185-170-5-300-M5-1054 Rev01 Sht1-25 PDF

185-170-5-300-M5-1054 Rev01 Sht1-25
85m3 Continuous Vacuum

Pan A
Installation Manual
Rev 01
Zambia Sugar PLC

Nakambala
October 2015
ZAMBIA PLC SUGAR - NAKAMBALA

3
85M CONTINUOUS VACUUM PAN A INSTALLATION MANUAL
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
85m3 Continuous Vacuum Pan A

Installation Manual
October 2015 Rev 01
Bosch Projects Ref.: 185-171-1-100-B-0300
1 Holwood Park 5 Canegate Road La Lucia Ridge Office Estate Durban

4320 South Africa
PO Box 2009 Durban 4000 KwaZulu-Natal South Africa
Telephone: +27 (0)31 535 6000 Facsimile: +27 (0)31 535 6010
Internet: http://www.boschprojects.co.za
E-mail: duplessisn@boschprojects.co.za
Contact Persons:
Neil du Plessis
Mobile Phone:
+27 83 747 2220
CONFIDENTIAL Any information contained herein is to be treated as confidential and may not be divulged to any
other party without the prior written approval of Bosch Projects (Pty) Ltd
Page 2

3
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
TABLE OF CONTENTS
1.
85M3 CONTINUOUS VACUUM PAN A DRAWING NO. ME0300 .................... 4
2.
SAFETY ................................................................................................................. 12
3.
CVP A PIPING AND VALVE INSTALLATION................................................... 13
4.
ELECTRICAL AND INSTRUMENTATION INSTALLATION ................................. 13
5.
CVP A WALKWAY INSTALLATION ................................................................. 14
6.
CVP A ASSEMBLY SEQUENCE....................................................................... 15
7.
REFERENCE DRAWINGS .................................................................................... 16
Page 3

3
1.
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
85M3 CONTINUOUS VACUUM PAN A DRAWING NO. ME0300

The CVP A will be delivered to Nakambala Sugar Factory in 5 separate
sections. The different sections are explained in this manual. The calandria
will be stitch welded in place to the bottom section to reduce the amount of
distortion during transportation. The walkways, stairs and access platforms
will be transported in broken down form and will need to be assembled and
installed on site. Piping and valves will also be transported in broken down
form to be assembled on site using the issued isometric drawings.
Figure 1: CVP A Elevation (walkway and piping removed for clarity)
The mass of each component is stated in Figure 2 to 6.
Page 4

3
1.1
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
Top Section
The top half of the CVP shell will arrive as illustrated in Figure 2. The save
all will be fully welded in position. All baffle plates (horizontal and
longtudinal) will be transported loose and are to be installed on site. The
outside stiffening rings will be stitch welded to the shell and are to be fully
welded during installation.
Figure 2: CVP A Top Section
Page 5

3
1.2
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
Bottom Section
All baffle/division plates, condensate chamber plates, saddles and stiffening
rings will be stitch welded in place for transportation, as illustrated below,
they will require full welds during installation.
Figure 3: CVP A Bottom Section
Page 6

3
1.3
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
Calandria
The calandria will arrive fully welded as illustrated below, with the exception
of the vapour inlet nozzle which will be installed once the shell is fully welded.
The calandria will be stitch welded in place, on the bottom section, for ease
of transportation and to act as a stiffener to reduce deformation in both the
calandria and bottom section of the shell during transportation.
Figure 4: CVP Calandria (Excluding Tubes)
Page 7

3
1.4
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
Vapor Dome
This section will be transported as illustrated below. The entrainment
separator will be fitted before transportation. The dome will be fully welded to
the top half of the shell during assembly.
Figure 5: Vapour Dome with Entrainment Separator Installed
Page 8

3
1.5
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
Outlet Weir
The outlet weir will be transported as illustrated below. Once the shell has
been completely assembled the weir must be fully welded into position.
Figure 6: Outlet Weir
Page 9

3
1.6
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
Holding Down Bolt Arrangement

Refer to Drawing 185-171-5-100-ME-304 for holding down bolt arrangement.
Bolts are to be adequately tightened to prevent loosening during operation of
the CVP.
1.7
Tube Installation
For tube expansion and installation procedure refer to following ISL
Engineering Standards:
Procedure for Expansion of Tubes into a Tubesheet (Rev02 09/2000)

Pan Evaporator and Juice Heater Tubing (Rev08 08/2013)
Detail
No. of Tubes
Tube OD
Tube Wall Thickness
Tube Length
1808 off
101.6 mm
1.5 mm
1510 mm
Table 1: Tube Details
Figure 1: Calandria Tube

Page 10

3
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
Important guidelines to be followed:

o
o
o
o
Tubesheet parallelism: Drop a tap through adjacent holes and take

a reading of the distance across the tubesheets. Repeat at
various positions and check for discrepancies.
Tubesheet flatness/distortion.
Damage or defects in any of the holes.
Damage to tubes.
Tubesheet surfaces to be walked on must be covered by cardboard,

matting or similar material for protection.
Tubesheet holes to be cleaned to be free of all rust, oil, grit, etc. without
polishing the surface of the hole. No other work shall be permitted
above the tube sheet so as to prevent damage or contamination from
grinding or welding activities in the vicinity. Do not clean more holes
than can tubed during a half shift otherwise corrosion will form.
Dimple each tube in its upper end to prevent it falling through the upper
tubesheet.
Clean tube ends of burrs using emery paper ensuring no excessive

scoring occurs.
Load the tubes around the stay-bars first to form a nest say 3 deep
around the stay-bar.
Expand the tubes tops and bottoms checking projections are as stated
on the assembly drawings. Top projection usually 6mm, trim tubes
bottom projection, if necessary to achieve 6mm projection on the
bottom as well.
Continue to load and expand the nest of tubes around the stay-bars in
increasing circles until the complete tubesheet is filled. As progress is
made, protect the completed tubes end with boards to prevent damage.
Carry out Third party Inspection of expansions. This includes 2%

random tube ID measurement. If any tubes are found to be out of
tolerance, a further 2% shall be measured. Any further deficiencies will
be followed by an increasing inspection rate of 4%, 8%, 16%, 32%, etc.
On completion of the tubing and TPI clearance, the calandria shall be

subjected to a hydraulic test. Holding the pressure for 40 minutes, the
tubesheet expansions are to be drop-tight for the complete test
duration. Leaks can be rectified by further expansion of the tube up to
11% wall thinning; thereafter the tube must be replaced.
Page 11

3
2.
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
The TPI will issue a certificate of compliance for the vessel after
successful hydraulic testing.
SAFETY
Over and above adhering to the local legal and safety legislation of the
country in which the installation is taking place, the following minimum
measures should be put into place:
All personnel involved in the installation must be suitably inducted for

the site they are working on;
The correct personnel protective equipment and clothing must be worn

for the tasks being performed;
Correct clearance/work permits must be obtained by personnel carrying

out the installation;
A suitably sized area must be cleared and barricaded while lifting of

equipment is taking place;
Potential risks during the lift are to be reviewed and mitigated, prior to
the commencement of the lift, by means of a detailed documented
rigging study and risk evaluation by assigned suitably skilled and
experienced personnel.
Page 12

3
3.
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
CVP A PIPING AND VALVE INSTALLATION

For piping and valve installation, refer to issued piping General Arrangement
drawings 185-171-5-100-PI-0001 and 185-171-5-100-PI-0002. All valves are
tagged and all tag numbers are referenced on the GA drawings and P&ID.
Figure 7: Piping General Arrangement
4.
ELECTRICAL AND INSTRUMENTATION INSTALLATION

Check the lights to ensure that they conform to the factory power supply.
The supplied spotlight must be installed in each light glass (LG) position
shown on the GA drawing.
The spotlight will be bolted to the provided bracket and orientated with the
beam directed towards the light glass.
Electrical connection to lights is to be completed by others.
Page 13

3
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
The mounting brackets for the brix probes have been fabricated to accept
microwave brix probes. Should there be a preference to install RF probes in
alternate bays, the client as agreed to supply adaptor plates to accept the RF
probes.
5.
CVP A WALKWAY INSTALLATION

For information on CVP walkway and access platform assembly refer to
latest revision of drawing 185-171-5-100-ME-0307 and Drawing No. 185-1715-100-ME-0313. All walkway components are marked and should be
assembled as per Drawing No. 185-171-5-100-ME-0313.
Figure 8: Walkway General Arrangement & Side View
Page 14

3
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
Figure 9: Walkway General Arrangement End View
6.
CVP A ASSEMBLY SEQUENCE

1)
Lift bottom section of shell with calandria stitch welded (as transported)
in place, onto the steel work. Should the lift be above allowable
capacity, the calandria must be removed from the shell bottom section.
Should this be the case, the bottom section should be lifted onto the
steelwork first;
2)
Level and bolt down the bottom section onto steelwork; for bolting
arrangement refer to Section 1.6 in this document;
3)
Calandria seat levels (top of bottom baffle plates) must be adjusted,

checked and signed off;
4)
Check shell dimensions and adjust if necessary ensuring not to disturb

calandria seat level;
5)
Lift the calandria into position and level completely;
6)
Lift top of shell into position and adjust to ensure correct alignment;
7)
Install Vapour Dome;
8)
Install top internal baffle plates;
9)
Check calandria for level/twist, adjust if necessary;
10) Install calandria/shell end plates. Cut to size before installation;

