AMCA - Proportional Directional Control Valve = Load-Sensing Pressure Compensated Electrical, Manual and Hydraulic operation Series APV-22 APY-22 a result of a joint product development with Nordhydraulic AB Preliminary Features. * Modular assembly system, sultable for 'bulld-system'. * Max. operating pressure 420 bar. * Different spooitypes up to 330 min. in combination with simultaneously control. * Compact sandwich design, suitable for mobile applications. * Several inlet plate types available for different types of pumps. * Operating control in any combination (electrical, manual and hydraulic). * Adjustable AP for setting the maximum flow. * Several user relief options as primairy-, shock-, suction- and remote control functions. * One full flat surface for mounting in any position. Publ T-APV22-£-085TECHNICAL DATA Max, flow : port AB Nex pressure: port P/ATB. pot T Pressure ssting ranga Nominal pressure drop over 2-way campensatar (A,B) Internal plict presoure suRpY Pilot preseure for electrical and hytaulc contri ‘Spo stroke ‘Spooi overion (deed bend) Fud Fiud temperature range Viecoalty range Contamination ove! mex Mounting position Connections Pott P Port T Port AB Port LS: Port L Fort Va, vb Electrical connections leetrieal Nominal votege: Nomingl current Col resistance: Recommended dihor frequency ‘Type of protecton Diuty cycle Hystereaia 380 limin 420 bar 35 ber 19-420 bar Manual operating 20-420 bar Electrical operating Thar 28 bar 6-20 bar 7mm 1,45 mm (21% of the epoo' stroke) Minere! oll according to DIN 5152451525 +30... 480°C 10... 800 cSt, aptimel 30cSt Asoording to NAS 1639 Claes 8 or 1S0 4408: 1arner13 Optional Gt er oe Gt ta" Gime owe Git AMP Junlor Power Timer 42VDC or 24 YOO 12VDG = 1900 mA, 24.VDC= 850 mA 12VDG =5,3+5%2 24 VDC = 21.245% 0 400 He Pes 100% 3%TECHNICAL DATA Technical Informat ‘The unique modularty of the APV enables system rolutlons for manufacturers of mobla machines, axa wide range of functiona can be integratedichenged by the customer In en eaay, flexible and cost-effective wey. Iniot Plato. int pales are avallabie for fixed and veriabie dlsplecernent pumps, and constant pressure networks. Functions as: ~ entl-saturation, + pump unloading: > pressure ral, = LS signal empitter and combinations thereof; can ba integrated into the inist pita, Control Valve. ‘The control valva consists of spod section and connection block. 2001 Section. ‘The main advantage of the APV-sar'es [s the standardization of tha spool sacton. D ferent types of spools and contra methade ara svallabia, Upto 12 control valves, with or without a 2-way compensator ean he stacked, For Perfect system steblity the 2aurey compensetar can be equipped with a damping function, Check valve function ‘ealso availabe within this compensator, Stroke limitation per port end Ap-eetiing per section is standard. Connection Block. ‘A very wide range of optional functions can be delivered using severel, easy to mount, low cost, connection blocks, Besides a basic connection block, optimized custom zation can ke achieved by the following functions: ~ Femmote controlled presaure setting/unioading par port, ~ adjustable secondary preesura setting par port, ~ suction valves end shockleuction veivas por port ~_ adjustable primary port relief per port with excalient relieving characteristic ‘Any other epecial fLnctions can be easily Intagrated into apecial cannacton blocks on request. End Plate, ‘Algo the end plates for cferent control methods can be equipped with optional functions ~ sdaltional P-port, = Zport to snabie @ LS-cascede with another valve; ~ feeding point for hydraulic joysticks, Bafety. To comply with national and international safely regulations, epecial safely functons can be integrated as described above, ‘concept ( huldyprogram) improved the servicing ofthe APV. All orifices and shutie valves are directly attainable from the outside of the valves, Symbols and Terminology. Graphic symbole in accordance with ISO1218-1, \dentifcation of vave ports In accordanca with [SO 94641 For the purposes of this document, he definitions and terminology gven in ISO $598 end the folowing definitons apply: - 1s load sensing = Primaryreliet —:relieffunction in the flow line, og. the Savazy compensator inthe Inlet plate and the sshock/eustion vaire in the connection block, ~ Secondary ral : relief function in the signal Ine, e.g. max. load pressure relief inthe inist pate. { Endplate Controlvalve | Inletpiate {Technical deta ions ti {Applica fering code 1 Dimension OrdeTECHNICAL DATA Modularity Inlet plate End plate 22PE Sy "F Port Ad for joystick ‘supply: 28 bar : With acdtional P-port 2: itn 2-portTECHNICAL DATA Description Example: Pos Doser 1 Init plate, several types avaliable for different types of pumps 1A Adjustable load praesure ralef, standard on all typos of inlet plata 1B Pump rallefdunction 1G LS ampitter, for stong aigna! and perfect stability of the LS-pump 1D Electrical proportional pressure ralit 2 ‘Spool section, besic secton for different main spool types and compensator vatiants 2A away compensator for loed-Indepandent conto! end simuteneously operetion 2B Flow edjuelment by regulating the proesure drop across the main epoot 2 Contre! method: Exectical proportional 2D Additional manual contzol 2E Main spo type 2F Adjustable stroke limitation for sdjuating the max. flew per port ‘Ae 2A, with chock vaive to Pine 2H Control method: Manual proportional 21 No 2-way compensator per aaction Control method: Hydraulic Proportonal 2K Addtional manual control 8 B Gonnection block, separata block for al different types of options: Remote control eannection on port A and B (optional) Adjustable pressure setting on port A and B (optional) ‘Shock/Suction valves port A and B (optional) seer End plate Pressure reducing valve, for electrical control ‘Additional pump connection (options!) ase | Technical data Inlet plate |_ Control valve | z z 2 i Ordering coda Y Dimension |INLET PLATE INLET PLATE For every pumplype an iriet plate fs available; Fixod Incomont purn ‘The APY inlet pista version 22U, fi. 1, 1s designed for fad displacement pumps. ‘The main rolcf in this ecction is functioning aa a 3-way componsator, Ione of the contro! nections are In oparaton, the nit Pate version 22U creates about 14 har In the pumpline. Actuatng one of tha control sections, the specific load presaure le ‘edéed ae signal to the spring chamber, Actueling more conirel sections at the same lime, the highest load presaure will bo axkded, ‘The load signal preseure is aigo controled by the max, load presaure relief, ‘Tha relet can de adjusted (14... 420 ber) To feed aleo ancther circuit, an inlet plete 22R & avai (208 apploation examples), \Variabia displacement pump (LS-pump) ‘The APV inlet piate versione 22N and 228 are designod ‘forthis pump typa, ‘The version 22N, fig, 2, hes the functon as inlet biock for P, T and LS (load sansa line) Ths asd sans signal from the valrablack can be adjusted, up to 420 ber, with the relat valve, Version 225, fig. 3, has an overproscure safely function, ‘The rele vaive can be adjusted to max, pumplne pressure end the rellaf ‘sp00 reduces the overpressure by relieving the pumpfiow io tank. Prossure compensated pumps / Constant pressure networks ‘The APV Inlet plats version 22H, fg. 2, Is aiso designed for pressure compensated pumps and constant pressure networks. It has the function 9s intetbiaok for P, T: The LE connection G1/4" has to bs biockod, ‘The oad signa! pressura Is controliad by tha max. load pressure rai. ‘The max, load pressure of tha va've block can be adjusted (up to 420 bar), Fig.tA Figs &&& 22u4208 22N4208 2284208INLET PLATE Additional functions for all types of pumpa: ‘Ant-anturation function, code A, fig. 4 ‘The enti-eaturation function is developed for olectrical and hydraulic controlled valves, Ifthe vaive block hae Inguficiant pumpfiow, tha user fow for every contro! ‘pection will be reduced with this function wo that every control section keeps ‘working simutanaously. Electrical | presaure relist, code E, fig. 5 For remate control af the maximum pressure of the valve block, the electrical Proportional preasure relia! is avaliable in 12 VDC and 24 VDC. Purp unioating function, code D, fig. 8 For emergency atop function the load presaure signal from the ‘contra! sections can be unloeded dlrecty to tank. ‘The