Académique Documents
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SM 23-1991(R1997,R2002)
Steam Turbines for Mechanical Drive Service
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Published by:
O Copyright 2002 by the National Electrical Manufacturers Association. All rights including
translation into other languages, reserved under the Universal Copyright Convention, the Berne
Convention for the Protection of Literary and Artistic Works, and the international and Pan
American Copyright Conventions.
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The information in this publication was considered technically sound by the consensus of
persons engaged in the development and approval of the document at the time it was
developed, Consensus does not necessarily mean that there is unanimous agreement
among every person participating in the development of this document.
The National Electrical Manufacturers Association (NEMA) standards and guideline
publications, of which the document contained herein is one, are developed through a
voluntary consensus standards development process. This process brings together
volunteers and/or seeks out the views of persons who have an interest in the topic covered
by this publication. While NEMA administers the process and establishes rules to promote
fairness in the development of consensus, it does not write the document and it does not
independently test, evaluate, or verify the accuracy or completeness of any information or
the soundness of any judgments contained in its standards and guideline publications.
NEMA disclaims liability for any personal injury, property, or other damages of any nature
whatsoever, whether special, indirect, consequential, or compensatory, directly or indirectly
resulting from the publication, use of, application, or reliance on this document. NEMA
disclaims and makes no guaranty or warranty, express or implied, as to the accuracy or
completeness of any information published herein, and disclaims and makes no warranty
that the information in this document will fulfill any of your particular purposes or needs.
NEMA does not undertake to guarantee the performance of any individual manufacturer or
sellers products or services by virtue of this standard or guide.
In publishing and making this document available, NEMA is not undertaking to render
professional or other services for or on behalf of any person or entity, nor is NEMA
undertaking to perform any duty owed by any person or entity to someone else. Anyone
using this document should rely on his or her own independent judgment or, as appropriate,
seek the advice of a competent professional in determining the exercise of reasonable care
in any given circumstances. Information and other standards on the topic covered by this
publication may be available from other sources, which the user may wish to consult for
additional views or information not covered by this publication.
NEMA has no power, nor does it undertake to police or enforce compliance with the
contents of this document. NEMA does not certify, test, or inspect products, designs, or
installations for safety or health purposes. Any certification or other statement of
compliance with any health or safety-related information in this document shall not be
attributable to NEMA and is solely the responsibility of the certifier or maker of the
statement.
NEMA SM 23
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Published by:
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Q Copyright 1997 by the National Electrical Manufacturers Association. All rights including
translation into other bnguages, reserved under the Universal Copyright Convention, the Berne
Convention for the Protection of Literary and Artistic Works, and the International and Pan
American Copyright Conventions.
~
~
STQ-NEMA
SM 23-ENGL 1991
TABLE OF CONTENTS
Sectkn 1
sectm2
.............................................
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...........................................
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CiassiedbyExhaustcaiditiasis..............................
.
-N
Tiabmc ..................................
CoadensingTUrbinc ...................................
classified by Number of Stages and Coam1Valves ....................
SingleValveSingieSEagC'Iirrbint ............................
Single Vaive MuuistegeMine .............................
Multi*
sil@ stage m
i
n
e ............................
Muitivaive Muitisiage'ixine .............................
C i a s s i d b y ~ N e e d s................................
controlled (Alumtic) Exeraction Turbine .......................
NoncwtrolletiExtractiosi nlrbhw ............................
Noacontrolled Induction 'linbine ............................
CmmUed InQiCtim(Mixdnesslire) M e .....................
InductimExtractionTirrbine ..............................
SteamIIiabinecctUl~ts..................................
Turbinecasmg .......................................
SteamInletEndseCtion .................................
ExhaustEI?dstction ...................................
Irlemedia&sactiw ...................................
Steam Chest (GOV~IIKN
vahe Body) ............................
SteamRing .........................................
Nozzles ...........................................
StatiomyReveEngBladcs ................................
StationaryRevczsingCham~ ..............................
Diciphragm .........................................
sw.nlrbirbe ........................................
ImpuIseStage ......................................
ReactianStage ......................................
shaftseals .........................................
casingshaftseals .....................................
Intemagestlaftseals ..................................
BearingHousing ......................................
Bearings ...........................................
RacaiBcarings .....................................
ThnistBearings .....................................
AntitiCtianBearings ...................................
RotorAssembly .......................................
wheels@iscs) .........................................
Biades(Buckets) ........................................
Shroud .............................................
Handvalve@) .........................................
RotectiveDevice .......................................
COnmhgDevi~. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ExtemalcontrolDevice ....................................
WamingDeVice ........................................
SCOPE
REFERENCEDSTANDARDS AND DEPlNlONS
RefaencedSEancbrrds
Definithm
CONSTRUCTION
'I)pesofSteamT
PiSc
i
ii
1
1
1
3
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FOREwom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
plr
sectlocr2
...................................
Sentinel W h g Valve
soleplate(s) ..........................................
Basephte .........................................
FeatmsandAccessan?es
...................................
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BasicFeaMesaQd...............................
OptiOnalFeaMesandAccessorics . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c o n t r o n e d ~ ~ a n d c o n t r o l l ?Itrrbines
e d ~ .................
Ncmwntroiled Exach Turbhes
.............................
Nonconp.olled InductiaiIlabines .............................
?IiirbineRating.........................................
power ............................................
speed ............................................
Ratedspeed .......................................
Maximum continwusspeed ..............................
N d Power end Speed and Steam Caiditions .....................
Stcamconditiaas: ......................................
MinimwnSteam(hKiibS ...............................
MaximumStcamconditions ..............................
MinimumEnergystcamccmditions ..........................
Inletsteampressure ...................................
ExhaiistSteampressUre .................................
Extraction Steam Rressiire
................................
ExhaustSteamT~
perame
...............................
..............................
Extiaction SteamTemperatrae
LndpctimSteam Tempgatme
Maximum Mowable Working PressuresandTeanptmtms
DualSteamconditions
..............................
..............
.................................
.............................
..........................
Thermodynamic?Iienns ....................................
SteamRateS .........................................
TheOretidSteamRate .................................
ActualsteamRates ...................................
GuaranteedSteamRate .................................
VauiationsinSteamconditions
Flow Limits for an Automatic Exaaction ? M i h e . . . . . . . . . . . . . . . . . . .
HowrjmitpforanInductionTurbine
Units of Measurement for Absolute
and Gauge Pressure . . . . . . . . . . . .
?Iiirbineconnectiais......................................
outputshaftExte~..................................
.....................................
...................................
...........................................
Steamcohus
AuxiliaryconnectionS
LlbiClUb
..................
.................
...............................
.......................................
.......................................
oilcooler ........................................
OilFdt~zs.........................................
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S T D - N E M A SM 23-ENGL L99L
section2
Sedkn 3
b470247 0524299 5 9 7
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......................
.....................................
.............................
vibration ..........................................
Singlestagerbim ..................................
M d t i s t a g e r b ~ ...................................
clitwspeeds.L...................................
NameplateData .......................................
CONTROLS ..........................................
GoveaningSystem .......................................
SpeedGOmar .......................................
Multivariable Govexnor ...................................
CoatmlMeChanism .....................................
GOvmorconmlled WVe(S) ...............................
Servomom System .....................................
E x t e m a l C d D e v i w ..................................
Speedcbangetlype ...................................
RemoteSetPointQpe ..................................
Valve Actuating..................................
speedchanger .......................................
Speed Govaning System classification ............................
SpeedRange ........................................
Maximums@Rise ....................................
speedvariation .......................................
DeadBand ........................................
stability .........................................
Speed Regulation. Steady State ..............................
steamPressurecaritrd ....................................
PressureRegUlatingSysea~................................
PressureRegUlatw .....................................
Control MechaniSn .....................................
nessUre Controlled Wves .................................
pressurechanger ......................................
SteadyStatePxess~mRe
guuion ..............................
PressureReguiatioaiC .
............................
stability ...........................................
pressure control perfamilmce ...............................
Compensated coatrol System .................................
Electronic Governing System .................................
Basic Features ........................................
Accessones .........................................
Control Primiries .....................................
Control of inuctimor Extracoon ............................
Missing Signai Detection Featrae ............................
SensorRedundancy ...................................
......................................
...........................................
Automatic S t a t Controls ...................................
OverSpeeaTnp
Genexal
.
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ZQ
m
m
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A)
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secth4
secSIon5
Sectbn6
sectm7
sectkn8
.........................................
.........................................
.........................................
Overspeed'LtipSystem ...................................
OverspeedScnsingD .................................
n i p speed ..........................................
nipvalve ..........................................
Combined 'Ltip and IhrottltValve .............................
overspeednipsystemsetting ...............................
FACIDRYTESTING .....................................
'Iiirbine .............................................
HydroTd ..........................................
NoLoadRUnmngTesc ...................................
SOUNDPESSUREJEVELS ................................
Gtaeral .............................................
swnd3essweLev& .....................................
soSmd~LevelMtasuremcntprocedme........................
Camction for BacLgrwnd Noise ...............................
souadResolution .......................................
Instnuneats...........................................
S d A e nd o n .......................................
PRapARATI0NFORS"TANDSTORAGE
....................
PRECTiON
BasicFeaues
UanUalTrip
S h i j l p i D g R e ......................................
~
Shipneat ............................................
W i t and Storage of Equipmeat ..............................
INSTALLAIION
In-tion
...........................................
SupervisionOfIaseallation
.......................................
...................................
...........................................
Fouudation .........................................
steam Inlet and Exhaust Piping ...............................
C i e a m n g o f ~ S t e a m P i p i n g.............................
SteamPipingSystems .....................................
I n e t i o n .........................................
........................
...............................
..................................
.................................
....................
..........................................
...........................................
....................................
......................................
Grwting ............................................