Page 15

3
REF: 185-171-1-100-B-0300 REV 01

OCTOBER 2015
11) Complete all stitch welds on the baffle plates to calandria, shell to shell,
condensate chamber plate to shell and stiffener rings to shell;
12) It is absolutely crucial that during welding of all baffle and end plates, to
the calandria, it is ensured that all tube plate holes remain within
dimensional tolerance. Additionally, ensure all levels remain correct and
there is no warping or twisting of plates;
13) After securely stitch welding all components check all dimensions and
levels;
14) Fully weld all stitch welded areas and any additional areas which call for
full welds.
NB. All dimensions and levels must be checked and signed off by all relevant
parties before commencing each step.
7.
REFERENCE DRAWINGS
185-171-5-100-ME-0300
185-171-5-100-ME-0302
185-171-5-100-ME-0303
185-171-5-100-ME-0304
185-171-5-100-ME-0307
185-171-5-100-ME-0313
185-171-5-100-PR-0300
185-171-5-100-PI-0001
185-171-5-100-PI-0002
Page 16
16 PL.
1050
1050
2280
2280
1140
1140
1140
2280
1140
1140
550
1140
16 P
L.
661
N3
2100 I.D.
12 PL.
1140
12 PL.
750
(300)
750
1140
2280
1092
1. MATERIAL: AS NOTED
2. ALL WELDS U.O.N. SHALL COMPLY TO THE REQUIREMENTS
OF THE QUOTED DESIGN STANDARD OR TO AN APPROVED
WELD PROCEDURE.
3. ALL SHARP EDGES TO BE CHAMFERED OR ROUNDED
4. ALL MACHINING TO BE 6,3 m U.O.N.
5. MACHINING TO BE DONE AFTER WELDING
6. ALL ITEMS TO BE HARD STAMPED WITH PART NUMBER
AND/OR EQUIPMENT NUMBER
7. FLANGES : SABS 1123 NP1000/3
8. BOLTS : BS4190 Gr. 8.8
9. PAINTING:
- ALL PREPARATION AND PAINTING TO BE IN
ACCORDANCE WITH THE PROJECT SPECIFICATIONS
- ALL MACHINED SURFACES TO BE COATED WITH
ANTI-RUST PRESERVATIVE
10. INSULATION : REFER TO PROJECT SPECIFICATION FOR
FIXING AND CLADDING DETAILS.
808
667
20
9120
INSIDE END PLATES
12
20
50 WIDE x 10 THK
COMPENSATION PL.
1016 O.D.
1092
16 PL.
12
1126
N24
DESIGN INFORMATION
GENERAL NOTES
1500
1500
250
250
250
N13
L1
475
250 250
N13
THE MANUFACTURING COMPANY WILL APPLY ALL

REQUIREMENTS OF PD 5500 CAT 2 & 3
FOR DESIGN AND MANUFACTURE.
HEATING SURFACE -
850 m2
PRODUCT VOLUME -
85 m3
HEAT SURFACE:VOL RATIO -
10
CALANDRIA DESIGN PRESSURE =
FULL VACUUM TO 150 kPa (g)
CAL. SHOP TEST PRESSURE =
420 kPa (g)
CAL. FIELD TEST PRESSURE =
188 kPa (g)
SHELL DESIGN PRESSURE =
FULL VACUUM TO 30 kPa (g)
SHELL OPERATING PRESSURE =
15 kPa (g)
SHELL SHOP TEST PRESSURE =
85 kPa (g)
SHELL FIELD TEST PRESSURE =
62 kPa (g)
CALANDRIA DESIGN TEMPERATURE = 150 degC

MATERIAL: ALL PRESSURE PARTS TO EN 10028-2 P265GH .
8
L1
LIFTING
LUG
LIFTING
LUG
ALL FORGED PIPE FITTINGS TO BE TO :

BS1501 - 151 Gr.430A OR EQUIVALENT
L1
S1
N21
300
3366
N20
N6
N6
N14
12mm CALANDRIA END

AND SIDE PLATES
N14
N27
POSITION 3
POSITION 4
POSITION 5
POSITION 6
POSITION 7
1390
FLG.
RAW WATER - SHELL
N14
65NB
80
FLG.
PROOFSTICKS
N15
80NB
80
FLG
HEAVY INCOND. GAS OUTLET
5430 O/A BASE PLATE
N16
50NB
160
FLG.
BAFFLE COOLING
ELEVATION ON 'A - A'
N17
50NB
80
FLG.
VACUUM BREAKER
SCALE 1 : 30
N19
50NB
160
FLG.
INCOND. GAS OUTLET (cond)
N20
15NB
6000#
NPT
PRESSURE TRANSMITTER - CAL.
N21
15NB
6000#
NPT
PRESSURE GAUGE - CAL.
N22
15NB
6000#
NPT
TEMP. GAUGE - CALANDRIA
N23
25NB
6000#
NPT
LOOP BALANCE - CALANDRIA
N24
15NB
6000#
NPT
VACUUM TRANSMITTER
N25
15NB
6000#
NPT
VACUUM GAUGE - SHELL
N26
15NB
6000#
NPT
THERMOMETER - SHELL
N27
25NB
6000#
NPT
STEAMING OUT
N28
150NB
80
FLG.
RAW WATER - CALANDRIA
N30
80NB
80
FLG.
PRESSURE RELIEF
S1
10
300NB
40
SIGHT GLASS
L1
10
300NB
40
LIGHT GLASS
M1
TO
DETAIL
MANHOLE - SHELL
M2
610 OD. 16 PL
MANHOLE - COND. CHAMBER
D
C
B
03
A
02
01
1
REV.
R.B.
R.B.
R.B.
R.B.
R.B.
R.B.
R.B.
R.B.
BY
1745
12
25
972
45
25
25
L1
LIFTING
LUG
S1
400
275
N12
L1
N16
N4
N6
F/S
N14
480
N6
N/S
N14
480
660
N21 N22 N23
N6
F/S
N14
N27
N/S
N14
N14
N20
1800
1725
1984
200 300
930
1800
1725
930
2450
3113
3078
N19
N23 N22
N27
N21
16 PL. SADDLE
N15
N6
N19
N14
N6
N14
107
1566
N9
S1 M2
COPYRIGHT AND USE OF THIS DRAWING IS RESERVED BY BOSCH PROJECTS
N9
247
T.O.S
N8
200x150 REDUCER
N9
N11
N9
N11
370
1140
1160
300
530
2280
200x150 REDUCER
N8
N9
300
20
N9
610
610
2280
9160 O/A END PLATES
ELEVATION
SCALE 1 : 30
530
N27
T.O.S
370
G.P. BARTHOLOMEW
CHECKED
P. SIMONETTI
N/A
A. GODFREY
B. WELCH
APPROVED
N11
N11
N8
20
1140
2280
DESIGNED
CIVIL
ENGINEER
INSTRUMENT
ENGINEER
MECHANICAL
ENGINEER
N27
S1 M2
1745
4 No. 50 HOLES
THRU. BASE PL.
N2
3490
2355
25
2465
2465
R. BUITENDYK
DRAWN
PROCESS
A. RAGHUNANDAN
ENGINEER
STRUCTURAL
N/A
ENGINEER
ELECTRICAL
N/A
ENGINEER
CO-ORDINATION
N. Du PLESSIS
ENGINEER
N. WENTZEL
K. NEL
PROJECT MANAGER
DRAWING OFFICE MANAGER
ZAMBIA SUGAR PLC

NAKAMBALA PRODUCT ALIGNMENT
AND REFINERY PROJECT
EQUIPMENT DESIGN
1745
1140
TEL: +27 (0)31 535 6000

FAX: +27 (0)31 535 6010
e-mail: mail@boschprojects.co.za
website: www.boschprojects.co.za
1 HOLWOOD PARK
5 CANEGATE ROAD
LA LUCIA RIDGE OFFICE ESTATE
DURBAN, SOUTH AFRICA, 4320
506
L1
TIFI
CALANDRIA
N15
N2
ER
589
660
482
660
3065
N/S
N14
480
N6
F/S
N14
480
N6
N/S
N14
660
2450
N6
660
216
F/S
480
90 0 1 :
SHELL
110
N6
480
N7
THIS DRAWING WAS PREPARED USING A CERTIFIED QUALITY

MANAGEMENT SYSTEM TO ISO 9001:2008
1302
N6
660
1670
480
1943
480
MASSECUITE
LEVEL
2559
1125
660
1500
O/TUBEPLATES
200 300
N28
2450
N7
SHELL
STATUTORY NOTE:
THE CLIENT IS RESPONSIBLE FOR ENSURING COMPLIANCE TO ANY
LOCAL HEALTH AND SAFETY LAWS AND REGULATIONS
08
NAMEPLATE
MASSECUITE
LEVEL
1085
930
1700
N26 N25
VESSEL NAMEPLATE AND BRACKET DETAIL

ENTRAINMENT SEPARATOR
STAIRS AND ACCESS WAYS - LAYOUT AND DETAILS
OUTBOX & MISC DETAILS
SHELL DETAILS
CALANDRIA DETAILS
REFERENCE DRAWING
20
1800
CROSSOVER
OPENING
NAME
PLATE
24/08/15
16/07/15
23/06/15
22/05/15
08/05/15
22/04/15
31/03/15
11/03/15
DATE APPR'D
N8 REDUCER ANOTATED, DIM ADDED

DESIGN DATA REVISED
NAMEPLT & LUGS ADDED, MH MOVED
ISSUED FOR A.I.A. APPROVAL
APPROVED FOR CONSTRUCTION
ISSUED FOR CLIENT APPROVAL
ISSUED FOR DESIGN CHECK
INTERNAL REVIEW
DESCRIPTION
ME-0310
ME-0380
ME-0307
ME-0304
ME-0303
ME-0302
DRG. No.
S1
N25 N26
2000
4338
15
300
S1 L1
M1
N9
80
N4
N30
80
602
N13
N8
100NB
15
N1
50NB
LIFTING
LUG
N16
N13
N11
L1
N16
N7
STEAMING OUT
2465
910
N12
FLG.
SEE DRG No. 0308
N12
80
M1
S1
N6
150NB
2465
45
1390
200NB
L1
890
N12
4 No. 50 HOLES
THRU. BASE PL.
1390
N4
DRAIN / CUTOVER
20
890
1 1016 OD 12 PL. WELD VAPOUR OUTLET
FLG.
465
890
N3
80
SHELL STIFFENERS (3 0FF)

150x16 PLT. & 150x20 CAP STRIP
WELD ON 8 CONT. FILLET.
1240
MASSECUITE OUTLET
250NB
N3
170
FLG.
N8
S1
40
N11
DOME LIFTING LUG
S1
500NB
MOLASSES INLET / JIGGER
N3
S1
FLG.
INTERNAL ENTRAINMENT
SEPARATOR REFER TO
DRAWING No. ME-0380
S1
N2
80
N17
VAPOUR INLET
65NB
PAN
LIFTING
LUGS
FLG.
N24
LIFTING LUGS
40
CONDENSATE OUTLETS
1240
L1
600NB
FLG.
N11
L1
80
150
L1
N1
150NB
1745
N24
DESCRIPTION
LIGHT INCOND. GAS OUTLET
PLAN VIEW
LIFTING LUG
FOR DOME ONLY
(FOR SUPPT STLWRK DESIGN)
FLG
12 PL. WEB
1412
304,378 t
80
9160 O/END PLATES
12
MASS EMPTY + MASS WATER =
PROBES
T.O.S
25
232,72 t
PAD
L1
SCALE 1 : 30
MASS WATER =
SEED INLET
506
POSITION 2
127,5 t
199,158 t
FLG.
N27
POSITION 1
MASS PRODUCT =
MASS OPERATING =
ITEM QTY SIZE SCH TYPE
N9
16
N9
71,658 t
NOZZLE AND CONNECTION SCHEDULE

