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28-10-00

DETAILED VISUAL
INSPECTION OF FUEL AREA
BY VIDEO CAMERA

DVI 10005-002
1

MAR15

ZONING DATA
___________
ZONE
ACCESS

: 293
294
522
622
: 293BL 294BR
522KT
622KT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

GSE

: 01
01
01
01

___
MEN

ACCESS PLATFORM
ENDO/VIDEO SYSTEM OLYMPUS
INTERFACE TOOLING
TELESCOPIC STICK SUPPORT

_________
MAN-HOURS

IPLEX SA II R
98S57205043
98S57005003

PUBLICATION
___________
JIC
JIC
JIC
JIC
JIC
JIC

: DEFUELING
: INERTING
: DC AND AC EXTERNAL POWER
SUPPLY
: REMOVAL AND INSTALLATION
OF WING-TO-FUSELAGE
FAIRINGS
: DETAILLED VISUAL
INSPECTION OF FUEL
PUMP HARNESS
: DETAILLED VISUAL
INSPECTION OF HIGH
LEVEL SENSOR

AH

12-11-00-DFG-10000
28-12-00-DAR-10000
24-40-00-EAD-10000
53-93-00-RAI-10000
28-21-71-DVI-10000
28-25-73-DVI-10000

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1
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INSPECTION OF FUEL AREA
BY VIDEO CAMERA

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MAR15

PUBLICATION
___________
JIC
JIC

: DETAILLED VISUAL
INSPECTION OF FUEL
QUANTITY PROBES
: OPENING AND CLOSING OF
WING BOX ACCES DOORS
OPENING AND CLOSING OF
WING BOX ACCESS DOORS

AH

28-42-72-DVI-10000
57-00-00-OAC-10000

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DETAILED VISUAL
INSPECTION OF FUEL AREA
BY VIDEO CAMERA

001

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3

MAR15

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

_________
DEFUELING
SEE JOB INSTRUCTION CARD
121100-DFG-10000

003

________
INERTING
SEE JOB INSTRUCTION CARD
281200-DAR-10000

004

______________________________________________
DE-ENERGIZATION
OF AIRCRAFT AC AND DC NETWORKS
SEE JOB INSTRUCTION CARD
244000-EAD-10000
*** CONTINUED ***
AH

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DETAILED VISUAL
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BY VIDEO CAMERA

005

DVI 10005-002
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MAR15

____________________________________
REMOVAL
OF WING-TO-FUSELAGE FAIRINGS
SEE JOB INSTRUCTION CARD
539300-RAI-10000
NOTE : REMOVE WING TO FUSELAGE FAIRINGS INDICATED IN THE ACCESS SECTION ON PAGE 1
OF THIS JOB INSTRUCTION CARD.

006

DETAILED VISUAL INSPECTION OF FUEL PUMP


_______________________________________
HARNESS
_______
SEE JOB INSTRUCTION CARD
282171-DVI-10000

007

DETAILED VISUAL INSPECTION OF HIGH LEVEL


________________________________________
SENSOR
______
SEE JOB INSTRUCTION CARD
282573-DVI-10000

008

DETAILED VISUAL INSPECTION OF FUEL QUANTITY


___________________________________________
PROBES
______
SEE JOB INSTRUCTION CARD
284272-DVI-10000

009

_______________________________
OPENING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
OPEN WING BOX ACCESS DOOR AS NECESARY.

010

DETAILED VISUAL INSPECTION OF


_____________________________
FUEL TANKS
__________
REF.FIG.:
REF.FIG.:
REF.FIG.:
REF.FIG.:

281000-DVI-00100
281000-DVI-00105
281000-DVI-00110
281000-DVI-00115
*** CONTINUED ***

AH

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BY VIDEO CAMERA

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REF.:NDTM CHAP.57-11-00 PART 1/9


57-21-00 PART 1/9
WITH VIDEO CAMERA, INSPECT THE FOLLOWING
ITEMS :
1. FUEL QUANTITY PROBE, LOW LEVEL DETECTOR
AND TERMISTANCE SENSOR HARNESSES.
CHECK THAT :
- HARNESS ATTACHMENT IS CORRECT.
- HARNESSES ARE NOT FRAYED.
- HARNESSES ARE NOT LOOSENED.
- CLAMPS ARE CORRECTLY INSTALLED
2. FUEL TEMPERATURE SENSOR
CHECK THAT THE SENSOR HAS NO VISUAL DAMAGES
3. FUEL PUMP
CHECK THAT:
- ALL PUMP PARTS ARE CORRECTLY INSTALLED.
- PRESS SWITCH HARNESS IS IN GOOD CONDITION
AND CORRECTLY CLAMPED.
4. BRAIDS
CHECK THAT:
- BRAIDS ARE
- BRAIDS ARE
- BRAIDS ARE
SYSTEMS OR
- BRAIDS ARE

CORRECTLY INSTALLED.
NOT BROKEN,FRAYED OR CORRODED.
NOT IN CONTACT WITH SURROUDING
STRUCTURE.
NOT LOOSEN.

5. CLAMP CONDITION ON FUEL LINE


(ITEM 2 OF FIG.281000 DVI 00105)
INSPECT CLAMPS ON FUEL RETURN LINE FROM
MOTIVE FLOW VALVE TO ENGINE JET PUMP.
CHECK THAT CLAMPS ARE CORRECTLY INSTALLED.
CHECK CONDITION OF THE ELASTOMER SHEATH ON
CLAMPS.
*** CONTINUED ***
AH

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MAR15

-DAMAGE OF ELASTOMER SHEATH ON CLAMP (BROKEN


TORN OR MISSING) IS ACCEPTABLE FOR CONTINUE
SERVICE PROVIDED RE-ASSESSMENT OF THE CLAMP
CONDITION IS PERFORMED ON A CCHECK BASIS.
-DAMAGE OF FUEL LINE UNDERNEATH CLAMP IS NOT
ALLOWED FOR CONTINUE SERVICE WITHOUT PRIOR
ENGINEERING EVALUATION FROM ATR.
011

________________________________
CLOSING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
CLOSE THE ACCESS DOORS PREVIOUSLY OPENED.

012

_________________________________________
INSTALLATION
OF WING-TO-FUSELAGE FAIRINGS
SEE JOB INSTRUCTION CARD
539300-RAI-10000
NOTE : INSTALL WING TO FUSELAGE FAIRINGS
PREVIOUSLY REMOVED.

R
013

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

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ACCESS PANELS

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7
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8

AH

FUEL LINES INSTALLATION

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VENT LINES INSTALLATION

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AH

TYPICAL BRAID
INSTALLATION

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DETAILED VISUAL
INSPECTION OF FUEL AREA
BY WING PANEL REMOVAL

DVI 10010-003
1

MAR15

ZONING DATA
___________
ZONE
ACCESS

: 293
522
622
: 293BL
521AT
621CT

294
294BR
521CT 523BT
623BT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCES PLATFORM

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC
JIC
JIC
JIC
JIC
JIC

: DEFUELING
: INERTING
: OUTBOARD WING LOAD
RELIEF (ENGINES/
PROPELLERS INSTALLED)
: OUTBOARD WING LOAD
RELIEF (PROPELLERS
REMOVED)
: OUTBOARD WING LOAD
RELIEF (ENGINES REMOVED)
: REMOVAL AND INSTALLATION
OF WING-TO-FUSELAGE
FAIRINGS
: DETAILLED VISUAL
INSPECTION OF FUEL
PUMP HARNESS

AH

12-11-00-DFG-10000
28-12-00-DAR-10000
07-20-00-SOG-10010
07-20-00-SOG-10012
07-20-00-SOG-10014
53-93-00-RAI-10000
28-21-71-DVI-10000

28-10-00
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1
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INSPECTION OF FUEL AREA
BY WING PANEL REMOVAL

28-10-00

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MAR15

PUBLICATION
___________
JIC
JIC
JIC
JIC
JIC

: DETAILLED VISUAL
INSPECTION OF HIGH
LEVEL SENSOR
: DETAILLED VISUAL
INSPECTION OF FUEL
QUANTITY PROBES
: REMOVAL AND INSTALLATION
OF CENTER WING
REMOVABLE PANELS
: REMOVAL AND INSTALLATION
OF OUTER WINGS REMOVABLE
PANELS
: JACKING FOR A/C
MAINTENANCE OPERATIONS

AH

28-25-73-DVI-10000
28-42-72-DVI-10000
57-14-12-RAI-10000
57-24-12-RAI-10010
07-11-00-JUP-10000

28-10-00
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BY WING PANEL REMOVAL

001

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3

MAR15

_______
WARNING
WARNING C.D.C.C.L.
CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION
THE FOLLOWING PROCEDURE IS APPLIED TO
A FUEL SYSTEM ITEM THAT IS IN THE CATEGORY
KNOWN AS A CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION.
CDCCL IDENTIFIES AN ITEM THAT CAN BE SOURCE OF
A POSSIBLE FUEL TANK IGNITION.
YOU MUST KEEP ALL CDCCL ITEMS IN THE APPROVED
CONFIGURATION.
DAMAGE,WEAR OR CHANGES TO A CDCCL ITEM CAN
CAUSE A POSSIBLE FUEL TANK EXPLOSION.

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
*** CONTINUED ***
AH

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BY WING PANEL REMOVAL

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7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.


003

_________
DEFUELING
SEE JOB INSTRUCTION CARD
121100-DFG-10000

004

________
INERTING
SEE JOB INSTRUCTION CARD
281200-DAR-10000

005

LOAD RELIEVING OF OUTER WING


____________________________
(ENGINES/PROPELLERS INSTALLED)
______________________________
SEE JOB INSTRUCTION CARD
072000-SOG-10010
NOTE : CHOOSE THE CORRECT DOCUMENTATION AMONG
THE THREE JIC AVAILABLE.
CHECK THE A/C CONFIGURATION

006

LOAD RELIEVING OF OUTER WING


____________________________
(PROPELLERS REMOVED)
____________________
SEE JOB INSTRUCTION CARD
072000-SOG-10012
NOTE : MUST BE USE IN ACCORDANCE WITH THE
AIRCRAFT CONFIGURATION.

007

LOAD RELIEVING OF OUTER WING


____________________________
(ENGINES REMOVED)
_________________
SEE JOB INSTRUCTION CARD
072000-SOG-10014
NOTE : MUST BE USE IN ACCORDANCE WITH THE
AIRCRAFT CONFIGURATION.

*** CONTINUED ***


AH

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DETAILED VISUAL
INSPECTION OF FUEL AREA
BY WING PANEL REMOVAL

008

DVI 10010-003
5

MAR15

____________________________________
REMOVAL
OF WING-TO-FUSELAGE FAIRINGS
SEE JOB INSTRUCTION CARD
539300-RAI-10000
NOTE : REMOVE WING TO FUSELAGE FAIRINGS INDICATED IN THE ACCESS SECTION ON PAGE 1
OF THIS JOB INSTRUCTION CARD.

009

DETAILED VISUAL INSPECTION OF FUEL PUMP


_______________________________________
HARNESS
_______
SEE JOB INSTRUCTION CARD
282171-DVI-10000

010

DETAILED VISUAL INSPECTION OF HIGH LEVEL


________________________________________
SENSOR
______
SEE JOB INSTRUCTION CARD
282573-DVI-10000

011

DETAILED VISUAL INSPECTION OF FUEL QUANTITY


___________________________________________
PROBES
______
SEE JOB INSTRUCTION CARD
284272-DVI-10000

012

REMOVAL OF WING REMOVABLE PANELS __________________________________


RIB 0 TO 13
___________
SEE JOB INSTRUCTION CARD
571412-RAI-10000

013

____________________________________
REMOVAL
OF OUTER BOX REMOVABLE PANEL
SEE JOB INSTRUCTION CARD
572412-RAI-10010

*** CONTINUED ***


AH

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5
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DETAILED VISUAL
INSPECTION OF FUEL AREA
BY WING PANEL REMOVAL

014

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6

MAR15

DETAILED VISUAL INSPECTION OF


_____________________________
FUEL TANKS
__________
REF.FIG.:
REF.FIG.:
REF.FIG.:
REF.FIG.:

281000-DVI-00100
281000-DVI-00105
281000-DVI-00110
281000-DVI-00115

INSPECT THE FOLLOWING ITEMS:


1. FUEL QUANTITY PROBE HARNESS.
CHECK THAT :
-HARNESSES ATTACHEMENT IS CORRECT.
-HARNESSES ARE NOT FRAYED.
-HARNESSES ARE NOT LOOSEN
-CLAMPS ARE CORRECTLY INSTALLED.
2. FUEL SENSOR TEMPERATURE.
CHECK THAT THE SENSOR HAS NO VISUAL DEFECT.
3. FUEL PUMP
CHECK THAT:
- ALL PUMP PARTS ARE CORRECTLY INSTALLED.
- PRESS SWITCH HARNESS IS IN GOOD CONDITION
AND CORRECTLY CLAMPED.
4. BRAIDS
CHECK THAT:
- BRAIDS ARE CORRECTLY INSTALLED
- BRAIDS ARE NOT BROKEN,FRAYED OR CORRODED
- BRAIDS ARE NOT IN CONTACT WITH THE
SUROUDING SYSTEM OR STRUCTURE.
- BRAIDS ARE NOT LOOSEN.
5. CLAMP CONDITION ON FUEL LINE
(ITEM 2 OF FIG.281000 DVI 00105)
INSPECT CLAMPS ON FUEL RETURN LINE FROM
MOTIVE FLOW VALVE TO ENGINE JET PUMP.
CHECK THAT CLAMPS ARE CORRECTLY INSTALLED.
CHECK CONDITION OF ELASTOMER SHEATH ON CLAMP
*** CONTINUED ***
AH

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BY WING PANEL REMOVAL

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7

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-DAMAGE OF ELASTOMER SHEATH ON CLAMP (BROKEN


TORN OR MISSING) IS ACCEPTABLE FOR CONTINUE
SERVICE PROVIDED RE-ASSESSMENT OF THE CLAMP
CONDITION IS PERFORMED ON A CCHECK BASIS.
-DAMAGE OF FUEL LINE UNDERNEATH CLAMP IS NOT
ALLOWED FOR CONTINUE SERVICE WITHOUT PRIOR
ENGINEERING EVALUATION FROM ATR.
015

INSTALLATION OF WING REMOVABLE PANELS _______________________________________


RIB 0 TO 13
___________
SEE JOB INSTRUCTION CARD
571412-RAI-10000

016

__________________________________________
INSTALLATION
OF OUTER BOX REMOVABLE PANELS
SEE JOB INSTRUCTION CARD
572412-RAI-10010

017

_________________________________________
INSTALLATION
OF WING-TO-FUSELAGE FAIRINGS
SEE JOB INSTRUCTION CARD
539300-RAI-10000
NOTE : INSTALL WING TO FUSELAGE FAIRINGS
PREVIOUSLY REMOVED.

R
018

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIP*** CONTINUED ***
AH

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BY WING PANEL REMOVAL

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MENT.
6. REMOVE PLATFORM.
019

____________________________________
LOWERING
OF AIRCRAFT ONTO ITS WHEELS
SEE JOB INSTRUCTION CARD
071100-JUP-10000
*****

AH

E N D

O F

T E X T

*****

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FUEL LINES INSTALLATION

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VENT LINES INSTALLATION

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TYPICAL BRAID
INSTALLATION

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12
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28-11-00

CLEANING FOR REMOVAL OF


MICROBIOLOGIC DEBRIS
DEPOSIT IN FUEL TANK

CLN 10000-001
1

APR05

ZONING DATA
___________

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

BULK MATERIAL : METHYL ALCOHOL


DETERGENT
INSULATING ADHESIVE TAPE

_________
MAN-HOURS

11-006
11-009
08-032

PUBLICATION
___________
JIC
JIC
JIC
JIC
JIC

: DRAINING OF WATER FROM


FUEL TANK
: REMOVAL AND INSTALLATION
OF CENTER WING
REMOVABLE PANELS
: REMOVAL AND INSTALLATION
OF OUTER WINGS REMOVABLE
PANELS
: REMOVAL AND INSTALLATION
OF FUEL ELECTRIC PUMP
: REFUELING

AH

12-24-28-DRN-10000
57-14-12-RAI-10000
57-24-12-RAI-10010
28-21-71-RAI-10000
12-11-00-FLG-10020

28-11-00
CLN 10000-001
2-400 PAGE
1
APR 01/05

28-11-00

CLEANING FOR REMOVAL OF


MICROBIOLOGIC DEBRIS
DEPOSIT IN FUEL TANK

001

CLN 10000-001
2

APR05

___________
PREPARATION
1. DEFUELING AND DRAINING OF TANK TO CLEAN.
A. CHECK OF THE CLOSING CROSS FEED VALVE.
- ON PANEL 25VU, MAKE CERTAIN THAT
FUEL/X FEED PUSHBUTTON SWITCH IS
RELEASED.
. FLOWBAR IS CROSSLINE.
- ON PANEL 121VU, OPEN SAFETY AND TAG THE
FOLLOWING CIRCUIT BREAKER :
2QE

FUEL/FUEL FEED/X FEED

B. DEFUEL THE TANK AND PERFORM A COMPLETE


DRAINING AS DESCRIBED INTO THE JOB INSTRUCTION CARD LISTED BELOW:
2. REMOVAL OF THE WING PANEL:
DEPENDING ON THE TANK TO BE CLEANED, REMOVE:
- EITHER THE CENTER WING REMOVAL PANEL
- OR THE OUTER WING REMOVAL PANEL
IN RESPECTING SCRUPULOUSLY THE PROCEDURE
DESCRIBED INTO THE JOB INSTRUCTION CARD
LISTED BELOW:
3. REMOVAL OF THE FUEL ELECTRIC PUMP:
IF IT}S NECESSARY FOR CLEANING THE CENTRAL
TANK, REMOVE THE FUEL ELECTRIC PUMP IN RESPECTING THE PROCEDURE DESCRIBED INTO THE JOB
INSTRUCTION CARD LISTED BELOW:
002

DRAINING OF WATER FROM


______________________
FUEL TANK
_________
SEE JOB INSTRUCTION CARD
122428-DRN-10000
*** CONTINUED ***
AH

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CLN 10000-001
2-400 PAGE
2
APR 01/05

28-11-00

CLEANING FOR REMOVAL OF


MICROBIOLOGIC DEBRIS
DEPOSIT IN FUEL TANK

003

CLN 10000-001
3

APR05

REMOVAL OF WING REMOVABLE PANELS __________________________________


RIB 0 TO 13
___________
SEE JOB INSTRUCTION CARD
571412-RAI-10000

004

____________________________________
REMOVAL
OF OUTER BOX REMOVABLE PANEL
SEE JOB INSTRUCTION CARD
572412-RAI-10010

005

_____________________________
REMOVAL
OF FUEL ELECTRIC PUMP
SEE JOB INSTRUCTION CARD
282171-RAI-10000

006

CLEANING FOR REMOVAL OF MICROBIOLOGIC DEBRIS


____________________________________________
DEPOSIT IN FUEL TANKS
_____________________
1. PREPARATION OF DETERGENT MIXTURE :
MIXTE ONE (1) PART OF PRODUCT 11-009 TO
SIXTEEN (16) PART OF WATER.
2. USING A BRUSH, CLEAN CONTAMINED AREAS WITH
THE MIXTURE.
FOR THE CENTRAL TANK:
- CLOSE THE FEEDER TANK JET PUMP BY MEANS
ADHESIVE TAPE.
PAYING PARTICULAR ATTENTION :
- TO FUEL PUMP CANNISTER INLET SCREEN,
- TO FUEL GAGE,
- TO JET PUMP OF FEEDER TANK AND ENGINE
FEED,
- TO WATER DRAIN,
- TO VAPOR RELIEF VALVE AND THERMAL RELIEF
VALVE,
- TO PRESSURE SWITCH,
- TO TEMPERATURE PROBE.
*** CONTINUED ***
AH

28-11-00
CLN 10000-001
2-400 PAGE
3
APR 01/05

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CLEANING FOR REMOVAL OF


MICROBIOLOGIC DEBRIS
DEPOSIT IN FUEL TANK

CLN 10000-001
4

APR05

3. RINSE WITH CLEAN WATER TO REMOVE DETERGENT


AND DEBRIS.
DRAIN AND MOP UP THE EXCESS WATER.
4. PREPARATION OF CLEANING MIXTURE :
CAUTION : METHYL ALCOHOL IS POISONOUS.
- WEAR PROTECTIVE CLOTHING,
- WEAR GOGGLES AND APPROPRIATED MASK,
- WEAR GLOVES.
NOTE:IF THIS PRODUCT COMES INTO CONTACT WITH
SKIN, WASH IMMEDIATELY WITH CLEAN WATER
MIXE ONE (1) PART OF PRODUCT 11-006 WITH ONE
(1) PART OF WATER.
IMPORTANT:THE CLEANING AGENT MUST NOT EXCEED
50% OF THE SOLUTION.
5. APPLY MIXTURE TO CONTAMINATED AREAS AND
SET WORKING THE PRODUCT BETWEEN 15 MINUTES
AND 2 HOURS.
6. RINCE TO CLEAN WATER TO REMOVE THE MIXTURE.
A. DRAIN OFF THE WATER AND MOP UP ALL TRACES
OF WATER.
B. BY MEANS HOT AIR BLOWER, DRY TANK INNER
SIDE, LINES AND EQUIPMENTS.
7. INSPECT THE TANK, VACUUM CLEAN ALL WATER
AND DEBRIS.
8. REMOVE ADHESIVE TAPE OF FEEDER TANK JET PUMP
CLEAN CARREFULY.
9. IF IT IS REMOVED, INSTALL THE FUEL ELECTRIC
PUMP BY USING THE PROCEDURE DESCRIBED INTO
THE JOB INSTRUCTION CARD LISTED BELOW:
10.INSTALL THE PANEL (CENTRAL OR OUTER) BY
*** CONTINUED ***
AH

28-11-00
CLN 10000-001
2-400 PAGE
4
APR 01/05

28-11-00

CLEANING FOR REMOVAL OF


MICROBIOLOGIC DEBRIS
DEPOSIT IN FUEL TANK

CLN 10000-001
5

APR05

USING THE PROCEDURE DESCRIBED INTO THE JOB


INSTRUCTION CARD LISTED BELOW:
007

__________________________________
INSTALLATION
OF FUEL ELECTRIC PUMP
SEE JOB INSTRUCTION CARD
282171-RAI-10000

008

INSTALLATION OF WING REMOVABLE PANELS _______________________________________


RIB 0 TO 13
___________
SEE JOB INSTRUCTION CARD
571412-RAI-10000

009

__________________________________________
INSTALLATION
OF OUTER BOX REMOVABLE PANELS
SEE JOB INSTRUCTION CARD
572412-RAI-10010

010

________
CLOSE-UP
MAKE CERTAIN THAT ANY TOOLS, EQUIPMENTS OR
PRODUCT HAVE NOT FORGOTTEN.
CLEAN TRACES LEFT ON THE WING.
REMOVE ACCESS PLATFORMS.
ON PANEL 121VU :
REMOVE SAFETY CLIPS AND CLOSE CIRCUIT BREAKER :
2QE.
AFTER THE DELAY RECOMMANDED INTO PREVIOUS JOB
INSTRUCTION CARD, PERFORM REFUELING.

011

_________
REFUELING
SEE JOB INSTRUCTION CARD
121100-FLG-10020
*****

AH

E N D

O F

T E X T

*****

28-11-00
CLN 10000-001
2-400 PAGE
5
APR 01/05

28-11-00

DETAILLED VISUAL INSPECTION OF WING FUEL


BARRIER PLATE

DVI 10000-001
1

APR05

ZONING DATA
___________
ZONE

: 520
620

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM

AH

___
MEN

_________
MAN-HOURS

28-11-00
DVI 10000-001
2-400 PAGE
1
APR 01/05

28-11-00

DETAILLED VISUAL INSPECTION OF WING FUEL


BARRIER PLATE

001

DVI 10000-001
2

APR05

DETALLED VISUAL INSPECTION OF FUEL BARRIER


__________________________________________
PLATE
_____
REF. FIG. 281100-DVI-00100
ON LOWER WING SURFACE, NEAR THE NACA INTAKE :
- ACCESS TO FUEL BARRIER PLATE
- CLEAN BARRIER PLATE
- PERFORM A DETAILLED VISUAL INSPECTION OF
THE PLATE.
- CHECK INTEGRITY OF THE PLATE AND FASTENER
CONDITION.
*****

AH

E N D

O F

T E X T

*****

28-11-00
DVI 10000-001
2-400 PAGE
2
APR 01/05

28-11-00
3

AH

OVERFLOW FUEL BARRIER


PLATE

DVI 10000-001
APR05

28-11-00
DVI 10000-001

2-400

PAGE
3
APR 01/05

28-11-00

GENERAL VISUAL INSPECTION OF WING LOWER


SURFACE FUEL LEAK

GVI 10000-001
1

MAR11

ZONING DATA
___________
ZONE

: 520
620

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

AH

___
MEN

_________
MAN-HOURS

28-11-00
GVI 10000-001
2-400 PAGE
1
MAR 01/11

28-11-00

GENERAL VISUAL INSPECTION OF WING LOWER


SURFACE FUEL LEAK

001

GVI 10000-001
2

MAR11

GENERAL VISUAL INSPECTION OF LOWER WING SURFACE


_______________________________________________
FOR FUEL LEAKS
______________
REF. FIG. 281100-GVI-00100
FROM GROUND, VISUALLY CHECK LOWER WINGS SURFACE
FROM RIB 4 TO RIB 22 FOR FUEL LEAK.
PARTICULAR ATTENTION NEED TO BE PAID AT THE
FOLLOWING AREAS :
- ELECTRICAL PUMP ACCESS
- JACKING PAD
- RIB 13
- RIB 22 TO RIB 23 (SURGE TANK AREA).
IF FUEL LEAK IS DETECTED, REFER TO SRM
(STRUCTURAL REPAIR MANUAL) CHAPTER 51-73-10.
*****

AH

E N D

O F

T E X T

*****

28-11-00
GVI 10000-001
2-400 PAGE
2
MAR 01/11

28-11-00
3

AH

FUEL LEAK AREA


INSPECTION

GVI 10000-001
MAR11

28-11-00
GVI 10000-001

2-400

PAGE
3
MAR 01/11

28-11-72

REMOVAL AND INSTALLATION


OF WINGS WATER DRAIN

RAI 10000-001
1

MAR12

ZONING DATA
___________
ZONE
ACCESS

: 522
622
: 522AZ 522CT
622AZ 622CT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 UNDERWING ACCESS PLATFORM


01 TOP SKIN ACCESS PLATFORM
01 WATER DRAIN PURGE TOOL

98S12003000000

SPARE

: 06 WATER DRAIN
02 WATER DRAIN

281170-01
281170-02

EXPENDABLE

: 08
06
04
03

281170-01
281170-01
281170-02
281170-02

O-RING
NUT
O-RING
NUT

BULK MATERIAL : BALTANE


MEK
PETROLATUM
SEALANT
SEALANT
SEALANT

_________
MAN-HOURS

11-004
11-003
04-012
09-019
09-001
09-002

PUBLICATION
___________
JIC

: OPENING AND CLOSING OF


WING BOX ACCES DOORS

AH

57-00-00-OAC-10000

28-11-72
RAI 10000-001
2-400 PAGE
1
MAR 01/12

REMOVAL AND INSTALLATION


OF WINGS WATER DRAIN

28-11-72

RAI 10000-001
2

MAR12

PUBLICATION
___________
JIC
JIC

: REMOVAL AND INSTALLATION


OF NACA INTAKE
: OPENING AND CLOSING OF
WING BOX ACCESS DOORS

AH

28-12-71-RAI-10000
57-00-00-OAC-10000

28-11-72
RAI 10000-001
2-400 PAGE
2
MAR 01/12

28-11-72

REMOVAL AND INSTALLATION


OF WINGS WATER DRAIN

001

RAI 10000-001
3

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. CHECK FUEL LEVEL (PERFORM DEFUELING OPERATION IF REQUIRED).
2. INSTALL WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
3. INSTALL PLATFORM, TO GAIN ACCESS TO WING
LOWER SURFACE.
4. INSTALL PLATFORM, TO GAIN ACCESS TO WING
UPPER SURFACE.
5. FOR REMOVAL OF THE WATER DRAINS FOLLOWS:
*** CONTINUED ***
AH

28-11-72
RAI 10000-001
2-400 PAGE
3
MAR 01/12

28-11-72

REMOVAL AND INSTALLATION


OF WINGS WATER DRAIN

RAI 10000-001
4

MAR12

RIB 4 AND 5
5007QL (5008QL)
RIB 5 AND 6
5005QL (5006QL)
RIB 12 AND 13 5003QL (5004QL)
REMOVE ACCESS DOORS 522CT (622CT),AND
522AZ (622AZ) AS DESCRIBED IN PARAGRAPH 3.
6. FOR REMOVAL OF THE WATER DRAINS FOLLOWS:
RIB 23 AND 24 5001QL (5002QL)
REMOVE NACA INTAKE AS DESCRIBED IN
PARAGRAPH 4.
003

_______________________________
OPENING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

004

____________________________
REMOVAL
OF THE NACA INTAKE
SEE JOB INSTRUCTION CARD
281271-RAI-10000.

005

REMOVAL OF WATER DRAINS BETWEEN RIB 5 TO 6


__________________________________________
AND RIB 12 TO 13
________________
REF. FIG. 281172-RAI-00100
1. INTO TANK, REMOVE NUTS (1). DISCARD NUTS.
2. REMOVE SCREWS (2).
3. REMOVE WATER DRAIN (3).
4. REMOVE O-RINGS (4) AND (5). DISCARD O-RINGS.
5. CLEAN CARREFULLY SEALANT ON WATER DRAIN AND
ON WATER DRAIN HOUSING WITH MATERIAL 11-003
AND 11-004B.
6. BLANK ORIFICES OF REMOVED EQUIPMENT.
7. PROTECT REMOVED COMPONENT INSTALLATION AREA.
*** CONTINUED ***
AH

28-11-72
RAI 10000-001
2-400 PAGE
4
MAR 01/12

28-11-72

REMOVAL AND INSTALLATION


OF WINGS WATER DRAIN

006

RAI 10000-001
5

MAR12

___________________________________________
REMOVAL
OF WATER DRAIN BETWEEN RIB 23 TO 24
REF. FIG. 281172-RAI-00110
1. INTO TANK:
A. REMOVE CAP OF SEALANT (1).
B. REMOVE NUTS (2). DISCARD NUTS.
C. REMOVE SEALANT AROUND THE WATER DRAIN
BASE.
2. REMOVE SCREWS (3).
3. REMOVE WATER DRAIN (4).
4. REMOVE O-RINGS (5) AND (6). DISCARD O-RINGS.
5. CLEAN CARREFULLY SEALANT ON WATER DRAIN AND
INTO TANK WITH MATERIAL 11-003 OR 11-004B.
6. BLANK ORIFICES OF REMOVED EQUIPMENT.
7. PROTECT REMOVED COMPONENT INSTALLATION AREA.

007

INSTALLATION OF WATER DRAINS BETWEEN RIB 5 TO 6


_______________________________________________
AND RIB 12 TO 13
________________
REF. FIG. 281172-RAI-00100
1. PREPARATION OF REPLACEMENT COMPONENT (IF
REQUIRED).
2. INSTALL O-RINGS (4) AND (5).(O-RINGS MUST BE
PREVIOUSLY LUBRICATED WITH MATERIAL 04-012).
3. CLEAN BONDING PLATE AND APPLY A FILM OF
GREASE.
4. APPLY A LAYER OF MATERIAL 09-019 ON WATER
DRAIN HOUSING.
5. INSTALL WATER DRAIN (3).
*** CONTINUED ***
AH

28-11-72
RAI 10000-001
2-400 PAGE
5
MAR 01/12

28-11-72

REMOVAL AND INSTALLATION


OF WINGS WATER DRAIN

RAI 10000-001
6

MAR12

6. INSTALL SCREWS (2).


7. INTO TANK, INSTALL NUTS (1).TIGHTEN.
008

INSTALLATION OF WATER DRAIN BETWEEN RIB 23 TO


_____________________________________________
24
__
REF. FIG. 281172-RAI-00110
1. PREPARATION OF REPLACEMENT COMPONENT (IF
REQUIRED).
2. INSTALL O-RINGS (5) AND (6).(O-RINGS MUST BE
PREVIOUSLY LUBRICATED WITH MATERIAL 04-012).
3. CLEAN BONDING PLATE AND APPLY A FILM OF
GREASE.
4. INSTALL WATER DRAIN (4).
5. INSTALL SCREWS (3).
6. INTO TANK:
A. INSTALL NUTS (2).TIGHTEN (TIGHTENING TORQUE 44.3 TO 53.1 LBF.IN/0.5 TO 0.6 M.DAN)
B. APPLY SEALANT CAP (1) ON NUTS.
C. APPLY A LAYER OF SEALANT 09-002 AROUND
WATER DRAIN.
D. APPLY A LAYER OF SEALANT 09-001 AROUND
ATTACHMENTS.

009

________
CLOSE-UP
1. INSTALL WATER DRAINS FOLLOWS:
RIB 23 AND 24 5001QL (5002QL) AND INSTALL
NACA INTAKE AS DESCRIBED IN PARAGRAPH 11.
2. INSTALL WATER DRAINS FOLLOWS:
RIB 4 AND 5
5007QL (5008QL)
RIB 5 AND 6
5005QL (5006QL)
*** CONTINUED ***
AH

28-11-72
RAI 10000-001
2-400 PAGE
6
MAR 01/12

28-11-72

REMOVAL AND INSTALLATION


OF WINGS WATER DRAIN

RAI 10000-001
7

MAR12

RIB 12 AND 13 5003QL (5004QL) ET INSTALL


ACCESS DOORS 522AZ (622AZ), 522CT (622CT)
AS DESCRIBED IN PARAGRAPH 10.
3. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
4. RESTORE AIRCRAFT TO ITS NORMAL CONFIGURATION
010

________________________________
CLOSING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

011

_________________________________
INSTALLATION
OF THE NACA INTAKE
SEE JOB INSTRUCTION CARD
281271-RAI-10000.

012

____________________
CHECK
OF WATER DRAIN
1. PERFORM COMPLETE REFUELLING OF AIRCRAFT.
2. CHECK THAT THERE ARE NO SIGNS OF FUEL
LEAKAGE OR SEEPAGE.
3. PLACE A CONTAINER UNDER THE DRAIN TO BE
CHECKED.
4. MANEUVER WATER DRAIN USING PURGE TOOL.
5. MAKE CERTAIN THAT FUEL FLOWS.
6. RELEASE PRESSURE ON PURGE TOOL.
7. CHECK THAT THERE ARE NO SIGNS OF FUEL
LEAKAGE OR SEEPAGE.

*** CONTINUED ***


AH

28-11-72
RAI 10000-001
2-400 PAGE
7
MAR 01/12

28-11-72

REMOVAL AND INSTALLATION


OF WINGS WATER DRAIN

013

RAI 10000-001
8

MAR12

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-11-72
RAI 10000-001
2-400 PAGE
8
MAR 01/12

28-11-72
9

AH

WATER DRAIN BETWEEN RIB


5 TO 6 AND 12 TO 13

RAI 10000-001
MAR12

28-11-72
RAI 10000-001

2-400

PAGE
9
MAR 01/12

28-11-72
10

AH

WATER DRAIN BETWEEN RIB


23 TO 24

RAI 10000-001
MAR12

28-11-72
RAI 10000-001

2-400

PAGE
10
MAR 01/12

28-12-00

INERTING

DAR 10000-001
1

APR05

ZONING DATA
___________
ZONE

: 522
622

PREPARATION
___________
PROVISION
WORK

: SKILL
_____
MECHANIC

___
MEN

_________
MAN-HOURS
02

ELAPSED TIME

GSE

: 02 NITROGEN BOTTLE
01 LP REDUCING VALVE 3 BARS
01 FLEXIBLE HOSE

BULK MATERIAL : SYNTHETIC FOAM


ADHESIVE TAPE
PUBLICATION
___________
JIC

: DRAINING OF WATER FROM


FUEL TANK

AH

12-24-28-DRN-10000

28-12-00
DAR 10000-001
2-400 PAGE
1
APR 01/05

28-12-00

INERTING

DAR 10000-001
2

001

APR05

___________________________
PRECAUTIONS
BEFORE INERTING
NOTE : TANK INERTING MUST BE MANDATORILY PERFORMED BEFORE ANY OPERATION IN TANKS
(RISKS OF FIRE OR EXPLOSION).
1. TANK INERTING MUST BE CARRIED OUT IN THE
OPEN AIR OR IN A CORRECTLY VENTILATED HANGAR
ONLY.
- PARK THE AIRCRAFT NEAR THE HANGAR EXIT,
FACING OUTWARDS.
2. THE AIRCRAFT TANKS SHOULD BE COMPLETELY
DRAINED (UNTIL DRY) AS FOLLOWS :
NOTE : DO NOT REMOVE THE NO SMOKING
WARNING NOTICES INSTALLED DURING THE
DRAINING.

002

DRAINING OF WATER FROM


______________________
FUEL TANK
_________
SEE JOB INSTRUCTION CARD
122428-DRN-10000

003

__________________
INERTING
PROCEDURE
REF. FIG. 281200-DAR-00100
NOTE : (1) MAKE CERTAIN THAT CROSS-FEED VALVE
IS CLOSED.
(2) AS INERTING OF BOTH TANKS IS IDENTICAL, ONLY LEFT WING INERTING WILL BE
TREATED.
1. OPEN TANK OVERWING REFUELING CAP.
2. INSERT HOSE IN NACA INTAKE.
*** CONTINUED ***
AH

28-12-00
DAR 10000-001
2-400 PAGE
2
APR 01/05

28-12-00

INERTING

DAR 10000-001
3

APR05

3. MAINTAIN THE HOSE IN NACA INTAKE AND SEAL


USING SYNTHETIC FOAM AND ADHESIVE TAPE.
4. CONNECT HOSE TO PRESSURE REDUCING VALVE OF A
BOTTLE (ADJUST PRESSURE UNTIL READING ON
PRESSURE GAGE REACHES 2 BARS).
5. OPEN NITROGEN VALVE.
6. PERFORM SAME OPERATION WITH THE SECOND
BOTTLE WHEN THE FIRST IS EMPTY.
7. WHEN THE TWO BOTTLES ARE EMPTY :
- CLOSE OVERWING REFUELING CAP.
- REMOVE HOSE FROM NACA INTAKE AND SEAL WITH
PLASTIC FILM HELD WITH ADHESIVE TAPE.
NOTE : INERTING EFFECTS SHALL NOT EXCEED
48 HOURS.
004

________
CLOSE-UP
1. REMOVE ADHESIVE TAPE, PLASTIC FILM AND
SYNTHETIC FOAM INSTALLED DURING THIS
OPERATION.
2. CHECK FOR FOREIGN BODIES IN NACA INTAKE.
3. REMOVE PLATFORM.
4. REMOVE NO SMOKING WARNING NOTICES.
5. REMOVE NITROGEN BOTTLES.
6. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
*****

AH

E N D

O F

T E X T

*****

28-12-00
DAR 10000-001
2-400 PAGE
3
APR 01/05

28-12-00
4

AH

FUEL TANKS INERTING

DAR 10000-001
APR05

28-12-00
DAR 10000-001

2-400

PAGE
4
APR 01/05

28-12-71

REMOVAL AND INSTALLATION


OF NACA INTAKE

RAI 10000-001
1

MAR12

ZONING DATA
___________
ZONE

: 522
622

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 TOP SKIN ACCESS PLATFORM


01 DRAINING TOOL-GRAVITY
01 TORQUE WRENCH

97A28002117002

SPARE

: 01 NACA INTAKE

281270-08-310

EXPENDABLE

: 01 SEAL

281270-08-320

BULK MATERIAL : POLYSULFIDE SEALANT


GREASE
SEALANT

AH

_________
MAN-HOURS

09-002
04-001
09-016

28-12-71
RAI 10000-001
2-400 PAGE
1
MAR 01/12

28-12-71

REMOVAL AND INSTALLATION


OF NACA INTAKE

001

RAI 10000-001
2

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

________________________
REMOVAL
OF NACA INTAKE
REF. FIG. 281271-RAI-00100
1. BY MEANS OF THE TOOL, ACTUATE THE WATER
DRAIN LOCATED AT EXTEMITY OF THE WING AND
CHECK THAT THERE IS NO FUEL IN VENT SURGE
TANK.
2. INSTALL WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
3. INSTALL PLATFORM TO GAIN ACCESS TO WING
LOWER SURFACE.
*** CONTINUED ***
AH

28-12-71
RAI 10000-001
2-400 PAGE
2
MAR 01/12

28-12-71

REMOVAL AND INSTALLATION


OF NACA INTAKE

RAI 10000-001
3

MAR12

4. REMOVE SCREWS (2).


5. REMOVE NACA INTAKE (1).
6. DISCARD SEAL (3).
003

_________________________________
INSTALLATION
OF THE NACA INTAKE
REF. FIG. 281271-RAI-00100
1. CLEAN WORK AREA.
2. APPLY A COAT OF POLYSULFIDE SEALANT
NO. 09-002 (6)
3. PLACE NACA INTAKE.
ALLOW TO POLYMERISE.
4. REMOVE NACA INTAKE.
FLATTEN THE POLYSULFIDE SEALANT (6).
5. APPLY A COAT OF GREASE NO. 04-001 (8) ON
NACA INTAKE BEARING SURFACE.
6. PLACE NACA INTAKE (1) IN RELATION WITH
CENTERING PIN.
7. CLEAN SEAL (3) GROOVE. INSTALL SEAL AND
MAKE CERTAIN THAT SEAL IS IN CORRECT
POSITION.
8. MAKE CERTAIN THAT INDEX (4) AND (5) ARE IN
FACING.
9. INSTALL AND TIGHTEN SCREWS (2).
TIGHTENING TORQUE: BETWEEN 0.8 AND 0.9 M.DAN
(71 AND 80 LBF.INCH).
10.DO A SEAL WITH SEALANT NO. 09-016 (7)
BETWEEN NACA INTAKE AND STRUCURE.ALLOW TO
POLYMERISE
*** CONTINUED ***
AH

28-12-71
RAI 10000-001
2-400 PAGE
3
MAR 01/12

28-12-71

REMOVAL AND INSTALLATION


OF NACA INTAKE

004

RAI 10000-001
4

MAR12

_________________
VISUAL
INSPECTION
MAKE CERTAIN THAT THE LOWER SURFACE BASE OF
NACA INTAKE DOES NOT SHOW DEFORMATION OR
CRACK.
*****

AH

E N D

O F

T E X T

*****

28-12-71
RAI 10000-001
2-400 PAGE
4
MAR 01/12

28-12-71
5

AH

NACA INTAKE

RAI 10000-001
MAR12

28-12-71
RAI 10000-001

2-400

PAGE
5
MAR 01/12

28-12-72

OPERATIONAL TEST OF
FLOAT VALVE

OPT 10000-001
1

MAR12

ZONING DATA
___________
ZONE
ACCESS

: 523
623
: 523GT
623GT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____
MECHANIC

___
MEN

_________
MAN-HOURS
01

ELAPSED TIME

GSE

: 01 TOP SKIN ACCESS PLATFORM

PUBLICATION
___________
JIC

: OPENING AND CLOSING OF


WING BOX ACCES DOORS
OPENING AND CLOSING OF
WING BOX ACCESS DOORS

AH

57-00-00-OAC-10000

28-12-72
OPT 10000-001
2-400 PAGE
1
MAR 01/12

28-12-72

OPERATIONAL TEST OF
FLOAT VALVE

001

OPT 10000-001
2

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. MAKE CERTAIN THAT FUEL LEVEL IS BELOW LEVEL
OF VENT FLOW VALVE (PERFORM DEFUELLING OPERATION IF REQUIRED).
2. INSTALL WARNING NOTICE PROHIBING OPERATION
OF FUEL SYSTEM IN FLIGHT COMPARTMENT.
3. INSTALL ACCESS PLATFORM, TO GAIN ACCESS TO
WING TOP SKIN.
4. REMOVE ACCESS DOOR 523GT (623GT) AS FOLLOWS :
*** CONTINUED ***
AH

28-12-72
OPT 10000-001
2-400 PAGE
2
MAR 01/12

28-12-72

OPERATIONAL TEST OF
FLOAT VALVE

003

OPT 10000-001
3

MAR12

_______________________________
OPENING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

004

____________________________
CHECKING
OF VENT FLOAT VALVE
REF. FIG. 281272-RAI-00100
CHECK FREE MOVEMENT OF VALVE BY EXERTING FINGER
PRESSURE ON FLAP (6).

005

________
CLOSE-UP
INSTALL ACCESS DOOR 523GT (623GT) AS FOLLOWS :

006

________________________________
CLOSING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

007

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-12-72
OPT 10000-001
2-400 PAGE
3
MAR 01/12

28-12-72
4

AH

VENT FLOAT VALVE

OPT 10000-001
MAR12

28-12-72
OPT 10000-001

2-400

PAGE
4
MAR 01/12

28-12-72

REMOVAL AND INSTALLATION


OF VENT FLOAT VALVE

RAI 10000-001
1

MAR12

ZONING DATA
___________
ZONE
ACCESS

: 523
623
: 523GT
623GT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

MECHANIC

_________
MAN-HOURS
01

ELAPSED TIME

GSE

: 01 TOP SKIN ACCESS PLATFORM

SPARE

: 02 VENT FLOAT VALVE

281270-08-050

EXPENDABLE

: 02 O-RING
02 O-RING

281270-08-030
281270-08-040

BULK MATERIAL : GREASE

04-002

PUBLICATION
___________
JIC

: OPENING AND CLOSING OF


WING BOX ACCES DOORS
OPENING AND CLOSING OF
WING BOX ACCESS DOORS

AH

57-00-00-OAC-10000

28-12-72
RAI 10000-001
2-400 PAGE
1
MAR 01/12

28-12-72

REMOVAL AND INSTALLATION


OF VENT FLOAT VALVE

001

RAI 10000-001
2

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. MAKE CERTAIN THAT FUEL LEVEL IS BELOW LEVEL
OF VENT FLOW VALVE (PERFORM DEFUELLING OPERATION IF REQUIRED).
2. INSTALL WARNING NOTICE PROHIBING OPERATION
OF FUEL SYSTEM IN FLIGHT COMPARTMENT.
3. INSTALL ACCESS PLATFORM, TO GAIN ACCESS TO
WING TOP SKIN.
4. REMOVE ACCESS DOOR 523GT (623GT) AS FOLLOWS :
*** CONTINUED ***
AH

28-12-72
RAI 10000-001
2-400 PAGE
2
MAR 01/12

28-12-72

REMOVAL AND INSTALLATION


OF VENT FLOAT VALVE

003

RAI 10000-001
3

MAR12

_______________________________
OPENING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

004

___________________________
REMOVAL
OF VENT FLOAT VALVE
REF. FIG. 281272-RAI-00100
1. REMOVE SCREWS (4) AND WASHERS (5) RETAINING
VENT FLOAT VALVE.
2. REMOVE VENT FLOAT VALVE (1).
3. REMOVE AND DISCARD VENT FLOAT VALVE
SEALS (2) AND (3).
4. BLANK ORIFICES OF EQUIPMENT.
5. PROTECT REMOVED COMPONENT INSTALLATION AREA.

005

________________________________
INSTALLATION
OF VENT FLOAT VALVE
REF. FIG. 281272-RAI-00100
1. PREPARATION OF REPLACEMENT COMPONENT.
2. CLEAN BONDING PLATE AND APPLY A THIN FILM
OF GREASE.
NOTE:
BEFORE INSTALLATION OF VALVE,CHECK THAT BONDING
STRAP TERMINAL IS PERPENDICULAR TO THE FLOAT
VALVE BODY AXIS,TO AVOID INTERFERENCE BETWEEN
BONDING STRAP AND VALVE BODY.
ADJUST AS NECESSARY.
3. INSTALL NEW SEALS (2) AND (3) (SEALS MUST
BE LUBRICATED WITH CLEAN FUEL).
4. IMMERSE VENT FLOAT VALVE (1) IN CLEAN FUEL.
*** CONTINUED ***
AH

28-12-72
RAI 10000-001
2-400 PAGE
3
MAR 01/12

28-12-72

REMOVAL AND INSTALLATION


OF VENT FLOAT VALVE

RAI 10000-001
4

MAR12

5. CLEAN AND INSPECT COMPONENT INSTALLATION


AREA.
6. INSTALL VENT FLOAT VALVE (1).
7. INSTALL SCREWS (4), WASHERS (5) AND TIGHTEN.
006

____________________________
CHECKING
OF VENT FLOAT VALVE
REF. FIG. 281272-RAI-00100
CHECK FREE MOVEMENT OF VALVE BY EXERTING FINGER
PRESSURE ON FLAP (6).

007

________
CLOSE-UP
INSTALL ACCESS DOOR 523GT (623GT) AS FOLLOWS :

008

________________________________
CLOSING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

009

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-12-72
RAI 10000-001
2-400 PAGE
4
MAR 01/12

28-12-72
5

AH

VENT FLOAT VALVE

RAI 10000-001
MAR12

28-12-72
RAI 10000-001

2-400

PAGE
5
MAR 01/12

28-20-00

CHECK OF REFUELLING DUCT


FOR NO LEAK OR SEEPAGE

CHK 10010-001
1

APR05

ZONING DATA
___________

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

AH

___
MEN

_________
MAN-HOURS

28-20-00
CHK 10010-001
2-400 PAGE
1
APR 01/05

28-20-00

CHECK OF REFUELLING DUCT


FOR NO LEAK OR SEEPAGE

001

CHK 10010-001
2

APR05

_______________________________________________
CHECK
OF REFUELLING DUCT FOR NO LEAK OR SEEPAGE
REF. FIG. 282000-CHK-00110
1. MAKE SURE THAT THE INNER DUCT IS FULL OF
FUEL.
2. CHECK THAT THERE IS NO LEAKAGE OR SEEPAGE AT
THE LEVEL OF DRAIN HOLE (1).
*****

AH

E N D

O F

T E X T

*****

28-20-00
CHK 10010-001
2-400 PAGE
2
APR 01/05

28-20-00
3

AH

REFUELLING DUCT DRAIN

CHK 10010-001
APR05

28-20-00
CHK 10010-001

2-400

PAGE
3
APR 01/05

28-20-00

REMOVAL OF DOUBLE SKIN


CHECK VALVE TO CHECK
CONDITION & CLEANLINESS

CHK 10020-002
1

DEC14

ZONING DATA
___________
ACCESS

: 242AW 242AZ 242BZ 242CW 252AW 252AZ 252BW 252BZ

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

_________
MAN-HOURS

ELAPSED TIME

SPARE

: 01 VALVE
01 SEAL

282520-10
282520-10

: OPENING AND CLOSING OF


OVERHEAD STOWAGE AND
SERVICE COMPARTMENTS

25-24-21-OAC-10000

PUBLICATION
___________
JIC

AH

28-20-00
CHK 10020-002
2-400 PAGE
1
DEC 01/14

REMOVAL OF DOUBLE SKIN


CHECK VALVE TO CHECK
CONDITION & CLEANLINESS

001

28-20-00

CHK 10020-002
2

DEC14

___________
PREPARATION
1. OPEN LINING PANELS :
242AW; 252AW; 242CW; 252BW; 242AZ; 252AZ

002

OPENING OF OVERHEAD STOWAGE COMPARTMENTS __________________________________________


IF INSTALLED
____________
SEE JOB INSTRUCTION CARD
252421-OAC-10000
OPEN OVERHEAD STOWAGE COMPARTMENTS MENTIONED
IN ACCESS SECTION OF JOB CARD PAGE 1.

003

____________________________
CHECK
OF SHROUDED PIPE VALVE
REF. FIG. 282000-CHK-00125
1. REMOVAL OF SHROUDED PIPE VALVE :
- REMOVE SCREWS (1), WASHERS (3) AND NUTS
(4),
- REMOVE VALVE (5),
- REMOVE GASKET (2).
2. VISUAL INSPECTION OF SHROUDED PIPE VALVE :
- CHECK CONDITION OF EACH COMPONENT OF THE
VALVE :
. HOUSING (7),
. SPRING (8),
. FLAP (6),
. SEAL (10),
. FLANGE (9).
- CHECK CONDITION OF GASKET (2).
3. CLEAN VALVE COMPONENTS WITH A DRY AND CLEAN
CLOTH OR WITH DRY COMPRESSED AIR.
4. INSTALLATION OF THE SHROUDED PIPE VALVE :
- INSTALL GASKET (2) ON VALVE (5)
- INSTALL VALVE (5) AND ATTACH WITH SCREWS
(1), WASHERS (3) AND NUTS (4). TIGHTEN.
*** CONTINUED ***
AH

28-20-00
CHK 10020-002
2-400 PAGE
2
DEC 01/14

28-20-00

REMOVAL OF DOUBLE SKIN


CHECK VALVE TO CHECK
CONDITION & CLEANLINESS

CHK 10020-002
3

DEC14

5. CHECK THAT SHROUDED PIPE VALVE OPERATES


CORRECTLY (BY PRESSING).
004

________
CLOSE-UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
2. CLOSE LINING PANELS PREVIOUSLY OPENED.

005

CLOSING OF OVERHEAD STOWAGE COMPARTMENTS __________________________________________


IF INSTALLED
____________
SEE JOB INSTRUCTION CARD
252421-OAC-10000
CLOSE OVERHEAD STOWAGE COMPARTMENTS PREVIOUSLY
OPENED.
*****

AH

E N D

O F

T E X T

*****

28-20-00
CHK 10020-002
2-400 PAGE
3
DEC 01/14

28-20-00
4

AH

CHECK OF DOUBLE SKIN


CHECK VALVE

CHK 10020-002
DEC14

28-20-00
CHK 10020-002

2-400

PAGE
4
DEC 01/14

28-20-00

DETAILED VISUAL
INSPECTION OF REFUELLING
DUCT

DVI 10000-002
1

DEC14

ZONING DATA
___________
ACCESS

: 242AW 242AZ 242BZ 242CW 252AW 252AZ 252BW 252BZ

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC

: OPENING AND CLOSING OF


OVERHEAD STOWAGE AND
SERVICE COMPARTMENTS

AH

25-24-21-OAC-10000

28-20-00
DVI 10000-002
2-400 PAGE
1
DEC 01/14

28-20-00

DETAILED VISUAL
INSPECTION OF REFUELLING
DUCT

001

DVI 10000-002
2

DEC14

___________
PREPARATION
1. OPEN LINING PANELS :
242AW; 252AW; 242CW; 252BW; 242AZ; 252AZ

002

OPENING OF OVERHEAD STOWAGE COMPARTMENTS __________________________________________


IF INSTALLED
____________
SEE JOB INSTRUCTION CARD
252421-OAC-10000
OPEN OVERHEAD STOWAGE COMPARTMENTS MENTIONED
IN ACCESS SECTION OF JOB CARD PAGE 1.

003

_____________________________________________
DETAILED
VISUAL INSPECTION OF REFUELLING DUCT
REF. FIG. 282000-DVI-00100
PERFORM A DETAILED VISUAL INSPECTION OF
REFUELLING DUCT (1) CHECKING THAT ITS COMPLETE
SURFACE IS NOT DAMAGED AND FREE FROM FUEL LEAK.

004

________
CLOSE-UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
2. CLOSE LINING PANELS PREVIOUSLY OPENED.

005

CLOSING OF OVERHEAD STOWAGE COMPARTMENTS __________________________________________


IF INSTALLED
____________
SEE JOB INSTRUCTION CARD
252421-OAC-10000
CLOSE OVERHEAD STOWAGE COMPARTMENTS PREVIOUSLY
OPENED.
*****

AH

E N D

O F

T E X T

*****

28-20-00
DVI 10000-002
2-400 PAGE
2
DEC 01/14

28-20-00
3

AH

REFUELLING DUCT

DVI 10000-002
DEC14

28-20-00
DVI 10000-002

2-400

PAGE
3
DEC 01/14

28-20-00

OPERATIONAL TEST OF
VENTING VALVE

OPT 10010-001
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 190
: 192JR 196FS

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC

: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY

AH

24-46-00-EAD-10000

28-20-00
OPT 10010-001
2-400 PAGE
1
DEC 01/14

28-20-00

OPERATIONAL TEST OF
VENTING VALVE

001

OPT 10010-001
2

DEC14

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

003

___________
PREPARATION
REF.FIG.:121100-FLG-00100
1. PROVIDE FUEL TANKER ACCORDING TO SELECTED
FUEL QUANTITY.
MAXIMUM PRESSURE: 3.5 BARS (50 PSI).
2. OPEN REFUEL/DEFUEL DOOR 196FS.
*** CONTINUED ***
AH

28-20-00
OPT 10010-001
2-400 PAGE
2
DEC 01/14

28-20-00

OPERATIONAL TEST OF
VENTING VALVE

OPT 10010-001
3

DEC14

3. OPEN REFUEL/DEFUEL PANEL DOOR 192JR.


4. CONNECT FUEL TANKER COUPLING SLEEVE TO
REFUEL/DEFUEL COUPLING.
PERFORM EQUIPOTENTIEL CONNECTION BETWEEN
FUEL TANKER AND A/C USING THE GROUND
CONNECTION ON RIGHT M.L.G.
004

_________________________________
OPERATIONAL
TEST OF VENTING VALVE
REF. FIG. 282000-OPT-00120
NOTE : THIS TEST WILL BE PERFORMED DURING A
REFUELING OR A REPLENISHING (JIC 121100FLG-10020).
1. ON TANKER, STOP REFUELING OR REPLENISHING.
2. PLACE TANKER IN SUCTION FUNCTION
WARNING : MAXIMUM SUCTION IS 0,770 BARS
(11PSI).
3. ON PANEL 5004VU :
A. REFUELING/REFUEL/OFF/DEFUEL SWITCH
ON OFF POSITION.
B. PLACE SURGE/VALVE SWITCH ON OPEN
POSITION.
C. REFUEL/VALVES SWITCHES BEING ON NORM
POSITION.
4. PERFORM SUCTION AT THE TANKER.
5. WHEN FLOW IS AT ZERO, STOP THE SUCTION.
6. ON PANEL 5004VU,
PLACE SURGE/VALVE SWITCH ON SHUT
POSITION.
*** CONTINUED ***
AH

28-20-00
OPT 10010-001
2-400 PAGE
3
DEC 01/14

28-20-00

OPERATIONAL TEST OF
VENTING VALVE

005

OPT 10010-001
4

DEC14

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

006

________
CLOSE-UP
1. DISCONNECT COUPLING (IF TRANSFER PERFORMED).
2. DISCONNECT EQUIPOTENTIAL CONNECTION BETWEEN
THE TANKER AND THE AIRCRAFT (IF REQUIRED).
3. CLOSE REFUEL/DEFUEL DOOR 196FS (EVENTUALLY).
4. CLOSE REFUELING PANEL DOOR 192JR (EVENTUALLY).
5. REMOVE FUEL TANKER FROM WORKING AREA (IF
USED).
6. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
7. REMOVE SMOKING PROHIBITED WARNING NOTICES.
*****

AH

E N D

O F

T E X T

*****

28-20-00
OPT 10010-001
2-400 PAGE
4
DEC 01/14

28-20-00
5

AH

PIPE DRAINING

OPT 10010-001
DEC14

28-20-00
OPT 10010-001

2-400

PAGE
5
DEC 01/14

28-20-00

OPERATIONAL TEST OF
VENTING VALVE

OPT 10010-002
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 190
: 192JR 196FS

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC

: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY

AH

24-46-00-EAD-10000

28-20-00
OPT 10010-002
2-400 PAGE
1
DEC 01/14

28-20-00

OPERATIONAL TEST OF
VENTING VALVE

001

OPT 10010-002
2

DEC14

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

003

___________
PREPARATION
REF.FIG.:121100-FLG-00100
1. PROVIDE FUEL TANKER ACCORDING TO SELECTED
FUEL QUANTITY.
MAXIMUM PRESSURE: 3.5 BARS (50 PSI).
2. OPEN REFUEL/DEFUEL DOOR 196FS.
*** CONTINUED ***
AH

28-20-00
OPT 10010-002
2-400 PAGE
2
DEC 01/14

28-20-00

OPERATIONAL TEST OF
VENTING VALVE

OPT 10010-002
3

DEC14

3. OPEN REFUEL/DEFUEL PANEL DOOR 192JR.


4. CONNECT FUEL TANKER COUPLING SLEEVE TO
REFUEL/DEFUEL COUPLING.
PERFORM EQUIPOTENTIEL CONNECTION BETWEEN
FUEL TANKER AND A/C USING THE GROUND
CONNECTION ON RIGHT M.L.G.
004

_________________________________
OPERATIONAL
TEST OF VENTING VALVE
REF. FIG. 282000-OPT-00120
NOTE : THIS TEST WILL BE PERFORMED DURING A
REFUELING OR A REPLENISHING (JIC 121100FLG-10020).
1. ON TANKER, STOP REFUELING OR REPLENISHING.
2. PLACE TANKER IN SUCTION FUNCTION
WARNING : MAXIMUM SUCTION IS 0,770 BARS
(11PSI).
3. ON PANEL 100QU :
A. REFUELING/REFUEL/OFF/DEFUEL SWITCH
ON OFF POSITION.
B. PLACE SURGE/VALVE SWITCH ON OPEN
POSITION.
C. REFUEL/VALVES SWITCHES BEING ON NORM
POSITION.
4. PERFORM SUCTION AT THE TANKER.
5. WHEN FLOW IS AT ZERO, STOP THE SUCTION.
6. ON PANEL 100QU,
PLACE SURGE/VALVE SWITCH ON SHUT
POSITION.
*** CONTINUED ***
AH

28-20-00
OPT 10010-002
2-400 PAGE
3
DEC 01/14

28-20-00

OPERATIONAL TEST OF
VENTING VALVE

005

OPT 10010-002
4

DEC14

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

006

________
CLOSE-UP
1. DISCONNECT COUPLING (IF TRANSFER PERFORMED).
2. DISCONNECT EQUIPOTENTIAL CONNECTION BETWEEN
THE TANKER AND THE AIRCRAFT (IF REQUIRED).
3. CLOSE REFUEL/DEFUEL DOOR 196FS (EVENTUALLY).
4. CLOSE REFUELING PANEL DOOR 192JR (EVENTUALLY).
5. REMOVE FUEL TANKER FROM WORKING AREA (IF
USED).
6. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
7. REMOVE SMOKING PROHIBITED WARNING NOTICES.
*****

AH

E N D

O F

T E X T

*****

28-20-00
OPT 10010-002
2-400 PAGE
4
DEC 01/14

28-20-00
5

AH

PIPE DRAINING

OPT 10010-002
DEC14

28-20-00
OPT 10010-002

2-400

PAGE
5
DEC 01/14

28-20-00

OPERATIONAL TEST OF
DOUBLE SKIN FOR FREEDOM
OF AIRSTREM

OPT 10020-002
1

DEC14

ZONING DATA
___________
ACCESS

: 242AW 242AZ 242BZ 242CW 252AW 252AZ 252BW 252BZ

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 PRESSURIZED AIR SOURCE

_________
MAN-HOURS

PUBLICATION
___________
JIC

: OPENING AND CLOSING OF


OVERHEAD STOWAGE AND
SERVICE COMPARTMENTS

AH

25-24-21-OAC-10000

28-20-00
OPT 10020-002
2-400 PAGE
1
DEC 01/14

28-20-00

OPERATIONAL TEST OF
DOUBLE SKIN FOR FREEDOM
OF AIRSTREM

001

OPT 10020-002
2

DEC14

___________
PREPARATION
1. OPEN LINING PANELS :
242AW; 252AW; 242CW; 252BW; 242AZ; 252AZ

002

OPENING OF OVERHEAD STOWAGE COMPARTMENTS __________________________________________


IF INSTALLED
____________
SEE JOB INSTRUCTION CARD
252421-OAC-10000
OPEN OVERHEAD STOWAGE COMPARTMENTS MENTIONED
IN ACCESS SECTION OF JOB CARD PAGE 1.