FlushingiiSystem ......................................
OPERATONANDMAINTENANCE ............................
The Piping noblem as Applied to ?brbines
FbmsDue to Stearn Pressure
FbmsDue to Temperatwe
FarcesDue to Dead Weight
AuowaMe Fces and Moments on Sttam Turbines
DrainPiping
Iak-ofli
Fuil-FiowReii&Device
CoUptingAlignmcnt
seCtrOn9
In-tim
..........................................
operatioa ............................................
Noncondensin
' g 'hbine opetatianof aMultisragecondensia
. g'Ihrbine ..........
'I)pical SEertmg Seqaence fima Steam nirbine ........................
..........................................
Maintlmance
Intluduction
.........................................
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p.pc
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S T D m N E U A SU 23-ENGL 1991
SeCtknS
pige
UitemalWaterWashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
steamhinty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INQUIRYGUIDE.. .....................................
52
52
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Sacth10
S T D * N E M A SU 23-ENGL L99L
9 6470247 052430il 7 D l W
Foreword
Ilhis standard has been developed by the Steam "wbiine Section of NEMA. In its preparation
andrevision,considaationbas been given to the work of other organizations. such as the American
National Standards institute, the American Peuoleum institute, the AmericanBoiler Manufacturas
Association, and the Amencan
. SoCiety of Mechanical Engineers, striving toward the deveiopment
ofstandards,anddtishaebygiventoaii whosesiandardsmayhavebeenh~~inthepreparatian
of this publication.
nK purpose of this standard f a singie stage and multistagemechanid drive steam turbines is
to faciiitate the appiication of the.se turbines by engineers, users, aad conuactas, to promote
ecwomieS m driving rotalhg mechanical equipment, and to assist in the proper seiection and
app~ofthedifferingmechantcaldesigns of turbines.
NEMA Standards P u b l i a SM 23-1991revises and SupeISedes the NEMA StandardsPubliCation Steam Turbinesfor Me~hanicalz)rive S e M e , SM 23-1985.
User needs have been considertd throughout the development of this standard. Proposed M
recommmdedrevisions should be submitted to:
Vice Resident,Engineering Depamnent
NationalEiecaicalManufacturersAssociation
2101 L S l E a Nw,suite 300
Washnigton,DC 20037
(202)457-8400
1
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S T D - N E M A SU 23-ENGL L99L
b 4 7 0 2 4 7 0524303 848
ii
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S T D - N E M A SM 23-ENGL 2992
Section 1
REFERENCEDSTANDARDS AND DEFINITIONS
AmtriamNationolStandandsInstitute
1430Broadway
NewYork,NY 10018
S1.4-1983
s1.11-1%
DgM Fms
ANSUASME
B 16.1-1989
B16.5-1988
B1.20.1-1983
B31.1-1989
EntrrippedEwrgy-'Ibe~whichcemainsintk
coaditioll.
Hydno --A
test fm leairs and mtegrity 0fthepn~smecontainingcompentsofthe turbinebypressip1pag
with water.
ntemaiWaterW~g-Aproceduremwhichsteam
having a high percentage of moisture is hjecte into the
tuhine forthepinpose of removhg water soiuble &posits
from the tirrbine blades and aozzles.
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criticalspeed.
Therm0coupl-A &vice for Sensing temperatures in
which a pair of dissimilar conductors are pined at two
pints so that an electromotive force is developed by
thermoeiectric effects when the junctions are at merent
temperature.
NEMAStandard 130-91.
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b470247 0524306 5 5 7
SM 23-1991
Page 3
Section 2
CONSTRUCTION
21 TYPES OF STEAM TURBINES
2.1.1
P=-=
2.1.3.3 NO"TR0LLED N
ITuRBWE
A I1oI1contTdled mduction turbine is a steam Mbine
whichhas an opening(s) in the airbinecasingfainductioa
of steam but which does not have means for CQltlDUiilie
the pressureof the inducted steam.
NEMA S W d d 11-14-1W.
2 1 2 CWslfedbyNunberofStegesand
Clwvahrea
STAGE TURBINE
2.1 2.1 SINGLE VALVE -LE
A singie valve single stage turbine is a steam airbine
which has one govmor conmiled valve and one stage.
NEMA-
6-21-1979.
NEMASEendard 6-21-1979.
NEMAStandard6-21-1979.
215 C ~ b y P F o c e s S N e e b s
2.1 3.1
D ( A W W A C ) EXTRACTION
TURBINE
mmiiingextraction pressure.
D INWCTION
(m
PRESSURE) m
B
W
E
A controlled induction (mixed pressiire) turbine is a
steam turbine which is povided with sepirate inlccs far
steam at two pressures and has an automatic device f a
conb.olling the flow of steam to the turbine stages following the induction opening.
NEMA stendprd 6-21-1979.
2.1.3.5 INDUCTION EXTRACT" TURBINE
An induction exmtion Mbinc is one which combincs
the fatum of extraction (controlled ar nanconmikd)
with the featuresof induction.
NEMA standerd 6-21-19B.
2.2 STEAM TURBINE COMPNENTS
2 2 1 nirblnecaslng
A turine casing is the e n c l o m which sumomis tbc
rotating element of the turbine and supports the s t a t i m
steamparts.CasingsshallbeaxiallysplitJadiauysplifa
a combination thereof.
he turbine casing W be divideaintotwourmon
sections as follows:
NEMA Standard 6-21-19B.
2.2.1.1 STEAM INLR ENDSECTION
The steam inletend section is that portion of the riffpinn
which containsthe higher pressure steam.
NEMAStandard 6-21-197W.
2.2.1.2 EXHAUST ENDSECTION
The exhaust end section is that partion of the cssing
which contains the exhaust connection and the steam at
exhaust conditions.It sha also contain the low pressnn
stage(s) of a multistage turbine.
NEMA Standard 6-12-1979.
NEMAStandaid 6-21-1979.
S T D - N E M A SM 23-ENGL L99L
SM 23-1991
page4
rotatiogbladesandoneormorereversingchambas.
TbepressmdropacrossaRateanstageisreiativelybw
inwmpoaisontothepssmdmpacmsaCmtis~.
Authorized E n g W n g l t l h n a h6-21-1070.
2.2.8.2 R ~ C T I OSTAGE
N
A reaction stage consists of stationary expanSion
nozzie(s)discharginghighvelocitysteamjetsaitherotat-
ingblades.Apressuredropoccursinboththesiatioaary
and rotatingelements.
NEMAStandard-21-107B.
2.2.10 Beerlngtlouslng
Abearing housing Coataias andsupputs abeariagfs)
andisequippedwithseaistopreventlccageofdaodttie
entnince of m o h , dust,and foreign matmi&.
NEMA-
6-21-1970.
2.2.11 mtln(Y
2.2.11.1 RADIAL BURINOS
RaclialbearingsarebearingsWhich s u p p a r t t b e ~
elementinhorimtalshaftbirbines.Iheyareofihtsl~~,
tilting pord mantifriction type. In verticat tmbrnes,these
bearings tnri;sllv positiOn the mtar assembly.
NEMAStandrurl6-21-1970.
2.2.11 9 T H R W BEARINGS
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229 shaftseals
STD-NEMA
SM Z3-ENGL
I99L
m
SM 23-1991
Page 5
2.2.18 ConadllngDeVice
Acoatrolliagdevice is OM which manidly
icaliy initiates action of a system which caaerols a(MnB1
apaationofthetiirame.
NEMA-
11-13-1968.
whichinclubesaipartsattachedtotheshaft,excludiugthc
caipling(S) unless coupling is integral Witb the shaft.
NEMA-
621-1979.
2.2.13 W h 0 d s m )
wheels arediscs which are inmgrai witb,orxcdto, the
~ieshaftandoawhichbladesaremounted,orinwwhich
bladesorbuclrmsaremachined.
NEMA-
6-21-1979.
2220 WamlngDeVlce
A warning de*
is one which,by visile or auiblc
means, or both, indicates that an abnomai apefatingumditionexiscs,
NEMAStandard6-21-1879.
following applications:
a i n e s which utmd volatile gase^
locatiais where the discbarge of steam to the am+
2.2.16 H a n d W 0 ( S )
A hand vaive@) is the valve which isalates steam flow
to a gmup afnozzle(s) to pennit e&cient apetriton at
redmtdpowerawithdualsteamconditionsHaudvalvalves
can be either manuaily condied or arbomated and are
used on singie valve turines oniy.
NEMA SiaKliUd6-21-1979.
2217 PmtecthreDeVice
Apotective device is one which, alone oras p?* Qf a
sy9iem,respondsinsomepredetemiinedmannerto,~sormalconditionsaoendllig theopewtion ofthe unitorsystem towhichit is connected.
NEMA Standard6-21-1979.
sphaeisobjcctionable,hamdousorpmhibkdbyhw
- Mbineswhicbareanangedforauiomaticworunatmdedstart-up
2.222 s o w w s )
A soleplate(s) is a machined fiat steel piate(s) or casting(~)for mounting of the equipment supports and far
biting and grouting to the foundatiar.
NEMAStandard 11-13-1689.
2.223 mapiate
Abaseplate is a fabricated of cast continuwsstructure
havingmachinedpads for mountingof the equipment and
for bolting and grouting to the foundation.
NEMASQndard 11-13-lQ69.
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2.3 FEATURESANDACCESSORIES
.-P
10. Steampresswegaugestoindi~inletsteam,~
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ring, nrststage,dexhauststenimpressure.
11. Coupling between the turine and driven machine
(normaiiy fumhhed by the m8nufacturea of the
dnven equipment).