3065
N4
MASS EMPTY =
MASS EMPTY + MASS OF PRODUCT SPACE & STEAM SPACE FULL OF WATER
APPROX.
85
200
N28
CALANDRIA
2559
N13
1232
1100
930
1700
550
1943
N23
2,15 t
DOME =
1,091 t
OUTLET BOX =
ENT. SEPARATOR = 0,498 t
FOR SUPPORT STEELWORK DESIGN PURPOSES,

THE WORKING LOAD TO BE:
R32
60
N12
MASSECUITE
LEVEL
1309
575
0
300
O /R
N30
SHELL
1800
N22
10,122 t
TUBES =
14,471 t
CALANDRIA =
SHELL =
43,326 t
M1
1000
11
7
1500
5700 I.D
N7 N15 N19 M2 S1
900
N16
N30
2000
400
N25
300
1000
1280
11
N20N28 N16
MASS EMPTY BREAKDOWN (APPROX.)
N1
N26
N17
RADIOGRAPHY - TUBEPLATES RT1

- SHELLS
RT3
2452
0
300
1800
O/R
N16
S1
1670
N12
ALL CARBON STEEL FLANGES TO BE SABS 1123 1000/3 OR EQUIV.
N12
2355
1500
M1
6072 O/ALL
ALL STEEL PIPES TO BE TO ASTM A106 Gr.B OR EQUIVALENT
S1
N13
1.5mm
TUBES: MATERIAL - EN10028-7 Gr1.4509 - X2CrTiNb18 (AISI 441 SS)

1808 No. x 101,6 OD x 1,5 THK x 1510Lg
4649
N2 N27
CORROSION ALLOWANCE =
ED
I SO
500
N1
CONTINUOUS VACUUM PAN - 85m3 'A'

GENERAL ARRANGEMENT
AND NOZZLE ORIENTATION
25
5430 O/A BASE PLATE
SCALE
ELEVATION ON 'B - B'
AS SHOWN
DATE
DRAWING NUMBER
SCALE 1 : 30
1 REQUIRED
185-171-5-100-ME-0300 A0
11/03/2015
REVISION
113 TUBES PER SECTOR ON

120 TRIANGULAR PITCH
113 x 2 = 226 PER COMPARTMENT
226 x 8 COMPARTMENTS = 1808 TOTAL
101,6 O/DIA. x 1,5 Thk x 1510 LONG
(TUBES EN10028-7 Gr1.4509 - X2CrTiNb18 (AISI 441 SS))
8 No. 50 CONDENSATE DRAIN HOLES

IN BOTTOM TUBEPLATE
12
EN
D
POSITION 4
POSITION 6
24 No. 40
SPACER BARS
PL
.
DETAIL 2
12
POSITION 7
12PL STIFF.
12PL STIFF.
D
EN
.
PL
120
60
60
60
12
3.2
60
102,13
101,98
120
0
300
R
D
O/
N1
430
300
11
60
430
300
N7 N15
60
3798 O/A CALANDRIA
11
X X
N20 N28
10 PL.
3400 O/ TUBE PLATES
N21
N22
N30
O/
00
30
R
D
N23
735
2 OFF 735 x 1446 x 10 THK.

VAPOUR BAFFLE PLT'S.
WELD TO END PLT. &
BETWEEN TUBEPLATES
(SEE WELD DETAIL G)
20
840
14 x 60 PITCH
1723
425
50
150
150
150
840
14 x 60 PITCH
1140
150
150
150
840
840
1140
1140
528
60
SCALE 1:5
POSITION 4
120
TYP.
150
D
POSITION 7
POSITION 6
150
570
1140
1140
TUBE PLATE DRILLING NOTES:

C
120
2280
1. A GO, NO-GO GUAGE IS TO BE MADE FROM HARDENED STEEL TO CHECK THE UPPER
& LOWER LIMITS OF THE BORED HOLES.
2. THE SURFACE TEXTURE OF THE TUBE HOLES IS IMPORTANT & A MAX. ROUGHNESS OF
4.0 MICROMETERS IS ALLOWABLE, BUT A POLISHED FINISH IS NOT DESIRABLE.
3. THE SHARP CORNERS OF THE HOLES & ALL BURRS SHOULD BE REMOVED BY LIGHT
HAND DRESSING.
4. TUBE HOLES MUST BE GREASED TO PROTECT AGAINST CORROSION.
5. TUBEPLATE PILOT HOLES TO BE DRILLED IN PAIRS (TOP & BOTTOM).
1020
1140
1153
1140
1723
10287 TUBE PLATE
528
11343 O/ALL CALANDRIA
SECTION X - X
TUBES - EN10028-7 Gr1.4509 - X2CrTiNb18 (AISI 441 SS)

101,6 O.D. x 1,5 WALL THK. x 1510 LG.
PLAN VIEW
DRAIN HOLE IN BOTTOM PLATE ONLY

SCALE 1:2
SCALE 1 : 25
N1
SCALE 1:25
STEAM BAFFLE
70
10
N21 N22 N23
N15
DETAIL 1
NOTE: ONLY 1 HEATING TUBE

SHOWN FOR CLARITY
40 SPACER BARS
1314
SIDE ELEVATION
DETAIL 9
SCALE 1 : 2
N20
900
<3
SCALE 1 : 25
657
ITEM No. SIZE SCH TYPE
DETAIL 8
N1
397
DETAIL 5
187 I.D.
1700
3400 O/ALL TUBEPLATE
175
387
N7
1450 I/S TUBE PLTS.
DETAIL 8
387
R150
0 INS
IDE
N23
N22
187
187
187 I.D.
6
6
10
600NB
40
FLG.
VAPOUR INLET
N7
50NB
80
FLG.
LIGHT INCOND. GAS OUTLET
N15
80NB
80
FLG.
MAIN INCOND. GAS OUTLET
N20
15NB 6000# NPT
PRESSURE TRANSMITTER - CAL.
N21
15NB 6000# NPT
PRESSURE GAUGE - CAL.
N22
15NB 6000# NPT
TEMP. GAUGE - CALANDRIA
N23
25NB 6000# NPT
LOOP BALANCE - CALANDRIA
N28
150NB
80
FLG.
RAW WATER - CALANDRIA
N30
80NB
80
FLG.
PRESSURE RELIEF
FOR DESIGN INFORMATION

REFER TO DRAWING No. ME-0301
t
0,7 x t
6000#
NPT COUPLING
INSIDE CALANDRIA
N15
COUPLING DETAILS
SCALE 1:2
187 I.D.
TYP. NOZZLE WELD DETAIL

SCALE 1:2
ELEVATION ON 'C - C'
187 I.D.
N21
N20
3 min
1500 O/ALL TUBE PLTS.
N28
R150
0 INS
IDE
N1
285
1450 I/S TUBE PLTS.
35
1700
12 PL.
148
387
DETAIL 6
12
PL
.
25 PLT.
387
35
25 PLT.
25 PLT.
R1500
INSIDE
2375
00
R15 E
D
INSI
1510 O/A TUBES
1450 I/S TUBE PLTS.
DETAIL 3
T
PL
12
t
t
93
900
25 PLT.
25 PLT.
140
N30
12
PL
T.
DESCRIPTION
10
DETAIL 4
60
ELEVATION ON 'D - D'
SCALE 1 : 25
R.B.
B
A
02
01
1
REV.
R.B.
R.B.
R.B.
R.B.
R.B.
BY
21/10/15
BAFFLES AT DISCHARGE END AND

DRAIN HOLES IN BOTTOM PLATE DETAILED
N1 MOVED, STIFF'S ADDED
INTERNAL REVIEW
DESCRIPTION
23/06/15
20/05/15
11/05/15
31/03/15
26/03/15
DATE APPR'D
SCALE 1 : 25
SECTION B - B
SCALE 1 : 25
2975
1440
1487,5
1165
1487,5
OUTSIDE
8
R149
R14
98
R5
CU 0 T
T O YP
UT .
S
STEAM BAFFLE
POSITION 4
3
10

SCALE 1 : 25
SCALE 1:2
NOTE:
WELD PREP ON UPPER FACE
OF BOTH TOP & BOTTOM TUBE PLT.
GROUND FLUSH WHEN COMPLETED.
17,4 W.T.
DETAIL 2
<3
SCALE 1:2
1,5DETAIL
TO 2,5
SCALE 1:2
15
38
W.
T.
G.P. BARTHOLOMEW
CHECKED
P. SIMONETTI
CIVIL
ENGINEER
INSTRUMENT
ENGINEER
MECHANICAL
ENGINEER
12
12
50
6
6
50(150)
150(50)
N/A
B. WELCH
39,9
DETAIL 5
DETAIL 3
SCALE 1:2
DETAIL 4
SCALE 1:2
<3
PROCESS
A. RAGHUNANDAN
ENGINEER
STRUCTURAL
N/A
ENGINEER
ELECTRICAL
N/A
ENGINEER
CO-ORDINATION
N. Du PLESSIS
ENGINEER
N. WENTZEL
K. NEL
PROJECT MANAGER

CALANDRIA DETAILS
DETAIL 7
SCALE
SCALE 1:2
DETAIL 6
SCALE 1:2
R. BUITENDYK
DRAWN
ZAMBIA SUGAR PLC

EQUIPMENT SUPPLY
10 BAFFLE PLATES
SCALE 1:2
N/A
min
10
CUT BACK TO SOUND METAL

AND WELD SECOND SIDE
25 TUBE PL.
SPACER
BAR
17
,4
DESIGNED
APPROVED
15
37,5
THIS SIDE CUT

BACK TO SOUND METAL
BEFORE WELDING
1,5 TO 2,5
CURVED END PLT.
3mm SEAL
WELD
L.
2P
3 GAP
25 TUBE PLT.
50
FIRST WELD
FIRST
WELD
35