003

_____________________________________________
CHECK
OF SHROUDED PIPE FOR FREEDOM OF AIRFLOW
REF. FIG. 282000-CHK-00120
1. PRESS AND LIFT THE FLAP OF THE SHROUDED PIPE
VALVE.
2. PLACE THE END OF THE AIR SUPPLY HOSE UNDER
THE VALVE AND APPLY A PRESSURE OF:
340 MBAR (5 PSI).
3. CHECK THAT AIR FLOWS THROUGH THE DRAIN PORT
ON RIGHT MAIN LANDING GEAR FAIRING.
4. CUT OFF AIR SUPPLY.
5. RELEASE THE FLAP OF THE SHROUDED PIPE VALVE.

004

________
CLOSE-UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
2. CLOSE LINING PANELS PREVIOUSLY OPENED.

*** CONTINUED ***


AH

28-20-00
OPT 10020-002
2-400 PAGE
2
DEC 01/14

28-20-00

OPERATIONAL TEST OF
DOUBLE SKIN FOR FREEDOM
OF AIRSTREM

005

OPT 10020-002
3

DEC14

CLOSING OF OVERHEAD STOWAGE COMPARTMENTS __________________________________________


IF INSTALLED
____________
SEE JOB INSTRUCTION CARD
252421-OAC-10000
CLOSE OVERHEAD STOWAGE COMPARTMENTS PREVIOUSLY
OPENED.
*****

AH

E N D

O F

T E X T

*****

28-20-00
OPT 10020-002
2-400 PAGE
3
DEC 01/14

28-20-00
4

AH

DOUBLE SKIN PIPING OF


REFUELING/DEFUELING

OPT 10020-002
DEC14

28-20-00
OPT 10020-002

2-400

PAGE
4
DEC 01/14

28-20-00

OPERATIONAL TEST OF L/R


FEEDER TANK JET PUMP
MONITORING THROUGH MFC

OPT 10030-002
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 510
610
: 511
611

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC
JIC

: DC AND AC EXTERNAL POWER


SUPPLY
: READING OF MFC
MAINTENANCE MEMORY
: ERASURE OF MFC
MAINTENANCE MEMORY

AH

24-40-00-EAD-10000
45-13-00-RDG-10000
45-13-00-RON-10000

28-20-00
OPT 10030-002
2-400 PAGE
1
DEC 01/14

28-20-00

OPERATIONAL TEST OF L/R


FEEDER TANK JET PUMP
MONITORING THROUGH MFC

001

OPT 10030-002
2

DEC14

___________________________________________
ENERGIZATION
OF AIRCRAFT AC AND DC NETWORKS
SEE JOB INSTRUCTION CARD
244000-EAD-10000

002

___________
PREPARATION
1. ON PANEL 4VU :
ON FUEL QUANTITY INDICATOR, CHECK THAT EACH
TANK CONTAINS AT LEAST 500 KG (1102 LBS).
NOTE :1. IF NECESSARY FILL THE TANKS.
2. DO NOT FILL THE TANKS TO HIGH
LEVEL STOP.
2. ON THE ELECTRONIC RACK 90VU:
- REMOVE THE PANEL 222AZ TO HAVE ACCES TO
962VU
- OPEN THE PANEL 121VU TO HAVE ACCES TO
910VU.

003

_________________________________________
READING
THE MAINTENANCE MEMORY OF THE MFC
USING THE PROCEDURE GIVEN BELOW MAKE SURE THAT
THE FAILURES :
- ENGINE 1 FEEDER JET PUMP FAULT
- ENGINE 2 FEEDER JET PUMP FAULT
ARE NOT RECORDED IN THE MAINTENANCE MEMORY OF
THE MFC.

004

_________________________________
READING
OF MFC MAINTENANCE MEMORY
SEE JOB INSTRUCTION CARD
451300-RDG-10000

*** CONTINUED ***


AH

28-20-00
OPT 10030-002
2-400 PAGE
2
DEC 01/14

28-20-00

OPERATIONAL TEST OF L/R


FEEDER TANK JET PUMP
MONITORING THROUGH MFC

005

OPT 10030-002
3

DEC14

OPERATIONAL TEST OF FEEDER TANK


_______________________________
JET PUMP MONITORING
___________________
REF. FIG. 282000-OPT-00100
1. ON PANEL 4VU :
MAKE SURE THAT THE LO LVL INDICATORS LIGHT
OF FUEL QUANTITY INDICATOR (3QT) ARE OFF.
2. ON PANEL 25VU, MAKE SURE THAT THE FUEL X
FEED FLOWBAR IS CROSS LINE (DISCONTINUITY).
3. REMOVE RELAYS
155QA ON 962VU
154QA ON 910VU
4. ON PANEL 25VU :
- PRESS FUEL/ENG 1/PUMP AND FUEL/ENG 2/
PUMP PUSHBUTTONS SWITCHES.
- MAKE CERTAIN THAT :
. RUN LEGENDS ARE OFF
. OFF LEGENDS ARE OFF
. FEED LOW PRESS LEGENDS REMAIN ON.
5. TEN MINUTES AFTER THESE OPERATIONS EXECUTED,
READ MFC MEMORY AS FOLLOW:

006

___________
PREPARATION
USING THE PROCEDURE GIVEN BELOW MAKE SURE THAT
THE FAILURES :
- ENGINE 1 FEEDER JET PUMP FAULT
- ENGINE 2 FEEDER JET PUMP FAULT
ARE RECORDED IN THE MAINTENANCE MEMORY OF THE
MFC.

*** CONTINUED ***


AH

28-20-00
OPT 10030-002
2-400 PAGE
3
DEC 01/14

28-20-00

OPERATIONAL TEST OF L/R


FEEDER TANK JET PUMP
MONITORING THROUGH MFC

007

OPT 10030-002
4

DEC14

_________________________________
READING
OF MFC MAINTENANCE MEMORY
SEE JOB INSTRUCTION CARD
451300-RDG-10000

008

_________________________________
ERASURE
OF MFC MAINTENANCE MEMORY
SEE JOB INSTRUCTION CARD
451300-RON-10000

009

________
CLOSE-UP
1. ON 962VU (910VU), INSTALL RELAY 155QA
(154QA).
INSTALL THE CORRESPONDING PANELS.
2. ON PANEL 25VU :
-RELEASE FUEL/ENG1/PUMP (FUEL/ENG2/PUMP)
PUSBUTTON SWITCH:
-CHECK THAT:
. RUN LEGEND IS OFF
. OFF LEGEND IS ON.
3. PRESSURIZATION OF FUEL SYSTEM
ON OVERHEAD PANEL 25VU:
-PRESS P/BSW FUEL/ENG1 (2)/PUMP
(ELECTRIC PUMP OPERATING)
.RUN LEGEND ON
.OFF LEGEND OFF.
-CHECK THAT FUEL/ENG1 (2)/FEED LO PR
CAUTION LIGHT IS OFF
NOTE: WHEN SYSTEM IS PRESSURIZED, FUEL FEED
LOW PRESSURE SWITCH 13QA (14QA)
DE-ENERGIZES FUEL/FEED LO PR CAUTION
LIGHT.
*** CONTINUED ***
AH

28-20-00
OPT 10030-002
2-400 PAGE
4
DEC 01/14

28-20-00

OPERATIONAL TEST OF L/R


FEEDER TANK JET PUMP
MONITORING THROUGH MFC

OPT 10030-002
5

DEC14

4. SYSTEM PRESSURIZATION SHUT DOWN


RELEASE P/BSW FUEL/ENG1 (2)/PUMP:
.RUN LEGEND OFF
.OFF LEGEND ON
.FUEL/ENG1 (2)/FEED LO PR CAUTION LIGHTS
ON.
010

______________________________________________
DE-ENERGIZATION
OF AIRCRAFT AC AND DC NETWORKS
SEE JOB INSTRUCTION CARD
244000-EAD-10000

011

________
CLOSE-UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN.
2. INSTALL PANELS IF THEY HAVE BEEN REMOVED
EVENTUALLY.
3. RESTORE AIRCRAFT TO ITS NORMAL CONFIGURATION
*****

AH

E N D

O F

T E X T

*****

28-20-00
OPT 10030-002
2-400 PAGE
5
DEC 01/14

28-20-00
6

AH

FEEDER JET PUMP SYSTEM

OPT 10030-002
DEC14

28-20-00
OPT 10030-002

2-400

PAGE
6
DEC 01/14

28-20-00

OPERATIONAL TEST OF L/R


FEEDER TANK JET PUMP
MONITORING THROUGH MFC

OPT 10030-003
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 510
610
: 511
611

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC
JIC
JIC

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: DC AND AC EXTERNAL POWER
SUPPLY
: READING OF MFC
MAINTENANCE MEMORY
: ERASURE OF MFC
MAINTENANCE MEMORY

AH

31-63-00-PRO-10000
24-40-00-EAD-10000
45-13-00-RDG-10000
45-13-00-RON-10000

28-20-00
OPT 10030-003
2-400 PAGE
1
DEC 01/14

28-20-00

OPERATIONAL TEST OF L/R


FEEDER TANK JET PUMP
MONITORING THROUGH MFC

001

OPT 10030-003
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

___________________________________________
ENERGIZATION
OF AIRCRAFT AC AND DC NETWORKS
SEE JOB INSTRUCTION CARD
244000-EAD-10000

003

___________
PREPARATION
1. ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
CHECK THAT EACH TANK CONTAINS AT LEAST
500 KG (1102 LBS).
NOTE :1. IF NECESSARY FILL THE TANKS.
2. DO NOT FILL THE TANKS TO HIGH
LEVEL STOP.
2. ON THE ELECTRONIC RACK 90VU:
- REMOVE THE PANEL 222AZ TO HAVE ACCES TO
962VU
- OPEN THE PANEL 121VU TO HAVE ACCES TO
910VU.

004

_________________________________________
READING
THE MAINTENANCE MEMORY OF THE MFC
USING THE PROCEDURE GIVEN BELOW MAKE SURE THAT
THE FAILURES :
*** CONTINUED ***
AH

28-20-00
OPT 10030-003
2-400 PAGE
2
DEC 01/14

28-20-00

OPERATIONAL TEST OF L/R


FEEDER TANK JET PUMP
MONITORING THROUGH MFC

OPT 10030-003
3

DEC14

- ENGINE 1 FEEDER JET PUMP FAULT


- ENGINE 2 FEEDER JET PUMP FAULT
ARE NOT RECORDED IN THE MAINTENANCE MEMORY OF
THE MFC.
005

_________________________________
READING
OF MFC MAINTENANCE MEMORY
SEE JOB INSTRUCTION CARD
451300-RDG-10000

006

OPERATIONAL TEST OF FEEDER TANK


_______________________________
JET PUMP MONITORING
___________________
REF. FIG. 282000-OPT-00100
1. ON EWD, IN ALERT WINDOW, MAKE SURE THAT
FUEL LO LVL MESSAGE IS NOT DISPLAYED.
2. ON PANEL 25VU, MAKE SURE THAT THE FUEL X
FEED FLOWBAR IS CROSS LINE (DISCONTINUITY).
ON MFD UPPER WINDOW, IN ENGINE SD PAGE, MAKE
SURE THAT THE FUEL X FEED FLOWBAR IS
CROSSLINE.
3. REMOVE RELAYS
155QA ON 962VU
154QA ON 910VU
4. ON PANEL 25VU :
- PRESS FUEL/ENG 1/PUMP AND FUEL/ENG 2/
PUMP PUSHBUTTONS SWITCHES.
- MAKE CERTAIN THAT :
. RUN LEGENDS ARE OFF
. OFF LEGENDS ARE OFF
. FEED LOW PRESS LEGENDS REMAIN ON.
ON MFD UPPER WINDOW, IN ENGINE SD PAGE, MAKE
CERTAIN THAT FEED LO PR MESSAGE REMAIN
DISPLAYED.
5. TEN MINUTES AFTER THESE OPERATIONS EXECUTED,
*** CONTINUED ***
AH

28-20-00
OPT 10030-003
2-400 PAGE
3
DEC 01/14

28-20-00

OPERATIONAL TEST OF L/R


FEEDER TANK JET PUMP
MONITORING THROUGH MFC

OPT 10030-003
4

DEC14

READ MFC MEMORY AS FOLLOW:


007

___________
PREPARATION
USING THE PROCEDURE GIVEN BELOW MAKE SURE THAT
THE FAILURES :
- ENGINE 1 FEEDER JET PUMP FAULT
- ENGINE 2 FEEDER JET PUMP FAULT
ARE RECORDED IN THE MAINTENANCE MEMORY OF THE
MFC.

008

_________________________________
READING
OF MFC MAINTENANCE MEMORY
SEE JOB INSTRUCTION CARD
451300-RDG-10000

009

_________________________________
ERASURE
OF MFC MAINTENANCE MEMORY
SEE JOB INSTRUCTION CARD
451300-RON-10000

010

________
CLOSE-UP
1. ON 962VU (910VU), INSTALL RELAY 155QA
(154QA).
INSTALL THE CORRESPONDING PANELS.
2. ON PANEL 25VU :
-RELEASE FUEL/ENG1/PUMP (FUEL/ENG2/PUMP)
PUSBUTTON SWITCH:
-CHECK THAT:
. RUN LEGEND IS OFF
. OFF LEGEND IS ON.
ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
PUMP LEGENDS ARE OFF.
*** CONTINUED ***
AH

28-20-00
OPT 10030-003
2-400 PAGE
4
DEC 01/14

28-20-00

OPERATIONAL TEST OF L/R


FEEDER TANK JET PUMP
MONITORING THROUGH MFC

OPT 10030-003
5

DEC14

3. PRESSURIZATION OF FUEL SYSTEM


ON OVERHEAD PANEL 25VU:
-PRESS P/BSW FUEL/ENG1 (2)/PUMP
(ELECTRIC PUMP OPERATING)
.RUN LEGEND ON
.OFF LEGEND OFF.
-CHECK THAT FUEL/ENG1 (2)/FEED LO PR
CAUTION LIGHT IS OFF
ON MFD UPPER WINDOW, IN ENGINE SD PAGE:
- FEED LO PR MESSAGE IS NOT DISPLAYED
- PUMP LEGENDS ARE ON.
NOTE: WHEN SYSTEM IS PRESSURIZED, FUEL FEED
LOW PRESSURE SWITCH 13QA (14QA)
DE-ENERGIZES FUEL/FEED LO PR CAUTION
LIGHT.
4. SYSTEM PRESSURIZATION SHUT DOWN
RELEASE P/BSW FUEL/ENG1 (2)/PUMP:
- ON PANEL 25VU:
.RUN LEGEND OFF
.OFF LEGEND ON
.FUEL/ENG1 (2)/FEED LO PR CAUTION LIGHTS
ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE:
. FEED LO PR MESSAGE IS DISPLAYED
. PUMP LEGENDS ARE OFF.
011

______________________________________________
DE-ENERGIZATION
OF AIRCRAFT AC AND DC NETWORKS
SEE JOB INSTRUCTION CARD
244000-EAD-10000

012

________
CLOSE-UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN.
*** CONTINUED ***
AH

28-20-00
OPT 10030-003
2-400 PAGE
5
DEC 01/14

28-20-00

OPERATIONAL TEST OF L/R


FEEDER TANK JET PUMP
MONITORING THROUGH MFC

OPT 10030-003
6

DEC14

2. INSTALL PANELS IF THEY HAVE BEEN REMOVED


EVENTUALLY.
3. RESTORE AIRCRAFT TO ITS NORMAL CONFIGURATION
*****

AH

E N D

O F

T E X T

*****

28-20-00
OPT 10030-003
2-400 PAGE
6
DEC 01/14

28-20-00
7

AH

FEEDER JET PUMP SYSTEM

OPT 10030-003
DEC14

28-20-00
OPT 10030-003

2-400

PAGE
7
DEC 01/14

28-21-00

OPERATIONAL TEST OF
FEED LO PRESS
INDICATING SYSTEM

OPT 10000-001
1

DEC14

ZONING DATA
___________
ZONE

: 210

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC

: DC AND AC EXTERNAL POWER


SUPPLY

AH

24-40-00-EAD-10000

28-21-00
OPT 10000-001
2-400 PAGE
1
DEC 01/14

28-21-00

OPERATIONAL TEST OF
FEED LO PRESS
INDICATING SYSTEM

001

OPT 10000-001
2

DEC14

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________________________________________
ENERGIZATION
OF AIRCRAFT AC AND DC NETWORKS
SEE JOB INSTRUCTION CARD
244000-EAD-10000

003

__________________________
PREPARATION
OF FUEL SYSTEM
1. ON PANEL 4VU,
ON FUEL QUANTITY INDICATOR, CHECK THAT EACH
TANK CONTAINS 500KG (1102LBS) FUEL MINIMUM.
NOTE : IF REQUIRED, TOP UP TANKS
(J.I.C 121100-FLG-1XXXXX).

*** CONTINUED ***


AH

28-21-00
OPT 10000-001
2-400 PAGE
2
DEC 01/14

28-21-00

OPERATIONAL TEST OF
FEED LO PRESS
INDICATING SYSTEM

004

OPT 10000-001
3

DEC14

_______________________________
OPERATIONAL
TEST OF FUEL SYSTEM
REF. FIG. 282100-OPT-00120
1. AIRCRAFT ON GROUND AND ENERGIZED.
ON OVERHEAD PANEL 25VU :
A. P/BSW FUEL/ENG1(2)/PUMP RELEASED
(ELECTRIC PUMP SHUT DOWN)
- RUN LEGEND OFF
- OFF LEGEND ON.
B. FUEL/X FEED PUSHBUTTON SWITCH RELEASED
(CROSSFEED VALVE CLOSED)
- CROSS LINE FLOWBAR (VERTICAL) IS ON.
- ON PANEL 4VU, FUEL/X FEED LEGEND IS
OFF.
C. ON FUEL/ENG1/(2) LP VALVE ANNUNCIATOR
(FUEL LP VALVE OPEN).
- FLOWBAR IS ON.
D. FUEL/ENG1(2)/FEED LO PR CAUTION LIGHTS
ON
- SYSTEM DEPRESSURIZED.
2. PRESSURIZATION OF SYSTEM
ON OVERHEAD PANEL 25VU :
A. PRESS P/BSW FUEL/ENG1(2)/PUMP
(ELECTRIC PUMP OPERATING)
- RUN LEGEND ON
- OFF LEGEND OFF.
B. CHECK THAT FUEL/ENG1(2)/FEED LO PR
CAUTION LIGHT IS OFF.
NOTE : WHEN SYSTEM IS PRESSURIZED,
FUEL FEED LOW PRESSURE
*** CONTINUED ***
AH

28-21-00
OPT 10000-001
2-400 PAGE
3
DEC 01/14

28-21-00

OPERATIONAL TEST OF
FEED LO PRESS
INDICATING SYSTEM

OPT 10000-001
4

DEC14

SWITCH DE-ENERGIZES
FUEL/FEED LO PR CAUTION LIGHT.
3. SYSTEM PRESSURIZATION SHUT DOWN
RELEASE P/BSW FUEL/ENG1(2)/PUMP
- RUN LEGEND OFF.
- OFF LEGEND ON.
- FUEL/ENG1(2) FEED LOW PR CAUTION LIGHT ON.
NOTE: }FEED LOW PRESS} CAUTION LIGHT WILL
REMAIN EXTINGUISHED UNTIL THE FUEL
PRESSURE DROPS BELOW THE TRIGGERING
THRESHOLD.
THERE IS NO REQUIREMENT ON DELAY FOR
}FEED LOW PRESS}CAUTION LIGHT COMES
ILLUMINATED AFTER P/B SW RELEASE.
FOR A QUICK FUEL SYSTEM VERIFICATION:
- RESET C/B FUEL FEED/ENG1(ENG2)
RESETTING C/B ENSURES THAT THE FUEL SYSTEM
IS QUICKLY DEPRESSURIZED THROUGH THE
}MOTIVE FLOW VALVE}.
4. CHECK AFTER ENGINE START
NOTE : THIS CHECK WILL BE PERFORMED DURING
ENGINE RUN UP.
AFTER ENGINE START
ON OVERHEAD PANEL 25VU :
- RUN LEGEND OFF
- OFF LEGEND OFF.
ELECTRIC PUMP IS SHUT DOWN AFTER STARTING
OF MOTOR BY MEANS OF PRESSURE SWITCH
INSTALLED AT OUTLET OF ENGINE
FEEDER TANK JET PUMP.
- FUEL/ENG1(2)/FEED LO PR CAUTION LIGHT OFF.
SYSTEM PRESSURIZED.

*** CONTINUED ***


AH

28-21-00
OPT 10000-001
2-400 PAGE
4
DEC 01/14

28-21-00

OPERATIONAL TEST OF
FEED LO PRESS
INDICATING SYSTEM

005

OPT 10000-001
5

DEC14

______________________________________________
DE-ENERGIZATION
OF AIRCRAFT AC AND DC NETWORKS
SEE JOB INSTRUCTION CARD
244000-EAD-10000

006

_______________________
CLOSE-UP
OF FUEL SYSTEM
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
2. DISCONNECT AIRCRAFT FROM GROUND.
3. REMOVE SMOKING PROHIBITED WARNING NOTICES.
4. REMOVE EXPLOSIMETER.
5. REMOVE ACCESS PLATFORM,(IF NECESSARY).
*****

AH

E N D

O F

T E X T

*****

28-21-00
OPT 10000-001
2-400 PAGE
5
DEC 01/14

28-21-00
6

AH

FUEL DISTRIBUTION
OPERATIONAL TEST

OPT 10000-001
DEC14

28-21-00
OPT 10000-001

2-400

PAGE
6
DEC 01/14

28-21-00

OPERATIONAL TEST OF
FEED LO PRESS
INDICATING SYSTEM

OPT 10000-002
1

DEC14

ZONING DATA
___________
ZONE

: 210

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: DC AND AC EXTERNAL POWER
SUPPLY

AH

31-63-00-PRO-10000
24-40-00-EAD-10000

28-21-00
OPT 10000-002
2-400 PAGE
1
DEC 01/14

28-21-00

OPERATIONAL TEST OF
FEED LO PRESS
INDICATING SYSTEM

001

OPT 10000-002
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

*** CONTINUED ***


AH

28-21-00
OPT 10000-002
2-400 PAGE
2
DEC 01/14

28-21-00

OPERATIONAL TEST OF
FEED LO PRESS
INDICATING SYSTEM

003

OPT 10000-002
3

DEC14

___________________________________________
ENERGIZATION
OF AIRCRAFT AC AND DC NETWORKS
SEE JOB INSTRUCTION CARD
244000-EAD-10000

004

__________________________
PREPARATION
OF FUEL SYSTEM
1. ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
CHECK THAT EACH TANK CONTAINS 500KG
(1102LBS) FUEL MINIMUM.
NOTE : IF REQUIRED, TOP UP TANKS
(J.I.C 121100-FLG-1XXXXX).

005

_______________________________
OPERATIONAL
TEST OF FUEL SYSTEM
REF. FIG. 282100-OPT-00120
REF. FIG. 282000-OPT-00130
1. AIRCRAFT ON GROUND AND ENERGIZED.
A. - ON OVERHEAD PANEL 25VU:
P/BSW FUEL/ENG1(2)/PUMP RELEASED
(ELECTRIC PUMP SHUT DOWN)
. RUN LEGEND OFF
. OFF LEGEND ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
CHECK THAT ITEM 1 IS DISPLAYED FOR
ENGINE 1(2).
B. - ON OVERHEAD PANEL 25VU:
FUEL/X FEED PUSHBUTTON SWITCH
RELEASED (CROSSFEED VALVE CLOSED)
. CROSS LINE FLOWBAR (VERTICAL) IS ON.
- ON PANEL 4VU, FUEL/X FEED LEGEND IS
OFF.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE:
. ITEM 7 IS DISPLAYED,
. CROSS LINE FLOWBAR (VERTICAL) APPEARS
C. - ON OVERHEAD PANEL 25VU:
ON FUEL/ENG1/(2) LP VALVE ANNUNCIATOR
*** CONTINUED ***
AH

28-21-00
OPT 10000-002
2-400 PAGE
3
DEC 01/14

28-21-00

OPERATIONAL TEST OF
FEED LO PRESS
INDICATING SYSTEM

OPT 10000-002
4

DEC14

(FUEL LP VALVE OPEN).


. FLOWBAR IS ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE:
. ITEM 9 IS DISPLAYED FOR ENGINE 1(2)
. FLOWBAR IN LINE.
D. - ON OVERHEAD PANEL 25VU:
FUEL/ENG1(2)/FEED LO PR CAUTION
LIGHTS ON
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
AMBER FEED LO PR MESSAGE IS DISPLAYED
FOR ENGINE 1(2)
- ON EWD, IN ALERT WINDOW, FUEL FEED LO
PR MESSAGE APPEARS
- MASTER CAUTION LIGHTS FLASH
- SINGLE CHIME
- SYSTEM DEPRESSURIZED.
2. PRESSURIZATION OF SYSTEM
A. - ON OVERHEAD PANEL 25VU:
- PRESS P/BSW FUEL/ENG1(2)/PUMP
(ELECTRIC PUMP OPERATING)
. RUN LEGEND ON
. OFF LEGEND OFF.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
ITEM 2 IS DISPLAYED FOR ENGINE 1(2).
B. - ON OVERHEAD PANEL 25VU:
CHECK THAT FUEL/ENG1(2)/FEED LO PR
CAUTION LIGHT IS OFF.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
FEED LO PR MESSAGE DISAPPEARS
- ON EWD, IN ALERT WINDOW, FUEL FEED LO
PR MESSAGE DISAPPEARS.
NOTE : WHEN SYSTEM IS PRESSURIZED,
FUEL FEED LOW PRESSURE
SWITCH DE-ENERGIZES
FUEL/FEED LO PR CAUTION LIGHT.
3. SYSTEM PRESSURIZATION SHUT DOWN
*** CONTINUED ***
AH

28-21-00
OPT 10000-002
2-400 PAGE
4
DEC 01/14

OPERATIONAL TEST OF
FEED LO PRESS
INDICATING SYSTEM

28-21-00

OPT 10000-002
5

DEC14

- RELEASE P/BSW FUEL/ENG1(2)/PUMP


. RUN LEGEND OFF.
. OFF LEGEND ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
. ITEM 1 IS DISPLAYED.
. FEED LO PR MESSAGE IS DISPLAYED FOR
ENGINE 1(2)
- FUEL/ENG1(2) FEED LOW PR CAUTION LIGHT ON.
- ON EWD, IN ALERT WINDOW, FUEL FEED LO PR
MESSAGE APPEARS
- MASTER CAUTION LIGHTS FLASH
- SINGLE CAUTION
NOTE: }FEED LOW PRESS} CAUTION LIGHT WILL
REMAIN EXTINGUISHED UNTIL THE FUEL
PRESSURE DROPS BELOW THE TRIGGERING
THRESHOLD.
THERE IS NO REQUIREMENT ON DELAY FOR
}FEED LOW PRESS}CAUTION LIGHT COMES
ILLUMINATED AFTER P/B SW RELEASE.
FOR A QUICK FUEL SYSTEM VERIFICATION:
- RESET C/B FUEL FEED/ENG1(ENG2)
RESETTING C/B ENSURES THAT THE FUEL SYSTEM
IS QUICKLY DEPRESSURIZED THROUGH THE
}MOTIVE FLOW VALVE}.
4. CHECK AFTER ENGINE START
NOTE : THIS CHECK WILL BE PERFORMED DURING
ENGINE RUN UP.
AFTER ENGINE START
- ON OVERHEAD PANEL 25VU :
. RUN LEGEND OFF
. OFF LEGEND OFF.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
ITEM 3 IS DISPLAYED.
ELECTRIC PUMP IS SHUT DOWN AFTER STARTING
OF MOTOR BY MEANS OF PRESSURE SWITCH
INSTALLED AT OUTLET OF ENGINE
FEEDER TANK JET PUMP.
*** CONTINUED ***
AH

28-21-00
OPT 10000-002
2-400 PAGE
5
DEC 01/14

28-21-00

OPERATIONAL TEST OF
FEED LO PRESS
INDICATING SYSTEM

OPT 10000-002
6

DEC14

- ON OVERHEAD PANEL 25VU:


. FUEL/ENG1(2)/FEED LO PR CAUTION LIGHT
OFF.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
FEED LO PR MESSAGE DISAPPEARS
- ON EWD, IN ALERT WINDOW, FUEL FEED LO PR
MESSAGE DISAPPEARS.
SYSTEM PRESSURIZED.
006

______________________________________________
DE-ENERGIZATION
OF AIRCRAFT AC AND DC NETWORKS
SEE JOB INSTRUCTION CARD
244000-EAD-10000

007

_______________________
CLOSE-UP
OF FUEL SYSTEM
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
2. DISCONNECT AIRCRAFT FROM GROUND.
3. REMOVE SMOKING PROHIBITED WARNING NOTICES.
4. REMOVE EXPLOSIMETER.
5. REMOVE ACCESS PLATFORM,(IF NECESSARY).
*****

AH

E N D

O F

T E X T

*****

28-21-00
OPT 10000-002
2-400 PAGE
6
DEC 01/14

28-21-00
7

AH

FUEL DISTRIBUTION
OPERATIONAL TEST

OPT 10000-002
DEC14

28-21-00
OPT 10000-002

2-400

PAGE
7
DEC 01/14

28-21-00
8

AH

FUEL DISTRIBUTION
LEGEND

OPT 10000-002
DEC14

28-21-00
OPT 10000-002

2-400

PAGE
8
DEC 01/14

28-21-61

REMOVAL/INSTALLATION OF
FUEL FEED LOW PRESSURE
SWITCH

RAI 10000-001
1

MAR15

ZONING DATA
___________
ZONE
ACCESS

: 475
485
: 475AT 485AT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

_________
MAN-HOURS

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 4M (13FT)

SPARE

: 02 FUEL FEED LOW PRES SWITCH

282160-01-020

EXPENDABLE

: 02 SEAL

282160-01-010

: REMOVAL/INSTALLATION OF
COWLS ATTACHED BY BOLTS
: OPERATIONAL TEST OF FUEL
SYSTEM

54-00-00-RAI-10000

PUBLICATION
___________
JIC
JIC

AH

28-21-00-OPT-10000

28-21-61
RAI 10000-001
2-400 PAGE
1
MAR 01/15

28-21-61

REMOVAL/INSTALLATION OF
FUEL FEED LOW PRESSURE
SWITCH

001

RAI 10000-001
2

MAR15

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. POSITION A 4M (13FT.) ACCESS PLATFORM TO
GAIN ACCESS TO ENGINE.
2. MAKE CERTAIN THAT ENG1 (ENG2) FUEL LP VALVES
9QG (10QG) ARE CLOSED.
3. DISPLAY A WARNING NOTICE IN FLIGHT COMPARTMENT TO PROHIBIT ENERGIZATION OF FUEL
SYSTEM.
4. ON PANEL 121VU,
OPEN, SAFETY AND TAG THE FOLLOWING CIRCUIT
BREAKERS :
*** CONTINUED ***
AH

28-21-61
RAI 10000-001
2-400 PAGE
2
MAR 01/15

28-21-61

REMOVAL/INSTALLATION OF
FUEL FEED LOW PRESSURE
SWITCH

RAI 10000-001
3

MAR15

1QG(2QG) FUEL/LP VALVES/ENG1(2)/MOTOR1


3QG(4QG) FUEL/LP VALVES/ENG1(2)/MOTOR2
5QG(6QG) FUEL/LP VALVES/ENG1(2)/IND
5. REMOVE ACCESS COWL 475AT(485AT) AS FOLLOWS :
003

____________________________________________
REMOVAL
OF AFT UPPER COWL ATTACHED BY BOLTS.
SEE JOB INSTRUCTION CARD
540000-RAI-10000

004

________________________________________
REMOVAL
OF FUEL FEED LOW PRESSURE SWITCH
REF. FIG. 282161-RAI-00100
1. DISCONNECT ELECTRICAL CONNECTOR (9).
2. REMOVE FUEL FEED LOW PRESSURE SWITCH (8).
3. REMOVE AND DISCARD SEAL (7).
4. BLANK ORIFICES AND CONNECTOR OF REMOVED
EQUIPMENT.

005

INSTALLATION OF FUEL FEED LOW PRESSURE


______________________________________
SWITCH
______
REF. FIG. 282161-RAI-00100
1. REMOVE BLANKING CAPS.
2. INSTALL NEW SEAL (7) (SEAL MUST BE PREVIOUSLY LUBRICATED WITH CLEAN FUEL).
3. INSTALL FUEL FEED LOW PRESSURE SWITCH (8),
AND HANDTIGHTEN UNTIL SWITCH BEARS TIGHTLY
ON PAD.
4. CONNECT ELECTRICAL CONNECTOR (9).

*** CONTINUED ***


AH

28-21-61
RAI 10000-001
2-400 PAGE
3
MAR 01/15

28-21-61

REMOVAL/INSTALLATION OF
FUEL FEED LOW PRESSURE
SWITCH

006

RAI 10000-001
4

MAR15

________
CLOSE-UP
1. ON PANEL 121VU,
REMOVE SAFETY CLIPS AND CLOSE THE FOLLOWING
CIRCUIT BREAKERS :
1QG (2QG), 3QG (4QG), (5QG) AND (6QG).
2. CLOSE ACCESS COWL 475AT(485AT) AS FOLLOWS :

007

INSTALLATION OF AFT UPPER COWL ATTACHED


_______________________________________
BY BOLTS
________
SEE JOB INSTRUCTION CARD
540000-RAI-10000

008

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.

009
R

_______________________________
OPERATIONAL
TEST OF FUEL SYSTEM
SEE JOB INSTRUCTION CARD
282100-OPT-10000
*****

AH

E N D

O F

T E X T

*****

28-21-61
RAI 10000-001
2-400 PAGE
4
MAR 01/15

28-21-61
5

AH

FUEL LP VALVE

RAI 10000-001
MAR15

28-21-61
RAI 10000-001

2-400

PAGE
5
MAR 01/15

28-21-71

DETAILED VISUAL
INSPECTION OF FUEL PUMP
HARNESS

DVI 10000-001
1

MAR15

ZONING DATA
___________
ZONE
ACCESS

: 293
294
522
622
: 293BL 294BR

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 UNDERWING ACCESS PLATFORM

_________
MAN-HOURS

PUBLICATION
___________
JIC

: REMOVAL AND INSTALLATION


OF WING-TO-FUSELAGE
FAIRINGS

AH

53-93-00-RAI-10000

28-21-71
DVI 10000-001
2-400 PAGE
1
MAR 01/15

28-21-71

DETAILED VISUAL
INSPECTION OF FUEL PUMP
HARNESS

001

DVI 10000-001
2

MAR15

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. INSTALL PLATFORM TO GAIN ACCESS TO WING
LOWER SURFACE.
2. INSTALL WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
3. OPEN ACCES DOOR 293BL (294BR).

003

____________________________________
REMOVAL
OF WING-TO-FUSELAGE FAIRINGS
SEE JOB INSTRUCTION CARD
539300-RAI-10000
*** CONTINUED ***
AH

28-21-71
DVI 10000-001
2-400 PAGE
2
MAR 01/15

28-21-71

DETAILED VISUAL
INSPECTION OF FUEL PUMP
HARNESS

DVI 10000-001
3

MAR15

NOTE : REMOVE WING TO FUSELAGE FAIRINGS INDICATED IN THE ACCESS SECTION ON PAGE 1
OF THIS JOB INSTRUCTION CARD.
004

_______________________________________
DETAILED
VISUAL INSPECTION OF FUEL PUMP
REF. FIG. 282171-RAI-00120
CHECK THAT :
- ELECTRCAL HARNESS IS IN GOOD CONDITION AND
NOT FRAYED, ESPECIALLY AT CONNECTION.
- BONDING STRIPS ARE NOT CORRODED.
- BONDING STRIPS ARE CORRECTLY ATTACHED.
- HARNESS CLAMP IS CORRECTLY INSTALLED.

005

________
CLOSE-UP
CLOSE ACCESS DOOR 293BL (294BR).

006

_________________________________________
INSTALLATION
OF WING-TO-FUSELAGE FAIRINGS
SEE JOB INSTRUCTION CARD
539300-RAI-10000

NOTE : INSTALL WING TO FUSELAGE FAIRINGS


PREVIOUSLY REMOVED.
*****

AH

E N D

O F

T E X T

*****

28-21-71
DVI 10000-001
2-400 PAGE
3
MAR 01/15

28-21-71
4

AH

ELECTRIC PUMP ASSEMBLY

DVI 10000-001
MAR15

28-21-71
DVI 10000-001

2-400

PAGE
4
MAR 01/15

28-21-71

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP

RAI 10000-001
1

MAR15

ZONING DATA
___________
ZONE
ACCESS

: 293
294
522
622
: 293BL 294BR

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 UNDERWING ACCESS PLATFORM


01 R/I TOOL, FUEL PUMP

98S28002515000

SPARE

: 01 ELECTRIC PUMP

282170-10

EXPENDABLE

: 02 O-RINGS

282171-01-010

BULK MATERIAL : SEALANT

_________
MAN-HOURS

09-018

PUBLICATION
___________
JIC

: OPERATIONAL TEST OF FUEL


SYSTEM

AH

28-21-00-OPT-10000

28-21-71
RAI 10000-001
2-400 PAGE
1
MAR 01/15

28-21-71

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP

001

RAI 10000-001
2

MAR15

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. INSTALL PLATFORM TO GAIN ACCESS TO WING
LOWER SURFACE.
2. INSTALL WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
3. OPEN ACCES DOOR 293BL (294BR).

003

______________________________
DE-ENERGIZATION
OF FUEL SYSTEM
1. ON PANEL 121VU,
A. OPEN THE FOLLOWING CIRCUIT BREAKERS :
*** CONTINUED ***
AH

28-21-71
RAI 10000-001
2-400 PAGE
2
MAR 01/15

28-21-71

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP

RAI 10000-001
3

MAR15

1QA (2QA) FUEL/FUEL FEED/ENG1 (2)/


ELEC/PUMP.
3QA (4QA) FUEL/FUEL FEED/ENG1 (2)/
CTL &/CAUTION.
B. INSTALL SAFETY CLIPS.
004

________________________
REMOVAL
OF ELECTRIC PUMP
REF. FIG. 282171-RAI-00120
1. DISCONNECT ELECTRICAL CONNECTOR (2) REMOVE
FASTENER (4) FROM RETAINING CLAMP (3).
2. INSTALL CONTAINER TO RECOVER FUEL (FUEL CONTAINED IN PUMP CANISTER).
3. REMOVE ELECTRIC PUMP RETAINING SCREWS (5)

R
R
R
R
R
R
R
R

4. REMOVAL OF ELECTRIC PUMP (1):


A. POSITION TOOL ON ELECTRIC PUMP AND
SCREW BOTH TOOL STUDS IN PUMP HOLES.
B. PULL DOWN ELECTRIC PUMP BY MEANS OF
TOOL.
C. TURN RIGHT ELECTRIC PUMP IN ORDER
TO PULL AGAIN AND REMOVE IT FROM
ITS HOUSING.
5. REMOVE AND DISCARD PUMP TWO SEALS (6).
6. BLANK ORIFICES AND CONNECTOR OF REMOVED
EQUIPMENT.
7. PROTECT REMOVED COMPONENT INSTALLATION AREA.
005

_____________________________
INSTALLATION
OF ELECTRIC PUMP
REF. FIG. 282171-RAI-00120
PREPARATION OF REPLACEMENT COMPONENT (IF REQUIRED).
*** CONTINUED ***
AH

28-21-71
RAI 10000-001
2-400 PAGE
3
MAR 01/15

28-21-71

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP

RAI 10000-001
4

MAR15

1. INSTALL TWO NEW SEALS (6).


(SEALS MUST BE PREVIOUSLY LUBRICATED WITH
CLEAN FUEL).
2. PLACE IMMERSED PART OF ELECTRIC PUMP IN
CLEAN FUEL.
3. CLEAN AND INSPECT COMPONENT INSTALLATION
AREA.
4. LOCK ELECTRIC PUMP (1) USING PIN TOOL(TURN
LEFT).
5. INSTALL SCREW (5) AND TIGHTEN.
6. INSTALL ELECTRIC CONNECTOR (2) ON ITS SUPPORT, ATTACH CLAMP (3) WITH FASTENER (4).
7. CONNECT ELECTRICAL CONNECTOR (2).
8. IF NECESSARY, SEAL THE CHANFER BEETWEN PUMP
AND CANISTER FLANGES WITH OF THE SEALANT.
SMOOTH.
006

___________________________
ENERGIZATION
OF FUEL SYSTEM
1. ON PANEL 121VU
A. REMOVE SAFETY CLIPS
B. CLOSE THE FOLLOWING CIRCUIT BREAKERS :
- 1QA (2QA) AND 3QA (4QA)

007

________
CLOSE-UP
CLOSE ACCESS DOOR 293BL (294BR).

008

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
*** CONTINUED ***
AH

28-21-71
RAI 10000-001
2-400 PAGE
4
MAR 01/15

28-21-71

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP

RAI 10000-001
5

MAR15

2. REMOVE SMOKING PROHIBITED WARNING NOTICES.


3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
009
R

_______________________________
OPERATIONAL
TEST OF FUEL SYSTEM
SEE JOB INSTRUCTION CARD
282100-OPT-10000
*****

AH

E N D

O F

T E X T

*****

28-21-71
RAI 10000-001
2-400 PAGE
5
MAR 01/15

28-21-71
6

AH

ELECTRIC PUMP ASSEMBLY

RAI 10000-001
MAR15

28-21-71
RAI 10000-001

2-400

PAGE
6
MAR 01/15

28-21-72

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP
CANISTER

RAI 10000-001
1

MAR15

ZONING DATA
___________
ZONE
ACCESS

: 293
522
622
: 293BL
522AB
622AB

294
294BR
522CT
622CT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 UNDERWING ACCESS PLATFORM


01 TOP SKIN ACCESS PLATFORM
01 R/I TOOL, FUEL PUMP

98S28002515000

SPARE

: 01 ELECTRIC PUMP CANISTER


01 ELECTRIC PUMP

282170-10
282170-10

EXPENDABLE

: 03 SEAL
02 O-RINGS

282170-10
282171-01-010

BULK MATERIAL : DRY LUBRICANT MOLYKOTE 3402


PURE MINERAL VASELINE
SEALANT

_________
MAN-HOURS

06-001
04-012
09-018

PUBLICATION
___________
JIC

JIC

: OPENING AND CLOSING OF


WING BOX ACCES DOORS
OPENING AND CLOSING OF
WING BOX ACCESS DOORS
: REFUELING

AH

57-00-00-OAC-10000

12-11-00-FLG-10020

28-21-72
RAI 10000-001
2-400 PAGE
1
MAR 01/15

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP
CANISTER

28-21-72

RAI 10000-001
2

MAR15

PUBLICATION
___________
JIC

: OPERATIONAL TEST OF FUEL


SYSTEM

AH

28-21-00-OPT-10000

28-21-72
RAI 10000-001
2-400 PAGE
2
MAR 01/15

28-21-72

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP
CANISTER

001

RAI 10000-001
3

MAR15

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. MAKE CERTAIN THAT TANKS ARE EMPTIES. IF NONE
MAKE A DEFUELLING AND A DRAINING.
(AMM: 121100-DFG-10000 / 122428-DRN-10010).
2. INSTALL A WARNING NOTICE IN FLIGHT COMPARTMENT PROHIBITING ENERGIZATION OF FUEL SYSTEM.
3. INSTALL PLATFORM TO GAIN ACCESS TO WING
LOWER SURFACE.
4. OPEN ACCESS DOORS 293BL (294BR) LOCATED
ON KARMAN.
*** CONTINUED ***
AH

28-21-72
RAI 10000-001
2-400 PAGE
3
MAR 01/15

28-21-72

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP
CANISTER

RAI 10000-001
4

MAR15

5. INSTALL PLATFORM TO GAIN ACCESS TO WING


UPPER SURFACE.
6. REMOVE ACCESS DOORS 522AB (622AB) AND 522CT
(622CT) AS FOLLOWS :
003

_______________________________
OPENING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

004

______________________________
DE-ENERGIZATION
OF FUEL SYSTEM
1. ON PANEL 121VU,
A. OPEN THE FOLLOWING CIRCUIT BREAKERS :
1QA (2QA) FUEL/FUEL FEED/ENG1 (2)/
ELEC/PUMP.
3QA (4QA) FUEL/FUEL FEED/ENG1 (2)/
CTL &/CAUTION.
B. INSTALL SAFETY CLIPS.

005

________________________
REMOVAL
OF ELECTRIC PUMP
REF. FIG. 282171-RAI-00120
1. DISCONNECT ELECTRICAL CONNECTOR (2) REMOVE
FASTENER (4) FROM RETAINING CLAMP (3).
2. INSTALL CONTAINER TO RECOVER FUEL (FUEL CONTAINED IN PUMP CANISTER).
3. REMOVE ELECTRIC PUMP RETAINING SCREWS (5)

R
R
R
R
R
R

4. REMOVAL OF ELECTRIC PUMP (1):


A. POSITION TOOL ON ELECTRIC PUMP AND
SCREW BOTH TOOL STUDS IN PUMP HOLES.
B. PULL DOWN ELECTRIC PUMP BY MEANS OF
TOOL.
C. TURN RIGHT ELECTRIC PUMP IN ORDER
*** CONTINUED ***
AH

28-21-72
RAI 10000-001
2-400 PAGE
4
MAR 01/15

28-21-72

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP
CANISTER

R
R

RAI 10000-001
5

MAR15

TO PULL AGAIN AND REMOVE IT FROM


ITS HOUSING.
5. REMOVE AND DISCARD PUMP TWO SEALS (6).
6. BLANK ORIFICES AND CONNECTOR OF REMOVED
EQUIPMENT.
7. PROTECT REMOVED COMPONENT INSTALLATION AREA.
006

_________________________________
REMOVAL
OF ELECTRIC PUMP CANISTER
REF. FIG. 282172-RAI-00100
1. REMOVE FASTENERS (2) AND (8) OF CLAMPS (4)
AND (6). REMOVE BONDING STRIPS (3) AND (7).
2. UNSCREW NUTS (1) AND (9). REMOVE PIPE (5).
3. UNSCREW WITH PRECAUTION NUT (20) IN ORDER
TO REMOVE THE RING (17).
4. REMOVE AND DISCARD SEAL (18). REMOVE RING
(19) AND NUT (20).
5. REMOVE SCREWS (14). REMOVE PUMP CANISTER(12)
6. DISCARD SEAL (13).
7. UNSCREW UNION (10); DISCARD SEAL (11).

007

______________________________________
INSTALLATION
OF ELECTRIC PUMP CANISTER
REF. FIG. 282172-RAI-00100
1. PREPARATION OF REPLACEMENT COMPONENT :
A. CHECK CONDITION OF FILTER SCREEN.
B. CHECK THAT VALVE (15) OPERATES CORRECTLY.
*** CONTINUED ***
AH

28-21-72
RAI 10000-001
2-400 PAGE
5
MAR 01/15

28-21-72

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP
CANISTER

RAI 10000-001
6

MAR15

C. LUBRICATE SEALS (11), (13) AND (18) WITH


CLEAN FUEL.
D. INSTALL NEW SEAL (11). APPLY A FILM OF
DRY LUBRICANT ON THREADS AND SCREW UNION
(10).
E. INSTALL NUT (20) ON CANISTER (12).
F. INSTALL RING (19). INSTALL A NEW SEAL
(18) ON CANISTER.
G. INSTALL A NEW SEAL (13) ON CANISTER.
2. INSTALL CANISTER (12) ON ITS BOX. ATTACH
WITH SCREWS (14).
3. APPLY A FILM OF DRY LUBRICANT ON PIPE (16)
THREADS.
4. INSTALL RING (17). TIGHTEN NUT (20).
5. INSTALL PIPE (5). TIGHTEN NUTS (1) AND (9).
6. APPLY A THIN FILM OF PURE MINERAL VASELINE
ON MATING SURFACES OF BONDING STRIPS.
7. TIGHTEN FASTENERS (2) AND (7) OF BONDING
STRIPS (3) AND (7) ON CLAMPS (4) AND (6).
008

_____________________________
INSTALLATION
OF ELECTRIC PUMP
REF. FIG. 282171-RAI-00120
PREPARATION OF REPLACEMENT COMPONENT (IF REQUIRED).
1. INSTALL TWO NEW SEALS (6).
(SEALS MUST BE PREVIOUSLY LUBRICATED WITH
CLEAN FUEL).
*** CONTINUED ***
AH

28-21-72
RAI 10000-001
2-400 PAGE
6
MAR 01/15

28-21-72

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP
CANISTER

RAI 10000-001
7

MAR15

2. PLACE IMMERSED PART OF ELECTRIC PUMP IN


CLEAN FUEL.
3. CLEAN AND INSPECT COMPONENT INSTALLATION
AREA.
4. LOCK ELECTRIC PUMP (1) USING PIN TOOL(TURN
LEFT).
5. INSTALL SCREW (5) AND TIGHTEN.
6. INSTALL ELECTRIC CONNECTOR (2) ON ITS SUPPORT, ATTACH CLAMP (3) WITH FASTENER (4).
7. CONNECT ELECTRICAL CONNECTOR (2).
8. IF NECESSARY, SEAL THE CHANFER BEETWEN PUMP
AND CANISTER FLANGES WITH OF THE SEALANT.
SMOOTH.
009

________
CLOSE-UP
INSTALL ACCESS DOORS 522AB (622AB), 522CT
(622CT) AS FOLLOWS :

010

________________________________
CLOSING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

011

_________
REFUELING
SEE JOB INSTRUCTION CARD
121100-FLG-10020

012

___________________________
ENERGIZATION
OF FUEL SYSTEM
1. ON PANEL 121VU
A. REMOVE SAFETY CLIPS
*** CONTINUED ***
AH

28-21-72
RAI 10000-001
2-400 PAGE
7
MAR 01/15

28-21-72

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP
CANISTER

RAI 10000-001
8

MAR15

B. CLOSE THE FOLLOWING CIRCUIT BREAKERS :


- 1QA (2QA) AND 3QA (4QA)
013

_______________________________
OPERATIONAL
TEST OF FUEL SYSTEM
SEE JOB INSTRUCTION CARD
282100-OPT-10000

R
014

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-21-72
RAI 10000-001
2-400 PAGE
8
MAR 01/15

28-21-72
9

AH

PUMP CANISTER

RAI 10000-001
MAR15

28-21-72
RAI 10000-001

2-400

PAGE
9
MAR 01/15

28-21-72
10

AH

ELECTRIC PUMP ASSEMBLY

RAI 10000-001
MAR15

28-21-72
RAI 10000-001

2-400

PAGE
10
MAR 01/15

28-21-73

REMOVAL AND INSTALLATION


OF THERMAL RELIEF VALVE

RAI 10000-001
1

MAR15

ZONING DATA
___________
ZONE
ACCESS

: 522
622
: 522CT
622CT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____
MECHANIC

___
MEN

_________
MAN-HOURS
01

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 3M (10FT)

SPARE

: 01 THERMAL EXPANSION VALVE

282170-10-250

EXPENDABLE

: 01 O-RING

282170-10-270

: OPENING AND CLOSING OF


WING BOX ACCESS DOORS
: OPERATIONAL TEST OF FUEL
SYSTEM

57-00-00-OAC-10000

PUBLICATION
___________
JIC
JIC

AH

28-21-00-OPT-10000

28-21-73
RAI 10000-001
2-400 PAGE
1
MAR 01/15

28-21-73

REMOVAL AND INSTALLATION


OF THERMAL RELIEF VALVE

001

RAI 10000-001
2

MAR15

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. CHECK THAT FUEL TANKS ARE DEFUELED OR THAT
FUEL LEVEL IS BELOW FUEL LINE LEVEL.
2. INSTALL A WARNING NOTICE IN FLIGHT COMPARTMENT PROHIBITING ENERGIZATION OF FUEL SYSTEM.
3. INSTALL PLATFORM, 3.76 M (12.34 FT), TO GAIN
ACCESS TO WING UPPER SURFACE.
4. REMOVE ACCESS DOOR 522CT (622CT) AS FOLLOWS.

*** CONTINUED ***


AH

28-21-73
RAI 10000-001
2-400 PAGE
2
MAR 01/15

28-21-73

REMOVAL AND INSTALLATION


OF THERMAL RELIEF VALVE

003

RAI 10000-001
3

MAR15

________________________________
OPENING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
NOTA: OPENING THE ACCESS DOOR 522CT (622CT).

004

__________________________________
REMOVAL
OF THERMAL EXPANSION VALVE
REF. FIG. 282173-RAI-00110
1. REMOVE THERMAL EXPANSION VALVE (1) LOCATED
ALONG ENGINE FEED JET PUMP AXIS.
2. DISCARD THE SEAL (2).
3. BLANK LINES.
4. BLANK ORIFICES OF EQUIPMENT.
5. PROTECT REMOVED COMPONENT INSTALLATION AREA.

005

_______________________________________
INSTALLATION
OF THERMAL EXPANSION VALVE
REF. FIG. 282173-RAI-00110
1. REMOVE BLANKS.
2. PREPARATION OF REPLACEMENT COMPONENT (IF
REQUIRED). IMMERSE REPLACEMENT COMPONENT IN
CLEAN FUEL.
3. CLEAN AND INSPECT COMPONENT INSTALLATION
AREA. MAKE CERTAIN THAT LINE END FITTINGS
ARE IN GOOD CONDITION.
4. INSTALL THE SEAL (2) ON THE VALVE (1).
5. INSTALL THERMAL EXPANSION VALVE (1) ON ITS
LINE AND TIGHTEN.
*** CONTINUED ***
AH

28-21-73
RAI 10000-001
2-400 PAGE
3
MAR 01/15

28-21-73

REMOVAL AND INSTALLATION


OF THERMAL RELIEF VALVE

006

RAI 10000-001
4

MAR15

________
CLOSE-UP
INSTALL ACCESS DOOR 522CT (622CT) AS FOLLOWS :

007

________________________________
CLOSING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
CLOSE THE ACCESS DOORS PREVIOUSLY OPENED.

008

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.

009
R

_______________________________
OPERATIONAL
TEST OF FUEL SYSTEM
SEE JOB INSTRUCTION CARD
282100-OPT-10000
*****

AH

E N D

O F

T E X T

*****

28-21-73
RAI 10000-001
2-400 PAGE
4
MAR 01/15

28-21-73
5

AH

THERMAL EXPANSION
VALVE

RAI 10000-001
MAR15

28-21-73
RAI 10000-001

2-400

PAGE
5
MAR 01/15

28-21-74

REMOVAL AND INSTALLATION


OF VAPOR RELIEF VALVE

RAI 10000-001
1

MAR15

ZONING DATA
___________
ZONE
ACCESS

: 522
622
: 522CT
622CT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____
MECHANIC

___
MEN

_________
MAN-HOURS
01

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 3M (10FT)

SPARE

: 02 VAPOR RELIEF VALVE

282170-10-240

EXPENDABLE

: 02 O-RING

282170-10-080

: OPENING AND CLOSING OF


WING BOX ACCES DOORS
OPENING AND CLOSING OF
WING BOX ACCESS DOORS
: OPERATIONAL TEST OF FUEL
SYSTEM

57-00-00-OAC-10000

PUBLICATION
___________
JIC

JIC

AH

28-21-00-OPT-10000

28-21-74
RAI 10000-001
2-400 PAGE
1
MAR 01/15

28-21-74

REMOVAL AND INSTALLATION


OF VAPOR RELIEF VALVE

001

RAI 10000-001
2

MAR15

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. CHECK THAT FUEL TANKS ARE DEFUELED OR THAT
FUEL LEVEL IS BELOW FUEL LINE LEVEL.
2. INSTALL A WARNING NOTICE IN FLIGHT COMPARTMENT PROHIBITING ENERGIZATION OF FUEL SYSTEM.
3. INSTALL PLATFORM, 3.76 M (12.34 FT), TO GAIN
ACCESS TO WING UPPER SURFACE.
4. REMOVE ACCESS DOOR 522CT (622CT) AS FOLLOWS.

