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Controls
Controls are knobs, push buttons, dial, and output input devices.
Indicators are graphs, LEDs, and other displays.
FIGURE: FRONT PANNEL
FIGURE 3:
Virtual instrument
VirtualPhysical
Laboratory Data
Phenomenon Analysis
Measurement
Control Results
• Built in drivers and function libraries for the serial, parallel and
network computer ports.
Lower Cost
By employing virtual instrumentation solutions, you can lower capital
costs, system development costs, and system maintenance costs, while
improving time to market and the quality of your own products.
Other Advantages:-
• The users are able to define instruments inside the software.
COMPONENTS IN A VI
A VI consists of two panels: one is the front panel, and other is the
block diagram. These are defined below:
Controls:
Controls are used to input numeric (integer or floating point),
character, and Boolean data in LabVIEW. On the block diagram,
controls are represented with a thick border.
A While Loop executes its sub- diagram until a Boolean value you
write to the conditional, terminal is FALSE. LABVIEW checks the
conditional terminal value at the end of each iteration, and if the value
is TRUE, iteration occurs, so the loop always executes at least once.
The default value of conditional terminal is FALSE, so if it s unwired,
the loop iterates only once.
The iteration terminal behaves exactly as it does in the For Loop. In
the LABVIEW, there is also a “stop” termination for the while loop;
i.e., the loop will continue to execute until the stop condition is
TRUE.
Shift Register:
Both loop structures can have terminals called shift registers that you
use for passing data from the current iteration to the next iteration.
Shift Registers are local variables that feed forward or transfer values
from the completion of one iteration to the beginning of the next. A
shift Register has a pair of terminals directly opposite each other on
the vertical sides of the loop border. The right terminal, the rectangle
with the up arrow, stores the data at the completion of the iteration.
LABVIEW shifts that data at the end of the iteration, and it appears in
the left terminal, the rectangle with the down arrow, in time for the
next iteration. You can use shift registers for any type of data, but the
data you write to each register terminals must be of the same type.
Case Structure:
Initialize Array:
Index Array:
The diagram shows the layout of a simple car park. It has an entry
barrier and an exit barrier. The car park itself has six spaces and series
of displays to indicate whether it is full, has spaces or is empty, with a
numerical indicator to determine the exact amount. Designing need to
be done that will allow cars into the parking zone when it is empty or
has spaces and to exit the car park through the correct barrier.
Designing must also do to control the display boxes in the center of
the screen.
1 System Planning:
The system planning begins with the understanding of what to do and
what we are going to develop is feasible or not from the user’s
perspective. Here we mainly thinks about to provide the user better
facilities then the earlier one so that his efficiency and performance is
improved. So first of all we perform the feasibility study to understand
the project’s feasibility under mainy areas then we think about the
main characteristics that are must for the projecty. All the description
is as below.
Feasibility Study:
a) Technical Feasibility
b) Economical Feasibility:
• This system that can be developed technically and that
will be used must still be profitable for the users.
• Its financial benefits must exceed then costs when we
investigate the full system.
c) Operational Feasibility:
a)Functional
The system should satisfy stated needs. It should be suitable, accurate,
interoperable, compliant and secure.
b)Reliable
c)Usable
d)Efficient
f)Maintainable
g)Portable
Cost incurred:-
1.Personnel Cost
These include staff salaries and benefits as well as pay for those who
are involved in developing the system. These cost are one time costs
and are labeled as developmental costs. In time was consumed.
Hence, it can be said that a there was a little personnel cost involved.
2.Supply Costs
These costs are variable and basically include cost of components
used ( resisters, capacitors, transistors, transformer, relays etc.), cost
of tools which are used ( electric iron, punching device, programmer,
screw drivers etc.) and thee like. These costs are high and generally
dominate other cost.
These costs are associated with the running cost of the project. These
include replacement of component as the component become faulty,
cost of personnel involved in running the project or the other cost that
are necessary for the maintenance of the maintenance of the project.
Generally these costs are very low and are variable. These are not the
regular periodic cost but occur very occasionally.
