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User's Manual
Version: 1.29 (August 2014)
Model no.: MAACPIP74-GER
All information contained in this manual is current as of its creation/publication. We reserve the right to change the
contents of this manual without warning. The information contained herein is believed to be accurate as of the date
of publication; however, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, expressed or
implied, with regard to the products or documentation contained within this manual. In addition, Bernecker + Rainer
Industrie-Elektronik Ges.m.b.H. shall not be liable for incidental or consequential damages in connection with or
arising from the furnishing, performance or use of the product(s) in this document. Software names, hardware
names and trademarks are registered by their respective companies.
Table of contents
1 Safety Information.............................................................................................................................................. 7
1.1 Important Information................................................................................................................................... 7
2 Introduction.........................................................................................................................................................8
2.1 Equipment overview..................................................................................................................................... 8
2.1.1 Product line............................................................................................................................................. 8
2.1.2 Four sizes................................................................................................................................................8
3 Before you begin................................................................................................................................................9
3.1 Safety instructions........................................................................................................................................ 9
4 Steps for setting up......................................................................................................................................... 11
5 Technical data..................................................................................................................................................12
5.1 Mechanical Data......................................................................................................................................... 12
5.1.1 Size A - Dimensions and weights........................................................................................................ 12
5.1.2 Size B - Dimensions and weights........................................................................................................ 13
5.1.3 Size C - Dimensions and weights........................................................................................................ 14
5.1.4 Size C with EMC plate - Dimensions and weights...............................................................................15
5.1.5 Size D - Dimensions and weights........................................................................................................ 16
5.1.6 Size D with EMC plate - Dimensions and weights...............................................................................17
5.2 Electrical data............................................................................................................................................. 17
5.2.1 8I74S200018.01P-1, 8I74S200037.01P-1, 8I74S200055.01P-1.......................................................... 18
5.2.2 8I74S200075.01P-1, 8I74S200110.01P-1, 8I74S200150.01P-1, 8I74S200220.01P-1.........................21
5.2.3 8I74T400037.01P-1, 8I74T400055.01P-1, 8I74T400075.01P-1, 8I74T400110.01P-1......................... 24
5.2.4 8I74T400150.01P-1, 8I74T400220.01P-1, 8I74T400300.01P-1, 8I74T400400.01P-1......................... 27
5.2.5 8I74T400550.01P-1, 8I74T400750.01P-1, 8I74T401100.01P-1, 8I74T401500.01P-1......................... 30
5.3 Connection diagrams..................................................................................................................................33
5.3.1 Single or three-phase power supply Connection diagram with input contactor................................. 33
5.3.2 Single or three-phase power supply Connection diagram with switch disconnecter......................... 33
5.3.3 Connection diagram with safety relay.................................................................................................. 34
5.3.4 Connection diagram without safety relay............................................................................................. 35
6 Installation........................................................................................................................................................ 36
6.1 Drive installation......................................................................................................................................... 36
6.1.1 Mounting and temperature conditions.................................................................................................. 36
6.1.2 Mounting procedure.............................................................................................................................. 36
6.1.3 Derating curves..................................................................................................................................... 36
6.2 Wiring recommendations............................................................................................................................ 37
6.3 Input installation..........................................................................................................................................39
6.3.1 Access to the power terminals Sizes A and B.................................................................................. 39
6.3.2 Access to the power terminals Sizes C and D................................................................................. 40
6.3.3 Access to the braking resistance terminals All sizes........................................................................ 40
6.4 Output installation....................................................................................................................................... 41
6.4.1 Installation of the output plug-and-socket connection and EMC plate................................................. 41
6.4.2 Functions of the power terminals......................................................................................................... 42
6.4.3 Arrangement and characteristics of the power terminals..................................................................... 43
6.4.4 EMC plate cable topology.....................................................................................................................45
6.5 Electromagnetic compatibility (EMC)......................................................................................................... 46
6.5.1 Principles and precautions....................................................................................................................46
6.5.2 Operation on an IT system...................................................................................................................47
6.6 Installation of the control components....................................................................................................... 48
6.6.1 Access to the control terminals............................................................................................................ 48
6.6.2 Connection diagram of the control system in sink mode..................................................................... 48
6.6.3 Arrangement of the control terminals................................................................................................... 49
6.6.4 Characteristics and functions of the control terminals..........................................................................49
6.6.5 RJ45 communication port..................................................................................................................... 50
6.6.6 Configuration as sink/ source (SW1)....................................................................................................50
6.7 POWERLINK interface (8I0IF108.400-1)................................................................................................... 52
6.7.1 Status LEDs.......................................................................................................................................... 54
6.7.2 POWERLINK station number................................................................................................................55
1 Overview...........................................................................................................................................................59
1.1 Commissioning........................................................................................................................................... 59
1.1.1 Steps for setting up.............................................................................................................................. 59
1.1.2 Preliminary recommendations...............................................................................................................60
1.2 Overview..................................................................................................................................................... 61
1.2.1 Factory configuration.............................................................................................................................61
1.2.2 Application functions............................................................................................................................. 62
1.2.3 Basic functions...................................................................................................................................... 64
1.2.4 Optional graphic display terminal......................................................................................................... 64
1.2.5 First power-up of the drive................................................................................................................... 67
1.2.6 Structure of parameter tables............................................................................................................... 70
1.2.7 Search for a parameter in this document.............................................................................................71
1.2.8 Description of the HMI.......................................................................................................................... 72
1.2.9 Menu structure...................................................................................................................................... 73
1.3 Operation with SDC....................................................................................................................................74
1.3.1 Timing behavior.....................................................................................................................................74
1.3.2 PLC - Open components...................................................................................................................... 74
1.3.3 Quick stop/ Emergency stop.................................................................................................................74
1.3.4 Acceleration and deceleration ramps................................................................................................... 74
1.3.5 Total delay (t_total) and Predict time (t_predict).................................................................................. 74
1.3.6 Operation of the ACOPOSinverter P74 in rpm or Hertz.......................................................................75
1.3.7 TUN parameter..................................................................................................................................... 77
2 Programming.................................................................................................................................................... 78
2.1 Reference Mode (rEF)................................................................................................................................78
2.1.1 Introduction............................................................................................................................................78
2.1.2 Organization tree...................................................................................................................................78
2.1.3 Menu......................................................................................................................................................79
2.2 Monitoring mode (MOn)............................................................................................................................. 80
2.2.1 Introduction............................................................................................................................................80
2.2.2 Organization tree...................................................................................................................................81
2.2.3 Menu......................................................................................................................................................82
2.3 Configuration Mode (ConF)........................................................................................................................98
2.3.1 Introduction............................................................................................................................................98
2.3.2 Organization tree...................................................................................................................................99
2.3.3 Menu....................................................................................................................................................100
2.4 Interface (ItF)............................................................................................................................................ 259
2.4.1 Access level (LAC)............................................................................................................................. 259
2.4.2 Menu overview.................................................................................................................................... 260
2.4.3 Language (LnG).................................................................................................................................. 261
2.4.4 Monitor configuration (MCF)............................................................................................................... 262
2.4.5 Display config. (dCF).......................................................................................................................... 266
2.5 Load/ Save as (trA).................................................................................................................................. 272
2.6 Access code (Cod-)..................................................................................................................................274
3 Maintenance and diagnostics........................................................................................................................ 276
3.1 Maintenance............................................................................................................................................. 276
3.2 Diagnostics and Troubleshooting............................................................................................................. 277
Table of contents
Table of contents
Table of contents
1 Introduction.....................................................................................................................................................284
2 Before you begin - Safety information...........................................................................................................285
2.1 Basic information...................................................................................................................................... 285
2.2 Voltage measurement at the DC bus...................................................................................................... 286
2.3 Standards and terminology...................................................................................................................... 286
3 Technical data................................................................................................................................................287
3.1 Drive amplifier data.................................................................................................................................. 287
3.1.1 Permissible device types for a shared/common DC bus....................................................................287
3.1.2 ACOPOSinverter P74 Data DC Bus...................................................................................................288
3.2 Fuses........................................................................................................................................................ 292
3.2.1 Mains fuse...........................................................................................................................................292
3.2.2 Fuse for DC Bus.................................................................................................................................292
3.3 Cable for DC bus..................................................................................................................................... 293
3.4 Braking resistors....................................................................................................................................... 294
3.4.1 External brake resistors (Acces.)........................................................................................................294
3.5 Line filter................................................................................................................................................... 294
3.6 Mains choke............................................................................................................................................. 294
4 Project development...................................................................................................................................... 295
4.1 Special notes: EMC - Electromagnetic Compatibility...............................................................................295
4.2 Mounting spacing..................................................................................................................................... 295
4.3 Energy equation:...................................................................................................................................... 295
4.3.1 Energy acceptance............................................................................................................................. 296
4.4 Prerequisites for the common DC-Bus.................................................................................................... 297
4.5 Structure of a common DC-Bus...............................................................................................................298
4.5.1 Common network securities................................................................................................................298
4.5.2 Separate mains fuse...........................................................................................................................300
4.5.3 DC-supply via one drive amplifier.......................................................................................................302
4.5.4 DC-supply via DC power supply unit..................................................................................................304
4.6 Accessories for common DC bus............................................................................................................ 305
4.6.1 Braking resistors................................................................................................................................. 305
4.6.2 Line choke...........................................................................................................................................309
4.6.3 Cable for DC bus................................................................................................................................310
5 Installation...................................................................................................................................................... 311
5.1 Cable for DC bus..................................................................................................................................... 312
5.2 Wire the DC bus.......................................................................................................................................313
5.2.1 Connect DC bus................................................................................................................................. 315
5.3 Check installation..................................................................................................................................... 315
6 Commissioning............................................................................................................................................... 316
6.1 Steps for the commissioning.................................................................................................................... 316
7 Accessories and spare parts......................................................................................................................... 317
7.1 DC bus accessories................................................................................................................................. 317
7.2 DC fuses...................................................................................................................................................317
7.3 External braking resistors.........................................................................................................................317
8 Units and conversion tables.......................................................................................................................... 318
8.1 Length....................................................................................................................................................... 318
8.2 Mass......................................................................................................................................................... 318
8.3 Force.........................................................................................................................................................318
8.4 Power........................................................................................................................................................318
8.5 Rotation.....................................................................................................................................................318
8.6 Torque....................................................................................................................................................... 318
8.7 Moment of inertia......................................................................................................................................318
8.8 Temperature............................................................................................................................................. 319
8.9 Conductor cross section...........................................................................................................................319
1 Preparation..................................................................................................................................................... 320
Table of contents
Table of contents
Table of contents
3.2 Recommendations for installation............................................................................................................ 402
Chapter 1
Installation Manual
Note:
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, or maintain it. The following warning messages may appear throughout this
documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
When this symbol appears in a safety label for danger or warning, it indicates an electrical hazard that could result
in injury if the directions are not followed. This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Danger!
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or
serious bodily injury.
Warning!
WARNING indicates a potentially hazardous situation, which, if not avoided, could result in death,
serious bodily injury and/ or material damage.
Caution!
CAUTION indicates a potentially hazardous situation, which, if not avoided, could result in bodily injury
and/ or material damage.
Note:
The word "drive" as used in this manual refers to the controller portion of the adjustable speed drive
as defined by NEC.
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by B&R for any consequences arising out of the use of this product.
2 Introduction
2.1 Equipment overview
2.1.1 Product line
The ACOPOSinverter P74 family of products encompasses four drive sizes (A, B, C and D) and is ideally suited
for integration in compact, powerful drive solutions with high performance requirements.
2.1.2 Four sizes
Size A
8I74S200018.01P-1, 8I74S200037.01P-1, 8I74S200055.01P-1,
8I74S200075.01P-1, 8I74T400037.01P-1, 8I74T400055.01P-1,
8I74T400075.01P-1, 8I74T400110.01P-1, 8I74T400150.01P-1
Size C
8I74T400550.01P-1, 8I74T400750.01P-1
400 V three-phase
5.5 and 7.5 kW
(71/2 and 10 HP)
Size B
8I74S200110.01P-1, 8I74S200150.01P-1, 8I74S200220.01P-1,
8I74T400220.01P-1, 8I74T400300.01P-1, 8I74T400400.01P-1
Size D
8I74T401100.01P-1, 8I74T401500.01P-1
400 V three-phase
11 to 15 kW
(15 and 20 HP)
Danger!
Hazard of electric shock, explosion, or arc flash
Read and understand this manual before installing and operating the P74 drive. Installation,
adjustment, repair, and maintenance must be performed by qualified personnel.
The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment.
Many parts of this variable speed drive, including the printed circuit boards, operate at the line
voltage. DO NOT TOUCH. Use only electrically insulated tools.
DO NOT touch unshielded components or bolted connections on terminal blocks while connected to the power supply.
DO NOT short across terminals PA/+ and PC/- or across the DC bus capacitors.
Before servicing the drive:
Disconnect all power supplies, including the power supply to the control section if applicable.
Place a DO NOT TURN ON label on all power disconnects.
Lock all power disconnects in the open position.
WAIT 15 MINUTES to allow the DC bus capacitors to discharge.
Measure the voltage of the DC bus between the PA/+ and PC/ terminals to ensure that
the voltage is less than 42 V.
If the DC bus capacitors do not discharge completely, contact your local Bernecker and
Rainer representative. Do not repair or operate the drive.
Mount and close all covers before reconnecting the power supply or starting and stopping the
drive.
Failure to follow these instructions can result in death or serious injury.
Danger!
Unintentional operation of devices
Read and understand this manual before installing and operating the P74 drive.
Any changes made to the parameter settings must be performed by qualified personnel.
Failure to follow these instructions can result in death or serious injury.
Warning!
Damaged equipment
Do not operate or install any drive or drive accessory that appears damaged.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Warning!
Control failure
The designer of any wiring scheme must consider the potential failure modes of control channels and, for certain critical functions, provide a means to achieve a safe state during and after a channel failure. Examples for critical control functions: Emergency stop and stop due to
excessive overrun.
Separate or redundant control channels must be provided for critical control functions.
System control channels may include communication links. The consequences of unexpected
transfer delays or failures must be taken into consideration.1)
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Caution!
IIncompatible line voltage
Before turning on and configuring the drive, ensure that the line voltage is compatible with the supply
voltage shown on the drive nameplate. The drive may be damaged if the line voltage is not compatible.
Failure to follow these instructions can result in injury or equipment damage.
Caution!
Risk of power loss due to capacitor wear
Lengthy storage periods (over 2 years) can result in capacitor power loss.
Before using the product, proceed as follows:
Use a variable AC power supply that is connected between L1 and L2 (also for model numbers
8I74T40xxxx.01P-1).
Increase AC supply voltage to have:
1)
For additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control
and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.
10
INSTALLATION
Check that the part number printed on the label is the same as that on your purchase
order.
Remove the ACOPOSinverter P74 from its packaging and check that it has not been
damaged in transit.
Steps 1 through 4
must be carried out
in a non-energized
state.
Check that the supply voltage is compatible with the voltage range of the
drive (see "Electrical data" on page 17)
Mount the drive in accordance with the instructions in this document (see "Drive installation" on page 36).
After making sure that the power is off, connect the line
supply and the ground wire.
Connect the motor, ensuring that its connections correspond to the voltage.
Connect the control part.
11
5 Technical data
5.1 Mechanical Data
5.1.1 Size A - Dimensions and weights
224
mm
8.82
in.
152
5.98
86
3.39
45
1.77
245
9.65
232
9.13
14
0.55
7
0.28
4x 5.5
4x 0.22
8
29
0.31 1.14
8
0.31
(2x 10)
(2x 0.4 )
68
2.67
255
10.04
215
8.46
258 270
10.16 10.63
325
12.80
137
5.39
96
3.78
129
5.09
317
12.48
5
0.20
Weights
Reference
8I74S00018.01P-1
8I74S00037.01P-1, 8I74S0055.01P-1,
8I74S0075.01P-1
8I74T400037.01P-1
8I74T400055.01P-1, 8I74T400075.01P-1
8I74T400110.01P-1, 8I74T400150.01P-1
12
152
6
101
4
60
2.36
15
0.6
9
0.35
245
9.64
234
9.21
14
0.59
42
1.65
9
0.35
4x 5.5
4x 0.22
7
0.28
(2x 10)
(2x 0.4 )
68
2.6
255
10.04
215
8.46
258
10.16
137
5.39
5
0.2
270
10.63
317
12.48
96
3.78
129.3
5.1
325
12.80
9
0.35
Weights
Reference
8I74S200110.01P-1, 8I74S200150.01P-1
8I74S200220.01P-1
8I74T400220.01P-1
8I74T400300.01P-1
8I74T400400.01P-1
13
mm
in.