600NB SCH 40 PIPE

CUT IN TWO HALVES
25 PL.
12 PL.
PL
.
1450 I.S. TUBE PLATES
12
1485 O/A SPACER BAR

CALANDRIA SIDE PLT.
25 TUBE PLT.
35
FIRST WELD
TEL: +27 (0)31 535 6000

FAX: +27 (0)31 535 6010
1 HOLWOOD PARK
5 CANEGATE ROAD
SCALE 1 : 25
17,4 W.T.
12 CURVED END PLT.
TUBE
PLATE
TIFI
SCALE 1:2
STEAM BAFFLE
POSITION 7
38,5
HOLE
ER
SIDE PLT. BUTT WELD DETAIL
TUBE PLT. BUTT WELD DETAIL
STEAM BAFFLES
POSITION 6
SCALE 1 : 25
2ND. WELD
CUT BACK
TO SOUND METAL
AND WELD.
10 PLATE
25 TUBE PLT.
1446 O/PLATE
R
CU 50
T TYP
O .
UT
S
1446 O/PLATE
10 PLATE
70
9001 :
08
10 PLATE
387
STATUTORY NOTE:
20
387
P. TS
Y
T U
50 T O
R U
C
SHELL DETAILS
GENERAL ARRANGEMENT & NOZZLE ORIENTATION
REFERENCE DRAWING
10 PLATE
ME-0303
ME-0300
DRG. No.
70
70
ED
1165
I SO
900
12
900
12 SIDE PLT.
3770 O/A BAFFLE
1800
1446 O/PLATE
140
.
PL
12
SCALE 1:2
100 U.O.N
FILLER PLATE 16 THK

WELDED IN (INSIDE FLUSH)
DETAIL 9
25 PLT.
3798 O/A CALANDRIA
12
PL
.
70
INSIDE
FACE
50
min
1,5 TO 2,5
SECTION E - E
16 PL.
285
750
STEAM BAFFLE
TYP
25 PLT.
175
R1500
VAPOUR BAFFLES
DETAIL 7
N7
1450
R1400
100 x 12 SIDE PLATE

STIFFENER BOTH SIDES
N28
750
1500 O/A TUBE PLATES
1450 I.S. TUBE PLATES
100 x 12 STIFF AT
POSITION 2 AND 5
BOTH SIDES
100 x 12 SIDE PLATE

STIFFENER BOTH SIDES
.
17,4 W.T
12
SH
PL ELL
.
25 PLT.
900
N30
STEAM BAFFLES
25
TUBE PLATE HOLE ARRANGEMENT
12 PL STIFF.
12 PL STIFF.
AS SHOWN
DATE
DRAWING NUMBER
1 REQUIRED
185-171-5-100-ME-0302 A0
26/03/2015
REVISION
300
175
20 END PL.
R2
0
45
25
25
45
0
R6
N12
D
394
D
DETAIL 2
N16
N16
31
06
R32
S1
S1
202
50
1085
1600
1569 O/ALL
DIV. PLT.
30
R 2850
16
SHELL
1232
400
1230
400
300
16 P L
SECTOR TRANSFER
OPENING
I.D .
8
8
350
1545
1725
1800
1800
.D.
SHELL
10
300
200
10
100
N6
N14
N14
16
.
45
N9
PL
N9
S1 M2
L1
LOWER PLATE
SEE DET. BELOW
N27
100
350
130
N6
N19
400
27
VAPOUR
BAFFLE
5 PL.
BAFFLE
CONSTRUCTION
JOINT LINE
R1512
R 1512
100
2559
2450
2450
R15
14
1670
388
1929
1410
388
752
388
388
27
R1514
CALANDRIA
4 SLOTS THROUGH
VAPOUR BAFFLE
(105 x 14)
CALANDRIA
O .D .
550
CUT-OUT FOR CALANDRIA
1504
CUT-OUT FOR CALANDRIA
R2866
150
550
752
SHELL
26
R3
550
VAPOUR BAFFLE
EX. 5mm PLATE
NAMEPLATE
930
202
2000
200
200
1545
1700
2000
930
66 O
R28
ALL INTERNALS
EX. 10mm PLATE
CUT-OUTS FOR
OUTLET BOX
SCALE 1 : 5
SCALE 1 : 5
30
M1
N26 N25
SECTION D - D
TYPICAL LIFTING LUG
END ELEVATION
LIFTING LUG
1986
200x150 FABRICATED CHANNEL

STIFFENER - SEE DETAIL
300x150x16
COMP. PLATE
150
15
SCALE 1 : 10
FOR SIGHT/LIGHT GLASSDETAILS

SEE DRG. No. ME-0305
15
'BEKADART' 150W SPOTLIGHT

(BOUGHT OUT)
CHANNEL STIFFENER DETAIL
L1
294
L1
TYP
10
40
DETAIL 3
N4
200x150 FABRICATED CHANNEL

STIFFENER - SEE DETAIL
67
STIFFENER
RING
70 x 10 F/B HANGERS
AT 1120 CENTERS
BOLTED TOGETHER
USING M20 BOLTS
60
N13
35
668
16
N17
2021
150
N12
1000
60
16
1500
N13
1000
200
500
2781
16 PL.
1800
20
150
22 HOLE FOR
M20 BOLTS
100x10x6820 LONG
SUPPORT RIB
N27
DETAIL 3
SCALE 1:5
10
300
20
FOR DETAILS OF M2 COMPLETE

WITH SIGHT GLASS REFER TO
DRG. No. ME-0306
N8
1745
100
N8
200NB SCH40 PIPE
N11
ELEVATION ON 'B - B'
ELEVATION ON 'A - A'
1745
N11
SECTION C - C
SCALE 1 : 30
SCALE 1 : 30
SCALE 1 : 30
N4
1986
1986
INSIDE FACE
6820
SHELL
50
2225
2270
16
2225
2100 I.D.
NOZZLE N4 DETAIL
16
SEED INLET
SCALE 1 : 10
S1
S1
890
170
BY
1390
1695
L1
DETAIL 4
L1
S1
1695
ITEM No. SIZE SCH TYPE
10 THK. PLT.
1390
890
SHELL
S.O.P
728
1302
N12
R28
50
N12
N16
1937 (TYP.)
16 P
L.
1120
1120
1725
LOWER PLATE DETAIL
700
1500
OVER
TUBEPLATES
SUPPORTS
12 PLT.
SUPPORTS
12 PLT.
226
SHELL
563
979
789
SCALE 1 :15
930
MASSECUITE
LEVEL
200
FOR DETAILS OF INLET

MANIFOLD REFER TO
DRG. No. ME-0304
18
930
N25 N26
16 L
G
1635
726 (REF.)
1120
2000
1120
1800
1120
M1
1700
1800
1120
0
R326
8420 O/A DIVISION PLATE
N6
F/S
N6
N/S
N6
N14
N6
N/S
N14
N6
F/S
N14
N/S
N14
4 HOLES DRILL AND TAP

M6 x 16 DEEP ON 85 P.C.D.
(FOR M6 x 15 LG. CAPSCREWS)
N14
2450
N14
F/S
2450
N14
N6
N/S
N19
P
16
700
700
N4
200NB
N6
N8
150NB
N9
N11
80
FLG.
SEED INLET
PAD
PROBES
80
FLG.
CONDENSATE OUTLET
65NB
80
FLG.
MOLASSES INLET / JIGGER
250NB
80
FLG.
DRAIN / CUTOVER
N12
150NB
80
FLG.
STEAMING OUT
N13
100NB
80
FLG.
RAW WATER - SHELL
N14
65NB
80
FLG.
PROOFSTICKS
N16
50NB
160
FLG.
BAFFLE COOLING
N17
50NB
80
FLG.
VACUUM BREAKER
N19
50NB
160
FLG.
INCOND. GAS OUTLET - COND.
N25
15NB
6000#
NPT
VACUUM GAUGE - SHELL
N26
15NB
6000#
NPT
THERMOMETER - SHELL
N27
25NB
6000#
NPT
STEAMING OUT
S1
10
NOM.
SIGHT GLASS
L1
10
NOM.
LIGHT GLASS
M1
600 D.
MANHOLE - SHELL
M2
600 D.
MANHOLE - COND. CHAMBER
600

SHELL SECTOR BAFFLES
45
N14
N6
F/S
74,
5
N6
1410
600
AT POSITIONS 1, 3, 5, & 7
SCALE 1 : 30
L.
S1 M2
3.2
480
480
480
480
N8
300
N9
N11
N9
N9
300
N11
FOR DETAILS OF M2 REFER

TO DRG NO. ME-0305
0
15
0
4,2 2
3
4,
N8
N9
45
45
SHELL
ELEVATION
3.2
SCALE 1 : 5
C
1140
1140
1140
350
1140
2280
2280
2300
2280
1140
45
2300
4560
30
3.2
20
12 GAP
PROBE CONNECTION DETAIL
9160
POSITION 2
POSITION 3
POSITION 4
POSITION 5
POSITION 6
POSITION 7
10
S.O.P
30
3
40
20
SCALE 1 : 2
OUTSIDE
10
60
3 GAP
16 PL.
SCALE 1 : 2
4
6
130 GAP
SUPPORTS
12 PLT.
DESIGNED
G.P. BARTHOLOMEW
CHECKED
N. Du PLESSIS
SHELLPLATE BUTTWELD DETAIL
SCALE 1 :2
SCALE 1 : 2
VESSEL NOZZLE EX.

65NB PIPE - 304 S/S
SCH.80 TO ASTM A312 (59,01 I.D , 7,01 W.T.)
65NB SLIP ON FLANGE ASA 150 S/S
(177.8 O.D. 104.8 x 1,6 R.F., 22,2 THK.
4/ 19 HOLES ON 139,7 PCD)
TYP. NOZZLE WELD DETAIL
PROOFSTICK NOZZLE DETAIL
SCALE 1 : 5
SCALE 1 :5
600
700
700
1699 (TYP.)
2048 (TYP.)
A. GODFREY
B. WELCH
R. BUITENDYK
DRAWN
PROCESS
A. RAGHUNANDAN
ENGINEER
STRUCTURAL
N/A
ENGINEER
ELECTRICAL
N/A
ENGINEER
CO-ORDINATION
N. Du PLESSIS
ENGINEER
N. WENTZEL
K. NEL
PROJECT MANAGER
ZAMBIA SUGAR PLC

EQUIPMENT DESIGN
600

SHELL DETAILS
1933 (TYP.)
2048 (TYP.)
SCALE
SHELL SECTOR BAFFLES

AT POSITIONS 2, 4,& 6
SCALE 1 : 30
N/A
APPROVED
SUPPORTS
12 PLT.
40
ENDPLATE BUTTWELD DETAIL
DETAIL 4
16 PLT.
0.7xt
0.7xt
60
t+2
16
26
10
SCALE 1 : 2
60
25
40
DETAIL 2
10
4,4 PL.
DETAIL 1
OUTSIDE
CIVIL
ENGINEER
INSTRUMENT
ENGINEER
MECHANICAL
ENGINEER
6
6
R7
5
10
SEAL WELD
10 DIVISION PLT.
600
12
2
50NB SCH. 40 PIPE
R 15
SECTOR TRANSFER
OPENING
16 SHELL PLT'
VARIES - 100 ON C.L.