Benefits Achieved
1.Cost-Savings Benefits
This system leads to reduction in administrative and required than
earlier method. Also now the same work requires less time. So this
project reduces the running cost by a large factor, this is a beneficial
one.
2. Improved- Service-Level Benefits
This system improves the performance of handling the power supply
and also controlling the generator functioning. It reduces time gap
between different stages of work, earlier the user go to the generator
and manually start or stop the generator. This communication took
time. With earlier systems the user faces the difficulty when one of
the phases is gone then only one phase output is provided but by this
we get the two phase output at the time. This is a major enhancement
in the performance of the system.
So by using this new system there are some more development cost
then earlier one but the running cost and the maintenance cost are
reduces by this. So by this project there are always an overall benefit
achieved.
SENSORS:
A sensor is a type of transducer. Direct-indicating sensors, for
example, a mercury thermometer, are human-readable. Other sensors
must be paired with an indicator or display, for instance a
thermocouple. Most sensors are electrical or electronic, although other
types exist.
Thermal:
• temperature sensors: thermometers, thermocouples, temperature
sensitive resistors (thermistors and resistance temperature
detectors), bi-metal thermometers and thermostats
• heat sensors: bolometer, calorimeter
Electromagnetic:
• electrical resistance sensors: ohmmeter, multimeter
• electrical current sensors: galvanometer, ammeter
• electrical voltage sensors: leaf electroscope, voltmeter
• electrical power sensors: watt-hour meters
• magnetism sensors: magnetic compass, fluxgate compass,
magnetometer, Hall effect device
• metal detectors
• RADAR
Mechanical:
• pressure sensors: altimeter, barometer, barograph, pressure
gauge, air speed indicator, rate of climb indicator, variometer
• gas and liquid flow sensors: flow sensor, anemometer, flow
meter, gas meter, water meter, mass flow sensor
• mechanical sensors: acceleration sensor, position sensor, selsyn,
switch, strain gauge
Chemical:
Chemical sensors detect the presence of specific chemicals or classes
of chemicals. Examples include oxygen sensors, also known as
lambda sensors, ion-selective electrodes, pH glass electrodes, and
redox electrodes.
Optical radiation:
• light time-of-flight. Used in modern surveying equipment, a
short pulse of light is emitted and returned by a retroreflector.
The return time of the pulse is proportional to the distance and
is related to atmospheric density in a predictable way.
Ionizing Radiation:
• radiation sensors: Geiger counter, dosimeter, Scintillation
counter, Neutron detection
Acoustic:
• Acoustic : uses ultrasound time-of-flight echo return. Used in
mid 20th century polaroid cameras and applied also to robotics.
Even older systems like Fathometers (and fish finders) and
other 'Tactical Active' Sonar (Sound Navigation And Ranging)
systems in naval applications which mostly use audible sound
frequencies.
• Sound sensors : microphones, hydrophones, seismometers.
Other Types:
• MOTION SENSORS: radar gun, speedometer, tachometer,
odometer, occupancy sensor, turn coordinator.
• ORIENTATION SENSORS: gyroscope, artificial horizon, ring
laser gyroscope
• DISTANCE SENSOR (NONCONTACTING): Several technologies
can be applied to sense distance: magnetostriction
Initialized Systems:
These require starting from a known distance and accumulate
incremental changes in measurements.
Biological sensors:
All living organisms contain biological sensors with functions similar
to those of the mechanical devices described. Most of these are
specialized cells that are sensitive to:
Connection:
Operation:
An Inductive Proximity Sensor consists of an oscillator, a ferrite core
with coil, a detector circuit, and output circuit, housing, and a cable or
connector. The oscillator generates a sine wave of a fixed frequency.