12. coiipling guard SuppOIted frwi tbe baseglate oc
adjacent bealing housmg(s). Tbe couplmg guard
shouldbecasilyremovableandbe~ientlyrigid
to withsiand deflection and plevent rubbing as a
resuuofnamalt!odilycaitsctbypersonnel.Wbco
continuauslylubaicatedcouplragsare~the
coupiing guard housing should be fitted so that
oil leaks will bepmted.
13. GlandleakageevacUatingappIiratuswhendiegland
casngdesignrequiresitsuse.
14. Tachometer of the vibaatuig mai, machanical,
a r
e~type;iodicatiagspeedsfroniabovethcip
speed to M o w the minimum aperatiag speed. Thchometers shall be suitale for the specifmed eavi-
Ionment.
15. Supemhry instniments to monitor such as vibration, axial shaft movement,tempemtms, etc.
16. Shaftgroundingdevicetocarrytogromdanysatic
charge which might be developed on the hirane
romandwhichmayotherwisebuildtoLevelswhich
ddamageturbhcbearings.
17. Rotor turning gear togeUier with driving maus,
engagement and isengagementfeaiures, and lube
oil pressure interlocks to permit slow turning of the
mtorsystemonstatt-upandsbutdown.
..
22. Vacuumbreakertoadmitairiatotheexhau9tam
nections d a condensing turbiue in cmk to reduce
coastdowntime.
Additbd items may be availsble.
Authorized E n g i i t q ~
infamaiion 1-1.
2 s ControlledEXttadknandmled
krdudknmrblnes
Conwlle exmaion, ccmtrolled indoction, and ummlled induction exmction turb8nes &ail include basic
SM 23-1991
page 7
242 speed
2.4.2.1 RATED SPW
Ratcdspeedisthespeedcanesponduig
*
toratedpowa.
It is measiaed at the output shaft of the turbw, is expressed in rievdutioas per minute, and is quai to M less
than m8ximm~ u o u speed.
s
NEMA standprd 6-21-1979.
2.4.2.2 W u u Com~uous
SPEED
Maxm
i um conhinuous speed is the highest specifiad
speed at whicb a turbine can be operatcd continwusly
pwidedproperovaspeed~goverwr- a r e
2.3.3.2 controlled mduction turbines Shan imve apesme regdating sysrem for cantrolling tticpm5urcof the
imjucth steam toregulate t h e b w ofsteam tothe turbine
iastalledand operatianal.
NEMA-
621-1979.
2 ~ 3NomralPower,SpeedandSteam
corabns
190-1991.
hJpower,
and
cooditionsaretbost
caiditionsfwadmd~aadatwbichrhesteam
ratcwillbeguafan~
NEMA-
6-21-1979.
U A S~Conditlons
2.3.3.4
Controlled extraction turbines and controlledinduction turbines shall have a multivariablemiml system
which provibes interconnectiOn
die pressiut rCguiatingsystemaadthespeedgovemingsystem.
NEMA-
stagesfoiowingthein&ctionopening.Atripvaivewbi&
isalsoactuatedby theoverspeedmpsystemisnquired
fnrinstallaaon
. intheinductionsttamk.
2.4.4.2 M A # ~ ~ ~ ~ T E A ~ ~ ~ N ~ T K I N ~
Maximum steam CDnditiOIls am thehighest inlet steam
pitssrrre and imperature and exhausspIesllm to Whicb
the tiirbmeis subjectedincaltinuousopaation.
11-14-1085.
23A ~ ~ E x t r a c t b n T i a M n e r
Nonccmmiiedextnictionturbinessballincludetbbasc
NEMA-
621-1979.
feaaacsiistedinitemsl througIi60f2~.1,togctfrtr~ith
mwisecmnvatve(s)far theextractionopening(s). 'he quan2.4.4.3 Wuuu E N m v Smw
tity and lomion of nomearni valves are tobedetermhl
MniInm~geamconditi.Mlsiuetbe~inltt
bythetrirbincman~basedonentrappedaiergy
steam presswe and t e m m and the highest CxImust
~redimdaacypolicy.
pmsm at which the turbine is requucd to produ a
NEMAStandard 130-1991.
specinedpower~speed
2.3.5 N ~ l l e d k i $ u k n n i i b l I l @ S
2.4.4.4 hLET STEAM PRESSRE
NoaiconmIIedinduction turbines sha inchidethe basic
uiietsteampressiireis the pressureof the steam supplied
feahaeslistBdinitnS1 tl1rough6of23.1,togetheswirb
t o t k tUrbii.Jtis mwredat the $tcf3minlet conncctim
a trip vaive@)for the induction opening(s).
of the airbine and is e x m a s a gauge piessure.
NEMA-
11-14-1985.
NEMAStandard6-21-1979.
Power
NEMAStandard6-21-1979.
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
P===
NEMA-6-21-1979.
NEMASEandaid6-21-1979.
thestandaadsestab~foroperatmgatmaximumsteam
PRESSURE
The turbine shali be capable of operating without damageat less than the guaranteedsteam flow tothe Mbine
with average Wet pressure of 105 percent of maximum
idet steam pressure. (This pemisible variation recognizesthe~inpressurewith~insteamflOW
encountered in operahion.)
The inlet steam pxsure shall average not more than
maximum pressiire over any 12 month opedug period,
Theinlttsteamprwsureshailnotexceed110perccmd
maximumpressurein maintainingtheseaverages,e;xcept
during a b d COilClitioI1S.
During abmnmal cosiditim,the steam paessare at the
tiirbineinletconnection
- shallbepermitredtoexdmaxh u m pressure briefly by as much as 2pesent, buthe
aggre@e drnation of such swings beyond 1M percent of
maximumpssure shallnotexceed 12hwrsper 12mondi
operatingpenod.
NEMA-
NEMASEandaid-21-1979.
6-21-19m.
Theinietsteamtempeniturestaveragenotmorethan
maximum tempexatme over any 12 month operatmg pe
riod.
In maintaining this average, the tempemm shall not
exceedmaximum tempemureby nme than 1fl(8oc)
exceptduringabnnmalcoaditions.Duringabaonnalcooditions, the tempcratiae shall not exceed maximum ternperature by m m dian m ( 1 4 O c ) fwojmathgperiods
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
S T D - N E M A SI 23-ENGL L77L
SM 23-1991
page9
h2-theenthalpyofsteamatwrhaustsLeam
paeasiiredinitialenaopy.
NEMA s&idard -21-197Q.
2.5.1.2 AcniAL STEAM RA26.1.2.1 TURBINE
-TE
rbinesmunrateisthequaatityofrmctsteamnqairad
by the tlirbioe per miit of power outpit, lneasmdattbt
ouiputshaftofthe tmbme. Itisd
y-e
inpounds
ofsteamperhorstpower-hour(orinkilogremsasteem
pa kilowatt-hour).
2.51 -2.2 TURBINE GEARSTEAM WlE
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
Whenagearisprovidedytheturbineman~,tht
turbine gear steam rate is the quantity of inlet weam
required by the turbine gear set per unit of power outpiit,
measured at the output shaft of the! gear. It is &y
SM 23-1991
Page 10
eqxessed mpoundsof steam pet harsepower-hour (or in
kil~0fsteampexkilowa#-hour.
NEMAStendard-21-1979.
2.6 TURM"CO"ECTK)NS
N E M A W 11-14-1985.
ence fit
11-14-1985.
11-14-1086.
ste(leWW)
2.7.1.1
2.7.1.2
GREASE
OR OIL LLJBUCAE A N i F H C "
BEAWNGS
SteamComecUons
'Iiirbmeflangedsteam Connections shallbe facedand
drilled for bolting to flanges which arem accordancewith
ANSUASME B16.1 or B16.5.
CastiNnlflaagecOM~nsshallbeflatfaced
The thicknessof cast iron exhaust flanged connections
under 1 0 m c h e s ( 2 s o m m ) i n d ~ b e n o t l e s s m
Class 25 of ANSUASME B 16.1.
Singie vaive single stage hariuwallYsplitcasinganbines shall have steam cannectionsm the bwexhaifdthe
trnbiae.
connections for making up topipenot0ver2
inches in diametex (So m m nominal diamtter) shall have
NipressueTypekibrcation(Singie
2.7.1
NEMAStandard 11-14-1985.
2&2
27.2
2.7.2.1 ~ O D U C T I N
It is recognized that there is awidevariation in turbine
Szesandapplicaths which makes it impracticai to have
one recommended lubrication systcm ckign. However,
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
fat
casingandsteamchest,casingsealingglandsandbeariqg
h~~,cooling~,valve~l~~,and~fforih
2.7 LUBRICATKIN
NEMA-
AuxiliarycotlIlectiomthataredireadedshallconf~to
e
u 1 o u t p u t s h a f f ~
NEMA-
ArorlllaryConneUtons
26.3
STD.NEMA
SM 23-1991
Page 11
27292
2.7.2.5
OILPWPS
OIL FILTER(S)
272.3 OILRESERVOIR
A samate ail ~ ~ S U V O ~should
T
have
main~asappropriaie.
c.
d
t.
f.
m e t e r repiacemaitwhile oniine.Tbenmweiasshouki
begaSfilledOrcrnrosion-resistantbimetalliCtypc.
AuthorioedEngineeringIn-
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
2.7204 oLcoolar(s)
The oii coola should be capable of maimhhg the
empuame oftbc oil supplied to the bcaringsatamaximimi d 120F (49oc), with a maximum woling water
tmrpaaaarcmx excealhg 90F (32OC). It should have a
f w l i n g f C ~ o f O .on
~ lthe wataside fopcoaliag towel
water an afouling faaor asncommendcdby the manu-
nicMafarothtrcoolingwate?sources.'Ibemo~sbould
be suitable fora working pressmeof notkss than 75 psig
[517 kPa (gauge)] m the w w side.