*** CONTINUED ***


AH

28-21-74
RAI 10000-001
2-400 PAGE
2
MAR 01/15

28-21-74

REMOVAL AND INSTALLATION


OF VAPOR RELIEF VALVE

003

RAI 10000-001
3

MAR15

_______________________________
OPENING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

004

_____________________________
REMOVAL
OF VAPOR RELIEF VALVE
1. REMOVE VAPOR RELIEF VALVE (1) LOCATED ALONG
ELECTRIC PUMP AXIS.
DISCARD SEAL (2).
2. BLANK LINES.
3. BLANK ORIFICES OF EQUIPMENT.

005

__________________________________
INSTALLATION
OF VAPOR RELIEF VALVE
REF. FIG. 282174-RAI-00100
1. REMOVE BLANKS.
2. PREPARATION OF REPLACEMENT COMPONENT (IF
REQUIRED). IMMERSE REPLACEMENT COMPONENT
IN CLEAN FUEL.
3. CLEAN AND INSPECT COMPONENT INSTALLATION
AREA. MAKE CERTAIN THAT LINE END FITTINGS
ARE IN GOOD CONDITION.
4. INSTALL VAPOR RELIEF VALVE (1) AND ITS SEAL
(2) ON ITS LINE AND TIGHTEN.

006

________
CLOSE-UP
INSTALL ACCESS DOOR 522CT (622CT) AS FOLLOWS :

007

________________________________
CLOSING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
*** CONTINUED ***
AH

28-21-74
RAI 10000-001
2-400 PAGE
3
MAR 01/15

28-21-74

REMOVAL AND INSTALLATION


OF VAPOR RELIEF VALVE

008

RAI 10000-001
4

MAR15

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.

009
R

_______________________________
OPERATIONAL
TEST OF FUEL SYSTEM
SEE JOB INSTRUCTION CARD
282100-OPT-10000
*****

AH

E N D

O F

T E X T

*****

28-21-74
RAI 10000-001
2-400 PAGE
4
MAR 01/15

28-21-74
5

AH

VAPOR RELIEF VALVE

RAI 10000-001
MAR15

28-21-74
RAI 10000-001

2-400

PAGE
5
MAR 01/15

28-21-75

REMOVAL AND INSTALLATION


OF ENGINE FUEL ELEC PUMP
AUTO CTL PRESSURE SWITCH

RAI 10000-001
1

APR05

ZONING DATA
___________
ZONE

: 511
611

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

_________
MAN-HOURS

ELAPSED TIME

SPARE

: 01 O-RING

282170-09

: ENGINE GROUND IDLE RUNUP WITH GROUND POWER


UNIT

72-00-00-ERU-10030

PUBLICATION
___________
JIC

AH

28-21-75
RAI 10000-001
2-400 PAGE
1
APR 01/05

28-21-75

REMOVAL AND INSTALLATION


OF ENGINE FUEL ELEC PUMP
AUTO CTL PRESSURE SWITCH

001

RAI 10000-001
2

APR05

___________
PREPARATION
REF. FIG. 282175-RAI-00100
1. IF THE BUILT-IN TANK CORRESPONDING TO THE
PRESSURE-SWITCH IS FULL, DEFUEL TO LOWLEVEL. (SEE JIC 121100-DEG-10000)
2. ON PANEL 121VU,
OPEN THE CIRCUIT-BREAKER :
3QA (4QA) FUEL/FUEL FEED/ENG1 (ENG2)/CTL
& CAUTION
3. OPEN THE INNER LEADING EDGE 511 (611) AFTER
UNSCREWED THE SCREWS ON THE TOP SKIN.

002

REMOVAL OF ENG FUEL ELEC PUMP,AUTO CTL


______________________________________
PRESSURE-SWITCH
_______________
REF. FIG. 282175-RAI-00100
1. DISCONNECT THE PRESSURE-SWITCH CONNECTOR (2)
-17QA (18QA).
2. UNTIGHT WITH HAND AND REMOVE THE PRESSURESWITCH.
3. REJECT THE O-RING (3).

003

INSTALLATION OF ENG FUEL ELEC PUMP


__________________________________
AUTO CTL PRESSURE-SWITCH
________________________
REF. FIG. 282175-RAI-00100
1. PLACE A NEW O-RING (3).
NOTE : DO NOT USE TOOL TO SCREW THE PRESSURESWITCH (1) (RISK TO UNCRIMP THE BASE).
2. SCREW THE PRESSURE-SWITCH (2) AND TIGHTEN
*** CONTINUED ***
AH

28-21-75
RAI 10000-001
2-400 PAGE
2
APR 01/05

28-21-75

REMOVAL AND INSTALLATION


OF ENGINE FUEL ELEC PUMP
AUTO CTL PRESSURE SWITCH

RAI 10000-001
3

APR05

STRONGLY WITH HAND.


3. CONNECT THE CONNECTOR (1) ON THE PRESSURESWITCH.
4. CLEAN WELL THE AREA TO CAN CHECK LATER ALL
LEAKAGE.
5. CLOSE THE INNER LEADING EDGE -511 (611).
004

ENGINE GROUND IDLE RUN-UP WITH


______________________________
GROUND POWER UNIT
_________________
SEE JOB INSTRUCTION CARD
720000-ERU-10030

005

VISUEL INSPECTION FOR LEAKAGE DETECTION


_______________________________________
IN THE PLANE OF PRESSURE-SWITCH
_______________________________
REF. FIG. 282175-RAI-00100
1. OPEN THE INNER LEADING EDGE -511 (611).
2. MAKE CERTAIN MINUTELY THAT ANY FUEL LEAKAGE APPEARS AROUND THE PRESSURE-SWITCH
(2).
3. CLOSE THE INNER LEADING EDGE -511 (611).
*****

AH

E N D

O F

T E X T

*****

28-21-75
RAI 10000-001
2-400 PAGE
3
APR 01/05

28-21-75
4

AH

ENG FUEL ELEC PUMP


AUTO CTL PRESSURE SWITCH

RAI 10000-001
APR05

28-21-75
RAI 10000-001

2-400

PAGE
4
APR 01/05

28-21-77

REMOVAL AND INSTALLATION


OF ENGINE FEED JET PUMP

RAI 10000-001
1

MAR15

ZONING DATA
___________
ZONE
ACCESS

: 522
622
: 522CT
622CT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 3M (10FT)

SPARE

: 01 ENGINE FEED JET PUMP

282170-09

EXPENDABLE

: 03 SEAL
04 SCREW

282170-09
282100-09

BULK MATERIAL : PETROLATUM


DRY LUBRICANT

_________
MAN-HOURS

04-012
06-001

PUBLICATION
___________
JIC
JIC
JIC

: OPENING AND CLOSING OF


WING BOX ACCES DOORS
: OPERATIONAL TEST OF FUEL
SYSTEM
: OPENING AND CLOSING OF
WING BOX ACCESS DOORS

AH

57-00-00-OAC-10000
28-21-00-OPT-10000
57-00-00-OAC-10000

28-21-77
RAI 10000-001
2-400 PAGE
1
MAR 01/15

28-21-77

REMOVAL AND INSTALLATION


OF ENGINE FEED JET PUMP

001

RAI 10000-001
2

MAR15

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. CHECK THAT FUEL TANKS ARE DEFUELED OR THAT
FUEL LEVEL IS BELOW FUEL LINE LEVEL.
2. INSTALL A WARNING NOTICE IN FLIGHT COMPARTMENT PROHIBITING ENERGIZATION OF FUEL SYSTEM.
3. INSTALL PLATFORM, 3.76 M (12.34 FT), TO GAIN
ACCESS TO WING UPPER SURFACE.
4. REMOVE ACCESS DOOR 522CT (622CT) AS FOLLOWS.

*** CONTINUED ***


AH

28-21-77
RAI 10000-001
2-400 PAGE
2
MAR 01/15

28-21-77

REMOVAL AND INSTALLATION


OF ENGINE FEED JET PUMP

003

RAI 10000-001
3

MAR15

_______________________________
OPENING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

004

_______________________________
REMOVAL
OF ENGINE FEED JET PUMP
REF. FIG. 282177-RAI-00110
1. UNSCREW NUTS (4), (8) AND (10). DISCONNECT
LINES (3) AND (9).
2. UNSCREW NUT (2). LOOSEN NUT (18) AND ROTATE
LINE (1) IN ORDER TO DISCONNECT IT FROM
COUPLING (5).
3. REMOVE SCREW (15), WASHER (16) IN ORDER TO
DISCONNECT BONDING STRIP (17) FROM FEED JET
PUMP.
4. REMOVE THE THREE SCREWS (21), THE THREE
WASHERS (22) OF TRIANGULAR BASE OF LINE
(19).
5. UNSCREW NUT (27) FROM LINE (23).
6. REMOVE TWO SCREWS (13), TWO SCREWS (28).
RECOVER THEIRS WASHERS AND MOVE FEED JET
PUMP (14) BACK IN ORDER TO DISCONNECT LINE
(23). REMOVE THE TWO HALF-SHELLS (24).
DISCARD SEAL (20).
7. REMOVE FEED JET PUMP (14).
8. REMOVE CLIP (26) AND NUT (27). DISCARD SEAL
(25).
9. LOOSEN JAM NUT (6), UNSCREW THEN REMOVE COUPLING (5). DISCARD SEAL (7).
10.REMOVE COUPLING (11). DISCARD SEAL (12).
*** CONTINUED ***
AH

28-21-77
RAI 10000-001
2-400 PAGE
3
MAR 01/15

28-21-77

REMOVAL AND INSTALLATION


OF ENGINE FEED JET PUMP

RAI 10000-001
4

MAR15

11.BLANK ORIFICES OF REMOVED EQUIPMENT.


12.PROTECT REMOVED COMPONENT INTERFACE AS WELL
AS ADJACENT AREA.
005

____________________________________
INSTALLATION
OF ENGINE FEED JET PUMP
REF. FIG. 282177-RAI-00110
NOTE : CHECK THAT FILTER SCREEN IS CLEAN.
1. REMOVE BLANKING CAPS INSTALLED DURING
REMOVAL.
2. INSTALL NEW SEALS (7) AND (12) ON COUPLINGS
(5) AND (11). (SEALS MUST BE PREVIOUSLY LUBRICATED IN CLEAN FUEL).
3. INSTALL COUPLINGS (5) AND (11) ON FEED JET
PUMP (14). TIGHTEN JAM NUT (6).
4. INSTALL SCREW (27), CLIP (26), SEAL (25)
ON FEED JET PUMP. SEAL (25) MUST BE PREVIOUSLY LUBRICATED IN CLEAN FUEL.
5. COAT THREADS OF LINE (23) AND NUT (27) WITH
DRY LUBRICANT.
6. INSTALL THE TWO HALF-SHELLS (24) AND CONNECT
LINE (23) ON FEED JET PUMP.
7. INSTALL A NEW SEAL (20) ON COUPLING TRIANGULAR BASE (SEAL MUST BE PREVIOUSLY LUBRICATED IN CLEAN FUEL).
8. CLEAN BONDING PLATE OF FEED JET PUMP.
9. POSITION THE ASSEMBLY ON ITS LOCATION TAKING
CARE NOT TO DAMAGE FILTER SCREEN.
10.INSTALL SCREWS AND WASHERS (21), (22) AND
*** CONTINUED ***
AH

28-21-77
RAI 10000-001
2-400 PAGE
4
MAR 01/15

28-21-77

REMOVAL AND INSTALLATION


OF ENGINE FEED JET PUMP

RAI 10000-001
5

MAR15

TIGHTEN.
11.INSTALL THE TWO SCREWS (13) AND TWO SCREWS
(28) WITH THEIRS WASHERS, TIGHTEN.
12.APPLY A THIN FILM OF PURE MINERAL VASELINE
ON BONDING AREAS AND CONNECT BONDING STRIP
(17) BY MEANS OF SCREW (15) AND WASHER (16)
ON FEED JET PUMP (14).
13. INSTALL LINES (3) AND (9). TIGHTEN NUTS (4)
(8) AND (10).
14.ROTATE LINE (1). CONNECT IT TO COUPLING (5).
TIGHTEN NUTS (2) AND (18).
006

_______________________________
OPERATIONAL
TEST OF FUEL SYSTEM
SEE JOB INSTRUCTION CARD
282100-OPT-10000

R
007

________
CLOSE-UP
INSTALL ACCESS DOOR 522CT (622CT) AS FOLLOWS :

008

________________________________
CLOSING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

009

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
*** CONTINUED ***
AH

28-21-77
RAI 10000-001
2-400 PAGE
5
MAR 01/15

28-21-77

REMOVAL AND INSTALLATION


OF ENGINE FEED JET PUMP

RAI 10000-001
6

MAR15

4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-21-77
RAI 10000-001
2-400 PAGE
6
MAR 01/15

28-21-77
7

AH

ENGINE FEED JET PUMP

RAI 10000-001
MAR15

28-21-77
RAI 10000-001

2-400

PAGE
7
MAR 01/15

28-21-78

FUNCTIONAL TEST OF
FEEDER TANK JET PUMP

FUT 10000-001
1

DEC14

ZONING DATA
___________
ZONE

: 211
522
622

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 UNDERWING ACCESS PLATFORM


01 FEED JET PUMP TOOL

_________
MAN-HOURS

98S28003001000

PUBLICATION
___________
JIC

: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY

AH

24-46-00-EAD-10000

28-21-78
FUT 10000-001
2-400 PAGE
1
DEC 01/14

28-21-78

FUNCTIONAL TEST OF
FEEDER TANK JET PUMP

001

FUT 10000-001
2

DEC14

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

003

___________
PREPARATION
1. ON PANEL 4 VU
ON FUEL QUANTITY INDICATOR, CHECK THAT EACH
TANK CONTAINS BETWEEN 300 AND 700KG (661 AND
1542LBS).
NOTE: IF REQUIRED, TOP UP TANKS.
2. INSTALL PLATFORM TO GAIN ACCESS TO WING
*** CONTINUED ***
AH

28-21-78
FUT 10000-001
2-400 PAGE
2
DEC 01/14

28-21-78

FUNCTIONAL TEST OF
FEEDER TANK JET PUMP

FUT 10000-001
3

DEC14

UNDER SURFACE.
004

_______________________________________
FUNCTIONAL
TEST OF FEEDER TANK JET PUMP
REF. FIG. 282178-FUT-00110
REF. FIG. 282100-OPT-00120
NOTE: PLACE MEASURING TOOL ON WATER DRAIN OF
FEEDER TANK. (THIS DRAIN IS LOCATED NEAR
OF WING FAIRING. BETWEEN RIB4 AND RIB5).
SEE INSTALLATION ON THE ILLUSTRATION.
1. ON FUEL SECTION OF PANEL 25VU.
A. PRESS ENG PUMP PUSHBUTTON SWITCH
- RUN LEGEND COMES ON
- OFF LEGEND GOES OFF
B. CHECK THAT FEED LO PR CAUTION LIGHT IS
OFF.
WARNING: STOP ELECTRIC PUMP IF THE PRESSURE
IS NOT INCREASES AFTER 10MN MAXIMUM.
2. CHECK ON PRESSURE GAGE THAT PRESSURE READ
INCREASES.
- FEEDER TANK JET PUMP OPERATES CORRECTLY.
3. ON FUEL SECTION OF PANEL 25VU, RELEASE
ENG PUMP PUSHBUTTON SWITCH
- RUN LEGEND GOES OFF
- OFF LEGEND COMES ON.
4. UNSCREW THE KNURLED KNOB (5), UNLOCK THE
KNURLED NUT (2), ROTATE THE UNIT (6) AND
REMOVE THE TOOL.

005

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000
*** CONTINUED ***
AH

28-21-78
FUT 10000-001
2-400 PAGE
3
DEC 01/14

28-21-78

FUNCTIONAL TEST OF
FEEDER TANK JET PUMP

006

FUT 10000-001
4

DEC14

________
CLOSE-UP
1. REMOVE PLATFORM.
2. CLEAN AROUND AIRCRAFT.
3. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
4. REMOVE EXPLOSIMETER.
5. REMOVE SMOKING PROHIBITED WARNING NOTICES.
6. DISCONNECT AIRCRAFT FROM GROUND.
*****

AH

E N D

O F

T E X T

*****

28-21-78
FUT 10000-001
2-400 PAGE
4
DEC 01/14

28-21-78
5

AH

FEEDER TANK JET PUMP

FUT 10000-001
DEC14

28-21-78
FUT 10000-001

2-400

PAGE
5
DEC 01/14

28-21-78
6

AH

FUEL DISTRIBUTION
OPERATIONAL TEST

FUT 10000-001
DEC14

28-21-78
FUT 10000-001

2-400

PAGE
6
DEC 01/14

28-21-78

FUNCTIONAL TEST OF
FEEDER TANK JET PUMP

FUT 10000-002
1

DEC14

ZONING DATA
___________
ZONE

: 211
522
622

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 UNDERWING ACCESS PLATFORM


01 FEED JET PUMP TOOL

_________
MAN-HOURS

98S28003001000

PUBLICATION
___________
JIC
JIC

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY

AH

31-63-00-PRO-10000
24-46-00-EAD-10000

28-21-78
FUT 10000-002
2-400 PAGE
1
DEC 01/14

28-21-78

FUNCTIONAL TEST OF
FEEDER TANK JET PUMP

001

FUT 10000-002
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

*** CONTINUED ***


AH

28-21-78
FUT 10000-002
2-400 PAGE
2
DEC 01/14

28-21-78

FUNCTIONAL TEST OF
FEEDER TANK JET PUMP

003

FUT 10000-002
3

DEC14

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

004

___________
PREPARATION
1. ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
CHECK THAT EACH TANK CONTAINS BETWEEN 300
AND 700KG (661 AND 1542LBS).
NOTE: IF REQUIRED, TOP UP TANKS.
2. INSTALL PLATFORM TO GAIN ACCESS TO WING
UNDER SURFACE.

005

_______________________________________
FUNCTIONAL
TEST OF FEEDER TANK JET PUMP
REF. FIG. 282178-FUT-00110
REF. FIG. 282100-OPT-00120
NOTE: PLACE MEASURING TOOL ON WATER DRAIN OF
FEEDER TANK. (THIS DRAIN IS LOCATED NEAR
OF WING FAIRING. BETWEEN RIB4 AND RIB5).
SEE INSTALLATION ON THE ILLUSTRATION.
1. ON FUEL SECTION OF PANEL 25VU.
A. PRESS ENG PUMP PUSHBUTTON SWITCH
- RUN LEGEND COMES ON
- OFF LEGEND GOES OFF
B. CHECK THAT FEED LO PR CAUTION LIGHT IS
OFF.
ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
- PUMP LEGENDS ARE ON
- FEED LO PR MESSAGE IS NOT DISPLAYED
WARNING: STOP ELECTRIC PUMP IF THE PRESSURE
IS NOT INCREASES AFTER 10MN MAXIMUM.
*** CONTINUED ***
AH

28-21-78
FUT 10000-002
2-400 PAGE
3
DEC 01/14

28-21-78

FUNCTIONAL TEST OF
FEEDER TANK JET PUMP

FUT 10000-002
4

DEC14

2. CHECK ON PRESSURE GAGE THAT PRESSURE READ


INCREASES.
- FEEDER TANK JET PUMP OPERATES CORRECTLY.
3. ON FUEL SECTION OF PANEL 25VU, RELEASE
ENG PUMP PUSHBUTTON SWITCH
- RUN LEGEND GOES OFF
- OFF LEGEND COMES ON.
ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
- PUMP LEGENDS ARE OFF
4. UNSCREW THE KNURLED KNOB (5), UNLOCK THE
KNURLED NUT (2), ROTATE THE UNIT (6) AND
REMOVE THE TOOL.
006

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

007

________
CLOSE-UP
1. REMOVE PLATFORM.
2. CLEAN AROUND AIRCRAFT.
3. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
4. REMOVE EXPLOSIMETER.
5. REMOVE SMOKING PROHIBITED WARNING NOTICES.
6. DISCONNECT AIRCRAFT FROM GROUND.
*****

AH

E N D

O F

T E X T

*****

28-21-78
FUT 10000-002
2-400 PAGE
4
DEC 01/14

28-21-78
5

AH

FEEDER TANK JET PUMP

FUT 10000-002
DEC14

28-21-78
FUT 10000-002

2-400

PAGE
5
DEC 01/14

28-21-78
6

AH

FUEL DISTRIBUTION
OPERATIONAL TEST

FUT 10000-002
DEC14

28-21-78
FUT 10000-002

2-400

PAGE
6
DEC 01/14

28-21-78

REMOVAL AND INSTALLATION


OF FEEDER TANK JET PUMP

RAI 10010-001
1

MAR15

ZONING DATA
___________
ZONE
ACCESS

: 522
622
: 522AZ 522CT
622AZ 622CT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 4M (13FT)

SPARE

: 01 JET PUMP

282170-10

EXPENDABLE

: 03 SEAL
04 BOLT
04 WASHER

282170-10
282170-10
282170-10

BULK MATERIAL : DRY LUBRICANT - MOLYKOTE 3402


BUTADIENNE ADHESIVE
PURE MINERAL VASELINE

_________
MAN-HOURS

06-001
08-045
04-012

PUBLICATION
___________
JIC
JIC

: OPENING AND CLOSING OF


WING BOX ACCESS DOORS
: OPERATIONAL TEST OF FUEL
SYSTEM

AH

57-00-00-OAC-10000
28-21-00-OPT-10000

28-21-78
RAI 10010-001
2-400 PAGE
1
MAR 01/15

28-21-78

REMOVAL AND INSTALLATION


OF FEEDER TANK JET PUMP

001

RAI 10010-001
2

MAR15

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. MAKE CERTAIN THAT FUEL TANKS ARE DEFUELED.
2. INSTALL WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
3. INSTALL PLATFORM 4 M (13 FT), TO GAIN ACCESS
TO WING UPPER SURFACE.
4. REMOVE ACCESS DOORS 522AZ (622AZ) AND 522CT
(622CT) AS FOLLOWS :

*** CONTINUED ***


AH

28-21-78
RAI 10010-001
2-400 PAGE
2
MAR 01/15

28-21-78

REMOVAL AND INSTALLATION


OF FEEDER TANK JET PUMP

003

RAI 10010-001
3

MAR15

________________________________
OPENING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
NOTE: OPEN THE ACCESS DOORS INDICATED IN THE
ACCESS SECTION ON PAGE 1 OF THIS
JOB INSTRUCTION CARD.

004

_______________________________
REMOVAL
OF FEEDER TANK JET PUMP
REF. FIG. 282178-RAI-00120
1. RELEASE NUT (5) AT LEVEL OF ELECTRIC PUMP
CANISTER.
2. RELEASE NUT (7), DISCONNECT LINE (6).
3. REMOVE COUPLING (8), DISCARD SEAL (9).
4. RELEASE NUTS (2) AND (14),DISCONNECT LINE
(15)
5. REMOVE COUPLING (13),DISCARD SEAL (12).
6. REMOVE FASTENERS (16).
7. REMOVE FASTENER (4) FROM BONDING STRIP ON
JET PUMP.
8. SIDE TANK, ON NOZZLE ASSY (21), UNSCREW
THREE NUTS (20) AND ONE NUT (18). REMOVE
SCREWS (17) AND (19) WITH THEIRS WASHERS.
9. DISENGAGE LINE (1) FROM JET PUMP (11),
REMOVE JET PUMP.
10 DISCARD SEAL (10).
11.BLANK OFF HOLES OF JET PUMP (11),LINE (1),
ELECTRIC PUMP CANISTER AND TEE COUPLING ON
JET PUMP.
*** CONTINUED ***
AH

28-21-78
RAI 10010-001
2-400 PAGE
3
MAR 01/15

28-21-78

REMOVAL AND INSTALLATION


OF FEEDER TANK JET PUMP

RAI 10010-001
4

MAR15

12.PROTECT REMOVED COMPONENT INTERFACE AS WELL


AS ADJACENT AREA.
005

____________________________________
INSTALLATION
OF FEEDER TANK JET PUMP
REF. FIG. 282178-RAI-00120
1. INSTALL NEW SEAL (10) ON JET PUMP, SEAL MUST
BE PREVIOUSLY IMMERSED IN CLEAN FUEL.
2. INSTALL THE TWO NEW SEALS (9) AND (12)
TIGHTEN BOTH COUPLINGS (8) AND (13) ON JET
PUMP.
3. CLEAN BONDING PLATE OF JET PUMP, AND BONDING
STRIP TERMINAL LUG.
4. APPLY A THIN FILM OF PURE MINERAL VASELINE
ON BONDING AREAS.
5. IMMERSE JET PUMP (11) IN CLEAN FUEL.
6. REMOVE BLANKING CAPS INSTALLED DURING
REMOVAL.
7. INSTALL JET PUMP (11) IN LINE (1).
8. POSITION THE ASSEMBLY ON ITS LOCATION AT RIB
5. INSTALL THREE SCREWS (19) AND ONE SCREW
(17) WITH THEIRS WASHERS. SIDE NOZZLE ASSY
(21) SCREW NUTS (18) AND (20). TIGHTEN.
9. CONNECT LINE (1) BONDING STRIP ON JET PUMP
(11) BY MEANS OF FASTENER (4).
10.TIGHTEN FASTENERS (16) OF LINE (1).
11.INSTALL LINES (6) AND (15), TIGHTEN UNIONS
(2), (5), (7) AND (14).

*** CONTINUED ***


AH

28-21-78
RAI 10010-001
2-400 PAGE
4
MAR 01/15

28-21-78

REMOVAL AND INSTALLATION


OF FEEDER TANK JET PUMP

006

RAI 10010-001
5

MAR15

________________________________
CLOSING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
NOTE: CLOSE THE ACCESS DOORS OPENED ABOVE.

007

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.

008
R

_______________________________
OPERATIONAL
TEST OF FUEL SYSTEM
SEE JOB INSTRUCTION CARD
282100-OPT-10000
*****

AH

E N D

O F

T E X T

*****

28-21-78
RAI 10010-001
2-400 PAGE
5
MAR 01/15

28-21-78
6

AH

FEEDER TANK JET PUMP

RAI 10010-001
MAR15

28-21-78
RAI 10010-001

2-400

PAGE
6
MAR 01/15

28-21-78

REMOVAL AND INSTALLATION


OF FEEDER TANK JET PUMP
NOZZLE ASSY

RAI 10030-001
1

MAR15

ZONING DATA
___________
ZONE
ACCESS

: 522
622
: 522AZ 522CT
622AZ 622CT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 4M (13FT)

SPARE

: 02 SHIM (LEFT, RIGHT)


01 JET PUMP NOZZLE (LEFT)
01 JET PUMP NOZZLE (RIGHT)

282178
282170-16
282170-18

EXPENDABLE

: 01
05
01
05
01
00

282170-16
282170-16
282170-18
282170-18
282170
282170

SCREW (NOZZLE LEFT SIDE)


NUT (NOZZLE LEFT SIDE)
SCREW (NOZZLE RIGHT SIDE)
NUT (NOZZLE RIGHT SIDE)
NUT (LEFT, RIGHT SIDE)
WASHERS

BULK MATERIAL : DRY LUBRICANT - MOLYKOTE 3402

_________
MAN-HOURS

06-001

PUBLICATION
___________
JIC
JIC

: OPENING AND CLOSING OF


WING BOX ACCESS DOORS
: OPERATIONAL TEST OF FUEL
SYSTEM

AH

57-00-00-OAC-10000
28-21-00-OPT-10000

28-21-78
RAI 10030-001
2-400 PAGE
1
MAR 01/15

28-21-78

REMOVAL AND INSTALLATION


OF FEEDER TANK JET PUMP
NOZZLE ASSY

001

RAI 10030-001
2

MAR15

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. MAKE CERTAIN THAT FUEL TANKS ARE DEFUELED.
2. INSTALL WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
3. INSTALL PLATFORM 4 M (13 FT), TO GAIN ACCESS
TO WING UPPER SURFACE.
4. REMOVE ACCESS DOORS 522AZ (622AZ) AND 522CT
(622CT) AS FOLLOWS :

*** CONTINUED ***


AH

28-21-78
RAI 10030-001
2-400 PAGE
2
MAR 01/15

28-21-78

REMOVAL AND INSTALLATION


OF FEEDER TANK JET PUMP
NOZZLE ASSY

003

RAI 10030-001
3

MAR15

________________________________
OPENING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
NOTE: OPEN THE ACCESS DOORS INDICATED IN THE
ACCESS SECTION ON PAGE 1 OF THIS
JOB INSTRUCTION CARD.

004

REMOVAL OF FEEDER TANK


______________________
JET PUMP NOZZLE ASSY
____________________
REF. FIG. 282178-RAI-00140
1. UNSCREW NUT (2) AND REMOVE SCREW (3).
LIKE THAT WASHERS (4) AND (5) WHICH MAINTAIN
NOZZLE ASSY (1).
IDENTIFY POSITION OF WASHER (5).
2. UNSCREW SELF-LOCKING NUTS (7) AND (8) OF
FEEDER TANK JET PUMP.
RECOVER SCREWS AND WASHERS OF SIDE FEEDER
TANK JET PUMP.
REMOVE NOZZLE ASSY.
DON}T REMOVE THE SHIM (6).
3. BLANK ORIFICES OF REMOVED EQUIPMENT.
4. PROTECT REMOVED COMPONENT INSTALLATION AREA.

005

INSTALLATION OF FEEDER TANK


___________________________
JET PUMP NOZZLE ASSY
____________________
REF. FIG. 282178-RAI-00140
1. CLEAN BONDING RANGES AND APPLY A FILM OF
CONTACT GREASE.
2. IF SHIM (6) IS NOT INSTALLED, INSTALL EITHER
A NEW SHIM OR ONE OF THE REMOVED NOZZLE
ASSY (1).
*** CONTINUED ***
AH

28-21-78
RAI 10030-001
2-400 PAGE
3
MAR 01/15

28-21-78

REMOVAL AND INSTALLATION


OF FEEDER TANK JET PUMP
NOZZLE ASSY

RAI 10030-001
4

MAR15

TAKE CARE TO CORRECTLY INSTALL SHIM.


3. INSTALL NOZZLE ASSY (1) SCREW ONE NUT (7)
AND THREE NUTS (8) ON FOUR SCREWS OF FEEDER
TANK JET PUMP.
DO NOT TIGHTEN.
4. INSTALL SCREW (3) AND ONE WASHER (4).
INSTALL WASHER (5), ONE WASHER (4), MAINTAIN
TAB OF NOZZLE ASSY AND ONE WASHER (4).
SCREW THE NUT (2).
(JET PUMP FLANGE MUST BE AT: D= 8MM OF THE
BOTTOM OF LOWER SURFACE BOX).
5. TIGHTEN NUTS (2), (7) AND (8).
006

________________________________
CLOSING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
NOTE: CLOSE THE ACCESS DOORS OPENED ABOVE.

007

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*** CONTINUED ***
AH

28-21-78
RAI 10030-001
2-400 PAGE
4
MAR 01/15

28-21-78

REMOVAL AND INSTALLATION


OF FEEDER TANK JET PUMP
NOZZLE ASSY

008
R

RAI 10030-001
5

MAR15

_______________________________
OPERATIONAL
TEST OF FUEL SYSTEM
SEE JOB INSTRUCTION CARD
282100-OPT-10000
*****

AH

E N D

O F

T E X T

*****

28-21-78
RAI 10030-001
2-400 PAGE
5
MAR 01/15

28-21-78
6

AH

FEEDER TANK JET PUMP


NOZZLE ASSY

RAI 10030-001
MAR15

28-21-78
RAI 10030-001

2-400

PAGE
6
MAR 01/15

28-21-79

REMOVAL AND INSTALLATION


OF MOTIVE FLOW VALVE

RAI 10000-001
1

MAR15

ZONING DATA
___________
ZONE
ACCESS

: 475
485
512
612
: 475AT 485AT
512CT
612CT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

MECHANIC

_________
MAN-HOURS
01

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 3M (10FT)

SPARE

: 01 MOTIVE FLOW VALVE

282170-13-040

EXPENDABLE

: 02 O-RING
04 O-RING
04 NUT

282170
282160
282160

BULK MATERIAL : PETROLATUM


DRY LUBRICANT

04-012
06-004

PUBLICATION
___________
JIC
JIC
JIC

: DEFUELING
: REMOVAL/INSTALLATION OF
COWLS ATTACHED BY BOLTS
: OPERATIONAL TEST OF FUEL
SYSTEM

AH

12-11-00-DFG-10000
54-00-00-RAI-10000
28-21-00-OPT-10000

28-21-79
RAI 10000-001
2-400 PAGE
1
MAR 01/15

28-21-79

REMOVAL AND INSTALLATION


OF MOTIVE FLOW VALVE

001

RAI 10000-001
2

MAR15

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

______________________________
DE-ENERGIZATION
OF FUEL SYSTEM
1. ON PANEL 121VU,
A. OPEN THE FOLLOWING CIRCUIT BREAKERS :
1QA (2QA) FUEL/FUEL FEED/ENG1 (2)/
ELEC/PUMP.
3QA (4QA) FUEL/FUEL FEED/ENG1 (2)/
CTL &/CAUTION.
B. INSTALL SAFETY CLIPS.

*** CONTINUED ***


AH

28-21-79
RAI 10000-001
2-400 PAGE
2
MAR 01/15

28-21-79

REMOVAL AND INSTALLATION


OF MOTIVE FLOW VALVE

003

RAI 10000-001
3

MAR15

___________
PREPARATION
1. INSTALL WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM.
2. INSTALL PLATFORM, 3.13 M (10.26 FT) TO GAIN
ACCESS TO WING LOWER SURFACE.
3. INSTALL PLATFORM, 3.76 M (12.34 FT) TO GAIN
ACCESS TO WING UPPER SURFACE.
4. DEFUELING TANKS AS FOLLOWS:
5. OPEN COWLS 475AT AND 485AT AS FOLLOWS :

004

_________
DEFUELING
SEE JOB INSTRUCTION CARD
121100-DFG-10000

005

____________________________________________
REMOVAL
OF AFT UPPER COWL ATTACHED BY BOLTS.
SEE JOB INSTRUCTION CARD
540000-RAI-10000

006

____________________________
REMOVAL
OF MOTIVE FLOW VALVE
REF. FIG. 282179-RAI-00110
1. REMOVE SCREWS AND WASHERS (2) AND (3).
2. REMOVE BONDING LEADS (1) FROM CLAMP (4).
3. UNSCREW UNION (20) AND MOVE BACK ONTO ATTACH
FITTING.
4. SLOWLY MOVE BACK SLEEVE (17) AND REMOVE THE
TWO HALF-JUMPERS (19).
5. CONTINUE TO CAREFULLY MOVE BACK SLEEVE (17)
AGAINST STOP AND REMOVE THE TWO HALF-JUMPERS
*** CONTINUED ***
AH

28-21-79
RAI 10000-001
2-400 PAGE
3
MAR 01/15

28-21-79

REMOVAL AND INSTALLATION


OF MOTIVE FLOW VALVE

RAI 10000-001
4

MAR15

(16).
6. MOVE SPACER(18) BACK TOWARDS SLEEVE TO GAIN
ACCESS TO PIPE FASTENER (24).
7. POSITION CONTAINER UNDER PIPES AND UNSCREW
NUT (24) TO SEPARATE PIPE ASSY (25).
8. DISCONNECT CONNECTOR (10) AND BLANK CONNECTOR RECEPTACLES.
9. REMOVE THE THREE SCREWS (11) AND THE THREE
WASHERS (27).
REMOVE VALVE/PIPE ASSEMBLY,
REMOVE AND DISCARD SEALS (26) AND (12),
(15) AND (21).
10.REMOVE THE FOUR FASTENERS (6) AND (7),
SEPARATE THE MOTIVE FLOW VALVE (13) FROM
PIPE ASSEMBLY.
11.REMOVE AND DISCARD SELF-LOCKING NUTS.
12.REMOVE AND DISCARD SEALS (8) AND (9), RETAIN
SPACER (18).
13.BLANK OPEN PIPE ENDS AND TANK ORIFICE.
14.REMOVE MOTIVE FLOW VALVE (13).
007

_________________________________
INSTALLATION
OF MOTIVE FLOW VALVE
REF. FIG. 282179-RAI-00110
1. REMOVE BLANDING PLUGS.
2. INSTALL TWO NEW SEALS (8) AND (9), COATED
WITH PURE PETROLATUM.
3. MAKE CERTAIN THAT PIPE AND VALVE ASSY BEA*** CONTINUED ***
AH

28-21-79
RAI 10000-001
2-400 PAGE
4
MAR 01/15

28-21-79

REMOVAL AND INSTALLATION


OF MOTIVE FLOW VALVE

RAI 10000-001
5

MAR15

RING SURFACES ARE CLEAN. COAT THEM WITH A


THIN LAYER OF PURE PETROLATUM.
4. POSITION PIPE ASSY (5) ON MOTIVE FLOW VALVE
(13).
5. INSTALL SCREWS (6), INSTALL AND TIGHTEN NUTS
(7).
6. INSTALL TWO NEW SEALS (15) AND (21) ON
PIPES.
7. MAKE CERTAIN THAT VALVE AND FRONT SPAR
BEARING SURFACES ARE CLEAN AND CLEAN AND
COAT WITH A THIN OF PURE PETROLATUM.
8. INSTALL TWO NEW SEALS (12) AND (26),SEALS
PREVIOUSLY COATED WITH PURE PETROLATUM.
9. INSTALL SPACER (18).
10.POSITION CONSTITUTED ASSEMBLY AT DISLOCATION.
11.HOLD THE OTHER PIPE AND TORQUE NUT (24) TO
BETWEEN 1.8 TO 2 M.DAN.
12.MOVE SPACER (18) FORWARD.
13.POSITION AND HOLD THE TWO HALF-JUMPERS (16).
14.CAREFULLY MOVE SLEEVE (17) FORWARD UNTIL IT
HOLDS THE TWO HALF-JUMPERS (16).
15.ADJUST SPACER (18) AND CONTINUE TO MOVE
SLEEVE (17) FORWARD TO THE CENTER OF THE
SPACER.
16.POSITION AND HOLD THE TWO HALF-JUMPERS (19).
17.MOVE SLEEVE (18) FORWARD UP TO STOP.
*** CONTINUED ***
AH

28-21-79
RAI 10000-001
2-400 PAGE
5
MAR 01/15

28-21-79

REMOVAL AND INSTALLATION


OF MOTIVE FLOW VALVE

RAI 10000-001
6

MAR15

18.APPLY DRY LUBRICANT TO SLEEVE THREADS.


19.MOVE UNION (20) FORWARD. TORQUE TO 0.5
M.DAN.
20.INSTALL THE THREE SCREWS (11) EQUIPPED WITH
WASHERS (27). TIGHTEN.
21.INSTALL THE BONDING LEADS (1) AFTER HAVING
CLEANED CONTACT SURFACES AND APPLIED A THEN
COAT OF PURE PETROLATUM.
22.INSTALL AND TIGHTEN SCREW (2) EQUIPPED WITH
WASHER (3).
23.REMOVE BLANKING CAPS FROM CONNECTOR RECEPTACLES AND CONNECT CONNECTOR (10) TO MOTIVE
FLOW VALVE (13).
008

___________________________
ENERGIZATION
OF FUEL SYSTEM
1. ON PANEL 121VU
A. REMOVE SAFETY CLIPS
B. CLOSE THE FOLLOWING CIRCUIT BREAKERS :
- 1QA (2QA) AND 3QA (4QA)

009

_______________________________
OPERATIONAL
TEST OF FUEL SYSTEM
SEE JOB INSTRUCTION CARD
282100-OPT-10000

R
010

________
CLOSE-UP
CLOSE COWLS 475AT AND 485AT AS FOLLOWS :

*** CONTINUED ***


AH

28-21-79
RAI 10000-001
2-400 PAGE
6
MAR 01/15

28-21-79

REMOVAL AND INSTALLATION


OF MOTIVE FLOW VALVE

011

RAI 10000-001
7

MAR15

INSTALLATION OF AFT UPPER COWL ATTACHED


_______________________________________
BY BOLTS
________
SEE JOB INSTRUCTION CARD
540000-RAI-10000

012

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-21-79
RAI 10000-001
2-400 PAGE
7
MAR 01/15

28-21-79
8

AH

MOTIVE FLOW VALVE

RAI 10000-001
MAR15

28-21-79
RAI 10000-001

2-400

PAGE
8
MAR 01/15

28-23-00

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

OPT 10000-002
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 211
510
511
610
611
: 22AZ
521DT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC

: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY
: OPENING AND CLOSING OF
WING BOX ACCES DOORS

AH

24-46-00-EAD-10000
57-00-00-OAC-10000

28-23-00
OPT 10000-002
2-400 PAGE
1
DEC 01/14

28-23-00

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

001

OPT 10000-002
2

DEC14

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

003

_____________________________________
PREPARATION
OF CROSSFEED VALVE SYSTEM
1. ON PANEL 4VU
ON FUEL QUANTITY INDICATOR, CHECK THAT EACH
TANK CONTAINS 500 KG (1102 LBS).
NOTE : IF REQUIRED, TOP UP TANKS.
2. ON THE ELECTRONIC RACK 90VU:
*** CONTINUED ***
AH

28-23-00
OPT 10000-002
2-400 PAGE
2
DEC 01/14

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

28-23-00

OPT 10000-002
3

DEC14

- REMOVE THE PANEL 222AZ TO HAVE ACCES TO


962VU.
- OPEN THE PANEL 214CZ TO HAVE ACCES TO
910VU.
004

OPERATIONAL TEST OF FUEL


________________________
CROSS FEED VALVE (PART 1)
_________________________
REF. FIG. 282100-OPT-00120
282000-OPT-00100
1. ENGINE 1
A. ON PANEL 25VU, FUEL/ENG1/PUMP PUSHBUTTON SWITCH RELEASED (OUT)
(ELECTRIC PUMP SHUT DOWN)
- RUN 1 LEGEND OFF
- OFF LEGEND ON.
B. PRESS FUEL/ENG1/PUMP PUSHBUTTON SWITCH
(ELECTRIC PUMP OPERATING)
- RUN 1 LEGEND COMES ON
- OFF LEGEND GOES OFF
- FEED LO PR1 GOES OFF
- FEED LO PR2 IS ON.
C. PRESS FUEL/X FEED PUSHBUTTON SWITCH
- FLOWBAR IS IN LINE
- RUN 1 LEGEND ON, RUN 2 LEGEND REMAINS
OFF
- FEED LO PR1 LIGHT IS OFF
- FEED LO PR2 LIGHT GOES OFF
- ON PANEL 402VU, FUEL/X FEED LEGEND
IS ON.
D. RELEASE FUEL/X FEED PUSHBUTTON SWITCH
- FLOWBAR IS CROSSLINE
- RUN 1 LEGEND ON, RUN 2 LEGEND OFF
- FEED LO PR1 LIGHT OFF
- FEED LO PR2 LIGHT COMES ON
- ON PANEL 402VU, FUEL/X FEED LEGEND
GOES OFF.
*** CONTINUED ***
AH

28-23-00
OPT 10000-002
2-400 PAGE
3
DEC 01/14

28-23-00

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

OPT 10000-002
4

DEC14

E. RELEASE FUEL/ENG1/PUMP PUSHBUTTON


SWITCH (ELECTRIC PUMP SHUT DOWN)
- RUN 1 LEGEND GOES OFF
- OFF LEGEND COMES ON
- FEED LO PR1 AND FEED LO PR2 LIGHTS
ON.
005

_______________________________
OPENING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
NOTE: OPEN THE ACCES DOORS INDICATED IN THE
ACCESS SECTION ON PAGE 1 OF THIS
JOB INSTRUCTION CARD.

006

OPERATIONAL TEST OF FUEL


________________________
CROSS FEED VALVE
________________
REF. FIG. 282100-OPT-00120
282000-OPT-00100
1. CHECK OF MECANICAL VISUAL INDICATOR.
A. ON PANEL 25VU, PRESS THE FUEL X/FEED
PUSHBUTTON SWITCH:
- UNDER ACCESS DOOR 521DT, CHECK THAT
MECANICAL VISUAL INDICATOR OF THE CROSS
FEED VALVE 3QE IS ON O POSITION(OPEN)
B. ON PANEL 25VU, RELEASE THE FUEL X/FEED
PUSHBUTTON SWITCH:
- UNDER ACCESS DOOR 521DT, CHECK THAT
MECANICAL VISUAL INDICATOR OF THE CROSS
FEED VALVE 3QE IS ON F POSITION(SHUT)

007

_______________________________
CLOSING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
*** CONTINUED ***
AH

28-23-00
OPT 10000-002
2-400 PAGE
4
DEC 01/14

28-23-00

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

OPT 10000-002
5

DEC14

NOTE: CLOSE THE ACCES DOORS OPENED ABOVE.


008

OPERATIONAL TEST OF FUEL


________________________
CROSS FEED VALVE
________________
REF. FIG. 282100-OPT-00120
282000-OPT-00100
1. CHECK OF PUMP ACTIVATION BY MEANS CROSS FEED
VALVE OPENNING.
A. ON PANEL 121VU, OPEN THE FOLLOWING
CIRCUIT BREAKERS:
1QA (2QA)
3QA (4QA)
B. ON THE PANEL 962VU (910VU),REMOVE RELAYS:
155 QA (154 QA)
C. ON THE PANEL 121VU, CLOSE THE CIRCUIT
BREAKERS.
D. ON PANEL 25VU:
(1) PRESS PUSHBUTTON SWITCH FUEL/ENG1/
PUMP (FUEL/ENG2/PUMP)
CHECK THAT LEGENDS:
. RUN AND OFF ARE OFF.
(2) PRESS PUSHBUTTON SWITCH FUEL/X FEED
CHECK THAT LEGENDS:
.RUN OF ENG1 PUMP (ENG2 PUMP)
COME ON (PUMP ACTIVATED).
(3) RELEASE PUSHBUTTON SWITCH FUEL/
X FEED
. RUN LEGENDS GOES OFF
2. A. ON THE PANEL 121VU, OPEN THE
FOLLOWING CIRCUIT BREAKERS:
1QA (2QA)
3QA (4QA)
B. ON 962VU (910VU), INSTALL RELAY:
*** CONTINUED ***
AH

28-23-00
OPT 10000-002
2-400 PAGE
5
DEC 01/14

28-23-00

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

OPT 10000-002
6

DEC14

155 QA (154 QA)


INSTALL THE CORRESPONDING PANELS.
C. ON THE PANEL 121VU, CLOSE THE CIRCUIT
BREAKERS PREVIOUSLY OPENED.
009

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

010

_______________________
CLOSE-UP
OF FUEL SYSTEM
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
2. DISCONNECT AIRCRAFT FROM GROUND.
3. REMOVE SMOKING PROHIBITED WARNING NOTICES.
4. REMOVE EXPLOSIMETER.
5. REMOVE ACCESS PLATFORM,(IF NECESSARY).
*****

AH

E N D

O F

T E X T

*****

28-23-00
OPT 10000-002
2-400 PAGE
6
DEC 01/14

28-23-00
7

AH

FUEL DISTRIBUTION
OPERATIONAL TEST

OPT 10000-002
DEC14

28-23-00
OPT 10000-002

2-400

PAGE
7
DEC 01/14

28-23-00
8

AH

FEEDER JET PUMP SYSTEM

OPT 10000-002
DEC14

28-23-00
OPT 10000-002

2-400

PAGE
8
DEC 01/14

28-23-00

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

OPT 10000-003
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 211
510
511
610
611
: 22AZ
521DT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC
JIC

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY
: OPENING AND CLOSING OF
WING BOX ACCES DOORS

AH

31-63-00-PRO-10000
24-46-00-EAD-10000
57-00-00-OAC-10000

28-23-00
OPT 10000-003
2-400 PAGE
1
DEC 01/14

28-23-00

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

001

OPT 10000-003
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

*** CONTINUED ***


AH

28-23-00
OPT 10000-003
2-400 PAGE
2
DEC 01/14

28-23-00

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

003

OPT 10000-003
3

DEC14

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

004

_____________________________________
PREPARATION
OF CROSSFEED VALVE SYSTEM
1. ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
CHECK THAT EACH TANK CONTAINS 500 KG
(1102 LBS).
NOTE : IF REQUIRED, TOP UP TANKS.
2. ON THE ELECTRONIC RACK 90VU:
- REMOVE THE PANEL 222AZ TO HAVE ACCES TO
962VU.
- OPEN THE PANEL 214CZ TO HAVE ACCES TO
910VU.

005

OPERATIONAL TEST OF FUEL


________________________
CROSS FEED VALVE (PART 1)
_________________________
REF. FIG. 282100-OPT-00120
REF. FIG. 282000-OPT-00100
REF. FIG. 282000-OPT-00130
1. ENGINE 1
A. - ON PANEL 25VU, FUEL/ENG1/PUMP
PUSHBUTTON SWITCH RELEASED (OUT)
(ELECTRIC PUMP SHUT DOWN)
. RUN 1 LEGEND OFF
. OFF LEGEND ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
. ITEM 1 IS DISPLAYED.
. FEED LO PR MESSAGE IS DISPLAYED FOR
ENGINE 1.
- ON EWD, IN ALERT WINDOW, FUEL FEED LO
PR MESSAGE IS DISPLAYED.
B. - ON PANEL 25 VU, PRESS FUEL/ENG1/PUMP
*** CONTINUED ***
AH

28-23-00
OPT 10000-003
2-400 PAGE
3
DEC 01/14

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

28-23-00

OPT 10000-003
4

DEC14

PUSHBUTTON SWITCH (ELECTRIC PUMP


OPERATING)
. RUN 1 LEGEND COMES ON
. OFF LEGEND GOES OFF
. FEED LO PR1 GOES OFF
. FEED LO PR2 IS ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
. ITEM 2 IS DISPLAYED FOR ENGINE 1
. FEED LO PR MESSAGE OF ENGINE 1
DISAPPEARS
. FEED LO PR MESSAGE OF ENGINE 2
IS DISPLAYED.
C. - ON PANEL 25VU, PRESS FUEL/X FEED
PUSHBUTTON SWITCH
. FLOWBAR IS IN LINE
. RUN 1 LEGEND ON
. RUN 2 LEGEND REMAINS OFF
. FEED LO PR1 LIGHT IS OFF
. FEED LO PR2 LIGHT GOES OFF
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE:
. FUEL CROSSFEED VALVE FLOWBAR IS
IN LINE
. ITEM 2 IS DISPLAYED FOR ENGINE 1
. ITEM 1 REMAINS DISPLAYED FOR ENGINE 2
. FEED LO PR MESSAGE OF ENGINE 1 IS
NOT DISPLAYED
. FEED LO PR MESSAGE OF ENGINE 2
DISAPPEARS.
- ON MFD, IN TEMPORARY SELECTION WINDOW,
FUEL X FEED MESSAGE IS DISPLAYED.
- ON EWD, IN ALERT WINDOW, FUEL FEED LO
PR MESSAGE DISAPPEARS.
D. - ON PANEL 25VU, RELEASE FUEL/X FEED
PUSHBUTTON SWITCH
. FLOWBAR IS CROSSLINE
. RUN 1 LEGEND ON, RUN 2 LEGEND OFF
. FEED LO PR1 LIGHT OFF
. FEED LO PR2 LIGHT COMES ON
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE:
*** CONTINUED ***
AH

28-23-00
OPT 10000-003
2-400 PAGE
4
DEC 01/14

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

28-23-00

OPT 10000-003
5

DEC14

. FUEL CROSSFEED VALVE FLOWBAR IS


CROSSLINE
. ITEM 2 IS DISPLAYED FOR ENGINE 1
. ITEM 1 IS DISPLAYED FOR ENGINE 2
. FEED LO PR MESSAGE OF ENGINE 1 IS
NOT DISPLAYED
. FEED LO PR MESSAGE OF ENGINE 2
APPEARS
ON MFD, IN TEMPORARY SELECTION WINDOW,
FUEL X FEED MESSAGE DISAPPEARS
ON EWD, IN ALERT WINDOW, FUEL FEED LO
PR MESSAGE APPEARS
MASTER CAUTION LIGHTS FLASH
SINGLE CHIME.

E. - ON PANEL 25VU, RELEASE FUEL/ENG1/PUMP


PUSHBUTTON SWITCH (ELECTRIC PUMP SHUT
DOWN)
. RUN 1 LEGEND GOES OFF
. OFF LEGEND COMES ON
. FEED LO PR1 AND FEED LO PR2
LIGHTS ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE:
. ITEM 1 IS DISPLAYED FOR ENGINE 1
. FEED LO PR MESSAGE OF ENGINE 1(2)
ARE DISPLAYED.
- ON EWD, IN ALERT WINDOW, FUEL FEED LO
PR MESSAGE REMAINS DISPLAYED.
006

OPERATIONAL TEST OF FUEL


________________________
CROSS FEED VALVE (PART 2)
_________________________
1. ENGINE 2
A. - ON PANEL 25VU, FUEL/ENG2/PUMP
PUSHBUTTON SWITCH RELEASED (OUT)
(ELECTRIC PUMP SHUT DOWN)
. RUN 2 LEGEND OFF
. OFF LEGEND ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE:
. ITEM 1 IS DISPLAYED FOR ENGINE 2
. FEED LO PR MESSAGE APPEARS FOR
*** CONTINUED ***
AH

28-23-00
OPT 10000-003
2-400 PAGE
5
DEC 01/14

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

28-23-00

OPT 10000-003
6

DEC14

ENGINE 2
- ON EWD, IN ALERT WINDOW, FUEL FEED LO
PR MESSAGE APPEARS
- MASTER CAUTION LIGHTS FLASH
B. - ON PANEL 25VU, PRESS FUEL/ENG2/PUMP
PUSHBUTTON SWITCH (ELECTRIC PUMP
OPERATING)
. RUN 2 LEGEND COMES ON
. OFF LEGEND GOES OFF
. FEED LO PR2 GOES OFF
. FEED LO PR1 IS ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE
. ITEM 2 IS DISPLAYED FOR ENGINE 2
. FEED LO PR MESSAGE OF ENGINE 2
DISAPPEARS
. FEED LO PR MESSAGE OF ENGINE 1
IS DISPLAYED
- ON EWD, IN ALERT WINDOW, FUEL FEED LO
PR MESSAGE REMAINS DISPLAYED.
C. - ON PANEL 25VU, PRESS FUEL/X FEED
PUSHBUTTON SWITCH
. FLOWBAR IS IN LINE
. RUN 2 LEGEND ON
. RUN 1 LEGEND REMAINS OFF
. FEED LO PR2 LIGHT IS OFF
. FEED LO PR1 LIGHT GOES OFF
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE
. FUEL CROSSFEED VALVE FLOWBAR IS
IN LINE
. ITEM 2 IS DISPLAYED FOR ENGINE 2
. ITEM 1 IS DISPLAYED FOR ENGINE 1
. FEED LO PR MESSAGE OF ENGINE 2
IS NOT DISPLAYED
. FEED LO PR MESSAGE OF ENGINE 1
DISAPPEARS
- ON MFD, IN TEMPORARY SELECTION WINDOW,
FUEL X FEED MESSAGE IS DISPLAYED
- ON EWD, IN ALERT WINDOW, FUEL FEED LO
PR MESSAGE DISAPPEARS.
*** CONTINUED ***
AH

28-23-00
OPT 10000-003
2-400 PAGE
6
DEC 01/14

28-23-00

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

OPT 10000-003
7

DEC14

D. - ON PANEL 25VU, RELEASE FUEL/X FEED


PUSHBUTTON SWITCH
. FLOWBAR IS CROSSLINE
. RUN 2 LEGEND IS ON
. RUN 1 LEGEND IS OFF
. FEED LO PR2 LIGHT IS OFF
. FEED LO PR1 LIGHT COMES ON
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE
. FUEL CROSSFEED VALVE FLOWBARD IS
CROSSLINE
. ITEM 2 IS DISPLAYED FOR ENGINE 2
. ITEM 1 IS DISPLAYED FOR ENGINE 1
. FEED LO PR MESSAGE OF ENGINE 2
IS NOT DISPLAYED
. FEED LO PR MESSAGE OF ENGINE 1
APPEARS
- ON MFD, IN TEMPORARY SELECTION WINDOW,
FUEL X FEED MESSAGE DISAPPEARS
- ON EWD, IN ALERT WINDOW, FUEL FEED LO
PR MESSAGE APPEARS
- MASTER CAUTION LIGHTS FLASH
- SINGLE CHIME
E. - ON PANEL 25VU, RELEASE FUEL/ENG2/PUMP
PUSHBUTTON SWITCH (ELECTRIC PUMP SHUT
DOWN)
. RUN 2 LEGEND GOES OFF
. OFF LEGEND COMES ON
. FEED LO PR1 AND FEED LO PR2
LIGHTS ON
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
. ITEM 1 IS DISPLAYED FOR ENGINE 2
. FEED LO PR MESSAGES OF ENGINE 1(2)
ARE DISPLAYED
- ON EWD, IN ALERT WINDOW, FUEL FEED LO
PR MESSAGE REMAINS DISPLAYED
NOTE: }FEED LOW PRESS} CAUTION LIGHT WILL
REMAINS EXTINGUISHED UNTIL THE FUEL
PRESSURE DROPS BELOW THE TRIGGERING
THRESHOLD.
*** CONTINUED ***
AH

28-23-00
OPT 10000-003
2-400 PAGE
7
DEC 01/14

28-23-00

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

OPT 10000-003
8

DEC14

THERE IS NO REQUIRMENT ON DELAY FOR


}FEED LOW PRESS} CAUTION LIGHT COMES
ILLUMINATED AFTER P/B SW RELEASE.
007

_______________________________
OPENING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
NOTE: OPEN THE ACCES DOORS INDICATED IN THE
ACCESS SECTION ON PAGE 1 OF THIS
JOB INSTRUCTION CARD.

008

OPERATIONAL TEST OF FUEL


________________________
CROSS FEED VALVE
________________
REF. FIG. 282100-OPT-00120
282000-OPT-00100
1. CHECK OF MECANICAL VISUAL INDICATOR.
A. ON PANEL 25VU, PRESS THE FUEL X/FEED
PUSHBUTTON SWITCH:
- UNDER ACCESS DOOR 521DT, CHECK THAT
MECANICAL VISUAL INDICATOR OF THE CROSS
FEED VALVE 3QE IS ON O POSITION(OPEN)
B. ON PANEL 25VU, RELEASE THE FUEL X/FEED
PUSHBUTTON SWITCH:
- UNDER ACCESS DOOR 521DT, CHECK THAT
MECANICAL VISUAL INDICATOR OF THE CROSS
FEED VALVE 3QE IS ON F POSITION(SHUT)

009

_______________________________
CLOSING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
NOTE: CLOSE THE ACCES DOORS OPENED ABOVE.