This signal is used to drive the coil. The coil in conjunction with
ferrite core induces a electromagnetic field. When the field lines are
interrupted by a metal object, the oscillator voltage from the coil. The
reduction in the oscillator voltage is caused by eddy currents induced
in the oscillator voltage is caused by eddy currents induced in the
metal interrupting the field lines. This reduction in voltage of the
oscillator is detected by the detecting circuit. In standard sensors,
when the ouptput signal is generated. In an Analog Proximity Sensor,
a pre-set level is not used. The Analog sensor circuitry utilizes the
change of the oscillator output voltage to generate a DC output
voltage proportional to the distance the metal object is from the
sensing head.
Sensor Configuration:
Operation configuration:
Output may be Normally Open (NO) or Normally Closed (NC). Some
models feature both a normally open (NO) and normally closed (NC)
output which is called a complementary output.
Sensing Distance:
There are several sensing distance definitions used in industry.
The nominal sensing distance (Sn), is the conventional quantity to
designate the operational distance, it is specified in the ordering pages,
and does not include variations in production tolerances, supply
voltage tolerances, and ambient temperature tolerances.
A standard target used to specify sensing distance is a square
piece of mild steel having a thickness of 1mm (0.04 in.) The sides of
the square are equal to the diameter of the circle inscribed on the
sensor face or three times the rated operating distance Sn, whichever
is greater. The assured operation distance (Sa) is the smallest useful
sesing distance which guarantees operation under variations in
temperature, voltage and manufacture. It is given as 81 % of Sn. See
Figure % 0<Sa>.81 Sn. The effective sensing distance (Sr), is
measured at nominal supply voltage and nominal ambient temperature
and takes into account manufacturing tolerances:
0.9 Sn�Su�1.21 Sn
FIG. 5 SENSING DISTANCE DEFINITIONS
Sr.-MNFG. TOLERANCES
Hysteresis:
Hysteresis is the switch-on point when the object approaches
the sensor’s active surface, and switch off point, when the object is
moving away from the sensor’s active surface. Without sufficient
Hysteresis, an Inductive Proximity Sensor would chatter
(continuously switching on and off), so it is designed into the sensor
circuitry. The differential travel (Hysteresis) is given as a percent of
the expected rated operating distance sr.
Fig 6: Hysteresis
Maximum switching frequency:
The switching frequency indicates the maximum number of
switching operations of a sensor per second. The value listed in the
product specifications is achieved with the conditions shown in
Figure7. the value is always dependent on target size, distance from
sensing face and speed of target. Using a smaller target or space may
result in a reduction of a specific sensor maximum switching
frequency.
The linear stepper motor has been made flat instead of round so
its motion will be along a straight line instead of rotary. A picture of a
linear motor and its amplifier is shown in Fig. 11-69, and the basic
parts of the linear motor are shown in Fig. 11-70. In this diagram you
can see the motor consists of a platen and aforcer. The platen is the
fixed part of the motor and its length will determine the distance the
motor will travel. It has a number of teeth that are like the rotor in a
traditional stepper motor except it is passive and is not a permanent
magnet. The forcer consists of four pole pieces that each have three
teeth. The pitch of each tooth is staggered with respect to the teeth of
the platen. It uses mechanical roller bearings or air bearings to ride
above the platen on an air gap so that the two never physically come
into contact with each other. The magnetic field in the forcer is
changed by passing current through its coils. This action causes the
next set of teeth to align with the teeth on the platen and causes the
forcer to move from tooth to tooth over the platen in linear travel.
When the current pattern is reversed, the forcer will reverse its
direction of travel. A complete switching cycle consists of four full
steps, which moves the forcer the distance of one tooth pitch over the
platen. The typical resolution of a linear motor is 12,500 steps per
inch, which provides a high degree of resolution. The typical load for
a linear motor is low mass that requires high-speed movements.
Fig: A linear motor and its amplifier.(Courtesy of Parker
Compumotor Division).
Theory of Operation:
The forcer consists of two electromagnets that are identified in
Fig. 11-70 as magnet A and magnet B and one permanent magnet.
The permanent magnet is a strong rare-earth permanent magnet. The
electromagnets are formed in the shape of teeth so that their magnetic
flux can be concentrated. In the diagram you can see that the forcer
has four sets of teeth and these teeth are spaced in quadrature so that
only one set of teeth is aligned with the teeth on the platen at any time.
