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IndustrialSkillsTraining,ControlValveTrainingSkillsTraining

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ElectricalSkillsSeries
ACandDCMotorsLibrary
ConduitInstallationLibrary
DigitalElectronicTheoryLibrary
ElectricalControlEquipmentLibrary
ElectricalSafetyLibrary
ElectricalTheoryforTroubleshooters
Library

ControlValve
ThiscomprehensiveINVOLVEmultimediatrainingprogramwasproducedin
associationwiththeInstrumentSocietyofAmericaUSA).Thisfourindividual
lessonprogramtrainsparticipantsinthefunction,operation,maintenance,and
troubleshootingofcommontypesofcontrolvalves.
Audience:Thisprogramisexcellentfortraininginstrumenttechniciansaswell
asforthemulticrafttrainingneedsofprocessandmanufacturing.

Electrical/ElectronicTestEquipmentLibrary

1.BodyTypesandTrim

PrintReadingLibrary

2.ActuatorsandPositioners

ProgrammableControllersLibrary

3.BodyandTrimMaintenance

InstrumentationSkillsSeries

4.ActuatorandPositionerMaintenance

AnalyzersLibrary
BoilerControlLibrary

BodyTypesandTrim

ControlValvesLibrary
ControllerTuningLibrary
DigitalInstrumentationLibrary
DistributedControlLibrary
ElectronicMaintenanceLibrary
FundamentalsofIndustrialMeasurement
Library
IndustrialProcessControlLibrary
InstrumentCalibrationLibrary
InstrumentationandControlSafetyLibrary

Prerequisites:Thislessonisdesignedforparticipantsfamiliarwithindustrial
processcontrol,specificallysingleloopcontrolandmultipleloopcontrol.A
workingknowledgeoffluidflowcharacteristics,fluidflowmeasurement,and
typicalelementsinprocessloopsisrecommended.
Description:Thislessonexplainscontrolvalveselectionfactorsand
demonstratestypicallinearandrotarycontrolvalvefunctionsandapplications.
Controlvalvebodiesforseveraltypesofvalvesincludingglobe,butterfly,and
ballvalvesaredescribed.Thefunctionandcomponentsofvalvetrim,including
therelationshipbetweenflowcharacteristicandtrimtypeisexplained.
Objectives:

InterpretingProcessControlDiagrams
Library

Definecontrolvalvefunctioninprocesssystems
Explainhowcontrolvalvesareusedinprocessindustries
Describehowcontrolvalvescanaffectprocessefficiency,product
quality,maintenance,safety,andtheenvironment
Describethesystemsanalysisapproachtoselectingacontrolvalve
Listthetypesofdataneededtochooseacontrol
Valveforasystem
Identifyexamplesandapplicationsoflinearandrotaryvalvesaswellas
theassociatedfunctionandcomponentsofvalvetrim
Describehowdifferentialpressureandflowpathaffectfluidflow
Describehowtheabilityoftrimtowithstandcorrosionanderosion
affectstrimdesign
Listtrimmaterialsthatcanwithstandcorrosionanderosion
Describeadvantagesanddisadvantagesofvariouspackingmaterials
Describesealdesignsthatarerequiredwhereleakageisnot
acceptable

PneumaticMaintenanceLibrary
ProcessOperationsLibrary
TestInstrumentsandDevicesLibrary
TroubleshootingLibrary
MechanicalSkillsSeries
AirCompressorRepairLibrary
BearingsReducingFailureRateLibrary
CentrifugalPumpRepairLibrary
HandToolsandMeasuringInstruments
Library
IndustrialHydraulicPowerLibrary

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IndustrialLubricationLibrary
MechanicalSealsLibrary
PipefittingLibrary

ActuatorsandPositioners

PneumaticPowerLibrary
RiggingandLiftingLibrary
RotatingEquipmentPredictiveMaintenance
andAlignmentLibrary
StatisticalProcessControlLibrary
TroubleshootingSkillsLibrary
ValveRepairLibrary
RegulatoryComplianceSeries
AsbestosAwareness

Prerequisites:Thislessonisdesignedforparticipantsfamiliarwithindustrial
processcontrol,specificallysingleloopcontrolandmul
tipleloopcontrol,as
wellascontrolvalvebodytypesandtrim.Aworkingknowledgeoffluidflow
characteristics,fluidflowmeasurement,andtypicalelementsinprocessloops
isrecommended.
Description:Thislessontrainsparticipantstorecognize,identify,and
understandactuatorsandpositionersastheyrelatetocontrolvalvetrim.The
partsandoperationofdiaphragmandpistonactuatorsaswellaspneumatic
andelectropneurnaticpositionersaredemonstrated.
Objectives:

BloodbornePathogens
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ConfinedSpaceEntry