206
8.1
150
5.9
10
5 0.4
0.2
10
0.4
130
5.12
25
1
53
2.1
190
7.48
210
8.27
10
0.4
10
0.4
130
5.12
3
0.12
232
9.23
87
3.4
181
7.12
192
7.56
220
8.66
87
3.4
232
9.13
Weights
Reference
8I74T400550.01P-1, 8I74T400750.01P-1
14
150
5.91
308
12.13
87
3.43
115
4.53
Weights
Reference
8I74T400550.01P-1, 8I74T400750.01P-1
15
mm
in.
180
7.08
7
0.27
10
0.4
10
0.4
160
6.29
80
3.15
180
7.09
142
5.59
295
11.61
160
6.3
10
0.4
10
0.4
206
8.1
181
7.12
53
2.08
245
9.65
330
13
192
7.56
310
12.2
106
4.17
232
9.13
Weights
Reference
8I74T401100.01P-1, 8I74T401500.01P-1
16
178
7.01
404
15.91
106
4.17
112
4.41
123
4.84
Weights
Reference
8I74T401100.01P-1, 8I84T401500.01P-1
17
Synchronous motor
Main protective functions on the inverter
Brake chopper
Integrated dynamic brake transistors
Operating ratio for dynamic brake transistors
Min. resistance value (external)
24 VDC supply
Input voltage
8I74S200018.01P-1
8I74S200037.01P-1
8I74S200055.01P-1
0.18 kW
0.37 kW
0.55 kW
0.7 kVA
3.4 A 1)
2.8 A 1)
25 W
6 A 1)
5 A 1)
38 W
1.6 kVA
7.9 A 1)
6.7 A 1)
42 W
Yes 2)
10 m 3)
10 m 3)
8I0FS009.200-1
20 m 3)
50 m 3)
50 m 3)
1.5 A 4)
3.3 A 4)
3.7 A 4)
2.3 A
2.5 A
5.6 A
6.1 A
2 kHz
16 kHz
Up to 170% of the rated motor torque
TBD
50 m
100 m
Flux vector control without an encoder,
Voltage/frequency ratio - U/f characteristic curve (2 or 5 points),
Pump/fan profile (quadratic characteristic curve Kn2),
Energy saving profile (especially for ventilation)
Vector control without speed feedback
Thermal protection against the power stage overheating
Protection against: Short circuits between motor phases, overcurrent between output phases
and ground, overvoltages on the DC bus, exceeding the limit for rotary speed. Safety function
for: Overvoltage and undervoltage on the mains supply, mains phase failure on a 3-phase supply
Yes
TBD
40
24 VDC (-15% / +20%)
8I74S200037.01P-1
Max. 1.1 A
8I74S200055.01P-1
Chapter 1
Installation Manual
Product ID
Current
Available internal power supplies
Output voltage 24 VDC
Output voltage 24 VDC
Max. output current at 24 VDC
Output voltage 10 VDC
Output voltage 10 VDC
Max. output current at 10 VDC
Digital inputs
Quantity
Nominal voltage
Input circuit
Electrical isolation
Input - ACOPOSinverter
Input - Input
Sampling time
Input impedance
Digital input 5
Max. input frequency
Safety input - STO (Safe Torque Off)
Quantity
Nominal voltage
Input impedance
Switching threshold
Low
High
Electrical isolation
Input - ACOPOSinverter
Input - Input
Input circuit
Sampling time
Analog inputs
Quantity
Electrical isolation
Input - Input
Input - ACOPOSinverter
Input
Voltage
Current
Resolution
Sampling time
Input impedance
Voltage
Current
Digital outputs
Quantity
Nominal voltage
Output circuit
Sampling time
Max. current
Max. voltage
Relay outputs
Quantity
Nominal voltage
Design
Relay 1
Relay 2
Electrical isolation
Output - ACOPOSinverter
Output - Output
Response time (max.)
Analog outputs
Quantity
Output
Electrical isolation
Output - ACOPOSinverter
Output - Output
Max. load impedance
Voltage
Current
Update time
Resolution
Interfaces
Type
19
8I74S200018.01P-1
8I74S200037.01P-1
8I74S200055.01P-1
IP20
5 to 95%, non-condensing
No dripping water
Up to 2000 m
2 (non-conductive pollution)
Class 3C3 and 3S3
Vertical installation +/10%
45 mm
317 mm
245 mm
1.59 kg
1.646 kg
4)
5)
6)
20
Typical value for 4-pin motor and a max. clock frequency of 4 kHz, without line choke for the max. assumed short circuit current (lsc).
Inverter supplied with an integrated Category C2 EMC filter. This filter cannot be turned off.
The selection table for the filters specifies the maximum length of the shielded cables between motors and variable frequency drives. These maximum cable
lengths only serve as a reference point since they depend on the capacity of the motors and the cables being used. The total length should be taken into
consideration when motors are connected in parallel. These values apply at a rated clock frequency of 4 kHz.
These values are valid for a rated clock frequency of 4 kHz, for use during continuous operation. The clock frequency can be set from 2 to 16 kHz. Above
4 kHz, reduce the rated drive current. The motor current is not permitted to exceed this value.
1 logic input can be programmed as a 20 kbps pulse input. 1 logic input can be configured as an input for a PTC sensor using a switch (SW2). Trigger
resistance 3 k, reset value 1.8 k, short circuit protection <50 .
With shield plate
21
Synchronous motor
Main protective functions on the inverter
Brake chopper
Integrated dynamic brake transistors
Operating ratio for dynamic brake transistors
Min. resistance value (external)
24 VDC supply
Input voltage
Current
Available internal power supplies
Output voltage 24 VDC
Output voltage 24 VDC
Max. output current at 24 VDC
Output voltage 10 VDC
Output voltage 10 VDC
Max. output current at 10 VDC
Digital inputs
Quantity
Nominal voltage
Input circuit
Electrical isolation
Input - ACOPOSinverter
Input - Input
Sampling time
Input impedance
Digital input 5
Max. input frequency
Safety input - STO (Safe Torque Off)
Quantity
Nominal voltage
Input impedance
Switching threshold
Low
High
Electrical isolation
Input - ACOPOSinverter
Input - Input
Input circuit
Sampling time
Analog inputs
Quantity
Electrical isolation
Input - Input
Input - ACOPOSinverter
Input
Voltage
Current
Resolution
Sampling time
Input impedance
Voltage
Current
Digital outputs
Quantity
Nominal voltage
Output circuit
Sampling time
Max. current
Max. voltage
Relay outputs
Quantity
Nominal voltage
Design
Relay 1
Relay 2
8I74S200075.01P-1
8I74S200110.01P-1
8I74S200150.01P-1
8I74S200220.01P-1
27
25
Storage
Mechanical characteristics
Dimensions 6)
Width
Height
Depth
Weight
8I74S200110.01P-1
8I74S200150.01P-1
8I74S200220.01P-1
Chapter 1
Installation Manual
Product ID
Electrical isolation
Output - ACOPOSinverter
Output - Output
Response time (max.)
Analog outputs
Quantity
Output
Electrical isolation
Output - ACOPOSinverter
Output - Output
Max. load impedance
Voltage
Current
Update time
Resolution
Interfaces
Type
Operating conditions
EN 60529 protection
Relative humidity in accordance with
IEC 60068-2-3
Maximum installation altitude
Max. degree of pollution in accordance
with IEC/EN 61800-5-1
Environmental conditions in accordance with IEC 60721-3-3
Operating position
Environmental conditions
Temperature
Operation
Yes
No
2 ms
1
0 to 10 V or 0 to 20 mA
Yes
No
470
800
2 ms
10-bit
POWERLINK and CANopen
IP20
5 to 95%, non-condensing
No dripping water
Up to 2000 m
2 (non-conductive pollution)
Class 3C3 and 3S3
Vertical installation +/10%
45 mm
1.646 kg
60 mm
317 mm
245 mm
1.952 kg
2.066 kg
4)
5)
6)
Typical value for 4-pin motor and a max. clock frequency of 4 kHz, without line choke for the max. assumed short circuit current (lsc).
Inverter supplied with an integrated Category C2 EMC filter. This filter cannot be turned off.
The selection table for the filters specifies the maximum length of the shielded cables between motors and variable frequency drives. These maximum cable
lengths only serve as a reference point since they depend on the capacity of the motors and the cables being used. The total length should be taken into
consideration when motors are connected in parallel. These values apply at a rated clock frequency of 4 kHz.
These values are valid for a rated clock frequency of 4 kHz, for use during continuous operation. The clock frequency can be set from 2 to 16 kHz. Above
4 kHz, reduce the rated drive current. The motor current is not permitted to exceed this value.
1 logic input can be programmed as a 20 kbps pulse input. 1 logic input can be configured as an input for a PTC sensor using a switch (SW2). Trigger
resistance 3 k, reset value 1.8 k, short circuit protection <50 .
With shield plate
23
24
Synchronous motor
Main protective functions on the inverter
Brake chopper
Integrated dynamic brake transistors
Operating ratio for dynamic brake transistors
Min. resistance value (external)
24 VDC supply
Input voltage
Current
Available internal power supplies
Output voltage 24 VDC
Output voltage 24 VDC
Max. output current at 24 VDC
Output voltage 10 VDC
Output voltage 10 VDC
Max. output current at 10 VDC
Digital inputs
Quantity
Nominal voltage
Input circuit
Electrical isolation
Input - ACOPOSinverter
Input - Input
Sampling time
Input impedance
Digital input 5
Max. input frequency
Safety input - STO (Safe Torque Off)
Quantity
Nominal voltage
Input impedance
Switching threshold
Low
High
Electrical isolation
Input - ACOPOSinverter
Input - Input
Input circuit
Sampling time
Analog inputs
Quantity
Electrical isolation
Input - Input
Input - ACOPOSinverter
Input
Voltage
Current
Resolution
Sampling time
Input impedance
Voltage
Current
Digital outputs
Quantity
Nominal voltage
Output circuit
Sampling time
Max. current
Max. voltage
Relay outputs
Quantity
Nominal voltage
Design
Relay 1
Relay 2
8I74T400055.01P-1
8I74T400075.01P-1
8I74T400110.01P-1
Chapter 1
Installation Manual
Product ID
Motor closed loop control profiles
Induction motor
54
24 VDC (-15% / +20%)
Max. 1.1 A
24 VDC (-15% / +20%)
100 mA
10 VDC (-0% / +10%)
10 mA
6 5)
24 VDC (max. 30 V)
Sink or source
Yes
No
8 ms 0.7 ms
3.5 k
20 kHz
1
24 VDC
1.5 k
<2 V
>17 V
Yes
No
Sink
4 ms
3
No
Yes
0 to 10 V, 10 V
0 to 20 mA (or 4 to 20 mA)
10-bit
2 ms
30 k
250
1
24 VDC
Sink or source
2 ms
100 mA
30 VDC
2
30 VDC / 250 VAC
1 change-over contact
1 normally open contact
25
8I74T400037.01P-1
8I74T400055.01P-1
8I74T400075.01P-1
8I74T400110.01P-1
Yes
No
2 ms
1
0 to 10 V or 0 to 20 mA
Yes
No
470
800
2 ms
10-bit
POWERLINK and CANopen
IP20
5 to 95%, non-condensing
No dripping water
Up to 2000 m
2 (non-conductive pollution)
Class 3C3 and 3S3
Vertical installation +/10%
1.618 kg
45 mm
317 mm
245 mm
1.715 kg
1.705 kg
4)
5)
6)
26
Typical value for 4-pin motor and a max. clock frequency of 4 kHz, without line choke for the max. assumed short circuit current (lsc).
Inverter supplied with an integrated Category C2 EMC filter. This filter cannot be turned off.
The selection table for the filters specifies the maximum length of the shielded cables between motors and variable frequency drives. These maximum cable
lengths only serve as a reference point since they depend on the capacity of the motors and the cables being used. The total length should be taken into
consideration when motors are connected in parallel. These values apply at a rated clock frequency of 4 kHz.
These values are valid for a rated clock frequency of 4 kHz, for use during continuous operation. The clock frequency can be set from 2 to 16 kHz. Above
4 kHz, reduce the rated drive current. The motor current is not permitted to exceed this value.
1 logic input can be programmed as a 20 kbps pulse input. 1 logic input can be configured as an input for a PTC sensor using a switch (SW2). Trigger
resistance 3 k, reset value 1.8 k, short circuit protection <50 .
With shield plate
27
Synchronous motor
Main protective functions on the inverter
Brake chopper
Integrated dynamic brake transistors
Operating ratio for dynamic brake transistors
Min. resistance value (external)
24 VDC supply
Input voltage
Current
Available internal power supplies
Output voltage 24 VDC
Output voltage 24 VDC
Max. output current at 24 VDC
Output voltage 10 VDC
Output voltage 10 VDC
Max. output current at 10 VDC
Digital inputs
Quantity
Nominal voltage
Input circuit
Electrical isolation
Input - ACOPOSinverter
Input - Input
Sampling time
Input impedance
Digital input 5
Max. input frequency
Safety input - STO (Safe Torque Off)
Quantity
Nominal voltage
Input impedance
Switching threshold
Low
High
Electrical isolation
Input - ACOPOSinverter
Input - Input
Input circuit
Sampling time
Analog inputs
Quantity
Electrical isolation
Input - Input
Input - ACOPOSinverter
Input
Voltage
Current
Resolution
Sampling time
Input impedance
Voltage
Current
Digital outputs
Quantity
Nominal voltage
Output circuit
Sampling time
Max. current
Max. voltage
Relay outputs
Quantity
Nominal voltage
Design
Relay 1
Relay 2
8I74T400150.01P-1
8I74T400220.01P-1
8I74T400300.01P-1
8I74T400400.01P-1
36
24 VDC (-15% / +20%)
Max. 1.1 A
24 VDC (-15% / +20%)
100 mA
10 VDC (-0% / +10%)
10 mA
6 5)
24 VDC (max. 30 V)
Sink or source
Yes
No
8 ms 0.7 ms
3.5 k
20 kHz
1
24 VDC
1.5 k
<2 V
>17 V
Yes
No
Sink
4 ms
3
No
Yes
0 to 10 V, 10 V
0 to 20 mA (or 4 to 20 mA)
10-bit
2 ms
30 k
250
1
24 VDC
Sink or source
2 ms
100 mA
30 VDC
2
30 VDC / 250 VAC
1 change-over contact
1 normally open contact
Storage
Mechanical characteristics
Dimensions 6)
Width
Height
Depth
Weight
8I74T400220.01P-1
8I74T400300.01P-1
8I74T400400.01P-1
Chapter 1
Installation Manual
Product ID
Electrical isolation
Output - ACOPOSinverter
Output - Output
Response time (max.)
Analog outputs
Quantity
Output
Electrical isolation
Output - ACOPOSinverter
Output - Output
Max. load impedance
Voltage
Current
Update time
Resolution
Interfaces
Type
Operating conditions
EN 60529 protection
Relative humidity in accordance with
IEC 60068-2-3
Maximum installation altitude
Max. degree of pollution in accordance
with IEC/EN 61800-5-1
Environmental conditions in accordance with IEC 60721-3-3
Operating position
Environmental conditions
Temperature
Operation
Yes
No
2 ms
1
0 to 10 V or 0 to 20 mA
Yes
No
470
800
2 ms
10-bit
POWERLINK and CANopen
IP20
5 to 95%, non-condensing
No dripping water
Up to 2000 m
2 (non-conductive pollution)
Class 3C3 and 3S3
Vertical installation +/10%
45 mm
60 mm
317 mm
245 mm
1.705 kg
2.320 kg
2.122 kg
2.176 kg
4)
5)
6)
Typical value for 4-pin motor and a max. clock frequency of 4 kHz, without line choke for the max. assumed short circuit current (lsc).
Inverter supplied with an integrated Category C2 EMC filter. This filter cannot be turned off.
The selection table for the filters specifies the maximum length of the shielded cables between motors and variable frequency drives. These maximum cable
lengths only serve as a reference point since they depend on the capacity of the motors and the cables being used. The total length should be taken into
consideration when motors are connected in parallel. These values apply at a rated clock frequency of 4 kHz.
These values are valid for a rated clock frequency of 4 kHz, for use during continuous operation. The clock frequency can be set from 2 to 16 kHz. Above
4 kHz, reduce the rated drive current. The motor current is not permitted to exceed this value.
1 logic input can be programmed as a 20 kbps pulse input. 1 logic input can be configured as an input for a PTC sensor using a switch (SW2). Trigger
resistance 3 k, reset value 1.8 k, short circuit protection <50 .