TOP SHELL
6
BACKGOUGE & WELD
SECOND SIDE
12
R15
600
387
5
R7
FIRST WELD
387
18
16 SHELL PLT.
45
SPLIT LINE
(SITE WELD)
130
120 U.O.N
20
TIFI
TEL: +27 (0)31 535 6000

FAX: +27 (0)31 535 6010
1 HOLWOOD PARK
5 CANEGATE ROAD
ER
.
YP
(T
344 COMP. PLATE
SHELL
60
R32
550
SCALE 1 : 30
5
R7
12" NOMINAL SIZE x SCHEDULE 5 TUBING/SHROUD

POSITIONED CENTRALLY ABOUT PROBE CONNECTION
& PROFILED / CUT TO LENGTH TO SUIT DEPTH
OF INSULATION & CLADDING.
SHELL SIDE ELEVATION
200
POSITION 1
8 OFF REQUIRED
SCALE 1 : 5

15
20
1032
1140
1140
9001 :
08
1140
STATUTORY NOTE:
20
350
1986
530
530
600
480
1502
480
16
480
500
480
H8
65
23/06/15
11/05/15
FOR INTERNAL REVIEW
DESCRIPTION
DATE APPR'D
VESSEL NAMEPLATE AND BRACKET DETAIL
STAIRS AND ACCESS WAYS - LAYOUT AND DETAILS
MANWAY DETAILS
MANHOLE M2 AND SIGHT/LIGHT GLASS - DETAILS
OUTBOX & MISC DETAILS
CALANDRIA DETAILS
DETAILED ARRANGEMENT
REFERENCE DRAWING
A
R.B.
1
R.B.
REV. BY
ME-0310
ME-0307
ME-0306
ME-0305
ME-0304
ME-0302
ME-0300
DRG. No.
ED
I SO
3
15 HELL
S
IN
L1
45
R2
85
0
2000
NAMEPLATE
x 91
130 GAP
100
207
3
1635
2763
2966
N4
N13
16 P
L
N16
1502
DETAIL 1
200
102
R32
60
110
U/S CAL. TUBEPLATE
BY
DESCRIPTION
1921
S1
1390
890
16 PL.
10 GAP
400
L1
1232
N17
L1
1 REQUIRED
AS SHOWN
DATE
DRAWING NUMBER
185-171-5-100-ME-0303 A0
11/05/2015
REVISION
600 HANDWHEEL
220
SEE HANDWHEEL DETAIL
16
90
50 R/BAR
2100 I.D.
STIFFENER RING
150 x 16 THK WEB
150 x 20 THK FLANGE
124
N24
BRONZE NUT DETAIL
75
TRIM PIPE AS SHOWN
N3
794
884
900
906
5430
SCALE 1 : 20
PAN SUPPORT SADDLE DETAILS
40
20
5
SECOND SIDE GROUND

BACK TO SOUND METAL
BEFORE SEAL WELD
DETAIL 1
35 SQ.
SCALE 1 : 2
10
DETAIL 2 - THUS
DETAIL 2A - SIMILAR
M20 x 70 DEEP HOLE

M20 x 70 DEEP HOLE
50
SCALE 1 : 2
45
60
2
940 7mm SINGLE

START SQUARE
THREAD
PAN CRADLE
H.D. BOLT DETAIL
10
SCALE 1 : 2
8 No. REQUIRED
DETAIL 6
16
1137
1182
20 BASE PL.
30 GR 8.8 BOLT
C/W NUT AND
WASHER
SCALE 1:2.5
SCALE 1 : 10
SUPP. BM
FLANGE
45
SECOND SIDE GROUND

BACK TO SOUND METAL
BEFORE SEAL WELD
COLLAR DETAIL
OUTLET BOX DETAIL
34 HOLE
THRU.
FLANGE
12
N2
SCALE 1:2
DETAIL 3
426
SCALE 1 :2
40
300
8
2 HOLES
6
150
12 THRU'
150
45
10
2 CH'F
50
SHAFT DETAIL
35
SOP
20
25
45
45
R5
5
157
852 O.D.
TOP PLATE
70
12 No 18 HOLES
FOR M16 BOLTS
DETAIL 7
SCALE 1:5
R2116
SCALE 1:2

20
45
10
t
t
SECTION 'C - C'

SCALE 1 :10
DETAIL 5
20
SCALE 1 : 2
DETAIL 7
1681
550
425
60 PL.
STIFF.
831
ME - 0380
ME-0303
ME-0302
ME-0300
DRG. No.
4/25NB PIPES FLATTENED TO 8 WIDE OPENING AT END

(APPROX. 29 LONG) REQD. PER COMPARTMENT
DETAIL 5
COUPLING DETAIL
SCALE 1 : 2
12
356
12
0
60
10 PL.
100
12
ER
TIFI
80
N9
A
10
4 No. 20NB SOCKET AND PLUG

TO COINCIDE WITH JIGGER FINGERS
20NB SOCKET AND

PLUG BEHIND
(RODDING EYE)
45
356

480
08
SEAL WELD
BOTH SIDES
101
BOSS
50
R3260
15
60
DETAIL 4
480
90 0 1 :
45
N27
12
0
STATUTORY NOTE:
70
2 No. 9 HOLES REQUIRED DRILLED AS SHOWN ALONG PIPE
1 OFF N/S, 1 OFF F/S.
ENTRAINMENT SEPARATOR DETAILS

SHELL DETAILS
CALANDRIA DETAILS
GENERAL ARRANGEMENT & NOZZLE ORIENTATION
REFERENCE DRAWING
20
23/06/15
04/06/15
11/05/15
DATE APPR'D

INTERNAL REVIEW
DESCRIPTION
INSIDE FACE
(425) REF
425
R.B.
R.B.
R.B.
BY
A
01
1
REV.
NOTE:
COUPLINGS TO BE 6000# NPT
ED
SCALE 1 :5
I SO
12
45
DETAIL 8
LIFTING LUG DETAIL
65
TEL: +27 (0)31 535 6000

FAX: +27 (0)31 535 6010
1 HOLWOOD PARK
5 CANEGATE ROAD
N9
15
200
FABRICATED ANGLE
SECTION 'D - D'

6
16
SEE TYP. NOZZLE DETAIL
DRG. No. ME-0302
50
20
30
96
185
1655
TYP.
16
12 PLT.
500
250
250
825
12
17
DETAIL 6
17
50
33
DETAIL - SYRUP / JIGGER INLET ARRANGEMENT
TYP.
DESIGNED
G.P. BARTHOLOMEW
CHECKED
N. Du PLESSIS
CIVIL
ENGINEER
INSTRUMENT
ENGINEER
MECHANICAL
ENGINEER
SCALE 1 :10
500
12 PLT.
SCALE 1 : 5
DETAIL 4
WEIR PIPE GUIDE
SCALE 1 : 5
N/A
B. WELCH
825
R. BUITENDYK
DRAWN
PROCESS
A. RAGHUNANDAN
ENGINEER
STRUCTURAL
N/A
ENGINEER
ELECTRICAL
N/A
ENGINEER
CO-ORDINATION
N. Du PLESSIS
ENGINEER
N. WENTZEL
K. NEL
PROJECT MANAGER
ZAMBIA SUGAR PLC

EQUIPMENT SUPPLY
VIEW ON 'B - B'

SYRUP / JIGGER INFEED MANIFOLD
60
N/A
APPROVED
1650
6
6
50
20
300
5
12
110
BOLT
12
32
HOLE
32NB SCH40
x21 Lg PIPE
FERRULE
50
6
1220
40
60
SCALE 1 : 5
1 OFF REQUIRED
30
70x70x10 PL. WASHER

32 HOLE
1 GAP
116,8 HOLE
IN BASE PL.
31
70
50
70
OUTSIDE
550
25
75
HANDWHEEL DETAIL
12
884
75
4 No. 50 HOLES
FOR M30 H.D.BOLTS
REFER TO DETAIL
2465
SECTION
VAPOUR OUTLET DOME - DETAIL
100
600NB x 500NB REDUCER
12
SCALE 1 : 20
50
PLAN
900
2465
TANGENT
POINT
500NB SCH30
WEIR PIPE
570
906
3,4 PL.
20 R/BAR
51
SCALE 1:2.5
163
307
25
M20 x 60 LG. SET SCREW

C/W 60 x 5 THK. WASHER
90
600NB SCH30
OUTLET SLEEVE
12 TYP.
12
1412
16
(TYP.)
26,7
BASE PL.
20 PLT.
512 HOLE
FOR WEIR PIPE
DETAIL 3
21 PIPE
10
52
N27
10
10
300 x 20 THK BASE PL.
12
100
SHELL
1000 O/A WEIR PIPE
535
200
60 x 12 GUIDE
7453
398
ENTRAINMENT SEPARATOR
SEE DRG No. ME-0380
25
150
DETAIL 2A
475
10 PLT.
35 SQ. HOLE THRU'
T.O. CALANDRIA
80
430 x 16 PLT.
(SADDLE)
20 PLT.
50
95
1681
1310 I/S OUTLET BOX
202
50
60
150
276
60x12 F/BAR
STIFFENER RING
WEB EX. 12 PLT.
12 PLT.
715
100
176
75 WEIR PIPE
OPERATING
POSITION
200
350
300
100
MASSECUITE LEVEL
16
DETAIL 2
100
600
0
10
400
12 PLT. (TYP.)
2342
50
101
CLOSE THIS HALF

END WITH
12mm PLT.
6
86
2
R
.
I.D
430 x 16 THK
SADDLE PL
75
E
DL
D
SA
1980
20 ROUND BAR
992
20 PLT.
658 OPENING
2-COLLARS 90x30 THK

