Académique Documents
Professionnel Documents
Culture Documents
621*86*0653
IS : 2762
: 67772
Indian
- 1982
(Reaffirmed 2001)
Standard
SPECIFICATION FOR
WIRE ROPE SLINGS AND SLING LEGS
( First
1. Scopejnd four-leg
:ypes:
Specifies dimensions,
construction,
slings for wire ropes of nominal
a) Single
part spliced,
b) Double
part spliced
c) Double
part grommet.
!. Single
Part Spliced
endless,
Revision
loading,
diameter
and
Sling Legs
of Rope -The
2.2 Construction
rope shall
constructions:
Construction
Rope Designation
Core
Fibre
6 X
6 x
6 x
6 x
6 X
6 x
6 x
6 x
8x
8 x
6 x 19 Group
6
8
6
6
6
6
x
x
x
x
x
x
37
26
31
36
41
19
Group
Group
Group
Group
Group
Group
19 ( 12/6/l )
19 (9/9/l )
19 (12/6 + 6F/l
37 ( 18/12/6/l )
26 ( IO/5 & 5/5/l
31 ( 12/6 & 6/6/l
36 ( 14/7 & 7/7/l
41 (16/S & 8/8/l
19(9/9/l)
19 (12/6 + 6F/l
X
X
X
X
x
X
X
X
-
)
)
)
)
)
)
Steel
X
X
X
X
X
X
X
X
X
X
INDIAN
STANDARDS
INSTITUTION
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
Or 7
3
IS : 2762- 1982
Note-The
approximate
length of a five-tuck
natively,
the splicing may be done by mechanical
the purchaser.
Altersplice exclusive
of the thimble is 20 diameters
of the rope.
means or swaging, subject to agreement
between the supplier
and
2.5.3 Serving-That
portion of the splice which contains
the wire ends shall be neatly and
effectively
served with spun yarn or seizing strand to give protection to the user in handling.
Alternatively, when required
by the purchaser, the full length of the splice taper may be served.
3. Double-Part
Spliced
Endless
Sling
Legs
of Rope -
specified
in 2.2.
Alternatively,
supplier
and
served splice
the
the
shall
3.5.3 Serving - At those portions of the spliced endless rope which will seat in the thimble
grooves (see 3.5.1 ), the single part of the rope shall be served with spun yarn to suit the grooves
in the oversize thimbles, and to provide a foundation
for the throat seizing ( see 3.5.4 ). The length
of each serving shall be such that in addition
to the portion in contact with the thimble groove, it
underlies
and projects three rope diameters beyond the throat seizing
(see 3.5.4 and Fig. IB).
Those portions of the splice~which
contain the wire ends shall be neatly and effectively
served with
spun yarn or seizing strand to give protection to the user in handling.
Alternatively,
when required
by the purchaser, the full length of the splice taper may be served.
3.5.4 Seizing - The spliced endless rope shall have its two parts brought into parallel
contact
with the two served portions forming the bight at each end.
A thimble shall be throat seized close
up to its point into each bight of the rope by means of annealed quality galvanized
seven-wire
seizing strand in accordance with Table 1. The overall length of each throat seizing shall be not
less than six diameters of the single part rope.
The seidng shall be tightly~drawn
and neatly made,
Where the sling leg exceeds
free frorn projections
liable to cause injury when handling the sling.
100 diameters of the single part rope in length, a central seizing equal In length to three diameters
of the single part rope shall also be provided.
In the case of longer sling legs, such intermediate
seizing shall be provided at intervals not greater than 72 diameters ofthe single part of the sling
leg.
2
IS : 2762-1982
TABLE
1 SIZES OF GALVANIZED
ANNEALED SEVEN-WIRE STRAND FOR THROAT
DOUBLE PART SLING LEGS SPLICED
ENDLESS
AND GROMMET
(Clauses
3.5.4 and
4.4.4 )
mm
Up to and~including
Over 8 up to and
Over 12 up to and
Over 18 up to and
Over 24 up to and
Over 29 up to and
Over 38 up to and
4. Double
Part Grommet
Sling
SEtZING OF
mm
8
including
including
including
including
including
including
0.46
0.71
0.91
t-02
122
1.42
1.63
12
18
24
29
33
44
Legs
4.1 Strand
4.1.1 The strand
bright or galvanized
4.1.2 The strand
part grommet
for the ropes
sling
legs
shall
be left-hand
lay,
in 2.2.