electiea| control is evallabie In 12 VDC and 24 VDC wth 2°2-way ‘cartidga in normal-open or norma-cosed configuration. ‘The exampe shows @ normal-open configuraton, Pleaze note that the recirculation pressure or standby prezsure is atl on the Pina, ‘Additional function for LS purnpe: LS Amplifier, code L, fig. 7 ‘Thie option enabias increasing the LS preaaure aignal same LS-pumpshave a continuous leak of tha \oad-preseure signal to tank, ‘This option can also be usad for fine-tuning of the stablity of the pump and the propertional contro. {Wn the aquetnert eorew the stane-by bresau ofthe LE-ounp i ecuetabe win rr Fig.4a Fa.sa & & | Technical data Inlet plate {Control vaive | End plate Applications Dimension Ordering code |CONTROL VALVE SONTROL VALVE. (On the basis of tha bulld-program principles tha APV-22 control vaive consists of C'standerdizad spoo| section and II basic or customized connection black. Max, 10 contro) sactions. 1Spool section: 1 Compeneatior types, 2 Control mathed : slectrica|, hydraulle and manual contro; 3. a 4 Flow per port 4. Componsatar types : “The various compensators enable joad independant fw contro! and possibilty of simuteneous operation. ‘The max fow can be pre-adjusted by adhueting the compensator epring, ‘At part 4 from fig.& the following types can be mounted: Code: F: 2away compensator F1: 2-way compensator wih loact-hold check valve F2: 2.wey compensator wth demping function. FS: 2avay compensator with loat-hold check valve and damping functon, NN: Without compensator, N41: Lead-hold check valve “J | f [oan | [gees pos) co | a | |CONTROL VALVE 2. Control method : Q nae j= lectrical contro’ = hydraulls contro! H=mamual control The electrcai- and nydraulic contro! can bs contgured in combination win an adaitional manual corm. Al the control methods are standard equipped with stroke limiters for separate fine-tuning the flow of A andior B port, The cartridge cavity in the enc-caps is sultabie for al three control methods, E: plectrical control: The reducing cartrdge is integrated within the proportional solenoid 24 VDC or 12, VDC, Al the control sections have a plot supply presaura and retum ling, which must be fed through tha end plats typa 22PE The 22PE end plats equipped wth a separate *L'-conneetion to drain the pilot return line to tank, which creates « perfect eystem stability 9; hydraullcal contrel: For hydraullc remote control, the enxicaps have G1/4" connactons. E H: manual control: f the hancle ls not actuated, the spring assembly keeps tha spool in neutral poaltion (cade HF) ‘The manual contro! can be configured with detent or fretion brake, & Detent (cod HR) the ap0ci can be set in any position, the center position and both end positions are perceptible, Fretion brake (cade HB): the spool can be sat in any positon, the center position Is percentibi, ‘3. Spool types . ‘Sp00 |s avaliable forditerent types of users, like single and doubie acting cylinders and hydraulle motors Remark (Code: [Symbaii Remark Tne para Sa ae aT pore Hooked F | agate pomones fawn st, |hesrraios two {epproe20% ctrominal | CS | SpMCUIEEF | craven 20% ofhernne fom fou "|Irnnauital position port we 'n pout! ponition all (eonocaty cfm SBD (aaa coat em | KK | Sense ene. flow) TTT er) |frnitied tow tT eet | ports: bloctoar!, racers | O | Esmee Stes. flow), Port ie bi (th ston In the connection Block: 4. Flow par port. Each user portcan be ast at diferent flow. The flow with compensators up to 330 Vin. By adjusting the compensetor spring (Ap edjusiment) the flow of A and B port can be prevadiueied. By using the etroka imitore the fow of A ark/or B portoan be acjusted saparataly, Ordering code Y Dimension | Applications | End plate | Control valve | Inlet plate =| Technical dataCONTROL VALVE 1 Gonnection biock. ‘Tho main flaxiblity of APV series |p realized by various connection blocks with a vory j ‘wide range of optional functions. The connection block's the oniy part to be customized In order to meet special requirements, | ‘The available connection bods are: 1- besic version oniy with A and B ports (1 14" 2. version with secondary eafaty functions ‘3 vergion with primary and eocondary safely