Singkartwin~kmmaybeused.Eechcoolershould
be capable of operatioa at a pressure quai to or peat ter
tima the nlief valve setting of positive displacement oil
pumps or ofth maxllnum shutoff dischargepressiae of
ca~trifugaloil pumps. M coolets should be piped in
paraciwith acontintmusflow transfervalve topert., ,ithe
traas6er of oil from one cooler to the ocher without interrupting the oil flow. Each cooler should be sized for the
11-14-1985.
2.7.2.6.5 Afterfabricafim,pipingshauldbecleanedd
passivated by mechanical an4or chemical means.
Authomed EngVieering I n h i i o n 6-21-1879,
Encksure
Steam turbines shoud pfembly be installed in enciosedareas.Thee?Fe!&tsofundseMceconditi~may
2.8.1
S T D - N E M A SM 23-ENGL 3991
SM 23-1991
Paga 12
2m E x p o r i u r e t o N a i f a l ~
in general, d exposed surfaces should be potected
againstrusting by apaotectivecoatiagor paint after instalhion of the unit. Enposed workiqg parts which affect
aperation d the unit such as govexnor, govexnor inkage,
fuiuum pomts, Valve stems.and imilw elements should
b e ~ a g a i a s t ~ g i s t u i g the
b yuseof comwionresistantmatenalS.
Equipment having nonpressure lubricated bearings
sbouldbedcsignedtopvcnthetnaruiceof
dust, and fmign mamiais to the governing s
y x
bearinghai9ngs.
EqpipntnthaMig~l&iCaboihydrauEicgovaning systans,or both, shouldbepruwtedasbilowx
sidarelements.Tbereservoirshouieprovi&xiwirha
ventwithanairierandcarnectionstofacuitsteremovd
of water.
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
heating.
3. An enclosure or bood witb venting to cover the
govemlg system may be provided, and heating
shouklbesuppliedtoprevent icing. The amountand
type of enclosure and heating wiii be governed by
localconditions.
4. Protection against fieeziag for instnuaenBand
dPi@&
5. m
i
n
e manufacturer shouid identay those lines
~resuat-protectionoypa.asa.
AuthobdEngineeMgInfomiehon 11-14-1985.
Exposu~toAb110mialAtm0spheric
oondltkns
if possible, the turbine should be located away froin
damaging fumaand vapars, or abrasive, magnetic ai
metallic dust. If this is not pnictical, the atmospheric
candirioas should be called to the aaention of the manufactufft. Suitable materialsor protective coatings may be
2..3
requiredtoansetthecomisiveeffectsofthefumes.When
necessary, purge air connections on bearing housings,
glaad cases,and govemm should be provided.
Auth#ired EnQnWringInfonnaoion 11-14-1s.
PmssureanTemperaaireRanges
Sieam turbines shouidbe designed and proportionedfar
operationatmaximumsteamconditions.Genedpressnre
and tempexatme ranges utsown in Figure 2-2. The
ranges are general, accmding to tempeam&xsure
cambinationsat which pomt material or design changes,
OrbOth,~~berequired.
2.9.1
Authorlled EngineeringInformation6-21-1978.
Vlbratlon
The vibmion of the turbine rotar (double ampitude)
within thespecifedoperatingspeedrangeas measuredon
thesprfacedtheshaftadjacenttotheradialbeaaingsshall
be m accadancewith the foilowing:
2.9.2
2.9.2.1 SINGLE
STAGETURBINES
The maximum permissible w i o n sha be not peatex
than 2.0 mils for speeds 4ooo rpm and lower, or 1.5 mils
for speeds 4001 rpm and higher.
NEMAStandard 11-10-1985.
S T D - N E M A SM 23-ENGL 1771
SM 23-1991
Page 13
not have the specified margins betweem the apaating
speadsand~speeds.nthiscasetheturbinedesigna
should Catculanerotor response to unbalance. The prime
caisiderationisseasitivitytom~
Authorired Enghming Inlonnation 6-21-1985.
2.9.4 NAMEPUTEDATA
nie following minimum data
tiabiae nameplale:
1.
2
3.
4.
5.
6.
7.
StlfJu
be given on the
Manufacainr'snameandbcatioa
SaialnumW
Ratedborsepower
Ratedspeed
Maximuminletste9mpressure
Maximmillletsteamtunpenitiite
8. Maximumexhauststeampressure
9. M a M m u m e x ~ ~ p r t s s u r e ( i f ~
blc)
10. Tripspeed
11. Maximum continuous speed (ifdifmnt fim rated
rg6ed).
12 Fm
i lataalcritical speed
13. purchaser's equipmeat item number (when speci-
fied).
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
STD-NEMA SM 23-ENGL
1993
ft
+'
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
CIE
S T D - N E M A S U 23-ENGL
1991
6470247 0524318 2 7 9
SM 23-1991
Page 15
RPM. THOUSANDS
Figure 2-2
MAXIMUM PERMISSIBLE SHAFT VIBRATION
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
SM 23-1991
Page 16
Table 2-1
RECOMMENDED KEY FITS
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
450
5
550
6
650
7
7.50
8
40
50
65
75
90
100
115
125
140
150
165
180
190
rn
230
10
w)
Table 24
GENERAL PRESSURE AND TEMPERATURE RANGES
S T D I N E M A SU 2 3 - E N G L 199L
b 4 7 0 2 4 7 0524320 927
SM 23-1991
Page 17
612-1986.
81.6 Extemalcontrol-'
Extanal calm1 devices shall be me of thne Eypcs
deaibedbebw:
3.1.6.1 SPEED CHANGER TYPE
-mchangatypeisdirtcts,iaDothe
governing system which in hun positions the g o m a r
coatrolled vaivt(s). The govenoat shall be !Aaxcd to
providethe9pecinedadjustaiespecrange.
thegovanmgsystemwhichinmposi~tbegovam
ancudfd valvc(S). Tbc gwawr shall be 8ekctcd to
provide the specincd adjustableranges f ai watroing
patameta9
NEMA-
11-14-1985.
3.2
CLASSIFICATION
SpeedgoYeaningsystemSs h a l l b e c ~ a s s h o w n m
Tablt 3-1.
NEMA standatd 6-12-1985.
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
STD.NEMA
S N 23-ENGL
3993
b470247 0524324 8 6 3
SM 23-1991
Page 18
--
TWb 3-1
SPEED GOVERNING SYSTEM CLASSIFICATION
10
B
C
0.75
0.50
0.25
0.50
~
13*
7*
7*
7*
O Z
~~~~
32.3 speedvariation
Speed variaiion, expressed as a percentage of rated
speed, is the total magnitude of speed change or fluctuations h m the speed setting uner the steady state caditiom given in 33.4. 'Lhe speed change is dehedas the
difem m speed variation between the governiag system in Operation and the goveZnmg system biocked tobe
inoperative,withalloiherconditionswnstant,Sjmdvari&an includes dead band and sustained osciiiati~
Speed variation (+ a)=
~~
ingwnd.itionsshallbecapableofiimiingspeedtoprevent
overspeed trip when load is suddedy reduced from rate
to zero:
a nie driven machine is synchronous perator.
b. Thegovernorsystemisoperatinginamodeinwhich
it m s to demand for electrical power.
c. niesteamturbinehasaninletpressureofatleast
150 psig i1035 kPa (gauge)].
d. Tbsteamturbineexmuastoaccm&~.
-Range
Speed range, expressed as a percentage of rated speed,
is the specined range of opeming speedsbeiow or above
rated ,$xx!d, or both, for which the governor shall be
d j d e when the tucbh is Operatmg nnder the control
of~~goveanor.
NEMAStanclard6-12-1985.
3.22 8bximunSpeedRlse
The maxjrnum speed rise expressedasa percentage of
ratedspeed,isthemaximummomentaryincxeaseinspeed
which is obtaine when the turbine is dcveiopmg rated
power output atnited speed and the bad is suddenly and
unnpletelyreducedtozeao.
Maximum speed rise (%) =
2xratedspeed
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
S T D - N E M A SI 23-ENGL
L99L
b470247 0524322 7 T T
SM 23-1991
Page 19
107%
100.0%
i
I
w
O
a
w
I
I
I
LOU)
'
100%
Figure 3-1
SPEU) RISE NEMA CLASS D GOVERNOR
259
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
Figure 3-2
SPEED VARIATION NEMA CLASS D GOVERNOR
b470247 0524323 6 3 6
SM 23-1991
Page 20
1oOY
LOAD
flgure3-3
STEADY STATE SPEED REGULATION NEMA
CLASS D GOVERNOR
3.3.5
PmssunChanger
Thepressurechangerisadevicebymeansofwichthe
setting of the pressure regdating system maybe changed
for the piirpose of aajusting the p m s m of the exhaust
staun or ofthe extraction or mduction steam whiie the
turbme is m @on.
NEMA standard 6-12-1985.
3.3.6 SteaiyStatePressureRegulation
Far controlid extraction or conmiled induction type
turbines,the steady stare ~ ~ g u l a t i O n i s t h e C h a n g e
in sustained extraction or induction pressure when, with
identicalsettingsofall parrs of thespeedgoverningsysttm
and of the presswe reguiating system(s), the exmxtmn
a
iaductian flow is gradually changed from rated flow Io
zero flow.
Fornoncondensmg
turbioesprovidedwithexhauscpressureregdatas,the steady s r a t e p r e s s u r e r e ~is the
change in sustained exhaustpmsurewhen. with identical
seings of ail parts of the speed govemiag system and
through tbe action ofthe p r t s m r r e m , the powa
outputofthesteamtucbineispduayreduced6romrate
power output to zero power outpit.
NEMAStandard6-12-1985.
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
STD-NEMA
SM 23-ENGL
1991
b 4 7 0 2 4 7 0524324 5 7 2 M
SM 23-1991
Page 21
NEMASEandard6-12-1985.