4.1.3 Strength
of sfrand - The single wires of the strand shall be subjected to the tests specified
in IS : 6594-1977 Technical supply conditions
for steel wire ropes and strands ( first revision
) and
thestrand
itself to a tensile test.
The minimum
breaking load of the strand shall be not less than
one-sixth
of the minimum breaking load of ropes made up from similar strands with wires of tensile
designation
1770 for the particular
construction
plus 5 percent.
4.1.4 Fabricafion
-The
left-hand
lay, the cross-section
of which shall
of lay of the strand in the grommet
diameter of the grommet made rope.
The crossing of the tucks shall be
damage the wire.
Note-While
the finished
strength
of the rope.
grommet
wire
strand,
this
strand
is
not
considered
to add to the
the effective
length of a double-part
4.2 Minimum
Lengfh of Leg - To provide adequate flexibility,
grommet sling leg shall be not less than 40 diameters
of the single part of the grommet when using
ordinary~thimbles,
and not less than 50 diameters when using reeving thimbles.
of service, the permissible
working load of a single
4.3 Safe Working Load - For normal conditions
part of the grommet which complies with 4.1.1 and 4.1.2 shall not exceed one-eighth
of the minimum
breaking load of 6 x 37 construction
rope of similar size with wire of tensile
designation
1770
conforming
to IS : 2266-l 977.
A4
General
Requiremenfs
4.4.1 Thimbles - Each end of each double~part grommet sling leg shall be fitted with a galvanized
thimble of the ordinary or reeving type in accordance
with IS : 2315-1978.
Ordinary
thimbles
shall
be two ( and where necessary, three)
sizes larger and reeving thimbles
one size larger than the
minimum size s-pecified in IS : 2315-1978.
The scores ( rope grooves)
of these thimbles
may be
closed in to suit the diameter of the rope and its serving (see 4.4.2).
4.4.2 Serving
- Atthose
portions of the grommet which wit1 seat in the thimble grooves (see 4.4.3),
the single part of the rope shall be served with spun yarn to suit the grooves in the oversize
thimbles, and to provide a foundation
for the throat seizing (see 4.4.4).
The length of each serving
shall be such that, in addition to the portion in contact with the thimble groove, it underlines
and
projects three rope diameters beyond the throat seizing (see 4.4.4 and Fig. lC_).
4.4.3 Posit/on
of tuck -The
crossing of the tucks shall
and under the throat seizing in the finished sling leg.
be adjacent
IS : 2762 - 1982
4.4.4 Seizing - The finished
grommet shall have its two parts brought into parallel contact with
the two served portions forming the bight at each end. A thimble shall be throat seized close up to
its point into each bight of the rope by means of annealed quality seven-wire
seizing strand in
accordance
with Table 1. The overall length of each throat seizing
shall be not less than six
diameters of the single part of the grommet.
The seizing shall be tightly drawn and neatly made,
free from projections
liable to cause injury when handling
the sling.
Where the sling leg exceeds
100 diameters of the single part in length, a ~central seizing equal fin length to three diameters of the
single part shall be provided.
in the case of longer sling legs, such intermediate
seizing shall be
provided at intervals not greater than 72 diameters of the single part of the sling leg.
5. Components
5.3 Thimbles
Thimbles
shall
be either
ordinary
or reeving
and shall
conform
to 4s : 2315-1978.
a)
b) Flash-butt
c) Atomic
resistance
Covered
11
welding
shielded-arc
e) Submerged-arc
welding
welding
electrode
methods
butt welding
welding
hydrogen
d) Inert-gas
f)
Suitable
welding
5.3.3 The rings shall be smoothly finished ail round, and if they
to avoid porosity and to ensure penetration
and fusion throughout.
5.3.4 When inspection
by radiography
time of enquiry and order.
is required
are welded,
by the purchaser,
this
care shall
shall
be taken
be specified
at the
rings
with
tensile
shall
The dimensions
of the rings, whether
with Table 2 for main rings and with Table
the req~uirements
comply
with
steel, shall
specified
in
the requirements
be in accordance
Note -Where
rings which differ In dimensions
from those given in Table 2 Dr 3 are required,
this selection
shall be done having
regard to safe working
load and required
internal
diameter.