*** CONTINUED ***


AH

28-23-00
OPT 10000-003
2-400 PAGE
8
DEC 01/14

28-23-00

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

010

OPT 10000-003
9

DEC14

OPERATIONAL TEST OF FUEL


________________________
CROSS FEED VALVE
________________
REF. FIG. 282100-OPT-00120
REF. FIG. 282000-OPT-00100
1. CHECK OF PUMP ACTIVATION BY MEANS CROSS FEED
VALVE OPENNING.
A. ON PANEL 121VU, OPEN THE FOLLOWING
CIRCUIT BREAKERS:
1QA (2QA)
3QA (4QA)
B. ON THE PANEL 962VU (910VU),REMOVE RELAYS:
155 QA (154 QA)
C. ON THE PANEL 121VU, CLOSE THE CIRCUIT
BREAKERS.
D. ON PANEL 25VU:
(1) - PRESS PUSHBUTTON SWITCH FUEL/ENG1/
PUMP (FUEL/ENG2/PUMP)
CHECK THAT LEGENDS:
. RUN AND OFF ARE OFF.
- ON MFD UPPER WINDOW, IN ENGINE SD
PAGE, ITEM 1 IS DISPLAYED FOR
ENGINE 1(2)
(2) - PRESS PUSHBUTTON SWITCH FUEL/
X FEED, CHECK THAT LEGENDS:
. RUN OF ENG1 (2) PUMP
COME ON (PUMP ACTIVATED).
- ON MFD UPPER WINDOW, IN ENGINE SD
PAGE, ITEM 2 IS DISPLAYED FOR
ENGINE 1(2) (PUMP ACTIVATED)
(3) - RELEASE PUSHBUTTON SWITCH FUEL/
X FEED
. RUN LEGENDS GOES OFF
- ON MFD UPPER WINDOW, IN ENGINE SD
PAGE, ITEM 3 IS DISPLAYED FOR
ENG1 PUMP (ENG2 PUMP) DISAPPEARS.
*** CONTINUED ***
AH

28-23-00
OPT 10000-003
2-400 PAGE
9
DEC 01/14

28-23-00

OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR

OPT 10000-003
10

DEC14

2. A. ON THE PANEL 121VU, OPEN THE


FOLLOWING CIRCUIT BREAKERS:
1QA (2QA)
3QA (4QA)
B. ON 962VU (910VU), INSTALL RELAY:
155 QA (154 QA)
INSTALL THE CORRESPONDING PANELS.
C. ON THE PANEL 121VU, CLOSE THE CIRCUIT
BREAKERS PREVIOUSLY OPENED.
011

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

012

_______________________
CLOSE-UP
OF FUEL SYSTEM
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
2. DISCONNECT AIRCRAFT FROM GROUND.
3. REMOVE SMOKING PROHIBITED WARNING NOTICES.
4. REMOVE EXPLOSIMETER.
5. REMOVE ACCESS PLATFORM,(IF NECESSARY).
*****

AH

E N D

O F

T E X T

*****

28-23-00
OPT 10000-003
2-400 PAGE
10
DEC 01/14

28-23-00
11

AH

FUEL DISTRIBUTION
OPERATIONAL TEST

OPT 10000-003
DEC14

28-23-00
OPT 10000-003

2-400

PAGE
11
DEC 01/14

28-23-00
12

AH

FEEDER JET PUMP SYSTEM

OPT 10000-003
DEC14

28-23-00
OPT 10000-003

2-400

PAGE
12
DEC 01/14

28-23-00
13

AH

FUEL DISTRIBUTION
LEGEND

OPT 10000-003
DEC14

28-23-00
OPT 10000-003

2-400

PAGE
13
DEC 01/14

28-23-71

REMOVAL AND INSTALLATION


OF FUEL CROSSFEED VALVE

RAI 10000-001
1

MAR12

ZONING DATA
___________
ZONE
ACCESS

: 521
: 521DT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

MECHANIC

_________
MAN-HOURS
01

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 4M (13FT)


01 TORQUE WRENCH

SPARE

: 01 CROSSFEED VALVE

282370-06-070

EXPENDABLE

: 01
01
01
04
04

282370-06-050
282370-06-060
282370-06-030
282370-06-020
282370-06-010

SEAL
CIRCLIP
SEAL
WASHER
SCREW

PUBLICATION
___________
JIC
JIC
JIC

: OPENING AND CLOSING OF


WING BOX ACCES DOORS
: OPERATIONAL TEST OF
CROSSFEED VALVE
: OPENING AND CLOSING OF
WING BOX ACCESS DOORS

AH

57-00-00-OAC-10000
28-23-00-OPT-10000
57-00-00-OAC-10000

28-23-71
RAI 10000-001
2-400 PAGE
1
MAR 01/12

28-23-71

REMOVAL AND INSTALLATION


OF FUEL CROSSFEED VALVE

001

RAI 10000-001
2

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. MAKE CERTAIN THAT FUEL TANKS ARE DEFUELED
UNDER CROSSFEED VALVE.
2. DISPLAY WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
3. INSTALL PLATFORM, 3,8 M ( (13 FT) TO GAIN
ACCESS TO WING UPPER SURFACE.
4. ON PANEL 121VU.
OPEN, SAFETY AND TAG THE FOLLOWING CIRCUIT
BREAKER:
2QE FUEL/FUEL FEED/XFEED
*** CONTINUED ***
AH

28-23-71
RAI 10000-001
2-400 PAGE
2
MAR 01/12

28-23-71

REMOVAL AND INSTALLATION


OF FUEL CROSSFEED VALVE

RAI 10000-001
3

MAR12

5. REMOVE ACCESS DOOR 521DT AS FOLLOWS :


003

_______________________________
OPENING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

004

__________________________
REMOVAL
OF CROSSFEED VALVE
REF. FIG. 282371-RAI-00120
1. DISCONNECT ELECTRICAL CONNECTOR (7).
2. DISCONNECT BONDING STRIP.
3. DISCONNECT LINE (3).
4. REMOVE SEAL (2) AND BUSH (8),DISCARD
SEAL (2).
5. REMOVE SCREWS (4), WASHERS (5) RETAINING
CROSSFEED VALVE.
6. REMOVE CROSSFEED VALVE (1).
7. REMOVE AND DISCARD SEAL (6).
8. CAP OPEN LINE ENDS AND CONNECTOR ON REMOVED
EQUIPMENT.
9. PROTECT REMOVED COMPONENT INTERFACE AS WELL
AS ADJACENT AREA.

005

_______________________________
INSTALLATION
OF CROSSFEED VALVE
REF. FIG. 282371-RAI-00120
1. CLEAN BONDING PLATE AND APPLY A FILM OF
GREASE.
2. INSTALL CIRCLIP (8).
*** CONTINUED ***
AH

28-23-71
RAI 10000-001
2-400 PAGE
3
MAR 01/12

28-23-71

REMOVAL AND INSTALLATION


OF FUEL CROSSFEED VALVE

RAI 10000-001
4

MAR12

3. INSTALL NEW SEALS (2) AND (6).(SEALS SHOULD


BE LUBRICATED WITH CLEAN FUEL)
4. INSTALL CROSSFEED VALVE (1).
5. INSTALL SCREWS (4), WASHERS (5) AND TIGHTEN.
6. CONNECT LINE (3).
7. TORQUE NUT OF LINE (3) TO 0.5 M.DAN
(44.25 LBF.IN.).
8. CONNECT BONDING STRIP.
9. CONNECT ELECTRICAL CONNECTOR (7) TO CROSSFEED VALVE MOTOR.
006

OPERATIONAL TEST OF CROSSFEED


_____________________________
VALVE
_____
SEE JOB INSTRUCTION CARD
282300-OPT-10000

007

________
CLOSE-UP
1. ON PANEL 121VU,
REMOVE SAFETY CLIPS AND CLOSE CIRCUIT
BREAKER 2QE.
2. INSTALL ACCESS DOOR 521DT AS FOLLOWS :

008

________________________________
CLOSING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

009

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
*** CONTINUED ***
AH

28-23-71
RAI 10000-001
2-400 PAGE
4
MAR 01/12

28-23-71

REMOVAL AND INSTALLATION


OF FUEL CROSSFEED VALVE

RAI 10000-001
5

MAR12

2. REMOVE SMOKING PROHIBITED WARNING NOTICES.


3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-23-71
RAI 10000-001
2-400 PAGE
5
MAR 01/12

28-23-71
6

AH

CROSSFEED VALVE

RAI 10000-001
MAR12

28-23-71
RAI 10000-001

2-400

PAGE
6
MAR 01/12

28-23-72

REMOVAL AND INSTALLATION


OF FUEL CROSSFEED VALVE
ACTUATOR

RAI 10000-001
1

MAR12

ZONING DATA
___________
ZONE
ACCESS

: 521
: 521DT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____
ELECTRIC

___
MEN

_________
MAN-HOURS
01

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 4M (13FT)

SPARE

: 01 CROSSFEED VALVE ACTUATOR

282370-06-080

EXPENDABLE

: 01 PACKING

282371-01-070

: OPENING AND CLOSING OF


WING BOX ACCES DOORS
OPENING AND CLOSING OF
WING BOX ACCESS DOORS
: OPERATIONAL TEST OF
CROSSFEED VALVE

57-00-00-OAC-10000

PUBLICATION
___________
JIC

JIC

AH

28-23-00-OPT-10000

28-23-72
RAI 10000-001
2-400 PAGE
1
MAR 01/12

28-23-72

REMOVAL AND INSTALLATION


OF FUEL CROSSFEED VALVE
ACTUATOR

001

RAI 10000-001
2

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. MAKE CERTAIN THAT FUEL TANKS ARE DEFUELED
UNDER CROSSFEED VALVE.
2. DISPLAY WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
3. INSTALL PLATFORM, 3,8 M ( (13 FT) TO GAIN
ACCESS TO WING UPPER SURFACE.
4. ON PANEL 121VU.
OPEN, SAFETY AND TAG THE FOLLOWING CIRCUIT
BREAKER:
2QE FUEL/FUEL FEED/XFEED
*** CONTINUED ***
AH

28-23-72
RAI 10000-001
2-400 PAGE
2
MAR 01/12

28-23-72

REMOVAL AND INSTALLATION


OF FUEL CROSSFEED VALVE
ACTUATOR

RAI 10000-001
3

MAR12

5. REMOVE ACCESS DOOR 521DT AS FOLLOWS :


003

_______________________________
OPENING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

004

___________________________________
REMOVAL
OF CROSSFEED VALVE ACTUATOR
REF. FIG. 282372-RAI-00100
1. DISCONNECT ELECTRICAL CONNECTOR (2).
2. UNSCREW SCREWS RETAINING CLAMP AND REMOVE
CLAMP (3).
3. CAREFULLY REMOVE CROSSFEED VALVE ACTUATOR
(1) AND THE SAIL (4).
4. BLANK CROSSFEED VALVE ACTUATOR (1) END FITTING AND ELECTRICAL CONNECTOR.
5. BLANK CROSSFEED VALVE BODY END FITTING.

005

________________________________________
INSTALLATION
OF CROSSFEED VALVE ACTUATOR
REF. FIG. 282372-RAI-00100
1. CLEAN AND INSPECT COMPONENT INTERFACE AND/OR
ADJACENT AREA.
2. REMOVE BLANKING PLUG FROM CROSSFEED VALVE
ACTUATOR (1).
3. INSTALL ACTUATOR (1) ON CROSSFEED VALVE.
4. INSTALL SEAL (4),CLAMP (3) AND SCREW, RIB 2
SIDE. TIGHTEN.
5. CHECK FOR CORRECT CONDITION OF ELECTRICAL
CONNECTOR.
*** CONTINUED ***
AH

28-23-72
RAI 10000-001
2-400 PAGE
3
MAR 01/12

28-23-72

REMOVAL AND INSTALLATION


OF FUEL CROSSFEED VALVE
ACTUATOR

RAI 10000-001
4

MAR12

6. CONNECT ELECTRICAL CONNECTOR (2).


006

________
CLOSE-UP
1. ON PANEL 121VU,
REMOVE SAFETY CLIPS AND CLOSE CIRCUIT
BREAKER 2QE.
2. INSTALL ACCESS DOOR 521DT AS FOLLOWS :

007

________________________________
CLOSING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

008

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.

009

OPERATIONAL TEST OF CROSSFEED


_____________________________
VALVE
_____
SEE JOB INSTRUCTION CARD
282300-OPT-10000
*****

AH

E N D

O F

T E X T

*****

28-23-72
RAI 10000-001
2-400 PAGE
4
MAR 01/12

28-23-72
5

AH

CROSSFEED VALVE ACTUATOR

RAI 10000-001
MAR12

28-23-72
RAI 10000-001

2-400

PAGE
5
MAR 01/12

28-24-00

FUNCTIONAL TEST OF FUEL


LP VALVE

FUT 10000-002
1

DEC14

ZONING DATA
___________
ZONE

: 210
400

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ENGINE ACCESS PLATFORM


01 CONTAINER

EXPENDABLE

: 00 SNAP WIRE
01 GUARANTEE SEAL

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC

: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY
: OPENING AND CLOSING OF
HINGED ENGINE COWLS

AH

24-46-00-EAD-10000
54-00-00-OAC-10000

28-24-00
FUT 10000-002
2-400 PAGE
1
DEC 01/14

28-24-00

FUNCTIONAL TEST OF FUEL


LP VALVE

001

FUT 10000-002
2

DEC14

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

003

DE-ENERGIZATION OF SYSTEMS ACTUATED BY


______________________________________
FIRE-HANDLE
___________
1. ON PANEL 21VU,
A. OPEN THE FOLLOWING CIRCUIT BREAKERS :
3KF(4KF) ENG/ENG1(2) FEATH & AFU
2. ON PANEL 121VU
*** CONTINUED ***
AH

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2-400 PAGE
2
DEC 01/14

FUNCTIONAL TEST OF FUEL


LP VALVE

28-24-00

FUT 10000-002
3

DEC14

A. OPEN THE FOLLOWING CIRCUIT BREAKER :


1HA(2HA) AIR BLEED/COMPT TEMP/ENG1(2)
BLEED/SO VALVES/BLEED
3. ON PANEL 122VU
A. OPEN THE FOLLOWING CIRCUIT BREAKERS :
1WD(2WD) SMOKE DRILL/ENG FIRE DET/
ENG 1(2)/LOOP A
3WD(4WD) ENG FIRE/WARN/ENG1(2)/FIRE/
HANDLE
5WD(6WD) SMOKE DRILL/ENG FIRE DET/
ENG 1(2)/LOOP B
1DM
DE ICING/AAS/BOOTS A & B IND
28DM ANTI/DE ICING/SO & REG/VALVE 1 & 2
33PU MAIN ELEC PWR - DC/DC SVCE/UTLY
BUS CTL & CAUTION.
19XU(20XU) ACW ELEC PWR/GCU ACW GEN1(2)
PWR SPLY/GCU/ACW GEN1(2)
4. ON PANEL 129VU:
OPEN THE FOLLOWING CIRCUIT BREAKER
1KF(2KF)
PROP/FEATH PUMP/PWR SPLY/
ENG1(2)
5. INSTALL SAFETY TAGS.
004

DE-ENERGIZATION OF ENGINE FIRE EXTINGUISHING


____________________________________________
SYSTEM
______
OPEN, SAFETY AND TAG THE FOLLOWING CIRCUIT
BREAKERS :
- ON PANEL 122VU
1WE
2WE
3WE

ENG FIRE/EXTING CTL & IND/HOT SPLY/


L BTL SQUIBS
ENG FIRE/EXTING CTL & IND/HOT SPLY/
R BTL/SQUIBS
ENG FIRE/EXTING CTL & IND/EMER SPLY/
L BTL SQUIBS
*** CONTINUED ***
AH

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2-400 PAGE
3
DEC 01/14

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FUNCTIONAL TEST OF FUEL


LP VALVE

4WE
005

FUT 10000-002
4

DEC14

ENG FIRE/EXTING CTL & IND/EMER SPLY/


R BTL SQUIBS

___________
PREPARATION
1. ON UPPER CENTER INSTRUMENT PANEL 4VU, ON
FUEL QUANTITY INDICATOR, CHECK THAT EACH
FUEL TANK CONTAINS 500 KG (1102LBS) FUEL
MINIMUM.
NOTE : IF REQUIRED, TOP UP FUEL TANKS.
2. OPEN COWL 435AL(445AL) AS FOLLOWS

006

___________________________________
OPENING
OF LEFT LATERAL HINGED COWL
SEE JOB INSTRUCTION CARD
540000-OAC-10000

007

_______________
FUNCTIONAL
TEST
REF. FIG. 261200-OPT-00100
1. ON PANEL 20VU
PULL ENG 1(2) FIRE HANDLE
- ON PANEL 25VU, CROSS LINE FLOWBAR OF FUEL
ENG 1(2) LP VALVE LIGHT COMES ON.
- INSTALL WARNING NOTICE PROHIBITING ITS
OPERATION.
REF. FIG. 282400-FUT-00100
2. AT ENGINE
- INSTALL CONTAINER BELOW UNIONS (2), (3).
- LOOSEN UNIONS (2) AND (3).
- DISCONNECT LINE (1).
REF. FIG. 282100-OPT-00120
3. ON PANEL 25VU
A. PRESS FUEL/ENG1 (2)/PUMP PUSHBUTTON
*** CONTINUED ***
AH

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2-400 PAGE
4
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FUT 10000-002
5

DEC14

SWITCH (ELECTRIC PUMP OPERATES).


- RUN ENG 1 LEGEND ON
- OFF ENG 1 LEGEND OFF
- FEED LO/PR CAUTION LIGHT ON.
B. A FEW SECONDS LATER :
- RUN ENG 1 LEGEND OFF
- OFF ENG 1 LEGEND OFF
- FEED LO/PR CAUTION LIGHT OFF.
SYSTEM IS PRESSURIZED : LEAVE PRESSURIZED
DURING 3 OR 4 MINUTES.
4. AT ENGINE:
- CHECK THAT THERE IS NO LEAK ON DUCT
END (4).
- AT LEVEL OF DRAIN LOCATED AT LOWER PART OF
RIGHT COWL, CHECK THAT NO LEAK IS
OBSERVED.
5. ON PANEL 25VU, RELEASE FUEL/ENG1 (2)/PUMP
PUSHBUTTON SWITCH
- RUN ENG 1 LEGEND OFF
- OFF ENG 1 LEGEND ON.
6. AT ENGINE:
CONNECT LINE (1) TIGHTEN NUT (2).
WARNING:
THE FOLLOWING INSTRUCTIONS MUST BE RESPECTED
WHEN INSTALLING THE HOSE (1) :
- DO NOT HANDTIGHTEN ONE UNION ALONE.
- HANDTIGHTEN THE TWO UNIONS (2) AND (3)
LEAVING THE HOSE FREE TO MOVE.
- PROGRESSIVELY TORQUE THE TWO UNIONS IN
IN SEVERAL STEPS AT EACH END UNTIL THE
FINAL TORQUE.
7. ON PANEL 20VU:
A. PUSH ENG 1(2) FIRE HANDLE.
*** CONTINUED ***
AH

28-24-00
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2-400 PAGE
5
DEC 01/14

FUNCTIONAL TEST OF FUEL


LP VALVE

28-24-00

FUT 10000-002
6

DEC14

- ON PANEL 25VU, IN LINE FLOWBAR OF FUEL


ENG 1(2) LP VALVE LIGHT COMES ON.
B. LOCK THE SAFETY GUARD OF ENGINE FIRE
HANDLES, MAKE THE SNAP-WIRE ON MECHANICAL
LOCKING SYSTEM AND PLACE THE GUARANTEE
SEAL.
008

_______________________________________________
ENERGIZATION
OF SYSTEMS ACTUATED BY FIRE-HANDLE
REMOVE SAFETY TAGS.
1. ON PANEL 21VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKERS :
- 3KF(4KF).
2. ON PANEL 121VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKERS :
- 1HA(2HA)
3. ON PANEL 122VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKERS :
- 1WE(2WE), 3WE(4WE), 1WD(2WD), 3WD(4WD)
5WD(6WD),1DM,28DM,33PU,19XU(20XU).
4. ON PANEL 129VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKER :
- 1KF(2KF).

009

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

*** CONTINUED ***


AH

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2-400 PAGE
6
DEC 01/14

28-24-00

FUNCTIONAL TEST OF FUEL


LP VALVE

010

FUT 10000-002
7

DEC14

___________________________________
CLOSING
OF LEFT LATERAL HINGED COWL
SEE JOB INSTRUCTION CARD
540000-OAC-10000

011

________
CLOSE-UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
2. DISCONNECT AIRCRAFT FROM GROUND.
3. REMOVE SMOKING PROHIBITED WARNING NOTICES
4. REMOVE EXPLOSIMETER.
5. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

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FUT 10000-002
2-400 PAGE
7
DEC 01/14

28-24-00
8

AH

ENG FIRE HANDLE

FUT 10000-002
DEC14

28-24-00
FUT 10000-002

2-400

PAGE
8
DEC 01/14

28-24-00
9

AH

TEST OF LP FUEL FIRE


SHUT OFF VALVE

FUT 10000-002
DEC14

28-24-00
FUT 10000-002

2-400

PAGE
9
DEC 01/14

28-24-00
10

AH

FUEL DISTRIBUTION
OPERATIONAL TEST

FUT 10000-002
DEC14

28-24-00
FUT 10000-002

2-400

PAGE
10
DEC 01/14

28-24-00

FUNCTIONAL TEST OF FUEL


LP VALVE

FUT 10000-003
1

DEC14

ZONING DATA
___________
ZONE

: 210
400

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ENGINE ACCESS PLATFORM


01 CONTAINER

EXPENDABLE

: 00 SNAP WIRE
01 GUARANTEE SEAL

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC
JIC

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY
: OPENING AND CLOSING OF
HINGED ENGINE COWLS

AH

31-63-00-PRO-10000
24-46-00-EAD-10000
54-00-00-OAC-10000

28-24-00
FUT 10000-003
2-400 PAGE
1
DEC 01/14

28-24-00

FUNCTIONAL TEST OF FUEL


LP VALVE

001

FUT 10000-003
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

*** CONTINUED ***


AH

28-24-00
FUT 10000-003
2-400 PAGE
2
DEC 01/14

28-24-00

FUNCTIONAL TEST OF FUEL


LP VALVE

003

FUT 10000-003
3

DEC14

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

004

DE-ENERGIZATION OF SYSTEMS ACTUATED BY


______________________________________
FIRE-HANDLE
___________
1. ON PANEL 21VU,
A. OPEN THE FOLLOWING CIRCUIT BREAKERS :
3KF(4KF) ENG CTL/ENG1(2)/FEATH/
CTL & AFU
2. ON PANEL 121VU
A. OPEN THE FOLLOWING CIRCUIT BREAKER :
1HA(2HA) ENG1(2) BLEED/SO VALVE PWR
3. ON PANEL 122VU
A. OPEN THE FOLLOWING CIRCUIT BREAKERS :
1WD(2WD) SMOKE DRILL/ENG FIRE DET/
ENG 1(2)/LOOP A
3WD(4WD) ENG FIRE/WARN/ENG1(2)/FIRE/
HANDLE
5WD(6WD) SMOKE DRILL/ENG FIRE DET/
ENG 1(2)/LOOP B
1DM
DE ICING/ENG1 & 2 AND WINGS
BOOTS A & B IND
28DM DE ICING/SO & REG/VALVE 1 & 2
33PU MAIN ELEC PWR - DC/DC SVCE/UTLY
BUS CTL & CAUTION.
19XU(20XU) AC WILD ELEC PWR/CONT UNIT/
PWR SPLY/GCU/ACW GEN1(2)
4. ON PANEL 129VU:
OPEN THE FOLLOWING CIRCUIT BREAKER
1KF(2KF)
PROP/FEATH PUMP/PWR SPLY/
ENG1(2)
*** CONTINUED ***
AH

28-24-00
FUT 10000-003
2-400 PAGE
3
DEC 01/14

28-24-00

FUNCTIONAL TEST OF FUEL


LP VALVE

FUT 10000-003
4

DEC14

5. INSTALL SAFETY TAGS.


005

DE-ENERGIZATION OF ENGINE FIRE EXTINGUISHING


____________________________________________
SYSTEM
______
OPEN, SAFETY AND TAG THE FOLLOWING CIRCUIT
BREAKERS :
- ON PANEL 122VU
1WE
2WE

ENG FIRE/EXTING
L BTL SQUIBS
ENG FIRE/EXTING
R BTL/SQUIBS
ENG FIRE/EXTING
L BTL SQUIBS
ENG FIRE/EXTING
R BTL SQUIBS

3WE
4WE
006

CTL & IND/HOT SPLY/


CTL & IND/HOT SPLY/
CTL & IND/EMER SPLY/
CTL & IND/EMER SPLY/

___________
PREPARATION
1. ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
CHECK THAT EACH FUEL TANK CONTAINS 500 KG
(1102LBS) FUEL MINIMUM.
NOTE : IF REQUIRED, TOP UP FUEL TANKS.
2. OPEN COWL 435AL(445AL) AS FOLLOWS

007

___________________________________
OPENING
OF LEFT LATERAL HINGED COWL
SEE JOB INSTRUCTION CARD
540000-OAC-10000

008

_______________
FUNCTIONAL
TEST
REF. FIG. 261200-OPT-00100
1. ON PANEL 20VU
PULL ENG 1(2) FIRE HANDLE
- ON PANEL 25VU, CROSS LINE FLOWBAR OF FUEL
*** CONTINUED ***
AH

28-24-00
FUT 10000-003
2-400 PAGE
4
DEC 01/14

28-24-00

FUNCTIONAL TEST OF FUEL


LP VALVE

FUT 10000-003
5

DEC14

ENG 1(2) LP VALVE LIGHT COMES ON.


- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
FUEL LP 1(2) VALVE IS CLOSED.
- INSTALL WARNING NOTICE PROHIBITING ITS
OPERATION.
REF. FIG. 282400-FUT-00100
2. AT ENGINE
- INSTALL CONTAINER BELOW UNIONS (2), (3).
- LOOSEN UNIONS (2) AND (3).
- DISCONNECT LINE (1).
REF. FIG. 282100-OPT-00120
3. A. - ON PANEL 25VU, PRESS FUEL/ENG1 (2)/PUMP
PUSHBUTTON SWITCH (ELECTRIC PUMP
OPERATES).
. RUN ENG 1 LEGEND ON
. OFF ENG 1 LEGEND OFF
. FEED LO/PR CAUTION LIGHT ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE:
. ENG 1(2) ELECTRIC PUMP OPERATES (RUN)
. FEED LO PR MESSAGE IS DISPLAYED
B. A FEW SECONDS LATER :
- ON PANEL 25VU:
. RUN ENG 1 LEGEND OFF
. OFF ENG 1 LEGEND OFF
. FEED LO/PR CAUTION LIGHT OFF.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE:
. ENG 1(2) ELECTRIC PUMP IS NEITHER
RUN NOR OFF.
. FEED LO PR MESSAGE NO MORE
DISPLAYED
SYSTEM IS PRESSURIZED : LEAVE PRESSURIZED
DURING 3 OR 4 MINUTES.
4. AT ENGINE:
- CHECK THAT THERE IS NO LEAK ON DUCT
END (4).
*** CONTINUED ***
AH

28-24-00
FUT 10000-003
2-400 PAGE
5
DEC 01/14

28-24-00

FUNCTIONAL TEST OF FUEL


LP VALVE

FUT 10000-003
6

DEC14

- AT LEVEL OF DRAIN LOCATED AT LOWER PART OF


RIGHT COWL, CHECK THAT NO LEAK IS
OBSERVED.
5. - ON PANEL 25VU, RELEASE FUEL/ENG1 (2)/PUMP
PUSHBUTTON SWITCH
. RUN ENG 1 LEGEND OFF
. OFF ENG 1 LEGEND ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE:
. ENG 1(2) ELECTRIC PUMP IS OFF
6. AT ENGINE:
CONNECT LINE (1) TIGHTEN NUT (2).
WARNING:
THE FOLLOWING INSTRUCTIONS MUST BE RESPECTED
WHEN INSTALLING THE HOSE (1) :
- DO NOT HANDTIGHTEN ONE UNION ALONE.
- HANDTIGHTEN THE TWO UNIONS (2) AND (3)
LEAVING THE HOSE FREE TO MOVE.
- PROGRESSIVELY TORQUE THE TWO UNIONS IN
IN SEVERAL STEPS AT EACH END UNTIL THE
FINAL TORQUE.
7. A. - ON PANEL 20VU, PUSH ENG 1(2) FIRE
HANDLE.
- ON PANEL 25VU, IN LINE FLOWBAR OF FUEL
ENG 1(2) LP VALVE LIGHT COMES ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
FUEL LP 1(2) VALVE IS OPENED.
B. ON PANEL 20VU, LOCK THE SAFETY GUARD OF
ENGINE FIRE HANDLES, MAKE THE SNAP-WIRE
ON MECHANICAL LOCKING SYSTEM AND PLACE
THE GUARANTEE SEAL.

*** CONTINUED ***


AH

28-24-00
FUT 10000-003
2-400 PAGE
6
DEC 01/14

28-24-00

FUNCTIONAL TEST OF FUEL


LP VALVE

009

FUT 10000-003
7

DEC14

_______________________________________________
ENERGIZATION
OF SYSTEMS ACTUATED BY FIRE-HANDLE
REMOVE SAFETY TAGS.
1. ON PANEL 21VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKERS :
- 3KF(4KF).
2. ON PANEL 121VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKERS :
- 1HA(2HA)
3. ON PANEL 122VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKERS :
- 1WE(2WE), 3WE(4WE), 1WD(2WD), 3WD(4WD)
5WD(6WD),1DM,28DM,33PU,19XU(20XU).
4. ON PANEL 129VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKER :
- 1KF(2KF).

010

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

011

___________________________________
CLOSING
OF LEFT LATERAL HINGED COWL
SEE JOB INSTRUCTION CARD
540000-OAC-10000

012

________
CLOSE-UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
*** CONTINUED ***
AH

28-24-00
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2-400 PAGE
7
DEC 01/14

28-24-00

FUNCTIONAL TEST OF FUEL


LP VALVE

FUT 10000-003
8

DEC14

2. DISCONNECT AIRCRAFT FROM GROUND.


3. REMOVE SMOKING PROHIBITED WARNING NOTICES
4. REMOVE EXPLOSIMETER.
5. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-24-00
FUT 10000-003
2-400 PAGE
8
DEC 01/14

28-24-00
9

AH

ENG FIRE HANDLE

FUT 10000-003
DEC14

28-24-00
FUT 10000-003

2-400

PAGE
9
DEC 01/14

28-24-00
10

AH

TEST OF LP FUEL FIRE


SHUT OFF VALVE

FUT 10000-003
DEC14

28-24-00
FUT 10000-003

2-400

PAGE
10
DEC 01/14

28-24-00
11

AH

FUEL DISTRIBUTION
OPERATIONAL TEST

FUT 10000-003
DEC14

28-24-00
FUT 10000-003

2-400

PAGE
11
DEC 01/14

28-24-00

LEAKAGE TEST OF FUEL


FEED PIPES

FUT 10010-001
1

APR05

ZONING DATA
___________
ZONE
ACCESS

: 400
470
480
: 475AT 485AT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

MECHANIC

_________
MAN-HOURS
02

ELAPSED TIME

GSE

: 01 NITROGEN BOTTLE
01 PRESS GAUGE (0 TO 5 BAR)
01 ENGINE ACCESS PLATFORM

BULK MATERIAL : SOLVENT(11-004B)


GREASE (05-001A)
COMPOUND(08-004A)

AH

11-004
05-001
08-004

28-24-00
FUT 10010-001
2-400 PAGE
1
APR 01/05

28-24-00

LEAKAGE TEST OF FUEL


FEED PIPES

001

FUT 10010-001
2

APR05

_______
WARNING
1. MAKE CERTAIN THAT NOBODY WORK ON FUEL SYSTEM
AND ON ENGINES.
2. ONLY USE EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
3. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.
4. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND WORKING AREA.

002

___________
PREPARATION
1. INSTALL PLATFORM TO GAIN ACCESS TO PANEL
475AT (485AT).
2. REMOVE AFT UPPER ENGINE COWLS 475AT (485AT)
AS FOLLOWS :

003

_____________________________________________
REMOVAL
OF AFT UPPER ENGINE COWL 475AT(485AT)
REF. FIG. 540000-RAI-00130
1. REMOVE SCREWS (31) AND (32).
2. REMOVE COWL.
3. CLEAN THE MATING FACE WITH NON METALLIC TOOL
AND SOLVENT MAT. N11-004B

004

_________________________________
LEAKAGE
TEST OF DOUBLE WALL TUBES
REF. FIG. 282400-FUT-00110
NOTA : AS THE LEAKAGE TEST IS IDENTICAL FOR
BOTH ENGINES, ONLY ONE TYPICAL TEST WILL
BE DESCRIBED.
1. UNSCREW COUPLINGS (1), (3), (4) AND (6).
*** CONTINUED ***
AH

28-24-00
FUT 10010-001
2-400 PAGE
2
APR 01/05

28-24-00

LEAKAGE TEST OF FUEL


FEED PIPES

FUT 10010-001
3

APR05

2. REMOVE PIPES (2) AND (5).


3. CHECK THAT THERE IS NO FUEL LEAK ON COUPLINGS (7) AND (8).
4. CHECK THAT THERE IS NO LEAK ON PIPE (9).
5. CONNECT PIPE (9) SUCCESSIVELY ON COUPLINGS
(7) AND (8).
6. OPEN CYLINDER WITH PRESSURE ADJUSTED TO 2.5
BAR TO PRESSURIZE THE DOUBLE SKIN.
7. CLOSE CYLINDER.
8. LEAVE UNDER PRESSURE FOR 5 MN. CHECK THAT
THERE IS NO LEAK (PRESSURE FALL = 0).
9. DISCONNECT PIPE (9).
10.INSTALL PIPES (2) AND (5). TIGHTEN COUPLINGS
(1), (3), (4) AND (6).
11.MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
12.INSTALL AFT UPPER ENGINE COWLS 475AT (485AT)
AS FOLLOWS :
005

INSTALLATION OF AFT UPPER ENGINE COWL 475AT


___________________________________________
(485AT)
_______
REF. FIG. 540000-RAI-00130
1. CHECK FOR CORRECT CONDITION OF COWL.
NOTE: - MAKE CERTAIN FOR PRESENCE OF WATER
REPELLENT PROTECTION ON COWLS 475AT
(485AT). IF NOT, MAKE THIS
PROTECTION (OR RESTORE IT) LIKE
*** CONTINUED ***
AH

28-24-00
FUT 10010-001
2-400 PAGE
3
APR 01/05

28-24-00

LEAKAGE TEST OF FUEL


FEED PIPES

FUT 10010-001
4

APR05

PROCEDURE IN AMM 20-24-17.


- CHECK THAT BONDED CUPS INTO THE
COUNTERSUNK HOLES ARE NOT DAMAGED.
2. COAT UPPER PART OF CLIP SURFACE (33) WITH
MATERIAL NO. 05-001A (REF.20-31-00).
3. INSTALL COWL AND SECURE WITH SCREWS (31).
4. TIGHTEN SCREWS (32) (TIGHTENING TORQUE
CONTAINED BETWEEN 0.55 AND 0.65 M.DAN
(4.08 AND 4.8 FT.LBF)) MAKING CERTAIN THAT
CLEARANCE IN RELATION TO OTHER COWLS IS
UNIFORMLY DISTRIBUTED AROUND THE PERIPHERY.
5. RESTAURE SEALING BETWEEN UPPER SURFACE
PANEL AND ENGINE UPPER COWL WITH MATERIAL
NO.08-004A (REF. AMM 20.31.00).
006

________
CLOSE-UP
1. REMOVE SMOKING PROHIBITED WARNING NOTICES.
2. REMOVE ACCESS PLATFORM.
3. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
*****

AH

E N D

O F

T E X T

*****

28-24-00
FUT 10010-001
2-400 PAGE
4
APR 01/05

28-24-00
5

AH

LEAKAGE TEST

FUT 10010-001
APR05

28-24-00
FUT 10010-001

2-400

PAGE
5
APR 01/05

28-24-00
6

AH

AFT UPPER COWL

FUT 10010-001
APR05

28-24-00
FUT 10010-001

2-400

PAGE
6
APR 01/05

28-24-00

OPERATIONAL TEST OF LP


FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR

OPT 10000-002
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 210
433
443
475
485
: 435AL 445AL 475AT 485AT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 4M (13FT)

EXPENDABLE

: 00 SNAP-WIRE
01 GUARANTEE SEAL

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC

: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY
: REMOVAL/INSTALLATION OF
COWLS ATTACHED BY BOLTS

AH

24-46-00-EAD-10000
54-00-00-RAI-10000

28-24-00
OPT 10000-002
2-400 PAGE
1
DEC 01/14

28-24-00

OPERATIONAL TEST OF LP


FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR

001

OPT 10000-002
2

DEC14

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

003

DE-ENERGIZATION OF SYSTEMS ACTUATED BY


______________________________________
FIRE-HANDLE
___________
1. ON PANEL 21VU,
A. OPEN THE FOLLOWING CIRCUIT BREAKERS :
3KF(4KF) ENG/ENG1(2) FEATH & AFU
2. ON PANEL 121VU
*** CONTINUED ***
AH

28-24-00
OPT 10000-002
2-400 PAGE
2
DEC 01/14

OPERATIONAL TEST OF LP


FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR

28-24-00

OPT 10000-002
3

DEC14

A. OPEN THE FOLLOWING CIRCUIT BREAKER :


1HA(2HA) AIR BLEED/COMPT TEMP/ENG1(2)
BLEED/SO VALVES/BLEED
3. ON PANEL 122VU
A. OPEN THE FOLLOWING CIRCUIT BREAKERS :
1WD(2WD) SMOKE DRILL/ENG FIRE DET/
ENG 1(2)/LOOP A
3WD(4WD) ENG FIRE/WARN/ENG1(2)/FIRE/
HANDLE
5WD(6WD) SMOKE DRILL/ENG FIRE DET/
ENG 1(2)/LOOP B
1DM
DE ICING/AAS/BOOTS A & B IND
28DM ANTI/DE ICING/SO & REG/VALVE 1 & 2
33PU MAIN ELEC PWR - DC/DC SVCE/UTLY
BUS CTL & CAUTION.
19XU(20XU) ACW ELEC PWR/GCU ACW GEN1(2)
PWR SPLY/GCU/ACW GEN1(2)
4. ON PANEL 129VU:
OPEN THE FOLLOWING CIRCUIT BREAKER
1KF(2KF)
PROP/FEATH PUMP/PWR SPLY/
ENG1(2)
5. INSTALL SAFETY TAGS.
004

DE-ENERGIZATION OF ENGINE FIRE EXTINGUISHING


____________________________________________
SYSTEM
______
OPEN, SAFETY AND TAG THE FOLLOWING CIRCUIT
BREAKERS :
- ON PANEL 122VU
1WE
2WE
3WE

ENG FIRE/EXTING CTL & IND/HOT SPLY/


L BTL SQUIBS
ENG FIRE/EXTING CTL & IND/HOT SPLY/
R BTL/SQUIBS
ENG FIRE/EXTING CTL & IND/EMER SPLY/
L BTL SQUIBS
*** CONTINUED ***
AH

28-24-00
OPT 10000-002
2-400 PAGE
3
DEC 01/14

28-24-00

OPERATIONAL TEST OF LP


FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR

4WE
005

OPT 10000-002
4

DEC14

ENG FIRE/EXTING CTL & IND/EMER SPLY/


R BTL SQUIBS

___________
PREPARATION
1. POSITION A 3.8 M (13FT) PLATFORM TO GAIN
ACCESS TO ENGINE.
2. REMOVE ACCESS DOOR 475AT (485AT) AS FOLLOWS.

006

____________________________________________
REMOVAL
OF AFT UPPER COWL ATTACHED BY BOLTS.
SEE JOB INSTRUCTION CARD
540000-RAI-10000

007

_________________________________
OPERATIONAL
TEST OF FUEL LP VALVE
REF. FIG 282100-OPT-00120
REF. FIG 261200-OPT-00100
REF. FIG 282161-RAI-00100
1. TEST OF LP FUEL FIRE SHUT OFF CONTROL SYSTEM
- CHECK THAT ENG 1(2) FIRE HANDLES 7WD AND
8WD ARE PUSHED.
2. ON CIRCUIT BREAKER PANEL 121VU, OPEN THE
FOLLOWING CIRCUIT BREAKER :
3QG(4QG)
FUEL/LP VALVES/ENG1(2)/MOTOR 2
3. ON PANEL 20VU:
A. LOWER THE FIRE HANDLE, PULL DOWN THE
LOCKING HOLD-PLATE (SNAP-WIRE IS BREAKED)
PULL ENG 1 (2) FIRE HANDLE.
- ON FUEL/ENG 1 (2)/LP VALVE ANNUNCIATOR,
CROSS LINE FLOWBAR COMES ON.
B. ON ACTUATOR, CHECK THAT MECHANICAL INDEX
IS IN }F} POSITION (CLOSED)
C. PUSH ENG1 (2) FIRE HANDLE 7WD (8WD)
- ON FUEL/ENG 1(2) LP VALVE ANNUNCIATOR,
*** CONTINUED ***
AH

28-24-00
OPT 10000-002
2-400 PAGE
4
DEC 01/14

28-24-00

OPERATIONAL TEST OF LP


FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR

OPT 10000-002
5

DEC14

IN LINE FLOWBAR COMES ON.


D. ON ACTUATOR, CHECK THAT MECHANICAL INDEX
IS IN }O} POSITION (OPEN).
4. ON CIRCUIT BREAKER PANEL 121VU:
A. OPEN THE FOLLOWING CIRCUIT BREAKER.
1QG(2QG)
FUEL/LP VALVES/ENG1(2)/MOTOR 1
B. CLOSE CIRCUIT BREAKER 3QG (4QG)
C. PULL ENG 1(2) FIRE HANDLE 7WD (8WD)
- ON FUEL/ENG 1 (2)/LP VALVE ANNUNCIATOR,
CROSS LINE FLOWBAR COMES ON.
D. ON ACTUATOR, CHECK THAT MECHANICAL INDEX
IS IN }F} POSITION (CLOSED).
E. PUSH ENG1 (2) FIRE HANDLE 7WD (8WD)
- ON FUEL/ENG1 (2) LP VALVE ANNUNCIATOR,
IN LINE FLOWBAR COMES ON.
LOCK THE HOLD-PLATE, INSTALL SNAP-WIRE
AND SECURE IT WITH GUARANTEE SEAL.
F. ON ACTUATOR, CHECK THAT MECHANICAL INDEX
IS IN O POSITION (OPEN).
5. ON CIRCUIT BREAKER PANEL, CLOSE CIRCUIT
BREAKER 1QG (2QG).
008

_______________________________________________
ENERGIZATION
OF SYSTEMS ACTUATED BY FIRE-HANDLE
REMOVE SAFETY TAGS.
1. ON PANEL 21VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKERS :
- 3KF(4KF).
2. ON PANEL 121VU:
*** CONTINUED ***
AH

28-24-00
OPT 10000-002
2-400 PAGE
5
DEC 01/14

28-24-00

OPERATIONAL TEST OF LP


FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR

OPT 10000-002
6

DEC14

A. CLOSE THE FOLLOWING CIRCUIT BREAKERS :


- 1HA(2HA)
3. ON PANEL 122VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKERS :
- 1WE(2WE), 3WE(4WE), 1WD(2WD), 3WD(4WD)
5WD(6WD),1DM,28DM,33PU,19XU(20XU).
4. ON PANEL 129VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKER :
- 1KF(2KF).
009

________
CLOSE
UP
INSTALL ACCESS DOOR 475AT (485AT) AS FOLLOWS.

010

INSTALLATION OF AFT UPPER COWL ATTACHED


_______________________________________
BY BOLTS
________
SEE JOB INSTRUCTION CARD
540000-RAI-10000

011

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

012

_______________________
CLOSE-UP
OF FUEL SYSTEM
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
2. DISCONNECT AIRCRAFT FROM GROUND.
3. REMOVE SMOKING PROHIBITED WARNING NOTICES.
4. REMOVE EXPLOSIMETER.
*** CONTINUED ***
AH

28-24-00
OPT 10000-002
2-400 PAGE
6
DEC 01/14

28-24-00

OPERATIONAL TEST OF LP


FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR

OPT 10000-002
7

DEC14

5. REMOVE ACCESS PLATFORM,(IF NECESSARY).


*****

AH

E N D

O F

T E X T

*****

28-24-00
OPT 10000-002
2-400 PAGE
7
DEC 01/14

28-24-00
8

AH

FUEL DISTRIBUTION
OPERATIONAL TEST

OPT 10000-002
DEC14

28-24-00
OPT 10000-002

2-400

PAGE
8
DEC 01/14

28-24-00
9

AH

ENG FIRE HANDLE

OPT 10000-002
DEC14

28-24-00
OPT 10000-002

2-400

PAGE
9
DEC 01/14

28-24-00
10

AH

FUEL LP VALVE

OPT 10000-002
DEC14

28-24-00
OPT 10000-002

2-400

PAGE
10
DEC 01/14

28-24-00

OPERATIONAL TEST OF LP


FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR

OPT 10000-003
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 210
433
443
475
485
: 435AL 445AL 475AT 485AT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 4M (13FT)

EXPENDABLE

: 00 SNAP-WIRE
01 GUARANTEE SEAL

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC
JIC

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY
: REMOVAL/INSTALLATION OF
COWLS ATTACHED BY BOLTS

AH

31-63-00-PRO-10000
24-46-00-EAD-10000
54-00-00-RAI-10000

28-24-00
OPT 10000-003
2-400 PAGE
1
DEC 01/14

28-24-00

OPERATIONAL TEST OF LP


FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR

001

OPT 10000-003
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

*** CONTINUED ***


AH

28-24-00
OPT 10000-003
2-400 PAGE
2
DEC 01/14

28-24-00

OPERATIONAL TEST OF LP


FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR

003

OPT 10000-003
3

DEC14

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

004

DE-ENERGIZATION OF SYSTEMS ACTUATED BY


______________________________________
FIRE-HANDLE
___________
1. ON PANEL 21VU,
A. OPEN THE FOLLOWING CIRCUIT BREAKERS :
3KF(4KF) ENG CTL/ENG1(2)/FEATH/
CTL & AFU
2. ON PANEL 121VU
A. OPEN THE FOLLOWING CIRCUIT BREAKER :
1HA(2HA) ENG1(2) BLEED/SO VALVE PWR
3. ON PANEL 122VU
A. OPEN THE FOLLOWING CIRCUIT BREAKERS :
1WD(2WD) SMOKE DRILL/ENG FIRE DET/
ENG 1(2)/LOOP A
3WD(4WD) ENG FIRE/WARN/ENG1(2)/FIRE/
HANDLE
5WD(6WD) SMOKE DRILL/ENG FIRE DET/
ENG 1(2)/LOOP B
1DM
DE ICING/ENG1 & 2 AND WINGS
BOOTS A & B IND
28DM DE ICING/SO & REG/VALVE 1 & 2
33PU MAIN ELEC PWR - DC/DC SVCE/UTLY
BUS CTL & CAUTION.
19XU(20XU) AC WILD ELEC PWR/CONT UNIT/
PWR SPLY/GCU/ACW GEN1(2)
4. ON PANEL 129VU:
OPEN THE FOLLOWING CIRCUIT BREAKER
1KF(2KF)
PROP/FEATH PUMP/PWR SPLY/
ENG1(2)
*** CONTINUED ***
AH

28-24-00
OPT 10000-003
2-400 PAGE
3
DEC 01/14

28-24-00

OPERATIONAL TEST OF LP


FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR

OPT 10000-003
4

DEC14

5. INSTALL SAFETY TAGS.


005

DE-ENERGIZATION OF ENGINE FIRE EXTINGUISHING


____________________________________________
SYSTEM
______
OPEN, SAFETY AND TAG THE FOLLOWING CIRCUIT
BREAKERS :
- ON PANEL 122VU
1WE
2WE
3WE
4WE

006

ENG FIRE/EXTING
L BTL SQUIBS
ENG FIRE/EXTING
R BTL/SQUIBS
ENG FIRE/EXTING
L BTL SQUIBS
ENG FIRE/EXTING
R BTL SQUIBS

CTL & IND/HOT SPLY/


CTL & IND/HOT SPLY/
CTL & IND/EMER SPLY/
CTL & IND/EMER SPLY/

___________
PREPARATION
1. POSITION A 3.8 M (13FT) PLATFORM TO GAIN
ACCESS TO ENGINE.
2. REMOVE ACCESS DOOR 475AT (485AT) AS FOLLOWS.

007

____________________________________________
REMOVAL
OF AFT UPPER COWL ATTACHED BY BOLTS.
SEE JOB INSTRUCTION CARD
540000-RAI-10000

008

_________________________________
OPERATIONAL
TEST OF FUEL LP VALVE
REF.
REF.
REF.
REF.

FIG.
FIG.
FIG.
FIG.

261200-OPT-00100
282100-OPT-00120
282161-RAI-00100
282000-OPT-00130

1. TEST OF LP FUEL FIRE SHUT OFF CONTROL SYSTEM


- CHECK THAT ENG 1(2) FIRE HANDLES 7WD AND
8WD ARE PUSHED.
*** CONTINUED ***
AH

28-24-00
OPT 10000-003
2-400 PAGE
4
DEC 01/14

28-24-00

OPERATIONAL TEST OF LP


FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR

OPT 10000-003
5

DEC14

2. ON CIRCUIT BREAKER PANEL 121VU, OPEN THE


FOLLOWING CIRCUIT BREAKER :
3QG(4QG) FUEL/LP VALVES/ENG 1(2)/MOTOR 2
3. A. ON PANEL 20VU, LOWER THE FIRE HANDLE,
PULL DOWN THE LOCKING HOLD-PLATE (SNAPWIRE IS BREAKED) PULL ENG 1(2) FIRE
HANDLE.
- ON FUEL/ENG 1(2)/LP VALVE ANNUNCIATOR,
CROSS LINE FLOWBAR COMES ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
ITEM 10 IS DISPLAYED FOR ENGINE 1(2).
B. ON ACTUATOR, CHECK THAT MECHANICAL INDEX
IS IN }F} POSITION (CLOSED)
C. - ON PANEL 20VU, PUSH ENG 1(2) FIRE
HANDLE 7WD(8WD).
- ON FUEL/ENG 1(2) LP VALVE ANNUNCIATOR,
IN LINE FLOWBAR COMES ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
ITEM 9 IS DISPLAYED FOR ENGINE 1(2).
D. ON ACTUATOR, CHECK THAT MECHANICAL INDEX
IS IN }O} POSITION (OPEN).
4. ON CIRCUIT BREAKER PANEL 121VU:
A. OPEN THE FOLLOWING CIRCUIT BREAKER.
1QG(2QG) FUEL/LP VALVES/ENG 1(2)/MOTOR 1
B. CLOSE CIRCUIT BREAKER 3QG(4QG)
C. ON PANEL 20VU, PULL ENG 1(2) FIRE HANDLE
7WD(8WD)
- ON FUEL/ENG 1(2) /LP VALVE ANNUNCIATOR
CROSS LINE FLOWBAR COMES ON.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
ITEM 10 IS DISPLAYED FOR ENGINE 1(2).
D. ON ACTUATOR, CHECK THAT MECHANICAL INDEX
IS IN }F} POSITION (CLOSED).
*** CONTINUED ***
AH

28-24-00
OPT 10000-003
2-400 PAGE
5
DEC 01/14

OPERATIONAL TEST OF LP


FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR

28-24-00

OPT 10000-003
6

DEC14

E. ON PANEL 20VU, PUSH ENG 1(2) FIRE HANDLE


7WD(8WD)
- ON FUEL/ENG 1(2) LP VALVE ANNUNCIATOR,
IN LINE FLOWBAR COMES ON.
LOCK THE HOLD-PLATE, INSTALL SNAP-WIRE
AND SECURE IT WITH GUARANTEE SEAL.
- ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
ITEM 9 IS DISPLAYED FOR ENGINE 1(2).
F. ON ACTUATOR, CHECK THAT MECHANICAL INDEX
IS IN O POSITION (OPEN).
5. ON CIRCUIT BREAKER PANEL, CLOSE CIRCUIT
BREAKER 1QG(2QG).
009

_______________________________________________
ENERGIZATION
OF SYSTEMS ACTUATED BY FIRE-HANDLE
REMOVE SAFETY TAGS.
1. ON PANEL 21VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKERS :
- 3KF(4KF).
2. ON PANEL 121VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKERS :
- 1HA(2HA)
3. ON PANEL 122VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKERS :
- 1WE(2WE), 3WE(4WE), 1WD(2WD), 3WD(4WD)
5WD(6WD),1DM,28DM,33PU,19XU(20XU).
4. ON PANEL 129VU:
A. CLOSE THE FOLLOWING CIRCUIT BREAKER :
- 1KF(2KF).

*** CONTINUED ***


AH

28-24-00
OPT 10000-003
2-400 PAGE
6
DEC 01/14

28-24-00

OPERATIONAL TEST OF LP


FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR

010

OPT 10000-003
7

DEC14

________
CLOSE
UP
INSTALL ACCESS DOOR 475AT (485AT) AS FOLLOWS.

011

INSTALLATION OF AFT UPPER COWL ATTACHED


_______________________________________
BY BOLTS
________
SEE JOB INSTRUCTION CARD
540000-RAI-10000

012

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

013

_______________________
CLOSE-UP
OF FUEL SYSTEM
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
2. DISCONNECT AIRCRAFT FROM GROUND.
3. REMOVE SMOKING PROHIBITED WARNING NOTICES.
4. REMOVE EXPLOSIMETER.
5. REMOVE ACCESS PLATFORM,(IF NECESSARY).
*****

AH

E N D

O F

T E X T

*****

28-24-00
OPT 10000-003
2-400 PAGE
7
DEC 01/14

28-24-00
8

AH

FUEL DISTRIBUTION
OPERATIONAL TEST

OPT 10000-003
DEC14

28-24-00
OPT 10000-003

2-400

PAGE
8
DEC 01/14

28-24-00
9

AH

ENG FIRE HANDLE

OPT 10000-003
DEC14

28-24-00
OPT 10000-003

2-400

PAGE
9
DEC 01/14

28-24-00
10

AH

FUEL LP VALVE

OPT 10000-003
DEC14

28-24-00
OPT 10000-003

2-400

PAGE
10
DEC 01/14

28-24-00
11

AH

FUEL DISTRIBUTION
LEGEND

OPT 10000-003
DEC14

28-24-00
OPT 10000-003

2-400

PAGE
11
DEC 01/14

28-24-00

OPERATIONAL TEST OF THE


ENGINE SUPPLY HOSE FOR
LEAKAGE, ELEC PUMP ON

OPT 10010-001
1

DEC14

ZONING DATA
___________
ZONE

: 210
435

445

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

GSE

: 01 STEP LADDER

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC

: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY

AH

24-46-00-EAD-10000

28-24-00
OPT 10010-001
2-400 PAGE
1
DEC 01/14

28-24-00

OPERATIONAL TEST OF THE


ENGINE SUPPLY HOSE FOR
LEAKAGE, ELEC PUMP ON

001

OPT 10010-001
2

DEC14

_______
WARNING
1. COMPLY WITH SAFETY INSTRUCTIONS OF ELECTRICAL POWER SUPLLY CHAPTER.
2. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND WORKING AREA.
3. ONLY USE EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.

002

___________
PREPARATION
1. MAKE CERTAIN THAT ALL CIRCUIT BREAKERS ARE
CLOSED.
2. ENERGIZE THE AIRCRAFT AS FOLLOWS :
3. OPEN ENGINE COWLS 445AL AND 435AL.

003

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

004

________________
OPERATIONAL
TEST
REF. FIG. 282400-OPT-00100
REF. FIG. 282400-FUT-00100
NOTE : THIS TEST IS PERFORMED TO CHECK ENGINE
FEED LP VALVE FOR LEAKAGE.
NOTE : AS LEAKAGE TEST OF ENGINE FEED LP VALVE
IS IDENTICAL ON EACH ENGINE, ONLY ONE
TYPICAL TEST WILL BE DESCRIBED.
1. ON UPPER PANEL 25VU, PRESS PUSHBUTTON SWITCH
FUEL/ENG1 (2)/PUMP
- RUN LEGEND ON
*** CONTINUED ***
AH

28-24-00
OPT 10010-001
2-400 PAGE
2
DEC 01/14

28-24-00

OPERATIONAL TEST OF THE


ENGINE SUPPLY HOSE FOR
LEAKAGE, ELEC PUMP ON

OPT 10010-001
3

DEC14

- OFF LEGEND OFF


AFTER A FEW SECONDS :
- FEED LO PR LEGEND OFF.
2. THE PUMP BEING IN OPERATION, CHECK THROUGH
THE DRAIN HOLE LOCATED ON RIGHT SIDE OF THE
BOTTOM STRUCTURE, THAT THERE IS NO LEAK OF
FUEL.
3. CHECK THAT THERE IS NO LEAK ON PIPE (1)
LOCATED BETWEEN FUEL HEATER AND INTERMEDIATE
FRAME. CHECK CORRECT CONDITION OF PIPE AND
THAT IT DOES NOT TOUCH THE ENGINE.
4. ON UPPER PANEL 25VU, PRESS AND RELEASE
PUSHBUTTON SWITCH FUEL/ENG1 (2)/PUMP
- RUN LEGEND OFF
- OFF LEGEND ON
5. CUT ELECTRICAL POWER SUPPLY AS FOLLOWS :
005

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

006

________
CLOSE
UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
2. PLACE THE AIRCRAFT IN THE INITIAL CONFIGURATION.
*****

AH

E N D

O F

T E X T

*****

28-24-00
OPT 10010-001
2-400 PAGE
3
DEC 01/14

28-24-00
4

AH

FUEL DRAINING IN BOTTOM


STRUCTURE

OPT 10010-001
DEC14

28-24-00
OPT 10010-001

2-400

PAGE
4
DEC 01/14

28-24-00
5

AH

TEST OF LP FUEL FIRE


SHUT OFF VALVE

OPT 10010-001
DEC14

28-24-00
OPT 10010-001

2-400

PAGE
5
DEC 01/14

28-24-61

REMOVAL/INSTALLATION OF
FUEL LP VALVE

RAI 10000-001
1

MAR12

ZONING DATA
___________
ZONE
ACCESS

: 475
485
: 475AT 485AT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 3M (10FT)

SPARE

: 01 FUEL LP VALVE (MECA)


01 DUAL MOTOR ACTUATOR

282460-01-100
282460-01-040

EXPENDABLE

: 01
01
01
02
04

282460-01-030
282160-05-050
282160-05-060
282160-05
282160-05-110

O-RING
O-RING
O-RING
O-RING
O-RING

BULK MATERIAL : PURE MINERAL VASELINE


DRY LUBRICANT

_________
MAN-HOURS

04-012
06-001

PUBLICATION
___________
JIC
JIC

: REMOVAL/INSTALLATION OF
COWLS ATTACHED BY BOLTS
: OPERATIONAL TEST OF
FUEL LP VALVE

AH

54-00-00-RAI-10000
28-24-00-OPT-10000

28-24-61
RAI 10000-001
2-400 PAGE
1
MAR 01/12

28-24-61

REMOVAL/INSTALLATION OF
FUEL LP VALVE

001

RAI 10000-001
2

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. MAKE CERTAIN THAT THERE IS NO FUEL IN FUEL
TANKS FOR REMOVAL OF FUEL LP VALVE (MECHANIC
AL PART).
2. INSTALL WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
3. ON PANEL 121VU,
OPEN, SAFETY AND TAG THE FOLLOWING CIRCUIT
BREAKERS :
1QG(2QG) FUEL/FUEL LP VALVES/ENG1(2)/MOTOR 1
3QG(4QG) FUEL/FUEL LP VALVES/ENG1(2)/MOTOR 2
*** CONTINUED ***
AH

28-24-61
RAI 10000-001
2-400 PAGE
2
MAR 01/12

28-24-61

REMOVAL/INSTALLATION OF
FUEL LP VALVE

RAI 10000-001
3

MAR12

5QG(6QG) FUEL/LP VALVES/ENG1(2)/IND


4. INSTALL ACCESS PLATFORM, 3 M (10 FT) TO GAIN
ACCESS TO ENGINE.
5. REMOVE ACCESS COWL 475AT(485AT) AS FOLLOW :
003

____________________________________________
REMOVAL
OF AFT UPPER COWL ATTACHED BY BOLTS.
SEE JOB INSTRUCTION CARD
540000-RAI-10000

004

REMOVAL OF FUEL LP VALVE DUAL MOTOR


___________________________________
ACTUATOR
________
REF. FIG. 282161-RAI-00100
1. DISCONNECT ELECTRICAL CONNECTORS (1) AND (2)
2. REMOVE SCREW (4) AND NUT (3) FROM CLAMP (5).
3. REMOVE CLAMP (5).
4. REMOVE DUAL MOTOR ACTUATOR (6).
5. BLANK ELECTRICAL CONNECTORS.
6. BLANK ORIFICES AND CONNECTORS OF REMOVED
EQUIPMENT.