SEE DETAIL BELOW.
LOCKED TO SHAFT WITH
2 OFF 12 x100 PINS
1016 O.D.
55
90
3065
WELD LINE
661
S1
150
SCALE 1 : 5
16 PLT.
ALL BOLTS TO BE M16
DETAIL 8
DETAIL 1
12 PLT.
465
825 O/D
220
16
R25
20
BRONZE NUT - MIN. 5 FULL

SQ. THREADS - SEE DETAIL
150
TORISPHERICAL DISHED END

EX. 16PLT.
58
6 No. 18 HOLES
ON 170 PCD
430
443
LIFTING LUG
50
7mm PITCH SINGLE START
SQ. THREAD
16
SCALE 1 :10

OUTLET BOX, DOME AND MISC. DETAILS
SECTION 'A - A'
SCALE 1:2
SCALE
1 REQUIRED
AS SHOWN
DATE
DRAWING NUMBER
185-171-5-100-ME-0304 A0
11/05/2015
REVISION
109
905 O/A BRACKET
C-4
C-2
C-2
L-1
C-2
600 CRS
C-2
C-2
L-1
C-2
C-2
L-1
C-2
C-2
L-1
C-2
C-1
C-2
KB 4X
1000
1405
L-1
DETAIL OF BRACKET KB 1 - 2 REQ. AS DRAWN

DETAIL OF BRACKET KB 1X - 2 REQ. OPP. HAND
100
1406
1325
C-4
SCALE 1 :5
2105
20
END PLT.
20
END PLT.
1120
1120
6 567
1140
567
6 567
1140
2280
2 No. HOLES 20
FOR M20 BOLTS
567
591
1160
591
130
180
55
55
420
45
70
70

430
700
785
785
700
80
935
65
100
SECTION E - E
70

105
50
80
L-2
130 KICK FLAT
30 GRATING
SCALE 1 : 10
120x55x13 [
C-3
160x65x19 [
C-4
180x70x22 [
L-1
60x60x6 L
L-2
90x90x8 L
L-3
50x50x5 L
180
SCALE 1 : 10
976
30
1 THUS REQUIRED
1 OPP HAND REQUIRED
SCALE 1 : 10
130 KICKFLAT
12
T
PL
P.
M
O
.C
I.R
PLAN VIEW
C-2
1. ALL STRUCTURAL STEEL TO EN10025-2-S355JR

2. ALL STRUCTURAL STEEL SHALL BE FABRICATED AND ERECTED
IN ACCORDANCE WITH SANS 10162-1 AND SANS 1200H
3. ALL COLD FORMED STEEL TO BE FABRICATED AND ERECTED
IN ACCORDANCE WITH SANS 10162-2 AND HAVE A MINIMUM
YIELD STRESS OF 200MPa
4. ALL BURRS AND SHARP EDGES TO BE GROUND SMOOTH
5. ALL HOLES TO BE 22 FOR M20 CLASS 8.8 BOLTS U.O.N.
6. ALL WELDS TO BE 6mm CONT. FILLET WELDS U.O.N.
ALL WELDS SHALL CONFORM TO SANS 10044
7. CORROSION PROTECTION AND PAINTING TO BE IN ACCORDANCE
WITH THE PROJECT SPECIFICATION
8. ALL ITEMS TO BE CLEARLY HARD MARKED WITH RESPECTIVE
MARK NO'S
9. ALL DIMENSIONS TO BE CHECKED ON SITE BEFORE COMMENCING
WITH FABRICATION AND ANY DISCREPANCIES SHALL BE BROUGHT
TO THE ENGINEERS ATTENTION IMMEDIATELY
10. THE CONTRACTOR SHALL SUBMIT A SAFE ERECTION METHOD
STATEMENT TO THE CLIENT/ENGINEER PRIOR TO ERECTING
ANY STEELWORK
C-4
CAT LADDER AND UPPER

PLATFORM TO SEPARATE
DETAILS SEE DRG. ME-0308
PLATFORM FIXING LUGS
100x50x11 [
STRUCTURAL STEELWORK NOTES
3955
80
90
3955
35
FIXING LUGS FOR PLATFORM

WELDED TO DOME - SEE DETAIL
C-1
SCALE 1 : 10
SECTION J - J
50
STAIR
STRINGER
SECTION D - D
HOR. BRACING IN
STAIR LANDING
(BEHIND)
50
22 HOLES FOR
M20 BOLTS
3
C-
935
50
380
200x180x12 COMP.
PLATE
35
35
450
22 HOLES FOR
M20 BOLTS
HOR. BRACING
35
30
80
SCALE 1 : 10
120
2
06
R1
180
80
250
670
350
22 HOLES FOR
M20 BOLTS
600
C-3
C-4
10
C-4
20
0
430
C3
SCALE 1 :30
45
160
STANCHION MT90
2 No. HOLES 20
FOR M20 BOLTS
KB 4
C-3
C-1
SHELL
2 No 18 HOLES
FOR M16 BOLTS
650
550
16 PL.
LUG
35
C-4
150
1160
16 THK CLEAT WELDED

TO PAN END PLT.
35
C-3
40 BM.
420
35
PLAN VIEW
976
900 O/A WALKWAY
35
T.O.S.
STANCHIONS MS90 (UON)
18 HOLES FOR
16 GR 8.8 BOLTS
45
22 HOLES FOR
M20 BOLTS
300
81
10
2280
2280
9160 O/A SHELL
16 PL.
LUG
KB 1X
KB 2X
KB 2X
KB 2X
570
45
C-3
40 BM.
930 CRS
600 CRS
C-2
C-2
L-1
C-2
C-2
L-1
C-2
C-2
L-1
C-2
C-2
L-1
KB 1
150
577
35
2080 O/A BRACKET
SHELL
C-4
C-4
C-2
20
900
C-4
C-4
1405
257,5
C-2
C-2
600 CRS
900
255
C-2
C-2
33
SCALE 1 : 5
1325
1404
2775
1955
1065
1065
250
C-3
C-2
33
SECTION 'H - H'
C-1
C-2
22
SECTION G - G
C-1
J
C-2
130
18x22 LONG O/A

SLOTTED HOLE
(SLIDING JOINT)
T.O.S.
KB 4
C-2
18 HOLE
TOP AND
BOTTOM
SCALE 1 : 10
1740
C-1
KB 4
752
C-2
18 HOLE
SECTION C - C
8
8
1065
655
1300
1000
637
C-1
550
94
8
8
C-1
KB 3X
350
450
6 GAP
16
C-1
KB 3X
40
C-1
C-1
250
40
WELDED TO BACK
OF CHANNEL
C.L. SHELL
3 No. 22 HOLES
FOR M20 BOLTS
SCALE 1 : 10
1970 O/A BRACKET
C-3
NOTE: AT SLIDING JOINTS

BOLTS ARE TO BE TIGHTENED
FINGER TIGHT AND THE NUT IS
TO BE TACK WELDED TO BOLT
AFTER TIGHTENING
SECTION B - B
191
R3036
SCALE 1 : 5
630
20 END
PL.
1325
C-3
L-1
22
1990
C-1
3055
C.L. SHELL
C-3
2775
257,5
C-3
C-3
C-3
655
1955
1300
3055
5 x 1480 =7400
18x22 LONG O/A

SLOTTED HOLE
(SLIDING JOINT)
SECTION F - F
C-1
B
450
C-3
L-1
WELDED TO BACK
OF CHANNEL
16 THK CLEAT WELDED

TO FACE OF PAN END PLT.
(SEE DETAILS FOR
KB3 & KB4)
PAN END
PLATE
C-3
C-1
2836
80
420
60

50
LUGS WELDED TO
SHELL END PLATE
L-2
L-2
15
00

DESIGNED
BOSCH PROJECTS
CHECKED
P. SIMONETTI
L-2
17 No. GRATING
STAIR TREADS
(750x245)
X
DETAIL 1
65
110x110x10mmTHK BASE PLT.
WITH 1 No. 24 HOLE
FOR M20 H.D. BOLTS
2408
SCALE 1 :30
10
210
55
SECTION X - X
SCALE 1 : 10
105
SCALE 1 : 10
90
10
75
14 HOLES FOR
M12 BOLTS
B. WELCH
PROCESS
ENGINEER
STRUCTURAL
ENGINEER
ELECTRICAL
ENGINEER
CO-ORDINATION
ENGINEER
N/A
E.TROMP
N/A
N. Du PLESSIS
N. WENTZEL
K.NEL
PROJECT MANAGER

STAIR AND ACCESS WAYS
LAYOUT AND DETAILS
40
15
N/A
R. BUITENDYK
DRAWN
ZAMBIA SUGAR PLC

EQUIPMENT SUPPLY
18 HOLES ON 40 BM
FOR M16 BOLTS
65
65
ELEVATION A - A
110
75
750 O/A
POSTS
2775
10
4705
65
110
65
SCALE 1 :30
12mm BASE PLT. WITH

1 No. 24 HOLE FOR
M20 BOLT.
(TYP. FOR EACH STRINGER)
N/A
APPROVED
54
10
232
40
15
00
CIVIL
ENGINEER
INSTRUMENT
ENGINEER
MECHANICAL
ENGINEER
40 GRATING
STRINGERS
BEHIND
TEL: +27 (0)31 535 6000

FAX: +27 (0)31 535 6010
1 HOLWOOD PARK
5 CANEGATE ROAD
3485
3485
TYP.
ELEVATION
TIFI
15
00
2 No. 22 HOLES FOR

M20 BOLTS (TYP)
BOTH SIDES
17 x 193 = 3283
380
ER
54
22
L3
380
90 0 1 :
ED
50
STATUTORY NOTE:
SHELL
160x170x8 PL. WELDED

TO TOES OF CHANNEL
DRILL FAR SIDE STRINGERS
TO SUIT POSTS ( 18 HOLES)
50
GENERAL ARRANGEMENT
REFERENCE DRAWING
I SO
30
0
50
130 KICK FLATS
30 GRATING
3256
60
TYP
50
ME-0300
DRG. No.
T.O.S.
SHELL
18/06/15
22/04/15
09/04/15
24/04/2014.
DATE APPR'D