With shield plate
29
30
Synchronous motor
Main protective functions on the inverter
Brake chopper
Integrated dynamic brake transistors
Operating ratio for dynamic brake transistors
Min. resistance value (external)
24 VDC supply
Input voltage
Current
Available internal power supplies
Output voltage 24 VDC
Output voltage 24 VDC
Max. output current at 24 VDC
Output voltage 10 VDC
Output voltage 10 VDC
Max. output current at 10 VDC
Digital inputs
Quantity
Nominal voltage
Input circuit
Electrical isolation
Input - ACOPOSinverter
Input - Input
Sampling time
Input impedance
Digital input 5
Max. input frequency
Safety input - STO (Safe Torque Off)
Quantity
Nominal voltage
Input impedance
Switching threshold
Low
High
Electrical isolation
Input - ACOPOSinverter
Input - Input
Input circuit
Sampling time
Analog inputs
Quantity
Electrical isolation
Input - Input
Input - ACOPOSinverter
Input
Voltage
Current
Resolution
Sampling time
Input impedance
Voltage
Current
Digital outputs
Quantity
Nominal voltage
Output circuit
Sampling time
Max. current
Max. voltage
Relay outputs
Quantity
Nominal voltage
Design
Relay 1
Relay 2
8I74T400750.01P-1
8I74T401100.01P-1
8I74T401500.01P-1
Chapter 1
Installation Manual
Product ID
Motor closed loop control profiles
Induction motor
16
24 VDC (-15% / +20%)
Max. 1.1 A
24 VDC (-15% / +20%)
100 mA
10 VDC (-0% / +10%)
10 mA
6 5)
24 VDC (max. 30 V)
Sink or source
Yes
No
8 ms 0.7 ms
3.5 k
20 kHz
1
24 VDC
1.5 k
<2 V
>17 V
Yes
No
Sink
4 ms
3
No
Yes
0 to 10 V, 10 V
0 to 20 mA (or 4 to 20 mA)
10-bit
2 ms
30 k
250
1
24 VDC
Sink or source
2 ms
100 mA
30 VDC
2
30 VDC / 250 VAC
1 change-over contact
1 normally open contact
31
8I74T400550.01P-1
8I74T400750.01P-1
8I74T401100.01P-1
8I74T401500.01P-1
Yes
No
2 ms
1
0 to 10 V or 0 to 20 mA
Yes
No
470
800
2 ms
10-bit
POWERLINK and CANopen
IP20
5 to 95%, non-condensing
No dripping water
Up to 2000 m
2 (non-conductive pollution)
Class 3C3 and 3S3
Vertical installation +/10%
150 mm
308 mm
232 mm
180 mm
404 mm
330 mm
232 mm
4.20 kg
6.750 kg
4)
5)
6)
32
Typical value for 4-pin motor and a max. clock frequency of 4 kHz, without line choke for the max. assumed short circuit current (lsc).
Inverter supplied with an integrated Category C2 EMC filter. This filter cannot be turned off.
The selection table for the filters specifies the maximum length of the shielded cables between motors and variable frequency drives. These maximum cable
lengths only serve as a reference point since they depend on the capacity of the motors and the cables being used. The total length should be taken into
consideration when motors are connected in parallel. These values apply at a rated clock frequency of 4 kHz.
These values are valid for a rated clock frequency of 4 kHz, for use during continuous operation. The clock frequency can be set from 2 to 16 kHz. Above
4 kHz, reduce the rated drive current. The motor current is not permitted to exceed this value.
1 logic input can be programmed as a 20 kbps pulse input. 1 logic input can be configured as an input for a PTC sensor using a switch (SW2). Trigger
resistance 3 k, reset value 1.8 k, short circuit protection <50 .
With shield plate
- Q2
- S2
- Q3
- T1
- S1
- KM1
A2
A1
- Q2
- KM1
R1A
R1C
- KM1
(1)
P24
STO
R2A
R2C
PA/+
R1B
PB
PC/-
R1A
R1C
T / L3
W / T3
PBe
S / L2
W1
R / L1
U / T1
V1
U1
V / T2
(2)
A1
M
3~
5.3.2 Single or three-phase power supply Connection diagram with switch disconnecter
Connection diagrams conforming to standards EN 954-1 category 1 and IEC/EN 61508 capacity SIL1, stopping
category 0 in accordance with standard IEC/EN 60204-1.
(1)
P24
STO
R2C
R2A
PA/+
R1B
PC/-
R1C
PB
PBe
R1A
T / L3
W / T3
V / T2
U / T1
R / L1
S / L2
(2)
A1
W1
V1
U1
Q1
M
3~
(1)
(2)
33
Chapter 1
Installation Manual
L1(+)
N(-)
S2
S1
ESC
A2
A1
Y1
Y2
Logic
13
23
33
Y43
14
24
34
Y44
K1
K2
48 V, 115 V, 230 V
A2
K1
PE
K2
(1)
P24
LI2
LI1
PA/+
R1B
PC/-
PB
R1A
R1C
W1
PBe
W / T3
T / L3
S / L2
R / L1
V / T2
V1
U1
U / T1
A1
STO
(2)
(3)
3~
(1)
(2)
(3)
The STO safety function integrated into the product can be used to implement an emergency stop (IEC 60204-1)
for category 0 stops. With an approved emergency stop module, it is also possible to implement category 1 stops.
STO function
The STO safety function is activated via two redundant inputs (A1 and A2 of the safety relay). The circuits of
the two inputs must be separate so that two channels are always available. The switching process must occur
simultaneously for both inputs (offset < 1 s).
The power stage is disabled and an error message is generated. The motor can no longer generate torque and
coasts down without braking. The error message must be reset with a "Fault reset" before restarting.
The power stage is disabled and an error message is generated if only one of the two inputs is switched off or if
the time offset is too great. This error message can only be reset by switching off the product.
34
(1)
P24
R2C
R2A
P A /+
R1B
PC/-
R1C
PB
R1A
PBe
T / L3
W / T3
S / L2
V / T2
W1
R / L1
U / T1
U1
V1
A1
ST O
(2)
(3)
M
3
(1)
(2)
(3)
The STO safety function integrated into the product can be used to implement an emergency stop (IEC 60204-1)
for category 0 stops.
35
Chapter 1
Installation Manual
6 Installation
6.1 Drive installation
Caution!
Risk of damage to drive
Follow the installation instructions in this document carefully.
Failure to follow this instruction can result in equipment damage.
6.1.1 Mounting and temperature conditions
Minimum value corresponding to heat conditions. For sizes A and B, a clearance of 150 mm (5.9 in.) is recommended to relieve strain on the grounding connection.
Install the drive vertically at 10.
Do not install the drive near heat sources.
Leave sufficient clearance so that the air required for cooling purposes can circulate from the bottom to
the top of the drive.
Leave at least 10 mm (0.39 in.) clearance in front of the drive.
Washers should be used with all mounting fasteners.
6.1.2 Mounting procedure
This drive is designed for operation at an ambient air temperature of 50 C (122 F), and for continuous operation
at a switching frequency of 4 kHz.
When operating in higher temperatures (up to 60 C (140 F)) or operating continuously at a switching frequency
higher than 4 kHz, then the nominal drive current should be reduced according to the derating curves.
If the temperature rises dramatically while the drive is operating at a switching frequency higher than 4 kHz, the
drive will automatically reduce the rate.
Size A and B drives can also be equipped with an optional GV2 circuit breaker.
6.1.3 Derating curves
Derating curves for the drive current (In) as a function of temperature and switching frequency.
8I74S200xxx.01P-1
In = 100 %
40C (104F)
50C (122F)
90 %
60C (140F)
80 %
70 %
60 %
50 %
2 kHz
36
4 kHz
8 kHz
12 kHz
16 kHz
Switching frequency
In = 100 %
Chapter 1
Installation Manual
8I74T40xxxx.01P-1
40C (104F)
50C (122F)
90 %
60C (140F)
80 %
70 %
60 %
50 %
2 kHz
4 kHz
8 kHz
12 kHz
16 kHz
Switching frequency
Danger!
Risk of electric shock
To avoid overheating and contact interruptions, use the cable sizes and starting torques specified in this document when making connections.
The network connection must not be made with a multi-conductor cable with no terminal.
The output cables and braking resistance cables for sizes A and B must not have more than
10 mm (0.39 in.) of insulation stripped.
Perform a tensile test to ensure that the terminal screws are properly tightened.
Failure to follow these instructions can result in death or serious injury.
Power and circuit protection
The drive must be grounded to conform with the regulations concerning high leakage currents (over 3.5 mA).
Where local and national codes require upstream protection by means of a residual current device, you must use a
"type A" device for single-phase drives and a "type B" device for three-phase drives as defined in the IEC Standard
60755.
Choose a suitable model incorporating:
High frequency current filtering
A time delay which prevents tripping caused by the load from stray capacitance on power-up. The time delay
is not possible for 30 mA devices. In this case, choose devices with immunity against nuisance tripping.
If the installation includes several drives, provide one "residual current device" per drive.
Keep the power cables separate from low-voltage signal cables in the installation (proximity switches, PLCs, measuring apparatus, video, telephone).
If you are using cables longer than 50 m (164 ft) between the drive and the motor, add output filters (see catalog
for more information).
Control
Keep control circuits and power circuits separate. For control and reference conductors, we recommend using
shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.) at each end.
Equipment grounding
Ground the drive according to local and national code requirements. A minimum wire size of 10 mm (6 AWG) may
be required to meet standards limiting leakage current.
37
Danger!
Hazard of electric shock, explosion, or arc flash
The drive panel must be properly grounded before power is applied.
Use the provided ground connecting point as shown in the figure.
Failure to follow these instructions can result in death or serious injury.
Warning!
Protection against over current
Over current protective devices must be properly coordinated.
The Canadian Electrical Code and the National Electrical Code (USA) require branch circuit
protection. Use the fuses recommended in this manual.
Do not connect the drive to a power supply whose short-circuit capacity exceeds the maximum
assumed line supply lk listed in this manual.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Caution!
Risk of damage to drive
The drive will be damaged if input line voltage is applied to the output terminals (U/T1,V/T2,W/
T3).
Check the power connections before energizing the drive.
If replacing one drive with another, verify that the new drive's electrical requirements comply
with the wiring instructions in this manual.
Failure to follow these instructions can result in equipment damage!
NO
YES
Drive
Drive
Drive
Drive
Drive
Drive
Drive
Drive
Drive
38
Danger!
Hazard of electric shock, explosion, or arc flash
Before switching on the power supply, reattach all wire terminals.
Failure to follow these instructions can result in death or serious injury.
The power terminals are located on the top of the unit.
The terminals for the motor and braking resistance are located on the bottom of the unit. Power terminal arrangement and parameters can be found "Arrangement and characteristics of the power terminals" on page 43 .
To access the input terminals (1), pull out the wire terminals by hand and fold them up. (2) Insert the wires into the
terminals, and connect the ground wire with the grounding screw. (3) Tighten the terminal screws. (4) Reattach the
wire terminals. The terminals for output and braking resistance are directly accessible at the plug-in connection.
See detailed connector installation and cable layout under installation of output plug-in connection and EMC plate.
R/L1
S/L2
T/L3
1
3
39
40
3
2
1
Size C drives
Attach the EMC plate included in your delivery packet to the underside of the drive using three M5 HS type 2 screws.
Mounting screws
41
Chapter 1
Installation Manual
Mounting screws
t
t
Function
Ground terminal
Supply voltage
Supply voltage
PB
PBe
PA/+
PC/U/T1 - V/T2 - W/T3
(1)
42
You can find additional information about braking resistor options at www.br-automation.com
R/ L1
S / L2
T / L3
PBe PB
U/ T1 V/ T2 W/ T 3
Upper terminals
Lower terminals
Size A
8I74S200018.01P-1,
8I74S200037.01P-1,
8I74S200055.01P-1,
8I74S200075.01P-1,
8I74T400037.01P-1,
8I74T400055.01P-1,
8I74T400075.01P-1,
8I74T400110.01P-1,
8I74T400150.01P-1
Input power
Wire cross-section/gauge
Min.
Max.
mm (AWG)
mm (AWG)
1.5
4
(14)
(10)
Fastening torque
Rating
Nm (lb, in)
0.6
(5.3)
(14)
(12)
Fastening torque
Min. to Max.
Nm (lb, in)
0.7 to 0.8
(6.2 to 7.1)
Size B
R/ L1
S / L2
T / L3
PBe
PB
U/ T 1 V / T 2 W / T 3
Upper terminals
Lower terminals
Size B
8I74T400220.01P-1,
8I74T400300.01P-1
8I74S200110.01P-1,
8I74T400400.01P-1
8I74S200150.01P-1
8I74S200220.01P-1
Input power
Wire cross-section/gauge
Min.
Max.
mm (AWG)
mm (AWG)
1.5
4
(14)
(10)
2.5
4
(12)
(10)
2.5
4
(10)
(10)
4
4
(10v
(10)
Fastening torque
Rating
Nm (lb, in)
0.6
(5.3)
0.6
(5.3)
0.6
(5.3)
0.6
(5.3)
Fastening torque
Min. to Max.
Nm (lb, in)
0.7 to 0.8
(6.2 to 7.1)
0.7 to 0.8
(6.2 to 7.1)
0.7 to 0.8
(6.2 to 7.1)
0.7 to 0.8
(6.2 to 7.1)
43
R/ L1 S / L2 T / L3
PB
Size C
8I74T400550.01P-1
8I74T400750.01P-1
Input power
Wire cross-section/gauge
Min.
Max
mm (AWG)
mm (AWG)
4
16
(10)
(6)
6
16
(8)
(6)
Fastening torque
Min. to Max.
Nm (lb,in)
1.2 to 1.5
(10.6 to 13.3)
1.2 to 1.5
(10.6 to 13.3)
Fastening torque
Min. to Max.
Nm (lb,in)
1.2 to 1.5
(10.6 to 13.3)
1.2 to 1.5
(10.6 to 13.3)
Fastening torque
Min. to Max.
Nm (lb,in)
1.2 to 1.5
(10.6 to 13.3)
1.2 to 1.5
(10.6 to 13.3)
Size D
R / L1 S / L 2 T / L 3
Size D
8I74T401100.01P-1
8I74T401500.01P-1
44
Input power
Wire cross-section/gauge
Min.
Max.
mm (AWG)
mm (AWG)
10
16
(8)
(6)
16
16
(6)
(6)
Fastening torque
Min. to Max.
Nm (lb,in)
1.2 to 1.5
(10.6 to 13.3)
1.2 to 1.5
(10.6 to 13.3)
Sizes A and B
Chapter 1
Installation Manual
Size D
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
ACOPOSinverter P74.
Grounded steel EMC plate.
Shielded cable for connecting the braking resistor (if used). This shielding must be continuous.
EMC plate for the control system
Shielded control conductors and conductors to the input-side STO safety function.
Holes for mounting the EMC plate for the control system.
Shielded cable for motor connection, with shielding connected to ground at both ends. This shielding must be continuous, and intermediate terminals must
be located on the EMC plate.
Non-shielded wires for relay contact output.
Protective ground connection.
Unshielded drive power supply cable.
45
Note:
Despite the equipotent bonding between the drive, motor, and cable shielding, each product must still
be individually grounded.
6.5.1 Principles and precautions
Grounds between the drive, motor, and cable shielding must have high frequency equipotentiality.
When a shielded cable is used for the motor, it must be a four-wire cable so that one of the wires can be
used for the ground between the motor and the actuator. The size/gauge of the ground conductor must
be chosen in compliance with local and national code requirements. The shield can then be grounded at
both ends. Metal ducting or conduit can be used for part or all of the shielding length, provided there is
no break in continuity.
When a shielded cable is used for the motor, it must be a four-wire cable so that one of the wires can be
used for the ground between the motor and the actuator. The size/gauge of the ground conductor must
be chosen in compliance with local and national code requirements. The shield can then be grounded at
both ends. Metal ducting or conduit can be used for part or all of the shielding length, provided there is
no break in continuity.
When using shielded cable for control signals, both ends of the shielding can be grounded, so long as the
cable is connecting drives that are close together and have equal ground potential. If the cable is connected
to equipment that may have a different ground potential, then ground the shielding at one end only to
prevent large equalizing currents from flowing in the shield. The shielding on the ungrounded end may
be tied to ground with a capacitor (for example: 10 nF, 100 V or higher) in order to provide a path for the
higher frequency noise. The control circuits must be kept separate from the power circuits. For control and
reference conductors, we recommend using shielded twisted cables with a pitch of between 25 and 50 mm
(1 and 2 in.) at each end. Install the control circuits at a distance from the power circuits.
Ensure maximum separation between the power cable (line supply) and the motor cable.
The motor cables must be at least 0.5 m (20 in.) long.
Do not use overvoltage protectors or compensation capacitors on the drive output.
If using an additional input filter, it should be mounted as close as possible to the drive and connected
directly to the line supply via an unshielded cable. Connection to the drive is via the filter output cable.
To find tips for installing the EMC plate and for complying with the IEC 61800-3 standard, refer to the section
entitled Installing the EMC plates.
Danger!
Hazard of electric shock, explosion, or arc flash
Do not expose cable shielding except where connected to ground at the metal cable glands and
underneath the grounding clamps.
Ensure that there is no risk of the shielding coming into contact with live components.
Failure to follow these instructions can result in death or serious injury.
46
Mains impedance
Caution!
Risk of reduced service life and degraded EMC performance
Do not connect the drive to a low-impedance mains supply.