3.3.7 Stablltty
Stabiity is the capabiiity of the pessure regulating
NEMASEandaid6-21-1979.
system(s) to position the pressurt controlled vaIve(s) so
that sustained oscillationsof the coaadled pressrno(s) ar
3.5 ELECK= GOVERNING SVSTEM
theeaxzgy~puttothesteamturbincarenotproducedby
3.5.1 BaslcFeatures
the pressrire regulating SY-m drnmg m m undfx
An electronicgovanhg system shaincludethe foilowmstaimfiow demands or fauowing achange to another
value of sustained flow dtmand.
ingbasiccompooeprs:
For Ihe pirpose of this standad ~ ~ i l . l a t i1 Sensorswhichmeasureanoperat8igparamctaof
~
the turbineai system, andpoduce
~bY~pressureregulatiagsysteniOfelectricsipah.
pressurtar of encrgy inpt are definedas the dinaence
b c t w c c n t h o s e e ~ w i t h t h e p r e s 9 u r e r e ~ s y s t e m 2 Agovamx which compares -(s)
fnw dic seagor(s) witb the seiectcd set point(s) and padeces a
in semicc and thme existing with thepressrinregularing
Qgnal(s)fobthevalveactuator(s)tomaintainsystem
system blocked or inaperstve.
NEW-6-12-1985.
338 Pressum~rolperformanee
A Class D goveniOringsystem (see 3.2) shall exhibit the
following characteristics when u t i h in a comconml system:
w . 1 changeinsuseainedspeedshallbe196maximum
for any sustamed change in flowwithin limits of 5%and
95%of maximum inductionorexmuionfbw guaranteed
forthatload.
NEMA-
11-14-1985.
11-14-1985.
valveopening.
Any p
aram
m
may be primary which the governing
.
.
as constant during IK)iTmBI operation.
SyAny panunetex could be secondary which is i g n d as
lcQgasitisbelow the preset value.
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
S T D m N E M A SM 23-ENGL L991
3.52.4 SENSOAREDUNDANCV
8.5.2.5 OVU1SPEEDTmP
nie overspeed trip feature in the governor can be provided in addition to the primary trip.
theirassociafedWiringshouldbepro~fmnheat,weat
and induced signais Local codes and area classifshould be conWhenmi~basedturbinecontrolsystemsIrre
provided which interface with plant distributed control
systems, there may be some overlap of control loops and
confusionregardinginpuWoutputs.in these cases the pni
chaser and the vendor should mutually agree upon scapt
and responsibility spiiL Extemal selpointscan come knn
the piant DCS but the turbine control loop should be
suppiie by the Wine manufacturer.
A typid eiec&onic governor schematic is shown m
Figure 34.
NEMAStandard 1-30-1991.
GENERAL
Caw shouid be talren in each installation to provide for
adequate wiring. in addition, elecmnic governors and
3.5.3
INPUTS
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
Figure 3 4
ELECTRONIC GOVERNOR FOR PUMP OR COMPRESSOR CONTROL
SM 23-1991
Page 23
Section 4
PROTECTION
41.6 Comblned mp and mmle mive
Thecambineatrip,and throttle valve is separate fmm the
govelnor controlled valve@) and is closed (tripped) m
response to the action of the overspeed sensing &vicc,
other safety &vices or manuai trip device. ?his vaive
pennits manual ttirottling of steam to the turbine.
NEMA standard 6-21-1978.
4 1 BASICFEATURES
Thefollowmgfeaturesandaccessoriesarenecessaryfar
the proper functioning of equipment and safety of opera-
tion:
Ananugill@
4.197
NEMASEandard612-1985.
4.12 ~ M p s y s t e m
Theoverspeedtrip system shall besparkpioofandshall
include the overspeed sensing &vice, linkage. and a (rip
valveora combined trip and bottle valve sepatate from
the spce governor conmiled valve@).
NEMA-
overspeed
m h g
when design or application of driven equipment requires trip speeds other than thoseshown in Thble4-1, the
trip speed should be specified.
11-14-1985.
A13 overspeedsensingDevlce
The ovaspeed smsing device mc1Udes those elements
which are direcily responsive to speed and which initiate
action to close the trip valve at apmkammd
-speed
NEMA standard 621-1979.
Table 4-1
TRIP SPEED SEmNGS
mspeed
Tbt trip speed is the speed at which the overspeed
ansing device is set
41A
A
B
NEMAStandard6-21-1979.
41.5 TpVahre
"be hip vaive is separate from the goveanor conmiied
vaive@)and isclosed (tripped) in responseto the action of
C
D
theoverspbedscnsingdcvice,othasaf~&~orman-
115
110
110
110
UaiIripdeVice.
NEMA-
6-21-1079.
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
11.1
Sectlon 5
FACTORY TESTING
S.1 TURBiNE
1. Qiecknerieraloperatioa
6.1.1
1.
~ ~ i e x b a u s t ~ ~ h s t e a r n
or hydro testcd at a minimum of25 pi [172 kPa
0 1 .
NEMA-
11-14-1085.
m of 15
3. pressirre(s) shall be maintained for a
millUteS.TbeteStShallbeamsidaed~
when no extemai leaLsfrom be item under test are
observed,
NEMA SEandard 6-21-1879.
5.12
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
~~
S T D * N E M A SM 23-ENGL 199L
I
I 6470247 0524328 IL6 H
SM 23-1991
Page 27
Sedon 6
SOUND PRESSURE LEVELS
occurring atratedpowerandspeedandmaximum steam
amditions, are shown m ble 6.1.
TaMe 6-
Sound Pressure Levels
45-90
90-180
1-355
355-710
710-1400
1400-2800
2800-5600
MoO-llu10
OVeralldBA
63
125
98
94
250
91
89
500
lo00
2Ooo
4OOo
8Ooo
...
89
89
89
89
93
106
98
97
92
90
90
90
90
95
6.3
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
SM 23-1991
page 28
All 3Ound--readings
shallbercaorded as sound
pressme p
l
s in decibels at refereace pressure of two
times 10' Newton per square meter.
Ausoraid~readingsshallbemadewitbanoctave
tbemicrophoneissopositioaed.~seotenceis~-
izedEnghe&gWxmation.)ThcpaBitionofthemicm
phane fmmeesirringkkgmundambient sound and total
swndshanbeidentical.
NEMASEendard6-21-1979.
dinereaceetweenmeasuredsoundevelandbacirground
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
3
4
5
6
7
8 9 1 0
soundkvelislessthanthree&cibelsingivenoctave-nd,
DIFFERENCE BETWEEN TOTAL SOUND
vatid eqsound level in that bad cannotbe deterAND BACKGROUND NOISE (dB)
mineb.when thc m-is
-,
t w a ~ ~ rection factor should be subtmcw fnwn the measured
Figure bl
sound levek
CORRECTION
FOR
BACKGROUND NOISE
Decibeloorrection~=
-33
4-5
6 - 2 loandover
O
1
frwn F-6-1.
SoUd
SM 23-1991
Page 29
8 9 1 0
Flgure 6 2
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
SMIND RESLUI"
SM 23-1991
Page 31
Section 7
PREPARATION FOR SHIPMENT AND STORAGE
7.1 SHPPING PREPARATION
nit turbine and ail scparate parts shall be properly
taggodandidentified
At ttit timeof shipment,aiieqoscdnonmachinedsurfaces shall be protected widl OpLe coiitof shop paintaad
coatingorcovaiagorboth Aiiexpastdmachincdsurk c s a n d oiiIiaparvoH.iateriorsshall be protected with a
nist pvenmtive. All ojmlngs shall be jllugged oc cov-
aad. llleinteIiorofthertbineshallbesaitablytFeaud
toprcvcntnist
Ocean freight or extended storage shall require aditiooal protectionand packaging.
NEMASEandard 11-14-1885.
Theppamionassumesthas~ewillbesoarrangd
tbattheequipncntwillbeprotectedagainstloss,~on
andwtathadamage.
ki(h0rlled Engineering Infomiawn
. 11-14-1985.
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
7.2 SHIPMENT
The purchaser*since he has the most wmpete knowledge of local conditions,should specify the delivery point
rind provide infamiadon on the method of handtingtothe
damageorshortagcsshouidbereportedimmediatelytothe
tninsportatioacompanyandacopyofthereporttothemanufactuta.
AH material should be checked against the manufsctraers packiug liss and my discrepancies repoml
immediately to themanufcturer.
The equipment should at a times be storedin a clean,
noncorrosive atmosphere and protected against loss,
weather,damage,and fareig0 materialssuch as dust, sand,
a d so. forth
. indoor starage where constant ternpawe
ismauitained at a levei which wiil p v m t condcz1sBtiQ1
is preferred. The purchaser should seek the manufacturers advice if storage conditions are other than thc
above.
pointddelivery.
Thcmanufacairashouduseshippmgmethodsandship
p a r t s i n t h e s e q ~ r e q ~ f ~ y i n s t a l l- aar w
m ln
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--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
SM 23-7997
Page 33
Sectlon 8
INSTALLATION
ai
INTRO DU^
TbetmbineshauMbeiilptnllulmaccardencewithrwF
ommendationsandinsmictions
*
ispuedbydrcmanufacnt
methodofshiplaent,andtypcsofiir9rallntinn.uierefore,it
is not feesi'ble to detail step-by-stepproCadurW.
Auihairod Enginwring Infomath 11-13-1969.
82 SUPERVISION OFINSTAUATION
It is f c c o m m a that the man-'S
representative faqwise theia9iallationofthe tmbiac.The mstatltt-
pauyqualifiedlabor,incl~qpalinedsupervisim,is
requiredfoapmpetirldhtm
' ,scastupand~m.
-Engineering-
6-21-1079.