FOR INTERNAL REVIEW
DESCRIPTION
08
18 HOLES FOR
M16 BOLTS
160
130
KICK FLAT
R.B.
R.B.
R.B.
R.B.
BY
20
130 KICK FLAT
A
02
01
1
REV.
4153
2836
1030
3485
7910
C-3
KB 3
C-3
3 No. 22 HOLES
FOR M20 BOLTS
C-1
KB 3
28
C-2
16
C-1
18 HOLE FOR
M16 BOLT
T.O.S.
40
600 CRS
C-2
GRATING TO BE OPEN GRID TYPE

RS40 WITH 30x4.5 BEARER BARS.
OR SIMILAR APPROVED
FULLY BANDED AND GALVANISED
16 THK CLEAT WELDED

TO STIFFENER RING
33
130
C-2
28
2 No. M16 FIXING

BOLTS PER END.
(TYP.)
420
C-2
150
C-2
KB 1
KB 2
KB 1X
150
C-2
2 No. HOLES 20
FOR M20 BOLTS
75
(T min
YP
)
C-2
T.O.S.
130x8 KICK FLATS ON

ALL OPEN EDGES
250
40
75
TY mi
P. n
KICK FLATS ON ALL

OPEN EDGES OF
WALKWAYS
SCALE 1 : 10
350
30 GRATING
591
C-2
130
KICK FL.
30
GRATING
1160
20
40
1160
150
28
70
591
170
567
320
300
1140
16
LL
. SHE
S
.
I
0
R285
130
567
737
420
567
SECTION Y - Y
40
1140
752
2 No. HOLES 20
FOR M20 BOLTS
C-3
900
567
900
270
TYP. ALL DIAGONAL

BRACING IN FLOOR
PANELS
255
570
3505
KB 2
1120
1120
KB 2
350
L-3
857
2274
16 THK CLEAT WELDED

TO FACE OF PAN END PLT.
70
840
2274
8
C-2
320
900
750
300
250
2547
900 O/A WALKWAY

8
1325
1740
8mm THK GUSSETS
(TYPICAL
40
170
13255
111
30 GRATING
16
22 HOLE
900 O/A WALKWAY
STIFFENER RING
30 GRATING
60
1069 O/A BRACKET
120
30
DETAIL 1
SCALE 1 : 10
SCALE
AS SHOWN
DATE
DRAWING NUMBER
185-171-5-100-ME-0307 A0
07-04-2015
REVISION
PANEL A1
2274
2274
3505
PANEL A3
PANEL A2
750
900
PANEL A4
2 No. M16 FIXING

BOLTS PER END.
(TYP.)
30 GRATING
2547
30 GRATING
1740
300
30 GRATING
13255
STIFFENER RING
KB 3
SECTION G - G
SCALE 1 : 5
191
SCALE 1 :5
SECTION C - C
SCALE 1 : 10
PANEL D2
3055
KB 3X
T.O.S.
T.O.S.
420
180
C2
420
ASSEMBLY - C
C1
PANEL - B
PANEL D3
3055
7910
PANEL - A
C.L. SHELL
SCALE 1 : 10
C-3
18 HOLE
TOP AND
BOTTOM
18x22 LONG O/A

SLOTTED HOLE
(SLIDING JOINT)
SECTION F - F

PAN END
PLATE
NOTE: AT SLIDING JOINTS

BOLTS ARE TO BE TIGHTENED
FINGER TIGHT AND THE NUT IS
TO BE TACK WELDED TO BOLT
AFTER TIGHTENING
SECTION B - B
KB 4X
18x22 LONG O/A

SLOTTED HOLE
(SLIDING JOINT)
C.L. SHELL
L-1
900
KB 3
18 HOLE
420
18 HOLE FOR
M16 BOLT
420
KB 1
KB 2
KB 2
KB 2
KB 1X
T.O.S.
35
SHELL
SHELL
22 HOLES FOR
M20 BOLTS
KB 4
SECTION D - D
KB 3X
KB 4

SECTION E - E
SCALE 1 : 10
SCALE 1 : 10
PANEL B3
PANEL B4
PART D1
PANEL B2
KB 1X
KB 2X
KB 2X
KB 2X
2 No. HOLES 20
FOR M20 BOLTS
KB 1
900
C-2
2 No. HOLES 20
FOR M20 BOLTS
PANEL B1
PLAN VIEW
SCALE 1 :30
2280
3955
STRUCTURAL STEELWORK NOTES
3955
PANEL D3
30 GRATING
PANEL D2
1. ALL STRUCTURAL STEEL TO EN10025-2-S355JR

2. ALL STRUCTURAL STEEL SHALL BE FABRICATED AND ERECTED
IN ACCORDANCE WITH SANS 10162-1 AND SANS 1200H
3. ALL COLD FORMED STEEL TO BE FABRICATED AND ERECTED
IN ACCORDANCE WITH SANS 10162-2 AND HAVE A MINIMUM
YIELD STRESS OF 200MPa
4. ALL BURRS AND SHARP EDGES TO BE GROUND SMOOTH
5. ALL HOLES TO BE 22 FOR M20 CLASS 8.8 BOLTS U.O.N.
6. ALL WELDS TO BE 6mm CONT. FILLET WELDS U.O.N.
ALL WELDS SHALL CONFORM TO SANS 10044
7. CORROSION PROTECTION AND PAINTING TO BE IN ACCORDANCE
WITH THE PROJECT SPECIFICATION
8. ALL ITEMS TO BE CLEARLY HARD MARKED WITH RESPECTIVE
MARK NO'S
9. ALL DIMENSIONS TO BE CHECKED ON SITE BEFORE COMMENCING
WITH FABRICATION AND ANY DISCREPANCIES SHALL BE BROUGHT
TO THE ENGINEERS ATTENTION IMMEDIATELY
10. THE CONTRACTOR SHALL SUBMIT A SAFE ERECTION METHOD
STATEMENT TO THE CLIENT/ENGINEER PRIOR TO ERECTING
ANY STEELWORK
SUPPORT TRESTLE 'D4'

D4
ASSEMBLY 'C'
D1
21/10/15
21/10/2014.
DATE APPR'D

FOR INTERNAL REVIEW
DESCRIPTION
ED
ER

90 0 1 :
I SO
60
TYP
STATUTORY NOTE:
T.O.S.
TIFI
232
40 GRATING
C3
3485
17 x 193 = 3283
C1/C2
40
3485
3485
DRILL FAR SIDE STRINGERS

TO SUIT POSTS ( 18 HOLES)
SUPPORT TRESTLE 'C3'
SHELL
SUPPORT TRESTLE 'C3'
SHELL
GENERAL ARRANGEMENT
REFERENCE DRAWING
08
30 GRATING
ME-0300
DRG. No.
20
130 KICK FLAT
R.B.
R.B.
BY
2836
A
1
REV.
2836
D1

DESIGNED
BOSCH PROJECTS
CHECKED
N. Du PLESSIS
CIVIL
ENGINEER
INSTRUMENT
ENGINEER
MECHANICAL
ENGINEER
N/A
N/A
B. WELCH
APPROVED
65
ELEVATION
2775
SCALE 1 :30
4705
750 O/A
POSTS
TEL: +27 (0)31 535 6000

FAX: +27 (0)31 535 6010
1 HOLWOOD PARK
5 CANEGATE ROAD
R. BUITENDYK
DRAWN
PROCESS
ENGINEER
STRUCTURAL
ENGINEER
ELECTRICAL
ENGINEER
CO-ORDINATION
ENGINEER
N/A
E.TROMP
N/A
N. Du PLESSIS
N. WENTZEL
K.NEL
PROJECT MANAGER
ZAMBIA SUGAR PLC

EQUIPMENT SUPPLY
2408
ELEVATION A - A
SCALE 1 :30

STAIR AND ACCESS WAYS
MARKING PLAN
SCALE
AS SHOWN
DATE
DRAWING NUMBER
185-171-5-100-ME-0313 A0
21-10-2015
REVISION
1000NB
1000NB
VV-020-P2-100-IH-25
VV-020-P2-100-IH-25
100NB
VACUUM BREAKER
100NB
VACUUM BREAKER
50NB VENT
50NB VENT
VII-010-P3-150-IH-25
2405
VII-010-P3-150-IH-25
SG
ME-094-P10-200
V157
V158
SG
ME-094-P10-200
V157
V235
VII-009-P3-600-IH-40
SU-025-P3-150-IH-25
SU-025-P3-150-IH-25
VV-021-P2-50-IH-25
V234
VV-021-P2-50-IH-25
VII-019-P3-150-IH-25
341
341
727
ME-099-P10-250-IH-25
V163
VII-011-P3-15-IH-25
V161
HW-085-P1-25-IH-25
V164
V223
V165
VII-012-P3-15-IH-25
V224
V167
HW-086-P1-25-IH-25
V170
V171
VII-013-P3-15-IH-25
V173
HW-087-P1-25-IH-25
V176
1804
V225
V177
VII-014-P3-15-IH-25
V179
HW-088-P1-25-IH-25
V182
1686
1686
1839
V216
V212
V215
ME-097-P10-250-IH-25
CSR-096-P2-150-IH-25
2094
ME-028-P10-300-IH-25
CSR-096-P2-150-IH-25
CSR-096-P2-150-IH-25
V211
V217
ME-098-P10-250-IH-25
ME-096-P10-250-IH-25
CSR-097-P2-150-IH-25
V218
ME-096-P10-250-IH-25
ME-096-P10-250-IH-25
ME-096-P10-300-IH-25
CSR-097-P2-150-IH-25
1839
V213
SG
1829
SU-029-P3-65-IH-25
V222
HW-093-P1-80-IH-25
VV-023-P2-80-IH-25
SU-030-P3-65-IH-25
V221
SU-031-P3-65-IH-25
V214
SU-032-P3-65-IH-25
SU-033-P3-65-IH-25
V220
SG
V162
V207
2926
727
1829
V219
V228
373
640
V233
SG
V166
SU-026-P3-65-IH-25
VV-023-P2-80-IH-25
V233
SG
V172
V208
VV-022-P2-50-IH-25
CSR-096-P2-150-IH-25
246
V232
V178
SU-027-P3-65-IH-25
2926
VV-022-P2-50-IH-25
VV-020-P2-100-IH-25
258
V232
SG
SG
373
640
V230
V185
V187
VV-020-P2-100-IH-25
258
SG
V183
HW-089-P1-25-IH-25
V190
VII-015-P3-15-IH-25
V188
V194
HW-090-P1-25-IH-25
V229
V192
VII-016-P3-15-IH-25
V189
1804
V228
V198
V196
SG
550
VII-019-P3-150-IH-25
V200
HW-091-P1-25-IH-25
V202
VII-017-P3-15-IH-25
V195
V206
HW-092-P1-25-IH-25
ME-100-P10-350-IH-25
CSR-096-P2-150-IH-25
ME-098-P10-250-IH-25
ME-098-P10-300-IH-25
CSR-096-P2-150-IH-25
ME-098-P10-300-IH-25
ME-100-P10-350-IH-25
988
3500
2463
2463
3500
ELEVATION ON 'A-A'
988
ELEVATION ON 'B-B'
6795
3669
6615
3853
6435
6698
D
0002
B
-
C
0002
6974
2447
VII-019-P3-150-IH-25
HW-093-P1-80-IH-25
B
-
SU-025-P3-150-IH-25
P1-0002
PI-1000-0046
ME-0300
PR-0300
DRG. No.
1000
ER
T I FI
7910

