MARMARA POWER STATION

SII ENERJ VE
RETM LTD. T.

MAINTENANCE PROCEDURE

Document No:
MPP/D/A/C/01
Date:
09 Feb 2004
Revision No: 1
MASTER
Page 1 of 9

154 kV CIRCUIT BREAKER

REVIEWED
BY
H. EROL

REVIEWED
OCT 2011

REVIEW
DUE BY
OCT 2012

Prepared By:

EC&I Engineer

Hseyin Erol

Approval By:

Engineering Manager

A.Haydar AIKBA

154 kV C.B

1.

PHILOSOPHY:

To ensure 154 kV switchgear is maintained to manufactures original specification and to

prevent the unwanted openings and faulty action of the circuit breaker.
2.

EQUIPMENT DATA

EQUIPMENT DATA (154 kV)

Manufacturer :
ABB
Type of Equipment: 169 PMI 40-20
Model :
Machine ID : 1PPA-52-Q01, 02, 03, 04, 05, 06, 07, 08
Location ID : Substation

3.

MAINTENANCE PROCEDURE

Routine maintenance inspections and checks are to be done monthly, yearly , every 5 years
and 10 yearly.

Document No:
MPP/D/A/C/01

Date:
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Revision No:
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154 kV C.B

Item/ Condition

Inspection Intervals
Monthly
Yearly

5-Year

Major #

Replace all sealing rings affected during major maintenance

Check SF6 gas pressure

Check C

Check C

Check C

Check SF6 gas density monitor settings

Check C

Check C

Record number of operation

Check C

Check C

Check C

Check moisture content of the SF6 gas

Check C

Check C

Leak test fittings and all gas sealing connections

Check C

Check C

Check the anti-pumping & alarms and lock-outs

Check C

Check C

Perform circuit breaker timing

Check C

Perform contact resistance ( micro-ohms) measurement

Check C

Check anti-condensation heaters for proper operation

Check C

Check C

If your breaker has tank heaters, check the tank heaters for
propers operation

Check C

Check C

Inspect the bushing insulator for cracks

Check C

Check C

Leak check the interphase shaft seals with the breaker in the
OPEN&CLOSED positions

Check C

Check C

Check that the hardware at the rear tank covers, all flanges,
rupture disks, gas plumbing, bellcranks, tank mounting, etc. Is
tight/secure.

Check C

Check C

A: Replace the part when it reaches the permissible number of operation.

C: Check Carry out a comparison of the nominal and actual value. Check hardware for
tightness.

Document No:
MPP/D/A/C/01

Date:
09 February 2004

Revision No:
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154 kV C.B

For 5-year maintenance , complete the Timing Checklist in the Customer for
mechanism module. Interrupter maintenance is based on the current load on the
interrupter contacts and performed every 10 years. All O-ring seals should be
replaced with new ones on all breaker pole units.
Check: Carry out a comparison of the nominal and actual values (settings and readings
). Check hardware for tightness.
If, after the inspection period of 10 years, the parts are in very good condition , the
parts need not be replaced.
MAINTENANCE AND CHECKS ARE CARRIED OUT
169PMI40 Installation & Maintenance instruction manual.

ACCORDING TO

3.1 Monthly Checklist:

1. Record the pressure value of the SF6 Gas.
2. Record Pump Start Counter Readings to observe a drastic increase in the number of
charging motor starts indicates possible leakage.
3.2 Yearly Checklist:
1. Check for loose hardware at flange areas, gas plumbing system, fittings, and rupture
disk.
2. Check the anti-pumping circuit.
3. Check the control cabinet anti-condensation heaters.
4. Check bushing insulators for cracks.
5. Clean the bushings if they are dirty as per instructions in the Bushing module.
6. Touch up any chipped paint on the frame.
7. Check alarms and lock-outs.
Leak Check Testing
1.
2.
3.
4.
5.
6.
7.
8.