Describetheprinciplesofpneumaticvalveactuation
Identifydiaphragmactuatorparts
Describeactuatorresponse
Describetheoperationofpistonactuators
Identifytheadvantagesandlimitationsofpneumaticactuators
Describeelectricactuatoroperation
Identifycommonactuatorandpositionertypes
Identifypositionerfunction
Describeprinciplesofpneumaticpositioneroperation
Identifypositionerparts
Describehowpositionerscanimprovevalveresponsetime
Describehowpositionerscanchangevalveflowcharacteristics
Describehowpositionerscanchangeactuatorresponse
Describetheselectionfactorsthatindicatetheappropriateactuatoror
positionerforsystemapplications
Matchfailsaferequirementwiththeappropriateactuatorresponse
Identifyexternalfailsafedevicesusedwithpistonactuators

CraneSafetyMobileCranes
CraneSafetyOverhead
DOTTransportofHazardousMaterials
ElevatingWorkPlatforms
EnvironmentalAwareness
ErgonomicsBackSafety
ErgonomicsOfficeSafety
FallProtection
FireBrigades
FireProtection/FireExtinguishers
FirstAid/CPR
HandlingofLPGases
HazardCommunication

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HazardousWasteEmergencyResponse
HearingConservation
LabSafety
LeadSafety
Lockout/TagoutElectricalPower
Lockout/TagoutMechanicalPower
PersonalProtectiveEquipment
PoweredIndustrialVehicles:Forklifts
PoweredIndustrialVehicles:General
ProcessSafetyManagement
RespiratoryProtection
ScaffoldsandLadders
WeldingandCuttingSafety

BodyandTrimMaintenance
Prerequisites:Thislessonisdesignedforparticipantsfamiliarwithindustrial
processcontrol,specificallysingleloopcontrolandmultipleloopcontrol,as
wellascontrolvalvebodytypesandtrim,andpositionersandactuators.A
workingknowledgeoffluidflowcharacteristics,fluidflowmeasurement,and
typicalelementsinprocessloopsisrecommended.
Description:Thislessonappliestheconceptsandterminologyassociatedwith
controlvalvebodytypesandtrim,actuatorsandposition?tothedisassembly,
repair,partsreplacementandreassemblyoflinearandrotaryactioncontrol
valves.Symptomsofvalvemalfunctions,lapping,andpostrepairtestsarealso
covered.
Objectives:

BasicSkillsSeries

Describecontrolvalvemalfunctions
Listcausesandeffectsofcontrolvalvemalfunctions
Recognizetheimportanceoffollowingfacilitysafetyguidelinesand
manufacturer'srecommendationsforvalvemaintenance
Describelinearvalvedisassemblysteps
Cleanandinspectlinearvalvepackingandtrim
Recommendreplacementoflinearvalvetrimparts
Describelinearvalvepartsreplacement
Describelinearvalvepackingreplacement
Listlinearvalvereassemblysteps
Determinetheoutcomeoflinearvalvestroking
Describelinearvalveleaktesting
Explainthenecessityoflinearvalvelapping
Describethelappingprocess
Describerotaryvalvedisassemblysteps
Cleanandinspectrotaryvalvepackingandtrim
Recommendreplacementofrotaryvalvetrimparts
Describereplacementofotherrotaryvalveparts
Describereplacementofrotaryvalvepackingreplacement
Describerotaryvalvereassembly
Determineoutcomeofrotaryvalvestroking

AppliedMathematicsLibrary
ReadingandWritingEnhancementLibrary

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ActuatorandPositionerMaintenance
Prerequisites:Thislessonisdesignedforparticipantsfamiliarwithindustrial
processcontrol,specificallysingleloopcontrolandmultipleloopcontrol,as
wellascontrolvalvebodytypesandtrim,andtheoperatingcharacteristicsof
positionersandactuators.Aworkingknowledgeoffluidflowcharacteristicsand
theotherelementsinprocessloopsisrecommended.
Description:Thislessonintroducesparticipantstocausesandsymptomsof
actuatorandpositionermalfunctionsandappliestheconceptsandterminology
ofactuatorsandpositionerstothedisassembly,repair,partsreplacementand
reassemblyofdiaphragmandpistonactuators.
Objectives:
Listcommonsymptomsofafaileddiaphragmactuator
Listthecausesofadiaphragmactuatorfailure
Listmaintenancerequirementsforadiaphragmactuator
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Removeandinspectthestemanddiaphragmassemblyandtherange
springandsealbushingonadiaphragmactuator
ReplacethegasketandOringonadiaphragmactuator
Listcommonsymptomsofafailedpistonactuator
Listthecausesofpistonactuatorfailure
Listmaintenancerequirementsforapistonactuator
Removeandinspecttheringandthestemandpistonassemblyona
pistonactuator
Listcommonfailuresofpneumaticandelectropneumaticpositioners
andthecausesoffailure
Listmaintenancerequirementsforapneumaticpositioner
Inspectandcleanthepilotrelayassemblyonapneumaticpositioner
Listthecausesofi/ptransducerfailureonanelectropneumatic
positioner
Adjustthezeroandspanonanelectropneumaticpositioner
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