The maximum assumed input short-circuit current must not exceed the value see "Recommended fuse ratings for UL and CSA requirements" on page 58 in the table.
An installation with a supply above this value requires additional inductance.
Failure to follow these instructions can result in equipment damage!
6.5.2 Operation on an IT system
IT network: Isolated or high-impedance grounded neutral conductor. Use a permanent insulation monitor compatible with non-linear loads (e.g., type XM200 or equivalent).
Danger!
Hazard of electric shock, explosion, or arc flash
Read the safety notes in the chapter entitled "Before you begin" completely and carefully before performing the procedure explained in this section.
Failure to follow these instructions can result in death or serious injury.
ACOPOSinverter P74 units have a built-in EMC filter. As a result they exhibit leakage current to ground. If the
leakage current creates compatibility problems with your installation (residual current device or the like), then you
can reduce the leakage current by opening the IT jumper as shown below. In this configuration EMC compliance
is not guaranteed.
For sizes A and B, the IT jumper is located on the top of the product.
For sizes C and D, the jumper is located on the front side behind the protective cover that guards the power
terminals (on the left, next to the input power terminals).
Sizes A and B
Sizes C and D
47
Chapter 1
Installation Manual
R2A
Sink
Source ext.
Source int.
SW1
R2C
STO
LI6
SW2
P24
PTC
LO+
LOLI6
LI5
LI4
LI3
LI2
LI1
R1A
R1B
R1C
COM
AO1
COM
AI3
AI2
10V
AI1
COM
+24
Danger!
Hazard of electric shock, explosion, or arc flash
Read the safety notes in the chapter entitled "Before you begin" completely and carefully before performing the procedure explained in this section.
Failure to follow these instructions can result in death or serious injury.
6.6.2 Connection diagram of the control system in sink mode
x-y mA
-10V..10Vdc
(1)
COM
AI1
10V
AI2
+24
LI1
LI2
LI3
LI4
LI5
LI6
COM
A01
AI3
L0-
P24
L0+
COM
R1C
STO
R1A
R2C
R2A
A1
R1B
P 74 control terminals
Wire cross-section/gauge
Minimum (1)
Maximum
mm (AWG)
mm (AWG)
0.75 (18)
1.5 (16)
0.5 (20)
1.5 (16)
Chapter 1
Installation Manual
The value in bold corresponds to the minimum wire gauge to permit secureness
Functionality
NO contact of the relay
NC contact of the relay
Common point contact of programmable relay R1
Type
I/O
I/O
I/O
COM
AO1
I/O
A
Electrical characteristics
Min. switching capacity: 5 mA for 24 VDC
Maximum switching power with a resistive load: (cos = 1) 3 A
for 250 V AC and 4 A for 30 V DC
Maximum switching power with an inductive load: (cos = 0.4
and L/R = 7 ms): 2 A for 250 V AC and 30 V DC
Refresh time: 2 ms
Operating life: 100,000 operations at maximum switching power
0V
Analog output 0 to 10 V, minimum load impedance 470 or analog output 0 to 20 mA, maximum load impedance 800
COM
AI3
I/O
E
0V
Analog input 0-20 mA (or 4-20 mA, X-20 mA, 20-Y mA). X and Y can be
programmed to values from 0 to 20 mA. Impedance 250
AI2
AI1
COM
+24
R2A
R2C
I/O
A
I/O
Impedance 250
Resolution: 10 bits
Precision 0.5% at 50/60 Hz and 25 C 10 C, 0.2% at 50/60
Hz and -10 to 60 C with = 60 C
Linearity 0.2% (max. 0.5%), of the maximum value
Sampling time 2 ms
10 V
Resolution: 10 bits
Precision 1% at 50/60Hz and 25 C 10 C, 2% at 50/60Hz
and -10 to +60 C
Linearity 0.3%
Sampling time 2 ms
Impedance 30
Resolution: 10 bits
Precision: 0.5% at 50/60 Hz and 25 C 10 C, 0.2% at 50/60
Hz and -10 to 60 C with = 60 C
Linearity 0.2% (max. 0.5%), of the maximum value
Scan time: 2 ms
Tolerance: 0..+10%
Current: 10 mA max.
Impedance: 30 k
Resolution: 10-bit converter
Precision: 0.5% at 50/60 Hz and 25 C 10 C, 0.2% at 50/60
Hz and -10 to 60 C with = 60 C
Linearity 0.2% (max. 0.5%), of the maximum value
Scan time: 2 ms
Tolerance: -15..+20%
Current: 100 mA
+10 VDC
Analog input: 0 + 10 V
0V
+24 VDC
STO
24 VDC
Impedance 1.5 k
State 0 if < 2 V, state 1 if > 17 V (sink mode)
Response time 4 ms
49
Functionality
Type
External power supply for control circuit / Internal power supply I/O
for STO
Electrical characteristics
+24 VDC
LO+
LO-
Logic output
LI6
LI5
Logic inputs
LI4
LI3
LI2
LI1
Logic inputs
Tolerance: -15..+20%
Current: Max. 1.1 A
Refresh time: 2 ms
Maximum current: 100 mA
Maximum voltage: 30 V
Note:
Check the RJ45 cable for damage before connecting to the product. Connecting a damaged cable can
result in a control system power failure.
6.6.6 Configuration as sink/ source (SW1)
Danger!
Unintentional operation of devices
When SW1 is set to Source Int or Source Ext, the COM terminal must not be connected to a
ground or protective ground. Otherwise, there is the risk of unintentional operation of the device
due to an insulation fault.
Prevent accidental grounding of logic inputs configured for source logic. Accidental grounding
can result in unintentional activation of drive functions.
Protect the signal conductors against damage that could result in unintentional conductor
grounding.
Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices.
Failure to follow these instructions can result in death or serious injury.
Caution!
Danger of injury!
Change the switch setting with a screwdriver.
Failure to follow these instructions can result in injury or equipment damage.
The logic input switch (SW1) is used to adapt the operation of the logic inputs to the technology of the programmable
controller outputs. Open the control terminal panel to access SW1. SW1 is located left of the control terminals, see
"Access to the control terminals" on page 48.
When using SPS outputs with PNP transistors, set the switch to "Sink" (factory setting).
When using SPS outputs with NPN transistors, set the switch to Source Int or Source Ext.
50
SW1 in Source position and use of an external power supply for the
logic inputs
LI3
LI2
LI1
COM
LI3
LI2
LI1
COM
A1
Ext
Source
Int
+24
COM
LI1
LI2
LI3
LI4
LI5
LI6
+24
A1
Sink
SW1
Ext
Int
LI4
0V
Source
LI4
+24 V
0V
Sink
LI5
24 V _ _ _ Source
+24 V
SW1
A1
Ext
Source
Int
LI5
SW1
+24
COM
LI2
LI1
LI3
LI4
LI5
LI6
Ext
Source
Int
+24
SW1
Sink
LI6
A1
Sink
LI6
24 V _ _ _ Source
+24 V
0V
51
Chapter 1
Installation Manual
Caution!
Risk of damage to drive
Only install communication modules designed for the drive.
Only install one communication module.
Failure to follow these instructions can result in equipment damage!
The ACOPOSinverter P74 is delivered with a POWERLINK interface. This interface is inserted directly into the
control block (see figure alongside).
Integrate the POWERLINK interface into the ACOPOSinverter P74 as follows:
Step
1
52
Measures taken
Determine the position of the module on the ACOPOSinverter P74.
Note
Measures taken
Insert the optional module.
Note
Chapter 1
Installation Manual
Step
3
Verify that the module is completely inserted and locked mechanically in the drive.
Measures taken
Make sure that the power supply is shut off.
Depress the bar.
Note
53
LED
S/E
Color
Green/red
Status
Red
Red
L/A1, L/A2
Green
Green
Blinking
Description
Status/Error LED. The LED statuses are in the "LED S/E" section
- see "S/E LED" on page 54.
A critical module fault (RAM, Flash, hardware, or an internal
communication fault) is present
A link to the remote station has been established.
A link to the remote station has been established. The LED
blinks when Ethernet activity is present on the bus.
Description
The POWERLINK interface has encountered an error (failed Ethernet frames, increased number of collisions on
the network, invalid POWERLINK station number, etc.).
If an error occurs in the following states, then the green LED blinks over the red LED:
BASIC_ETHERNET
PRE_OPERATIONAL_1
PRE_OPERATIONAL_2
READY_TO_OPERATE
Status
Green
t
Error
Red
t
S/E LED
t
Green - status
Off
NOT_ACTIVE
Green flickering (approx. 10 Hz)
BASIC_ETHERNET
Single flash (approx. 1 Hz)
PRE_OPERATIONAL_1
Double flash (approx. 1 Hz)
PRE_OPERATIONAL_2
Triple flash (approx. 1 Hz)
READY_TO_OPERATE
On
OPERATIONAL
Blinking (approx. 2.5 Hz)
STOPPED
54
Description
The bus is monitored for POWERLINK frames. If a frame is not received within the configured time window (timeout), the interface goes directly into BASIC_ETHERNET status (flickering). If, however, POWERLINK communication is detected during this time, the interface goes directly into the PRE_OPERATIONAL_1 status (single flash).
The interface is in BASIC_ETHERNET status, and is operated purely as an Ethernet TCP/IP interface.
If POWERLINK communication is detected while in this status, the interface goes into the PRE_OPERATIONAL_1
state (single flash). A lit red LED in this state indicates manager failure.
The interface status is PRE_OPERATIONAL_1.
The CN waits until it receives an SoC frame and then switches to PRE_OPERATIONAL_2 status (double flash).
A lit red LED in this state indicates manager failure.
The interface status is PRE_OPERATIONAL_2.
In this status, the interface is normally configured by the manager. After this, a command changes the status to
READY_TO_OPERATE (triple flash). A lit red LED in this state indicates manager failure.
The interface status is READY_TO_OPERATE.
The configuration of the interface is complete. Normal cyclic and asynchronous communication. The PDO data
sent corresponds to the PDO mapping used. However, cyclic data is not yet evaluated. A lit red LED in this state
indicates manager failure.
The interface status is OPERATIONAL.
The interface status is STOPPED.
No output data is produced and no input data is received. Only the appropriate command from the manager can
enter or leave this state.
(DRI),[CONF](CONF-),[FULL](FULL-),[COMMUNICATION](COM-),[COMMUNICATION
Name / Description
[Address]
Adjustment Range
0 to 239
Factory setting
0
X2
X1
Interface
Pinout
Application interface
POWERLINK
1
Pin
1
2
3
4
5
6
7
8
Ethernet
RxD
RxD\
TxD
Termination
Termination
TxD\
Termination
Termination
Receive data
Receive data\
Transmit data
Transmit data\
6.7.4 Firmware
The 8I0IF108.400-1 module comes with pre-installed firmware. The firmware is also part of the B&R Automation
Runtime operating system for the PLC. If the two versions are different, the Automation Runtime firmware is loaded
to the module. The latest 8I0IF108.400-1 firmware is available automatically when updating B&R Automation Runtime.
Note:
ACOPOSinverter P74 devices of Revision A0 require a restart (switch power supply off then on) after
performing a firmware update on module 8I0IF108.400-1.
55
6.8 Maintenance
Danger!
Hazard of electric shock, explosion, or arc flash
Read the safety notes in the chapter entitled "Before you begin" completely and carefully before performing the procedure explained in this section.
Failure to follow these instructions can result in death or serious injury.
6.8.1 Warranty limitation
The warranty is voided if anyone other than a Bernecker and Rainer service employee opens the product.
56
Sizes A and B
1
2
Size D
57
Chapter 1
Installation Manual
6.9 Power grid short-circuit capacity at the drive supply point and short-circuit protection of the
power feeder.
6.9.1 Recommended fuse ratings for UL and CSA requirements
Reference
Voltage
(Y)
8I74S200018.01P-1
V
200-240
Short-circuit capacity
at the drive output
(X)(2)
kA
5
8I74S200037.01P-1
200-240
8I74S200055.01P-1
200-240
8I74S200075.01P-1
200-240
8I74S200110.01P-1
200-240
8I74S200150.01P-1
200-240
8I74S200220.01P-1
200-240
8I74T400037.01P-1
380-500
8I74T400055.01P-1
380-500
8I74T400075.01P-1
380-500
8I74T400110.01P-1
380-500
8I74T400150.01P-1
380-500
8I74T400220.01P-1
380-500
8I74T400300.01P-1
380-500
8I74T400400.01P-1
380-500
8I74T400550.01P-1
380-500
22
22
8I74T400750.01P-1
380-500
22
22
8I74T401100.01P-1
380-500
22
22
8I74T401500.01P-1
380-500
22
22
Power feeder
(Z1)
Power range
(Z2)
A
7
15
25
25
25
40
45
6
6
6
12
12
15
17.5
25
40
40
60
70
Recommended fuse rating to meet UL and CSA requirements Components for use in conformance with the UL508
standard
Suitable for use on a power supply grid with a short-circuit capacity of no more than ___X____ A rms, symmetrical,
no more than ___Y____ Volts, when protected by __Z 1____ with a maximum rating of__Z 2___.
(1) The power grid short-circuit capacity at the drive supply point corresponds to the thermal rating of the drive.
Additional inductance is required in installations with a higher short-circuit capacity.
(2) Output interrupt rating relies on Integral solid state short circuit protection. This does not provide power feeder
protection. Branch circuit protection must be provided in accordance with the National Electrical Code (USA) and
any additional local codes. This is dependent on the type of installation.
58
1 Overview
1.1 Commissioning
1.1.1 Steps for setting up
INSTALLATION
1. See installation manual.
PROGRAMMING
2. Apply input power to the drive but do not give a run command.
Tips:
With the parameter [Factory settings] (FCS) (see "Factory setting
(FCS-)" on page 100, you can
restore the factory settings at any
time.
Before configuring a function, read
the "Function compatibility" section
see "Compatibility table" on page
163 carefully.
Note:
The following steps are required for optimal
drive precision and response time:
Enter the values from the motor nameplate into
the [MOTOR CONTROL] (drC-) menu see "Motor control (drC-)" on page 117.
Use the [Auto tuning] (tUn), 2.3.3.4.1 "Simply
start menu (SIM-)" on page 104parameter to
perform a cold-state auto-tuning of the attached
motor.
59
Danger!
Unintentional operation of devices
Read and understand this installation manual before installing and operating the ACOPOSinverter P74.
Any changes made to the parameter settings must be performed by qualified personnel.
Ensure that all logic inputs are inactive to help prevent an accidental startup.
Failure to follow these instructions can result in death or serious injury.
Power-up
Note:
In the course of a normal power-up/manual reset or after a stop command, the motor, when factory
settings are active, can only be switched on if the "Run forward", "Run reverse", and "Stop DC injection" commands are reset. So long as these commands are not reset, the drive will display [Freewheel]
(nSt) , but will not start. If the automatic restart function has been configured (parameter [Automatic
Restart] (Atr) in the [FAULT MANAGEMENT] (FLt-) menu), see "Fault management" on page 233these
commands will be taken care of, and a reset (to zero) is not required.
Input contactor
Caution!
Risk of damage to drive
Frequent actuation of the input contactor results in premature wear of the filter capacitor charging
circuit.
Do not turn the drive on for intervals of less than 60 seconds.
Failure to follow this instruction can result in equipment damage.
Installing a motor with lower design values or using no motor at all
Motor phase detection is active in the factory settings ([Output Phase Loss] (OPL) = [Yes] (YES), see "Motor phase
loss (OPL-)" on page 241). To check the drive in a test or maintenance environment, without having to use a
motor with the same rating as the drive, deactivate motor phase loss detection ([Output Phase Loss] (OPL) = [No]
(nO)). This is especially useful when testing a large drive with a small motor.
Set [Motor control type] (Ctt), see "Motor control (drC-)" on page 117, to [Standard] (Std), in the [Motor control]
(drC-)menu.
Caution!
Risk of damage to the motor
There is no thermal protection of the motor by the drive when the motor rating is 20% lower than the
drive rating.
An alternative means of thermal protection must be provided in this case.
Failure to follow this instruction can result in equipment damage.
Danger!
Hazard of electric shock, explosion, or arc flash
If [Output Phase Loss] (OPL) is set to [No] (nO), a cable fault will not be detected.
Ensure that this action will not endanger personnel or equipment in any way.
Failure to follow these instructions can result in death or serious injury.
60
1.2 Overview
1.2.1 Factory configuration
Factory Setting
Display: Drive ready [Ready] (rdY), when the motor is ready for service, and motor speed when the motor
is running.
Logic inputs LI3 to LI6, analog inputs AI2 and AI3, logic output LO1, analog output AO1, and relay R2 are
not assigned.
Stop mode after fault detection: freewheel stop.
Code
bFr
tCC
Ctt
ACC
dEC
LSP
HSP
ItH
SdCI
SFr
Frd
rrS
Fr1
rI
brA
Atr
Description
[Standard mot. freq]
[2/3 wire control]
[Motor control type]
[Acceleration]
[Deceleration]
[Low speed]
[High speed]
[Mot. therm. current]
[Auto DC inj. level 1]
[Switching freq.]