The following
formula
gives
relationship
between safe working load, internal
diameter and the nominal
diameter of the material in the ring:
Safe working
Is less than 2.55, the above
When $
load =
0.062 x f x d3
D + 04 d
value
is to be multlplisd
by VP2
(
2 +
$1
where
f
+roof
d =
nominal
diameter
of material
D =
internal
diameter
of ring In mm.
in ring
in mm, and
load.
load in MPa,
IS : 2762 - 1962
TABLE
lIlAIN RINGS
FOR SLINGS,
WROUGHT
(Clauses
Safe
Working
Load
Ring Dimensions
Internal
Diameter
ot Ring
STEEL
Diameter
of Material
on
Higher Tensile
Steel
mm
Crane
kN
mm
(1)
(2)
(3)
(4)
(5)
100
18
16
30
100
22
18
30
IO
100
22
22
30
15
125
26
24
50
20
125
29
26
50
25
125
32
29
50
30
125
35
29
50
40
150
41
38
75
50
150
44
38
75
60
175
48
44
75
80
200
54
51
100
100
200
60
54
100
125
225
67
60
125
150
250
14
61
150
kN
or four-leg
A ).
Note 2-Standard
thimbles
can be used with att the rings for single
Smaller two-leg
slings and all three- and four-leg
rings for two-leg stings.
In such cases, the rope shalt beserved
the nominal size in IS : 2315-1978.
oversize.
sling
TABLE 3 DIMENSIONS
FOR INTERMEDIATE
AND MAIN RINGS FOR
FOUR-LEG SLING, MILD STEEL AND HIGHER TENSILE STEEL
( Clauses
Safe
Working
Load of
Four-leg
Sling
Internal
Diameter
of Ring
Diameter
of
Material
Higher tensile
steel
mm
7- Intermediate
I-
internal
Diameter
of Ring
Sling
of Material
mm
Mild
steel
mm
(2)
(3)
20
125
30
27
63
20
17
30
125
35
30
75
22
21
40
150
41
37
75
25
24
60
175
47
44
100
32
29
kN
.-
(1)
-
.-
(4)
mm
-~-
- _
(5)
--
Mild
steel
mm
Highytesnsile
mm
(6)
(7)
80
200
54
50
112
100
200
61
54
125
41
125
225
67
61
140
44
41
150
a250
73
67
150
50
44
37
34
37
working
IS 8 2762 - 1982
6. Sling Assemblies
6.1 The assembled
slings
shall
in Fig. 1 to 6.
6.2 Components
Attachment - The components
fdr all slings shall be splic;ed or seized ( as may be
appropriate)
directly to the slHng leg, with the exception of four-leg
slings, which shall comp_rise 2
two-leg assemblies complete with intermediate
rings ( see Table 2 or 3 ) and main ring ( see Table 2 ).
The welding and heat treatment of the rings (see 5.3 ) shall be completed before the wire~rope legs
are attached.
6.3 Effective Length - The effective length of all slings and sling
whether thimble,
the bearing points of their terminal components,
j
EFFECTIVE
LENGTH
1A
1B
1c
FIG. 1 ONE-LEG WIRE ROPE SLINGS WITH ORDINARY THIMBLES AT BOTH ENDS
EFF
.LE
2A
EFFE
LE
-?B
3A
38
c
IS : 2762- 196i
7. One-Leg Slings
.7.1 One-leg
sling
a) Single
shall comprise
part spliced
( see Z),
b) Double
part spliced
c_) Double
part grommet
7.1.1 Single
part spliced
endless-(
see 3 ), and
( see 4 ).
sling
legs shall
components:
Ref to
a) Ordinary
thimble
b) Ordinary thimble
other end
c)
Reeving
thimble
d) Ordinary
thimble
Fig. 1A
at both ends
at one end,
reeving
thimble
Fig. 2A
at
Fig. 2B
at both ends
at both ends, ring at one, and
Fig. 3A
Fig. 3B
7.1.2 Double
components:
a)
b)
cl
part spliced
Ordinary
thimble
thimble
or grommet
sling
legs shall
be ~provided
with
the following
Ref to
Fig. 1B or 1C
at both ends
Ordinary thimble
other end
Reeving
endless
thimble
at
at both ends
Similar
to Fig. 2A
Similar
to Fig. 28
Similar
to Fig. 3A
Similar
to Fig. 3B
Three-
Double
and Four-leg
shall
consist
Slings
part spliced
part spliced
types of legs:
( see 2 ),
endless
part grommet
( see 3 ), and
( see 4 ).
8.2 Terminal
Ends - The extremities
hook in accordance with IS : 2758-1969
be thimbled
and spliced
with IS : 2759-1969.