900 1 :
08
STATUTORY NOTE:
V158
VII-010-P3-100-IH-25
'A' CONTINUOUS VACUUM PAN - 85m3 - G.A. - END VIEWS

PIPING ISOMETRICS
'A' CONTINUOUS VACUUM PAN - 85m3 G.A. & NOZZLE ORIENTATION
P & ID - 'A' CONTINUOUS VACUUM PAN 85m3
REFERENCE DRAWING
VV-020-P2-100-IH-25
VII-010-P3-150-IH-25
1/10/2015
19/09/2015
DATE
APPR'D
A M.D.B. APPROVED FOR CONSTRUCTION

1
M.D.B. INTERNAL REVIEW
REV. BY
DESCRIPTION
20
V-039-P3-100-IH-40
3224
3543
3806
VV-020-P2-50-IH-25
VENT
VV-020-P2-100-IH-25
V208
HW-093-P1-80-IH-25
V227
V210
V204
VII-018-P3-15-IH-25
V201
VII-020-P3-150-IH-25
SU-028-P3-65-IH-25
318
VII-009-P3-600-IH-40
I SO
V158
100NB
VACUUM BREAKER
VII-019-P3-150-IH-25
3221
3590
2509
V-039-P3-600-IH-40
ME-094-P10-200

DESIGNED
N.Du PLESSIS
DRAWN
CHECKED
N.Du PLESSIS
PROCESS
A.RAGHUNANDAN
ENGINEER
STRUCTURAL
N/A
ENGINEER
ELECTRICAL
N/A
ENGINEER
CO-ORDINATION
N.DuPLESSIS
ENGINEER
CIVIL
ENGINEER
INSTRUMENT
ENGINEER
MECHANICAL
ENGINEER
611
N/A
A.GODFREY
B.WELCH
APPROVED
369
212
VII-020-P3-150-IH-25
N.WENTZEL
K.NEL
PROJECT MANAGER
HW-094-P1-80-IH-25

INTEGRAL PIPING
GENERAL ARRANGEMENT
A
-
SU-025-P3-150-IH-25
13255
D
0002
M.D.BEDFORD

EQUIPMENT SUPPLY
V210
A
-
TEL: +27 (0)31 535 6000

FAX: +27 (0)31 535 6010
1 HOLWOOD PARK
5 CANEGATE ROAD
1294
HW-094-P1-80-IH-25
100NB
VACUUM BREAKER
1763
100NB
VACUUM BREAKER
PLAN VIEW
C
0002
SCALE
DATE
1:30
REVISION
DRAWING NUMBER
185-171-5-100-PI-0001
16/09/2015
A0
2962
B
0001
A
0001
VV-020-P2-100-IH-25
B
0001
VV-020-P2-100-IH-25
A
0001
100NB
VACUUM BREAKER
50NB VENT
5064
100NB
VACUUM BREAKER
V11-010-P3-150-IH-25
SG
576
3202
V158
VII-009-P3-600-IH-40
V157
1800
3224
319
263
263
319
3224
3221
SU-025-P3-150-IH-25
1804
SG
SU-029-P3-65-IH-25
SG
V160
SU-026-P3-65-IH-25
SU-033-P3-65-IH-25
V203
918
ME-097-P10-250-IH-25
ME-096-P10-250-IH-25
CSR-097-P2-150-IH-25
1122
V219
1122
1122
918
1839
CSR-096-P2-150-IH-25
1122
V205
V159
V215
-25
ME-096-P10-300-IH
368
177
HW-093-P1-80-IH-25
1804
1804
SU-030-P3-65-IH-25
ME-098-P10-250-IH-25
VII-019-P3-150-IH-25
204
373
204
346
204
562
1804
SG
500NB
918
212
VII-020-P3-150-IH-25
VV-020-P2-100-IH-25
SG
369
918
ME-099-P10-250-IH-25
1588
3221
559
369
559
212
ME-096-P10-300-IH
-25
ME-100-P10-350-IH-25
B
0001
A
0001
ELEVATION ON 'D-D'
0001
PI-0001
PI-1000-0046
ME-0300
PR-0300
DRG. No.
'A' CONTINUOUS VACUUM PAN 85m3 - G.A. - PLAN VIEW

PIPING ISOMETRICS
'A' CONTINUOUS VACUUM PAN - 85m3 G.A. & NOZZLE ORIENTATION
P & ID - 'A' CONTINUOUS VACUUM PAN 85m3
REFERENCE DRAWING
ER

900 1 :
08
STATUTORY NOTE:
20
ELEVATION ON 'C-C'
0001
B
0001
1745
1745
I SO
A
0001
1/10/2015
18/09/2015
DATE
APPR'D
A M.D.B. APPROVED FOR CONSTRUCTION

1
M.D.B. INTERNAL REVIEW
REV. BY
DESCRIPTION
T I FI
TEL: +27 (0)31 535 6000

FAX: +27 (0)31 535 6010
1 HOLWOOD PARK
5 CANEGATE ROAD

DESIGNED
N.Du PLESSIS
DRAWN
CHECKED
N.Du PLESSIS
PROCESS
A.RAGHUNANDAN
ENGINEER
STRUCTURAL
N/A
ENGINEER
ELECTRICAL
N/A
ENGINEER
CO-ORDINATION
N.DuPLESSIS
ENGINEER
CIVIL
ENGINEER
INSTRUMENT
ENGINEER
MECHANICAL
ENGINEER
N/A
A.GODFREY
B.WELCH
APPROVED
M.D.BEDFORD
N.WENTZEL
K.NEL
PROJECT MANAGER

EQUIPMENT SUPPLY
INTEGRAL PIPING
GENERAL ARRANGEMENT - END VIEWS
SCALE
DATE
1:30
REVISION
DRAWING NUMBER
185-171-5-100-PI-0002
16/09/2015
A0

185-170-5-300-M5-1054 Rev01 Sht1-25 PDF

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85m3 Continuous Vacuum

Zambia Sugar PLC

ZAMBIA PLC SUGAR - NAKAMBALA

REF: 185-171-1-100-B-0300 REV 01

85m3 Continuous Vacuum Pan A

1 Holwood Park 5 Canegate Road La Lucia Ridge Office Estate Durban

ZAMBIA PLC SUGAR - NAKAMBALA

REF: 185-171-1-100-B-0300 REV 01

85M3 CONTINUOUS VACUUM PAN A DRAWING NO. ME0300 .................... 4

CVP A PIPING AND VALVE INSTALLATION................................................... 13

ELECTRICAL AND INSTRUMENTATION INSTALLATION ................................. 13

CVP A WALKWAY INSTALLATION ................................................................. 14

CVP A ASSEMBLY SEQUENCE....................................................................... 15

REFERENCE DRAWINGS .................................................................................... 16

ZAMBIA PLC SUGAR - NAKAMBALA

REF: 185-171-1-100-B-0300 REV 01

85M3 CONTINUOUS VACUUM PAN A DRAWING NO. ME0300

Figure 1: CVP A Elevation (walkway and piping removed for clarity)

The mass of each component is stated in Figure 2 to 6.

ZAMBIA PLC SUGAR - NAKAMBALA

REF: 185-171-1-100-B-0300 REV 01

Figure 2: CVP A Top Section

ZAMBIA PLC SUGAR - NAKAMBALA

REF: 185-171-1-100-B-0300 REV 01

Figure 3: CVP A Bottom Section

ZAMBIA PLC SUGAR - NAKAMBALA

REF: 185-171-1-100-B-0300 REV 01

Figure 4: CVP Calandria (Excluding Tubes)

ZAMBIA PLC SUGAR - NAKAMBALA

REF: 185-171-1-100-B-0300 REV 01

Figure 5: Vapour Dome with Entrainment Separator Installed

ZAMBIA PLC SUGAR - NAKAMBALA

REF: 185-171-1-100-B-0300 REV 01

Figure 6: Outlet Weir

ZAMBIA PLC SUGAR - NAKAMBALA

REF: 185-171-1-100-B-0300 REV 01

Holding Down Bolt Arrangement

Procedure for Expansion of Tubes into a Tubesheet (Rev02 09/2000)

Figure 1: Calandria Tube

ZAMBIA PLC SUGAR - NAKAMBALA

REF: 185-171-1-100-B-0300 REV 01

Important guidelines to be followed:

Tubesheet parallelism: Drop a tap through adjacent holes and take

Tubesheet surfaces to be walked on must be covered by cardboard,

Clean tube ends of burrs using emery paper ensuring no excessive

Carry out Third party Inspection of expansions. This includes 2%

On completion of the tubing and TPI clearance, the calandria shall be

ZAMBIA PLC SUGAR - NAKAMBALA

REF: 185-171-1-100-B-0300 REV 01

All personnel involved in the installation must be suitably inducted for

The correct personnel protective equipment and clothing must be worn

Correct clearance/work permits must be obtained by personnel carrying

A suitably sized area must be cleared and barricaded while lifting of

ZAMBIA PLC SUGAR - NAKAMBALA

REF: 185-171-1-100-B-0300 REV 01

CVP A PIPING AND VALVE INSTALLATION

Figure 7: Piping General Arrangement

ELECTRICAL AND INSTRUMENTATION INSTALLATION

ZAMBIA PLC SUGAR - NAKAMBALA

REF: 185-171-1-100-B-0300 REV 01

CVP A WALKWAY INSTALLATION

Figure 8: Walkway General Arrangement & Side View