[Forward]
[Reverse assign.]
[Ref.1 channel]
[R1 Assignment]
[Dec ramp adapt]
[Automatic Restart]
Factory setting
[50Hz IEC]
[2 wire] (2C): 2 wire control
[Standard] (Std): U/F 2 points (Volts/Hz) without internal speed loop
3.0 seconds
3.0 seconds
0 Hz
50 Hz
Motor rating (value depends on drive size)
0.7 x nominal drive current, for 0.5 seconds
4 kHz
[LI1] (LI1): Logic input LI1
[LI2] (LI2): Logic input LI2
[AI1] (AI1): Analog input AI1
[No fault] (FLt): The contact opens when a fault is detected or when the drive is switched off.
[Yes] (YES): Function active (automatic adaptation of the deceleration ramp)
[No] (nO): Function inactive
Stt
CFG
[Type of stop]
[Macro configuration]
Chapter
Quick start menu
Motor control
Configuration parameters
Inputs/ outputs
Control parameters
R1 configuration
Ramp type
[AUTOMATIC RESTART]
Stop configuration
Macro configuration
Note:
If you would like to work with as few drive presets as possible, choose macro configuration.
[Macro configuration] (CFG) = [Start/Stop] (StS), followed by [Factory settings] (FCS) = [Config.
CFG] (InI). For further information see "Macro configuration (CFG)" on page 101.
Verify that the values specified above are compatible with the application.
When using the ACOPOSinverter P74 with POWERLINK and the B&R Automation Studio, the
following parameters are automatically changed:
Code
Fr1
Cd1
Cd2
Description
[Ref.1 channel]
[Cmd channel 1]
[Cmd channel 2]
Factory setting
[COMMUNICATION CARD] (net): Communication card (POWERLINK)
[COMMUNICATION CARD] (net): Communication card (POWERLINK)
[Terminals] (tEr): Terminals
61
Chapter 2
Programming Manual
Hoisting: cranes, overhead cranes, gantries (vertical hoisting, translation, slewing), lifting platforms
Transport: palletizers/depalletizers, conveyors, roller tables
Packing: carton packers, labeling machines
Textiles weaving looms, carding frames, washing machines, spinners, drawing frames
Wood: automatic lathes, saws, milling
Process
Each machine has its own special features, and the combinations listed here are neither mandatory nor exhaustive.
Some functions are designed specifically for a particular application. In this case, the application is identified by a
tab in the margin on the relevant programming pages.
Motor control functions
Functions
V/f ratio
Sensorless flux vector control
2-point vector control
Open-loop synchronous motor
Motor speed up to 599 Hz
Motor overvoltage limiting
DC bus connection
Motor fluxing using a logic input
Switching frequency up to 16 kHz
Auto-tuning
Applications
Hoisting
Transport
x
x
x
x
Packing
Textiles
x
x
x
x
x
x
Woodworking
x
x
Process handling
x
x
x
x
x
x
x
x
Textiles
Woodworking
Process
62
Applications
Hoisting
Transport
x
x
x
x
Packing
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Fast stop.
Braking control
Load measurement
High-speed hoisting
Rope slack
PID controller
Motor/generator torque limit
Load distribution
Input contactor control
Output contactor control
Positioning by limit switches or sensors
Calculated stop distance after
slowdown limit switch.
Parameter switching
Motor or configuration switching
Traverse control
Stop configuration
x
x
x
x
Packing
Textiles
Woodworking
x
Process
x
x
x
x
x
x
x
x
x
Chapter 2
Programming Manual
Functions
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Applications
Hoisting
Transport
Packing
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Textiles
x
Woodworking
Process
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
63
1 Graphic display
2 function keys
F1, F2, F3, F4,
7 ESC key: Abort a
value, parameter, or menu
and return to previous
Choice
3 button
STOP/ RESET
4 RUN button
5 - Jog dial:
Press (ENT):
- To save the current value
- To call up the selected menu or parameter
Turn +/-:
- To increase or reduce a value
- To go to the next or previous line
- To increase or reduce the reference upon activation
- To exercise control via the terminal
Note:
Buttons 3, 4, 5 and 6 can be used to control the drive directly, if control via the terminal is activated.
To activate the buttons on the external display terminal, you must first set [Ref.1 channel] (Fr1) to [HMI] (LCC) .
For further information see "Control parameters" on page 158.
64
Your desired language must be selected when you first switch on the graphic display terminal.
selected.
Language
English
Franais
German
Italiano
Espaol
Chapter 2
Programming Manual
When only one selection is possible, the selected item is indicated by the
sign.
Example: Only one language can be chosen.
Chinese
Trke
Multiple selection
SELECTED PARAMETERS
SETTINGS
English
Ramp increment
Acceleration time--------Deceleration--------Acceleration 2--------Deceleration 2
Edit
Example configuration window for one value:
RDY
0.0 A
+0.0 Hz
Term
Startup
English
RDY
Term
0.0 A
Startup
ENT English
9 51 s
99 5 1 s
Min = 0.00
Max = 99.99
>>
<<
+0.0 Hz
Min = 0.00
Quick
Max = 99.99
<<
>>
Quick
The << and >> arrows (keys F2 and F3) allow you to select the figure to be changed. The jog dial can then be turned to increase or reduce this figure.
Example for displaying the state of function blocks:
RDY
Term
+0.0 Hz
0.0 A
Startup
English
9 51 s
Min = 0.00
Max = 99.99
<<
>>
Quick
65
Language
English
Franais
German
Italiano
Espaol
Chinese
Trke
ENT
Now the drive design data are displayed.
8I74
0.75 kW 200M
Config 0
3 seconds
RDY
Term
0.0 Hz
0.0 A
ACCESS LEVEL
English
Standard
Standard
Advanced
Expert
ENT
RDY
Term
0.0 Hz
0.0 A
1 DRIVE MENU
1.1 FREQUENCY REFERENCE
1.2 MONITORING
1.3 CONFIGURATION
Code
66
<<
>>
Quick
Chapter 2
Programming Manual
8I74
0.75 kW 220M
Config 0
3 seconds
RDY
Term
0.0 Hz
0.0 A
ACCESS LEVEL
English
Standard
Standard
Advanced
Expert
ENT
RDY
Term
0.0 Hz
0.0 A
1 DRIVE MENU
1.1 FREQUENCY REFERENCE
[1 DRIVE MENU]
1.2 MONITORING
1.3 CONFIGURATION
Code
<<
>>
Quick
ESC
MAIN MENU
English
1 DRIVE MENU
2 IDENTIFICATION
3 INTERFACE
4 OPEN / SAVE AS
5 PASSWORD
By pressing the ESC button on the graphic display terminal, the MAIN MENU
displayed.
67
8I74
0.75 kW 220M
Config 0
3 seconds
RDY
Term
0.0 A
0.0 Hz
1 DRIVE MENU
1.1 FREQUENCY REFERENCE
[1 DRIVE MENU]
1.2 MONITORING
1.3 CONFIGURATION
Code
>>
<<
Quick
10 seconds
RDY
Term
0.0 A
0.0 Hz
Frequency reference
+1.3 Hz
Min = 0.00
Max = + 599.0
Quick
68
Chapter 2
Programming Manual
2 IDENTIFICATION
START
Term
+50.0 Hz
0.0 A
MAIN MENU
English
1 DRIVE MENU
2 IDENTIFICATION
3 INTERFACE
4 OPEN / SAVE AS
5 PASSWORD
START
Term
+ 50.0 Hz
0.0 A
2 IDENTIFICATION
8I74S200220.01P-1
2.2 kW
220 V 1ph
Appl. software V 1.1 IE 01
MC software V1.1 IE 02
<<
>>
Quick
FFFFFFFFF
Product V1.1 IE 01
SAFETY FUNCTION
[Safe drive Status] Standard
Safe param. CRC 8529
FUNCTION BLOCKS
Supply Prog Format 1
Catalog Version 1
OPTION 1
no opt
GRAPH. DISPLAY TERMINAL
GRAPHIC S
V1.2IE07
00000000000000000
69
Code
Name / Description
PId-
[PID REGULATOR]
Note: This function cannot be used with certain
other functions are utilized.
Follow the instructions on page ...
PIF
nO
A11
A12
A13
PI
AIU2
[No]
(nO)
Note:
Text in square brackets [ ] corresponds to the graphic terminal display.
Sometimes a menu will be displayed followed by a(continued)* notice. This is how you can determine your position
in the table structure.
Example:
[APPLICATION FUNCT.] (continued)
[PID REGULATOR]
FUnPId-
Note:
This function cannot be used with certain other functions. Follow the instructions 2.3.3.4.6 "Application funct. (FUn-)" on page
161.
In this case the(continued)* notice is displayed, to indicate that the [APPLICATION FUNCT.] submenu is located
in the structure under the [PID REGULATOR] submenu.
A parameter can contain certain pictographs. A legend at the end of the table explains each pictograph.
Main pictographs
*
These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted from within the configuration menu for the corresponding function,
their description is detailed in these menus, on the pages indicated, to aid programming.
2s
70
To change the assignment of this parameter press the ENT key for two seconds.
RDY
Term
+0.0 Hz
0.0 A
RDY
SETTINGS
<<
:
:
:
:
>>
0.1
9.51 s
9.67 s
0.0 Hz
50.0 Hz
Quick
Code
English
Ramp increment
ACC:
Deceleration
Low speed
High speed
Code
<<
:
:
Code
+0.0 Hz
0.0 A
SETTINGS
English
Ramp increment
Acceleration time:
Deceleration
Low speed
High speed
Term
Chapter 2
Programming Manual
Example: ACC
:
:
:
>>
0.1
9.51 s
9.67 s
0.0 Hz
50.0 Hz
Quick
71
2 The jog dial is used in the menu navigation (up or down) and in parameter
configuration (increase/reduce a value
or item selection). The jog dial can be
used as virtual logic input 1 for the drive
frequency reference.
3 The ENT key (press on the jog dial) is used in the menu navigation (to
proceed) and in parameter configuration (to confirm).
Detected faults cause the display to flash. If a graphic terminal display is attached, the name of the detected fault
is displayed.
72
Parameter selection
This parameter is only shown when first powering up the drive.
The setting can then be changed in the
[MOTOR CONTROL] (drC-) menu for
[Standard mot. freq] (bFr)
.
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Programming Manual
On the 7-segment display, the menu and submenu codes are separated from the parameter codes by a
line that appears behind them.
Example: Menu [APPLICATION FUNCT.] (FUn-), Parameter [Acceleration] (ACC)
Selection of multiple assignments for one parameter
Example: List with Group 1 alarms in the menu: [INPUTS/ OUTPUTS CFG] (I_O-)
Multiple alarms can be selected. This must be "marked" as follows. The figure on the right indicates the following:
selected
not selected
73
Note:
This value should not be changed if the ACOPOSinverter P74 is integrated with the ACP10SDC.
If the parameter is changed, the motor of the ACOPOSinverter P74 will stop in the event of an active
Quick stop or Emergency stop, but the ACP10SDC library will continue running.
1.3.4 Acceleration and deceleration ramps
When an ACOPOSserver P74 is integrated with SDC, the ACC and DEC ramp parameters are set to 0.1 ms
automatically. This corresponds to the fastest acceleration/deceleration.
Note:
These values should not be modivied if the ACOPOSinverter P74 is integrated with the ACP10SDC
library.
1.3.5 Total delay (t_total) and Predict time (t_predict)
These two axial parameters are automatically set to 5x X2X cycle time when the ACOPOSinverter P74 is integrated
with the ACP10SDC library.
For improved performance, these values should be set to 1x X2X cycle time.
74
SCALE_LOAD_UNITS [E]
SCALE_LOAD_MOTOR_REV [U]
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Programming Manual
1
60 [S]
Example
SCALE_LOAD_UNIT = 1000
SCAL_LOAD_MOTOR_REV = 1
1
1
SERVO_V_MAX_OUTPUT = ( 32767 *
* 60 ) [E/s]
1000
.
SERVO_V_MAX_OUTPUT = 546116.6 [E/s] ~
= 546116,67 [E/s]
SERVO_V_MAX_OUTPUT = 546116.6875 [E/s]
1.3.6.2 Conversion formula of the ACP10SDC parameter, SERVO_V_MAX_OUTPUT, for units/sec in Hertz
(Resolution 0.1 Hz)
U
s
SCALE_LOAD_UNITS [E]
SCALE_LOAD_MOTOR_REV [U]
Example
SCALE_LOAD_UNITS = 1000
SCALE_LOAD_MOTOR_REV = 1
Number_Polepairs = 2
3276.7
= 1638.35 [U/s]
2
1000
SERVO_V_MAX_OUTPUT = (1638.35 *
) [E/s]
1
max mech Speed =
75
Note:
In order for the default value to be scaled from 0 to TFR, it is necessary for the user to set the bit
"CMI_Output_09 Definition of the frequency reference (LFr) and output frequency (rFr) unit (0 = 0.1
Hz; 1 = Standardized value 16 signed bits based on the maximum frequency)" to "TRUE".
max elektrSpeedHz =
TFR
[Hz]
10
The remainder of the calculation is identical to the configuration described above with the default value in Hertz.
Example
SCALE_LOAD_UNITS = 1000
SCALE_LOAD_MOTOR_REV = 1
Number_Polepairs = 2
TFR = 600
maxelectrSpeed = 60 [Hz]
maxmechanicalSpeed =
60
= 30 [U/s]
2
SERVO_V_MAX_OUTPUT = (30 *
1000
) [E/s]
1
76
TUN = YES
This setting can only be applied via asynchronous writing of the TUN parameter. The tuning will only occur once
in connection with the "Operation enabled" point of the machine status, and is suitable as a tuning configuration
in the ACP10SDC library.
As another option, the tuning can be run via a logic input or the command word. The TUL parameter is used for this.
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2 Programming
2.1 Reference Mode (rEF)
2.1.1 Introduction
The reference mode serves to monitor and, when the reference channel is analog input 1 ([Ref.1 channel] (Fr1)
(see "Control parameters" on page 158 set to [AI virtual 1] (AIU1) , set the feedback value by changing the voltage
value at the analog input.
If local control is enabled ([Ref.1 channel] (Fr1), see "Control parameters" on page 158 set to [HMI] (LCC) , the
jog dial or the up/down navigation keys on the external display terminal function as a potentiometer for increasing/reducing the feedback value within the tolerances prescribed by other parameters ([Low speed] (LSP) or [High
speed] (HSP)).
There is no need to press the ENT key to confirm the change of the reference.
2.1.2 Organization tree
(1) Depending on the active reference channel.
Possible values:
(AIU1)
(LFr)
(MFr)
(rPI)
(FrH)
(rPC)
(2) 2 s or ESC
The parameter value and parameter unit displayed in the diagram are given as
examples.
Value - Unit
78
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > REF
rEF[1.1 SPEED REFERENCE]
The parameters displayed vary according to drive configuration.
AIU1
[AIV1 input image]
0 to 100% of HSP-LSP
0%
*
Value of the first virtual analog input.
This parameter allows you to modify the frequency reference with the integrated jog dial.
(1)
LFr
[HMI Frequency ref.]
-599 to +599 Hz
0 Hz
*
HMI frequency reference (signed value).
This parameter allows you to modify the frequency reference with the external HMI.
(1)
MFr
[Multiplying coeff.]
0 to 100 %
100%
*
Multiplication of the frequency variables
Access to these coefficients is possible if [Multiplier ref. -] (MA2,MA3), see "Reference configurations (OAI-)" on page 167 is assigned to the
(1)
graphic display terminal.
rPI
[Internal PID ref.]
0 to 32,767
150
*
PID: Internal reference PI.
This parameter allows to modify the PID internal reference with the jog dial.
(1)
The internal PID reference is visible when [PID feedback] (PIF) is not set to [No] (nO) .
FrH
[Frequency ref.]
-599 to +599 Hz
*
Frequency reference before ramps (signed value).
The frequency reference actually applied to the motor, regardless of which reference channel is selected. This parameter is read-only.
The frequency reference is visible unless the command channel is set to HMI or virtual AI.
rPC
[PID speed ref.]
0 to 65,535
*
PID: Reference The PID reference is visible when [PID feedback] (PIF) is not set to [No] (nO) .
(1)
*
(1) It is not necessary to press the ENT key to confirm the modification of the reference.
These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
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2.1.3 Menu
Note:
After switching off the drive or after a power failure, the drive status parameter is displayed (Example:
[Ready] (rdY)). The selected parameter will be displayed following a RUN command.
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81
Multiplying coefficient can be used if [Multiplier ref. -] (MA2,MA3), see "Reference configurations (OAI-)" on page 167 has been assigned.
rFr
[Output frequency]
Hz
Calculated motor frequency (signed value).
FqS
[Pulse in. work. freq.]