8.3 Pairing - The legs of a sling shall be as nearly as possible of equal .effective lengths ( see 6.3 ),
and the discrepancy
between the legs of any sling shall not exceed that given by the following
formula:
Maximum
discrepancy
= 6 + d/3 + 34 L Min
( in mm )
where
d - diameter of single part rope in the leg in mm, and
L = length of leg in metres.
Note-Where
smaller discrepancies
than those given by the formula
bethe subject pf agreement between the purchaser and the manufacturer.
are required
by the purchaser,
these shall
i
i
IS : 2762 - 1982
8.5 Three-Leg
Slings - Each three-leg
sling shall comprise three-leg with the terminal hooks at one
end as in the case of two-leg slings, each of the other ends being thimbled and spliced over a ring
which has a permissible
working load of not less than three times the permissible
working load of
one leg, in accordance with Table 4 or Table 5.
8.6 Four-Leg Slings - Each four-leg sling shall comprise two complete two-leg_slings,
with ring and
terminal
hooks assembled
with a main ring which has a permissible
working load of not less than
four times the permissible
working load of one leg in accordance with Table 4 or Table 5.
Note -SShack/esWhile standard two-, three- and four-leg
strngs
hook on each leg, there are instances whare such hooks can be omitted
legs attached direct to the load by means of shackles.
are specified
to be provided with
with advantage,
and the thimble
a terminal
end of the
TABLE
Safe
NOMINAL
Wo;$ing
BIZES
OF WIRE
Load
ROPE
Nominal
FOR SINGLE
PART
Rope Die
mm
oversize
SPLICED
Minimum
SLING
Effective
mm
550
775
:8
28
33
38
43
82
14
;:
18
20
::
28
1 880
000
1 200
1 340
1 460
1660
2.000
1::
126
150
36
40
40
44
2 450
660
2 900
3120
.I^&^
thimbles,
1TABLE 5 NOMINAL
DOUBLE PART
Safe Working
Load of Compiete
Double
Part Single
Leg
kN
(1)
f-5
10
;:
25
Nominal
Single
Part Rope
Diameter
Minimum
Spliced
Ordinary
thimbles
mm
mm
Effective
Endless
Reeving
thimbles
mm
Length
Grommet
Ordinary
thimbles
mm
Reeving
thimbles
mm
(41
(5)
(6)
560
560
650
890
1000
1 120
1 220
1 330
1560
1660
2 000
2 220
2430
2 670
630
630
760
1 020
1140
1 270
1 400
1530
1780
1900
2 280
2 540
2_ 800
___
3 osu
315
315
380
510
570
635
700
765
890
950
1 140
1 270
1 400
1525
410
410
480
635
710
800
880
950
1 120
:
::
36
40
Safe working
load is appiidabie
10
for vertical
hitch.
OR
(3)
16
18
20
Length
(2)
lo
:4
LEGS
LIA_L
::
50
60
80
100
125
150
Note -
Z_-..-_.?__I
: :03:
1 590
1 750
1900
but allowance
c
IS : 2762 - 1982
9. Marking
9.1 Each completed sling shall be permanently
the warranty (see Appendix
B )*
-each consignment
a.2 Warranfy -With
form shown in Appendix
B.
of slings
the manufacturer
APPENDIX
shall
furnish
a warranty
with
in the
Y
( Clause 2.4 )
RECOMMENDATION
A-l.
ON WORKING
LOAD
Two-Leg Slings
A-l.1 The load lifted by two-leg slings shall be reduced as the angle between the legs increases.
An included angle of 60 is the most easily visualized,
as the distance
between the extremities
of
An included angle of 120 is the maximum which should
the legs is equal to the length of the leg.
be permitted, and when the legs are 120 apart, the permissible
working load is one-half of that at
O, and reduces the load capacity of the sling to that of one leg.
A-1.2 The loads given in Table 6 are the greatest
safe working load of the sling leg.
A-2.
Safety
Precautions
A-2.1 It is recommended
should not exceed 90.
(Applicable
that
which
to All Slings
whenever
possible,
can be lifted
without
exceeding
the specified
)
the angle
between
the
legs of a two-leg
sling
of components,
A-2.4 The slings should be put into a dry store after use, but should be inspected
before so doing.
If any malformation-has
taken:place,
it should be remedied and if it cannot be remedied, the sling
With loads that have sharp
should be scrapped.
Bending around sharp corners must be avoided.
corners, any acute bend can be eliminated
by packing over the corners with wooden battens or a
thick canvas or some other similar arrangements.
