

B-6, D-6

GG

Main System Pressure (Pump 2 Reverse)

A-5, C-6

HH

Main System Pressure (Pump 1 Reverse)

A-6, C-6

WIRE COLOR

PREVIOUS STANDARD

Media Number
Parts Manual

Schematic
Location

FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

CIRCUIT NUMBER
IDENTIFICATION

Tap
Number

LEVEL
SWITCH

223-8418

325-AG135 PK-14

Tap Locations
Pressure, Sampling, and Sensor

Volume 1
236-5106
238-7642

Screen

Valve Gp - Brake (Single Speed) (216, 226,


242, 247, 257)
Valve Gp - Brake (Single Speed) (236, 252)
Valve Gp - Brake (Two Speed) (236/242/252/
257/259)

ELECTRICAL SYMBOLS TABLE

325-PK-14

UENR0249

UENR0250

Electrical System
Schematic: (Electrical System)

UENR0254

CIRCUIT NUMBER
IDENTIFICATION

WIRE GAUGE

(EXAMPLE VALVE)

(Dimensions: 34 inches x 24 inches)

29

Machine
Location

16 Page,

Description

Part
Number

KENR9408-02 VOL 2 of 2

TWO SPEED
(MODELS 257/259 )
(28) VALVE GP - BRAKE VALVE
(TWO SPEED)
293-6591 - 236, 242, 252, 257, 259

C1
C2

(14) MOTOR GP - PRF


(TWO SPEED)
307-3052 - 257
307-3080 - 259
LEFT
MOTOR

TO DRAIN
MANIFOLD

Pp

FINAL
DRIVE

Ps

AUXILIARY TOOLS

FROM
CHARGE
FILTER

DD

TO IMPLEMENT VALVE

T1

EE

MG A MB B Y

AUXILIARY TOOLS

(4) COUPLING - DUAL FLOW


MALE DUAL FLOW ASY
(5/8 SAE 16 &1/2 SAE 12.5)
218-5840 - 226

TO IMPLEMENT JOYSTICK

FF

Ps

FROM IMPLEMENT JOYSTICK

1A

Dr

G1 G B MB A

FWD

FWD

1B

2A

2B

3A

3B

(17) SCREEN - 300 MESH SCREEN


(ASSEMBLED WITH WASHER 195-6769)
195-6768

TO DRAIN MANIFOLD
(15) PUMP GP - PS - BSC - V
HYDROSTAT PUMP
(TWO SPEED)
341-7642 - 257
341-7669 - 259

SPEED
SENSING

D
(23) VALVE GP IMPLEMENT CONTROL VALVE
336-1317 - 216, 228, 247
336-1319 - 236
336-1320 - 242, 252, 257, 259

(18) VALVE GP - SOLENOID


CONTROL VALVE 1 & 2
358-5951

AA

LR

LF

X3

X4

MA

MA

GG

HH

FROM DRIVE JOYSTICK

RF

RR

X4

X3

(4) COUPLING - DUAL FLOW


FEMALE DUAL FLOW ASY
(5/8 SAE 16 & 1/2 SAE 12.5)
218-5841 - 226

P2

P2
TO DRIVE
PILOT

(3) COUPLING (9) CYLINDER GP - TILT (RIGHT HAND)


MALE 3/8 SAE 10
293-5707 - 216, 226, 247
229-5473 - 226
295-6953 - 236
329-4953 - 242, 257, 259
(3) COUPLING FROM HYSTAT PUMP
295-6953 - 252
FEMALE 1/4 SAE 6.3
229-5471 - 226
(3) COUPLING MALE 1/4 SAE 6.3
229-5468 - 226

(26) VALVE GP - DIVERTER - C


BUCKET LEVELING VALVE
(RAISE)
224-9418 - 216, 226, 247
224-9408 - 236
223-8418 - 242, 252, 257, 259

P1

FINAL
DRIVE

Dr

(8) CYLINDER GP - TILT (LEFT HAND)


293-5708 - 216, 226, 247
295-6954 - 236
329-4954 - 242, 257, 259
LIFT CYLINDERS
TILT CYLINDERS
295-6954 - 252

Pp

P1

TO DRAIN MANIFOLD

(6) CYLINDER GP - LIFT (LEFT HAND)


293-5706 - 216, 226, 247
295-6952 - 236
329-4955 - 242, 257, 259
297-8699 - 252

RIGHT
MOTOR

(7) CYLINDER GP - LIFT (RIGHT HAND)