83 INsTALmnoN
propermazallatiaa i s a e c t s p a r y f m ~ i r ; a yoperation.*
nsershOuldprovidean adequate fauidation to
maintain alignment and sbould installpiping to minimize
txtanalf~andmomentsonmeMbiae.
S f i k n t space andnecessary openings in the foundationsandkiuding !aluCtun shaildbe pwided for the
insWahn of theequ'ipment Suitablcqmiqs should be
puvicd in the building to admit the quipmew me
purchaser should provide sufncient space raound the
quipmalt for savicmg, including the ripace formwing
the rotor and setting down he upper half of the turine
casing.
8.3.1
FOUndatlOn
Inlet
Exhaust
Induction
175
250
175
Extraction
250
53
76
53
76
175
450
175
250
-
53
137
53
76
ample~~andstrengthfortheequip~tspeci6ed.
"he fwndation souldbe designed so that it WU
absorb
8.3.3 Cleaning af Tutt~ne
Steam pping
to a large extent the vibrath of die unit installed on it.
Asourceofcleansteam,free~foreignparticles,must
nefouadabon shouldbeisolated~thebuildingstnic- be provided to the inlet of the turbine connecaons
*
.The
hire by means of spacers (felt, coak,and so fortii) so that
Station piping and the boiler system should be cleaned in
outsi& vibrationwill notbetransmioed tothe foundation.
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S T D - N E M A SM 23-ENGL L991
SM 23-1991
Page 34
~withthepoceduressubsequentlywiggestedin
d e r to assure the avaiiability of clean steam.
steam Mowingisfequiredforall main steam,seal and
. . piping before the steam turbii is put into
adnussion
aperation. steam Mowing greatly reduces potealtial damage to the turbim by weid beads and pipe slag.
wideopen.
The following procedm should be used for sizing the
~~
S T D * N E M A SM 23-ENGL
L99L
SM 23-1991
Page 35
(Pc)
outlet, psia
( P V =~pssure-specific volume product at
%'
Figure 4
PRESSURE DISTRIBUTK)NNEAR M E
END OF A PIPE DISCHARGING STEAM
AT SONIC VELoclfv
in applying Figure 8-3, assume as a rst hial thatL is
dietotalequivalentIcngthofthetempararypiping,nicluding the equivalent length of elbows, tees, etc. in the temporary system. calculate the
line frmction of L and can be caicuiaied by the conventional method. Then calculate, by conventional
straight-line methods, the press~redrop due to friction in
the piping from point Lfrom the exit to the boiler outlet,
thus arriving at the boiler outlet prrssiire, Pc.
4. Next, cacuiate the cleaning farce ratio at the boiler
outlet, using the calculated Pc and the expected
enthalpy. This mio compares the mass-velocity
head during cleaning with dut developed c&uing
nomial fuii-loadoperation. nie cleaningfacc ratio
is expressed by:
where:
Qc
Qmu
= calculatedflowdiiRngcltanllig,lb/hr
The~ofthetemporarypipeisamostimportantfactor.
=maximumloIdflm,lb/hr
SM 23-EWGL
L77L
linesstiouldbecleanedandgivenseveralgoodbbwspror
to final assembly. FOI short runs which cannotbebiown
down,mechanical cleaning may be adequate. Lintsidm g from the turbine to the customers steam lines sbould
also be blown Out for the best interestsof the custame.
Authonted Erigheerhrg Infomiation ll-14-lg85.
8.4 SMMPIPINGSYSTEMS
8.4.1 Intmductbn
Reactions of piping systems connecte to steam aubines, if of sufficient magnitude, will result m d i g n ment of the turbine sufcient to cause rough operationand
sarious mechanical damage. Steam turbines have been
very Carefdy designed to provide for thermal expaeon
and, at the same tllne, maintain close agnmeat betwecn
the tlubine rotating and stationary parts, and also the
~ineanddrivenequipnent.mpvisimfortlubii
rbennai expansions by necessitylimits theallowable values of forcesand manen&applied tothe Qrrbine stnicture
by the piping c o ~ ~ c t to
e dit.
It is the purpose here to briefiy discuss piping arrangements and recammendfiangeloedinglimitationsimposed
on steam turbines by piping. This infonnatbn is presented
as an aid to the user and is not intended as aselfcaitaid
thesisonpping.
The recornrnendahns to be discussed h u i d provide
aibwable d u e s of forces and momeats at the turbb
connectionsforsteam inet,exaaction,andexhaustpiping.
It is not caisidered necessapy to supply values far auxiitarypiping such as steam eakoff, hhkating o& and
coolingwater,buteven so,thisadhrypiping sbaild also
be designed such that tubine expansioSi is not restramad.
Authorized bgimririg Infwmation6-21-1979.
8.4.2 ThePipingProblemssAppliedioWnes
one of die firstcxmidediaas in designing any piping
system isto keep the StreSJes in the pipe within the limits
of ANSI/ASME B31.1 and/or any localcodes that may be
appiicabe. In genera, the jipisdicaion d s u c h authanties
connect.
In ader to keep the strains due to faces aad bending
matnentsonthe~ineoonnections,iaciu~gtheweight
ofthepipe,withinrecommene.dlimits,diepipingsystem
desigashouldbe~hthatresoaintssinditMomafmovement match momentsat the connectionsto the turbineand
toveqarge forcesat the turbine suppom.
..
The faces in piping sys&mtauieroperatingcondutons
can be giouped into three Classes: those due to stean
l==-temperatiireanddeadweight.
-fngineerkigi-
6-21-1979.
8A3 FoiicesDueioOPressum
niesealemOStcOmmanl~associatedWithbwprtssue
andvacuum iineswhereexpansionjointsareof&nusedto
provide flexibility. If an expansion pint is impmpedy
used, it may cam a pipe reactjon greater dmn he one
which it issupposed toeliminate. An uriffsalctedexpmSion pint will cause an axial uuust equal to tbe effective
ana ofthe bellows times the intend pfesslm The magnitudeofthese forces may be geater than the limitsforme
exhaust flange. In &to
have the iowest reaction when
it is found that expansionjoints ale required,die standad
of the Expansion Joint Manufacturws Association should
becmsulled.
The following figures and paragraphs represent typical
installauons
- andareofferedonlyasguide&
Figure 8-4showsanexpansionjointm apressure lint.
Theaxialthnist~theexparisionpinttendsto~
Lhe~ineandtheelbaw.Topreventthis,dieelbowshould
haveanahchortokeepitfnnnmoving.t?turbineshaild
atsoabsorbthisthrnstand,mdoingso,becanes8nasichor.
m fce al the Mbme may be greater tbaa can be
allowed. In general,this mebiod shouldbediscouage&
Figure84showsthe SamepipingarrangemmtasngiPe
8-4 except for the atkiition of tie rods on the expansian
pint. nie tie rodspvent the elongation of the joint and
taketheaUalcreatedbythein~pressunofdie
expansionpintsoitis n o t m i t t e d & b aabiaeflange.
The tie rods eliminate any axial flexibility,but tbewt is
still fexibie in shear; that is, the fianges may
m
parallelplanes.IbebCatiOnOfthiS~Of~h~~
shwldbesuch~movememofdiepipingpiss~~
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
STD-NEMA
sionjointmsheainsteadoftensionocaimpessia
Fii8-6isanarrang~~tfiequentlyiised,hawigtie
rods as indicated for 1yn1condeilsing aperation.This IIClangement should prevent ally duustdue to mtemalpessure of Ihe expansion pint 6rom being transnrtted
*
t o b
exhaiistaangeandretairistheaxiztlflexibuitydditjaitIt
may be used for either VBCUIIIII oc pnsure savicc (by
suitablearangementoftheIods).
S T D - N E M A SM 23-ENGL 1791
b470247 0 5 2 4 3 3 b 294
SM 23-1991
Page 37
li
ANCHOR
TURBINE
mgUr8 84
Figure &5
////////)
EXPANSION JOINT
-. .
TIE RODS
(Flexible in shear only)
piPeSiZen<rmallY~teedOncandetmn
g-k
exhaustpipingmayberelativelystin,dan~jomt
StioUMbeiisedatsomepoint to take care oft h d expansion.An umestrictedexpansionPrntplaced at the exhaust
fiange of the turbine may exert an upward or lifting force
on dit turbine flange which in many cases is excessive.
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
page 38
Figure 8 4
EXPANSIONJOINT wmi TiE RODS FOR NONCONDENSING OPERATION
(Proviaes awlel fiexlblllty without Imposing thnist on the tu*ine.)
Figure 8-7
EXPANSION JOINT Wmi TIE RODS FOR CONDENSING OPERATIONWil" "UP" EXHAUST
(Provles veitical flexibility without bnposlng thrust on the tu&lne.)
8AA Fo~cesDuetoTTemperature
if a pipe is COMtected to some point as Am Figure 8-8,
and hestheamfgurathshown by the soiid tine, it may
assiimetheappmmak
'
pOmtioashownbythedashline
when heated to a higher temperature, pmviing no restraint is offeredbypoint B.
If both poms AandB are rigid points which may not
wwc, the pipemay assumeashapesimuartothathwn
by thedashbe mFigure 8-9 whai heated.
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
///////////
A
STD.NEMA SM 23-ENGL
L99L
portisnotsatisfactoPywherethennalexpansionmaycause
the pipe to move away from the support
On the two types of rigid mpports shown in figue
8-12, the rise of the turbine CoNKctiOn due to temperatrire
may lift the base elbow from the support so the tiabine
would have to suppat the weight of the pipe. nie expansion of the vertical mn of pipe would relieve the pipe
hanger of its ioad so the Mbine would again have to
suppattheweightofthepipe.
Figure 8-12
DEAD WEIGHT SUPPORT
8.4.5 FoicesDuetoDeadWeigM
nie dead weight of the pipmg should be ea~tireiysup
pmcdbypipehangersorsupports.Therearebasicallytwo
-rigid and m
g
.
