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Assignment A
Q1: Critically analyze and compare the teachings of Edward Deming, David Juran
and Philip Crosby.
Q2: For the following demand data, calculate the forecasted values using a
smoothing constant of 0.2.
Months
Demand
January
40
February
45
March 52
April 57
May
56
June
42
July
41
August
36
20
18
16
22
14
24
14
20
26
10
24
11
26
12
28
Q5: Mr. Pinto wants to set up a new manufacturing plant at a suitable location.
He has certain constraints, like shortage of funds, the product cannot be
manufactured at moist location, requires plentiful availability of resources, and
hassle free transportation services. He has four products in mind that he wishes
to manufacture. Suggest a suitable plant location and layout type to Mr. Pinto
considering his requirements.
Q6: Derive the formula of Economic Order Quantity (EOQ). Intel Corporation has
got a demand for products at 1, 00,000 units per year. The cost per unit is
Rs.20/- and it costs Rs. 360/- to place an order and processes the delivery. The
inventory carrying cost is estimated at 9% of average inventory investment.
Determinea) EOQ
b) Optimum number of orders to be placed per annum
Q7: A manufacturing company wants to forecast its demand for the year 2013
using suitable forecasting technique. The data that the company has is for the
year 2012. Suggest a suitable method of forecasting and forecast the demand
values for the year 2013 and also find out trend equation for the given data.
Months
Demand
January
20
February
25
March 22
April 32
May
34
June
42
July
40
August
36
Q8: A manufacturing company has monthly demand for one of its products as
follows
Month Demand
Feb
52
March 49
April 55
May
58
June
60
July
42
August
51
September
61
Case Study
Right Fill
A company is manufacturing utensils cleaning liquid. It has a process consisting
of a filling machine for filling the 20 ml test bottles. To monitor the quality of the
process, samples of size 5 are draw periodically from the process and the
quantity filled is measured. The table below has data on 10 such observations.
Sample
10
Assignment C
c) Philip B. Crosby
d) William E. Deming
Question 4: EOQ stands for
a) Easy Order Quantity
b) Economic Order Quantity
c) Easy Order Quality
d) Economic Order Quantity
Question 5: Who proposed the PDCA cycle?
a) Shigeo Shingo
b) Genichi Taguchi
c) William E. Deming
d) Philip B.Crosby
Question 6: Which one of the following is not a type of Control Chart in Statistical
Quality Control?
a) P-chart
b) C-chart
c) F chart
d) R-chart
Question 7: Which of the following functions is not a core function of an
organization?
a) The operations function
b) The marketing (including sales) function
c) The accounting and finance function
d) The product/service development function
Question 8: BPR stands for
a) Business Process Re-engineering
b) Business Program Re-engineering
c) Business Program Response
d) Business Process Re-alignment
b) 40 valves/hr
c) 80 valves/hr
d) 200 valves/hr
Question 20: The largest contributor to productivity increase is , estimated
to be responsible for- of the annual increase.
a) Management; one-half
b) Mr. Deming; one-half
c) Labor; two third
d) Capital;90%
Question 21: Which variable is taken along the abscissa or X axis in a p-chart?
a) Time
b) Sample number
c) Proportion of defects
d) Number of defects
Question 22: Which kind of labor force is required in case of Jobbing Production?
a) Highly Skilled
b) Not at all skilled
c) Moderately skilled
d) Skilled
Question 23: 5-S are all, except
a) Tidiness
b) Cleanliness
c) Discipline
d) Timeliness
Question 24: PPC stands for
a) Production Planning and Controlling
b) Production Procurement and Controlling
c) Planning Procurement and Controlling
d) Procurement Planning and Controlling
Question 25: Most operations produce a mixture of both products and services.
Which of the following businesses is closest to producing pure services?
a) A restaurant
b) A steel company
c) Counselor/Therapist
d) IT Company
Question 26: Operations can be classified according to the degree of variation in
demand and visibility of the operation as well as their volume and variety of
production. Which of the following operations would be classified as high
variation and high visibility?
a) A Fast Food Restaurant
b) A Family Doctor
c) A Front Office of Bank
d) A Carpenter
Question 27: Range is calculated in which of the following control chart?
a) R Chart
b) F Chart
c) C Chart
d) P Chart
Question 28: Which of the following is not a typical service attribute?
a) Intangible product
b) Easy to Store
c) Customer Interaction is high
d) Simultaneous production & consumption
Question 29: The Dulac Box plant produces 500 cypress packing boxes in 10 hour
shift. Due to higher demand company decided to operate three 8-hour shifts
instead. They are now able to produce 600 boxes a day. What has happened to
production?
a) Increased by 50 boxes/shift
b) Increased by 37.5 boxes/hr
c) Increased by 20%
d) Decreased by 8.3%
Question 30: Three commonly used productivity variables are
a) Quality, External Elements, Precise Units of measure
b) Labor, Capital, Management
c) Technology, Raw Materials, Labor
d) Education, Diet, Social Overheads
Question 31: Productivity can be improved by
a) Increasing inputs while holding outputs steady
b) Decreasing outputs while holding inputs steady
c) Increasing inputs and outputs in same proportion
d) Decreasing inputs while holding outputs steady
Question 32: Who prepares the daily production report?
a) Floor supervisor
b) Shop supervisor
c) Cleaner
d) Distributor
Question 33: Work study is also called- study.
a) Time
b) Time & Motion
c) Method
d) Motion
Question 34: The ratio of output to input of a production system is commonly
known as
a) Productivity
b) Process
c) Parts
d) Planning
Question 35: ISO stands for
a) Indian Standards Organization