Applications:
The applications for a linear motor tend to be straight-line
motion. These types of applications are slightly different from
traditional stepper motor applications where the rotary motion is
converted to linear motion with a ball and screw, rack and pinion, or
other method. Figure 11-72 shows the linear motor used in a coil
winding positioner application. The linear motor in this application is
teamed with a servomotor that controls the speed of the coil winding
mechanism. The linear motor determines the exact location of the next
coil that is added to the spool. The speed of the linear motor can be
increased or decreased when the machine is spooling larger-diameter
or smaller-diameter wire. The ability of the linear motor to provide
small incremental steps makes it a good match for this application.
Motor Fundamentals:
Overview:
Motors come in many different types, shapes, and sizes. Most of the
motors used in motion control can be divided into two categories:
stepper motors and servo motors. This document describes these two
types of motors.
Table of Contents:
1. Stepper Motors
2. Advantages of Stepper Motors
3. Disadvantages of Stepper Motors
4. Servo Motors
5. Advantages of Servo Motors
6. Disadvantages of Servo Motors
Stepper Motors:
Stepper motors are less expensive and typically easier to use than a
servo motor of a similar size. They are called stepper motors because
they move in discrete steps. Controlling a stepper motor requires a
stepper drive and a controller (For more information about stepper
drives, see the related link, Stepper Motor Drives below). You control
a stepper motor by providing the drive with a step and direction
signal. The drive then interprets these signals and drives the motor.
Stepper motors can be run in an open loop configuration (no
feedback) and are good for low-cost applications. In general, a stepper
motor will have high torque at low speeds, but low torque at high
speeds. Movement at low speeds is also choppy unless the drive has
microstepping capability (for more information on microstepping see
the microstep section of the Stepper Motor Switching Sequence link
below). At higher speeds, the stepper motor is not as choppy, but it
does not have as much torque. When idle, a stepper motor has a
higher holding torque than a servo motor of similar size, since current
is continuously flowing in the stepper motor windings.
• Low cost
• Can work in an open loop (no feedback required)
• Excellent holding torque (eliminated brakes/clutches)
• Excellent torque at low speeds
• Low maintenance (brushless)
• Very rugged - any environment
• Excellent for precise positioning control
• No tuning required
Disadvantages of Stepper Motors:
The number of cars available in the park will be the difference of the
number of vehicles entering and the number of vehicles leaving.
When a car approaches top entry gate, the computer will decide
whether any space available or not. If no space is available, the
computer will then send signal to entry gate to keep the gate closed
and also to the monitor to display the message” Car Park Full”. If
there is space in the park, the user will enter his car number in the
keyboard located at entry gate and the entry gate will open to allow
the care to enter the park. The computer will then store the number of
the car and the time of entering in to the park in the data base.
Similarly, at the time of exit, as soon as the car approaches the exit
gate, the user has to enter his car number. The computer will then
calculate the parking charge multiplying the rate fixed by the authority
and the total period spent in the park and this amount will be
displayed to draw attention opf the car owner to pay. As soon as the
amount paid, the computer will send signal to the exit gate to open
and allow the car to leave the park.
BLOCK DIAGRAM FOR AUTOMATIC CAR
PARKING:
1 Personal Computer:
PCI card of the National Instruments Inc. has been used for data
acquisition. PCI has 40 channels out of which 32 I/O (4 ports of 8
lines), 4 dedicated output and control & 4 dedicated input and status.
Standard alphanumeric keypad with LCD display have been used for
keying in car number at the time of entry or exit.
In order to display the status of the car park before entering in to car
park, either CRT or LCD can be used.
At the time of leaving the car park, the parking charge is required to
display. A cash counter is required to place in the convenient place to
pay the parking charge by the users. LCD with coin separator has
been placed at the exit gate to count number of coins of different
denominations.
12V DC, 0.6 A motor with an arm mounted on the shaft of the motor
has been chosen for closing and opening the gate.