Hz
*
Measured frequency of the "Pulse Input" input (see "Frequency meter (FqF-)" on page 248).
ULn
[Mains voltage]
V
Line voltage (from the DC bus).
Line voltage based on DC bus measurements, motor running or stopped.
tHr
[Motor thermal state]
%
Thermal state of the motor.
100% = Thermal nominal state, 118% = "Threshold OLF" (motor overload).
tHd
[Drv. thermal state]
%
Thermal state of the drive. 100% = Thermal nominal state, 118% = "Threshold OLF" (drive overload).
82
Unit
rpm
V
%
%
A
Code
Name / Description
Unit
The parameters described here are called up as follows: DRI- > MOn- > IOM- > LIALIA
[LOGIC INPUT CONF.]
Logic input functions.
L1A
[Logic input 1 assignment]
Read-only paramater, not configurable.
All functions assigned to logic input are displayed, to check whether various assignments are present. If no functions have been assigned, [No]
(nO) is displayed. Use the jog dial to scroll through the functions.
The delay is displayed on the graphic terminal display. [LI1 On Delay] (L1d). Possible values correspond to those in the configuration menu. see
"Configuration LI1 (L1-)" on page 133.
L2A
[L-- assignment]
to
All available logic inputs on the drive are configured as in the previous example for LI1.
L6A
LA1A
LA2A
LIS1
[State of logic inputs LI1 to LI6]
Can be used to display the state of logic inputs LI1 to LI6 (segment display: high = 1, low = 0).
State 1
State 0
LIS2
LI1
LI2 LI3
LI4 LI5
LI6
Example above: LI1 and LI6 are set at 1; LI2 and LI5 are set at 0.
[State of Safe Torque Off]
Can be used to display the state of LA1, LA2 and STO (safe torque off) (segment display: high = 1, low = 0).
State 1
State 0
Example above: LA1 and LA2 are set to 0; STO (safe torque off) is set to 1.
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Unit
mA
mA
s
84
Code
Name / Description
Unit
The parameters described here are called up as follows: DRI- > MOn- > IOM- > FSIFSI[STATUS FREQ SIGNAL]
Status of the frequency signal.
This menu is only displayed on the graphic display terminal.
PFrC
[RP input]
Hz
Filtered, customer-specific impulse input frequency reference. The following parameters are displayed on the graphic display terminal when you
press the ENT key for that parameter.
PIA
[RP assignment]
Assignment of the impulse input. If no functions have been assigned, [No] (nO) is displayed.
Identical to [AI1 assignment] (AI1A)see "Menu" on page 82.
PIL
[RP min value]
kHz
RP minimum value. Minimum impulse input (0%)
PFr
[RP max value]
kHz
Maximum impulse input value at maximum rotational speed (100%).
PFI
[RP filter]
ms
Filter time of the low-pass filter to filter disruptions (impulse input).
Unit
85
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Programming Manual
rFCC
tErM
LOC
HMI
Mdb
CAn
tUd
nEt
PS
FrH
86
= 0: No error
= 1: Error
Bit 4: "Voltage enabled", line voltage present in the power component
= 0: No line voltage present in the power component
= 1: Line voltage present in the power component. If the drive is supplied with current only by this power component, then this Bit is
always set to 1.
Bit 5: Quick stop/emergency stop
Bit 6: "Power-on locked", power component line voltage is locked.
Bit 7: Alarm
= 0: No alarm
= 1: Alarm
Bit 8: Reserved (= 0) Bit
9: Remote: Command or reference via the network
= 0: Command or reference via the graphic display terminal or the external display terminal
= 1: Command or reference via the network
Bit 10: Target reference reached
= 0: Reference was not reached
= 1: The reference was reached. If the drive is in speed mode, this is the speed reference.
Bit 11: "Internal limit active", reference outside the limits
= 0: The reference is within the limits.
= 1: The reference is not within the limits.
If the drive is in speed mode, the limits are defined by the [Low speed] (LSP) and [High speed] (HSP) parameters.
Bit 12 and Bit 13: Reserved (=0)
Bit 14: "Stop key", STOP over the Stop key
= 0: Stop key has not been pressed
= 1: Stop triggered by pressing the STOP key on the graphic display terminal or on the external display terminal.
Bit 15: "Direction", direction of rotation
= 0: Run forward output
= 1: Run reverse output
Status is defined as the Bit combination 0, 1, 2, 4, 5, and 6 in the status overview of the DSP 402 Drivecom standard.
Possible values in I/O profile.
Note:
This value is identical in the CiA402 and I/O profiles. The description of the values is simplified in the I/O profile, and does not
refer to the CiA402 (Drivecom) status overview. Bit 0: Reserved (= 0 or 1)
Bit 1: Ready
= 0: Not ready
= 1: Ready
Bit 2: In operation
= 0: The drive will not start if one of the references equals zero.
= 1: In operation. The drive can start when one reference does not equal zero.
Bit 3: Error
= 0: No error
= 1: Error
Bit 4: Line voltage present in the power component
= 0: No line voltage present in the power component
= 1: Line voltage present in the power component
Bit 5: Reserved (=1)
Bit 6: Reserved (= 0 or 1)
Bit 7: Alarm
= 0: No alarm
= 1: Alarm
Bit 8: Reserved (=0)
Bit 9: Command via a network
= 0: Command via the connection terminals or the graphic display terminal
= 1: Command via a network
Bit 10: Reference reached
= 0: Reference was not reached
= 1: Reference was reached
Bit 11: Reference outside limits
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Unit
Unit
Note:
This function is not currently available.
88
Unit
Chapter 2
Programming Manual
Code
Name / Description
The parameters described here are called up as follows: DRI- > MOn- > CMM- > OSAOSA[COM SCAN OUTPUT MAP]
nC1
[Com Scan Out1 val.]
Value of the first output word.
nC2
[Com Scan Out2 val.]
Value of the second output word.
nC3
[Com Scan Out3 val.]
Value of the third output word.
nC4
[Com Scan Out4 val.]
Value of the fourth output word.
nC5
[Com Scan Out5 val.]
Value of the fifth output word.
nC6
[Com Scan Out6 val.]
Value of the sixth output word.
nC7
[Com Scan Out7 val]
Value of the seventh output word.
nC8
[Com Scan Out8 val.]
Value of the eighth output word.
Unit
Unit
Hz
Hz
Hz
89
90
Unit
Chapter 2
Programming Manual
Code
Name / Description
The parameters described here are called up as follows: DRI- > MOn- > MpIMpI[MONIT. PI]
*
PID management. Only visible when [PID feedback ass.] (PIF) is not set to [No] (nO) .
rPI
[Internal PID ref.]
Hz
rtH
ptH
rpr
nO
APH
rtH
PtH
CnFS
nO
CnF0
CnF1
CnF2
CFpS
*
nO
CFP1
CFP2
CFP3
ALGr
--1--212--3
1-3
-23
123
Unit
Wh, kWh,
MWh
91
Unit
92
Unit
Unit
Chapter 2
Programming Manual
Code
Name / Description
The parameters described here are called up as follows: DRI- > MOn- > dGt- > pFHpFH[FAULT HISTORY]
Displays the last 8 faults detected.
dP1
[Past fault 1]
Fault record 1 (1 last).
nOF [No fault] (nOF): No fault saved
ASF [Angle error hist.] (ASF): Magnetic wheel fault detected
bLF [Brake control] (bLF): 3-phase loss of the brake motor
brF [Brake contact] (brF): Brake protection fault detected
CFF [Incorrect config.] (CFF): Invalid configuration on power-up
CFI2 [Bad conf] (CFI2): Error in configuration transmission
CnF [Com. network] (CnF): Network Communication Interruptions
COF [CANopen com.] (COF): CANopen Communication Interruptions
CrF [Precharge] (CrF): Load relay fault
CSF [Ch. Sw. fault] (CSF): Error during channel switch
dCF [Diff. I fault] (dCF): Residual current fault
dLF [Dynamic load fault] (dLF): Dynamic load fault
EEF1 [Control Eeprom] (EEF1): EEprom control fault
EEF2 [Power Eeprom] (EEF2): EEprom supply fault
EPF1 [External fault LI/Bit] (EPF1): External fault at LI or local connection
EPF2 [External fault com.] (EPF2): External Communication Card Interruptions
FbE [FB fault] (FbE): Function Block Errors
FbES [FB stop fly.] (FbES): Function block stop fault
FCF1 [Out. contact. stuck] (FCF1): Output contactor: Contactor closed
FCF2 [Out. contact. open.] (FCF2): Output contactor: Contactor open
HCF [Cards pairing] (HCF): Error in hardware configuration
HdF [IGBT desaturation] (HdF): Hardware errors
ILF [Option int link] (ILF): Internal Communication Options Interruptions
InF1 [Rating error] (InF1): Unknown drive rating
InF2 [PWR Calib.] (InF2): Unknown or incompatible power board
InF3 [Internal com. link] (InF3): Interruption of internal serial communication
InF4 [Int.Mfg area] (InF4): Invalid industrialization zone
InF6 [Internal-option] (InF6): Unknown or incompatible option card
InF9 [Internal- I measure] (InF9): Volt metering fault
InFA [Internal-mains circuit] (InFA): Line phase loss fault
InFb [Internal- th. sensor] (InFb): Temperature sensor fault (OC or SC)
InFE [internal- CPU ] (InFE): CPU error (RAM, Flash, Task...)
LCF [Input cont.] (LCF): Input contactor fault
LFF3 [AI3 4-20mA loss] (LFF3): AI3 4-20mA loss
ObF [Overbraking] (ObF): Overbraking
OCF [Overcurrent] (OCF): Overcurrent
OHF [Drive overheat] (OHF): Drive overheat
OLC [Proc. overload flt] (OLC): Torque overload
OLF [Motor overload] (OLF): Motor overload
OPF1 [1 output phase loss] (OPF1): Motor phase 1 loss
OPF2 [3out ph loss] (OPF2): Motor phase 3 loss
OSF [Mains overvoltage] (OSF): Oversupply fault
OtFL [PTC fault] (OtFL): Motor overheat detected by PTCL: Standard product
PHF [Input phase loss] (PHF): Line supply input phase 1 loss
PtFL [LI6=PTC overheat] (PtFL): PTCL fault (OC or SC)
SAFF [Safety fault] (SAFF): Triggering of the safety function
SCF1 [Motor short circuit] (SCF1): Motor short circuit (hard detection)
SCF3 [Ground short circuit] (SCF3): Direct ground short (hardware detection)
SCF4 [IGBT short circuit] (SCF4): IGBT short circuit (hardware detection)
SCF5 [Motor short circuit] (SCF5): Load short circuit during Igon load sequence (hardware detection)
SLF1 [Modbus com.] (SLF1): Interruption of local, serial modbus communication
SLF2 [PC com.] (SLF2): Interruption of PC software communication
SLF3 [HMI com.] (SLF3): Interruption of external display terminal communication
SOF [Overspeed] (SOF): Overspeed
SPF [Speed fdback loss] (SPF): Encoder feedback signal missing
SrF [Torque time-out] (SrF): Timeout during speed regulation
SSF [Torque/current lim] (SSF): Speed current limiter fault
tJF [IGBT overheat] (tJF): IGBT overheat
tnF [Auto tuning] (tnF): Motor tuning fault
ULF [Proc. underload Flt] (ULF): Speed underload
USF [Undervoltage] (USF) Undervoltage
HS1
[Drive Status]
HMI status of fault record 1.
93
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Code
Name / Description
The parameters described here are called up as follows: DRI- > MOn- > dGt- > PFLPFL[CURRENT FAULT LIST]
nOF [No fault] (nOF): No fault saved
ASF [Angle error hist.] (ASF): Magnetic wheel fault detected
bLF [Brake control] (bLF): 3-phase loss of the brake motor
brF [Brake contact] (brF): Brake protection fault detected
CFF [Incorrect config.] (CFF): Invalid configuration on power-up
CFI2 [Bad conf] (CFI2): Error in configuration transmission
CnF [Com. network] (CnF): Network Communication Interruptions
COF [CANopen com.] (COF): CANopen Communication Interruptions
CrF [Precharge] (CrF): Load relay fault
CSF [Ch. Sw. fault] (CSF): Error during channel switch
dCF [Diff. I fault] (dCF): Residual current fault
dLF [Dynamic load fault] (dLF): Dynamic load fault
EEF1 [Control Eeprom] (EEF1): EEprom control fault
EEF2 [Power Eeprom] (EEF2): EEprom supply fault
EPF1 [External fault LI/Bit] (EPF1): External fault at LI or local connection
EPF2 [External fault com.] (EPF2): External Communication Card Interruptions
FbE [FB fault] (FbE): Function Block Errors
FbES [FB stop fly.] (FbES): Function block stop fault
FCF1 [Out. contact. stuck] (FCF1): Output contactor: Contactor closed
FCF2 [Out. contact. open.] (FCF2): Output contactor: Contactor open
HCF [Cards pairing] (HCF): Error in hardware configuration
HdF [IGBT desaturation] (HdF): Hardware errors
ILF [Option int link] (ILF): Internal Communication Options Interruptions
InF1 [Rating error] (InF1): Unknown drive rating
InF2 [PWR Calib.] (InF2): Unknown or incompatible power board
InF3 [Internal com. link] (InF3): Interruption of internal serial communication
InF4 [Int.Mfg area] (InF4): Invalid industrialization zone
InF6 [Internal-option] (InF6): Unknown or incompatible option card
InF9 [Internal- I measure] (InF9): Volt metering fault
InFA [Internal-mains circuit] (InFA): Line phase loss fault
InFb [Internal- th. sensor] (InFb): Temperature sensor fault (OC or SC)
InFE [internal- CPU ] (InFE): CPU error (RAM, Flash, Task...)
LCF [Input cont.] (LCF): Input contactor fault
LFF3 [AI3 4-20mA loss] (LFF3): AI3 4-20mA loss
ObF [Overbraking] (ObF): Overbraking
OCF [Overcurrent] (OCF): Overcurrent
OHF [Drive overheat] (OHF): Drive overheat
OLC [Proc. overload flt] (OLC): Torque overload
OLF [Motor overload] (OLF): Motor overload
OPF1 [1 output phase loss] (OPF1): Motor phase 1 loss
OPF2 [3out ph loss] (OPF2): Motor phase 3 loss
OSF [Mains overvoltage] (OSF): Oversupply fault
OtFL [PTC fault] (OtFL): Motor overheat detected by PTCL: Standard product
PHF [Input phase loss] (PHF): Line supply input phase 1 loss
PtFL [LI6=PTC overheat] (PtFL): PTCL fault (OC or SC)
SAFF [Safety fault] (SAFF): Triggering of the safety function
SCF1 [Motor short circuit] (SCF1): Motor short circuit (hardware detection)
SCF3 [Ground short circuit] (SCF3): Direct ground short (hardware detection)
SCF4 [IGBT short circuit] (SCF4): IGBT short circuit (hardware detection)
SCF5 [Motor short circuit] (SCF5): Load short circuit during Igon load sequence (hardware detection)
SLF1 [Modbus com.] (SLF1): Interruption of local, serial modbus communication
SLF2 [PC com.] (SLF2): Interruption of PC software communication
SLF3 [HMI com.] (SLF3): Interruption of external display terminal communication
SOF [Overspeed] (SOF): Overspeed
SPF [Speed fdback loss] (SPF): Encoder feedback signal missing
SrF [Torque time-out] (SrF): Timeout during speed regulation
SSF [Torque/current lim] (SSF): Speed current limiter fault
tJF [IGBT overheat] (tJF): IGBT overheat
tnF [Auto tuning] (tnF): Motor tuning fault
ULF [Proc. underload Flt] (ULF): Speed underload
USF [Undervoltage] (USF): Undervoltage
Unit
95
96
Code
Name / Description
Unit
The parameters described here are called up as follows: DRI- > MOn- > COdCOd[PASSWORD]
HMI access code
If you have lost or forgotten your password, contact B&R.
CSt
[State]
Drive state (locked/unlocked) Information parameter, cannot be modified.
LC [Locked] (LC): The drive is locked by a password.
ULC [Unlocked] (ULC): The drive is not locked by a password.
COd
[PIN code 1]
Confidential access code.
Enables protection of the drive configuration with an access code.
When access is protected by a code, only the parameters in the [1.2 MONITORING] (MOn-) and [1.1 SPEED REFERENCE] (rEF-) menus can
be called up.
The MODE key can be used to switch between menus.
Note:
Make a note of the code before entering it.
OFF [Off] (OFF): No access code.
Enter a code (2 to 9,999) to lock access. The displayed number can be raised via the jog dial. Then press ENT. [On] (On) is shown on
the screen and indicates that access has been locked.
To remove the access lock, enter the code (raise the displayed number via the jog dial) and then press the ENT key. The code remains
hidden, and access is granted until the next time the drive is switched off. The next time the drive is switched on, access is once again
locked.
When an invalid code is entered, the display switches to [On] (On). Access remains locked.