When reeving slings, care must be taken to ensure
that all legs have a direct toad.
It should be made sure that all shackles, ring links and hooks have
a direct bearing and a true lead and are not bending or wedged up. Such errors in reeving should
be corrected in time, because when the weight is taken, there may be a shock load and this can be
sometimes suffXeritly
serious to cause some part to break.
A-3.
Three-Leg
Slings
A-3.1 Three-leg slings are often used for lifting articles which do not lend themselves to lifting by
Owing to the variety of conditions
under which such slings may be used,
single Or two-leg
slings.
it Is not possible to specify safe working loads,
Users are recommended
to draw up their own
tables of safe working
loads with due regard to the particular conditions
of service.
A-3.2 Assuming
equal load distribution
on each leg of a three-leg
sling
(a condition
rarely
operative),
the table of safe working loads for two-leg slings can be used to deduce the load for a
three-leg sling for any given angle between the legs and the vertical,
for example, for an angle of
30 between any leg and the vertical
Eii
.
F=
greater
than for a
angle of 60.
may be unequal,
caution
is advisable
IS : 2762 - 1962
A-4.
Four-Leg
Slings
FIG. 7
INCLUDED
ANGLE
a, BETWEEN
THE
LEGS
assuming
equal load
legs ( see Fig. 7 ).
OF THREE-LEG
AND
FOUR-LEG
distribution,
the
SLINGS
A-4.2 They are also used for lifting rigid articles, such as structures,
castings, etc, where the centre
Also, the slinging
points
of gravity of the load is not central with the four points of suspension.
In such
may be at different
levels, resulting
in unequal angles and loading of the sling legs.
instances,
users should evaluate the appropriate
safe working loads to suit the particular
conditions
of service, care being taken that the tension in the heaviest loaded leg does not exceed the safe
working load of one leg, as given In col 1 of Table 6 of safe working loads for two-leg
slings, the
It is essential in the
table being used to deduce the proportionate
effect due to sling angularity.
case of any multiple-leg
sling that the safe working load of any leg is not exceeded.
TABLE
SAFE WORKING
LOADS
( Clauses
i-
A-l
SLING
00
kN
FOR TWO-LEG
.2 and A-4.2)
-_
3o
60
9o
1200
kN
kN
kN
(6)
(7)
5.00
(1)
(2)
~(3)
(4)
(5)
10
10 00
9.65
8.65
7.05
13.15
10.00
7.50
15.00
1450
15.00
15
7.5
10
20
20.00
19.60
17.50
1410
15
30
30.00
29.00
26.30
21.20
19~00
20
40
40.00
38.60
35.00
2830
20.00
25
50
5000
48.30
43.80
35.30
25.00
30
60
60.00
58.00
52.50
42.40
30.00
40
80
80.00
77.80
70.00
65.50
40.00
50
100
1 oo*oo
96.60
86.60
70.70
50.00
60
120
120*00
116.00
105.00
84,80
60.00
75
150
150*00
145~00
131.50
106.00
75.00
0,866
0707
0.500
13.5
29.5
1 Lower
Reduction
Approximate
Percent
Note-
Facto!
1.000
Reduction
- _
OS966
-_
3.5
50
-_
Safe
working
load
is for vertical
hitch.
12
IS : 2762
APPENDIX
- 1982
*Description
We hereby
warrant
OF WARRANTY
tMaterial
of l-looks
and Rings
of Slings
described
above comply
in all respects
hooks
Identification
~Mark on
Slings
to comply
and rings
Signature
from which
the slings
have
,..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
l
Date . . . . . . . . . ._ . ..i . . . . . . . . . . . . . . . . . . . . . . . . . .
*State
@tate
NOTE
EXPLANATORY
This standard was originally
developments
in the field.
published
revised
to
incorporate
latest
This standard is limited to three types of sling legs, that is, single part, double part spliced
endless and double part grommet, made of construction
of wire ropes all of which are of wrre of one
tensile strength, that is 1 770 N/mm2, assembled with appropriate
terminal fittings suitable for most
of the normal purposes.
The effect of the foregoing
limitations
is to standardize
the size of the
rope for any given working
load and to facilitate the correct selection by the slinger.
Plain loops without
This
ln this standard,
is not mandatory.
thimble
the splice
reinforcement
taper
is shown
as served
in this
standard.
length
(see Fig. 1 to 6 ).
rope constructions
Construction
Designation
of Strand
6 x 24 Group
6 x 37 Group
used in engineer-
wires