005

________________________
REMOVAL
OF FUEL LP VALVE
REF. FIG. 282461-RAI-00100
NOTE : AS REMOVAL OF COUPLINGS B IS IDENTICAL, ONLY ONE TYPICAL REMOVAL WILL BE
TREATED. NEVERTHELESS, IN ORDER TO
FACILITATE REMOVAL OF FUEL LP VALVE, IT
IS NECESSARY TO DISCONNECT SIMULTANEOUSLY BOTH COUPLINGS B.
*** CONTINUED ***
AH

28-24-61
RAI 10000-001
2-400 PAGE
3
MAR 01/12

28-24-61

REMOVAL/INSTALLATION OF
FUEL LP VALVE

RAI 10000-001
4

MAR12

1. DISCONNECT ELECTRICAL CONNECTOR (11).


2. DISCONNECT BONDING STRIPS (2) OF ELBOWS
(3) AND (13).
3. UNSCREW NUT (14), MOVE SLEEVE (17) BACK.
COLLECT ADAPTERS (16) AND (21).
4. SLIDE SPACER (18).
5. DISCONNECT BONDING STRIP (19).
6. UNSCREW NUT (20).
7. REMOVE FASTENERS (12) AND (4).
8. MOVE ELBOW (3) BACK AND REMOVE FUEL LP
VALVE (7).
9. DISCONNECT LINE (1) FROM COUPLINGS B.
COLLECT RING (23).
10.DISCARD SEALS (5), (6), (8), (15), (22) AND
(25).
11.BLANK ORIFICES, TANK AND ELBOW (13) SIDES.
12.REMOVE PRESSURE SWITCH (10). DISCARD SEAL
(9).
006

_____________________________
INSTALLATION
OF FUEL LP VALVE
REF. FIG. 282461-RAI-00100
1. REMOVE BLANKING CAPS INSTALLED DURING
REMOVAL.
2. INSTALL NEW SEALS (5), (6) AND (8). (SEALS
MUST BE PREVIOUSLY LUBRICATED WITH CLEAN
FUEL).
*** CONTINUED ***
AH

28-24-61
RAI 10000-001
2-400 PAGE
4
MAR 01/12

28-24-61

REMOVAL/INSTALLATION OF
FUEL LP VALVE

RAI 10000-001
5

MAR12

3. INSTALL FASTENERS (4). TIGHTEN.


4. INSTALL NEW SEAL (25) BETWEEN CLIPS (24) AND
(26) (SEAL MUST BE PREVIOUSLY LUBRICATED IN
CLEAN FUEL).
5. INSTALL RING (23) INSIDE INNER LINE.
6. COMPRESS FUEL LP VALVE/LINE/ELBOW ASSEMBLY.
POSITION IT ON ITS LOCATION.
7. INSTALL FASTENERS (12). TIGHTEN.
8. INSTALL CLIPS (24), (26) AND SEAL (25) IN
CONTACT WITH RING (23).
9. APPLY DRY LUBRICANT ON NUT (20) THREADS.
TORQUE NUT (20) TO 0.4 M.DAN.
10.CONNECT BONDING STRIP (19).
11.INSTALL NEW SEALS (15) AND (22) (SEALS MUST
BE PREVIOUSLY LUBRICATED IN CLEAN FUEL).
12.MOVE SPACER (18) FORWARD.
13.MOVE SLEEVE (17) FORWARD. INSTALL ADAPTERS
(21). CONTINUE TO MOVE SLEEVE (17) FORWARD
IN ORDER TO RETAIN ADAPTERS (21) AND SPACER
(18).
14.INSTALL ADAPTERS (16). APPLY DRY LUBRICANT
ON NUT (14) THREADS AND TORQUE NUT (14) TO
0.7 M.DAN.
15.CONNECT BONDING STRIPS (2) ON B COUPLINGS
AND LINE (1).
16.INSTALL A NEW SEAL (9) ON PRESSURE SWITCH
(10) (SEAL MUST BE PREVIOUSLY LUBRICATED IN
CLEAN FUEL).
*** CONTINUED ***
AH

28-24-61
RAI 10000-001
2-400 PAGE
5
MAR 01/12

28-24-61

REMOVAL/INSTALLATION OF
FUEL LP VALVE

RAI 10000-001
6

MAR12

17.INSTALL PRESSURE SWITCH (10).


18.CONNECT ELECTRICAL CONNECTOR (11).
007

INSTALLATION OF FUEL LP VALVE DUAL MOTOR


________________________________________
ACTUATOR
________
REF. FIG. 282161-RAI-00100
1. PREPARATION OF REPLACEMENT COMPONENT (IF REQUIRED).
2. INSTALL DUAL MOTOR ACTUATOR (6).
3. INSTALL CLAMP (5).
4. INSTALL SCREW (4), NUT (3) AND TIGHTEN.
5. CONNECT ELECTRICAL CONNECTORS (1) AND (2).

008

________
CLOSE-UP
1. ON PANEL 121VU,
REMOVE SAFETY CLIPS AND CLOSE THE FOLLOWING
CIRCUIT BREAKERS :
1QG (2QG), 3QG (4QG), (5QG) AND (6QG).
2. CLOSE ACCESS COWL 475AT(485AT) AS FOLLOWS :

009

INSTALLATION OF AFT UPPER COWL ATTACHED


_______________________________________
BY BOLTS
________
SEE JOB INSTRUCTION CARD
540000-RAI-10000

010

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
*** CONTINUED ***
AH

28-24-61
RAI 10000-001
2-400 PAGE
6
MAR 01/12

28-24-61

REMOVAL/INSTALLATION OF
FUEL LP VALVE

RAI 10000-001
7

MAR12

3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
011

_________________________________
OPERATIONAL
TEST OF FUEL LP VALVE
SEE JOB INSTRUCTION CARD
282400-OPT-10000
*****

AH

E N D

O F

T E X T

*****

28-24-61
RAI 10000-001
2-400 PAGE
7
MAR 01/12

28-24-61
8

AH

FUEL LP VALVE

RAI 10000-001
MAR12

28-24-61
RAI 10000-001

2-400

PAGE
8
MAR 01/12

28-24-61
9

AH

FUEL LP VALVE

RAI 10000-001
MAR12

28-24-61
RAI 10000-001

2-400

PAGE
9
MAR 01/12

28-24-62

REMOVAL/INSTALLATION OF
FUEL LP VALVE ACTUATOR

RAI 10000-001
1

MAR12

ZONING DATA
___________
ZONE
ACCESS

: 475
485
: 475AT 485AT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

_________
MAN-HOURS

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 4M (13FT)

SPARE

: 01 DUAL MOTOR ACTUATOR

282460-01-040

: REMOVAL/INSTALLATION OF
COWLS ATTACHED BY BOLTS
: OPERATIONAL TEST OF
FUEL LP VALVE

54-00-00-RAI-10000

PUBLICATION
___________
JIC
JIC

AH

28-24-00-OPT-10000

28-24-62
RAI 10000-001
2-400 PAGE
1
MAR 01/12

28-24-62

REMOVAL/INSTALLATION OF
FUEL LP VALVE ACTUATOR

001

RAI 10000-001
2

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. POSITION A 4M (13FT.) ACCESS PLATFORM TO
GAIN ACCESS TO ENGINE.
2. MAKE CERTAIN THAT ENG1 (ENG2) FUEL LP VALVES
9QG (10QG) ARE CLOSED.
3. DISPLAY A WARNING NOTICE IN FLIGHT COMPARTMENT TO PROHIBIT ENERGIZATION OF FUEL
SYSTEM.
4. ON PANEL 121VU,
OPEN, SAFETY AND TAG THE FOLLOWING CIRCUIT
BREAKERS :
*** CONTINUED ***
AH

28-24-62
RAI 10000-001
2-400 PAGE
2
MAR 01/12

28-24-62

REMOVAL/INSTALLATION OF
FUEL LP VALVE ACTUATOR

RAI 10000-001
3

MAR12

1QG(2QG) FUEL/LP VALVES/ENG1(2)/MOTOR1


3QG(4QG) FUEL/LP VALVES/ENG1(2)/MOTOR2
5QG(6QG) FUEL/LP VALVES/ENG1(2)/IND
5. REMOVE ACCESS COWL 475AT(485AT) AS FOLLOWS :
003

____________________________________________
REMOVAL
OF AFT UPPER COWL ATTACHED BY BOLTS.
SEE JOB INSTRUCTION CARD
540000-RAI-10000

004

REMOVAL OF FUEL LP VALVE DUAL MOTOR


___________________________________
ACTUATOR
________
REF. FIG. 282161-RAI-00100
1. DISCONNECT ELECTRICAL CONNECTORS (1) AND (2)
2. REMOVE SCREW (4) AND NUT (3) FROM CLAMP (5).
3. REMOVE CLAMP (5).
4. REMOVE DUAL MOTOR ACTUATOR (6).
5. BLANK ELECTRICAL CONNECTORS.
6. BLANK ORIFICES AND CONNECTORS OF REMOVED
EQUIPMENT.

005

INSTALLATION OF FUEL LP VALVE DUAL MOTOR


________________________________________
ACTUATOR
________
REF. FIG. 282161-RAI-00100
1. PREPARATION OF REPLACEMENT COMPONENT (IF REQUIRED).
2. INSTALL DUAL MOTOR ACTUATOR (6).
3. INSTALL CLAMP (5).
*** CONTINUED ***
AH

28-24-62
RAI 10000-001
2-400 PAGE
3
MAR 01/12

28-24-62

REMOVAL/INSTALLATION OF
FUEL LP VALVE ACTUATOR

RAI 10000-001
4

MAR12

4. INSTALL SCREW (4), NUT (3) AND TIGHTEN.


5. CONNECT ELECTRICAL CONNECTORS (1) AND (2).
006

________
CLOSE-UP
1. ON PANEL 121VU,
REMOVE SAFETY CLIPS AND CLOSE THE FOLLOWING
CIRCUIT BREAKERS :
1QG (2QG), 3QG (4QG), (5QG) AND (6QG).
2. CLOSE ACCESS COWL 475AT(485AT) AS FOLLOWS :

007

INSTALLATION OF AFT UPPER COWL ATTACHED


_______________________________________
BY BOLTS
________
SEE JOB INSTRUCTION CARD
540000-RAI-10000

008

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.

009

_________________________________
OPERATIONAL
TEST OF FUEL LP VALVE
SEE JOB INSTRUCTION CARD
282400-OPT-10000
*****
AH

E N D

O F

T E X T

*****

28-24-62
RAI 10000-001
2-400 PAGE
4
MAR 01/12

28-24-62
5

AH

FUEL LP VALVE

RAI 10000-001
MAR12

28-24-62
RAI 10000-001

2-400

PAGE
5
MAR 01/12

28-25-51

REMOVAL/INSTALLATION OF
REFUEL/DEFUEL VALVE IN
LANDING GEAR FAIRING

RAI 10000-001
1

MAR12

ZONING DATA
___________
ZONE
ACCESS

: 196
614
: 196ES
614AB

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

SPARE

: 01 REFUELING VALVE

EXPENDABLE

: 01 SEAL

AH

___
MEN

_________
MAN-HOURS

28-25-51
RAI 10000-001
2-400 PAGE
1
MAR 01/12

28-25-51

REMOVAL/INSTALLATION OF
REFUEL/DEFUEL VALVE IN
LANDING GEAR FAIRING

001

RAI 10000-001
2

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. ON PANEL 121 VU
OPEN FOLLOWING CIRCUIT BREAKER :
2QU
FUEL/FUELLING CTL & IND
2. REMOVE PANEL 196ES.

003

___________________________________
REMOVE
OF REFUELING DEFUELING VALVE
REF. FIG. 282551-RAI-00100
1. REMOVE FASTENER (5) OF THE RETAINING CABLE
OF BLANKING CAP (6).
*** CONTINUED ***
AH

28-25-51
RAI 10000-001
2-400 PAGE
2
MAR 01/12

28-25-51

REMOVAL/INSTALLATION OF
REFUEL/DEFUEL VALVE IN
LANDING GEAR FAIRING

RAI 10000-001
3

MAR12

2. UNSCREW AND REMOVE NUTS (3),


RECOVER WASHERS (2).
3. REMOVE VALVE (4).
4. DISCARD SEAL (7) LOCATED ON PIPING
FLANGE (1).
004

_________________________________________
INSTALLATION
OF REFUELING DEFUELING VALVE
REF. FIG. 282551-RAI-00100
1. INSTALL NEW SEAL (7) ON PIPING FLANGE (1).
2. INSTALL REFUELING VALVE (4) ON ITS LOCATION.
3. SCREW THE SCREWS (3) WITH WASHERS (2).
4. CONNECT RETAINING CABLE OF BLANKING CAP (6)
BY MEANS FASTENER (5).

005

________
CLOSE-UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS.
2. INSTALL PANEL 196ES.
3. ON PANEL 121 VU
CLOSE FOLLOWING CIRCUIT BREAKER :
2QU
FUEL/FUELLING CTL & IND

006

____________________________
CHECK
OF REFUEL/DEFUEL VALVE
1. DURING REFUELING OR DEFUELING OPERATION,
CARRY OUT THE FOLLOWING :
A. CHECK REFUEL/DEFUEL VALVE FOR CORRECT
OPERATION
B. LEAKAGE CHECK.
*****
AH

E N D

O F

T E X T

*****

28-25-51
RAI 10000-001
2-400 PAGE
3
MAR 01/12

28-25-51
4

AH

REFUEL/DEFUEL VALVE

RAI 10000-001
MAR12

28-25-51
RAI 10000-001

2-400

PAGE
4
MAR 01/12

28-25-52

REMOVAL AND INSTALLATION


OF REFUELING CONTROL
PANEL (RCP)

RAI 10000-001
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 192
: 192JR

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

_________
MAN-HOURS

ELAPSED TIME

SPARE

: 01 REFUEL CONTROL PANEL

282580

: POWER SUPPLY FROM


BATTERIES

24-31-00-EAD-10000

PUBLICATION
___________
JIC

AH

28-25-52
RAI 10000-001
2-400 PAGE
1
DEC 01/14

28-25-52

REMOVAL AND INSTALLATION


OF REFUELING CONTROL
PANEL (RCP)

001

RAI 10000-001
2

DEC14

_______
WARNING
WARNING C.D.C.C.L.
CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION
THE FOLLOWING PROCEDURE IS APPLIED TO
A FUEL SYSTEM ITEM THAT IS IN THE CATEGORY
KNOWN AS A CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION.
CDCCL IDENTIFIES AN ITEM THAT CAN BE SOURCE OF
A POSSIBLE FUEL TANK IGNITION.
YOU MUST KEEP ALL CDCCL ITEMS IN THE APPROVED
CONFIGURATION.
DAMAGE,WEAR OR CHANGES TO A CDCCL ITEM CAN
CAUSE A POSSIBLE FUEL TANK EXPLOSION.

002

___________
PREPARATION
1. ON PANEL 121VU, OPEN, SAFETY AND TAG THE
FOLLOWING CIRCUIT BREAKERS:
1QT FUEL/FCU CHAN1
2QT FUEL/FCU CHAN2
2QU FUEL/FUELING CTL & IND
2. OPEN ACCESS DOOR 192JR.

003

__________________________________
REMOVAL
OF REFUELING CONTROL PANEL
REF. FIG. 282552-RAI-00100
1. UNLOOSE THE SCREWS (2) SECURING THE
REFUELING CONTROL PANEL (1).
2. EXTRACT THE REFUELING CONTROL PANEL (1).
3. UNPLUG THE ELECTRICAL CONNECTOR (3).
4. PUT BLANKING CAP ON THE ELECTRICAL
CONNECTOR.
*** CONTINUED ***
AH

28-25-52
RAI 10000-001
2-400 PAGE
2
DEC 01/14

28-25-52

REMOVAL AND INSTALLATION


OF REFUELING CONTROL
PANEL (RCP)

004

RAI 10000-001
3

DEC14

_______________________________________
INSTALLATION
OF REFUELING CONTROL PANEL
REF. FIG. 282552-RAI-00100
1. REMOVE BLANKING CAP FROM ELECTRICAL
CONNECTOR (3).
2. PLUG IN ELECTRICAL CONNECTOR TO THE
REFUELING CONTROL PANEL (1).
3. INSERT THE REFUELING CONTROL PANEL IN
THE PANEL STRUCTURE.
4. TIGHTEN SCREWS (2) TO SECURE
REFUELING CONTROL PANEL (1).

005

________
CLOSE-UP
1. ON PANEL 121VU REMOVE SAFETY CLIPS AND
TAGS AND CLOSE CIRCUIT BREAKERS PREVIOUSLY
OPENED.

006

_________________________________
ENERGIZING
OF SYSTEM FROM BATTERY
SEE JOB INSTRUCTION CARD
243100-EAD-10000

007

FUNCTIONAL TEST OF
__________________
REFUELING CONTROL PANEL
_______________________
(RCP)
_____
CHECK THAT VALUES ARE THE SAME :
- ON ENGINE SECONDARY PAGE (MFD UPPER WINDOW),
- AND ON REFUELING CONTROL PANEL 100QU.

008

____________________________________
DE-ENERGIZING
OF SYSTEM FROM BATTERY
SEE JOB INSTRUCTION CARD
243100-EAD-10000

*** CONTINUED ***


AH

28-25-52
RAI 10000-001
2-400 PAGE
3
DEC 01/14

28-25-52

REMOVAL AND INSTALLATION


OF REFUELING CONTROL
PANEL (RCP)

009

RAI 10000-001
4

DEC14

________
CLOSE-UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN
AND CLEAR OF TOOLS AND MISCELLANEOUS ITEMS
OF EQUIPMENT.
2. CLOSE ACCESS DOOR PREVIOUSLY OPENED.
*****

AH

E N D

O F

T E X T

*****

28-25-52
RAI 10000-001
2-400 PAGE
4
DEC 01/14

28-25-52
5

AH

REFUELING CONTROL PANEL

RAI 10000-001
DEC14

28-25-52
RAI 10000-001

2-400

PAGE
5
DEC 01/14

28-25-71

REMOVAL AND INSTALLATION


OF REFUEL/DEFUEL VALVE
ASSEMBLY

RAI 10000-001
1

MAR12

ZONING DATA
___________
ZONE
ACCESS

: 290
: 295BL 296CR

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

SPARE

: 01 REFUEL VALVE

282570-30-070

EXPENDABLE

: 01
01
01
02
06

282570-32-050
282570-28-040
282570-28-050
282570-30-060
282570-30-030

SEAL
SEAL
SEAL
SEALS
WASHERS

BULK MATERIAL : PETROLATUM AIR 3565A

_________
MAN-HOURS

04-012

PUBLICATION
___________
JIC
JIC

: REMOVAL AND INSTALLATION


OF WING-TO-FUSELAGE
FAIRINGS
: REFUELING

AH

53-93-00-RAI-10000
12-11-00-FLG-10020

28-25-71
RAI 10000-001
2-400 PAGE
1
MAR 01/12

28-25-71

REMOVAL AND INSTALLATION


OF REFUEL/DEFUEL VALVE
ASSEMBLY

001

RAI 10000-001
2

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. RELEASE FOLLOWING CIRCUIT BREAKER :
2QU
FUEL/FUELING/CTL & IND.
2. REMOVE PANELS 295 BL AND 296 CR, BY USING
THE PROCEDURE DESCRIBED BELOW:

003

____________________________________
REMOVAL
OF WING-TO-FUSELAGE FAIRINGS
SEE JOB INSTRUCTION CARD
539300-RAI-10000

*** CONTINUED ***


AH

28-25-71
RAI 10000-001
2-400 PAGE
2
MAR 01/12

28-25-71

REMOVAL AND INSTALLATION


OF REFUEL/DEFUEL VALVE
ASSEMBLY

004

RAI 10000-001
3

MAR12

________________________________________
REMOVAL
OF FUEL REFUELING VALVE ASSEMBLY
REF.FIG 282571 RAI 00100
1. REMOVE CLAMPS (4) OF PIPE (3).
2. UNSCREW NUT (15), PUSH BACK (3).
3. DISCONNECT ELECTRICAL CONNECTORS (5).
4. REMOVE FASTENERS (7) OF THE ADAPTER FLANGE
(8).
5. UNSCREW NUT (9), PUSH BACK PIPE (10) AND
REMOVE ADAPTER (8).
6. DISCARD SEALS (6) AND (11).
7. REMOVE FASTENERS (12).
8. REMOVE FUEL REFUEL/DEFUEL VALVE ASSEMBLY.
9. DISCARD SEALS (13) AND (14).

005

INSTALLATION OF FUEL REFUELING


______________________________
DEFUELING VALVE ASSEMBLY
________________________
REF.FIG 282571 RAI 00100
1. INSTALL NEW SEALS (13) AND (4).
2. INSTALL REFUEL/DEFUEL COUPLING (16) ON ITS
LOCATION.
3. INSTALL FASTENERS (12), TIGHTEN.
4. INSTALL CONNECTOR (1) PROVIDED OF ITS SEAL
(2).
5. CONNECT PIPE (3), TIGHTEN NUT (15).
*** CONTINUED ***
AH

28-25-71
RAI 10000-001
2-400 PAGE
3
MAR 01/12

28-25-71

REMOVAL AND INSTALLATION


OF REFUEL/DEFUEL VALVE
ASSEMBLY

RAI 10000-001
4

MAR12

6. INSTALL CLAMPS (4) OF PIPE (3).


7. PLACE JOINTS (6) AND (11).
8. CONNECT PIPE (8), INSTALL FASTENERS (7),
TIGHTEN.
9. SCREW NUT (9), TIGHTEN.
10.CONNECT ELECTRICAL CONNECTORS (5).
006

________
CLOSE
UP
1. MAKE CERTAIN WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENTS.
2. CLOSE FOLLOWING CIRCUIT BREAKER :
- 2QU FUEL/FUELING/CTL 2IND.
3. INSTALL PANELS 295BL AND 296 CR :
- SEE JOB INSTRUCTION CARD 539300 RAI 10000.

007

_________________________________________
INSTALLATION
OF WING-TO-FUSELAGE FAIRINGS
SEE JOB INSTRUCTION CARD
539300-RAI-10000

008

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
*** CONTINUED ***
AH

28-25-71
RAI 10000-001
2-400 PAGE
4
MAR 01/12

28-25-71

REMOVAL AND INSTALLATION


OF REFUEL/DEFUEL VALVE
ASSEMBLY

RAI 10000-001
5

MAR12

OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.


6. REMOVE PLATFORM.
009

_________
REFUELING
SEE JOB INSTRUCTION CARD
121100-FLG-10020
*****

AH

E N D

O F

T E X T

*****

28-25-71
RAI 10000-001
2-400 PAGE
5
MAR 01/12

28-25-71
6

AH

FUEL REFUEL/DEFUEL
VALVE ASSEMBLY

RAI 10000-001
MAR12

28-25-71
RAI 10000-001

2-400

PAGE
6
MAR 01/12

28-25-71

REMOVAL AND INSTALLATION


OF REFUEL/DEFUEL
ELECTROVALVE

RAI 10010-001
1

MAR12

ZONING DATA
___________
ZONE
ACCESS

: 290
614
: 295BL 296CR
614AB

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

_________
MAN-HOURS

ELAPSED TIME

SPARE

: 01 VALVE (L/R) REFUELLING

282571-01

EXPENDABLE

: 02 O-RING
04 SREW
04 WASHER

282571-01
282571-01
282571-01

: REMOVAL AND INSTALLATION


OF WING-TO-FUSELAGE
FAIRINGS
: REFUELING

53-93-00-RAI-10000

PUBLICATION
___________
JIC
JIC

AH

12-11-00-FLG-10020

28-25-71
RAI 10010-001
2-400 PAGE
1
MAR 01/12

28-25-71

REMOVAL AND INSTALLATION


OF REFUEL/DEFUEL
ELECTROVALVE

001

RAI 10010-001
2

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. RELEASE FOLLOWING CIRCUIT BREAKER :
2QU
FUEL/FUELING/CTL & IND.
2. REMOVE PANELS 295 BL AND 296 CR, BY USING
THE PROCEDURE DESCRIBED BELOW:

003

____________________________________
REMOVAL
OF WING-TO-FUSELAGE FAIRINGS
SEE JOB INSTRUCTION CARD
539300-RAI-10000

*** CONTINUED ***


AH

28-25-71
RAI 10010-001
2-400 PAGE
2
MAR 01/12

28-25-71

REMOVAL AND INSTALLATION


OF REFUEL/DEFUEL
ELECTROVALVE

004

RAI 10010-001
3

MAR12

______________________________
REMOVAL
OF REFUEL/DEFUEL VALVE
REF. FIG.282571-RAI-00110
1. DISCONNECT ELECTRICAL CONNECTOR (7).
2. REMOVE THE FOUR SCREWS (6) AND WASHERS (5).
3. REMOVE REFUEL/DEFUEL VALVE (4) FROM BODY
(1).
4. REMOVE 0-RINGS (2) AND (3) FROM THEIR RESPECTIVE GROOVE.
5. INSTALL PROTECTIVE PLUGS.

005

INSTALLATION OF REFUEL/DEFUEL VALVE


___________________________________
(LEFT OR RIGHT)
_______________
REF. FIG. 282571-RAI-00110.
1. REMOVE PROTECTIVE PLUGS.
2. INSTALL THE TWO O RINGS (2) AND (3) IN THEIR
RESPECTIVE GROOVE.
3. INSTALL VALVE ASSEMBLY (4) ON BODY (1).
4. SCREW AND TIGHTEN THE FOUR SCREWS (6)
EQUIPPED WITH WASHERS (5).
5. CONNECT ELECTRICAL CONNECTORS (7).
(FOOLPROOFING DIVICE PREVENTS CROSS-CONNECTION OF LEFT AND RIGHT CONNECTORS).

006

________
CLOSE
UP
1. MAKE CERTAIN WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENTS.
*** CONTINUED ***
AH

28-25-71
RAI 10010-001
2-400 PAGE
3
MAR 01/12

28-25-71

REMOVAL AND INSTALLATION


OF REFUEL/DEFUEL
ELECTROVALVE

RAI 10010-001
4

MAR12

2. CLOSE FOLLOWING CIRCUIT BREAKER :


- 2QU FUEL/FUELING/CTL 2IND.
3. INSTALL PANELS 295BL AND 296 CR :
- SEE JOB INSTRUCTION CARD 539300 RAI 10000.
007

_________________________________________
INSTALLATION
OF WING-TO-FUSELAGE FAIRINGS
SEE JOB INSTRUCTION CARD
539300-RAI-10000

008

____________________________
CHECK
OF REFUEL/DEFUEL VALVE
1. DURING REFUELING OR DEFUELING OPERATION,
CARRY OUT THE FOLLOWING :
A. CHECK REFUEL/DEFUEL VALVE FOR CORRECT
OPERATION
B. LEAKAGE CHECK.

009

_________
REFUELING
SEE JOB INSTRUCTION CARD
121100-FLG-10020
*****

AH

E N D

O F

T E X T

*****

28-25-71
RAI 10010-001
2-400 PAGE
4
MAR 01/12

28-25-71
5

AH

ELECTROVALVE
REFUEL/DEFUEL

RAI 10010-001
MAR12

28-25-71
RAI 10010-001

2-400

PAGE
5
MAR 01/12

28-25-73

DETAILED VISUAL
INSPECTION OF HIGH
LEVEL SENSOR

DVI 10000-001
1

MAR12

ZONING DATA
___________

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC

: REMOVAL/INSTALLATION OF
HIGH LEVEL SENSOR

AH

28-25-73-RAI-10000

28-25-73
DVI 10000-001
2-400 PAGE
1
MAR 01/12

28-25-73

DETAILED VISUAL
INSPECTION OF HIGH
LEVEL SENSOR

001

DVI 10000-001
2

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
NOTE:
REMOVE HIGH LEVEL SENSOR WITHOUT DISCONNECT
ELECTRICAL CONNECTOR AND CLAMPS.

003

____________________________
REMOVAL
OF HIGH LEVEL SENSOR
SEE JOB INSTRUCTION CARD
282573-RAI-10000

004

DETAILED VISUAL INSPECTION OF


_____________________________
HIGH LEVEL SENSOR
_________________
REF. FIG. 282573 RAI 00100
*** CONTINUED ***
AH

28-25-73
DVI 10000-001
2-400 PAGE
2
MAR 01/12

28-25-73

DETAILED VISUAL
INSPECTION OF HIGH
LEVEL SENSOR

DVI 10000-001
3

MAR12

CHECK THAT :
- WIRES ARE NOT BROKEN ESPECIALLY AT
CONNECTION.
005

_________________________________
INSTALLATION
OF HIGH LEVEL SENSOR
SEE JOB INSTRUCTION CARD
282573-RAI-10000

006

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-25-73
DVI 10000-001
2-400 PAGE
3
MAR 01/12

28-25-73
4

AH

HIGH LEVEL SENSOR

DVI 10000-001
MAR12

28-25-73
DVI 10000-001

2-400

PAGE
4
MAR 01/12

28-25-73

FUNCTIONAL TEST OF HIGH


LEVEL SENSOR AND AUTO
CLOSURE OF VALVES

FUT 10000-001
1

DEC14

ZONING DATA
___________

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 3M (10FT)

_________
MAN-HOURS

PUBLICATION
___________
JIC

: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY

AH

24-46-00-EAD-10000

28-25-73
FUT 10000-001
2-400 PAGE
1
DEC 01/14

28-25-73

FUNCTIONAL TEST OF HIGH


LEVEL SENSOR AND AUTO
CLOSURE OF VALVES

001

FUT 10000-001
2

DEC14

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

003

___________
PREPARATION
1. INSTALL WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
2. POSITION ACCESS PLATFORM.

*** CONTINUED ***


AH

28-25-73
FUT 10000-001
2-400 PAGE
2
DEC 01/14

28-25-73

FUNCTIONAL TEST OF HIGH


LEVEL SENSOR AND AUTO
CLOSURE OF VALVES

004

FUT 10000-001
3

DEC14

_____________________________________
FUNCTIONAL
TEST OF HIGH LEVEL SENSORS
REF. FIG. 282573-FUT-00120
1. CHECK CORRECT OPERATION OF HIGH LEVEL
SENSORS.
A. ON REFUELING PANEL 5004VU:
(1)PLACE REFUELING/REFUEL/OFF/DEFUEL
SWITCH IN REFUEL POSITON.
(2)PLACEREFUELING/REFUEL VALVE/LH AND RH
SWITCHES IN OPEN POSITION
- REFUELING/VALVE LH/RH OPEN LIGHTS
COME ON.
- HIGH LEVEL/TANK1 AND TANK2 LIGHTS
ARE OFF.
NOTE : IN THE OPPOSITE CASE PERFORM A
PARTIAL DEFUELING.
(AMM: 121128-DFG-10000).
B. REFUEL, BY TANK, ABOVE MAXIMUM VALUE OF
2500 KG (5500 LBS) OR 3180 LITERS
(840.7 US GALLONS FOR A DENSITY = 0,785):
ON PANEL 5004VU:
(1)HIGH LEVEL/TANK1 AND TANK2 LIGHTS
COME ON.
(2)VALVE LH/RH OPEN LIGHTS ARE OFF.
- REFUELING VALVE ARE CLOSED.
C. ON FUEL TANKER INDICATOR:
- POINTER AT ZERO.
D. ON REFUELING PANEL 5004VU:
(1)PLACE REFUELING/REFUEL/OFF/DEFUEL
SWITCH IN OFF POSITION.
(2)PLACE REFUELING/REFUEL VALVE/LH AND
*** CONTINUED ***
AH

28-25-73
FUT 10000-001
2-400 PAGE
3
DEC 01/14

28-25-73

FUNCTIONAL TEST OF HIGH


LEVEL SENSOR AND AUTO
CLOSURE OF VALVES

FUT 10000-001
4

DEC14

RH SWITCHES IN NORM


POSITION.
005

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

006

________
CLOSE-UP
1. DISCONNECT COUPLING (IF TRANSFER PERFORMED).
2. DISCONNECT EQUIPOTENTIAL CONNECTION BETWEEN
THE TANKER AND THE AIRCRAFT (IF REQUIRED).
3. CLOSE REFUEL/DEFUEL DOOR 196FS (EVENTUALLY).
4. CLOSE REFUELING PANEL DOOR 192JR (EVENTUALLY).
5. REMOVE FUEL TANKER FROM WORKING AREA (IF
USED).
6. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
7. REMOVE SMOKING PROHIBITED WARNING NOTICES.
*****

AH

E N D

O F

T E X T

*****

28-25-73
FUT 10000-001
2-400 PAGE
4
DEC 01/14

28-25-73
5

AH

DEFUEL/REFUEL PANEL

FUT 10000-001
DEC14

28-25-73
FUT 10000-001

2-400

PAGE
5
DEC 01/14

28-25-73

FUNCTIONAL TEST OF HIGH


LEVEL SENSOR AND AUTO
CLOSURE OF VALVES

FUT 10000-002
1

DEC14

ZONING DATA
___________

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 3M (10FT)

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY

AH

31-63-00-PRO-10000
24-46-00-EAD-10000

28-25-73
FUT 10000-002
2-400 PAGE
1
DEC 01/14

28-25-73

FUNCTIONAL TEST OF HIGH


LEVEL SENSOR AND AUTO
CLOSURE OF VALVES

001

FUT 10000-002
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

*** CONTINUED ***


AH

28-25-73
FUT 10000-002
2-400 PAGE
2
DEC 01/14

28-25-73

FUNCTIONAL TEST OF HIGH


LEVEL SENSOR AND AUTO
CLOSURE OF VALVES

003

FUT 10000-002
3

DEC14

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

004

___________
PREPARATION
1. INSTALL WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
2. POSITION ACCESS PLATFORM.

005

_____________________________________
FUNCTIONAL
TEST OF HIGH LEVEL SENSORS
REF. FIG. 282573-FUT-00120
1. CHECK CORRECT OPERATION OF HIGH LEVEL
SENSORS.
A. ON REFUELING CONTROL PANEL 100QU
(1)PLACE REFUELING/REFUEL/OFF/DEFUEL
SWITCH IN REFUEL POSITON.
(2)PLACEREFUELING/REFUEL VALVE/LH(RH)
SWITCHES IN OPEN POSITION
- REFUELING/VALVE OPEN/LH(RH) LIGHTS
COME ON.
- HIGH LEVEL/LH(RH) LIGHTS ARE OFF.
NOTE : IN THE OPPOSITE CASE PERFORM A
PARTIAL DEFUELING.
(AMM: 121128-DFG-10000).
B. REFUEL, BY TANK, ABOVE MAXIMUM VALUE OF
2500 KG (5500 LBS) OR 3180 LITERS
(840.7 US GALLONS FOR A DENSITY = 0,785):
ON REFUELING CONTROL PANEL 100QU
(1)HIGH LEVEL/LH (RH) LIGHTS COME ON.
(2)VALVE OPEN/LH(RH) LIGHTS ARE OFF.
*** CONTINUED ***
AH

28-25-73
FUT 10000-002
2-400 PAGE
3
DEC 01/14

28-25-73

FUNCTIONAL TEST OF HIGH


LEVEL SENSOR AND AUTO
CLOSURE OF VALVES

FUT 10000-002
4

DEC14

- REFUELING VALVE ARE CLOSED.


C. ON FUEL TANKER INDICATOR:
- POINTER AT ZERO.
D. ON REFUELING CONTROL PANEL 100QU
(1)PLACE REFUELING/REFUEL/OFF/DEFUEL
SWITCH IN OFF POSITION.
(2)PLACE REFUELING/REFUEL VALVE/LH(RH)
SWITCHES IN NORM POSITION.
006

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

007

________
CLOSE-UP
1. DISCONNECT COUPLING (IF TRANSFER PERFORMED).
2. DISCONNECT EQUIPOTENTIAL CONNECTION BETWEEN
THE TANKER AND THE AIRCRAFT (IF REQUIRED).
3. CLOSE REFUEL/DEFUEL DOOR 196FS (EVENTUALLY).
4. CLOSE REFUELING PANEL DOOR 192JR (EVENTUALLY).
5. REMOVE FUEL TANKER FROM WORKING AREA (IF
USED).
6. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
7. REMOVE SMOKING PROHIBITED WARNING NOTICES.
*****

AH

E N D

O F

T E X T

*****

28-25-73
FUT 10000-002
2-400 PAGE
4
DEC 01/14

28-25-73
5

AH

DEFUEL/REFUEL PANEL

FUT 10000-002
DEC14

28-25-73
FUT 10000-002

2-400

PAGE
5
DEC 01/14

28-25-73

REMOVAL AND INSTALLATION


OF HIGH LEVEL SENSOR

RAI 10000-002
1

MAR12

ZONING DATA
___________
ZONE

: 523
623

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

_________
MAN-HOURS

ELAPSED TIME

SPARE

: 01 FUEL HIGH LEVEL SENSOR

282570-14-070

EXPENDABLE

: 02 WASHERS
02 SCREWS

282570-14-070
282570-14-050

: REMOVAL AND INSTALLATION


OF NACA INTAKE
: FUNCTIONAL TEST OF HIGH
LEVEL SENSOR

28-12-71-RAI-10000

PUBLICATION
___________
JIC
JIC

AH

28-25-73-FUT-10000

28-25-73
RAI 10000-002
2-400 PAGE
1
MAR 01/12

28-25-73

REMOVAL AND INSTALLATION


OF HIGH LEVEL SENSOR

001

RAI 10000-002
2

MAR12

_______
WARNING
WARNING C.D.C.C.L.
CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION
THE FOLLOWING PROCEDURE IS APPLIED TO
A FUEL SYSTEM ITEM THAT IS IN THE CATEGORY
KNOWN AS A CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION.
CDCCL IDENTIFIES AN ITEM THAT CAN BE SOURCE OF
A POSSIBLE FUEL TANK IGNITION.
YOU MUST KEEP ALL CDCCL ITEMS IN THE APPROVED
CONFIGURATION.
DAMAGE,WEAR OR CHANGES TO A CDCCL ITEM CAN
CAUSE A POSSIBLE FUEL TANK EXPLOSION.

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
*** CONTINUED ***
AH

28-25-73
RAI 10000-002
2-400 PAGE
2
MAR 01/12

28-25-73

REMOVAL AND INSTALLATION


OF HIGH LEVEL SENSOR

RAI 10000-002
3

MAR12

7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.


003

____________________________
REMOVAL
OF THE NACA INTAKE
SEE JOB INSTRUCTION CARD
281271-RAI-10000.

004

_________________________________
REMOVAL
OF FUEL HIGH LEVEL SENSOR
REF. FIG. 282573-RAI-00100
1. DISCONNECT ELECTRICAL CONNECTOR (4).
2. REMOVE SCREWS (2) AND WASHERS (3)
3. REMOVE HIGH LEVEL SENSOR (1).

005

______________________________________
INSTALLATION
OF FUEL HIGH LEVEL SENSOR
REF. FIG. : 282573-RAI-00100
1. INSTALL HIGH LEVEL SENSOR (1) ON ITS SUPPORT
FASTEN IT BY MEANS OF SREWS (2) AND WASHERS
(3).
2. CONNECT ELECTRICAL CONNECTOR (4).

006

_________________________________
INSTALLATION
OF THE NACA INTAKE
SEE JOB INSTRUCTION CARD
281271-RAI-10000.

007

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
*** CONTINUED ***
AH

28-25-73
RAI 10000-002
2-400 PAGE
3
MAR 01/12

28-25-73

REMOVAL AND INSTALLATION


OF HIGH LEVEL SENSOR

RAI 10000-002
4

MAR12

4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
008

_____________________________________
FUNCTIONAL
TEST OF HIGH LEVEL SENSORS
SEE JOB INSTRUCTION CARD
282573-FUT-10000
*****

AH

E N D

O F

T E X T

*****

28-25-73
RAI 10000-002
2-400 PAGE
4
MAR 01/12

28-25-73
5

AH

HIGH LEVEL SENSOR

RAI 10000-002
MAR12

28-25-73
RAI 10000-002

2-400

PAGE
5
MAR 01/12

28-25-74

REMOVAL AND INSTALLATION


OF OVERWING REFUELING
CAP FOR CORROSION CHECK

RAI 10000-003
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 520
523
620
623
: 523GT
623GT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 PLATFORM 3 M (10 FT)

EXPENDABLE

: 04 SEAL

BULK MATERIAL : SEALANT


DINITROL AV15
DINITROL AV30

_________
MAN-HOURS

28-25-74
09-019
05-027
05-027

PUBLICATION
___________
JIC

: OPENING AND CLOSING OF


WING BOX ACCES DOORS

AH

57-00-00-OAC-10000

28-25-74
RAI 10000-003
2-400 PAGE
1
DEC 01/14

28-25-74

REMOVAL AND INSTALLATION


OF OVERWING REFUELING
CAP FOR CORROSION CHECK

001

RAI 10000-003
2

DEC14

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. INSTALL WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
2. INSTALL PLATFORM, TO GAIN ACCESS TO TOP
SKIN.

003

_______________________________
OPENING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
NOTE: OPEN THE ACCES DOORS INDICATED IN THE
ACCESS SECTION ON PAGE 1 OF THIS
*** CONTINUED ***
AH

28-25-74
RAI 10000-003
2-400 PAGE
2
DEC 01/14

28-25-74

REMOVAL AND INSTALLATION


OF OVERWING REFUELING
CAP FOR CORROSION CHECK

RAI 10000-003
3

DEC14

JOB INSTRUCTION CARD.


004

______________________
REMOVAL
OF CAP SNAP ON
REF.FIG.:282574-RAI-00100
1. REMOVE THE FUEL CAP(2) LOCATED ON WING UPPER
SURFACE:
- BY MEANS OF SCREWDRIVER LOOSE THE
SCREW (1) (4/5 TURNS)
- PRESS AND UNSCREW THE CAP (2) A QUARTER
OF TURN,THEN RELEASE IT.
2. DISCARD THE SEAL (3).

005

_____
CHECK
REF.FIG. 282574-RAI-00100
1. REMOVE THE SCREW (1) FROM FUEL TANK CAP (2)
2. VISUALLY CHECK THE SCREW (1) AND THE CAP (2)
FOR ABSENCE OF CORROSION.
3. BY MEANS OF A PAINTBRUSH AND FUEL AS SOLVENT
CLEAN THE SCREW (1) AND THE CAP (2).
4. BE CAREFUL TO CLEAN REFUELLING FILTER (4)
THE WING ORIFICE COLLAR AND THE REFUELLING
PANEL.
5. CHECK THE PARTS FOR ABSENCE OF CORROSION.
IF ANY DAMAGED IS DETECTED PERFORM FOLLOWING
OPERATION:
A. REMOVE SCREW (6) AND FLANGE (7)
B. REMOVE AND DISCARD SEAL (5)
- FOR INDEEP INVESTIGATION REFER TO ATR MANUAL
CPCICF CHAPT.2 GENERALITY AND
*** CONTINUED ***
AH

28-25-74
RAI 10000-003
2-400 PAGE
3
DEC 01/14

28-25-74

REMOVAL AND INSTALLATION


OF OVERWING REFUELING
CAP FOR CORROSION CHECK

RAI 10000-003
4

DEC14

CHAPT.28-25-00 FUEL SYSTEM-GRAVITY


REFUELLING CAP.
- FILL THE DATA FORM 2.7 THEN RETURN IT TO ATR
6. INSTALL NEW SEAL (5)
7. INSTALL FLANGE (7) AND SCREW (6)
8. SEAL WITH MAT.09-019C BETWEEN THE FLANGE
EDGE (7) AND THE REFUELLING PANEL
006

___________________________
INSTALLATION
OF CAP SNAP ON
REF.FIG. 282574-RAI-00100
1. LUBRICATE THE SCREW (1) BY CLEAN FUEL AND
REINSTALL IT ON FUEL CAP (2).
2. INSTALL THE NEW SEAL (3)
3. INSTALL THE FUEL CAP (2) BY PRESSING AND
TURNING IT A QUARTER OF TURN.
4. BY MEANS OF A SCREWDRIVER,TIGHTEN THE SCREW
(1) (4/5 TURNS) TO LOCK THE CAP (2).
NOTE: THE CAP MUST BE FLUSH WITH THE WING
UPPER SURFACE.
4. MAKE CERTAIN THAT WORKING AREA IS CLEAN.
5. APPLY A SEALBEAD OF PR (09-019) BETWEEN THE
EDGE OF FUEL TANK ACCESS AND THE EDGE OF
REFUELLING PANEL (5).
WAIT UNTIL THE PR IS TACK FREE, THEN APPLY
DINITROL AV15 (05-027P) OR AV30 (05-027N)
ON THE ENTIRE SURFACE OF THE FUEL TANK
CAP (2) AND THE REFUELLING PANEL (5).

*** CONTINUED ***


AH

28-25-74
RAI 10000-003
2-400 PAGE
4
DEC 01/14

28-25-74

REMOVAL AND INSTALLATION


OF OVERWING REFUELING
CAP FOR CORROSION CHECK

007

RAI 10000-003
5

DEC14

_______________________________
CLOSING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000
NOTE: CLOSE THE ACCES DOORS OPENED ABOVE.

008

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-25-74
RAI 10000-003
2-400 PAGE
5
DEC 01/14

28-25-74
6

AH

OVERWING REFUELING
FILTER

RAI 10000-003
DEC14

28-25-74
RAI 10000-003

2-400

PAGE
6
DEC 01/14

28-41-71

REMOVAL AND INSTALLATION


OF TANK FUEL TEMPERATURE
SENSOR

RAI 10000-002
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 210
531
: 531AB

PREPARATION
___________
PROVISION
WORK

: SKILL
_____
MECHANIC
ELECTRIC

___
MEN

_________
MAN-HOURS
01
01

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 3M (10FT)


01 WING ACCESS PLATFORM
01 THERMOMETER

SPARE

: 01 FUEL TEMPERATURE SENSOR

284170

EXPENDABLE

: 01 SEAL

284170

: OPENING AND CLOSING OF


LOWER SURFACE TRAILING
EDGES
: REFUELING

57-54-20-OAC-10000

PUBLICATION
___________
JIC
JIC

AH

12-11-00-FLG-10020

28-41-71
RAI 10000-002
2-400 PAGE
1
DEC 01/14

28-41-71

REMOVAL AND INSTALLATION


OF TANK FUEL TEMPERATURE
SENSOR

001

RAI 10000-002
2

DEC14

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. MAKE CERTAIN THAT LEFT TANK IS DEFUELLED
(DEFUEL IF NECESSARY, REF. JIC 121100-DFG10000).
2. DISPLAY WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
3. POSITION ACCESS PLATFORM 3 M (10 FT) TO
GAIN ACCESS TO WING LOWER SURFACE.

*** CONTINUED ***


AH

28-41-71
RAI 10000-002
2-400 PAGE
2
DEC 01/14

28-41-71

REMOVAL AND INSTALLATION


OF TANK FUEL TEMPERATURE
SENSOR

003

RAI 10000-002
3

DEC14

_______________________________________
OPENING
OF LOWER SURFACE TRAILING EDGES
SEE JOB INSTRUCTION CARD
JIC : 575420-OAC-10000
OPEN TRAILING EDGES MENTIONED IN ACCESS
SECTION OF JOB CARD PAGE 1.

004

DE-ENERGIZATION OF FUEL TEMPERATURE


___________________________________
ELECTRICAL CIRCUIT
__________________
1. ON PANEL 120VU, OPEN, SAFETY AND TAG
CIRCUIT BREAKER
2QL
FUEL/TEMP/TANK/IND
2. ON PANEL 121VU, OPEN, SAFETY AND TAG
CIRCUIT BREAKER
2QE
FUEL/FUEL FEED/X FEED

005

__________________________________
REMOVAL
OF FUEL TEMPERATURE SENSOR
REF. FIG. 284171-RAI-00100
1. DISCONNECT CONNECTOR (1).
2. INSTALL BLANKING CAPS ON CONNECTORS (1) AND
(2).
3. UNSAFETY SENSOR (3), UNSCREW AND REMOVE.
4. DISCARD SEAL (4).
5. BLANK BARED ORIFICE ON FEEDER TANK.

006

_______________________________________
INSTALLATION
OF FUEL TEMPERATURE SENSOR
1. REMOVE BLANKING PLUG INSTALLED ON FEEDER
TANK ORIFICE.
2. CHECK THAT AREA IS CLEAN.
*** CONTINUED ***
AH

28-41-71
RAI 10000-002
2-400 PAGE
3
DEC 01/14

28-41-71

REMOVAL AND INSTALLATION


OF TANK FUEL TEMPERATURE
SENSOR

RAI 10000-002
4

DEC14

3. REMOVE BLANKING CAPS INSTALLED ON CONNECTORS


(1) AND (2).
4. CHECK CONDITION OF PINS.
5. POSITION A NEW SEAL (4) ON SENSOR (3).
(SEAL MUST BE PREVIOUSLY LUBRICATED WITH
CLEAN FUEL).
6. POSITION SENSOR (3) EQUIPPED WITH SEAL (4).
SCREW IN AND TIGHTEN SENSOR (3).
TORQUE TO 4-6 NM (35.5-53 LBS/INCH)
7. WIRELOCK SENSOR (3).
8. CONNECT CONNECTORS (1) AND (2).
007

ENERGIZATION OF FUEL TEMPERATURE ELECTRICAL


___________________________________________
CIRCUIT
_______
1. ON PANEL 120VU, REMOVE SAFETY CLIP AND TAG
AND CLOSE CIRCUIT BREAKER 2QL.
2. ON PANEL 121VU, REMOVE SAFETY CLIP AND TAG
AND CLOSE CIRCUIT BREAKER 2QE.

008

_________
REFUELING
SEE JOB INSTRUCTION CARD
121100-FLG-10020

009

CHECK OF FUEL TEMP INDICATION PART 1/2


_______________________________________
(CLEANING/DRYING OF FUEL TEMP PROBE AREA)
_________________________________________
1. CLEAN TEMPERATURE SENSOR ATTACHMENT AREA
USING A CLEAN CLOTH.
2. CHECK FOR ABSENCE OF LEAKAGE OR SEEPING AT
FUEL TEMPERATURE SENSOR-TO-REAR SPAR
JUNCTION.
*** CONTINUED ***
AH

28-41-71
RAI 10000-002
2-400 PAGE
4
DEC 01/14

28-41-71

REMOVAL AND INSTALLATION


OF TANK FUEL TEMPERATURE
SENSOR

RAI 10000-002
5

DEC14

3. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND


CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
010

CHECK OF FUEL TEMP INDICATION PART 2/2


_______________________________________
(INDICATION CHECK)
__________________
1. OPEN THE OVERWING REFUELING CAP.
2. BY MEANS A THERMOMETER, MEASURE AND NOTE THE
FUEL TEMPERATURE.
3. CLOSE THE OVERWING REFUELING CAP.
4. ON PANEL 120VU, CLOSE CIRCUIT BREAKER:
2QL
5. CHECK ON FUEL TEMPERATURE INDICATOR (PANEL
25VU) THAT INDICATED VALUE IS IN ACCORDANCE
WITH THE ONE RECORDED IN THE THERMOMETER

011

_______________________________________
CLOSING
OF LOWER SURFACE TRAILING EDGES
SEE JOB INSTRUCTION CARD
JIC : 575420-OAC-10000
CLOSE TRAILING EDGES PREVIOUSLY OPENED.

012

________
CLOSE-UP
1. REMOVE ACCESS PLATFORM.
2. REMOVE NO SMOKING NOTICES.
3. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
4. DISCONNECT AIRCRAFT FROM GROUND.
*****

AH

E N D

O F

T E X T

*****

28-41-71
RAI 10000-002
2-400 PAGE
5
DEC 01/14

28-41-71
6

AH

FUEL TEMPERATURE SENSOR

RAI 10000-002
DEC14

28-41-71
RAI 10000-002

2-400

PAGE
6
DEC 01/14

28-41-71
7

AH

LOWER SURFACE TRAILING


EDGE

RAI 10000-002
DEC14

28-41-71
RAI 10000-002

2-400

PAGE
7
DEC 01/14

28-41-81

REMOVAL AND INSTALLATION


OF FUEL TEMPERATURE
INDICATOR

RAI 10000-001
1

DEC14

ZONING DATA
___________
ZONE

: 210

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 WING ACCESS PLATFORM


01 THERMOMETER

_________
MAN-HOURS

PUBLICATION
___________
JIC

: DC AND AC EXTERNAL POWER


SUPPLY

AH

24-40-00-EAD-10000

28-41-81
RAI 10000-001
2-400 PAGE
1
DEC 01/14

28-41-81

REMOVAL AND INSTALLATION


OF FUEL TEMPERATURE
INDICATOR

001

RAI 10000-001
2

DEC14

___________
PREPARATION
1. ON PANEL 120VU, OPEN, SAFETY AND TAG CIRCUIT
BREAKER
2QL
FUEL/TK TEMP IND
2. ON PANEL 25VU,
REMOVE FUEL TEMPERATURE INDICATOR (1QL) BY
USING BELOW PROCEDURE:

002

STANDARD REMOVAL OF FLIGHT COMPARTMENT


______________________________________
EQUIPMENT
_________
NOTE:THE SHAPE OF LOCKING COLLARS,THE QUANTITY
OF BINDING SCREWS AS WELL AS THE SHAPE
AND QUANTITY OF CONNECTORS MAY BE DIFFERENT
ACCORDING THE EQUIPMENT.
NEVERTHELESS,THE REMOVAL AND INSTALLATION
PROCEDURE IS IDENTICAL.
REF. FIG. 310000-RAI-00101
CAUTION: DO NOT LOOSEN LOCKING COLLAR
ATTACHMENT SCREWS.
1. REMOVE CABIN PANEL VU (1).
2. SUFFICIENTLY LOOSEN BINDING SCREWS (6) OF
EQUIPMENT LOCKING COLLAR (2) ON CABIN PANEL
VU (1).(DO NOT COMPLETELY UNSCREW).
3. PULL EQUIPMENT (4) ALONG ITS LOCKING COLLAR
(2).
4. DISCONNECT CONNECTORS(3) FROM RECEPTACLE (5)
5. REMOVE EQUIPMENT (4).
6. INSTALL PROTECTIVE CAP ON EACH CONNECTOR (3)
AND ON EACH RECEPTACLE (5).
*** CONTINUED ***
AH

28-41-81
RAI 10000-001
2-400 PAGE
2
DEC 01/14

28-41-81

REMOVAL AND INSTALLATION


OF FUEL TEMPERATURE
INDICATOR

003

RAI 10000-001
3

DEC14

STANDARD INSTALLATION OF FLIGHT COMPARTMENT


___________________________________________
EQUIPMENT
_________
REF. FIG. 310000-RAI-00101
1. CLEAN AND INSPECT INSTRUMENT CABIN PANEL VU
(1) AND EQUIPMENT (4) INTERFACE AREA.
2. REMOVE PROTECTIVE CAPS INSTALLED ON CONNECTORS (3) AND RECEPTACLES (5).
3. MAKE CERTAIN THAT PINS ARE IN CORRECT CONDITION AND CONNECT CONNECTORS (3) WITH RECEPTACLES (5).
4. INSTALL EQUIPMENT (4) BY SLIDING IT ALONG
ITS LOCKING COLLAR (2).
5. POSITION EQUIPMENT AND TIGHTEN LOCKING COLLAR (2) BINBING SCREWS (6).
6. INSTALL CABIN VU PANEL (1).

004

___________________________________________
ENERGIZATION
OF AIRCRAFT AC AND DC NETWORKS
SEE JOB INSTRUCTION CARD
244000-EAD-10000

005

CHECK OF FUEL TEMP INDICATION PART 2/2


_______________________________________
(INDICATION CHECK)
__________________
1. OPEN THE OVERWING REFUELING CAP.
2. BY MEANS A THERMOMETER, MEASURE AND NOTE THE
FUEL TEMPERATURE.
3. CLOSE THE OVERWING REFUELING CAP.
4. ON PANEL 120VU, CLOSE CIRCUIT BREAKER:
2QL
*** CONTINUED ***
AH

28-41-81
RAI 10000-001
2-400 PAGE
3
DEC 01/14

28-41-81

REMOVAL AND INSTALLATION


OF FUEL TEMPERATURE
INDICATOR

RAI 10000-001
4

DEC14

5. CHECK ON FUEL TEMPERATURE INDICATOR (PANEL


25VU) THAT INDICATED VALUE IS IN ACCORDANCE
WITH THE ONE RECORDED IN THE THERMOMETER
006

______________________________________________
DE-ENERGIZATION
OF AIRCRAFT AC AND DC NETWORKS
SEE JOB INSTRUCTION CARD
244000-EAD-10000
*****

AH

E N D

O F

T E X T

*****

28-41-81
RAI 10000-001
2-400 PAGE
4
DEC 01/14

28-41-81
5

AH

FLIGHT COMPARTMENT
EQUIPMENT

RAI 10000-001
DEC14

28-41-81
RAI 10000-001

2-400

PAGE
5
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION

FUT 10000-002
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 190
210
: 192JR

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 3M (10FT)

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC
JIC

: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY
: DEFUELING
: REFUELING

AH

24-46-00-EAD-10000
12-11-00-DFG-10000
12-11-00-FLG-10020

28-42-00
FUT 10000-002
2-400 PAGE
1
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION

001

FUT 10000-002
2

DEC14

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

003

___________
PREPARATION
1. INSTALL WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
2. POSITION ACCESS PLATFORM.

*** CONTINUED ***


AH

28-42-00
FUT 10000-002
2-400 PAGE
2
DEC 01/14

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION

004

28-42-00

FUT 10000-002
3

DEC14

_________
DEFUELING
SEE JOB INSTRUCTION CARD
121100-DFG-10000

005

FUNCTIONAL TEST OF FUEL


_______________________
QUANTITY INDICATOR
__________________
REF. FIG. 282573-FUT-00120
1. ON PANEL 121VU
. CHECK THAT THE FOLLOWING CIRCUIT BREAKERS
ARE CLOSED :
- 1QT (2QT) FUEL/FQI L R TANK
- 2QU FUEL/FUELLING CTL & IND
2. ON REFUELING PANEL 5004VU
A. PLACE REFUEL/OFF/DEFUEL SWITCH (4QU) IN
POSITION :
- REFUEL.
B. PLACE REFUEL VALVES/LH (RH) SWITCH 5QU
(6QU) IN POSITION :
- NORM (REFUEL/DEFUEL VALVES OPEN)
C. WHEN FUEL PRESSURE FROM TANKER IS NORMAL
(3.5 BARS), THE VALVE/LH (RH)/OPEN
OF ACTUATING INDICATOR LIGHT, COMES ON.
FULL TANK TO 2500 KG (5500 LBS).
CHECK OF THIS SAME VALUE IS DISPLAYED :
.ON FUEL QUANTITY INDICATOR LEFT(RIGHT)
ON PANEL 4VU.
.ON FUEL REPEATER INDICATOR LEFT(RIGHT)
(IF IT IS PROVIDE) ON PANEL 5004VU.
D. ON PANEL 5004VU :
- PLACE REFUEL VALVES/LH(RH) SWITCH IN
SHUT POSITION. SHUT DOWN PRESSURE
FROM TANKER.
*** CONTINUED ***
AH

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2-400 PAGE
3
DEC 01/14

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FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION

FUT 10000-002
4

DEC14

3. EXECUTE THE SAME CHECK (2.) ON THE OTHER


TANK.
WHEN THE BOTH INDICATORS ARE CHECKED, PLACE
REFUEL/OFF/DEFUEL SWITCH ON OFF POSITION
- VALVE/LH(RH)/OPEN INDICATOR LIGHTS GO
OFF.
- PLACE REFUEL VALVES/LH(RH) SWITCHES IN
NORM POSITION.
006

_________
REFUELING
SEE JOB INSTRUCTION CARD
121100-FLG-10020

007

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

008

________
CLOSE-UP
1. DISCONNECT COUPLING (IF TRANSFER PERFORMED).
2. DISCONNECT EQUIPOTENTIAL CONNECTION BETWEEN
THE TANKER AND THE AIRCRAFT (IF REQUIRED).
3. CLOSE REFUEL/DEFUEL DOOR 196FS (EVENTUALLY).
4. CLOSE REFUELING PANEL DOOR 192JR (EVENTUALLY).
5. REMOVE FUEL TANKER FROM WORKING AREA (IF
USED).
6. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
7. REMOVE SMOKING PROHIBITED WARNING NOTICES.
*****
AH

E N D

O F

T E X T

*****

28-42-00
FUT 10000-002
2-400 PAGE
4
DEC 01/14

28-42-00
5

AH

DEFUEL/REFUEL PANEL

FUT 10000-002
DEC14

28-42-00
FUT 10000-002

2-400

PAGE
5
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION

FUT 10000-003
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 190
210
: 192JR

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM 3M (10FT)

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC
JIC
JIC

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY
: DEFUELING
: REFUELING

AH

31-63-00-PRO-10000
24-46-00-EAD-10000
12-11-00-DFG-10000
12-11-00-FLG-10020

28-42-00
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2-400 PAGE
1
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION

001

FUT 10000-003
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

*** CONTINUED ***


AH

28-42-00
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2-400 PAGE
2
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION

003

FUT 10000-003
3

DEC14

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

004

___________
PREPARATION
1. INSTALL WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
2. POSITION ACCESS PLATFORM.

005

_________
DEFUELING
SEE JOB INSTRUCTION CARD
121100-DFG-10000

006

FUNCTIONAL TEST OF FUEL


_______________________
QUANTITY INDICATION
___________________
REF. FIG. 282573-FUT-00120
1. ON PANEL 121VU
. CHECK THAT THE FOLLOWING CIRCUIT BREAKERS
ARE CLOSED :
- 1QT (2QT) FUEL/FCU CHAN 1(2)
- 2QU FUEL/FUELLING CTL & IND
2. ON REFUELING CONTROL PANEL 100QU
A. PLACE REFUEL/OFF/DEFUEL SWITCH IN
REFUEL POSITION.
B. PLACE REFUEL VALVES/LH (RH) SWITCH IN
NORM POSITION (REFUEL/DEFUEL VALVES
OPEN).
C. WHEN FUEL PRESSURE FROM TANKER IS NORMAL
(3.5 BARS), THE VALVE/OPEN/LH (RH)
*** CONTINUED ***
AH

28-42-00
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2-400 PAGE
3
DEC 01/14

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION

28-42-00

FUT 10000-003
4

DEC14

OF ACTUATING INDICATOR LIGHT, COMES ON.