Leak check tube connection and fittings

Leak check the SF6 gas plumbing
Leak check the SF6 Gas Density Monitor
Leak check the rupture disks
Leak check the bushing flanges
Leak check the bell crank housings
Leak check the rear tank cover assemblies
Leak check the interphase shaft seals with the breaker in the OPEN and CLOSED
positions.
9. SF6 Gas Moisture Content ( to be taken no sooner than 3 days after filling the breaker
with gas) 200PPMV maximum.
10. Complete the Yearly Mechanism Maintenance Checklist found at the end of the
Mechanism module
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Date:
09 February 2004

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154 kV C.B

11. Reading on the operations counter

3.3 5-Yearly Check list:
1. Check for loose hardware at flange areas, gas plumbing system, fittings, and rupture
disk.
2. Check the anti-pumping circuit.
3. Check the control cabinet anti condensation heaters
4. If your breaker has tank heaters , check them for proper operation.
5. Check bushing insulators for cracks.
6. Clean the bushings if they are dirty as per instructions in the Bushings module.
7. Touch up any chipped paint on the frame
8. Check alarms and lock-outs.
Leak Check Testing:
9. Leak check tube connections and fittings
10. Leak check the SF6 Gas Density Monitor
11. Leak check the SF6 gas plumbing
12. Leak check the rupture disks
13. Leak check the bushing flanges
14. Leak check the rear tank cover assemblies
15. Leak check the bell crank housings
16. Leak check the inter phase shaft seals with the breaker in the OPEN and CLOSED
positions.
17. Measure the contact resistance of poles( Pole1,2,3) and compare the values specified in
the Customer Data module
18. SF6 Gas Moisture Content ( to be taken no sooner than 3 days after filling the breaker
with gas) 200 PPMV maximum Refer to the Installation & Maintenance module
19. Complete the Mechanism Maintenance 2500 Operations (5-Year ) Checklist found at
the end of the Mechanism module
20. Check the breaker timing complete the Timing . Checklist in the Customer Data
module.
21. Reading on the operations counter.
Interrupter maintenance:
Nozzle/ Contact, and Parts Inspection period.

Table 1
Document No:
MPP/D/A/C/01

Date:
09 February 2004

Revision No:
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154 kV C.B

Estimated Permissible Number of Operations Relatives to Current Load Before Inspecting Interrupter
Switching Current (kA)
Recommended Number of operation
Up to 3
2000
5
400
10
100
20
25
30
15
40
10
Interrupter wear depends on current load and frequency
Every 10 years Interrupter Major Maintenance Checklist.
Moving Contact Support Assembly 30012 (Fig.9).
Mesh Cooler30107
Replace.
Inner Guide Bearing 30103
Replace.
Outer guide Bearing 30104
Replace.
Multi Lam Contact 30014
Replace.
Moving contact Support 30018 Inspect.
Valve Plate Assembly 30108
Inspect.
Teflon Disk 30120
Replace.
Retaining Snap Ring 30211
Replace.
Replace O-rings
Replace O-rings 90001, 90002, 90003, 90014, and 90015 with new O-rings (Fig. 18 )
in this module.
Replace the O-rings 90005 ( Fig. 16 ) as per section 2.8 in this module.
Miscellaneous Checks After Re-installing the Interrupter ( Refer to the Installation
& Maintenance module).
Re-install the interphase shafts as per the installation & Maintenance module.
Perform a slow close operation
Install a new desiccant bag in each pole tank which had been opened.
Re-install the rear tank cover assembly
Evacuate and refill the pole unit(s) with SF6 gas
Re-install the top terminal on the bushings ( if it is not already installed, or is part of the
bushing conductor assembly)
Complete 5-Year Maintenance Checklist in the Checklists module.