To reactivate the lock with the same code after access has been granted, restore the [On] (On) setting via the jog dial, and then press the
ENT key. [On] (On) stays hidden and indicates that access has been locked.
To lock access with a new code after access has been granted, enter the new code (raise the displayed number via the jog dial), and then
press the ENT key. [On] (On) is shown on the screen and indicates that access has been locked.
To clear the lock after access has been granted, restore the [Off] (OFF) setting via the jog dial, and then press the ENT key. [Off] (OFF)
is shown once again. Access is unlocked and remains so even after the next restart.
COd2
[PIN code 2]
*
Access code 2 Displayed when [3.1 ACCESS LEVEL] (LAC) is set to [Expert] (Epr) .
OFF The [Off] (OFF) value indicates that no password was set for [Unlocked] (ULC) .
On The [On] (On) value indicates that the drive configuration is protected, and an access code must be entered in order to unlock it.
As soon as the correct code is entered, it remains on the screen, and the drive is unlocked until the next time the power supply is switched off.
8888
PIN code 2 is an unlock code known only to B&R Product Support.
ULr
[Upload rights]
ULr0 [Permitted] (ULr0): This means that the graphic display terminal can save the entire configuration (password, protection functions, configuration).
When editing the configuration, only unprotected parameters are accessible.
dLr
ULr1 [Not allowed] (ULr1): Means that the graphic display terminal cannot save the configuration.
[Download rights]
dLr0 [Locked drv] (dLr0): Drive locked: means that the configuration can be downloaded only to a locked drive whose configuration has the same
password. If the passwords are different, the download is not permitted.
dLr1 [Unlock. drv] (dLr1): Unlocked drive: means that the configuration can be downloaded only to a drive that is not protected by an active password.
[Not allowed] (dLr2): Not allowed: the configuration cannot be downloaded.
dLr2 [Lock/unlock] (dLr3): Locked and unlocked: Download is permissible in case 0 or case 1.
dLr3
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
97
Chapter 2
Programming Manual
98
[SIMPLY START MENU] (SIM-), see "Simply start menu (SIM-)" on page 104
[SETTINGS] (SEt-), see "Configuration parameters" on page 106
[MOTOR CONTROL] (drC-), see "Motor control (drC-)" on page 117
[INPUTS/ OUTPUTS CFG] (I_O-), see "Inputs/ outputs (I_O-)" on page 132
[COMMAND] (CtL-), see "Control parameters" on page 158
[APPLICATION FUNCT.] (FUn-), see "Ref. switch (rEF-)" on page 166
[FAULT MANAGEMENT] (FLt-), see "Fault management" on page 233
[COMMUNICATION] (COM-), see "With integrated display terminal" on page 255
[ACCESS LEVEL] (LAC), see "Access level (LAC)" on page 259
COnF
ENT
ESC
ESC = ESC
Chapter 2
Programming Manual
= ENT
MYMn
FCSCFG
FULL
ENT
ESC
SIMSEtdrCI_OCtLFbMFUnFLtCOMLAC
99
Note:
To load previously saved drive presets ([Config. n1] (Str1) or [Config. n2] (Str2), select the source configuration [Config. Source]
(FCSI) = [Config. n1] (CFG1) or [Config. n2] (CFG2) , followed by a factory setting [Goto FACTORY SETTINGS] (GFS) = [YES]
(YES).
InI
CFG1
CFG2
FrY-
[Macro configuration] (InI): Factory configuration; return to the selected macro configuration
[Config. n1] (CFG1): Configuration 1
[Config. n2] (CFG2): Configuration 2
[PARAMETER GROUP LIST]
List of menus to be loaded Additional information on multiple selection for the integrated display terminal see "Description of the HMI" on page
72 and for the graphic display terminal see "Optional graphic display terminal" on page 64.
Note:
In factory configuration and after a return to "factory settings", [PARAMETER GROUP LIST] will be empty.
ALL [ALL] (ALL): All parameters (the function block program is also deleted)
drM [Drive Configuration] (drM): The [1 DRIVE MENU] (drI-) menu without [COMMUNICATION] (COM-). in the [2.4 DISPLAY CONFIG.] menu returns
[Return std name] (GSP)see "User parameters (CUP-)" on page 267 to [No] (nO).
MOt [Motor param] (MOt): Motor parameters see "Load/ Save as (trA)" on page 272.
The following selections can only be accessed if [Config. Source] (FCSI) = [Macro configuration] (InI).
COM [Comm. menu] (COM): The [COMMUNICATION] (COM-) menu without [Scan. IN1 address] (nMA1) to [Scan. IN8 address] (nMA8) or [Scan.Out1
address] (nCA1) to [Scan.Out4 address] (nCA8).
dIS [Display config.] (dIS): The [3.3 MONITORING CONFIG.] (MCF-).
GFS
[Goto FACTORY SETTINGS]
*
2s
Danger!
*
2s
100
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
To change the assignment of this parameter press the ENT key for two seconds.
Factory setting
[Start/Stop] (StS)
Note:
When using the ACOPOSinverter P74 with POWERLINK and the B&R Automation Studio, the standard [Start/Stop] (StS) setting
cannot be changed
StS
HdG
HSt
GEn
PId
nEt
*
2s
101
Chapter 2
Programming Manual
Danger!
[Start/Stop]
[Ref.1 channel]
[M. handling]
[Ref.1 channel]
[AI2]
[AI3]
[AO1]
[R1]
[R2]
LI1 (2-wire)
LI2 (2-wire)
LI3 (2-wire)
LI4 (2-wire)
LI5 (2-wire)
[No]
[No]
[No]
[No fault]
[No]
[Forward]
[Reverse assign.]
[No]
[No]
[No]
[Summing ref. 2]
[No]
[No]
[No fault]
[No]
[Forward]
[Reverse assign.]
[2 preset speeds]
[4 preset speeds]
[8 preset speeds]
LI6 (2-wire)
LI1 (3-wire)
LI2 (3-wire)
LI3 (3-wire)
LI4 (3-wire)
LI5 (3-wire)
LI6 (3-wire)
[No]
[Run]
[Forward]
[Reverse assign.]
[No]
[No]
[No]
[Fault reset]
[Run]
[Forward]
[Reverse assign.]
[2 preset speeds]
[4 preset speeds]
[8 preset speeds]
[LO1]
[No]
[No]
F1 key
[No]
[No]
[No]
[No]
[Gen. Use]
[Ref.1 channel]
[Hoisting]
[Ref.1 channel]
[Summing ref. 2]
[No]
[No]
[No]
[No]
[No]
[No fault]
[No fault]
[No]
[Brake control]
[Forward]
[Forward]
[Reverse assign.]
[Reverse assign.]
[Jog]
[Fault reset]
[Fault reset]
[External fault]
[TORQUE
LIMI- [No]
TATION]
[No]
[No]
[Run]
[Run]
[Forward]
[Forward]
[Reverse assign.]
[Reverse assign.]
[Jog]
[Fault reset]
[Fault reset]
[External fault]
[TORQUE
LIMI- [No]
TATION]
[No]
[No]
Graphic display terminal keys
[No]
[No]
[No]
[No]
[PID regulator]
[Ref.1 channel]
[PID speed ref.]
[PID feedback]
[No]
[No]
[No fault]
[No]
[Forward]
[Reverse assign.]
[PID integral reset]
[2 preset PID ref.]
[4 preset PID ref.]
[Network C.]
[Ref.2 channel] ([Ref.1
channel] = Integrated
modbus) (1)
[No]
[No]
[No]
[No fault]
[No]
[Forward]
[Reverse assign.]
[Ref. 2 switching]
[Fault reset]
[No]
[No]
[Run]
[Forward]
[Reverse assign.]
[PID integral reset]
[2 preset PID ref.]
[4 preset PID ref.]
[No]
[Run]
[Forward]
[Reverse assign.]
[Ref. 2 switching]
[Fault reset]
[No]
[No]
[No]
[No]
[No]
(1) When starting up with the integrated modbus, [Modbus Address] (Add), see "With integrated display terminal"
on page 255 must first be configured.
Note:
These assignments are reinitialized every time the macro configuration changes.
102
[Movement type] (bSt) = [Hoisting] (UEr), see "Brake logic control (bLC-)" on page 183
[Brake contact] (bCI) = [No] (nO), see "Brake logic control (bLC-)" on page 183
[Brake impulse] (bIP) = [Yes] (YES), see "Brake logic control (bLC-)" on page 183
[Brake release I FW] (Ibr) = [Rated mot. current] (nCr), see "Brake logic control (bLC-)" on page 183
[Brake Release time] (brt) = 0.5 s, see "Brake logic control (bLC-)" on page 183
[Brake release freq.] (bIr) = [Auto] (AUtO), see "Brake logic control (bLC-)" on page 183
[Brake release freq] (bEn) = [Auto] (AUtO), see "Brake logic control (bLC-)" on page 183
[Brake Release time] (bEt) = 0.5 s, see "Parameter for the braking logic" on page 186
[Engage at reversal] (bEd) = [No] (nO), see "Parameter for the braking logic" on page 186
[Jump at reversal] (JdC) = [Auto] (AUtO), see "Parameter for the braking logic" on page 186
[Time to restart] (ttr) = 0 s, see "Parameter for the braking logic" on page 186
[Current ramp time] (brr) = 0 s, see "Brake control logic expert parameters" on page 187
[Low speed] (LSP) = Motor slip calculated by the drive, see "Simply start menu (SIM-)" on page 104
[Output Phase Loss] (OPL) = [Yes] (YES), see "Motor thermal protection (tHt-)" on page 239. This parameter can no longer be changed.
[Catch on the fly] (FLr) = [No] (nO), see "Automatic restart (Atr-)" on page 237. This parameter can no
longer be changed.
Return to factory setting:
Returning to the factory configuration via [Config. Source] (FCSI) = [Macro configuration] (InI), see "Factory setting
(FCS-)" on page 100, results in a return to the selected macro configuration. The [Macro configuration] (CFG)
parameter remains unchanged; however [Customized macro] (CCFG) disappears.
Note:
The factory settings correspond to [Macro configuration] (CFG) = [Start/Stop] (StS), meaning the macro
configuration set in the factory.
2.3.3.3.3 Example diagrams for use with the macro configurations
Circuit diagram
[Hoisting] (HSt)
Run forward
(Ascend)
Run reverse
(Descend)
Electromagnetic brake
(1) When no safety function is present, a contact to the safety module must be integrated into the brake control
circuit, so that the brakes will be safely engaged when the "Safe Torque Off" safety function is activated (see wiring
diagram in the installation manual).
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Chapter 2
Programming Manual
Hoisting:
Adjustment Range
Factory setting
[2 wire] (2C)
Danger!
3C
[3 wire] (3C)
3-wire control (pulse commands): A "forward" or "reverse" pulse is sufficient to command starting, a "stop" pulse is sufficient to command
stopping.
Example of a "Sink" circuit:
LI1: Stop
LI2: Run forward
LIx: Run reverse
[Macro configuration]
CFG
* 2s
[Start/Stop] (StS)
Danger!
Unintentional operation of devices
Check that the selected macro configuration is compatible with the wiring diagram used.
Failure to follow these instructions can result in death or serious injury.
StS
HdG
HSt
GEn
PId
nEt
CCFG
*
nO
YES
bFr
50
60
IPL
*
nO
YES
nPr
*
104
nCr
*
FrS
*
nSP
*
100 to 480 V
according to drive
power
Rated motor voltage given on the nameplate. 8I74S200xxx.01P-1: 100 to 240 V 8I74T40xxxx.01P-1: 200 to 480 V [Rated motor volt.] (UnS),
see "Asynchronous motor parameters (ASY-)" on page 118 .
[Rated mot. current]
0.25 to 1.5 In (1)
according to drive
power [Standard mot.
freq] (bFr)
Rated motor current given on the nameplate. [Rated mot. current] (nCr), see "Asynchronous motor parameters (ASY-)" on page 118.
[Rated motor freq.]
10 to 599 Hz
50 Hz
Rated motor frequency given on the nameplate.
The factory setting is 50 Hz, but is replaced with a preset of 60 Hz when [Standard mot. freq] (bFr) is set to 60 Hz.
This parameter is not available when [Motor control type] (Ctt), see "Motor control (drC-)" on page 117 is set to [Sync. mot.] (SYn). [Rated motor
freq.] (FrS), see "Asynchronous motor parameters (ASY-)" on page 118.
[Rated motor speed]
0 to 65,535 RPM
according to drive
power
Rated motor speed given on the nameplate
This parameter is not available when [Motor control type] (Ctt), see "Motor control (drC-)" on page 117is set to [Sync. mot.] (SYn) .
[Rated motor speed] (nSP), see "Asynchronous motor parameters (ASY-)" on page 118.
0 to 9999 rpm then 10.00 to 60.00 krpm on the integrated display terminal.
If, rather than the rated speed, the nameplate indicates the synchronous speed and the slip in Hz or as a %, calculate the rated speed as follows:
(50 Hz motors)
or
tFr
tUn
tUS
tAb
PEnd
PrOG
FAIL
dOnE
StUn
tAb
MEAS
CUS
ItH
ACC
dEC
LSP
HSP
(1)
(2)
(60 Hz motors)
[Max frequency]
10 to 599 Hz
60 Hz
The factory setting is 60 Hz, but is replaced with a preset of 72 Hz when [Standard mot. freq] (bFr) is set to 60 Hz.
The maximum value is limited by the following conditions:
It should not exceed the [Rated motor freq.] (FrS) by 10-fold. [Max frequency] (tFr), see "Motor control (drC-)" on page 117.
[Auto tuning]
[No] (nO)
For asynchronous motors see "Asynchronous motor parameters (ASY-)" on page 118 .
For synchronous motors see "Synchronous motor parameters (SYN-)" on page 122.
[Auto tuning status]
[Not done] (tAb)
This parameter is not saved when the drive is switched off. It shows the auto-tuning state since the last operation. [Auto tuning status] (tUS),
see "Asynchronous motor parameters (ASY-)" on page 118.
[Not done] (tAb): The auto-tuning was not executed.
[Pending] (PEnd): Auto-tuning has been requested but not yet executed.
[active] (PrOG): The auto-tuning is executed.
[Failed] (FAIL): The auto-tuning has failed.
[done] (dOnE): The stator resistance measured by the auto-tuning function is used to control the motor.
[Tune selection]
[Default] (tAb)
[Tune selection] (StUn), see "Asynchronous motor parameters (ASY-)" on page 118.
[Default] (tAb): The default stator resistance value is used to control the motor.
[Measure] (MEAS): The stator resistance measured by the auto-tuning function is used to control the motor.
[Customized] (CUS): The manually set stator resistance value is used to control the motor.
[Mot. therm. current]
0.2 to 1.5 In (1)
according to drive
power
Motor thermal protection current, to be set to the rated current indicated on the nameplate. [Mot. therm. current] (ItH), see "Configuration parameters" on page 106.
[Acceleration]
0.00 to 6000 s (2)
3.0 s
Time required to accelerate from 0 up to [Rated motor freq.] (FrS) (see "Simply start menu (SIM-)" on page 104). To achieve ramp repeatability,
the value of this parameter must be set according to the application options. [Acceleration] (ACC), see "Configuration parameters" on page 106.
[Deceleration]
0.00 to 6000 s (2)
3.0 s
Time required to decelerate from the [Rated motor freq.] (FrS) (page 74) down to 0. To achieve ramp repeatability, the value of this parameter
must be set according to the application options. [Deceleration] (dEC), see "Configuration parameters" on page 106.
[Low speed]
0 to 599 Hz
0
Motor frequency at minimum reference, can be set between 0 and [High speed] (HSP). [Low speed] (LSP), see "Configuration parameters" on
page 106.
[High speed]
0 to 599 Hz
50 Hz
Motor frequency at maximum reference, can be set between [Low speed] (LSP) and [Max frequency] (tFr). The factory setting changes to 60 Hz
when [Standard mot. freq] (bFr) = [60Hz NEMA] (60). [High speed] (HSP), see "Configuration parameters" on page 106.
In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
Range 0.01 to 99.99 s or 0.1 to 999.9 s or 1 to 6,000 s according to [Ramp increment](Inr), see "Ramp type (rPt-)" on page 168.
*
2s
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
Parameter that can be modified during operation or when stopped.
To change the assignment of this parameter press the ENT key for two seconds.
105
Chapter 2
Programming Manual
UnS
*
Danger!
Unintentional operation of devices
Check that the changes in the behavior of the motor do not present any danger. We recommend stopping the drive before making any changes.
Failure to follow these instructions can result in death or serious injury.
Via the menu COnF
= ENT
ESC
= ESC
FULL
ENT
ESC
ESC
SIM-
Set-
ENT
ESC
SETTINGS
drC-
ESC
LAC-
The adjustment parameters can be modified with the drive running or stopped.