FULL TANK TO 2500 KG (5500 LBS).
CHECK OF THIS SAME VALUE IS DISPLAYED :
.ON MFD UPPER WINDOW, IN ENGINE SD PAGE
.ON FUEL REPEATER INDICATOR LEFT(RIGHT)
(IF IT IS PROVIDE) ON REFUELING CONTROL
PANEL 100QU.
D. ON REFUELING CONTROL PANEL 100QU
- PLACE REFUEL VALVES/LH(RH) SWITCH IN
SHUT POSITION. SHUT DOWN PRESSURE
FROM TANKER.
3. EXECUTE THE SAME CHECK (2.) ON THE OTHER
TANK.
WHEN THE BOTH INDICATORS ARE CHECKED, PLACE
REFUEL/OFF/DEFUEL SWITCH ON OFF POSITION
- VALVE/LH(RH)/OPEN INDICATOR LIGHTS GO
OFF.
- PLACE REFUEL VALVES/LH(RH) SWITCHES IN
NORM POSITION.
007

_________
REFUELING
SEE JOB INSTRUCTION CARD
121100-FLG-10020

008

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

009

________
CLOSE-UP
1. DISCONNECT COUPLING (IF TRANSFER PERFORMED).
2. DISCONNECT EQUIPOTENTIAL CONNECTION BETWEEN
THE TANKER AND THE AIRCRAFT (IF REQUIRED).
*** CONTINUED ***
AH

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2-400 PAGE
4
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION

FUT 10000-003
5

DEC14

3. CLOSE REFUEL/DEFUEL DOOR 196FS (EVENTUALLY).


4. CLOSE REFUELING PANEL DOOR 192JR (EVENTUALLY).
5. REMOVE FUEL TANKER FROM WORKING AREA (IF
USED).
6. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
7. REMOVE SMOKING PROHIBITED WARNING NOTICES.
*****

AH

E N D

O F

T E X T

*****

28-42-00
FUT 10000-003
2-400 PAGE
5
DEC 01/14

28-42-00
6

AH

DEFUEL/REFUEL PANEL

FUT 10000-003
DEC14

28-42-00
FUT 10000-003

2-400

PAGE
6
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION WITH
SET PSD40-1 OR SIMILAR

FUT 10010-002
1

DEC14

ZONING DATA
___________
ZONE

: 210

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

GSE

: 01
01
01
01

___
MEN

CAPACITANCE METER
FUEL QTY PROBE TEST SET
INTERFACE CABLE
INTERFACE CABLE

_________
MAN-HOURS

PSD40-1
PSD40-555-1
PSD40-555-2

PUBLICATION
___________
JIC

: REMOVAL AND INSTALLATION


OF FUEL QTY INDICATOR

AH

28-42-81-RAI-10000

28-42-00
FUT 10010-002
2-400 PAGE
1
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION WITH
SET PSD40-1 OR SIMILAR

001

FUT 10010-002
2

DEC14

___________
PREPARATION
1. DISPLAY WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
2. ON PANEL 121VU, OPEN, SAFETY AND TAG THE
FOLLOWING CIRCUIT BREAKERS :
1QT FUEL/FQI/L TANK
2QT FUEL/FQI/R TANK
3. POSITION CAPACITANCE METER AND INTERFACE
SET IN THE CABIN.

002

__________________________________
REMOVAL
OF FUEL QUANTITY INDICATOR
SEE JOB INSTRUCTION CARD
284281-RAI-10000

003

FUNCTIONAL TEST OF FUEL QUANTITY INDICATOR


__________________________________________
PART 1/2
________
(LEFT TANK AND RIGHT TANK CAPACITANCES)
_______________________________________
REF. FIG. 284272-FUT-00100
1. REMOVE PROTECTIVE CAPS INSTALLED ON
CONNECTORS (2)(3)(7)(8) AND RECEPTACLE (5).
2.TOTAL CAPACITANCE MEASUREMENT (LEFT TANK):
A. CONNECT THE COAXIAL CABLE (8) AND THE
MULTIPIN PLUG (3) ON SET TEST
BY USING CABLE 555-1.
B. PERFORM THE MEASUREMENT OF THE
CAPACITANCE AND RECORD THE VALUE.
LH TANK TOTAL CAPACITANCE = _______PF
C. DISCONNECT THE COAXIAL CABLE AND THE
MULTIPIN PLUG FROM SET TEST.
3.TOTAL CAPACITANCE MEASUREMENT (RIGHT TANK):
A. CONNECT THE COAXIAL CABLE (7) AND THE
MULTIPIN PLUG (2) ON SET TEST
BY USING CABLE 555-2.
*** CONTINUED ***
AH

28-42-00
FUT 10010-002
2-400 PAGE
2
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION WITH
SET PSD40-1 OR SIMILAR

FUT 10010-002
3

DEC14

B. PERFORM THE MEASUREMENT OF THE


CAPACITANCE AND RECORD THE VALUE.
RH TANK TOTAL CAPACITANCE = _______PF
C. DISCONNECT THE COAXIAL CABLE AND THE
MULTIPIN PLUG FROM SET TEST.
004

_______________________________________
INSTALLATION
OF FUEL QUANTITY INDICATOR
SEE JOB INSTRUCTION CARD
284281-RAI-10000

005

FUNCTIONAL TEST OF FUEL QUANTITY INDICATOR


__________________________________________
PART 2/2
________
(CHECK FUEL QUANTITIES)
_______________________
1. ON PANEL 121VU, CLOSE CIRCUIT BREAKERS 1QT
AND 2QT.
REF.FIG. 284200-FUT-00110(CORRESPONDANCE CHART)
REF.FIG. 284272-FUT-00100
2. BY MEANS OF CORRESPONDANCE CHART,
DETERMINE LH AND RH FUEL QUANTITIES
CORRESPONDING TO TOTAL CAPACITANCES
PREVIOUSLY RECORDED :
LH CORRESPONDING QUANTITY = _________KG.
RH CORRESPONDING QUANTITY = _________KG.
3. RECORD THE FUEL QUANTITY DISPLAYED ON FUEL
QUANTITY INDICATOR, ON LEFT HAND AND RIGHT
HAND SIDES.
4. CHECK THAT FUEL QUANTITIES READ ON
INDICATOR ARE VERY CLOSE TO
CORRESPONDING QUANTITIES DETERMINED
JUST PREVIOUSLY.
NOTE: ADMISSIBLE TOLERANCE: APPROX. +/- 50KG
5. MEASURE THE FUEL QUANTITY, CONTAINED INTO
EACH TANK, USING THE DRIPSTRICKS.
6. CHECK THAT BOTH VALUES:
*** CONTINUED ***
AH

28-42-00
FUT 10010-002
2-400 PAGE
3
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION WITH
SET PSD40-1 OR SIMILAR

FUT 10010-002
4

DEC14

- READ ON INDICATOR
- DETERMINED ACCORDING TO CAPACITIES
ARE CLOSE TO FUEL QUANTITY ESTIMATED
BY DRIPSTRICK.
NOTE: TOLERANCE: +/- 200 KG FOR EACH SIDE.
*****

AH

E N D

O F

T E X T

*****

28-42-00
FUT 10010-002
2-400 PAGE
4
DEC 01/14

28-42-00
5

AH

FUEL QUANTITY
INDICATING

FUT 10010-002
DEC14

28-42-00
FUT 10010-002

2-400

PAGE
5
DEC 01/14

28-42-00
6

AH

CHART OF KG/PF
CORRESPONDENCE

FUT 10010-002
DEC14

28-42-00
FUT 10010-002

2-400

PAGE
6
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION WITH
SET PSD40-1 OR SIMILAR

FUT 10010-003
1

DEC14

ZONING DATA
___________
ZONE

: 210

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

GSE

: 01
01
01
01

AH

___
MEN

CAPACITANCE METER
FUEL QTY PROBE TEST SET
INTERFACE CABLE
ADAPTOR

_________
MAN-HOURS

PSD40-1
PSD40-555-1
98S28005002-000

28-42-00
FUT 10010-003
2-400 PAGE
1
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION WITH
SET PSD40-1 OR SIMILAR

001

FUT 10010-003
2

DEC14

___________
PREPARATION
1. DISPLAY WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
2. ON PANEL 121VU,
A. OPEN THE FOLLOWING CIRCUIT BREAKERS:
1QT FUEL/FCU CHAN 1
2QT FUEL/FCU CHAN 2
2QU FUEL/FUELING CTL & IND
B. INSTALL SAFETY CLIPS.
3. PROVIDE CAPACITANCE METER AND INTERFACE SET.
4. BEFORE UNDERTAKING MAINTENANCE WORK ON THE
AIRCRAFT, DISPLAY WARNING NOTICES
PROHIBITING OPERATION ON THE LANDING GEAR.

002

FUNCTIONAL TEST OF FUEL CONTROL UNIT


____________________________________
PART 1/2
________
(LEFT TANK AND RIGHT TANK CAPACITANCES)
_______________________________________
REF. FIG. 284272-FUT-00100
1. OPEN THE NLG DOORS 713/714 AND THE FORWARD
AVIONNIC DOOR 811.
2. DISCONNECT CONNECTORS B1 AND B2 FROM FCU
PLUGS B1 AND B2.
3. TOTAL CAPACITANCE MEASUREMENT (LEFT TANK):
A. CONNECT THE CONNECTOR B1 TO THE
CAPACITANCE METER BY USING ADAPTOR
98S28005002-000 AND CABLE 555-1.
B. PERFORM THE MEASUREMENT OF THE
CAPACITANCE AND RECORD THE VALUE.
LH TANK TOTAL CAPACITANCE = _______PF
C. DISCONNECT CABLE 555-1 AND ADAPTOR
98S28005002-000 FROM CONNECTOR B1.
4. TOTAL CAPACITANCE MEASUREMENT (RIGHT TANK):
*** CONTINUED ***
AH

28-42-00
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2-400 PAGE
2
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION WITH
SET PSD40-1 OR SIMILAR

FUT 10010-003
3

DEC14

A. CONNECT THE CONNECTOR B2 TO THE


CAPACITANCE METER BY USING ADAPTOR
98S28005002-000 AND CABLE 555-1.
B. PERFORM THE MEASUREMENT OF THE
CAPACITANCE AND RECORD THE VALUE.
RH TANK TOTAL CAPACITANCE = _______PF
C. DISCONNECT CABLE 555-1 AND ADAPTOR
98S28005002-000 FROM CONNECTOR B2.
5. RECONNECT CONNECTORS B1 AND B2 ON FCU PLUGS
6. INSTALL THE FORWARD AVIONIC COMPARTMENT
DOOR AND CHECK THAT THE SEAL DOOR IS
CORRECTLY PLACED.
7. CLOSE THE NOSE LANDING GEAR DOORS 713/714.
003

FUNCTIONAL TEST OF FUEL CONTROL UNIT


____________________________________
PART 2/2
________
(CHECK FUEL QUANTITIES)
_______________________
1. ON PANEL 121VU, CLOSE CIRCUIT BREAKERS 1QT,
2QT AND 2QU.
REF.FIG. 284200-FUT-00110(CORRESPONDANCE CHART)
REF.FIG. 284272-FUT-00100
2. BY MEANS OF CORRESPONDANCE CHART,
DETERMINE LH AND RH FUEL QUANTITIES
CORRESPONDING TO TOTAL CAPACITANCES
PREVIOUSLY RECORDED :
LH CORRESPONDING QUANTITY = _________KG.
RH CORRESPONDING QUANTITY = _________KG.
3. RECORD THE FUEL QUANTITY DISPLAYED ON MFD
UPPER WINDOW, ENGINE SD PAGE FOR
LEFT HAND AND RIGHT HAND SIDES.
4. CHECK THAT FUEL QUANTITIES READ ON
DISPLAY ARE VERY CLOSE TO
CORRESPONDING QUANTITIES DETERMINED
JUST PREVIOUSLY.
*** CONTINUED ***
AH

28-42-00
FUT 10010-003
2-400 PAGE
3
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION WITH
SET PSD40-1 OR SIMILAR

FUT 10010-003
4

DEC14

NOTE: ADMISSIBLE TOLERANCE: APPROX. +/- 50KG


5.MEASURE THE FUEL QUANTITY, CONTAINED INTO
EACH TANK, USING THE DRIPSTRICKS.
6.CHECK THAT BOTH VALUES:
- READ ON DISPLAY
- DETERMINED ACCORDING TO CAPACITIES
ARE CLOSE TO FUEL QUANTITY ESTIMATED BY
DRIPSTRICK.
NOTE: TOLERANCE: +/- 200 KG FOR EACH SIDE.
*****

AH

E N D

O F

T E X T

*****

28-42-00
FUT 10010-003
2-400 PAGE
4
DEC 01/14

28-42-00
5

AH

FUEL QUANTITY
INDICATING

FUT 10010-003
DEC14

28-42-00
FUT 10010-003

2-400

PAGE
5
DEC 01/14

28-42-00
6

AH

CHART OF KG/PF
CORRESPONDENCE

FUT 10010-003
DEC14

28-42-00
FUT 10010-003

2-400

PAGE
6
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION IN
LOW LEVEL RANGE

FUT 10020-001
1

DEC14

ZONING DATA
___________
ZONE

: 500
600

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

_________
MAN-HOURS

ELAPSED TIME

GSE

: 01 WATER DRAIN PURGING TOOL

98S12003000000

EXPENDABLE

: 01 O-RING
05 SCREW

284270
284270

: JACKING FOR A/C


MAINTENANCE OPERATIONS
: QUICK LEVELLING
: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY
: DEFUELING
: REMOVAL/INSTALLATION OF
FUEL QUANTITY PROBE

07-11-00-JUP-10000

PUBLICATION
___________
JIC
JIC
JIC
JIC
JIC

AH

08-21-00-PRO-10000
24-46-00-EAD-10000
12-11-00-DFG-10000
28-42-72-RAI-10000

28-42-00
FUT 10020-001
2-400 PAGE
1
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION IN
LOW LEVEL RANGE

001

FUT 10020-001
2

DEC14

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________________
AIRCRAFT
JACKING UP
SEE JOB INSTRUCTION CARD
071100-JUP-10000

003

_______________
QUICK
LEVELLING
SEE JOB INSTRUCTION CARD
082100-PRO-10000

004

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000
*** CONTINUED ***
AH

28-42-00
FUT 10020-001
2-400 PAGE
2
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION IN
LOW LEVEL RANGE

005

FUT 10020-001
3

DEC14

_________
DEFUELING
SEE JOB INSTRUCTION CARD
121100-DFG-10000

006

___________________
ADDITIONAL
DRAINING
REF. FIG. 122428-DRN-00100
ON RIGHT AND LEFT TANKS
- AT EACH WATER DRAIN, DRAIN FUEL UNTIL FLOW
CEASES, USING TOOL 98S12003000000
- REMOVE FUEL QUANTITY PROBES WITHOUT
DISCONNECT THEM, AND LAY THEM ON THE WING
UPPER SURFACE WITH THE PROCEDURE HERE BELOW.

007

______________________________
REMOVAL
OF FUEL QUANTITY PROBE
SEE JOB INSTRUCTION CARD
284272-RAI-10000

008

__________________________________________
FUNCTIONAL
TEST OF FUEL QUANTITY INDICATOR
REF. FIG. 284200-FUT-00120
1. ON WING UPPER SURFACE,
A. WHEN FUEL QUANTITY PROBES ARE DRY (FUEL
TANK EMPTY),
- CHECK THAT COCKPIT FUEL QUANTITY
INDICATOR DISPLAY 0.
B. INSTAL FUEL QUANTITY PROBES PREVIOUSLY
REMOVED (REF. JIC. 284272-RAI-10000).
2. CALIBRATION
A. PERFORM A CALIBRATION FROM 0 TO 400 KG
OF FUEL PER TANK, BY UPLIFTING FUEL BY
*** CONTINUED ***
AH

28-42-00
FUT 10020-001
2-400 PAGE
3
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION IN
LOW LEVEL RANGE

FUT 10020-001
4

DEC14

100 KG INCREMENTS, ALTERING LEFT AND


RIGHT TANK FUEL FILLING.
B. CHECK THAT AT EACH INCREMENT THE
DIFFERENCE (QTY INTRODUCED-QTY INDICATED)
REMAINS POSITIVE OR EQUAL TO 0.
___________________________________

LEFT TANK

RIGHT TANK

___________________________________________

QTY

QTY

QTY

INTRODUCEDINDICATED DELTAINDICATED DELTA

(A)

(B)
(A-B)
(B)
(A-B)
________________________________________
100 KG

________________________________________
200 KG

________________________________________
300 KG

________________________________________
400 KG

________________________________________
009

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

010

____________________________________
LOWERING
OF AIRCRAFT ONTO ITS WHEELS
SEE JOB INSTRUCTION CARD
071100-JUP-10000

011

________
CLOSE-UP
REF.FIG. 284272-RAI-00100
1. ON PANEL 4VU, CHECK THAT FUEL QUANTITY
INDICATED ON }FQI} IS IN ACCORDANCE WITH THE
FUEL QUANTITY INTO TANKS.
*** CONTINUED ***
AH

28-42-00
FUT 10020-001
2-400 PAGE
4
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION IN
LOW LEVEL RANGE

FUT 10020-001
5

DEC14

2. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND


CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
REMOVE ACCESS PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-42-00
FUT 10020-001
2-400 PAGE
5
DEC 01/14

28-42-00
6

AH

COCKPIT FUEL QUANTITY


INDICATOR

FUT 10020-001
DEC14

28-42-00
FUT 10020-001

2-400

PAGE
6
DEC 01/14

28-42-00
7

AH

DRAINAGE SYSTEM

FUT 10020-001
DEC14

28-42-00
FUT 10020-001

2-400

PAGE
7
DEC 01/14

28-42-00
8

AH

TYPICAL REM/INSTALLATION
OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

FUT 10020-001
DEC14

28-42-00
FUT 10020-001

2-400

PAGE
8
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION IN
LOW LEVEL RANGE

FUT 10020-002
1

DEC14

ZONING DATA
___________
ZONE

: 500
600

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

_________
MAN-HOURS

ELAPSED TIME

GSE

: 01 WATER DRAIN PURGING TOOL

98S12003000000

EXPENDABLE

: 01 O-RING
05 SCREW

284270
284270

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: JACKING FOR A/C
MAINTENANCE OPERATIONS
: QUICK LEVELLING
: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY
: DEFUELING
: REMOVAL/INSTALLATION OF
FUEL QUANTITY PROBE

31-63-00-PRO-10000

PUBLICATION
___________
JIC
JIC
JIC
JIC
JIC
JIC

AH

07-11-00-JUP-10000
08-21-00-PRO-10000
24-46-00-EAD-10000
12-11-00-DFG-10000
28-42-72-RAI-10000

28-42-00
FUT 10020-002
2-400 PAGE
1
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION IN
LOW LEVEL RANGE

001

FUT 10020-002
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

*** CONTINUED ***


AH

28-42-00
FUT 10020-002
2-400 PAGE
2
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION IN
LOW LEVEL RANGE

003

FUT 10020-002
3

DEC14

___________________
AIRCRAFT
JACKING UP
SEE JOB INSTRUCTION CARD
071100-JUP-10000

004

_______________
QUICK
LEVELLING
SEE JOB INSTRUCTION CARD
082100-PRO-10000

005

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

006

_________
DEFUELING
SEE JOB INSTRUCTION CARD
121100-DFG-10000

007

___________________
ADDITIONAL
DRAINING
REF. FIG. 122428-DRN-00100
ON RIGHT AND LEFT TANKS
- AT EACH WATER DRAIN, DRAIN FUEL UNTIL FLOW
CEASES, USING TOOL 98S12003000000
- REMOVE FUEL QUANTITY PROBES WITHOUT
DISCONNECT THEM, AND LAY THEM ON THE WING
UPPER SURFACE WITH THE PROCEDURE HERE BELOW.

008

______________________________
REMOVAL
OF FUEL QUANTITY PROBE
SEE JOB INSTRUCTION CARD
284272-RAI-10000

*** CONTINUED ***


AH

28-42-00
FUT 10020-002
2-400 PAGE
3
DEC 01/14

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION IN
LOW LEVEL RANGE

009

28-42-00

FUT 10020-002
4

DEC14

___________________________________________
FUNCTIONAL
TEST OF FUEL QUANTITY INDICATION
REF. FIG. 284200-FUT-00120
1. ON WING UPPER SURFACE,
A. WHEN FUEL QUANTITY PROBES ARE DRY (FUEL
TANK EMPTY),
- CHECK THAT ON MFD UPPER WINDOW, IN
ENGINE SD PAGE, THE FUEL QUANTITY
INDICATION DISPLAY 0.
B. INSTAL FUEL QUANTITY PROBES PREVIOUSLY
REMOVED (REF. JIC. 284272-RAI-10000).
2. CALIBRATION
A. PERFORM A CALIBRATION FROM 0 TO 400 KG
(880 LBS ) OF FUEL PER TANK, BY UPLIFTING
FUEL BY 100 KG (220 LBS) INCREMENTS,
ALTERING LEFT AND RIGHT TANK FUEL
FILLING.
B. CHECK THAT AT EACH INCREMENT THE
DIFFERENCE (QTY INTRODUCED-QTY INDICATED)
REMAINS POSITIVE OR EQUAL TO 0.
___________________________________

LEFT TANK

RIGHT TANK

___________________________________________

QTY

QTY

QTY

INTRODUCEDINDICATED DELTAINDICATED DELTA

(A)

(B)
(A-B)
(B)
(A-B)
________________________________________
100 KG

(220 LBS)

________________________________________
200 KG

(440 LBS)

________________________________________
300 KG

(660 LBS)

*** CONTINUED ***


AH

28-42-00
FUT 10020-002
2-400 PAGE
4
DEC 01/14

28-42-00

FUNCTIONAL TEST OF FUEL


QUANTITY INDICATION IN
LOW LEVEL RANGE

FUT 10020-002
5

DEC14

________________________________________
400 KG

(880 LBS)

________________________________________
010

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

011

____________________________________
LOWERING
OF AIRCRAFT ONTO ITS WHEELS
SEE JOB INSTRUCTION CARD
071100-JUP-10000

012

________
CLOSE-UP
REF.FIG. 284272-RAI-00100
1. ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
CHECK THAT FUEL QUANTITY INDICATED IS IN
ACCORDANCE WITH THE QUANTITY CONTENTS
INTO TANKS.
2. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
REMOVE ACCESS PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-42-00
FUT 10020-002
2-400 PAGE
5
DEC 01/14

28-42-00
6

AH

DRAINAGE SYSTEM

FUT 10020-002
DEC14

28-42-00
FUT 10020-002

2-400

PAGE
6
DEC 01/14

28-42-00
7

AH

TYPICAL REM/INSTALLATION
OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

FUT 10020-002
DEC14

28-42-00
FUT 10020-002

2-400

PAGE
7
DEC 01/14

28-42-00

TEST OF FUEL QUANTITY


INDICATOR

TST 10000-001
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 192
210
: 192JR

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC

: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY

AH

24-46-00-EAD-10000

28-42-00
TST 10000-001
2-400 PAGE
1
DEC 01/14

28-42-00

TEST OF FUEL QUANTITY


INDICATOR

001

TST 10000-001
2

DEC14

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

002

__________________________________________
DE-ENERGIZATION
OF FUEL QUANTITY INDICATOR
1. ON PANEL 121VU
A. OPEN THE FOLLOWING CIRCUIT BREAKERS :
- 1 QT(2QT) FUEL/FQI/NORM PWR SUPPLY/L
(R) TANK.
- 2QU
FUEL/FUELLING/CTL & IND.

003

_______________________________
TEST
OF FUEL QUANTITY INDICATOR
REF. FIG. 282573-FUT-00120
1. ON REFUELING PANEL 5004VU
A. PLACE
- REFUELING/REFUEL/OFF/DEFUEL SWITCH 4QU
IN OFF POSITION
- REFUELING/REFUEL VALVE/L(R) SWITCH 5QU
(6QU) IN SHUT POSITION.
B. PRESS REFUELING/FQI TEST PUSHBUTTON
SWITCH AND THEN RELEASE, NO DISPLAY.
2. ON PANEL 121VU,
A. CLOSE CIRCUIT BREAKERS 1QT (2QT).
B. ON PANEL 4VU, LEFT (RIGHT) FUEL QUANTITY
INDICATOR 3QT READS FUEL QUANTITY REMAINING IN TANK CONCERNED.
3. ON PANEL 121VU
A. OPEN CIRCUIT BREAKERS 1QT (2QT).
*** CONTINUED ***
AH

28-42-00
TST 10000-001
2-400 PAGE
2
DEC 01/14

28-42-00

TEST OF FUEL QUANTITY


INDICATOR

TST 10000-001
3

DEC14

B. ON PANEL 4VU, LEFT (RIGHT) FUEL QUANTITY


INDICATOR 3QT DOES NOT GIVE ANY READING.
4. ON PANEL 121VU.
A. CLOSE CIRCUIT BREAKERS 1QT (2QT) AND THEN
2QU.
B. ON PANEL 4VU, FUEL QUANTITY INDICATOR
3QT READS QUANTITY REMAINING.
5. ON REFUELING PANEL 5004VU :
A. PRESS AND HOLD REFUELING FQI TEST PUSHBUTTON SWITCH 4QT.
- ON PANEL 4VU, LEFT (RIGHT) FUEL QUANTITY INDICATOR 3QT READS 8888.
B. RELEASE REFUELING FQI TEST PUSHBUTTON
SWITCH 4QT
- ON PANEL 4VU LEFT (RIGHT) FUEL QUANTITY INDICATOR 3QT READS FUEL QUANTITY
REMAINING IN TANK CONCERNED.
C. PLACE REFUELING/REFUEL VALVE/L(R) TANK
SWITCH 5QU (6QU) IN NORM POSITION.
6. ON PANEL 4VU
A. PRESS AND HOLD FUEL
3QT TEST PUSHBUTTON
- LEFT (RIGHT) FUEL
3QT READS : 8888.
- LOW LEVEL LIGHT

QUANTITY INDICATOR
SWITCH
QUANTITY INDICATOR
L (R) COMES ON.

B. RELEASE FUEL QUANTITY INDICATOR 3QT TEST


PUSHBUTTON SWITCH
- LEFT (RIGHT) FUEL QUANTITY INDICATOR
3QT READS FUEL QUANTITY REMAINING IN
TANK CONCERNED.
-LOW LEVEL LIGHT L (R) GOES OFF.
*** CONTINUED ***
AH

28-42-00
TST 10000-001
2-400 PAGE
3
DEC 01/14

28-42-00

TEST OF FUEL QUANTITY


INDICATOR

TST 10000-001
4

DEC14

7. ON PANEL 121VU
A. OPEN CIRCUIT BREAKERS 1QT (2QT).
B. ON PANEL 4VU, FUEL QUANTITY INDICATOR 3QT
DOES NOT GIVE ANY READING.
004

_______________________________________
ENERGIZATION
OF FUEL QUANTITY INDICATOR
1. ON PANEL 121VU
A. CLOSE THE FOLLOWING CIRCUIT BREAKERS :
- 1QT, 2QT, 2QU.

005

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000
*****

AH

E N D

O F

T E X T

*****

28-42-00
TST 10000-001
2-400 PAGE
4
DEC 01/14

28-42-00
5

AH

DEFUEL/REFUEL PANEL

TST 10000-001
DEC14

28-42-00
TST 10000-001

2-400

PAGE
5
DEC 01/14

28-42-72

DETAILED VISUAL
INSPECTION OF FUEL
QUANTITY PROBES

DVI 10000-001
1

MAR12

ZONING DATA
___________

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC

: REMOVAL/INSTALLATION OF
FUEL QUANTITY PROBE

AH

28-42-72-RAI-10000

28-42-72
DVI 10000-001
2-400 PAGE
1
MAR 01/12

28-42-72

DETAILED VISUAL
INSPECTION OF FUEL
QUANTITY PROBES

001

DVI 10000-001
2

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
REMOVE FUEL QUANTITY PROBES WITHOUT DISCONNECT
ELECTRICAL CONNECTOR AND WITHOUT REMOVING
CLAMPS.
PAY ATTENTION TO ELECTRICAL HARNESS USING THE
PROCEDURE HERE BELOW.

003

______________________________
REMOVAL
OF FUEL QUANTITY PROBE
SEE JOB INSTRUCTION CARD
284272-RAI-10000

*** CONTINUED ***


AH

28-42-72
DVI 10000-001
2-400 PAGE
2
MAR 01/12

28-42-72

DETAILED VISUAL
INSPECTION OF FUEL
QUANTITY PROBES

004

DVI 10000-001
3

MAR12

DETAILED VISUAL INSPECTION OF FUEL QUANTITY


___________________________________________
PROBES
______
REF. FIG.: 284272-RAI-00100
CHECK THAT :
- WIRES ARE NOT BROKEN ESPECIALLY AT
CONNECTION.
- ELECTRICAL HARNESS AND CLAMP ARE CORRECTLY
FIXED ON PROBES.
- ELECTRICAL HARNESS DO NOT HAVE ANY SIGN
OF CHAFING.
- LOW LEVEL SENSOR AND THERMISTANCE SENSOR
ARE NOT DAMAGED(IF INSTALLED).

005

___________________________________
INSTALLATION
OF FUEL QUANTITY PROBE
SEE JOB INSTRUCTION CARD
284272-RAI-10000

006

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-42-72
DVI 10000-001
2-400 PAGE
3
MAR 01/12

28-42-72
4

AH

TYPICAL REM/INSTALLATION
OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

DVI 10000-001
MAR12

28-42-72
DVI 10000-001

2-400

PAGE
4
MAR 01/12

28-42-72

FUNCTIONAL TEST OF FUEL


QUANTITY PROBE SYSTEM

FUT 10000-003
1

MAR15

ZONING DATA
___________
ZONE

: 210
522
622

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01
01
01
01
01
01

EXPENDABLE

: 01 O-RING
05 SCREW

284270
284270

: OPENING AND CLOSING OF


LOWER SURFACE TRAILING
EDGES
: REMOVAL AND INSTALLATION
OF FUEL QTY INDICATOR

57-54-20-OAC-10000

ACCESS PLATFORM 4M (13FT)


FUEL QTY PROBE TEST SET
INTERFACE CABLE
INTERFACE CABLE
INTERFACE CABLE
INTERFACE CABLE

_________
MAN-HOURS

PSD60-2R
PSD40-556YYY
PSD40-556ZZZ
PSD40-555-1
PSD40-555-2

PUBLICATION
___________
JIC
JIC

AH

28-42-81-RAI-10000

28-42-72
FUT 10000-003
2-400 PAGE
1
MAR 01/15

28-42-72

FUNCTIONAL TEST OF FUEL


QUANTITY PROBE SYSTEM

001

FUT 10000-003
2

MAR15

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

CROSSCHECK OF FUEL QUANTITY INDICATION


______________________________________
PART (1/2)
__________
ON 4VU, ON FUEL QUANTITY INDICATOR:
1. RECORD CURRENT FUEL QUANTITY INDICATED
FOR LH TANK PRELIMINARY INDICATION:
________ KG.
2. RECORD CURRENT FUEL QUANTITY INDICATED
FOR RH TANK PRELIMINARY INDICATION:
________ KG.

*** CONTINUED ***


AH

28-42-72
FUT 10000-003
2-400 PAGE
2
MAR 01/15

28-42-72

FUNCTIONAL TEST OF FUEL


QUANTITY PROBE SYSTEM

003

FUT 10000-003
3

MAR15

___________
PREPARATION
1. DISPLAY WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
2. ON PANEL 121VU, OPEN, SAFETY AND TAG THE
FOLLOWING CIRCUIT BREAKERS :
1QT FUEL/FQI/L TANK
2QT FUEL/FQI/R TANK
3. PROVIDE ACCESS PLATFORM 4M (13FT) FOR
ACCESS TO WING UPPER SURFACE.
4. PROVIDE FUEL QUANTITY TEST SET AND INTERFACE CABLES.

004

___________________________________________
OPENING
OF LOWER SURFACE WING TRAILING EDGE
SEE JOB INSTRUCTION CARD
575420-OAC-10000

005

REMOVAL OF PROBES FROM TANKS


____________________________
(WITHOUT DISCONNECTING)
_______________________
REF. FIG. 284272-RAI-00100
NOTE : CONNECT GROUND OF FUEL TEST SET TO
AIRPLANE STRUCTURE.
1. REMOVE AND DISCARD SCREWS (4) FROM FUEL
QUANTITY PROBES.
2. REMOVE AND DISCARD O-RING (3).
3. BY USING THE EXTRACT HOLES (6), REMOVE AND
PLACE PROBES ON WINGS WITHOUT DISCONNECTING
THEIR CONNECTOR.
NOTE : CHECK CONDITION OF EACH DISCONNECTED
PLUG CONNECTOR AND RECEPTACLE CONNECTOR
- DAMAGE OF PINS AND INSULATION
*** CONTINUED ***
AH

28-42-72
FUT 10000-003
2-400 PAGE
3
MAR 01/15

28-42-72

FUNCTIONAL TEST OF FUEL


QUANTITY PROBE SYSTEM

FUT 10000-003
4

MAR15

- OXIDATION
- CORRECT CONNECTION OF LOCKING SYSTEM.
- REMOVE, IF NECESSARY, THE ELECTRICAL
FUSE INSTALLED ON REAR SPAR CONNECTORS
006

__________________________________
FUNCTIONAL
TEST OF PROBES ON WINGS
REF. FIG. 284272-FUT-00120
1. DISCONNECT CONNECTOR 501VC (600VC) LOCATED
AT THE REAR OF WINGS AND CONNECT FUEL TEST
SET (PROBE 1: INTERFACE CABLE -556YYY)
- CHECK THAT PROBE (A) VALUE IS 8.5 +/0.8 PF, AND RECONNECT CONNECTOR.
2. DISCONNECT CONNECTOR 503VC (602VC) LOCATED
AT THE REAR OF WINGS AND CONNECT FUEL TEST
SET (PROBE 2: INTERFACE CABLE -556ZZZ)
- CHECK THAT PROBE (B) VALUE IS 12.9 +/0.5 PF, AND RECONNECT CONNECTOR.
3. DISCONNECT CONNECTOR 505VC (604VC) LOCATED
AT THE REAR OF WINGS AND CONNECT FUEL TEST
SET (PROBE 3: INTERFACE CABLE -556ZZZ)
- CHECK THAT PROBE (C) VALUE IS 51.4 +/0.5 PF, AND RECONNECT CONNECTOR.
4. DISCONNECT CONNECTOR 507VC (606VC) LOCATED
AT THE REAR OF WINGS AND CONNECT FUEL TEST
SET (PROBE 4: INTERFACE CABLE -556ZZZ)
- CHECK THAT PROBE (D) VALUE IS 18.7 +/0.5 PF, AND RECONNECT CONNECTOR.
5. DISCONNECT CONNECTOR 511VC (610VC) LOCATED
AT THE REAR OF WINGS AND CONNECT FUEL TEST
SET (PROBE 5: INTERFACE CABLE -556ZZZ)
- CHECK THAT PROBE (E) VALUE IS 38.65 +/0.5 PF, AND RECONNECT CONNECTOR.
6. DISCONNECT CONNECTOR 551VC (650VC) LOCATED
AT THE REAR OF WINGS AND CONNECT FUEL TEST
SET (PROBE 6: INTERFACE CABLE -556ZZZ)
*** CONTINUED ***
AH

28-42-72
FUT 10000-003
2-400 PAGE
4
MAR 01/15

28-42-72

FUNCTIONAL TEST OF FUEL


QUANTITY PROBE SYSTEM

FUT 10000-003
5

MAR15

- CHECK THAT PROBE (F) VALUE IS 14.5 +/0.5 PF, AND RECONNECT CONNECTOR.
007

_______________________________________
CLOSING
OF LOWER SURFACE TRAILING EDGES
SEE JOB INSTRUCTION CARD
575420-OAC-10000

008

__________________________________
REMOVAL
OF FUEL QUANTITY INDICATOR
SEE JOB INSTRUCTION CARD
284281-RAI-10000

009

________________________
FUNCTIONAL
TEST IN CABIN
REF. FIG. 284272-FUT-00100
1. REMOVE PROTECTIVE CAPS INSTALLED ON
CONNECTORS (2)(3)(7)(8) AND RECEPTACLE (5).
2.TOTAL CAPACITANCE MEASUREMENT (LEFT TANK):
A. CONNECT THE COAXIAL CABLE (8) AND THE
MULTIPIN PLUG (3) ON SET TEST BY USING
CABLE 555-1.
B. PERFORM THE MEASUREMENT OF TOTAL
SYSTEM CAPACITANCE:
NOTE: THE CAPACITANCE VALUE MUST BE INCLUDED
BETWEEN 143.2 PF AND 148 PF
C. DISCONNECT THE COAXIAL CABLE AND THE
MULTIPIN PLUG FROM SET TEST.
3.TOTAL CAPACITANCE MEASUREMENT (RIGHT TANK):
A. CONNECT THE COAXIAL CABLE (7) AND THE
MULTIPIN PLUG (2) ON SET TEST BY USING
CABLE 555-2.
B. PERFORM THE MEASUREMENT OF TOTAL
SYSTEM CAPACITANCE:
NOTE: THE CAPACITANCE VALUE MUST BE INCLUDED
BETWEEN 143.2 PF AND 148 PF
C. DISCONNECT THE COAXIAL CABLE AND THE
MULTIPIN PLUG OF THE FROM SET TEST.
*** CONTINUED ***
AH

28-42-72
FUT 10000-003
2-400 PAGE
5
MAR 01/15

28-42-72

FUNCTIONAL TEST OF FUEL


QUANTITY PROBE SYSTEM

010

FUT 10000-003
6

MAR15

_______________________________________
INSTALLATION
OF FUEL QUANTITY INDICATOR
SEE JOB INSTRUCTION CARD
284281-RAI-10000

011

__________________________________
RE-INSTALLATION
OF PROBES ON TANKS

REF.FIG. 284272-RAI-00100

R
R
R
R

1. CHANGE THE O-RING, WHICH MUST BE PREVIOUSLY


LUBRICATED WITH CLEAN FUEL. INSTALL EACH
PROBE (TAKE CARE OF THE POSITIONING) INTO
ITS PLACE.

2. INSTALL AND TIGHTEN SCREWS (4).


012

________
CLOSE-UP
1. REMOVE WARNING NOTICE.
2. ON PANEL 121VU, REMOVE SAFETY CLIPS AND TAGS
AND CLOSE CIRCUIT BREAKERS PREVIOUSLY
OPENED.
3. REMOVE ACCESS PLATFORM AND MAKE CERTAIN
THAT WORKING AREA IS CLEAN AND CLEAR OF
TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.

013

CROSSCHECK FUEL QUANTITY INDICATION


___________________________________
PART (2/2)
__________
ON 4VU, ON FUEL QUANTITY INDICATOR:
1. CHECK COHERENCE OF FUEL QUANTITY INDICATED
FOR LEFT TANK WITH INDICATION PREVIOUSLY
RECORDED BEFORE TEST IN CROSSCHECK
(PART 1/2).
2. CHECK COHERENCE OF FUEL QUANTITY INDICATED
FOR RIGHT TANK WITH INDICATION PREVIOUSLY
*** CONTINUED ***
AH

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2-400 PAGE
6
MAR 01/15

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FUNCTIONAL TEST OF FUEL


QUANTITY PROBE SYSTEM

FUT 10000-003
7

MAR15

RECORDED BEFORE TEST IN CROSSCHECK


(PART 1/2).
*****

AH

E N D

O F

T E X T

*****

28-42-72
FUT 10000-003
2-400 PAGE
7
MAR 01/15

28-42-72
8

AH

TYPICAL REM/INSTALLATION
OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

FUT 10000-003
MAR15

28-42-72
FUT 10000-003

2-400

PAGE
8
MAR 01/15

28-42-72
9

AH

FUEL QUANTITY
INDICATING

FUT 10000-003
MAR15

28-42-72
FUT 10000-003

2-400

PAGE
9
MAR 01/15

28-42-72

FUNCTIONAL TEST OF FUEL


QUANTITY PROBE SYSTEM

FUT 10000-004
1

MAR15

ZONING DATA
___________
ZONE

: 522
622

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01
01
01
01
01
01

EXPENDABLE

: 01 O-RING
05 SCREW

284270
284270

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: OPENING AND CLOSING OF
LOWER SURFACE TRAILING
EDGES

31-63-00-PRO-10000

ACCESS PLATFORM 4M (13FT)


FUEL QTY PROBE TEST SET
INTERFACE CABLE
INTERFACE CABLE
INTERFACE CABLE
ADAPTOR

_________
MAN-HOURS

PSD60-2R
PSD40-556YYY
PSD40-556ZZZ
PSD40-555-1
98S28005002-000

PUBLICATION
___________
JIC
JIC

AH

57-54-20-OAC-10000

28-42-72
FUT 10000-004
2-400 PAGE
1
MAR 01/15

28-42-72

FUNCTIONAL TEST OF FUEL


QUANTITY PROBE SYSTEM

001

FUT 10000-004
2

MAR15

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

*** CONTINUED ***


AH

28-42-72
FUT 10000-004
2-400 PAGE
2
MAR 01/15

28-42-72

FUNCTIONAL TEST OF FUEL


QUANTITY PROBE SYSTEM

003

FUT 10000-004
3

MAR15

CROSSCHECK OF FUEL QUANTITY INDICATION


______________________________________
PART (1/2)
__________
ON MFD UPPER WINDOW (ENGINE SD PAGE):
1. RECORD CURRENT FUEL QUANTITY INDICATED
FOR LH TANK PRELIMINARY INDICATION:
________ KG.
2. RECORD CURRENT FUEL QUANTITY INDICATED
FOR RH TANK PRELIMINARY INDICATION:
________ KG.

004

___________
PREPARATION
1. DISPLAY WARNING NOTICE IN FLIGHT COMPARTMENT
PROHIBITING ENERGIZATION OF FUEL SYSTEM.
2. ON PANEL 121VU, OPEN, SAFETY AND TAG THE
FOLLOWING CIRCUIT BREAKERS :
1QT FUEL/FCU CHAN 1
2QT FUEL/FCU CHAN 2
2QU FUEL/FUELING CTL & IND
3. PROVIDE ACCESS PLATFORM 4M (13FT) FOR
ACCESS TO WING UPPER SURFACE.
4. PROVIDE FUEL QUANTITY TEST SET AND
INTERFACE CABLES.
5. BEFORE UNDERTAKING MAINTENANCE WORK ON THE
AIRCRAFT, DISPLAY WARNING NOTICES
PROHIBITING OPERATION ON THE LANDING GEAR.

005

___________________________________________
OPENING
OF LOWER SURFACE WING TRAILING EDGE
SEE JOB INSTRUCTION CARD
575420-OAC-10000

*** CONTINUED ***


AH

28-42-72
FUT 10000-004
2-400 PAGE
3
MAR 01/15

28-42-72

FUNCTIONAL TEST OF FUEL


QUANTITY PROBE SYSTEM

006

FUT 10000-004
4

MAR15

REMOVAL OF PROBES FROM TANKS


____________________________
(WITHOUT DISCONNECTING)
_______________________
REF. FIG. 284272-RAI-00100
NOTE : CONNECT GROUND OF FUEL TEST SET TO
AIRPLANE STRUCTURE.
1. REMOVE AND DISCARD SCREWS (4) FROM FUEL
QUANTITY PROBES.
2. REMOVE AND DISCARD O-RING (3).
3. BY USING THE EXTRACT HOLES (6), REMOVE AND
PLACE PROBES ON WINGS WITHOUT DISCONNECTING
THEIR CONNECTOR.
NOTE : CHECK CONDITION OF EACH DISCONNECTED
PLUG CONNECTOR AND RECEPTACLE CONNECTOR
- DAMAGE OF PINS AND INSULATION
- OXIDATION
- CORRECT CONNECTION OF LOCKING SYSTEM.
- REMOVE, IF NECESSARY, THE ELECTRICAL
FUSE INSTALLED ON REAR SPAR CONNECTORS

007

__________________________________
FUNCTIONAL
TEST OF PROBES ON WINGS
REF. FIG. 284272-FUT-00120
1. DISCONNECT CONNECTOR 501VC (600VC) LOCATED
AT THE REAR OF WINGS AND CONNECT FUEL TEST
SET (PROBE 1: INTERFACE CABLE -556YYY)
- CHECK THAT PROBE (A) VALUE IS 8.5 +/0.8 PF, AND RECONNECT CONNECTOR.
2. DISCONNECT CONNECTOR 503VC (602VC) LOCATED
AT THE REAR OF WINGS AND CONNECT FUEL TEST
SET (PROBE 2: INTERFACE CABLE -556ZZZ)
- CHECK THAT PROBE (B) VALUE IS 12.9 +/0.5 PF, AND RECONNECT CONNECTOR.
3. DISCONNECT CONNECTOR 505VC (604VC) LOCATED
*** CONTINUED ***
AH

28-42-72
FUT 10000-004
2-400 PAGE
4
MAR 01/15

28-42-72

FUNCTIONAL TEST OF FUEL


QUANTITY PROBE SYSTEM

FUT 10000-004
5

MAR15

AT THE REAR OF WINGS AND CONNECT FUEL TEST


SET (PROBE 3: INTERFACE CABLE -556ZZZ)
- CHECK THAT PROBE (C) VALUE IS 51.4 +/0.5 PF, AND RECONNECT CONNECTOR.
4. DISCONNECT CONNECTOR 507VC (606VC) LOCATED
AT THE REAR OF WINGS AND CONNECT FUEL TEST
SET (PROBE 4: INTERFACE CABLE -556ZZZ)
- CHECK THAT PROBE (D) VALUE IS 18.7 +/0.5 PF, AND RECONNECT CONNECTOR.
5. DISCONNECT CONNECTOR 511VC (610VC) LOCATED
AT THE REAR OF WINGS AND CONNECT FUEL TEST
SET (PROBE 5: INTERFACE CABLE -556ZZZ)
- CHECK THAT PROBE (E) VALUE IS 38.65 +/0.5 PF, AND RECONNECT CONNECTOR.
6. DISCONNECT CONNECTOR 551VC (650VC) LOCATED
AT THE REAR OF WINGS AND CONNECT FUEL TEST
SET (PROBE 6: INTERFACE CABLE -556ZZZ)
- CHECK THAT PROBE (F) VALUE IS 14.5 +/0.5 PF, AND RECONNECT CONNECTOR.
008

_______________________________________
CLOSING
OF LOWER SURFACE TRAILING EDGES
SEE JOB INSTRUCTION CARD
575420-OAC-10000

009

________________________
FUNCTIONAL
TEST IN CABIN
1. OPEN THE NLG DOORS 713/714 AND THE FORWARD
AVIONIC DOOR 811.
2. DISCONNECT CONNECTORS B1 AND B2 FROM
FCU PLUGS B1 AND B2.
3. TOTAL CAPACITANCE MEASUREMENT (LEFT TANK):
A. CONNECT THE CONNECTOR B1 ON SET TEST BY
USING ADAPTOR 98S28005002-000 AND
CABLE 555-1.
B. PERFORM THE MEASUREMENT OF TOTAL SYSTEM
*** CONTINUED ***
AH

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2-400 PAGE
5
MAR 01/15

28-42-72

FUNCTIONAL TEST OF FUEL


QUANTITY PROBE SYSTEM

FUT 10000-004
6

MAR15

CAPACITANCE:
NOTE: THE CAPACITANCE VALUE MUST BE
INCLUDED BETWEEN 143.2 PF AND
148 PF
C. DISCONNECT CABLE 555-1 AND ADAPTOR
98S28005002-000 FROM CONNECTOR B1.
4. TOTAL CAPACITANCE MEASUREMENT (RIGHT TANK):
A. CONNECT THE CONNECTOR B2 ON SET TEST BY
USING ADAPTOR 98S28005002-000 AND
CABLE 555-1.
B. PERFORM THE MEASUREMENT OF
TOTAL SYSTEM CAPACITANCE:
NOTE: THE CAPACITANCE VALUE MUST BE
INCLUDED BETWEEN 143.2 PF AND
148 PF
C. DISCONNECT CABLE 555-1 AND ADAPTOR
98S28005002-000 FROM CONNECTOR B2.
5. CONNECT CONNECTORS B1 AND B2 ON FCU
PLUGS B1 AND B2.
6. INSTALL THE FORWARD AVIONIC COMPARTMENT
DOOR AND CHECK THAT THE SEAL DOOR IS
CORRECTLY PLACED.
7. CLOSE THE NOSE LANDING GEAR DOORS 713/714.
010

__________________________________
RE-INSTALLATION
OF PROBES ON TANKS

REF.FIG. 284272-RAI-00100

R
R
R
R

1. CHANGE THE O-RING, WHICH MUST BE PREVIOUSLY


LUBRICATED WITH CLEAN FUEL. INSTALL EACH
PROBE (TAKE CARE OF THE POSITIONING) INTO
ITS PLACE.

2. INSTALL AND TIGHTEN SCREWS (4).

*** CONTINUED ***


AH

28-42-72
FUT 10000-004
2-400 PAGE
6
MAR 01/15

28-42-72

FUNCTIONAL TEST OF FUEL


QUANTITY PROBE SYSTEM

011

FUT 10000-004
7

MAR15

________
CLOSE-UP
1. REMOVE WARNING NOTICE.
2. ON PANEL 121VU, REMOVE SAFETY CLIPS AND TAGS
AND CLOSE CIRCUIT BREAKERS PREVIOUSLY
OPENED.
3. REMOVE ACCESS PLATFORM AND MAKE CERTAIN
THAT WORKING AREA IS CLEAN AND CLEAR OF
TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.

012

CROSSCHECK FUEL QUANTITY INDICATION


___________________________________
PART (2/2)
__________
ON MFD UPPER WINDOW (ENGINE SD PAGE):
1. CHECK COHERENCE OF FUEL QUANTITY INDICATED
FOR LEFT TANK WITH INDICATION PREVIOUSLY
RECORDED BEFORE TEST IN CROSSCHECK
(PART 1/2).
2. CHECK COHERENCE OF FUEL QUANTITY INDICATED
FOR RIGHT TANK WITH INDICATION PREVIOUSLY
RECORDED BEFORE TEST IN CROSSCHECK
(PART 1/2).
*****

AH

E N D

O F

T E X T

*****

28-42-72
FUT 10000-004
2-400 PAGE
7
MAR 01/15

28-42-72
8

AH

TYPICAL REM/INSTALLATION
OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

FUT 10000-004
MAR15

28-42-72
FUT 10000-004

2-400

PAGE
8
MAR 01/15

28-42-72
9

AH

FUEL QUANTITY
INDICATING

FUT 10000-004
MAR15

28-42-72
FUT 10000-004

2-400

PAGE
9
MAR 01/15

28-42-72

FUNCTIONAL TEST OF
FUEL GAGE
ELECTRICAL FUSE

FUT 10005-002
1

MAR12

ZONING DATA
___________
ZONE

: 530
630

PREPARATION
___________
PROVISION
WORK

: SKILL
_____
MECHANIC

ELAPSED TIME

GSE

: 01 MULTIMETER

___
MEN

_________
MAN-HOURS
00

PUBLICATION
___________
JIC

: OPENING AND CLOSING OF


LOWER SURFACE TRAILING
EDGES

AH

57-54-20-OAC-10000

28-42-72
FUT 10005-002
2-400 PAGE
1
MAR 01/12

28-42-72

FUNCTIONAL TEST OF
FUEL GAGE
ELECTRICAL FUSE

001

FUT 10005-002
2

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. INSTALL WARNING NOTICE PROHIBITING OPERATION
OF FUEL SYSTEM IN FLIGHT COMPARTMENT.
2. NOTE FUEL QUANTITY IN LH AND RH TANKS
INDICATED BY THE COCKPIT FUEL QTY INDICATOR
FUEL QTY
L.TK: ______________
R.TK: ______________
3. INSTALL PLATFORM TO GAIN ACCESS TO TRAILING
EDGE RH (LH).
*** CONTINUED ***
AH

28-42-72
FUT 10005-002
2-400 PAGE
2
MAR 01/12

28-42-72

FUNCTIONAL TEST OF
FUEL GAGE
ELECTRICAL FUSE

003

FUT 10005-002
3

MAR12

___________________________________________
OPENING
OF LOWER SURFACE WING TRAILING EDGE
SEE JOB INSTRUCTION CARD
575420-OAC-10000

004

FUNCTIONAL TEST OF FUEL GAGE


____________________________
ELECTRICAL FUSE
_______________
REF.FIG.:284272-FUT-00105
NOTE:THE FOLLOWING PROCEDURE IS THE SAME FOR
ALL FUEL GAGE ELECTRICAL FUSES.
1. REMOVE THE ELECTRICAL CONNECTOR(1)
2. REMOVE THE ELECTRICAL FUSE (2) FROM THE
FUEL GAGE ELECTRICAL SOCKET (3)
REF.FIG.:284272-FUT-00115
3. BY MEANS OF A MULTIMETER AND FOLLOWING
THE ASSOCIATED TABLE OF FIG.284272-FUT-00115
CHECK PIN TO PIN  THE ELECTRICAL FUSE(2)
FOR CORRECT VALUE.
4. CAREFULLY REINSTALL THE ELECTRICAL FUSE (2)
ON GAGE ELECTRICAL SOCKET (3).
5. REINSTALL THE ELECTRICAL CONNECTOR (1) ON
ELECTRICAL FUSE (2).

005

_________________________________
CHECK
OF FUEL QUANTITY INDICATION
NOTE THE FUEL QUANTITY IN LH AND RH TANKS
INDICATED BY THE COCKPIT FUEL QTY INDICATOR
AND VERIFY THE CONSISTENCY WITH VALUES NOTED
DURING THE PREPARATION OF THIS TEST.

*** CONTINUED ***


AH

28-42-72
FUT 10005-002
2-400 PAGE
3
MAR 01/12

28-42-72

FUNCTIONAL TEST OF
FUEL GAGE
ELECTRICAL FUSE

006

FUT 10005-002
4

MAR12

_______________________________________
CLOSING
OF LOWER SURFACE TRAILING EDGES
SEE JOB INSTRUCTION CARD
575420-OAC-10000

007

________
CLOSE-UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN
AND CLEAR OF TOOLS AND MISCELLANEOUS ITEM
OF EQUIPMENT.
2. CHECK FOR CORRECT CLOSURE THE PANEL
PREVIOUSLY OPENED.
3. REMOVE ACCESS PLATFORM.
4. REMOVE WARNING NOTICE IN FLIGHT COMPARTMENT.
*****

AH

E N D

O F

T E X T

*****

28-42-72
FUT 10005-002
2-400 PAGE
4
MAR 01/12

28-42-72
5

AH

FUNCTIONAL TEST OF FUEL


GAUGE ELECTRICAL FUSE

FUT 10005-002
MAR12

28-42-72
FUT 10005-002

2-400

PAGE
5
MAR 01/12

28-42-72
6

AH

TABLE VALUES OF
ELECTRICAL FUSE

FUT 10005-002
MAR12

28-42-72
FUT 10005-002

2-400

PAGE
6
MAR 01/12

28-42-72

FUNCTIONAL TEST OF
FUEL GAGE
ELECTRICAL FUSE

FUT 10005-003
1

DEC14

ZONING DATA
___________
ZONE

: 530
630

PREPARATION
___________
PROVISION
WORK

: SKILL
_____
MECHANIC

ELAPSED TIME

GSE

: 01 MULTIMETER

___
MEN

_________
MAN-HOURS
00

PUBLICATION
___________
JIC
JIC

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: OPENING AND CLOSING OF
LOWER SURFACE TRAILING
EDGES

AH

31-63-00-PRO-10000
57-54-20-OAC-10000

28-42-72
FUT 10005-003
2-400 PAGE
1
DEC 01/14

28-42-72

FUNCTIONAL TEST OF
FUEL GAGE
ELECTRICAL FUSE

001

FUT 10005-003
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

*** CONTINUED ***


AH

28-42-72
FUT 10005-003
2-400 PAGE
2
DEC 01/14

28-42-72

FUNCTIONAL TEST OF
FUEL GAGE
ELECTRICAL FUSE

003

FUT 10005-003
3

DEC14

___________
PREPARATION
1. INSTALL WARNING NOTICE PROHIBITING OPERATION
OF FUEL SYSTEM IN FLIGHT COMPARTMENT.
2. ON MFD UPPER WINDOW, IN ENGINE SECONDARY SD
PAGE, NOTE FUEL QUANTITY IN LH AND RH TANKS
FUEL QTY
L.TK: ______________
R.TK: ______________
3. INSTALL PLATFORM TO GAIN ACCESS TO TRAILING
EDGE RH (LH).

004

___________________________________________
OPENING
OF LOWER SURFACE WING TRAILING EDGE
SEE JOB INSTRUCTION CARD
575420-OAC-10000

005

FUNCTIONAL TEST OF FUEL GAGE


____________________________
ELECTRICAL FUSE
_______________
REF.FIG.:284272-FUT-00105
NOTE:THE FOLLOWING PROCEDURE IS THE SAME FOR
ALL FUEL GAGE ELECTRICAL FUSES.
1. REMOVE THE ELECTRICAL CONNECTOR(1)
2. REMOVE THE ELECTRICAL FUSE (2) FROM THE
FUEL GAGE ELECTRICAL SOCKET (3)
REF.FIG.:284272-FUT-00115
3. BY MEANS OF A MULTIMETER AND FOLLOWING
THE ASSOCIATED TABLE OF FIG.284272-FUT-00115
CHECK PIN TO PIN  THE ELECTRICAL FUSE(2)
FOR CORRECT VALUE.
4. CAREFULLY REINSTALL THE ELECTRICAL FUSE (2)
*** CONTINUED ***
AH

28-42-72
FUT 10005-003
2-400 PAGE
3
DEC 01/14

28-42-72

FUNCTIONAL TEST OF
FUEL GAGE
ELECTRICAL FUSE

FUT 10005-003
4

DEC14

ON GAGE ELECTRICAL SOCKET (3).


5. REINSTALL THE ELECTRICAL CONNECTOR (1) ON
ELECTRICAL FUSE (2).
006

_________________________________
CHECK
OF FUEL QUANTITY INDICATION
ON MFD UPPER WINDOW, IN ENGINE SECONDARY SD
PAGE, NOTE THE FUEL QUANTITY IN LH AND RH TANKS
AND VERIFY THE CONSISTENCY WITH VALUES NOTED
DURING THE PREPARATION OF THIS TEST.