Stationary Contact Assembly 30019 ( Fig. 5)

Stationary Arcing Contact 30020
Replace.
Document No:
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Date:
09 February 2004

Revision No:
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154 kV C.B

Contact Fingers 30026

Inspect.
Contact Cage 30025
Inspect.
Stationary Contact Support 30022
Inspect.
Deflector Clip 30123
Inspect
Moving Contact Assembly 30001( Fig. 10).
Moving Arcing Contact 30006
Replace.
Auxiliary Nozzle 30004
Replace.
Insulation Nozzle 30005
Replace.
Auxiliary Nozzle Adapter 30118 Inspect
Main Moving Contact/Self-Blast Chamber 30116 Inspect
Puffer Cylinder 30007
Inspect
Insulating Nozzle O-ring 90004 Replace
Retaining Rings 30213 and 30214 Replace
Insulating Nozzle Guide Ring 30119 Replace .

HMB-1S Mechanism Maintenance

The following procedures are part of HMB-1S maintenance:
Checking the hydraulic oil level.
Checking for unacceptable external hydraulic oil leaks.
Checking the number of charging motor starts ( for internal hydraulic oil leaks).
Draining the hydraulic oil
Replacing the oil filter / reservoir
Changing the trip and close coils
Evacuating the mechanism
Refilling the mechanism with oil
Replacing the charging motor
Verifying the set point for automatic actuation of the pressure relief valve.
Verifying the limit switch set points
Adjusting the auxiliary switches
Adjusting the opening and closing velocities
Checking hardware tightness- torque table
.
HMB-1S Mechanism Maintenance Schedule
Item/Condition
Oil Level
Charging Motor Start Counter
Check for External Hydraulic Oil Leaks
Document No:
MPP/D/A/C/01

Date:
09 February 2004

Monthly
A
A
A

Yearly
A
A
A

Revision No:
1

5 Yearly
A
A
A
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10 Yearly
A
A
A

154 kV C.B

Anti-Condensation Heater
Charging Motor Carbon Brushes
Wiring and Terminals
Auxiliary Switch
Hardware for Tightness
Check the Settings of the Limit Switches
Replace the Hydraulic Oil Filter/Reservoir and the Hydraulic Oil
A-Check
B-Inspect and replace worn components if necessary
C-Replace.

B
B
A
A
A
-

B
B
A
A
A
A
-

B
B
A
A
A
A
C

The disc springs of the HMB-1S mechanism are treated with an anti-corrosion

coating.
Avoid cleaning the disc springs with solvents which could strip the anti-corrosion

coating.
Never scratch the disc spring or the anti-corrosion coating.
During inspection or repair, always replace old seals with new seals.
Use only new, clean seals without nicks or scratches.
Cleaning is done best with a rag soaked in clean hydraulic oil.
Never use abrasives for cleaning ( not even the finest).
4.

SPECIAL PRECUTIONS

4.1
4.2
4.3
4.4

Get permission from Operation Division before staring the work.

Breaker must be removed from service , isolated, and grounded before
performing any maintenance.
Solid SF6 decomposition products could be harmful if swallowed by humans. Do not
inhale or allow decomposition products in contact with the skin, eyes, and respiratory
system .
Wear gloves, protective clothing, and a respirator before removing the rear tank cover
assembly.

4.5 Manual operation of the HMB-1S &1.4S Mechanism overrides all electrical breaker
operation lock-outs such as those that occur with low SF6 gas density. Perform
manual operations only if the circuit breaker is de-energized and disconnected from
the high voltage systems.
5. SPARES REQUIREMENTS
Document No:
MPP/D/A/C/01

Date:
09 February 2004

Revision No:
1

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154 kV C.B

Go to the relating list on CMMS (Maximo )

6. .REFERENCES
Refer to Instruction Book for 169 PMI40 Power Circuit Breaker.
7. ASSOCIATED DOCUMENTATION
Wiring Diagram: 99D008

Document No:
MPP/D/A/C/01

Date:
09 February 2004

Revision No:
1

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