functions iP) ‘The code of the connection block has to start wth tha typa of the thraad of the ‘connection port (1 14" BSP), The cther threads are on request I versions ‘The basic version is a connection block with oriy A end B ports {1 #4" BSP), r a | ees 7 cod j ‘The connection A and B port Is 1 1/4” BSP. | e008 2, Varuion with secondalry safety functions: ‘The version with secondary safety functions \s a connection biock with possibilty of twa secondary safety functions, Secondary safety functions ara active at the Iced pressura signal ines, 80 overpressure (reached maximum load preseure) causes a small amount of oll from the loed sense signal vented to tank et maximum preseure, This In ‘contrast with the prmary relief valves, whoraby the full ussifiow hae to be vated to tank at maximum preseura, ‘Secondary rele are only i function ifthe control vave is actuated. Coda: —3n. I) np F Adjustable, wa wetting on port A end B. NE a: Each user port can be get with a separale maximum load preasure relief, lie =] Factory prossure sotting (first A-port thon B-port) has to be montioned in ee the order code. soon BFY Adjustabla pressure setting only on one port, stats Example: A-port = 980 bar and B-part = 220 ber: * or ony Acport = 380 bar; *F=380/- bar" Y: Remote contre! connection on port A and B: ‘The ‘oad pressure signal of each userport cen be connected to sytem safety relet dovioos, through Va and Vb(1/4"BSP), Example: cyinder stroke limiting or everiosd contro! tinction in combination with 6 2/2.wey veive to tank: x vFCONTROL VALVE ‘3..Yersion with primary and secondary sefety functions “The version with primary and secondary safety functions is a connection biack with posaltily of three primary ‘safely functions and two secondary safely functons Primary safety functions are active at the user port, even ifthe control section ‘s nat operated. Primary safety functions are available in 3 dferent types. These types can be used In the game cartrige cavity, ‘Apart as woll B-port oan bo configured as a epoofic primary safety functon, TN: Suction valves port A and B ‘The suction valve per userport prevents cavitation in tha user ine, 20000c6N LP: Adjustable port relief on port A and & Agjustable primary port reliaf valve prevents the user ine against overpressure during operation and aisa in neutral postion, The flow over the relief & maximum 330 Vrnin, Tho pressure setting range Is 13-420 bar, Factory prasaure satting (frat A-port than B-port) ha to be mentioned I, ata I ‘on order code j ate j ‘Adjustable pressure setting on'y on ane port, state "for the other port. LJ. LL | e000 BLP [Exampie: A-poft ~ 20 bar and E-port ~ 280 bar giva orderingoode "LPC~220/280" ‘Acport = 320 bar and B-port = no port relief give orderingcode “LPG=320" LZ: Shock!Suction valves In port A and B ‘Combined shociveuction valves prevents the user line to reliol temporary pressure peaks and prevent cavitation, Factory prosaura seting fiat A-port han B-por) hae ta be moniionodon {|v || 2 || order cove. Anjustebje pressure geting only on one por, tate Torte | | other port. U} ee OOK, Example: A-port = 380 ber and B-port = 320 bar: "L2= 360/320 bar" ‘or for only Arport = S80 bar: "LZ-980/- bart Note: ~ | Aport needs LZ-function 260 bar and B-port neade LP-function 280 bar, please note st the connection ate configuretion: "LZ-280/-" and "LP= 1280" = Additionel, options "F" and/or "Y" cen be configured LNLP or LZ ¥ FooFY¥ r | LLLP or LZ we | Technical data Inlet plate |_ Control valve | End plate Dimension Applications | Ordering code |END PLATE (Code PE: For control method E End plate with builtin pressure reducing valve for intornal pilot prossure supply of 28 bar to the electical plot vaives of each slectr'cal proportional contral veive, PH Ft Hot End plats for manual or hydraulic operated vaives, “Code PHU: For control mathod © End plate with builtin pressure reducing vaive for external pilat prosoure eupply of 28 bar to the hydrau ic joysticks, ‘22PEPZ z2PWP PHP h }[ ep jesuyse, [ eyzidyen) | owjenjoquog [PSA pESI)| suoneoyddy [ uosuaunq | epoca Buepip Z-port to connact tha LS-signal of a second valve to the LS-cascade of the fist valve , ‘Additional P-port fo connect an extra P-ine in systems with high pump flow, tobe ableto use the compensator of the frst vave. (Code P: With add tional P END PLATEAPPLICATIONS Examples Example inlet plate code U. Inlet piuta for fixed displecement pump: 22U420B If none of the control sections are In operation, the Integrated 3-way compensator of the inlet plate 22U recirculates ‘he fow to tank. ‘Aciustng one ofthe control sections, the specific load pressure is added as signal to the spring chamber. Actuating ‘more control sctions at tha same time, the highest load pressure wil be added (see shuttle velve cascade system) ‘The maximum load elgnal preaaure le controled by the max. load preasure rele. \fone oF more of the users hava to be eet ona lower max. pressure, the contro! section can be configured with pressure rellafs per port (see for sxsmple the second saction) Perallol clrcult with fixed displacement pump: 22U and 22N ‘Whar two valve blocks shoud be mounted on different piaces n a systam ona vaiva block can be ‘configured wth @ 22N inist pial. The valve biook with the 221! |e regulating the pump flow and the end plate 22P-Z hes to be connected to the LS portof the sacond valve bock with a Z2N nietpata, The mex. load pressure ralief of the 22N inlet pists han to be adjusted equally or ower as the max. ‘oad pressure relia at the main inlet plete 22U. ‘Serieg clroult with fixed displacement pump: 22 and Z2R_ For the same condition as the perlel circuit a series crcut can be used. The advantage of « series circuitis that thara snot a ionger LS signal ine that shall give a lower signal under colder conditions, In the 22R inlet piata the tank elreutt's disconnected from the control sections and there ls an additonal possibilty of diroctng the pump flaw from P to R in ordarto food anothor crauit, Please note that with this typo of valva block the T2 connaction in the end piate has to be connected with tank.[ mep eouupe, | eyeidyeny | eayenjaquog | eyed pug | JBoNeSyIddy | uojsuaunq — | epoo Buyenip z g i 2 g £ § 3 a s 55 z Hi ef a ul i t ad. Hu 2 ” ge ae 5 aig uit = Beh ‘a Fae x 3 ud ui g ahs : alge a is; , itre < tue § iatDIMENSIONS Connection ports 14 Tr tame xB ueDIMENSIONS Mounting holes M8 x 12 A 1s cH al. ‘ val @ fe [nist plete] Drsctiona contol vaive__| Inlet plate Technical data | Ordering code |/ Dimension Applications Y Endplate | Contolvalve |ORDERING CODE INLET PLATE Plate version Fer Spare For LS-purp are mak, pressure vave in F Fer fad dlapocerani pup For Fa epiaoerner rtp and poral oorneEON Preaaure edjuarent in bar: Nix AZ Er (cry baling 360 a] B | tre inser Variants: ‘Pettasuastion hon Purp unloading Kncton: TAVDG end NO. . 12ND0 wd NG = 2AVDC end NO, = 24VD0 and NG. Egotcal proportonel pressure wl 12706 . Ed ‘Views | —| |) 2 || |S) >| LS emplfor only in combination with N or & plain END PLATE moe 2/B OP em] al fe ‘Wr ctl van Wit contol rave Win6 contol rave WH? contol vw = e 7 e ‘Wind contol wave | Wihd control vaive "Wit 10 contd valve Wh 11 contel valve [WE 12 cont valve B_| Trent Inbar. ‘Varianta: ‘Wien sea Port AO for yet euppiy 28 bar ‘Wir eddiemeP pert WinZpat 7ORDERING CODE CONTROL VALVE PART: SPOOL SECTION mF BBM C sm P 1B FY{FSBWvazihe) Ne companasie wit ade wave indi ‘Gort metiod veto roeorioeal SADC + 12VDC end elton manuel snl = ane == 006 a ol nual el Manvel popatinel oping roti = 7 WI en Eek cata tat wth date (3 postons) Fieipulepoporiona => aededdional nena te Tals opool per ABGDF.OKO ax wD (Chooee th ew: PEAT For (re 890 Urn ‘varie | Poaton nestor nama Aor pat al) p}algls s|=|a|a|3 = i Bir 2 z > PART: CONNECTION BLOCK Port carnactiona: | Time in BSP Variants: ‘Adyetobie preeirs ating on part Aen B= ‘Viton soalo ‘Suction vals port Aare 8 ‘ShockBunton vahos part A and B FE t We LP | Adjurtabo pot rll valve on port Aand 3 2 ¥ Romolo corte] eanecton on por Aend 3 ‘= ane iype pe per, fr LP and LZ gle pressure ling "= plve pressure sating A end B-port Eaemple: apap ‘ZEFIEBMC2OURBOELFY (LP-Z00020N) DPE Ordering code a Dimension | Applications | End plate Y Control valve | Inlet plate =) Technical dataAMCA Hydraulic Fluid Power B.V. 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