007

_______________________________________
CLOSING
OF LOWER SURFACE TRAILING EDGES
SEE JOB INSTRUCTION CARD
575420-OAC-10000

008

________
CLOSE-UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN
AND CLEAR OF TOOLS AND MISCELLANEOUS ITEM
OF EQUIPMENT.
2. CHECK FOR CORRECT CLOSURE THE PANEL
PREVIOUSLY OPENED.
3. REMOVE ACCESS PLATFORM.
4. REMOVE WARNING NOTICE IN FLIGHT COMPARTMENT.
*****

AH

E N D

O F

T E X T

*****

28-42-72
FUT 10005-003
2-400 PAGE
4
DEC 01/14

28-42-72
5

AH

FUNCTIONAL TEST OF FUEL


GAUGE ELECTRICAL FUSE

FUT 10005-003
DEC14

28-42-72
FUT 10005-003

2-400

PAGE
5
DEC 01/14

28-42-72
6

AH

TABLE VALUES OF
ELECTRICAL FUSE

FUT 10005-003
DEC14

28-42-72
FUT 10005-003

2-400

PAGE
6
DEC 01/14

28-42-72

FUNCTIONAL TEST OF FUEL


LOW LEVEL ALERT

FUT 10010-003
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 210
400
: 435AL 445AL

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM
01 CONTAINER, 5L (1,3 USGAL)
01 DRAIN TOOL WITH A/C PUMP

_________
MAN-HOURS

98S28003002000

PUBLICATION
___________
JIC
JIC
JIC
JIC

: JACKING FOR A/C


MAINTENANCE OPERATIONS
: PRECISE LEVELING
: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY
: OPENING AND CLOSING OF
HINGED ENGINE COWLS

AH

07-11-00-JUP-10000
08-22-00-PRO-10000
24-46-00-EAD-10000
54-00-00-OAC-10000

28-42-72
FUT 10010-003
2-400 PAGE
1
DEC 01/14

28-42-72

FUNCTIONAL TEST OF FUEL


LOW LEVEL ALERT

001

FUT 10010-003
2

DEC14

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________________
AIRCRAFT
JACKING UP
SEE JOB INSTRUCTION CARD
071100-JUP-10000

003

________________
PRECISE
LEVELING
SEE JOB INSTRUCTION CARD
082200-PRO-10000

004

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000
*** CONTINUED ***
AH

28-42-72
FUT 10010-003
2-400 PAGE
2
DEC 01/14

28-42-72

FUNCTIONAL TEST OF FUEL


LOW LEVEL ALERT

005

FUT 10010-003
3

DEC14

______________________
CHECK
OF MFC OPERATION
1. ON PANEL 25VU, CHECK THAT THE FOLLOWING
PUSHBUTTON SWITCHES ARE PRESSED
(OFF LEGENDS ARE OFF):
6UA1
6UA2
7UA1
7UA2

006

MFC/1B/FAULT/OFF
MFC/2B/FAULT/OFF
MFC/1A/FAULT/OFF
MFC/2A/FAULT/OFF

___________
PREPARATION
1. INSTALL ACCESS PLATFORM AT LOWER SURFACE.
2. OPEN COWLS OF LEFT (RIGHT) ENGINE 435AL
(445AL) AS FOLLOWS:

007

___________________________________
OPENING
OF LEFT LATERAL HINGED COWL
SEE JOB INSTRUCTION CARD
540000-OAC-10000

008

TRANSFERING/DRAINING FUEL
_________________________
BY AIRCRAFT ELECTRIC PUMP
_________________________
REF. FIG. 284272-FUT-00110.
1. MAKE SURE THAT THE TOTAL FUEL QUANTITY IN
TANKS IS LESS THAN 2200 KG (4840 LB). IN
EACH TANK, FUEL MINIMAL QUANTITY MUST BE
UPPER TO 200 KG (441 LB). TO OBTAIN DESIRED
QUANTITY, USE DESCRIBED PROCEDURE IN JOB
INSTRUCTION CARD (AMM): 121100-DFG-10000.
2. ON PANEL 25VU, MAKE SURE THAT FUEL/X FEED
FLOWBAR IS CROSS LINE.
3. CHECK LEFT SIDE LOW LEVEL SYSTEM:
A. UNSCREW UNION (3) AND DISENGAGE LINE
(2) FROM LEFT ENGINE FUEL HEATER.
*** CONTINUED ***
AH

28-42-72
FUT 10010-003
2-400 PAGE
3
DEC 01/14

FUNCTIONAL TEST OF FUEL


LOW LEVEL ALERT

28-42-72

FUT 10010-003
4

DEC14

B. INSTALL END FITTING (4) OF THE TOOL


98S28003002000 ON LINE (2).
MAKE SURE THAT HOSE ASSEMBLY (5) IS CORRECTLY CONNECTED TO END FITTING (4).
ON RIGHT WING, INSTALL HOSE (7) INTO THE
REFUEL GRAVITY PORT (8). IF NECESSARY,
ADD A PIECE OF HOSE.
THIS PROCEDURE PERMITS TO PERFORM FUEL
TRANSFER FROM ONE TANK TO THE ANOTHER.
C. OPEN VALVE (6) OF TOOL.
(1)ON PANEL 25VU, PRESS ENG 1(2)/PUMP
PUSHBUTTON SWITCH. RUN LEGEND COMES
ON. THE RELATED PUMP OPERATES.
(2)WHEN LOW LEVEL LIGHT COMES ON, ON
FUEL QUANTITY INDICATOR ON PANEL 4VU:
- ON CREW ALERTING PANEL, FUEL LIGHT
COMES ON
- ON PANELS 3VU AND 5VU, MASTER
CAUTION LIGHTS COME ON
- SINGLE SHIME SOUNDS.
D. ON TOOL, CLOSE VALVE (6)
(1)ON PANEL 25VU, RELEASE ENG 1(2)/PUMP
PUSHBUTTON SWITCH. RUN LEGEND GOES
OFF, OFF LEGEND COMES ON.
INHIBIT WARNINGS.
(2)ON LEFT (RIGHT) WING, REMOVE FEEDER
TANK ACCESS PANEL 522CT (622CT).
THIS ENABLES TO VISUALLY CONTROL FUEL
LEVEL IN FEEDER TANK.
E. ON PANEL 25VU, PRESS ENG 1(2)/PUMP
PUSHBUTTON SWITCH. RUN LEGEND COMES ON.
THE RELATED PUMP OPERATES.
(1)ON LEFT (RIGHT) WING, CHECK THAT
FEEDER TANK IS REFUELED WHEN ELECTRIC
PUMP OPERATES.
(2)WHEN THE FEEDER TANK IS COMPLETELY
FULL, QUICKLY OPEN VALVE (6) OF TOOL
TO AVOID FUEL SPILLAGE.
*** CONTINUED ***
AH

28-42-72
FUT 10010-003
2-400 PAGE
4
DEC 01/14

28-42-72

FUNCTIONAL TEST OF FUEL


LOW LEVEL ALERT

FUT 10010-003
5

DEC14

(3)MAKE SURE THAT SOME FUEL CONTINUES TO


BE TRANSFERRED FROM ONE TANK TO ANOTHER BEFORE FUEL LEVEL DROPS IN LEFT
(RIGHT) FEEDER TANK.
F. ON PANEL 25VU, RELEASE ENG 1(2)/PUMP
PUSHBUTTON SWITCH. RUN LEGEND LIGHT
GOES OFF, OFF LEGEND COMES ON.
INHIBIT WARNINGS.
G. REMOVE HOSE (7) FROM REFUEL GRAVITY PORT.
NOTE: PLACE END OF TUBE INTO A CONTAINER
TO DRAIN THE FUEL FROM HOSES (5)
AND (7) OF TOOL.
WHEN HOSES ARE EMPTY, DISCONNECT END (4)
AND REMOVE TOOL.
H. LOOSEN. BUT DO NOT UNSCREW UNION (1).
INSTALL UNION (3) ON ENGINE FUEL HEATER.
CAUTION :
SIMULTANEOUSLY INSTALL UNIONS (1) AND (3)
THE INSTRUCTIONS BELOW MUST BE OBSERVED
TO INSTALL LINE (2):
- DO NOT TIGHTEN ONE UNION ONLY.
- MANUALLY SCREW BOTH UNIONS SIMULTANEOUSLY AND CHECK THAT LINE IS NOT
TWISTED.
- TIGHTEN UNIONS.
4. CHECK OF RIGHT LOW LEVEL SYSTEM:
DO THE SAME TEST AGAIN BUT CONNECT TOOL
TO RIGHT ENGINE FUEL HEATER LINE.
009

___________________________________
CLOSING
OF LEFT LATERAL HINGED COWL
SEE JOB INSTRUCTION CARD
540000-OAC-10000

*** CONTINUED ***


AH

28-42-72
FUT 10010-003
2-400 PAGE
5
DEC 01/14

28-42-72

FUNCTIONAL TEST OF FUEL


LOW LEVEL ALERT

010

FUT 10010-003
6

DEC14

____________________________________
LOWERING
OF AIRCRAFT ONTO ITS WHEELS
SEE JOB INSTRUCTION CARD
071100-JUP-10000

011

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

012

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-42-72
FUT 10010-003
2-400 PAGE
6
DEC 01/14

28-42-72
7

AH

INSTALLATION FOR CHECK


FUEL LOW LEVEL ALARM

FUT 10010-003
DEC14

28-42-72
FUT 10010-003

2-400

PAGE
7
DEC 01/14

28-42-72

FUNCTIONAL TEST OF FUEL


LOW LEVEL ALERT

FUT 10010-004
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 210
400
: 435AL 445AL

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELAPSED TIME

GSE

: 01 ACCESS PLATFORM
01 CONTAINER, 5L (1,3 USGAL)
01 DRAIN TOOL WITH A/C PUMP

_________
MAN-HOURS

98S28003002000

PUBLICATION
___________
JIC
JIC
JIC
JIC
JIC

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: JACKING FOR A/C
MAINTENANCE OPERATIONS
: PRECISE LEVELING
: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY
: OPENING AND CLOSING OF
HINGED ENGINE COWLS

AH

31-63-00-PRO-10000
07-11-00-JUP-10000
08-22-00-PRO-10000
24-46-00-EAD-10000
54-00-00-OAC-10000

28-42-72
FUT 10010-004
2-400 PAGE
1
DEC 01/14

28-42-72

FUNCTIONAL TEST OF FUEL


LOW LEVEL ALERT

001

FUT 10010-004
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

*** CONTINUED ***


AH

28-42-72
FUT 10010-004
2-400 PAGE
2
DEC 01/14

28-42-72

FUNCTIONAL TEST OF FUEL


LOW LEVEL ALERT

003

FUT 10010-004
3

DEC14

___________________
AIRCRAFT
JACKING UP
SEE JOB INSTRUCTION CARD
071100-JUP-10000

004

________________
PRECISE
LEVELING
SEE JOB INSTRUCTION CARD
082200-PRO-10000

005

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

006

______________________
CHECK
OF MFC OPERATION
1. ON PANEL 25VU, CHECK THAT THE FOLLOWING
PUSHBUTTON SWITCHES ARE PRESSED
(OFF LEGENDS ARE OFF):
6UA1
6UA2
7UA1
7UA2

007

MFC/1B/FAULT/OFF
MFC/2B/FAULT/OFF
MFC/1A/FAULT/OFF
MFC/2A/FAULT/OFF

___________
PREPARATION
1. INSTALL ACCESS PLATFORM AT LOWER SURFACE.
2. OPEN COWLS OF LEFT (RIGHT) ENGINE 435AL
(445AL) AS FOLLOWS:

008

___________________________________
OPENING
OF LEFT LATERAL HINGED COWL
SEE JOB INSTRUCTION CARD
540000-OAC-10000

*** CONTINUED ***


AH

28-42-72
FUT 10010-004
2-400 PAGE
3
DEC 01/14

FUNCTIONAL TEST OF FUEL


LOW LEVEL ALERT

009

28-42-72

FUT 10010-004
4

DEC14

TRANSFERING/DRAINING FUEL
_________________________
BY AIRCRAFT ELECTRIC PUMP
_________________________
REF. FIG. 284272-FUT-00110.
1. MAKE SURE THAT THE TOTAL FUEL QUANTITY IN
TANKS IS LESS THAN 2200 KG (4840 LB). IN
EACH TANK, FUEL MINIMAL QUANTITY MUST BE
UPPER TO 200 KG (441 LB). TO OBTAIN DESIRED
QUANTITY, USE DESCRIBED PROCEDURE IN JOB
INSTRUCTION CARD (AMM): 121100-DFG-10000.
2. ON PANEL 25VU, MAKE SURE THAT FUEL/X FEED
FLOWBAR IS CROSS LINE.
ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
CROSSFEED VALVE IS CLOSED AND FLOWBAR
IS CROSS LINE.
3. CHECK LEFT SIDE LOW LEVEL SYSTEM:
A. UNSCREW UNION (3) AND DISENGAGE LINE
(2) FROM LEFT ENGINE FUEL HEATER.
B. INSTALL END FITTING (4) OF THE TOOL
98S28003002000 ON LINE (2).
MAKE SURE THAT HOSE ASSEMBLY (5) IS CORRECTLY CONNECTED TO END FITTING (4).
ON RIGHT WING, INSTALL HOSE (7) INTO THE
REFUEL GRAVITY PORT (8). IF NECESSARY,
ADD A PIECE OF HOSE.
THIS PROCEDURE PERMITS TO PERFORM FUEL
TRANSFER FROM ONE TANK TO THE ANOTHER.
C. OPEN VALVE (6) OF TOOL.
(1)ON PANEL 25VU, PRESS ENG 1(2)/PUMP
PUSHBUTTON SWITCH. RUN LEGEND COMES
- RUN LEGEND COMES ON.
- THE RELATED PUMP OPERATES.
ON MFD UPPER WINDOW, IN ENGINE SD PAGE
- ENG 1(2) ELECTRIC PUMP IS RUN.
(2)ON MFD UPPER WINDOW, IN ENGINE SD PAGE
WHEN FEEDER TANK IS DISPLAY IN AMBER:
*** CONTINUED ***
AH

28-42-72
FUT 10010-004
2-400 PAGE
4
DEC 01/14

FUNCTIONAL TEST OF FUEL


LOW LEVEL ALERT

28-42-72

FUT 10010-004
5

DEC14

- ON EWD, IN ALERT WINDOW, FUEL LO


LVL MESSAGE IS DISPLAYED
- MASTER CAUTION LIGHTS COME ON
- SINGLE SHIME SOUNDS.
D. ON TOOL, CLOSE VALVE (6)
(1)ON PANEL 25VU, RELEASE ENG 1(2)/PUMP
PUSHBUTTON SWITCH.
- RUN LEGEND GOES OFF.
- OFF LEGEND COMES ON.
ON MFD UPPER WINDOW, IN ENGINE SD PAGE
- ENG 1(2) ELECTRIC PUMP IS OFF.
INHIBIT WARNINGS.
(2)ON LEFT (RIGHT) WING, REMOVE FEEDER
TANK ACCESS PANEL 522CT (622CT).
THIS ENABLES TO VISUALLY CONTROL FUEL
LEVEL IN FEEDER TANK.
E. ON PANEL 25VU, PRESS ENG 1(2)/PUMP
PUSHBUTTON SWITCH:
- RUN LEGEND COMES ON.
ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
- ENG 1(2) ELECTRIC PUMP IS RUN.
THE RELATED PUMP OPERATES.
(1)ON LEFT (RIGHT) WING, CHECK THAT
FEEDER TANK IS REFUELED WHEN ELECTRIC
PUMP OPERATES.
(2)WHEN THE FEEDER TANK IS COMPLETELY
FULL, QUICKLY OPEN VALVE (6) OF TOOL
TO AVOID FUEL SPILLAGE.
(3)MAKE SURE THAT SOME FUEL CONTINUES TO
BE TRANSFERRED FROM ONE TANK TO ANOTHER BEFORE FUEL LEVEL DROPS IN LEFT
(RIGHT) FEEDER TANK.
F. ON PANEL 25VU, RELEASE ENG 1(2)/PUMP
PUSHBUTTON SWITCH:
- RUN LEGEND LIGHT GOES OFF,
- OFF LEGEND COMES ON.
ON MFD UPPER WINDOW, IN ENGINE SD PAGE:
- ENG 1(2) ELECTRIC PUMP IS OFF.
*** CONTINUED ***
AH

28-42-72
FUT 10010-004
2-400 PAGE
5
DEC 01/14

28-42-72

FUNCTIONAL TEST OF FUEL


LOW LEVEL ALERT

FUT 10010-004
6

DEC14

INHIBIT WARNINGS.
G. REMOVE HOSE (7) FROM REFUEL GRAVITY PORT.
NOTE: PLACE END OF TUBE INTO A CONTAINER
TO DRAIN THE FUEL FROM HOSES (5)
AND (7) OF TOOL.
WHEN HOSES ARE EMPTY, DISCONNECT END (4)
AND REMOVE TOOL.
H. LOOSEN. BUT DO NOT UNSCREW UNION (1).
INSTALL UNION (3) ON ENGINE FUEL HEATER.
CAUTION :
SIMULTANEOUSLY INSTALL UNIONS (1) AND (3)
THE INSTRUCTIONS BELOW MUST BE OBSERVED
TO INSTALL LINE (2):
- DO NOT TIGHTEN ONE UNION ONLY.
- MANUALLY SCREW BOTH UNIONS SIMULTANEOUSLY AND CHECK THAT LINE IS NOT
TWISTED.
- TIGHTEN UNIONS.
4. CHECK OF RIGHT LOW LEVEL SYSTEM:
DO THE SAME TEST AGAIN BUT CONNECT TOOL
TO RIGHT ENGINE FUEL HEATER LINE.
010

___________________________________
CLOSING
OF LEFT LATERAL HINGED COWL
SEE JOB INSTRUCTION CARD
540000-OAC-10000

011

____________________________________
LOWERING
OF AIRCRAFT ONTO ITS WHEELS
SEE JOB INSTRUCTION CARD
071100-JUP-10000

012

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000
*** CONTINUED ***
AH

28-42-72
FUT 10010-004
2-400 PAGE
6
DEC 01/14

28-42-72

FUNCTIONAL TEST OF FUEL


LOW LEVEL ALERT

013

FUT 10010-004
7

DEC14

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-42-72
FUT 10010-004
2-400 PAGE
7
DEC 01/14

28-42-72
8

AH

INSTALLATION FOR CHECK


FUEL LOW LEVEL ALARM

FUT 10010-004
DEC14

28-42-72
FUT 10010-004

2-400

PAGE
8
DEC 01/14

28-42-72

FUNCTIONAL TEST OF
FEEDER TANK LOW LEVEL
SENSOR

FUT 10020-003
1

DEC14

ZONING DATA
___________

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC

: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY

AH

24-46-00-EAD-10000

28-42-72
FUT 10020-003
2-400 PAGE
1
DEC 01/14

28-42-72

FUNCTIONAL TEST OF
FEEDER TANK LOW LEVEL
SENSOR

001

FUT 10020-003
2

DEC14

___________
PREPARATION
REF. FIG. 284272-FUT-00140
NOTE 1:
AVOID TO START THE ENGINE 1 AND 2 AS WELL AS
THE FUEL ELECTRICAL PUMPS 1 AND 2 AT LEAST
THIRTY MINUTES OR MORE BEFORE TO PERFORM THE
TEST.
NOTE 2:
IF TEST IS NOT STATISFACTORY, WAIT OVERNIGHT
TO ALLOW THE FEED FUEL TANK TO EMPTY,THEN
REPEAT THE TEST.
1. ON OVERHEAD PANEL 25VU CHECK THAT THE
FOLLOWING PUSH-BOTTON SWITCHES ARE PRESSED:
6UA1
6UA2
7UA1
7UA2

002

MFC/1B/FAULT/OFF
MFC/2B/FAULT/OFF
MFC/1A/FAULT/OFF
MFC/2A/FAULT/OFF

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

003

FUNCTIONAL TEST OF FEEDER TANK LOW LEVEL


________________________________________
SENSOR.
_______
NOTE:
PERFORM THIS TEST FOR BOTH THE FUEL PUMP AND
BOTH THE MFC (1/2) MODULE }B}.
REF. FIG. 284272-FUT-00140
1.

MAKE SURE THAT MFC 1A/2A AND 1B/2B


PUSHBUTTON ARE RELEASED. (FOUR FAULT/OFF
LEGENDS ARE ON).
*** CONTINUED ***
AH

28-42-72
FUT 10020-003
2-400 PAGE
2
DEC 01/14

28-42-72

FUNCTIONAL TEST OF
FEEDER TANK LOW LEVEL
SENSOR

FUT 10020-003
3

2.

PRESS MFC 1B (2B) PUSHBUTTON.


FAULT/OFF LEGEND GOES OFF

3.

MAKE SURE THAT FEEDER FUEL TANK IS NOT


FULL.

4.

MAKE SURE THAT FUEL QUANTITY INTO FUEL TANK


IS ABOVE 160KG.(352 LBS) WITH NO LOW LEVEL
LIGHT ILLUMINATED ON FQI.

5.

PULL OUT THE FUEL PUMP CIRCUIT BREAKER 1QA


AND 2QAFUEL/FUELFEED/ENG1(ENG2) ELEC PUMP

6.

MAKE SURE THAT FUEL PUMP CIRCUIT BREAKER


3QA AND 4QA FUEL/FUELFEED/ENG1(ENG2) CTL
& CAUT ARE CLOSED.

7.

PRESS FUEL/ENG1/PUMP PUSHBUTTON 11QA


(FUEL/ENG2/PUMP PUSHBUTTON 12QA)
(NOTE:RUN INDICATION WILL NOT ILLUMINATE)

8.

AFTER ABOUT 10MN, CHECK THAT:


ON FQI LH(RH) SIDE,LOW LVL LIGHT COMES ON
ON CAP FUEL LIGHT COMES ON
ON 4VU CAUTION LIGHT FLASHES
SINGLE CHIME SOUND.

9.

CLEAR CAUTION LIGHT. ALARMS DISAPPEARS.

DEC14

10. RELEASE FUEL/ENG1(2)/PUMP 11QA (12QA)


PUSHBUTTON.
004

________
CLOSE-UP
REF. FIG. 284272-FUT-00140
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEUS ITEMS OF
EQUIPEMENTS.

*** CONTINUED ***


AH

28-42-72
FUT 10020-003
2-400 PAGE
3
DEC 01/14

28-42-72

FUNCTIONAL TEST OF
FEEDER TANK LOW LEVEL
SENSOR

005

FUT 10020-003
4

DEC14

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000
*****

AH

E N D

O F

T E X T

*****

28-42-72
FUT 10020-003
2-400 PAGE
4
DEC 01/14

28-42-72
5

AH

FUNCTIONAL TEST OF FE
EDER TANK LOW LEVEL
SENSOR

FUT 10020-003
DEC14

28-42-72
FUT 10020-003

2-400

PAGE
5
DEC 01/14

28-42-72

FUNCTIONAL TEST OF
FEEDER TANK LOW LEVEL
SENSOR

FUT 10020-004
1

DEC14

ZONING DATA
___________

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY

AH

31-63-00-PRO-10000
24-46-00-EAD-10000

28-42-72
FUT 10020-004
2-400 PAGE
1
DEC 01/14

28-42-72

FUNCTIONAL TEST OF
FEEDER TANK LOW LEVEL
SENSOR

001

FUT 10020-004
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

___________
PREPARATION
REF. FIG. 284272-FUT-00140
NOTE 1:
AVOID TO START THE ENGINE 1 AND 2 AS WELL AS
THE FUEL ELECTRICAL PUMPS 1 AND 2 AT LEAST
THIRTY MINUTES OR MORE BEFORE TO PERFORM THE
TEST.
NOTE 2:
IF TEST IS NOT STATISFACTORY, WAIT OVERNIGHT
TO ALLOW THE FEED FUEL TANK TO EMPTY,THEN
REPEAT THE TEST.
1. ON OVERHEAD PANEL 25VU CHECK THAT THE
FOLLOWING PUSH-BOTTON SWITCHES ARE PRESSED:
6UA1
6UA2
7UA1
7UA2

003

MFC/1B/FAULT/OFF
MFC/2B/FAULT/OFF
MFC/1A/FAULT/OFF
MFC/2A/FAULT/OFF

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000
*** CONTINUED ***
AH

28-42-72
FUT 10020-004
2-400 PAGE
2
DEC 01/14

28-42-72

FUNCTIONAL TEST OF
FEEDER TANK LOW LEVEL
SENSOR

004

FUT 10020-004
3

DEC14

FUNCTIONAL TEST OF FEEDER TANK LOW LEVEL


________________________________________
SENSOR.
_______
NOTE:
PERFORM THIS TEST FOR BOTH THE FUEL PUMP AND
BOTH THE MFC (1/2) MODULE }B}.
REF. FIG. 284272-FUT-00140
1.

MAKE SURE THAT MFC 1A/2A AND 1B/2B


PUSHBUTTON ARE RELEASED. (FOUR FAULT/OFF
LEGENDS ARE ON)

2.

PRESS MFC 1B (2B) PUSHBUTTON.


FAULT/OFF LEGEND GOES OFF

3.

MAKE SURE THAT FEEDER FUEL TANK IS NOT


FULL.

4.

MAKE SURE THAT:


- FUEL QUANTITY INTO FUEL TANK IS ABOVE
160KG.(352 LBS) BY NO LO LEVEL
INDICATION ON OUTER PART OF FUEL
INDICATION (MFD UPPER WINDOW, ENGINE SD
PAGE),
- FEEDER TANK IS NOT DISPLAYED IN AMBER ON
INNER PART OF FUEL INDICATION (MFD UPPER
WINDOW, IN ENGINE SD PAGE)

5.

PULL OUT THE FUEL PUMP CIRCUIT BREAKER 1QA


AND 2QAFUEL/FUELFEED/ENG1(ENG2) ELEC PUMP

6.

MAKE SURE THAT FUEL PUMP CIRCUIT BREAKER


3QA AND 4QA FUEL/FUELFEED/ENG1(ENG2) CTL
& CAUT ARE CLOSED.

7.

PRESS FUEL/ENG1/PUMP PUSHBUTTON 11QA


(FUEL/ENG2/PUMP PUSHBUTTON 12QA)
(NOTE:RUN INDICATION WILL NOT ILLUMINATE)

8.

AFTER ABOUT 10MN, CHECK THAT:


*** CONTINUED ***
AH

28-42-72
FUT 10020-004
2-400 PAGE
3
DEC 01/14

28-42-72

FUNCTIONAL TEST OF
FEEDER TANK LOW LEVEL
SENSOR

FUT 10020-004
4

DEC14

- FEEDER TANK IS DISPLAYED IN AMBER ON


INNER PART OF FUEL INDICATION (MFD UPPER
WINDOW, ENGINE SD PAGE),
- FUEL LO LVL MESSAGE IS DISPLAYED (EWD,
ALERT WINDOW),
- MASTER CAUTION LIGHTS FLASH
- SINGLE CHIME SOUND.
9.

CLEAR CAUTION LIGHT. ALARMS DISAPPEARS.

10. RELEASE FUEL/ENG1(2)/PUMP 11QA (12QA)


PUSHBUTTON.
005

________
CLOSE-UP
REF. FIG. 284272-FUT-00140
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEUS ITEMS OF
EQUIPEMENTS.

006

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000
*****

AH

E N D

O F

T E X T

*****

28-42-72
FUT 10020-004
2-400 PAGE
4
DEC 01/14

28-42-72
5

AH

FUNCTIONAL TEST OF FE
EDER TANK LOW LEVEL
SENSOR

FUT 10020-004
DEC14

28-42-72
FUT 10020-004

2-400

PAGE
5
DEC 01/14

28-42-72

OPERATIONAL TEST OF LOW


LEVEL ALERT INDICATION
SYSTEM

OPT 10000-001
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 192
210
: 192JR

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC

: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY

AH

24-46-00-EAD-10000

28-42-72
OPT 10000-001
2-400 PAGE
1
DEC 01/14

28-42-72

OPERATIONAL TEST OF LOW


LEVEL ALERT INDICATION
SYSTEM

001

OPT 10000-001
2

DEC14

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

003

___________
PREPARATION
1. ON RIGHT MAIN LANDING GEAR FAIRING
OPEN REFUELING PANEL ACCESS DOOR (5004VU).
2. PROVIDE EMPTY FUEL TANKER.

*** CONTINUED ***


AH

28-42-72
OPT 10000-001
2-400 PAGE
2
DEC 01/14

28-42-72

OPERATIONAL TEST OF LOW


LEVEL ALERT INDICATION
SYSTEM

004

OPT 10000-001
3

DEC14

______________________
CHECK
OF MFC OPERATION
1. ON PANEL 25VU, CHECK THAT THE FOLLOWING
PUSHBUTTON SWITCHES ARE PRESSED
(OFF LEGENDS ARE OFF):
6UA1
6UA2
7UA1
7UA2

005

MFC/1B/FAULT/OFF
MFC/2B/FAULT/OFF
MFC/1A/FAULT/OFF
MFC/2A/FAULT/OFF

____________________________________
FUNCTIONAL
TEST OF LOW LEVEL SENSORS
REF. FIG. 282573-FUT-00120
1. ON PANEL 121VU,
CHECK THAT THE FOLLOWING CIRCUIT BREAKERS
ARE CLOSED :
2QU
FUEL/FUEL FUELING/CTL & IND
1QT(2QT) FUEL/FQI/L (R) TANK
1QA(2QA) FUEL/FUEL FEED/ENG1(2)/ELEC
PUMP
3QA(4QA) FUEL/FUEL FEED/ENG1(2)/CTL &
CAUTION.
2. ON REFUELING PANEL 5004VU:
A. PLACE REFUELING/REFUEL/OFF/DEFUELSWITCH
4QU IN DEFUEL POSITION.
B. PLACE REFUELING/REFUEL VALVE/LH(RH)
SWITCH 5QU (6QU) IN OPEN POSITION.
C. REFUELING/LH (RH) VALVE/OPEN LIGHT
151QU(150QU) COMES ON.
D. DEFUEL APPROPRIATE TANK UNTIL LOW LEVEL
THRESHOLD OF 160 KG (352LBS).
(AMM: 121100-DFG-10000).
3. ON PANEL 4VU (COCKPIT), ON FUEL QUANTITY
*** CONTINUED ***
AH

28-42-72
OPT 10000-001
2-400 PAGE
3
DEC 01/14

28-42-72

OPERATIONAL TEST OF LOW


LEVEL ALERT INDICATION
SYSTEM

OPT 10000-001
4

DEC14

INDICATOR:
A. LO LVL CAUTION LIGHT COMES ON,
. ON CREW ALERTING PANEL FUEL LIGHT
COMES ON
. ON PANELS 3VU AND 5VU, MASTER CAUTION
LIGHTS COME ON
. INGLE CHIME SOUNDS.
- SHUT DOWN DEFUELING OPERATION.
- INHIBE ALARMS.
B. THE VALUE INDICATED IS: 160 KG (352 LBS)
4. ON PANEL 5004VU:
A. PLACE REFUELING/REFUEL/OFF/DEFUELSWITCH
4QU IN OFF POSITION.
B. PLACE 5QU(6QU) SWITCH ON NORM POSITION.
C. REFUELING/LH (RH) VALVE/OPEN LIGHT GOES
OFF.
5. REPEAT THE SAME CHECK FOR OTHER TANK.
006

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

007

________
CLOSE-UP
1. DISCONNECT COUPLING (IF TRANSFER PERFORMED).
2. DISCONNECT EQUIPOTENTIAL CONNECTION BETWEEN
THE TANKER AND THE AIRCRAFT (IF REQUIRED).
3. CLOSE REFUEL/DEFUEL DOOR 196FS (EVENTUALLY).
4. CLOSE REFUELING PANEL DOOR 192JR (EVENTUAL*** CONTINUED ***
AH

28-42-72
OPT 10000-001
2-400 PAGE
4
DEC 01/14

28-42-72

OPERATIONAL TEST OF LOW


LEVEL ALERT INDICATION
SYSTEM

OPT 10000-001
5

DEC14

LY).
5. REMOVE FUEL TANKER FROM WORKING AREA (IF
USED).
6. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
7. REMOVE SMOKING PROHIBITED WARNING NOTICES.
*****

AH

E N D

O F

T E X T

*****

28-42-72
OPT 10000-001
2-400 PAGE
5
DEC 01/14

28-42-72
6

AH

DEFUEL/REFUEL PANEL

OPT 10000-001
DEC14

28-42-72
OPT 10000-001

2-400

PAGE
6
DEC 01/14

28-42-72

OPERATIONAL TEST OF LOW


LEVEL ALERT INDICATION
SYSTEM

OPT 10000-002
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 192
210
: 192JR

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

___
MEN

_________
MAN-HOURS

PUBLICATION
___________
JIC
JIC

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: DC AND AC CONSTANT
FREQUENCY EXTERNAL POWER
SUPPLY

AH

31-63-00-PRO-10000
24-46-00-EAD-10000

28-42-72
OPT 10000-002
2-400 PAGE
1
DEC 01/14

28-42-72

OPERATIONAL TEST OF LOW


LEVEL ALERT INDICATION
SYSTEM

001

OPT 10000-002
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

*** CONTINUED ***


AH

28-42-72
OPT 10000-002
2-400 PAGE
2
DEC 01/14

28-42-72

OPERATIONAL TEST OF LOW


LEVEL ALERT INDICATION
SYSTEM

003

OPT 10000-002
3

DEC14

ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


___________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

004

___________
PREPARATION
1. ON RIGHT MAIN LANDING GEAR FAIRING
OPEN REFUELING PANEL ACCESS DOOR (5004VU).
2. PROVIDE EMPTY FUEL TANKER.

005

______________________
CHECK
OF MFC OPERATION
1. ON PANEL 25VU, CHECK THAT THE FOLLOWING
PUSHBUTTON SWITCHES ARE PRESSED
(OFF LEGENDS ARE OFF):
6UA1
6UA2
7UA1
7UA2

006

MFC/1B/FAULT/OFF
MFC/2B/FAULT/OFF
MFC/1A/FAULT/OFF
MFC/2A/FAULT/OFF

____________________________________
FUNCTIONAL
TEST OF LOW LEVEL SENSORS
REF. FIG. 282573-FUT-00120
1. ON REFUELING PANEL 100QU:
A. PLACE REFUELING/REFUEL/OFF/DEFUELSWITCH
IN DEFUEL POSITION.
B. PLACE REFUELING/REFUEL VALVE/LH(RH)
SWITCH IN OPEN POSITION.
C. REFUELING/LH (RH) VALVE/OPEN LIGHT
COMES ON.
D. DEFUEL APPROPRIATE TANK UNTIL LOW LEVEL
THRESHOLD OF 160 KG (352LBS).
*** CONTINUED ***
AH

28-42-72
OPT 10000-002
2-400 PAGE
3
DEC 01/14

28-42-72

OPERATIONAL TEST OF LOW


LEVEL ALERT INDICATION
SYSTEM

OPT 10000-002
4

DEC14

(AMM: 121100-DFG-10000).
2. A. . ON EWD, IN ALERT WINDOW, FUEL LO LVL
MESSAGE APPEARS.
. MASTER CAUTION LIGHTS FLASH.
. SINGLE CHIME SOUNDS.
- SHUT DOWN DEFUELING OPERATION.
- INHIBE ALARMS.
B. ON MFD UPPER WINDOW, IN ENGINE SD PAGE,
THE VALUE INDICATED IS: 160KG (352LBS)
3. ON PANEL 100QU:
A. PLACE REFUELING/REFUEL/OFF/DEFUELSWITCH
IN OFF POSITION.
B. PLACE REFUELING/REFUEL VALVE/LH(RH)
SWITCH ON NORM POSITION.
C. REFUELING/LH (RH) VALVE/OPEN LIGHT GOES
OFF.
4. REPEAT THE SAME CHECK FOR OTHER TANK.
007

DE-ENERGIZATION OF AIRCRAFT DC AND AC CONSTANT


______________________________________________
FREQUENCY NETWORK
_________________
SEE JOB INSTRUCTION CARD
244600-EAD-10000

008

________
CLOSE-UP
1. DISCONNECT COUPLING (IF TRANSFER PERFORMED).
2. DISCONNECT EQUIPOTENTIAL CONNECTION BETWEEN
THE TANKER AND THE AIRCRAFT (IF REQUIRED).
3. CLOSE REFUEL/DEFUEL DOOR 196FS (EVENTUALLY).
4. CLOSE REFUELING PANEL DOOR 192JR (EVENTUAL*** CONTINUED ***
AH

28-42-72
OPT 10000-002
2-400 PAGE
4
DEC 01/14

28-42-72

OPERATIONAL TEST OF LOW


LEVEL ALERT INDICATION
SYSTEM

OPT 10000-002
5

DEC14

LY).
5. REMOVE FUEL TANKER FROM WORKING AREA (IF
USED).
6. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
7. REMOVE SMOKING PROHIBITED WARNING NOTICES.
*****

AH

E N D

O F

T E X T

*****

28-42-72
OPT 10000-002
2-400 PAGE
5
DEC 01/14

28-42-72
6

AH

DEFUEL/REFUEL PANEL

OPT 10000-002
DEC14

28-42-72
OPT 10000-002

2-400

PAGE
6
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

RAI 10000-003
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 522
622
: 522BT 522DT 522ET 523CT 523DT 523FT
622BT 622DT 622ET 623CT 623DT 623FT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

GSE

: 01 TOP WING ACCESS PLATFORM

SPARE

: 01
01
01
01
01
01

PROBE
PROBE
PROBE
PROBE
PROBE
PROBE

EXPENDABLE

: 02
02
03
02
02
02
02
02
01
01
02
02

NUT
NUT
CLAMP
CLAMP
CLAMP
CLAMP
O-RING
O-RING
O-RING
O-RING
NUT
NUT

AH

___
MEN

RIB
RIB
RIB
RIB
RIB
RIB

4/5
5/6
14/15
18/19
9/10
21/22

_________
MAN-HOURS

284270-01-030
284270-01-040
284270-02-030
284270-02-040
284270-03-030
284270-05-030
284270-03-070
284270-05-090
284270-01
284270-02
284270-03
284270-05
284270-01-020
284270-02-020
284270-03-020
284270-05-020
284270-01-090
284270-02-090

28-42-72
RAI 10000-003
2-400 PAGE
1
DEC 01/14

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

28-42-72

RAI 10000-003
2

DEC14

PUBLICATION
___________
JIC

: FUNCTIONAL TEST OF FUEL


QUANTITY INDICATOR

AH

28-42-00-FUT-10000

28-42-72
RAI 10000-003
2-400 PAGE
2
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

001

RAI 10000-003
3

DEC14

_________
PRINCIPLE
ALL LH AND RH WING PROBES ALLOW TO MESURE
FUEL QUANTITY.
NEVERTHELESS, ON AIRCRAFT EQUIPPED WITH NAS
(NEW AVIONIC SUITE), THE FIRST PROBE CLOSER
TO FUSELAGE (EACH SIDE) ALLOWS TO MESURE
EITHER FUEL QUANTITY AND TEMPERATURE.

002

_______
WARNING
WARNING C.D.C.C.L.
CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION
THE FOLLOWING PROCEDURE IS APPLIED TO
A FUEL SYSTEM ITEM THAT IS IN THE CATEGORY
KNOWN AS A CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION.
CDCCL IDENTIFIES AN ITEM THAT CAN BE SOURCE OF
A POSSIBLE FUEL TANK IGNITION.
YOU MUST KEEP ALL CDCCL ITEMS IN THE APPROVED
CONFIGURATION.
DAMAGE,WEAR OR CHANGES TO A CDCCL ITEM CAN
CAUSE A POSSIBLE FUEL TANK EXPLOSION.

003

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
*** CONTINUED ***
AH

28-42-72
RAI 10000-003
2-400 PAGE
3
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

RAI 10000-003
4

DEC14

TANKER AND THE AIRCRAFT (IN CASE OF FUEL


TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.
004

___________
PREPARATION
1. MAKE CERTAIN THAT FUEL LEVEL IS BELOW THE
LEVEL OF WORKING AREA.
(PERFORM DEFUELLING OPERATION IF NECESSARY)
2. INSTALL WARNING NOTICE PROHIBITING OPERATION
OF FUEL SYSTEM IN FLIGHT COMPARTMENT.
3. INSTALL ACCESS PLATFORM TO GAIN ACCESS TO
THE WING UPPER SIDE.

005

REMOVAL OF FUEL QUANTITY OR FUEL TEMP/QUANTITY


______________________________________________
PROBE
_____
REF. FIG. 284272-RAI-00100
1. REMOVE SCREWS (4) RETAINING FUEL QUANTITY
PROBE.
2. BY MEANS OF THE EXTRACT HOLE (6), SLIGHTLY
LIFT FUEL QUANTITY PROBE AND DISCONNECT
PLUG(S) FROM CONNECTOR(S) (2).
NOTE : MARK THE MOST LOWER TYRAP POSITION
ON HARNESS AND FUEL QUANTITY PROBE.
3. REMOVE SCREW (7), WASHER (8), NUT (9) AND
DISCARD IT.
*** CONTINUED ***
AH

28-42-72
RAI 10000-003
2-400 PAGE
4
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

RAI 10000-003
5

4. REMOVE CLAMPS (5) ATTACHING


PROBE. DISCARD THE CLAMP.

DEC14

WIRING TO THE

5. REMOVE PROBE.
6. REMOVE AND DISCARD PROBE SEAL (3).
7. BLANK EQUIPMENT CONNECTORS.
8. PROTECT REMOVED COMPONENT INTERFACE AS WELL
AS ADJACENT AREA.
NOTE : -TAKE ALL NECESSARY PRECAUTIONS TO
ENSURE THAT ELECTRICAL HARNESSES DO
NOT FALL INTO TANK.
-CHECK AGGREGATION STATE OF FIXED
PLUG (EXTERNAL LEAKAGE MARK) OF TANK
REAR PARTITION.
006

INSTALLATION OF FUEL QUANTITY OR FUEL


_____________________________________
TEMP/QUANTITY PROBE
___________________
REF. FIG. 284272-RAI-00130
REF. FIG. 284272-RAI-00100
1. REMOVE BLANKS.
2. PREPARATION OF REPLACEMENT COMPONENT (IF
REQUIRED).
3. CLEAN BONDING PLATE AND APPLY A SLIGHT FILM
OF MASTINOX 6856K.
4. INSTALL NEW SEAL (3) (SEAL MUST BE PREVIOUSLY LUBRICATED WITH CLEAN FUEL).
5. INSTALL CLAMP (5) ATTACHING WIRINGTO THE
PROBE WITH SCREW (7), WASHER (8) AND NEW
NUT (9).
6. MAKE CERTAIN THAT ELECTRICAL CONNECTOR(S)
*** CONTINUED ***
AH

28-42-72
RAI 10000-003
2-400 PAGE
5
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

RAI 10000-003
6

DEC14

IS (ARE) IN GOOD CONDITION.


NOTE : PROBE N3 IS PROVIDED WITH FOOL-PROOFING :
- GREEN BUSH OR MARKING PROBE ON PROBE
- MARKING COMPENSATOR ON COMPENSATOR
PROBE.
7. CONNECT ELECTRICAL CONNECTOR(S) (2).
REF. FIG. 284272-RAI-00130
8. ALIGN FUEL WIRING (1) ON PROBE
(FORMING A COIL) AND ATTACH IT,
- FIRST IN THE LOWEST POSITION USING
CORRESPONDING TYRAP (2)
- THEN ON MID PROBE HEIGHT USING
CORRESPONDING TYRAP (3).
9. SLOWLY INTRODUCE PROBE ON TANK AND FIX THE
THIRD TYRAP (4) ON PROBE IN HIGHEST
POSITION PLACING THE WIRE IN A U
FORM IN ORDER TO ADJUST THE WIRE LENGTH.
THIS IS IN ORDER TO AVOID A POTENTIAL RISK
OF CHAFING BETWEEN WIRE AND FUEL LINE.
REF. FIG. :284272-RAI-00100
10. PLACE IMMERSED SECTION OF PROBE IN CLEAN
FUEL.
11. INSTALL FUEL QUANTITY PROBE.
12. INSTALL SCREWS (4) AND TIGHTEN.
007

TEST OF FUEL QUANTITY INDICATORS : READING OF


_____________________________________________
FUEL QUANTITY INDICATORS.
_________________________
SEE JOB INSTRUCTION CARD
284200-FUT-10000

*** CONTINUED ***


AH

28-42-72
RAI 10000-003
2-400 PAGE
6
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

008

RAI 10000-003
7

DEC14

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-42-72
RAI 10000-003
2-400 PAGE
7
DEC 01/14

28-42-72
8

AH

TYPICAL REM/INSTALLATION
OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

RAI 10000-003
DEC14

28-42-72
RAI 10000-003

2-400

PAGE
8
DEC 01/14

28-42-72
9

AH

WIRE INSTALLATION
ON PROBES

RAI 10000-003
DEC14

28-42-72
RAI 10000-003

2-400

PAGE
9
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

RAI 10000-004
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 522
622
: 522BT 522DT 522ET 523CT 523DT 523FT
622BT 622DT 622ET 623CT 623DT 623FT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

GSE

: 01 TOP WING ACCESS PLATFORM

SPARE

: 01
01
01
01
01
01

PROBE
PROBE
PROBE
PROBE
PROBE
PROBE

EXPENDABLE

: 02
02
03
02
02
02
02
02
01
01
02
02

NUT
NUT
CLAMP
CLAMP
CLAMP
CLAMP
O-RING
O-RING
O-RING
O-RING
NUT
NUT

AH

___
MEN

RIB
RIB
RIB
RIB
RIB
RIB

4/5
5/6
14/15
18/19
9/10
21/22

_________
MAN-HOURS

284270-01-030
284270-01-040
284270-02-030
284270-02-040
284270-03-030
284270-05-030
284270-03-070
284270-05-090
284270-01
284270-02
284270-03
284270-05
284270-01-020
284270-02-020
284270-03-020
284270-05-020
284270-01-090
284270-02-090

28-42-72
RAI 10000-004
2-400 PAGE
1
DEC 01/14

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

28-42-72

RAI 10000-004
2

DEC14

PUBLICATION
___________
JIC

: FUNCTIONAL TEST OF FUEL


QUANTITY INDICATOR

AH

28-42-00-FUT-10000

28-42-72
RAI 10000-004
2-400 PAGE
2
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

001

RAI 10000-004
3

DEC14

_________
PRINCIPLE
ALL LH AND RH WING PROBES ALLOW TO MESURE
FUEL QUANTITY.
NEVERTHELESS, ON AIRCRAFT EQUIPPED WITH NAS
(NEW AVIONIC SUITE), THE FIRST PROBE CLOSER
TO FUSELAGE (EACH SIDE) ALLOWS TO MESURE
EITHER FUEL QUANTITY AND TEMPERATURE.

002

_______
WARNING
WARNING C.D.C.C.L.
CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION
THE FOLLOWING PROCEDURE IS APPLIED TO
A FUEL SYSTEM ITEM THAT IS IN THE CATEGORY
KNOWN AS A CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION.
CDCCL IDENTIFIES AN ITEM THAT CAN BE SOURCE OF
A POSSIBLE FUEL TANK IGNITION.
YOU MUST KEEP ALL CDCCL ITEMS IN THE APPROVED
CONFIGURATION.
DAMAGE,WEAR OR CHANGES TO A CDCCL ITEM CAN
CAUSE A POSSIBLE FUEL TANK EXPLOSION.

003

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
*** CONTINUED ***
AH

28-42-72
RAI 10000-004
2-400 PAGE
3
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

RAI 10000-004
4

DEC14

TANKER AND THE AIRCRAFT (IN CASE OF FUEL


TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.
004

___________
PREPARATION
1. MAKE CERTAIN THAT FUEL LEVEL IS BELOW THE
LEVEL OF WORKING AREA.
(PERFORM DEFUELLING OPERATION IF NECESSARY)
2. INSTALL WARNING NOTICE PROHIBITING OPERATION
OF FUEL SYSTEM IN FLIGHT COMPARTMENT.
3. INSTALL ACCESS PLATFORM TO GAIN ACCESS TO
THE WING UPPER SIDE.

005

REMOVAL OF FUEL QUANTITY OR FUEL TEMP/QUANTITY


______________________________________________
PROBE
_____
REF. FIG. 284272-RAI-00100
1. REMOVE SCREWS (4) RETAINING FUEL QUANTITY
PROBE.
2. BY MEANS OF THE EXTRACT HOLE (6), SLIGHTLY
LIFT FUEL QUANTITY PROBE AND DISCONNECT
PLUG(S) FROM CONNECTOR(S) (2).
NOTE : MARK THE MOST LOWER TYRAP POSITION
ON HARNESS AND FUEL QUANTITY PROBE.
3. REMOVE SCREW (7), WASHER (8), NUT (9) AND
DISCARD IT.
*** CONTINUED ***
AH

28-42-72
RAI 10000-004
2-400 PAGE
4
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

RAI 10000-004
5

4. REMOVE CLAMPS (5) ATTACHING


PROBE. DISCARD THE CLAMP.

DEC14

WIRING TO THE

5. REMOVE PROBE.
6. REMOVE AND DISCARD PROBE SEAL (3).
7. BLANK EQUIPMENT CONNECTORS.
8. PROTECT REMOVED COMPONENT INTERFACE AS WELL
AS ADJACENT AREA.
NOTE : -TAKE ALL NECESSARY PRECAUTIONS TO
ENSURE THAT ELECTRICAL HARNESSES DO
NOT FALL INTO TANK.
-CHECK AGGREGATION STATE OF FIXED
PLUG (EXTERNAL LEAKAGE MARK) OF TANK
REAR PARTITION.
006

INSTALLATION OF FUEL QUANTITY OR FUEL


_____________________________________
TEMP/QUANTITY PROBE
___________________
REF. FIG. 284272-RAI-00130
REF. FIG. 284272-RAI-00100
1. REMOVE BLANKS.
2. PREPARATION OF REPLACEMENT COMPONENT (IF
REQUIRED).
3. CLEAN BONDING PLATE AND APPLY A SLIGHT FILM
OF MASTINOX 6856K.
4. INSTALL NEW SEAL (3) (SEAL MUST BE PREVIOUSLY LUBRICATED WITH CLEAN FUEL).
5. INSTALL CLAMP (5) ATTACHING WIRINGTO THE
PROBE WITH SCREW (7), WASHER (8) AND NEW
NUT (9).
6. MAKE CERTAIN THAT ELECTRICAL CONNECTOR(S)
*** CONTINUED ***
AH

28-42-72
RAI 10000-004
2-400 PAGE
5
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

RAI 10000-004
6

DEC14

IS (ARE) IN GOOD CONDITION.


NOTE : PROBE N3 IS PROVIDED WITH FOOL-PROOFING :
- GREEN BUSH OR MARKING PROBE ON PROBE
- MARKING COMPENSATOR ON COMPENSATOR
PROBE.
7. CONNECT ELECTRICAL CONNECTOR(S) (2).
REF. FIG. 284272-RAI-00130
8. ALIGN FUEL WIRING (1) ON PROBE
(FORMING A COIL) AND ATTACH IT,
- FIRST IN THE LOWEST POSITION USING
CORRESPONDING TYRAP (2)
- THEN ON MID PROBE HEIGHT USING
CORRESPONDING TYRAP (3).
9. SLOWLY INTRODUCE PROBE ON TANK AND FIX THE
THIRD TYRAP (4) ON PROBE IN HIGHEST
POSITION PLACING THE WIRE IN A U
FORM IN ORDER TO ADJUST THE WIRE LENGTH.
THIS IS IN ORDER TO AVOID A POTENTIAL RISK
OF CHAFING BETWEEN WIRE AND FUEL LINE.
REF. FIG. :284272-RAI-00100
10. PLACE IMMERSED SECTION OF PROBE IN CLEAN
FUEL.
11. INSTALL FUEL QUANTITY PROBE.
12. INSTALL SCREWS (4) AND TIGHTEN.
007

TEST OF FUEL QUANTITY INDICATORS : READING OF


_____________________________________________
FUEL QUANTITY INDICATORS.
_________________________
SEE JOB INSTRUCTION CARD
284200-FUT-10000

*** CONTINUED ***


AH

28-42-72
RAI 10000-004
2-400 PAGE
6
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

008

RAI 10000-004
7

DEC14

CHECK OF FUEL TEMP INDICATION PART 1/2


_______________________________________
(CLEANING/DRYING OF FUEL TEMP PROBE AREA)
_________________________________________
1. CLEAN FUEL TEMP/QUANT PROBE N1 L(R)
ATTACHMENT AREA USING A CLEAN CLOTH.
2. CHECK FOR ABSENCE OF LEAKAGE OR SEEPING AT
FUEL TEMP/QUANT PROBE N1 L(R) JUNCTIONS.
3. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.

009

CHECK OF FUEL TEMP INDICATION PART 2/2


_______________________________________
(INDICATION CHECK)
__________________
1. OPEN THE OVERWING REFUELING CAP.
2. BY MEANS A THERMOMETER, MEASURE AND NOTE
THE FUEL TEMPERATURE.
3. CLOSE THE OVERWING REFUELING CAP.
4. ON PANEL 121VU, CLOSE CIRCUIT BREAKERS:
- 1QT FUEL/FCU CHAN 1
- 2QT FUEL/FCU CHAN 2
5. CHECK FUEL TEMPERATURE INDICATED ON MFD
UPPER WINDOW SD ENGINE PAGE IS IN
ACCORDANCE WITH THE ONE RECORDED IN THE
THERMOMETER.

010

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
*** CONTINUED ***
AH

28-42-72
RAI 10000-004
2-400 PAGE
7
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

RAI 10000-004
8

DEC14

4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.
*****

AH

E N D

O F

T E X T

*****

28-42-72
RAI 10000-004
2-400 PAGE
8
DEC 01/14

28-42-72
9

AH

TYPICAL REM/INSTALLATION
OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE

RAI 10000-004
DEC14

28-42-72
RAI 10000-004

2-400

PAGE
9
DEC 01/14

28-42-72
10

AH

WIRE INSTALLATION
ON PROBES

RAI 10000-004
DEC14

28-42-72
RAI 10000-004

2-400

PAGE
10
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

RAI 10010-002
1

DEC14

ZONING DATA
___________
ZONE

: 530
630

540
640

PREPARATION
___________
PROVISION
WORK

: SKILL
_____
ELECTRIC

___
MEN

_________
MAN-HOURS
01

ELAPSED TIME

SPARE

: 02 SEAL

284270

EXPENDABLE

: 00 SAFETY WIRE
00 MASTINOX

Z2CN18-10
6856K

BULK MATERIAL : ROPE


PUBLICATION
___________
JIC
JIC

: DEFUELLING
: REFUELING

AH

12-11-00-DFG-10000
12-11-00-FLG-10020

28-42-72
RAI 10010-002
2-400 PAGE
1
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

001

RAI 10010-002
2

DEC14

_______
WARNING
WARNING C.D.C.C.L.
CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION
THE FOLLOWING PROCEDURE IS APPLIED TO
A FUEL SYSTEM ITEM THAT IS IN THE CATEGORY
KNOWN AS A CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION.
CDCCL IDENTIFIES AN ITEM THAT CAN BE SOURCE OF
A POSSIBLE FUEL TANK IGNITION.
YOU MUST KEEP ALL CDCCL ITEMS IN THE APPROVED
CONFIGURATION.
DAMAGE,WEAR OR CHANGES TO A CDCCL ITEM CAN
CAUSE A POSSIBLE FUEL TANK EXPLOSION.

002

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
*** CONTINUED ***
AH

28-42-72
RAI 10010-002
2-400 PAGE
2
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

RAI 10010-002
3

DEC14

7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.


003

__________
DEFUELLING
SEE JOB INSTRUCTION CARD
121100-DFG-10000
NOTE: THIS OPERATION IS TO BE PERFORMED ONLY
FOR REMOVAL OF DOORS LOCATED IN FUEL
AREA.

004

___________
PREPARATION
NOTE:THE FOLLOWING PROCEDURE IS THE SAME FOR
ALL THE FUEL QUANTITY PROBE HARNESS
1.MAKE CERTAIN THAT FUEL TANK(S) IS (ARE)
EMPTY.
2. INSTALL WARNING NOTICE PROHIBING OPERATION
OF FUEL SYSTEM IN FLIGHT COMPARTMENT.
3. INSTALL ACCESS PLATFORM,TO GAIN ACCESS TO
WING TOP SKIN AND TO WING REAR SPAR LH (RH).
4. IN ZONE 530-540/630-640 OPEN ACCESS DOOR
RELATED TO THE HARNESS NEEDS TO BE CHANGED.

005

______________________________
REMOVAL
OF FUEL QUANTITY PROBE
REF.FIG. 284272-RAI-00110
ON THE UPPER WING PANEL
1. REMOVE SCREWS (4) RETAINING FUEL QUANTITY
PROBE.
2. BY MEANS OF THE EXTRACT HOLE (6) SLIGHTLY
LIFT FUEL QUANTITY PROBE.
3. UNSCREW AND REMOVE:SCREW(7) WASHER(8) NUT(9)
*** CONTINUED ***
AH

28-42-72
RAI 10010-002
2-400 PAGE
3
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

RAI 10010-002
4

DEC14

CLAMPS(5) AND (10).


4. DISCONNECT PLUG(S) FROM CONNECTOR(S) (2).
5. REMOVE THE HARNESS FROM THE PROBE,IN THE
SAME TIME MARK THE LOWEST TYRAP POSITION ON
FUEL QTY PROBE AND HARNESS.RECORD THE LENGTH
OF THE HARNESS COILED TO THE PROBE.
6. PROTECT THE FUEL QUANTITY PROBE TO AVOID ANY
DAMAGE AND/OR CONTAMINATION.
7. TIE THE ROPE TO THE DISCONNECTED PLUG(S).
006

______________________________________
REMOVAL
OF FUEL QUANTITY PROBE HARNESS
REF.FIG. 284272-RAI-00120
ON WING REAR SPAR:
1. IDENTIFY THE FUEL QUANTITY PROBE HARNESS
THAT NEEDS TO BE CHANGED (I.E. 501VC, 503VC
505VC....).
2. LOOSEN THE NUT ELECTRICAL PLUG (16) WITHOUT
REMOVE IT.
3. UNSCREW THE BOLT (10) REMOVE THE WASHER (11)
REMOVE THE BRACKET (12).
4. DISASSEMBLY THE ELECTRICAL PLUG (14) FROM
THE BRACKET (12).
5. DISCARD THE SEAL (13).
6. SMOOTLY PULL OUT THE CABLE FROM ITS METALIC
CONDUIT UNTIL THE CONNECTION ROPE/CABLE,
COMES OUT.
7. DISCONNECT THE ROPE FROM THE CABLE AVOIDING
TO DAMAGE THE COAXIAL CONNECTOR.
*** CONTINUED ***
AH

28-42-72
RAI 10010-002
2-400 PAGE
4
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

007

RAI 10010-002
5

DEC14

___________________________________________
INSTALLATION
OF FUEL QUANTITY PROBE HARNESS
REF.FIG. 284272-RAI-00120
ON WING REAR SPAR SIDE:
1. LUBRIFICATE WITH CLEAN FUEL, INSTALL AND
HOLD THE NEW SEAL (13) ON THE BRACKET (12).
2. PUT ON THE NEW HARNESS AND ASSEMBLY THE
ELECTRICAL PLUG (14) BY NUT (16) ON
BRAKET (12).TIGHTEN FOLLOWING THE VALUES
SHOWED IN THE FIGURE.
3. INSTALL SAFETY WIRE (15) (IF INSTALLED).
4. TIE THE ROPE TO THE CABLE,PAY ATTENTION
TO THE COAXIAL CONNECTOR(S)
ON UPPER WING PANEL:
1. BY MEANS OF THE ROPE, SMOOTLY PULL IN THE
HARNESS WHILE,ON WING REAR SPAR SIDE,
HELP THE ELECTRICAL CABLE TO SLOW DOWN
INTO FUEL TANK THEN INTO METALIC CONDUIT.
2. PULL OUT THE HARNESS UNTIL THE CONNECTION
ROPE/CABLE COMES OUT AND THE BRACKET (12)IS
IN ITS CORRECT POSITION TO BE ASSEMBLIED.
3. DISCONNECT THE ROPE FROM THE HARNESS.
MAKE CERTAIN THAT COAXIAL CONNECTOR(S)
IS IN GOOD CONDITION.
REF ITEM 003 STEP 5.
4. MARK THE POSITION OF THE LOWEST TYRAP ON THE
NEW HARNESS USING THE OLD ONE.
5. SECURE THE HARNESS TO AVOID IT FALL INTO
*** CONTINUED ***
AH

28-42-72
RAI 10010-002
2-400 PAGE
5
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

RAI 10010-002
6

DEC14

FUEL TANK.
ON WING REAR SPAR:
6. INSTALL BRACKET (12) BY MEANS OF BOLT (10)
AND WASHER (11).
TIGHTEN BY A TORQUE VALUE OF:
0.40 - 0.50 MDAN (35,4 - 44,2 LBS.IN.)
008

___________________________________
INSTALLATION
OF FUEL QUANTITY PROBE
REF. FIG. 284272-RAI-00110
ON UPPER WING PANEL:
1. REMOVE CAPS AND/OR PROTECTION FROM FUEL
QUANTITY PROBE.
2. INSTALL NEW SEAL (3),PREVIOUSLY LUBRIFICATED
WITH CLEAN FUEL,ON FUEL QUANTITY PROBE.
3. INSTALL CLAMP (5) AND(10),TO FIX THE HARNESS
TO PROBE, BY MEANS OF SCREW (7), WASHER (8),
AND NUT (9).
4. ALIGN FUEL QUANTITY PROBE AND HARNESS TYRAP
MARK AND FIX WITH A TYRAP.
COIL HARNESS OVER THE TYRAP AND FIX WITH
SOME OTHER TYRAPS IN ORDER TO AVOID THE
HARNESS CHAFING IN FUEL TANK.
5. CHECK THAT ELECTRICAL CONNECTOR(S) IS(ARE)
IN GOOD CONDITION.
6. CONNECT THE COAXIAL PLUG(S) TO THE FUEL
QUANTITY PROBE.
7. CLEAN PROBE BONDING PLATE AND APPLY A SLIGHT
FILM OF MASTINOX 6856K
8. INSTALL FUEL QUANTITY PROBE BY MEANS OF
*** CONTINUED ***
AH

28-42-72
RAI 10010-002
2-400 PAGE
6
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

RAI 10010-002
7

DEC14

SCREWS (4) AND TIGHTEN.