293-5705 - 216, 226, 247
295-6951 - 236
329-4955 - 242, 257, 259
297-8699 - 252

BUCKET LEVELING
DIVERTER VALVE
ALL MODELS

(14) MOTOR GP - PRF


(TWO SPEED)
307-3052 - 257
307-3080 - 259

HYDRAULIC
COUPLER
(ALL MODELS)

FROM DRIVE JOYSTICK

(1) ACCUMULATOR (SERVICE PART 227-8807)


149-0686

FROM IMPLEMENT JOYSTICK

(5) CYLINDER GP - HYD COUPLER


192-2640

(5) CYLINDER GP - HYD COUPLER


192-2640

C2

C
TWO SPEED
(MODELS 236/242/252 )

C1
S1

S2

(25) VALVE GP (HYD COUPLER VALVE)


233-7128

(20) TANK GP - HYD (46L)


COMPLETE TANK ASSEMBLY
326-5781
TO DRAIN
MANIFOLD

BAFFLE

(28) VALVE GP - BRAKE VALVE


(TWO SPEED)
P
293-6591 - 236, 242, 252, 257, 259

C2

(Dimensions: 34 inches x 24 inches)

(14) MOTOR GP - PRF


(TWO SPEED-LH )
280-7858 - 236, 252
307-3071 - 242

16 Page,

KENR9408-02 VOL 2 of 2

C1
FROM DRAIN MANIFOLD

(14) MOTOR GP - PRF


(TWO SPEED)
280-7858 - 236, 252
307-3073 - 242

TO DRAIN
MANIFOLD

TO DRAIN
MANIFOLD

AC
COMPRESSOR
MOTOR
TO DRAIN
(13) MOTOR GP - FAN
(DEMAND FAN)
258-2577

LEFT
MOTOR

TO DRAIN
MANIFOLD

MANIFOLD

DEMAND
FAN

S1

C2
C1

RIGHT
MOTOR

To Cooler

S2

AUX

To Filter
TO DRIVE
PILOT

FROM CHARGE
FILTER

SOS/
DIAGNOSTIC
PORT

AUXILIARY
HIGH FLOW 226 ONLY

(12) MOTOR GP - VALVE & T


(A/C COMPRESSOR)
307-6115 - 226, 247
TO DRAIN
MANIFOLD
R

DD

TO IMPLEMENT VALVE
T1

EE

MG A MB B Y

(29) VALVE GP (BOOST FLOW VALVE)


248-7696 - 226

FF

G1 G B MB

(16) PUMP GP (IMPLEMENT, CHARGE AND BOOST)


225-9238 - 226 (STANDARD)
269-9465 - 226 (QUIET)

SPEED
SENSING

LINE PATTERNS

FWD

FWD

Pressure Line

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


MAIN PUMP OUTPUT
TILT CYLINDER CONTROL CIRCUIT
SUPPLY LINE
BRAKE CONTROL CIRCUIT
LEFT HYDROSTATIC PUMP CIRCUIT
AUXILARY TOOLS CONTROL CIRCUIT
DRAIN / RETURN LINE
CHARGE SUPPLY PUMP CIRCUIT
QUICK COUPLER CIRCUIT
RIGHT HYDROSTATIC PUMP CIRCUIT
LIFT CYLINDER CONTROL CIRCUIT
HIGH FLOW AUXILARY TOOL CIRCUIT

(15) PUMP GP - PS - BSC - V


HYDROSTAT PUMP
(TWO SPEED)
307-3068 - 236, 252
341-7665 - 242

LR

LF

X3

X4

FROM DRIVE JOYSTICK

MA

MA

GG

HH

RF

RR

X4

X3

Pilot / Load Sensing Pressure


Drain / Return Lines
Component Group

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)

YY

Callout Number
(Machine Location from
Component LocationsTable)

(52) VALVE GP - CONTROL


138-1234
Part Number

THIS SCHEMATIC IS FOR THE 216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 2578B3, AND 259B3
SKID STEER LOADER, MULTI-TERRAIN LOADER, AND COMPACT TRACK LOADER HYDRAULIC SYSTEM
VOLUME 2 of 2: HYDRAULIC OPTIONS
MEDIA NUMBER KENR9408-02
PART NUMBER: 326-5540, CHANGE: 01, VERSION: (-)

FROM DRIVE JOYSTICK

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Component
Name

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