Rigid supports
types Of
necesSay*=ted expansion joint is used
additiontothis,itmaybefoundnecessarytoaddadditioaal
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
Table 8-2
Temperature Rangesfor Forcesand Moments
S T D - N E M A SM 23-ENGL 1991
SM 23-1991
Page 41
Where:
FR=-
Figure 8-13
DEAD WEIGHT SUPPORT W i l H RESTRAINED
WPANSION JOINT
Fy
Figure &14
DEAD WEIGHT SUPPORT WiTH UNRESTRAINED MPANSIONJOINT
sqpnts or mweexisting supports ifresonant vibration
appearsinthepiping.
Aspring support should not be used to appose the titrust
ofanexpansianjointWhcnthepnssureisnmovedh
the line, the sping support may e x m a force the same as
the expansionjoint ally m ihe opposite direction.
wbigineemg-
8.4.6
'
6-21-1979.
'Ibefcesandmantntsachgonstcamairbinesduem
thesteam inlet,entraction,andexhaustconnectionsshould
/'
///
Il
z+
l
I
Figure 8-15
COMPONENTS OF FORCES AND MOMENTS
ON TURBINE CONSTRUCTION. POSiTiVE MoMENTS ROTATE COUNTERCLOCKWISE WHEN
VIEWED LOOKING INTO POSITIVE FORCES
8.4.6.2 The combined iiesdtants of the fmes and moments of the inlet, extraction, and exhaust connections,
resolved at the centerlines of the exhaust conndon
should not exceed the vaiues per Limit 2.
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
/'
(Limit 2)
~asde~byapplicabecodesaud~bad=
ia.
Authorized Engineering Infomiatkn 11-14-1985.
8.4.6.5 See Sample problems 8 4 B and 8C for examplesof how thesef m and momat limitationsareqplied
toturbineinstallati0
-0s.
85 DRAINPIPING
IndividualdrainpipmgshOuldbe~withsbiiton
valvesortraps.
8. LEAK-OFFS
L e a k 4 should be piped dhxtly to an Opern iidn
ventedtotheatmosphexew i b o u t v a h r e s o r a
~
to a combsue recway system. The pipe sixmid be
adequately sized to avoid pmsure bdup.
AuthociredEngineeiinqInformatian
. 11-14-1965.
8.7 FULLFLOWREUEF VALVE
Thetnrbinecasingaadmtanalpartsshdbcp.otected
a~texcesSivep.essinrebytheinstallaaon
'
of afu-fow
relief valve. The relief valve is connected into tht piping
system between the aubiueexhaustconnectieo and the
nrst shutd valve. niis relief valve should not be coafused with the sentbel warning valve whichwhcn sup
pli& is maunteon the Mbine casing.
The full-flow relief device should be provided by the
user aspart of the piping mstallationwhich iswrtanal to
the tulbme. In COILdtLIsm
* g appiicaoioar,a f
an-flowdicf
valve or nipun disc may be pm&d as plin of the
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
c-thttiirbiat.
The size of the r n - hdevice diaildbe such that it
willexhausttotheatm~the~mn<Ipansityof
(as. bytheabinemanufrictunr)whidi
wiupassthroughthe~~withmaxmnimiinitial
steamconditions.
For condensrn
* g sabines, the full-flow
device
should give full relief at no more than 10 psi POkni
(3allge)l.
Fot exlmtion Mbines ur back-tuhiDe& the
fall-flow relief device shopldapen at 10psi om)
Q 10
~t(whichcvcrisgrtaoa)abovetbemaxmiunwrtasction~armaxmiumexhaastpresnnie.Therew
device shalt give full relief atm mae thsn 10 pacent
abovethe"start-to-open" pcwsure.
fthehigh-~-pessweorhighextractimorIiriminnirn
~tripisfirmishedthereucfdevicepiesarresshopld
braised 5 ppi 135 &(gaugc)l a n d t h C b i @ - ~ j ~ ~ +
s r ~ etrip should be set at the above
sure.
S T D a N E f l A SM 23-ENGL L991
b470247 0524342 5 9 8
m
SM 23-1991
page 43
2
3
3
4
4
4
4
4
4
4
4
4
6
6
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
6
6
6
6
6
8
8
8
8
8
8
8
8
10
10
10
10
10
10
10
10
12
12
12
12
12
12
16
16
16
16
6
8
6
8
8
10
12
16
18
20
24
30
36
12
16
18
20
2A
30
36
12
16
18
20
24
30
36
48
12
16
18
20
2r)
30
36
48
18
20
2.4
U)
36
48
24
30
36
48
316
412
335
427
447
480
511
575
607
640
706
804
.904
524
585
616
648
712
810
908
540
5981
628
659
722
817
915
1111
560
614
643
673
733
827
923
1117
661
689
747
839
932
1125
781
867
957
1143
791
1031
839
1068
1118
1199
1277
1437
1518
1600
1764
2011
2259
1309
1462
in1
1620
1781
2025
mi
1351
495
1571
1648
1804
2044
2287
2n8
1401
1536
1608
1682
1833
2068
2307
2793
1651
1722
1868
2096
2331
2812
1952
2167
2391
2858
632
825
671
854
894
959
1022
1150
1215
1280
1411
1609
1807
1047
1170
1232
1296
1425
1620
1817
1M1
11%
1257
1318
1443
1635
1829
2222
1121
1229
1286
1345
1467
1654
1845
2234
1321
1377
1494
167
1865
2249
1561
1733
1913
2287
1581
2062
1677
2136
2236
2398
2554
2874
3037
3200
3528
4022
4518
2618
2924
3081
3240
3562
4050
4541
2702
2991
3141
3295
3608
4087
4573
5555
2802
3072
3216
3363
3667
4135
4614
5586
3303
3444
3736
4193
4662
5623
3904
4333
4783
5716
791
1031
839
1068
1118
1199
1277
1437
1518
1600
1764
2011
2259
1309
1462
1541
16u)
1781
791
1031
839
1068
1118
1199
1277
1437
1518
1600
1764
m11
2259
1309
1462
1541
1620
1781
A125
2Q25
2271
1351
1495
1571
1648
2271
1351
14%
1571
1648
1804
2044
1804
2044
2287
2778
1401
1536
1608
1682
1833
2068
237
2793
1651
1722
1868
20%
2331
2812
1952
2167
2391
2858
2287
2718
1401
1536
1608
1682
1833
u168
2307
2793
1651
1722
1868
2096
2331
2812
1952
2167
2391
2858
SM 23-1991
Page 44
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
~shauldbenoairpocketsinthegrout.Aftertbegront
is dry, connect the piping, flly tighten the foundatim
bolts,and recheck me aiignment.
Amixtureof cement and h e sand isnormay usedas
grout, 'ihm are other mateaals availabie which bave
proven tmxcssM. Care mustbeexcrcisein tbe used
matajals whicb expami while setting, as they may OVQ
expaad and prescrit mare of a problem tban mven~onai
materials such as cement and sand,which have atendency
to shtmk d&hdy.
8-16 a d 8-17 -t
typicai
i l s a a h s d a r e ~ t e d o n l as
y guide&)
Aulhailled Engineering- 1
11-14-1oe5.
S T D - N E M A SM 23-ENGL 1991
1.
2.
3.
4.
5.
6.
7.
Support Foot
Mounting Pad
Baseplate
Anchor Bolt
Anchor Nut
Shims
Foundation
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
Figm8-16
BASEPLATE MOUNTED TURBINE AND DRIVEN EWIPMENT
S T D I N E M A SM 23-ENGL L99L
SM 23-1991
Page46,
1.
Support Foot
2. Soieplate
3. Hold-down Bolt
Anchor Bolt
5. Anchor Nut
4.
6. Shims
7. Foundation
Figure 8-17
SOLEPLATE MOUNTED TURBINE AND DRIVEN EQUIPMENT
--`,`,`,`,,`,`,,,```,````,``,`,-`-`,,`,,`,`,,`---
m
SM 23-1991
Page 47
mleproMem8A
ALLOWABLE FORCES AND MOMENTSON STEAM TURBINES
(31027)+ 680 5 (soo)(8)
1661S4ooois true so forces aadmomitsoa the
inlet flangeare within acptablelimits f a exhaust
&&
Fy
I&=
200+500=+700Ib-ft
M y s 150+300=+450bft
ExhaustFange
& = -11Olb
Fy= -25olb
&= +180lb
I&=+XI0 lbft
My= +ux) lbft
&= +350lb-ft
check to see if these farces and moma@are w i t h
NEMAguidclinea
1. ~ R E S U L T A N T f ~ d m o m c aONINDIts
VIDUAL FLANGES against Limit 1. paragrriph
8.4.6.1.
m2
m2
~=~(40)2+(-100)2+(-70)z= 128 lb
Magnitu~oftheactualforcesandmomentscaicuiate
in Part 2 of this problem are lower than the allowable
ExbaustFiange
F~=~(-110)~+(-250)~+(180)'=
327 ib
magnitudescalculatedabove.Therefaile.thecornponen~~
of rhe combined farce and moments on the turbine are
WithinNEMAgUidelines.
Resultsfrompipts 1,2,&3 of this problem show that
forces and moments imposed by the piping system are
WithinallNEMAgUidelines.
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STD.NEMA
S I 23-ENGL
L97L
SM 23-1991
Page 48
Sample Problem88
ALLOWABLE FORCES AND MOMENTS ON STEAM TURBINES
A condensing turbine has a 6 inch side inlet and an 36
inch down exhaust. Analysis of the steam piping system
pqxsed for the turbine has determined that the components dthe forces and moments imposed on the iniet and
exhaustflanges(cxcludingfarceontheexhaust~~due
IoprrssureforcesinttKumesaained
*
expansionjointinthe
exhaust line.) will be 8s tabulated below.