009

________
CLOSE-UP
1. CLOSE ACCESS PANEL PREVIOUSLY OPENED.
2. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEM OF
EQUIPMENT.
3. REMOVE ACCESS PLATFORM.
4. REMOVE WARNING NOTICE IN FLIGHT COMPARTMENT.
5. PARK THE A/C ON A FLAT PLACE OF PARKING AREA

010

_________
REFUELING
SEE JOB INSTRUCTION CARD
121100-FLG-10020

011

________________________________
TEST
OF FUEL QUANTITY INDICATION
REF. FIG. 284272-TST-00130
A. BY MEANS OF REFUELLING OPERATION AND THE
TABLE IN THE FIGURE, CHECK THE CORRECT
FUEL QUANTITY INDICATION.
B. PERFORM A CALIBRATION FROM 0 TO 500 KG
(1100 LBS) FILLING BOTH THE FUEL TANKS BY
STEP OF 100KG (220LBS).
IN THE COCKPIT
ON THE FUEL QUANTITY INDICATOR:
C. FOR EACH STEP, CHECK THAT THE DIFFERENCE:
QUANTITY INTRODUCED-QUANTITY INDICATED
REMAINS POSITIVE OR EQUAL TO 0.
D. CHECK THAT LOW LEVEL INDICATION GOESOFF WHEN
*** CONTINUED ***
AH

28-42-72
RAI 10010-002
2-400 PAGE
7
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

RAI 10010-002
8

DEC14

THE FUEL QUANTITY IS REACHING THE VALUE OF


160KG (353 LBS).
E. COMPETE THE REFUELLING OPERATION FOLLOWING
THE JIC IN USE.
*****

AH

E N D

O F

T E X T

*****

28-42-72
RAI 10010-002
2-400 PAGE
8
DEC 01/14

28-42-72
9

AH

RENOVAL/INSTALLATION OF
FUEL QUANTITY PROBE

RAI 10010-002
DEC14

28-42-72
RAI 10010-002

2-400

PAGE
9
DEC 01/14

28-42-72
10

AH

REMOVAL/INSTALLATION OF
FUEL QTY PROBE HARNESS

RAI 10010-002
DEC14

28-42-72
RAI 10010-002

2-400

PAGE
10
DEC 01/14

28-42-72
11

AH

RECORDING TABLE OF FUEL


QUANTITY INDICATION

RAI 10010-002
DEC14

28-42-72
RAI 10010-002

2-400

PAGE
11
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

RAI 10010-003
1

DEC14

ZONING DATA
___________
ZONE

: 530
630

540
640

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

ELECTRIC

_________
MAN-HOURS
01

ELAPSED TIME

SPARE

: 02 SEAL

284270

EXPENDABLE

: 00 SAFETY WIRE
00 MASTINOX

Z2CN18-10
6856K

BULK MATERIAL : ROPE


PUBLICATION
___________
JIC
JIC
JIC

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: DEFUELLING
: REFUELING

AH

31-63-00-PRO-10000
12-11-00-DFG-10000
12-11-00-FLG-10020

28-42-72
RAI 10010-003
2-400 PAGE
1
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

001

RAI 10010-003
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

_______
WARNING
WARNING C.D.C.C.L.
CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION
THE FOLLOWING PROCEDURE IS APPLIED TO
A FUEL SYSTEM ITEM THAT IS IN THE CATEGORY
KNOWN AS A CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION.
CDCCL IDENTIFIES AN ITEM THAT CAN BE SOURCE OF
A POSSIBLE FUEL TANK IGNITION.
YOU MUST KEEP ALL CDCCL ITEMS IN THE APPROVED
CONFIGURATION.
DAMAGE,WEAR OR CHANGES TO A CDCCL ITEM CAN
CAUSE A POSSIBLE FUEL TANK EXPLOSION.

003

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
*** CONTINUED ***
AH

28-42-72
RAI 10010-003
2-400 PAGE
2
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

RAI 10010-003
3

DEC14

AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR


COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.
004

__________
DEFUELLING
SEE JOB INSTRUCTION CARD
121100-DFG-10000
NOTE: THIS OPERATION IS TO BE PERFORMED ONLY
FOR REMOVAL OF DOORS LOCATED IN FUEL
AREA.

005

___________
PREPARATION
NOTE:THE FOLLOWING PROCEDURE IS THE SAME FOR
ALL THE FUEL QUANTITY PROBE HARNESS
1.MAKE CERTAIN THAT FUEL TANK(S) IS (ARE)
EMPTY.
2. INSTALL WARNING NOTICE PROHIBING OPERATION
OF FUEL SYSTEM IN FLIGHT COMPARTMENT.
3. INSTALL ACCESS PLATFORM,TO GAIN ACCESS TO
WING TOP SKIN AND TO WING REAR SPAR LH (RH).
4. IN ZONE 530-540/630-640 OPEN ACCESS DOOR
RELATED TO THE HARNESS NEEDS TO BE CHANGED.
*** CONTINUED ***
AH

28-42-72
RAI 10010-003
2-400 PAGE
3
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

006

RAI 10010-003
4

DEC14

______________________________
REMOVAL
OF FUEL QUANTITY PROBE
REF.FIG. 284272-RAI-00110
ON THE UPPER WING PANEL
1. REMOVE SCREWS (4) RETAINING FUEL QUANTITY
PROBE.
2. BY MEANS OF THE EXTRACT HOLE (6) SLIGHTLY
LIFT FUEL QUANTITY PROBE.
3. UNSCREW AND REMOVE:SCREW(7) WASHER(8) NUT(9)
CLAMPS(5) AND (10).
4. DISCONNECT PLUG(S) FROM CONNECTOR(S) (2).
5. REMOVE THE HARNESS FROM THE PROBE,IN THE
SAME TIME MARK THE LOWEST TYRAP POSITION ON
FUEL QTY PROBE AND HARNESS.RECORD THE LENGTH
OF THE HARNESS COILED TO THE PROBE.
6. PROTECT THE FUEL QUANTITY PROBE TO AVOID ANY
DAMAGE AND/OR CONTAMINATION.
7. TIE THE ROPE TO THE DISCONNECTED PLUG(S).

007

______________________________________
REMOVAL
OF FUEL QUANTITY PROBE HARNESS
REF.FIG. 284272-RAI-00120
ON WING REAR SPAR:
1. IDENTIFY THE FUEL QUANTITY PROBE HARNESS
THAT NEEDS TO BE CHANGED (I.E. 501VC, 503VC
505VC....).
2. LOOSEN THE NUT ELECTRICAL PLUG (16) WITHOUT
REMOVE IT.
3. UNSCREW THE BOLT (10) REMOVE THE WASHER (11)
*** CONTINUED ***
AH

28-42-72
RAI 10010-003
2-400 PAGE
4
DEC 01/14

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

28-42-72

RAI 10010-003
5

DEC14

REMOVE THE BRACKET (12).


4. DISASSEMBLY THE ELECTRICAL PLUG (14) FROM
THE BRACKET (12).
5. DISCARD THE SEAL (13).
6. SMOOTLY PULL OUT THE CABLE FROM ITS METALIC
CONDUIT UNTIL THE CONNECTION ROPE/CABLE,
COMES OUT.
7. DISCONNECT THE ROPE FROM THE CABLE AVOIDING
TO DAMAGE THE COAXIAL CONNECTOR.
008

___________________________________________
INSTALLATION
OF FUEL QUANTITY PROBE HARNESS
REF.FIG. 284272-RAI-00120
ON WING REAR SPAR SIDE:
1. LUBRIFICATE WITH CLEAN FUEL, INSTALL AND
HOLD THE NEW SEAL (13) ON THE BRACKET (12).
2. PUT ON THE NEW HARNESS AND ASSEMBLY THE
ELECTRICAL PLUG (14) BY NUT (16) ON
BRAKET (12).TIGHTEN FOLLOWING THE VALUES
SHOWED IN THE FIGURE.
3. INSTALL SAFETY WIRE (15) (IF INSTALLED).
4. TIE THE ROPE TO THE CABLE,PAY ATTENTION
TO THE COAXIAL CONNECTOR(S)
ON UPPER WING PANEL:
1. BY MEANS OF THE ROPE, SMOOTLY PULL IN THE
HARNESS WHILE,ON WING REAR SPAR SIDE,
HELP THE ELECTRICAL CABLE TO SLOW DOWN
INTO FUEL TANK THEN INTO METALIC CONDUIT.
2. PULL OUT THE HARNESS UNTIL THE CONNECTION
*** CONTINUED ***
AH

28-42-72
RAI 10010-003
2-400 PAGE
5
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

RAI 10010-003
6

DEC14

ROPE/CABLE COMES OUT AND THE BRACKET (12)IS


IN ITS CORRECT POSITION TO BE ASSEMBLIED.
3. DISCONNECT THE ROPE FROM THE HARNESS.
MAKE CERTAIN THAT COAXIAL CONNECTOR(S)
IS IN GOOD CONDITION.
REF ITEM 003 STEP 5.
4. MARK THE POSITION OF THE LOWEST TYRAP ON THE
NEW HARNESS USING THE OLD ONE.
5. SECURE THE HARNESS TO AVOID IT FALL INTO
FUEL TANK.
ON WING REAR SPAR:
6. INSTALL BRACKET (12) BY MEANS OF BOLT (10)
AND WASHER (11).
TIGHTEN BY A TORQUE VALUE OF:
0.40 - 0.50 MDAN (35,4 - 44,2 LBS.IN.)
009

___________________________________
INSTALLATION
OF FUEL QUANTITY PROBE
REF. FIG. 284272-RAI-00110
ON UPPER WING PANEL:
1. REMOVE CAPS AND/OR PROTECTION FROM FUEL
QUANTITY PROBE.
2. INSTALL NEW SEAL (3),PREVIOUSLY LUBRIFICATED
WITH CLEAN FUEL,ON FUEL QUANTITY PROBE.
3. INSTALL CLAMP (5) AND(10),TO FIX THE HARNESS
TO PROBE, BY MEANS OF SCREW (7), WASHER (8),
AND NUT (9).
4. ALIGN FUEL QUANTITY PROBE AND HARNESS TYRAP
MARK AND FIX WITH A TYRAP.
COIL HARNESS OVER THE TYRAP AND FIX WITH
*** CONTINUED ***
AH

28-42-72
RAI 10010-003
2-400 PAGE
6
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

RAI 10010-003
7

DEC14

SOME OTHER TYRAPS IN ORDER TO AVOID THE


HARNESS CHAFING IN FUEL TANK.
5. CHECK THAT ELECTRICAL CONNECTOR(S) IS(ARE)
IN GOOD CONDITION.
6. CONNECT THE COAXIAL PLUG(S) TO THE FUEL
QUANTITY PROBE.
7. CLEAN PROBE BONDING PLATE AND APPLY A SLIGHT
FILM OF MASTINOX 6856K
8. INSTALL FUEL QUANTITY PROBE BY MEANS OF
SCREWS (4) AND TIGHTEN.
010

________
CLOSE-UP
1. CLOSE ACCESS PANEL PREVIOUSLY OPENED.
2. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS AND MISCELLANEOUS ITEM OF
EQUIPMENT.
3. REMOVE ACCESS PLATFORM.
4. REMOVE WARNING NOTICE IN FLIGHT COMPARTMENT.
5. PARK THE A/C ON A FLAT PLACE OF PARKING AREA

011

_________
REFUELING
SEE JOB INSTRUCTION CARD
121100-FLG-10020

012

________________________________
TEST
OF FUEL QUANTITY INDICATION
1. BY MEANS OF REFUELLING OPERATION, CHECK
THE CORRECT FUEL QUANTITY INDICATION.
2. PERFORM A CALIBRATION FROM 0 TO 500 KG
(1100 LBS) FILLING BOTH THE FUEL TANKS BY
*** CONTINUED ***
AH

28-42-72
RAI 10010-003
2-400 PAGE
7
DEC 01/14

28-42-72

REMOVAL AND INSTALLATION


OF FUEL QUANTITY PROBE
HARNESS

RAI 10010-003
8

DEC14

STEP OF 100KG (220LBS).


ON MFD UPPER WINDOW, IN ENGINE SD PAGE
3. FOR EACH STEP, CHECK THAT THE DIFFERENCE
QUANTITY INTRODUCED-QUANTITY INDICATED
REMAINS POSITIVE OR EQUAL TO 0.
4. ON EWD, IN ALERT WINDOW, CHECK THAT
FUEL LO LVL MESSAGE GOES OFF WHEN THE
FUEL QUANTITY IS REACHING THE VALUE OF
160KG (353 LBS).
5. COMPETE THE REFUELLING OPERATION FOLLOWING
THE JIC IN USE.
*****

AH

E N D

O F

T E X T

*****

28-42-72
RAI 10010-003
2-400 PAGE
8
DEC 01/14

28-42-72
9

AH

RENOVAL/INSTALLATION OF
FUEL QUANTITY PROBE

RAI 10010-003
DEC14

28-42-72
RAI 10010-003

2-400

PAGE
9
DEC 01/14

28-42-72
10

AH

REMOVAL/INSTALLATION OF
FUEL QTY PROBE HARNESS

RAI 10010-003
DEC14

28-42-72
RAI 10010-003

2-400

PAGE
10
DEC 01/14

28-42-81

REMOVAL/INSTALLATION OF
FUEL QUANTITY INDICATOR

RAI 10000-002
1

DEC14

ZONING DATA
___________
ZONE

: 120
210

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

_________
MAN-HOURS

ELAPSED TIME

SPARE

: 01 INDICATOR

284280-01-030

: TEST OF FUEL QUANTITY


INDICATOR

28-42-00-TST-10000

PUBLICATION
___________
JIC

AH

28-42-81
RAI 10000-002
2-400 PAGE
1
DEC 01/14

28-42-81

REMOVAL/INSTALLATION OF
FUEL QUANTITY INDICATOR

001

RAI 10000-002
2

DEC14

___________
PREPARATION
REF. FIG. 284272-FUT-00100
ON PANEL 121VU,
OPEN, SAFETY AND TAG THE FOLLOWING CIRCUIT
BREAKERS :
1QT
FUEL/FQI/L TANK
2QT
FUEL/FQI/R TANK
ITEM OF EQUIPMENT CONCERNED BY THE REMOVAL/
INSTALLATION PROCEDURE IS LOCATED ON LOWER
LEFT SECTION OF UPPER CENTER INSTRUMENT
PANEL 4VU.

002

STANDARD REMOVAL OF FLIGHT COMPARTMENT


______________________________________
EQUIPMENT
_________
NOTE:THE SHAPE OF LOCKING COLLARS,THE QUANTITY
OF BINDING SCREWS AS WELL AS THE SHAPE
AND QUANTITY OF CONNECTORS MAY BE DIFFERENT
ACCORDING THE EQUIPMENT.
NEVERTHELESS,THE REMOVAL AND INSTALLATION
PROCEDURE IS IDENTICAL.
REF. FIG. 310000-RAI-00101
CAUTION: DO NOT LOOSEN LOCKING COLLAR
ATTACHMENT SCREWS.
1. REMOVE CABIN PANEL VU (1).
2. SUFFICIENTLY LOOSEN BINDING SCREWS (6) OF
EQUIPMENT LOCKING COLLAR (2) ON CABIN PANEL
VU (1).(DO NOT COMPLETELY UNSCREW).
3. PULL EQUIPMENT (4) ALONG ITS LOCKING COLLAR
(2).
4. DISCONNECT CONNECTORS(3) FROM RECEPTACLE (5)
*** CONTINUED ***
AH

28-42-81
RAI 10000-002
2-400 PAGE
2
DEC 01/14

28-42-81

REMOVAL/INSTALLATION OF
FUEL QUANTITY INDICATOR

RAI 10000-002
3

DEC14

5. REMOVE EQUIPMENT (4).


6. INSTALL PROTECTIVE CAP ON EACH CONNECTOR (3)
AND ON EACH RECEPTACLE (5).
003

STANDARD INSTALLATION OF FLIGHT COMPARTMENT


___________________________________________
EQUIPMENT
_________
REF. FIG. 310000-RAI-00101
1. CLEAN AND INSPECT INSTRUMENT CABIN PANEL VU
(1) AND EQUIPMENT (4) INTERFACE AREA.
2. REMOVE PROTECTIVE CAPS INSTALLED ON CONNECTORS (3) AND RECEPTACLES (5).
3. MAKE CERTAIN THAT PINS ARE IN CORRECT CONDITION AND CONNECT CONNECTORS (3) WITH RECEPTACLES (5).
4. INSTALL EQUIPMENT (4) BY SLIDING IT ALONG
ITS LOCKING COLLAR (2).
5. POSITION EQUIPMENT AND TIGHTEN LOCKING COLLAR (2) BINBING SCREWS (6).
6. INSTALL CABIN VU PANEL (1).

004

________
CLOSE-UP
1. ON PANEL 121VU,
REMOVE SAFETY CLIPS AND TAGS AND CLOSE
CIRCUIT BREAKERS: 1QT,2QT

005

_______________________________
TEST
OF FUEL QUANTITY INDICATOR
SEE JOB INSTRUCTION CARD
284200-TST-10000

*** CONTINUED ***


AH

28-42-81
RAI 10000-002
2-400 PAGE
3
DEC 01/14

28-42-81

REMOVAL/INSTALLATION OF
FUEL QUANTITY INDICATOR

006

RAI 10000-002
4

DEC14

____________________________________
CROSSCHECK
OF FUEL QUANTITY ON BOARD
REF.FIG.284281-CHK-00100
REF.FIG.284281-CHK-00110
CHECK CHOERENCE OF FUEL QUANTITY INDICATED ON
THE FQI AND THE PHYSICAL QUANTITY IN THE
TANKS BY MEAN OF DRIPSTICKS.
SEE JOB INSTRUCTION CARD:
12-11-28 CHK 10000
CONVERT VOLUME OBTAINED THROUGH DRIPSTICK IN
WEIGHT BY MEAN OF CONVERSION TABLE OF FIGURES
TAKING INTO ACCOUNT FUEL DENSITY OF THE DAY.
*****

AH

E N D

O F

T E X T

*****

28-42-81
RAI 10000-002
2-400 PAGE
4
DEC 01/14

28-42-81
5

AH

FLIGHT COMPARTMENT
EQUIPMENT

RAI 10000-002
DEC14

28-42-81
RAI 10000-002

2-400

PAGE
5
DEC 01/14

28-42-81
6

AH

FUEL QUANTITY
INDICATING

RAI 10000-002
DEC14

28-42-81
RAI 10000-002

2-400

PAGE
6
DEC 01/14

28-42-81
7

AH

VOLUME/WEIGHT CROSSCHECK
OF FUEL QUANTITY

RAI 10000-002
DEC14

28-42-81
RAI 10000-002

2-400

PAGE
7
DEC 01/14

28-42-81
8

AH

VOLUME/WEIGHT CROSSCHECK
OF FUEL QUANTITY

RAI 10000-002
DEC14

28-42-81
RAI 10000-002

2-400

PAGE
8
DEC 01/14

28-42-82

REMOVAL AND INSTALLATION


OF FUEL QTY REPEATER

RAI 10000-001
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 192
: 192JR

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

_________
MAN-HOURS

ELAPSED TIME

SPARE

: 01 REPEATER IND FUEL QTY

284280-060-010

: POWER SUPPLY FROM


BATTERIES

24-31-00-EAD-10000

PUBLICATION
___________
JIC

AH

28-42-82
RAI 10000-001
2-400 PAGE
1
DEC 01/14

28-42-82

REMOVAL AND INSTALLATION


OF FUEL QTY REPEATER

001

RAI 10000-001
2

DEC14

___________
PREPARATION
1. ON PANEL 121VU, OPEN, SAFETY AND TAG THE
FOLLOWING CIRCUIT BREAKERS:
1QT FUEL/FQI LH TANK
2QT FUEL/FQI RH TANK
2QU FUEL/FUELLING CTL & IND
2. OPEN REFUELING PANEL ACCESS DOOR 192JR.

002

__________________________
REMOVE
OF PROTECTIVE COVER
REF. FIG. 284282-RAI-00100
1. REMOVE SCREWS (6) SECURING THE PROTECTIVE
COVER (4).
2. REMOVE THE PROTECTIVE COVER (4) WITH THE
FIXING SUPPORT (5) OF PROTECTIVE COVER DOOR.

003

REMOVAL OF DUAL FUEL


____________________
QUANTITY REPEATER
_________________
REF. FIG. 284282-RAI-00100
1. UNLOOSE THE SCREWS (2) SECURING THE FUEL
QUANTITY REPEATER INDICATOR (1).
2. EXTRACT THE INDICATOR (1).
3. UNPLUG THE ELECTRICAL CONNECTORS (3).
4. PUT BLANKING CAP ON THE ELECTRICAL CONNECTORS.

004

INSTALLATION OF DUAL FUEL


_________________________
QUANTITY REPEATER
_________________
REF. FIG. 284282-RAI-00100
1. REMOVE BLANKING CAP FROM ELECTRICAL CON*** CONTINUED ***
AH

28-42-82
RAI 10000-001
2-400 PAGE
2
DEC 01/14

28-42-82

REMOVAL AND INSTALLATION


OF FUEL QTY REPEATER

RAI 10000-001
3

DEC14

NECTORS (3).
2. PLUG IN ELECTRICAL CONNECTORS TO THE FUEL
QUANTITY REPEATER INDICATOR (1).
3. INSERT THE INDICATOR IN THE PANEL STRUCTURE
4. TIGHTEN SCREWS (2).
005

________________________________
INSTALLATION
OF PROTECTIVE COVER
REF. FIG. 284282-RAI-00100
1. INSTALL THE PROTECTIVE COVER (4) WITH THE
FIXING SUPPORT (5).
2. TIGHTEN SCREWS (6).

006

________
CLOSE-UP
1. ON PANEL 121VU REMOVE SAFETY CLIPS AND
TAGS AND CLOSE CIRCUIT BREAKERS PREVIOUSLY
OPENED.

007

_________________________________
ENERGIZING
OF SYSTEM FROM BATTERY
SEE JOB INSTRUCTION CARD
243100-EAD-10000

008

_______________
FUNCTIONAL
TEST
1. CHECK THAT:
ON PANEL 4VU, ON FUEL QUANTITY INDICATOR
(3QT)
ON PANEL 5004VU, ON FUEL QUANTITY REPEATER
(6QT)
THE VALUES ARE IDENTICAL.

*** CONTINUED ***


AH

28-42-82
RAI 10000-001
2-400 PAGE
3
DEC 01/14

28-42-82

REMOVAL AND INSTALLATION


OF FUEL QTY REPEATER

009

RAI 10000-001
4

DEC14

____________________________________
DE-ENERGIZING
OF SYSTEM FROM BATTERY
SEE JOB INSTRUCTION CARD
243100-EAD-10000

010

________
CLOSE-UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN
AND CLEAR OF TOOLS AND MISCELLANEOUS ITEMS
OF EQUIPMENT.
2. CLOSE ACCESS DOOR PREVIOUSLY OPENED.
*****

AH

E N D

O F

T E X T

*****

28-42-82
RAI 10000-001
2-400 PAGE
4
DEC 01/14

28-42-82
5

AH

FUEL REPEATER INDICATOR

RAI 10000-001
DEC14

28-42-82
RAI 10000-001

2-400

PAGE
5
DEC 01/14

28-42-83

REMOVAL AND INSTALLATION


OF FUEL QTY PRESELECTOR

RAI 10000-001
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 192
: 192JR

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

SPARE

: 01 FUEL QTY PRESELECTOR

AH

___
MEN

_________
MAN-HOURS

284280-065-010

28-42-83
RAI 10000-001
2-400 PAGE
1
DEC 01/14

28-42-83

REMOVAL AND INSTALLATION


OF FUEL QTY PRESELECTOR

001

RAI 10000-001
2

DEC14

___________
PREPARATION
1. ON PANEL 121VU, OPEN, SAFETY AND TAG THE
FOLLOWING CIRCUIT BREAKERS:
1QT FUEL/FQI LH TANK
2QT FUEL/FQI RH TANK
2QU FUEL/FUELLING CTL & IND
2. OPEN REFUELING PANEL ACCESS DOOR 192JR.

002

__________________________
REMOVE
OF PROTECTIVE COVER
REF. FIG. 284283-RAI-00100
1. REMOVE SCREWS (6) SECURING THE PROTECTIVE
COVER (4).
2. REMOVE THE PROTECTIVE COVER (4) WITH THE
FIXING SUPPORT (5) OF PROTECTIVE COVER DOOR.

003

_______
REMOVAL
REF. FIG. 284283-RAI-00100
1. UNLOOSE THE SCREWS (2) SECURING THE FUEL
QUANTITY PRESELECTOR (1).
2. EXTRACT THE PRESELECTOR (1).
3. UNPLUG THE ELECTRICAL CONNECTOR (3).
4. PUT BLANKING CAP ON THE ELECTRICAL CONNECTOR.

004

____________
INSTALLATION
REF. FIG. 284283-RAI-00100
1. REMOVE BLANKING CAP FROM ELECTRICAL CONNECTOR (3).
*** CONTINUED ***
AH

28-42-83
RAI 10000-001
2-400 PAGE
2
DEC 01/14

28-42-83

REMOVAL AND INSTALLATION


OF FUEL QTY PRESELECTOR

RAI 10000-001
3

DEC14

2. PLUG IN ELECTRICAL CONNECTOR TO THE FUEL


QUANTITY PRESELECTOR (1).
3. INSERT THE PRESELECTOR IN THE PANEL
STRUCTURE.
4. TIGHTEN SCREWS (2).
005

________________________________
INSTALLATION
OF PROTECTIVE COVER
REF. FIG. 284283-RAI-00100
1. INSTALL THE PROTECTIVE COVER (4) WITH THE
FIXING SUPPORT (5).
2. TIGHTEN SCREWS (6).

006

________
CLOSE-UP
1. ON PANEL 121VU REMOVE SAFETY CLIPS AND
TAGS AND CLOSE CIRCUIT BREAKERS PREVIOUSLY
OPENED.

007

_______________
FUNCTIONAL
TEST
1. WHEN REFUELING, CHECK THAT ELECTROVALVES
CLOSE AT THE VALUE DISPLAYED ON PRESELECTOR.
2. VERIFY THE SAME VALUES ON THE BOTH FUEL
QUANTITY INDICATORS 3QT (4VU) AND 6QT
(5004VU).

008

________
CLOSE-UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN
AND CLEAR OF TOOLS AND MISCELLANEOUS ITEMS
OF EQUIPMENT.
2. CLOSE ACCESS DOOR PREVIOUSLY OPENED.
*****

AH

E N D

O F

T E X T

*****

28-42-83
RAI 10000-001
2-400 PAGE
3
DEC 01/14

28-42-83
4

AH

PRESELECTOR

RAI 10000-001
DEC14

28-42-83
RAI 10000-001

2-400

PAGE
4
DEC 01/14

28-42-84

REMOVAL AND INSTALLATION


OF FUEL CONTROL UNIT

RAI 10000-001
1

DEC14

ZONING DATA
___________
ZONE
ACCESS

: 214
: 0811

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

___
MEN

_________
MAN-HOURS

ELAPSED TIME

SPARE

: 01 FUEL CONTROL UNIT

284210

: PRINCIPLE OF CDS USE


(DISPLAY UNITS
EXPLORATION)
: OPERATIONAL TEST OF FWD
COMPT DOOR WARNING

31-63-00-PRO-10000

PUBLICATION
___________
JIC
JIC

AH

52-41-00-OPT-10000

28-42-84
RAI 10000-001
2-400 PAGE
1
DEC 01/14

28-42-84

REMOVAL AND INSTALLATION


OF FUEL CONTROL UNIT

001

RAI 10000-001
2

DEC14

PRINCIPLE OF CDS USE (DISPLAY UNITS


___________________________________
EXPLORATION)
____________
(TO USE ONLY IF NEEDED)
_______________________
SEE JOB INSTRUCTION CARD
316300-PRO-10000
NOTE: PROCEDURE TO USE ONLY IF NEEDED.
THIS PROCEDURE DESCRIBES LOCATION AND
MANAGEMENT OF THE DIFFERENT DISPLAY
WINDOWS PROVIDED BY THE THREE FORMATS
(PFD, EWD, MFD) PROPOSED ON THE FIVE
DISPLAY UNITS (DU).

002

___________
PREPARATION
1. ON PANEL 120VU,
A. OPEN
1QT
2QT
2QU

THE FOLLOWING CIRCUIT BREAKERS:


FUEL/FCU CHAN 1
FUEL/FCU CHAN 2
FUEL/FUELING CTL & IND

B. INSTALL SAFETY CLIPS.


2. BEFORE UNDERTAKING MAINTENANCE WORK ON THE
AIRCRAFT, DISPLAY WARNING NOTICES
PROHIBITING OPERATION ON THE LANDING GEAR.
3. OPEN THE NLG DOORS 713/714 AND THE FORWARD
AVIONNIC DOOR 811.
003

____________________________
REMOVAL
OF FUEL CONTROL UNIT
REF. FIG. 284284-RAI-00100
1. DISCONNECT ELECTRICAL CONNECTORS FROM
FUEL CONTROL UNIT (1) AND INSTALL PROTECTIVE CAP.
2. INSTALL PREOTECTIVE CAP ON THE FUEL CONTROL
*** CONTINUED ***
AH

28-42-84
RAI 10000-001
2-400 PAGE
2
DEC 01/14

28-42-84

REMOVAL AND INSTALLATION


OF FUEL CONTROL UNIT

RAI 10000-001
3

DEC14

UNIT (1).
3. REMOVE SCREWS (2) AND WASHERS (3).
4. REMOVE FUEL CONTROL UNIT (1).
004

_________________________________
INSTALLATION
OF FUEL CONTROL UNIT
REF. FIG. 284284-RAI-00100
1. INSTALL THE CONTROL UNIT (1).
2. INSTALL WASHERS (3) AND SCREWS (2) AND
TIGHTEN SCREWS.
3. REMOVE PROTECTIVE CAPS.
4. CONNECT ELECTRICAL CONNECTORS (TO FUEL
CONTROL UNIT).

005

________
CLOSE-UP
1. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND
CLEAR OF TOOLS OR MISCELLANEOUS ITEM OF
EQUIPMENT.
2. INSTALL THE FORWARD AVIONIC COMPARTMENT
DOOR AND CHECK THAT THE SEAL DOOR IS
CORRECTLY PLACED.
3. CLOSE THE NOSE LANDING GEAR DOORS 713/714.
4. CLOSE CIRCUIT BREAKERS PREVIOUSLY OPENED.

006

_____________________________________
OPERATIONAL
TEST OF FUEL CONTROL UNIT
ON MFD UPPER WINDOW, IN ENGINE SECONDARY SD
PAGE, VERIFY THAT THE FUEL QUANTITIES MATCH
WITH THE EXPECTED VALUES.

*** CONTINUED ***


AH

28-42-84
RAI 10000-001
2-400 PAGE
3
DEC 01/14

28-42-84

REMOVAL AND INSTALLATION


OF FUEL CONTROL UNIT

007

RAI 10000-001
4

DEC14

____________________________________
CROSSCHECK
OF FUEL QUANTITY ON BOARD
REF.FIG.284281-CHK-00100
REF.FIG.284281-CHK-00110
CHECK COHERENCE OF FUEL QUANTITY INDICATED ON
MFD UPPER WINDOW, IN ENGINE SECONDARY PAGE AND
THE PHYSICAL QUANTITY IN THE TANK BY MEAN OF
DRIPSTICKS.
SEE JOB INSTRUCTION CARD:
12-11-28 CHK 10000
CONVERT VOLUME OBTAINED THROUGH DRIPSTICK IN
WEIGHT BY MEAN OF CONVERSION TABLE OF FIGURES
TAKING INTO ACCOUNT FUEL DENSITY OF THE DAY.

008

__________________________________________
OPERATIONAL
TEST OF FWD COMPT DOOR WARNING
SEE JOB INSTRUCTION CARD
524100-OPT-10000
*****

AH

E N D

O F

T E X T

*****

28-42-84
RAI 10000-001
2-400 PAGE
4
DEC 01/14

28-42-84
5

AH

REMOVAL AND INSTALLATION


OF FUEL CONTROL UNIT

RAI 10000-001
DEC14

28-42-84
RAI 10000-001

2-400

PAGE
5
DEC 01/14

28-42-84
6

AH

VOLUME/WEIGHT CROSSCHECK
OF FUEL QUANTITY

RAI 10000-001
DEC14

28-42-84
RAI 10000-001

2-400

PAGE
6
DEC 01/14

28-42-84
7

AH

VOLUME/WEIGHT CROSSCHECK
OF FUEL QUANTITY

RAI 10000-001
DEC14

28-42-84
RAI 10000-001

2-400

PAGE
7
DEC 01/14

28-43-71

REMOVAL AND INSTALLATION


OF MANUAL MAGNETIC
INDICATOR

RAI 10000-001
1

MAR12

ZONING DATA
___________
ZONE
ACCESS

: 522
622
: 522AZ 522BB 522CT 523CT 523GT
622AZ 622BB 622CT 623CB 623GT

PREPARATION
___________
PROVISION
WORK

: SKILL
_____

ELAPSED TIME

GSE

: 01 FUEL TANKER
01 ACCESS PLATFORM 3M (10FT)

SPARE

: 02 INDICATOR-MANUAL MAGNETIC
02 INDICATOR-MANUAL MAGNETIC

284370-01
284370-02

EXPENDABLE

: 10
08
02
10
08
02
08

284370-01
284370-01
284370-01
284370-02
284370-02
284370-02
284370-02

O-RING
NUT
SCREW
O-RING
NUT
SCREW
PROTECTIVE CAP

BULK MATERIAL : BALTANE


MEK
PETROLATUM
SEALANT
SEALANT
SEALANT

AH

___
MEN

_________
MAN-HOURS

11-004
11-003
04-012
09-019
09-001
09-002

28-43-71
RAI 10000-001
2-400 PAGE
1
MAR 01/12

REMOVAL AND INSTALLATION


OF MANUAL MAGNETIC
INDICATOR

28-43-71

RAI 10000-001
2

MAR12

PUBLICATION
___________
JIC

: OPENING AND CLOSING OF


WING BOX ACCES DOORS
OPENING AND CLOSING OF
WING BOX ACCESS DOORS

AH

57-00-00-OAC-10000

28-43-71
RAI 10000-001
2-400 PAGE
2
MAR 01/12

28-43-71

REMOVAL AND INSTALLATION


OF MANUAL MAGNETIC
INDICATOR

001

RAI 10000-001
3

MAR12

_______________________________
FUEL
SYSTEM SAFETY REQUIREMENTS
1. PRESENCE OF SAFETY PERSONNEL.
2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN
CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.
3. INSTALL SMOKING PROHIBITED WARNING NOTICES
AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.
4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE
TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).
5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS
WHEN PERFORMING WORK.
6. COMPLY WITH SAFETY INSTRUCTIONS OF
ELECTRICAL POWER SUPPLY CHAPTER.
7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002

___________
PREPARATION
1. INSTALL PLATFORM, 3.13 M (10.26 FT), TO GAIN
ACCESS TO WING LOWER SURFACE AND PLATFORM
3.76 M (12.34 FT), TO GAIN ACCESS TO WING
UPPER SURFACE.
2. DEFUEL COMPLETELY INTO TANKER.
(SEE JOB INST CARD: 121100-DFG-10000)
3. INSTALL WARNING NOTICE PROHIBITING OPERATION
OF FUEL SYSTEM.
4. FOR INTERNAL MAGNETIC INDICATOR:
- REMOVE ACCESS DOORS 522CT (622CT), 522AZ
*** CONTINUED ***
AH

28-43-71
RAI 10000-001
2-400 PAGE
3
MAR 01/12

28-43-71

REMOVAL AND INSTALLATION


OF MANUAL MAGNETIC
INDICATOR

RAI 10000-001
4

MAR12

(622AZ)
FOR EXTERNAL MAGNETIC INDICATOR:
- REMOVE ACCESS DOORS 523HT (623HT), 523GT
(623GT)
USE THE POCEDURE OF WING ACCESS DOORS AS
FOLLOWS :
003

_______________________________
OPENING
OF WING BOX ACCES DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

004

REMOVAL OF MANUAL MAGNETIC INDICATOR BETWEEN


____________________________________________
RIB 5 TO 6
__________
REF. FIG. 284371-RAI-00100
1. INTO TANK, REMOVE NUTS (1). DISCARD NUTS.
2. REMOVE SCREWS (2).
3. REMOVE MANUAL MAGNETIC INDICATOR (3).
4. REMOVE O-RINGS (4) AND (5). DISCARD O-RINGS.
5. CLEAN CARREFULLY SEALANT ON MANUAL MAGNETIC
INDICATOR AND ON MAGNETIC INDICATOR HOUSING
WITH MATERIAL 11-003 AND 11-004B.
6. PROTECT REMOVED COMPONENT INTERFACE AS WELL
AS ADJACENT AREA.

005

REMOVAL OF MANUAL MAGNETIC INDICATOR BETWEEN


____________________________________________
RIB 22 TO 23
____________
REF. FIG. 284371-RAI-00110
1. INTO TANK,
A. REMOVE PROTECTIVE CAP (1).
B. REMOVE NUTS (2). DISCARD NUTS.
*** CONTINUED ***
AH

28-43-71
RAI 10000-001
2-400 PAGE
4
MAR 01/12

28-43-71

REMOVAL AND INSTALLATION


OF MANUAL MAGNETIC
INDICATOR

RAI 10000-001
5

MAR12

C. REMOVE SEALANT AROUND THE MANUAL MAGNETIC


INDICATOR BASE.
2. REMOVE SCREWS (3).
3. REMOVE MANUAL MAGNETIC INDICATOR (4).
4. REMOVE O-RINGS (5) AND (6). DISCARD O-RINGS.
5. CLEAN CARREFULLY SEALANT ON MANUAL MAGNETIC
INDICATOR AND INTO TANK WITH MATERIAL 11-003
11-004B.
6. PROTECT REMOVED COMPONENT INTERFACE AS WELL
AS ADJACENT AREA.
006

INSTALLATION OF MANUAL INDICATOR BETWEEN


________________________________________
RIB 5 AND 6
___________
REF. FIG. 284371-RAI-00100
1. PREPARATION OF REPLACEMENT COMPONENT (IF
REQUIRED).
2. INSTALL O-RINGS (4) AND (5). (O-RINGS MUST
BE PREVIOUSLY LUBRICATED WITH MATERIAL
04-012).
3. CLEAN BONDING PLATE AND COAT WITH A FILM OF
GREASE.
4. CLEAN AND INSPECT COMPONENT INTERFACE AND/
OR ADJACENT AREA.
5. APPLY A LAYER OF MATERIAL 09-019 ON MANUAL
MAGNETIC INDICATOR HOUSING).
6. INSTALL MANUAL MAGNETIC INDICATOR (3).
7. INSTALL SCREWS (2).
*** CONTINUED ***
AH

28-43-71
RAI 10000-001
2-400 PAGE
5
MAR 01/12

28-43-71

REMOVAL AND INSTALLATION


OF MANUAL MAGNETIC
INDICATOR

RAI 10000-001
6

MAR12

8. INTO TANK, INSTALL NUTS (1). TIGHTEN.


007

INSTALLATION OF MANUAL INDICATOR BETWEEN


________________________________________
RIB 22 AND 23
_____________
REF. FIG. 284371-RAI-00110
1. PREPARATION OF REPLACEMENT COMPONENT (IF
REQUIRED).
2. INSTALL O-RINGS (5) AND (6). (O-RINGS MUST
BE PREVIOUSLY LUBRICATED WITH MATERIAL
04-012).
3. CLEAN BONDING PLATE AND COAT WITH A FILM OF
GREASE.
4. CLEAN AND INSPECT COMPONENT INTERFACE AND/
OR ADJACENT AREA.
5. INSTALL MANUAL MAGNETIC INDICATOR (4).
6. INSTALL SCREWS (3).
7. INTO TANK.
A. INSTALL NUTS (2). TIGHTEN (TIGHTENING
TORQUE 44.3 TO 53.1 LBF.IN/ 0.6 TO
0.7 M.DAN).
B. INSTALL PROTECTIVE CAP (1) ON NUTS.
C. APPLY A LAYER OF MATERIAL 09-002 AROUND
MANUAL MAGNETIC INDICATOR.
D. APPLY A LAYER OF MATERIAL 09-001 AROUND
ATTACHMENTS.

008

________
CLOSE-UP
INSTALL ACCESS DOORS 522AZ (622AZ), 522CT
(622CT) AND 523GT (623GT) AS FOLLOWS :

*** CONTINUED ***


AH

28-43-71
RAI 10000-001
2-400 PAGE
6
MAR 01/12

28-43-71

REMOVAL AND INSTALLATION


OF MANUAL MAGNETIC
INDICATOR

009

RAI 10000-001
7

MAR12

________________________________
CLOSING
OF WING BOX ACCESS DOORS
SEE JOB INSTRUCTION CARD
570000-OAC-10000

010

________
CLOSE-UP
1. DISCONNECT AIRCRAFT FROM TANKER.
(IF IT HAS BEEN INSTALLED).
2. REMOVE SMOKING PROHIBITED WARNING NOTICES.
3. REMOVE EXPLOSIMETER.
4. REMOVE WARNING NOTICE PROHIBITING ENERGIZATION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.
5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR
OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIPMENT.
6. REMOVE PLATFORM.

011

______________________________________
CHECKING
OF MANUAL MAGNETIC INDICATORS
1. REFUEL FUEL TANK CONCERNED BY REMOVAL OF MANUAL MAGNETIC INDICATOR.
2. CHECK THAT THERE IS NO LEAKAGE AT LEVEL OF
SEALS.
*****

AH

E N D

O F

T E X T

*****

28-43-71
RAI 10000-001
2-400 PAGE
7
MAR 01/12

28-43-71
8

AH

MANUAL MAGNETIC
INDICATOR BETWEEN
RIB 5 AND 6

RAI 10000-001
MAR12

28-43-71
RAI 10000-001

2-400

PAGE
8
MAR 01/12

28-43-71
9

AH

MANUAL MAGNETIC
INDICATOR BETWEEN
RIB 21 AND 22

RAI 10000-001
MAR12

28-43-71
RAI 10000-001

2-400

PAGE
9
MAR 01/12

12 - MAR 01/15

28-10-00-DVI-10005-002
28-10-00-DVI-10010-003
28-21-61-RAI-10000-001
28-21-71-DVI-10000-001
28-21-71-RAI-10000-001
28-21-72-RAI-10000-001
28-21-73-RAI-10000-001
28-21-74-RAI-10000-001
28-21-77-RAI-10000-001
28-21-78-RAI-10010-001
28-21-78-RAI-10030-001
28-21-79-RAI-10000-001
28-42-72-FUT-10000-003
28-42-72-FUT-10000-004

AH

MINOR
MINOR
MINOR
MINOR
MINOR
MINOR
MINOR
MINOR
MINOR
MINOR
MINOR
MINOR
MINOR
MINOR

INFORMATION
INFORMATION
INFORMATION
INFORMATION
INFORMATION
INFORMATION
INFORMATION
INFORMATION
INFORMATION
INFORMATION
INFORMATION
INFORMATION
INFORMATION
INFORMATION

ADDITION
ADDITION
ADDITION
ADDITION
ADDITION
ADDITION
ADDITION
ADDITION
ADDITION
ADDITION
ADDITION
ADDITION
ADDITION
ADDITION

ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
051 TO 062
063 TO 065

12
PAGE
1
MAR 01/15

PAGE

1 TO

10 MAR/15

ALL

1 TO

12 MAR/15

ALL

1 TO

5 APR/05

ALL

1 TO

3 APR/05

ALL

1 TO

3 MAR/11

ALL

1 TO

10 MAR/12

ALL

1 TO
1 TO

4 APR/05
5 MAR/12

ALL
ALL

1 TO

4 MAR/12

ALL

1 TO

5 MAR/12

ALL

1 TO

3 APR/05

ALL

1 TO

4 DEC/14

ALL

1 TO

3 DEC/14

ALL

1 TO

5 DEC/14

51 TO

62

1 TO

5 DEC/14

63 TO

65

1 TO

4 DEC/14

ALL

REVISION NO 12 - MAR/15

R 28-10-00-DVI-10005-002 DETAILED VISUAL


INSPECTION OF FUEL AREA
BY VIDEO CAMERA
R 28-10-00-DVI-10010-003 DETAILED VISUAL
INSPECTION OF FUEL AREA
BY WING PANEL REMOVAL
28-11-00-CLN-10000-001 CLEANING FOR REMOVAL OF
MICROBIOLOGIC DEBRIS
DEPOSIT IN FUEL TANK
28-11-00-DVI-10000-001 DETAILLED VISUAL INSPECTION OF WING FUEL
BARRIER PLATE
28-11-00-GVI-10000-001 GENERAL VISUAL INSPECTION OF WING LOWER
SURFACE FUEL LEAK
28-11-72-RAI-10000-001 REMOVAL AND INSTALLATION
OF WINGS WATER DRAIN
28-12-00-DAR-10000-001 INERTING
28-12-71-RAI-10000-001 REMOVAL AND INSTALLATION
OF NACA INTAKE
28-12-72-OPT-10000-001 OPERATIONAL TEST OF
FLOAT VALVE
28-12-72-RAI-10000-001 REMOVAL AND INSTALLATION
OF VENT FLOAT VALVE
28-20-00-CHK-10010-001 CHECK OF REFUELLING DUCT
FOR NO LEAK OR SEEPAGE
28-20-00-CHK-10020-002 REMOVAL OF DOUBLE SKIN
CHECK VALVE TO CHECK
CONDITION & CLEANLINESS
28-20-00-DVI-10000-002 DETAILED VISUAL
INSPECTION OF REFUELLING
DUCT
28-20-00-OPT-10010-001 OPERATIONAL TEST OF
VENTING VALVE
28-20-00-OPT-10010-002 OPERATIONAL TEST OF
VENTING VALVE
28-20-00-OPT-10020-002 OPERATIONAL TEST OF
DOUBLE SKIN FOR FREEDOM
OF AIRSTREM
AH

1
MAR/15

PAGE

1 TO

6 DEC/14

51 TO

62

1 TO

7 DEC/14

63 TO

65

1 TO

6 DEC/14

51 TO

62

1 TO

8 DEC/14

63 TO

65

1 TO

5 MAR/15

ALL

1 TO

4 MAR/15

ALL

1 TO

6 MAR/15

ALL

1 TO

10 MAR/15

ALL

1 TO

5 MAR/15

ALL

1 TO

5 MAR/15

ALL

1 TO

4 APR/05

ALL

1 TO

7 MAR/15

ALL

1 TO

6 DEC/14

51 TO

62

1 TO

6 DEC/14

63 TO

65

1 TO

6 MAR/15

ALL

1 TO

6 MAR/15

ALL

1 TO

8 MAR/15

ALL

REVISION NO 12 - MAR/15

28-20-00-OPT-10030-002 OPERATIONAL TEST OF L/R


FEEDER TANK JET PUMP
MONITORING THROUGH MFC
28-20-00-OPT-10030-003 OPERATIONAL TEST OF L/R
FEEDER TANK JET PUMP
MONITORING THROUGH MFC
28-21-00-OPT-10000-001 OPERATIONAL TEST OF
FEED LO PRESS
INDICATING SYSTEM
28-21-00-OPT-10000-002 OPERATIONAL TEST OF
FEED LO PRESS
INDICATING SYSTEM
28-21-61-RAI-10000-001 REMOVAL/INSTALLATION OF
FUEL FEED LOW PRESSURE
SWITCH
28-21-71-DVI-10000-001 DETAILED VISUAL
INSPECTION OF FUEL PUMP
HARNESS
28-21-71-RAI-10000-001 REMOVAL AND INSTALLATION
OF FUEL ELECTRIC PUMP
28-21-72-RAI-10000-001 REMOVAL AND INSTALLATION
OF FUEL ELECTRIC PUMP
CANISTER
28-21-73-RAI-10000-001 REMOVAL AND INSTALLATION
OF THERMAL RELIEF VALVE
28-21-74-RAI-10000-001 REMOVAL AND INSTALLATION
OF VAPOR RELIEF VALVE
28-21-75-RAI-10000-001 REMOVAL AND INSTALLATION
OF ENGINE FUEL ELEC PUMP
AUTO CTL PRESSURE SWITCH
28-21-77-RAI-10000-001 REMOVAL AND INSTALLATION
OF ENGINE FEED JET PUMP
28-21-78-FUT-10000-001 FUNCTIONAL TEST OF
FEEDER TANK JET PUMP
28-21-78-FUT-10000-002 FUNCTIONAL TEST OF
FEEDER TANK JET PUMP
28-21-78-RAI-10010-001 REMOVAL AND INSTALLATION
OF FEEDER TANK JET PUMP
28-21-78-RAI-10030-001 REMOVAL AND INSTALLATION
OF FEEDER TANK JET PUMP
NOZZLE ASSY
28-21-79-RAI-10000-001 REMOVAL AND INSTALLATION
OF MOTIVE FLOW VALVE

R
R
R
R
R

R
R
R

AH

2
MAR/15

PAGE

1 TO

8 DEC/14

51 TO

62

1 TO

13 DEC/14

63 TO

65

1 TO

6 MAR/12

ALL

1 TO

5 MAR/12

ALL

1 TO

10 DEC/14

51 TO

62

1 TO

11 DEC/14

63 TO

65

1 TO

6 APR/05

ALL

1 TO

10 DEC/14

51 TO

62

1 TO

11 DEC/14

63 TO

65

1 TO

5 DEC/14

ALL

1 TO

9 MAR/12

ALL

1 TO

5 MAR/12

ALL

1 TO

4 MAR/12

ALL

1 TO

5 DEC/14

63 TO

1 TO

6 MAR/12

ALL

1 TO

5 MAR/12

ALL

1 TO

4 MAR/12

ALL

REVISION NO 12 - MAR/15

28-23-00-OPT-10000-002 OPS TEST OF FUEL CROSS


FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR
28-23-00-OPT-10000-003 OPS TEST OF FUEL CROSS
FEED VALVE INDICATION
COCKPIT/VISUAL INDICATOR
28-23-71-RAI-10000-001 REMOVAL AND INSTALLATION
OF FUEL CROSSFEED VALVE
28-23-72-RAI-10000-001 REMOVAL AND INSTALLATION
OF FUEL CROSSFEED VALVE
ACTUATOR
28-24-00-FUT-10000-002 FUNCTIONAL TEST OF FUEL
LP VALVE
28-24-00-FUT-10000-003 FUNCTIONAL TEST OF FUEL
LP VALVE
28-24-00-FUT-10010-001 LEAKAGE TEST OF FUEL
FEED PIPES
28-24-00-OPT-10000-002 OPERATIONAL TEST OF LP
FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR
28-24-00-OPT-10000-003 OPERATIONAL TEST OF LP
FUEL SHUT-OFF VALVE IND
COCKPIT/VISUAL INDICATOR
28-24-00-OPT-10010-001 OPERATIONAL TEST OF THE
ENGINE SUPPLY HOSE FOR
LEAKAGE, ELEC PUMP ON
28-24-61-RAI-10000-001 REMOVAL/INSTALLATION OF
FUEL LP VALVE
28-24-62-RAI-10000-001 REMOVAL/INSTALLATION OF
FUEL LP VALVE ACTUATOR
28-25-51-RAI-10000-001 REMOVAL/INSTALLATION OF
REFUEL/DEFUEL VALVE IN
LANDING GEAR FAIRING
28-25-52-RAI-10000-001 REMOVAL AND INSTALLATION
OF REFUELING CONTROL
PANEL (RCP)
28-25-71-RAI-10000-001 REMOVAL AND INSTALLATION
OF REFUEL/DEFUEL VALVE
ASSEMBLY
28-25-71-RAI-10010-001 REMOVAL AND INSTALLATION
OF REFUEL/DEFUEL
ELECTROVALVE
28-25-73-DVI-10000-001 DETAILED VISUAL
INSPECTION OF HIGH
LEVEL SENSOR
AH

65

3
MAR/15

PAGE

1 TO

5 DEC/14

51 TO

62

1 TO

5 DEC/14

63 TO

65

1 TO

5 MAR/12

ALL

1 TO

6 DEC/14

ALL

1 TO

7 DEC/14

51 TO

62

1 TO

5 DEC/14

51 TO

62

1 TO

5 DEC/14

51 TO

62

1 TO

6 DEC/14

63 TO

65

1 TO

6 DEC/14

51 TO

62

1 TO

6 DEC/14

63 TO

65

1 TO

8 DEC/14

51 TO

62

1 TO

7 DEC/14

63 TO

65

1 TO

5 DEC/14

51 TO

62

1 TO

4 MAR/12

ALL

1 TO

9 MAR/15

51 TO

62

1 TO

9 MAR/15

63 TO

65

1 TO

6 MAR/12

51 TO
54 TO
58 TO

52
56
62

REVISION NO 12 - MAR/15

28-25-73-FUT-10000-001 FUNCTIONAL TEST OF HIGH


LEVEL SENSOR AND AUTO
CLOSURE OF VALVES
28-25-73-FUT-10000-002 FUNCTIONAL TEST OF HIGH
LEVEL SENSOR AND AUTO
CLOSURE OF VALVES
28-25-73-RAI-10000-002 REMOVAL AND INSTALLATION
OF HIGH LEVEL SENSOR
28-25-74-RAI-10000-003 REMOVAL AND INSTALLATION
OF OVERWING REFUELING
CAP FOR CORROSION CHECK
28-41-71-RAI-10000-002 REMOVAL AND INSTALLATION
OF TANK FUEL TEMPERATURE
SENSOR
28-41-81-RAI-10000-001 REMOVAL AND INSTALLATION
OF FUEL TEMPERATURE
INDICATOR
28-42-00-FUT-10000-002 FUNCTIONAL TEST OF FUEL
QUANTITY INDICATION
28-42-00-FUT-10000-003 FUNCTIONAL TEST OF FUEL
QUANTITY INDICATION
28-42-00-FUT-10010-002 FUNCTIONAL TEST OF FUEL
QUANTITY INDICATION WITH
SET PSD40-1 OR SIMILAR
28-42-00-FUT-10010-003 FUNCTIONAL TEST OF FUEL
QUANTITY INDICATION WITH
SET PSD40-1 OR SIMILAR
28-42-00-FUT-10020-001 FUNCTIONAL TEST OF FUEL
QUANTITY INDICATION IN
LOW LEVEL RANGE
28-42-00-FUT-10020-002 FUNCTIONAL TEST OF FUEL
QUANTITY INDICATION IN
LOW LEVEL RANGE
28-42-00-TST-10000-001 TEST OF FUEL QUANTITY
INDICATOR
28-42-72-DVI-10000-001 DETAILED VISUAL
INSPECTION OF FUEL
QUANTITY PROBES
R 28-42-72-FUT-10000-003 FUNCTIONAL TEST OF FUEL
QUANTITY PROBE SYSTEM
R 28-42-72-FUT-10000-004 FUNCTIONAL TEST OF FUEL
QUANTITY PROBE SYSTEM
28-42-72-FUT-10005-002 FUNCTIONAL TEST OF
FUEL GAGE
ELECTRICAL FUSE
AH

4
MAR/15

PAGE

1 TO

6 DEC/14

63 TO

65

1 TO

7 DEC/14

51 TO

62

1 TO

8 DEC/14

63 TO

65

1 TO

5 DEC/14

51 TO

62

1 TO

5 DEC/14

63 TO

65

1 TO

6 DEC/14

51 TO

62

1 TO

6 DEC/14

63 TO

65

1 TO

9 DEC/14

51 TO

62

1 TO

10 DEC/14

63 TO

65

1 TO

11 DEC/14

51 TO

62

1 TO

10 DEC/14

63 TO

65

1 TO

8 DEC/14

51 TO

62

1 TO

5 DEC/14

51 TO

62

1 TO

4 DEC/14

51 TO

62

1 TO

7 DEC/14

63 TO

65

1 TO

9 MAR/12

ALL

REVISION NO 12 - MAR/15

28-42-72-FUT-10005-003 FUNCTIONAL TEST OF


FUEL GAGE
ELECTRICAL FUSE
28-42-72-FUT-10010-003 FUNCTIONAL TEST OF FUEL
LOW LEVEL ALERT
28-42-72-FUT-10010-004 FUNCTIONAL TEST OF FUEL
LOW LEVEL ALERT
28-42-72-FUT-10020-003 FUNCTIONAL TEST OF
FEEDER TANK LOW LEVEL
SENSOR
28-42-72-FUT-10020-004 FUNCTIONAL TEST OF
FEEDER TANK LOW LEVEL
SENSOR
28-42-72-OPT-10000-001 OPERATIONAL TEST OF LOW
LEVEL ALERT INDICATION
SYSTEM
28-42-72-OPT-10000-002 OPERATIONAL TEST OF LOW
LEVEL ALERT INDICATION
SYSTEM
28-42-72-RAI-10000-003 REMOVAL AND INSTALLATION
OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE
28-42-72-RAI-10000-004 REMOVAL AND INSTALLATION
OF FUEL QUANTITY OR FUEL
TEMP/QUANTITY PROBE
28-42-72-RAI-10010-002 REMOVAL AND INSTALLATION
OF FUEL QUANTITY PROBE
HARNESS
28-42-72-RAI-10010-003 REMOVAL AND INSTALLATION
OF FUEL QUANTITY PROBE
HARNESS
28-42-81-RAI-10000-002 REMOVAL/INSTALLATION OF
FUEL QUANTITY INDICATOR
28-42-82-RAI-10000-001 REMOVAL AND INSTALLATION
OF FUEL QTY REPEATER
28-42-83-RAI-10000-001 REMOVAL AND INSTALLATION
OF FUEL QTY PRESELECTOR
28-42-84-RAI-10000-001 REMOVAL AND INSTALLATION
OF FUEL CONTROL UNIT
28-43-71-RAI-10000-001 REMOVAL AND INSTALLATION
OF MANUAL MAGNETIC
INDICATOR

AH

5
MAR/15