Inlet Fiange
Fr= +901b
Fy= -1zolb
Fz= + m l b
Mx= -350 lb-ft
My= +200 lb-ft
Mz= +150 Ib-ft
De =
(16+36)=17.33 inches
(3)(2!50)
+ O 500 (17.33)
750 S8665istniesoforcesandmomentsoathecxhaustfiangearewithinNEMAguidelines.
2 Checkcombined RESJLTANTfacesandm~meat
ON THE TURBINE against Limit 2, Pamgmph
8.4.6.2.a
Fx= W+O= 901b
Fy = -150 - w ) = 400 Ib
Fz= 200+0=200lb
Mx = -350 + O = -350 lb-ft
My= 2OO+O=ux)lb-ft
I&=
150+0=15OIb-ft
F&O)2+(400)z+(2Ml)2 =456 Ib
&d(-350)2+(200)2+(1S0)2= 430 b-fi
. Nominai inlet Fiange Area =
= 28.3 in2
ExhaustFlange
Fx= O
F y = -250lb
FE=
O
Mx= O
My= O
&= O
4
Bellows area far the expansionjoint (obtained from
NominalExhaust
expansionjoint manufacturer) is 1030 square inches.
Fiange Area =zQ&hJ2
= 1017.9 in2
Resure f m &vel@ by full vacuum in the expan4
sionpintis:
Total Flange Area = 23.3 + 1017.9 = 1046.2 ia
(1030
= 15,141 Ib
(14.7
This is additional force in the -Ydirection.
Check to see if thest forces and moments are within
NEMAguidelines.
1. ~ k ~ U L T ~ f ~ ~ d r n ~ e n t s 0 N ~ ~ I Dc = 3
-i
= 18.166 in.
VIDUAL FLANGES against Limit 1, Paragraph
3
8.4.4 1.
2Fc+Mc525oDc Limit2
(2) (456) +4301250(18.166)
inlet Flange
1342s4542 is me so the resultant forces and
F~=~(!W)2+(-1S0)2+(200)'=
266 lb
moments are within NEMA guiWines.
M~=d(-350)~+(+C200)~+(150)~
=430 lb-ft
3. Check the COMPONENTS of the cunbined foi.ces
and moments ON THE lU..LVE against values
& = 6 inches (No correction needed for flanges
8" and smaller.)
calculated per Paragraph 8.4.6.2.b.
3FR+mS500& Limit1
From calculations in part 2,i
k = 18.166 in.
(3)(266) + 430 5 (500)(6)
1228S3 is true so facesand momentson the
inlet flange are within NEMA guidelines.
AUowable Forces and Momenis
Fx= 50Dc= 908lb Mx= w)Dc=4541Ib-ft
Fy=125Dc=2271lb My= 125Dc=2271lb-ft
ExhaustFange
Fz= 100Dc= 18171b &= 125&=2271bft
FR excludingpressweforce =
Magnicudesoftheactuaifonwaad~cntscalailated
d(0)2+(-250)2+(O)2
= 250 lb
in Part 2 of this problem are lower than the dowable
MR= d(0)2+(o,2+(O)2'=O ib
magnitudes calculated above. 'brefore, the cum-
m2
in3
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S T D - N E M A SM 23-ENGL
1971
SM 23-1991
Page 49
of Ik canbined fotces and Inomem on the turbine are
WilhinNEhwgindClimes
4. aiecktoralformthetiabineexhaustfange
against h e limit pes jtaragrapb 8.4.6.3.
paragraph 8.4.6.3 statts that fame on the exhaust
flangc should not exceed 15-112 times the nominai
Cxhaustarea
(1017.9in5 = i s m ~b
(i5-w)
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S T D - N E M A SM 23-ENGL L99L
Sample Problem8C
ALLOWABLE FORCES AND MOMENTS FOR A
TURBINE WITH FOUR EXTRACTION OPENINGS
Ara of opeahlp
Strofoprneei
ms<ruuc~-)
(UI 11
-
Inlet
14
EXamiQn#l 10
153.94
78.54
Extraction#2 8
50.26
Extraction#3 16
201.06
ExtracrionM 30
706.86
E;xhaust
148
17203.40
Fmd the diameter ofa circular opening equal to the total
8ceB
Equivalent Diameter =
4I133.W78.54+50.26+20 1.W7.86+1'1203.40)
Fx = 50(57.01) = 2851 lb
Fy= 125(57.01)= 71261b
Fz= 100 (57.01)= 5701 lb
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It
S T D * N E M A SM 23-ENGL 1991
SM 23-1991
Page 51
-Section9
OPERATION AND MNNTENANCE
9.1 INTRODUCTION
To ensure thatthe turbine receivestbe caeand artention
necessary and dfor this type of equipment, specific
iastnictionswithrespecttostartingup,shuaingdown,and
routine operation shouid be provided by the mufacturet
in the instruction manual fumisbed with the airbine.
Authtnized Engineeringk\fom\rmon
. 11-14-1985.
9s opmnoN
The following should be @vencareful consideration by
hopaator:
1. The steam supplied to the turbine should be free of
debris. To ensure maximum protection, steam lines
shouid be blown prior to Starting.
2. l h e steam turbine operator shouldbe aware of the
hazards associated with ccmtaminatioa of the p m
cess steam with agents which p r o m o t e stress
sim Cracking.
3. Avoid slugs of water and unduly wet steam.
4. Avoid great or sudden fluctuationsin pressure and
temperamre of steam supply.
5. proMbeanadequatesuppiyofcleanwaterfreef?om
acid or scale forming impurities for oil mlers,air
cooexs and the gand ccmdensing system.
6. Provide lubricating oil of proper quality and
characwtics, including initial flushing change.
7. Maintain a log of aperating conditions, including
steam inia pressures and t e m m stage pressures, oii pressures, exhaust pres~ures,whition,
and 50 fimdi. This is m
i -t
in predicting and
scheduling inspection outages.
8. Check trip valves or trip and throttle valve for Operation.
----9. c h e c k o v e a s p e e d t r i p a t ~
intervals.
10. Check auxiliary oil pumps.
e
9.3
NONCONDENSINGTURBINE OPERA..N
OF A MULTlsTAGECONDENSING
TURBINE
Noncondensing operation of a multistage condensing
turbine is not recommended unies approved by the manufiumnx. High exhaust pressme and temperanne can
cause last stage blade flutter,Casing distortion and damage
and misalignment with driven machines. An mcrease m
exhaust temperature and pressure may also afect pipiig
farces. (Seepiping f o a calcuiationS given in Section 8.)
Authorized Engineering Information 11-14-1985.
9.4
9.5 MAINTENANCE
9.5.1 Introduction
inspection and &ce
should follow manuf~auws
ioseuCtions. Frequency of inspection and degree of thoroughnessmay vary a n d a have tobe determhed by the
mainteamce personnel:
The foilowing is a typical maintenance program:
Daily
1. V i y inspect turbine for extemai damage and
leaks.
2 Check oil level in resewoirand governor.
3. Check for unusual vibration and noise levels.
4. Check oil temperatureand press&.
weekly
1. Check operation of auxiliary oil pump, if applicable.
2. Check operation of ail shut down devices.
3. Check that shafts are fite of oil or grease.
4. Exmise the tnp valve.
Monthly
1. Check overspeed governor.
2 Check foundation bolts for tighmess.
3. Checkoiandlter.
AMU~IY
Shut down the turbine and perfom the following:
1. Remove and clean steam strainer.
2. Check shaft seals f
a wear.
proper operation.
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SM 23-1991
Paga 52
5.
6.
7.
8.
9.
. .
Auhized~neeringinfomiaiiar
. 11-14-1985.
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S T D - N E M A SM 23-ENGL L77L
SM 23-1991
Page 53
Table 9-1
WATERTUBE BOILERS RECOMMENDED BOILER WATER UMil'S
AND ASSOCIATED STMM PURITY AT STEADY WATE FULL
LOAD OPERATION DRUM TYPE BOILERS
0-300
3014%
451-600
601-79
751-900
901-1Ooo
0-2068
2069-3103
3104-4137
4138-5171
5172-6206
6207-6895
700-3500
600-uxx)
5002500
140-700
12O-600
1CNMM
#)(11OOO
40-m
150- 750
125- 625
30-150
25-125
15
10
8
3
2
1
0.2 1.0
0.2 1.0
0.2 1.0
0.1 - 0 5
0.1 - 0 5
0.1 05
Table 9-2
SEAM PURITY- LIMITS
conductivity-
Micn>mhoslcm at Z 0 C
Dnun
0.3
nce dirough
0.2
e,
1.o
0.5
50
50
10
20
20
3
20
20
10
5
10
5
3
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SM23-1991
pases
Section 10
INQUIRY GUIDE
(Authorized Engineering Information)
Job No.
Item No.
inquiry order No.
pinrchase Chder No.
Revisim
Sk.
savice
ManuEacMa
No. Required:
Driven Equip.
Model
GearYesJNo
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sM23-1991
Page 56
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mut
Mamifactunr'sstandard
6470247 0524355 L 4 b
SM23-1991
Page 57
Factory Tests
Hydo test
No-load running test
DynamiCbalancerotor
site utilities
cooling w8t#:
coding wata:
Electrid supply:
Conml(s)
Motaro
NOM
other
Brackish
Fresh
Tempcracure-
d
d
c
volts
volts
Air Supply
Site Environment
Ambient tempexatwe
Elevation
Maximm
Hz
Hz
phase
phase
pressiire
Minimm
outdooa
other
For
monthss!crragepriortowartup
S = Storage
I = Installation
Recommendedspanpamlist
Instnicdonbooks
other
No.
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Remarks
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MA