106
This parameter applies to [Acceleration] (ACC), [Deceleration] (dEC), [Acceleration 2] (AC2) and [Deceleration 2] (dE2).
[Ramp increment] (Inr), see "Ramp type (rPt-)" on page 168 .
0.01 [0.01]: Ramp 99.99 seconds
0.1 [0.1]: Ramp 999.9 seconds
1 [1]: Ramp 6,000 seconds
ACC
[Acceleration]
0.00 to 6000 s (1)
3.0 s
Time required to accelerate from 0 up to [Rated motor freq.] (FrS), see "Simply start menu (SIM-)" on page 104. To achieve ramp repeatability,
the value of this parameter must be set according to the application options.
[Acceleration] (ACC), see "Ramp type (rPt-)" on page 168 .
dEC
[Deceleration]
0.00 to 6000 s (1)
3.0 s
Time required to decelerate from the [Rated motor freq.] (FrS), see "Simply start menu (SIM-)" on page 104 down to 0. Make sure that this value
is compatible with the drive's moment of inertia.
[Deceleration] (dEC), see "Ramp type (rPt-)" on page 168 .
AC2
[Acceleration 2]
0.00 to 6000 s (1)
5s
*
the value of this parameter is set according to the application options.
[Acceleration 2] (AC2), see "Ramp type (rPt-)" on page 168.
dE2
[Deceleration 2]
0.00 to 6000 s (1)
5s
*
Time required to decelerate from the [Rated motor freq.] (FrS), see "Simply start menu (SIM-)" on page 104 down to 0. Make sure that this value
is compatible with the drive's moment of inertia. [Deceleration 2] (dE2), see "Ramp type (rPt-)" on page 168.
tA1
[Begin Acc round]
0 to 100%
10%
*
Rounding of the start of the acceleration ramp in % of ramp time [Acceleration] (ACC) or [Acceleration 2] (AC2). Available when [Ramp switching]
(rPt) = [Customized] (CUS). [Begin Acc round] (tA1), see "Ramp type (rPt-)" on page 168.
tA2
[End Acc round]
0 to 100%
10%
*
Rounding of the end of the acceleration ramp in % of ramp time [Acceleration] (ACC) or [Acceleration 2] (AC2).
adjustable from 0 to 100% - [Begin Acc round] (tA1).
Available when [Ramp switching] (rPt) = [Customized] (CUS). [End Acc round] (tA2), see "Ramp type (rPt-)" on page 168 .
tA3
[Begin Dec round]
0 to 100%
10%
*
Rounding of the start of the deceleration ramp in % of ramp time [Deceleration] (dEC) or [Deceleration 2] (dE2). Available when [Ramp switching]
(rPt) = [Customized] (CUS). [Begin Dec round] (tA3), see "Ramp type (rPt-)" on page 168 .
tA4
[End Dec round]
0 to 100%
10%
*
Rounding of the start of the deceleration ramp in % of ramp time [Deceleration] (dEC) or [Deceleration 2] (dE2).
Available when [Ramp switching] (rPt) = [Customized] (CUS). [Begin Dec round] (tA3), see "Ramp type (rPt-)" on page 168.
LSP
[Low speed]
0 to 599 Hz
0 Hz
Motor frequency at minimum reference, can be set between 0 and [High speed] (HSP), see "Simply start menu (SIM-)" on page 104. [Low speed]
(LSP), see "Simply start menu (SIM-)" on page 104.
HSP
[High speed]
0 to 599 Hz
50 Hz
Motor frequency at maximum reference, can be set between [Low speed] (LSP) and [Max frequency] (tFr). The factory setting changes to 60 Hz
when [Standard mot. freq] (bFr) = [60Hz NEMA] (60). [High speed] (HSP), see "Simply start menu (SIM-)" on page 104.
HSP2
[High speed 2]
0 to 599 Hz
50 Hz
*
Available when [2 High speed] (SH2) is not set to [No] (nO) .
[High speed 2] (HSP2), see "HSP switching (CHS-)" on page 230.
HSP3
[High speed 3]
0 to 599 Hz
50 Hz
*
Available when [4 High speed] (SH4) is not set to [No] (nO) . [High speed 3] (HSP3), see "HSP switching (CHS-)" on page 230.
HSP4
[High speed 4]
0 to 599 Hz
50 Hz
*
Available when [4 High speed] (SH4) is not set to [No] (nO) . [High speed 4] (HSP4), see "HSP switching (CHS-)" on page 230.
ItH
[Mot. therm. current]
0.2 to 1.5 In (2)
according to drive
*
power
Motor thermal protection current, to be set to the rated current indicated on the nameplate. [Mot. therm. current] (ItH), see "Simply start menu
(SIM-)" on page 104.
UFr
[IR compensation]
0 to 200%
100%
*
IR compensation [IR compensation] (UFr), see "Motor control (continued)" on page 126 .
SLP
[Slip compensation]
0 to 300%
100%
*
Slip compensation [Slip compensation] (SLP), see "Motor control (continued)" on page 126.
SFC
[K speed loop filter]
0 to 100
65
*
Speed loop filter coefficient. [K speed loop filter] (SFC), see "Motor control (continued)" on page 126.
SIt
[Speed time integral]
1 to 65,535 ms
63 ms
*
Speed loop integral time constant. [Speed time integral] (SIt), see "Motor control (continued)" on page 126.
SPG
[Speed prop. gain]
0 to 1,000%
40%
*
Speed loop proportional gain [Speed prop. gain] (SPG), see "Motor control (continued)" on page 126.
SPGU
[UF inertia comp.]
0 to 1,000%
40%
*
Inertial factor [UF inertia comp.] (SPGU), see "Motor control (continued)" on page 126.
(1)
(2)
Range 0.01 to 99.99 s or 0.1 to 999.9 s or 1 to 6,000 s according to [Ramp increment] (Inr), see "Ramp type (rPt-)" on page 168.
In corresponds to the rated drive current indicated in the Installation Manual or on the drive nameplate.
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Chapter 2
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Configuration parameters
Warning!
Control failure
In high-inertial applications, choosing the wrong speed parameters can cause ramps that are inappropriate for the application.
Failure to follow these instructions can result in death, serious injury, or equipment damage!
The following parameters are inaccessible when [Motor control type] (Ctt), see "Motor control (drC-)" on page
117is set to [SVC V] (UUC), [Sync. mot.] (SYn) or [Energy Sav.] (nLd) .
General case: Configuration with [K speed loop filter] (SFC)= 0
The regulator is an "IP" type with filtering of the speed reference, for applications requiring flexibility and stability
(hoisting or high inertia, for example).
[Speed prop. gain] (SPG) affects the speed overshoot.
[Speed time integral] (SIt) affects bandwidth and response time.
Initial response
Reduction in SIT
Reference division
Reduction in SIT
Reference division
Reference division
0.8
0.8
0.6
0.6
0.4
0.4
0.4
0.2
0.2
0.2
50
100
150
200
250
300
350
400
450
0.8
500
0.6
50
100
150
200
250
300
350
400
450
Time in ms
Initial response
500
Increase in SPG
Reference division
Time in ms
0.8
0.8
0.8
0.6
0.6
0.6
0.4
0.4
0.4
0.2
0.2
0.2
150
200
250
300
350
400
450
500
Time in ms
108
50
100
150
200
250
300
350
400
450
500
Reference division
Reference division
100
150
Time in ms
50
100
Increase in SPG
50
200
250
300
350
400
450
500
Time in ms
50
100
150
200
250
300
350
400
450
500
Time in ms
When set to 100 as described above the regulator is a PI type, without filtering of the speed reference.
Settings between 0 and 100 will obtain an intermediate function between the settings below and those on
the previous page.
Example: Configuration with [K speed loop filter] (SFC) = 100
[Speed prop. gain] (SPG) affects bandwidth and response time.
[Speed time integral] (SIt) affects the speed overshoot.
Initial response
Reduction in SIT
Reference division
Reduction in SIT
Reference division
Reference division
0.8
0.8
0.8
0.6
0.6
0.6
0.4
0.4
0.4
0.2
0.2
0.2
50
100
150
200
250
300
350
400
450
500
50
100
150
200
250
300
350
400
450
Time in ms
Initial response
500
Increase in SPG
Reference division
Time in ms
0.8
0.8
0.8
0.6
0.6
0.6
0.4
0.4
0.4
0.2
0.2
0.2
150
200
250
300
350
400
450
500
Time in ms
50
100
150
200
250
300
350
400
450
500
Reference division
Reference division
100
150
Time in ms
50
100
Increase in SPG
50
200
250
300
350
400
450
500
Time in ms
50
100
150
200
250
300
350
400
450
500
Time in ms
109
Chapter 2
Programming Manual
This parameter must be reserved for specific applications that require a short response time (trajectory positioning
or servo control).
Caution!
tdC1
*
Level of standstill DC injection current. [Auto DC injection] (AdC) is not set to [No] (nO) . see "Auto DC injection (continued from the parameter
overview)" on page 172.
[Auto DC inj. time 1]
0.1 to 30 s
0.5 s
Caution!
Risk of damage to the motor
Long periods of DC injection braking can cause overheating and damage the motor.
Protect the motor by avoiding long periods of DC injection braking.
SdC2
*
Standstill injection time. The parameter can be used if [Auto DC injection] (AdC) is not set to [No] (nO) .
If [Motor control type] (Ctt), see "Motor control (drC-)" on page 117is set to [Sync. mot.] (SYn) , this time corresponds to the zero speed
maintenance time. see "Auto DC injection (continued from the parameter overview)" on page 172.
[Auto DC inj. level 2]
0 to 1.2 In (1)
0.5 In (1)
Caution!
Risk of damage to the motor
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
tdC2
*
2. Level of standstill DC injection current. This parameter can be used if [Auto DC injection] (AdC) is not set to [No] (nO) . see "Auto DC injection
(continued from the parameter overview)" on page 172.
[Auto DC inj. time 2]
0 to 30 s
0s
Caution!
Risk of damage to the motor
Long periods of DC injection braking can cause overheating and damage the motor.
Protect the motor by avoiding long periods of DC injection braking.
SFr
110
2. Standstill injection time. This parameter can be used if [Auto DC injection] (AdC) is set to [Yes] (YES) . see "Auto DC injection (continued from
the parameter overview)" on page 172 .
[Switching freq.]
2 to 16 kHz
4.0 kHz
Caution!
Risk of damage to drive
On model 8I74S200xxx.01P-1 drives using nominal values, if the EMC filters are disconnected (operation on an IT system), the
drive's switching frequency must not exceed 4 kHz.
Note:
In the event of excessive temperature rise, the drive will automatically reduce the switching frequency and reset it once the
temperature returns to normal.
CLI
*
[Current Limitation]
0 to 1.5 In (1)
1.5 In (1)
Caution!
Risk of damage to the motor and the drive
Make sure that the motor will withstand this current, especially when using a synchronous motor with permanent magnets, due to the risk of demagnetization.
Ensure that the profile action corresponds to the derating curves in the user manual.
Note:
If the setting is lower than 0.25 In, the drive can lock in the [Output Phase Loss] (OPL) fault mode, if it has been activated see
"Motor thermal protection (tHt-)" on page 239. If it is beneath the motor's no-load current, the motor is unable to run.
CL2
*
[I Limit. 2 value]
0 to 1.5 In (1)
1.5 In (1)
Caution!
Risk of damage to the motor and the drive
Make sure that the motor will withstand this current, especially when using a synchronous motor with permanent magnets, due to the risk of demagnetization.
Ensure that the profile action corresponds to the derating curves in the user manual.
Note:
If the setting is lower than 0.25 In, the drive can lock in the [Output Phase Loss] (OPL) fault mode, if it has been activated see
"Motor thermal protection (tHt-)" on page 239. If it is beneath the motor's no-load current, the motor is unable to run.
FLU
*
2s
[Motor fluxing]
[No] (FnO)
Danger!
Hazard of electric shock, explosion, or arc flash
If [Motor fluxing] (FLU) = [continuous] (FCt), the drive automatically builds up magnetic flux.
Check this action will not endanger personnel or equipment in any way.
Failure to follow these instructions can result in death or serious injury.
Caution!
Risk of damage to the motor
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
This parameter is available when [Motor control type] (Ctt), see "Motor control (drC-)" on page 117is not set to [Sync. mot.] (SYn) .
In order to obtain rapid high torque on startup, magnetic flux needs to already have been established in the motor.
In [continuous] (FCt) mode, the drive automatically builds up flux when it is powered up.
In [Non cont.] (FnC) mode, fluxing occurs when the motor starts up.
The flux current value is greater than [Rated mot. current] (nCr) during build-up of the magnetic flux, after which it is regulated to the flux current
value of the motor. see "Fluxing by LI (FLI-)" on page 182.
111
Chapter 2
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Maximum operation time with [Low speed] (LSP), see "Simply start menu (SIM-)" on page 104.
Following operation at LSP for a defined period, a motor stop is requested automatically. The motor restarts when the speed reference is greater
than LSP and if a run command is still present. see "PID controller parameters" on page 199.
Note:
A value of 0 indicates an unlimited period of time.
Note:
If [Low speed time out] (tLS) is not equal to 0, the [Type of stop] (Stt), see "Stop mode (Stt-)" on page 170 parameter is forced
to [Ramp stop] (rMP) (only if "Stop via ramp" can be configured).
JGF
*
JGt
*
SP2
*
SP3
*
SP4
*
SP5
*
SP6
*
SP7
*
SP8
*
SP9
*
SP10
*
SP11
*
SP12
*
SP13
*
SP14
*
SP15
*
SP16
*
MFr
*
SrP
*
112
[Jog]
0 to 10 Hz
10 Hz
Reference in jog operation see "Jog (JOG-)" on page 174.
[Jog delay]
0 to 2.0 s
0.5 s
Anti-repeat delay between 2 consecutive jog operations. see "Jog (JOG-)" on page 174 .
[Preset speed 2]
0 to 599 Hz
10 Hz
Preset speed 2. [Preset speed 2] (SP2), see "Preset speeds (PSS-)" on page 175 .
[Preset speed 3]
0 to 599 Hz
15 Hz
Preset speed 3. [Preset speed 3] (SP3), see "Preset speeds (PSS-)" on page 175.
[Preset speed 4]
0 to 599 Hz
20 Hz
Preset speed 4. [Preset speed 4] (SP4), see "Preset speeds (PSS-)" on page 175.
[Preset speed 5]
0 to 599 Hz
25 Hz
Preset speed 5. [Preset speed 5] (SP5), see "Preset speeds (PSS-)" on page 175.
[Preset speed 6]
0 to 599 Hz
30 Hz
Preset speed 6. [Preset speed 6] (SP6), see "Preset speeds (PSS-)" on page 175.
[Preset speed 7]
0 to 599 Hz
35 Hz
Preset speed 7. [Preset speed 7] (SP7), see "Preset speeds (PSS-)" on page 175.
[Preset speed 8]
0 to 599 Hz
40 Hz
Preset speed 8. [Preset speed 8] (SP8), see "Preset speeds (PSS-)" on page 175 .
[Preset speed 9]
0 to 599 Hz
45 Hz
Preset speed 9. [Preset speed 9] (SP9), see "Preset speeds (PSS-)" on page 175 .
[Preset speed 10]
0 to 599 Hz
50 Hz
Preset speed 10. [Preset speed 10] (SP10), see "Preset speeds (PSS-)" on page 175.
[Preset speed 11]
0 to 599 Hz
55 Hz
Preset speed 11. [Preset speed 11] (SP11), see "Preset speeds (PSS-)" on page 175.
[Preset speed 12]
0 to 599 Hz
60 Hz
Preset speed 12. [Preset speed 12] (SP12), see "Preset speeds (PSS-)" on page 175.
[Preset speed 13]
0 to 599 Hz
70 Hz
Preset speed 13. [Preset speed 13] (SP13), see "Preset speeds (PSS-)" on page 175.
[Preset speed 14]
0 to 599 Hz
80 Hz
Preset speed 14. [Preset speed 14] (SP14), see "Preset speeds (PSS-)" on page 175.
[Preset speed 15]
0 to 599 Hz
90 Hz
Preset speed 15. [Preset speed 15] (SP15), see "Preset speeds (PSS-)" on page 175.
[Preset speed 16]
0 to 599 Hz
100 Hz
Preset speed 16. [Preset speed 16] (SP16), see "Preset speeds (PSS-)" on page 175.
[Multiplying coeff.]
0 to 100%
100%
Multiplication factor that can be accessed when [Multiplier ref.] (MA2, MA3), see "Reference configurations (OAI-)" on page 167 is assigned to
the graphic display terminal. see "Menu" on page 79.
[+/-Speed limitation]
0 to 50%
10%
Limitation of +/- speed variation. see "+/- speed (UPd-)" on page 177.
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF- > FULL- > SET
rPG
[PID prop. gain]
0.01 to 100
1
*
Proportional gain. see "PID controller parameters" on page 199.
rIG
[PID integral gain]
0.01 to 100
1
*
Integral gain. see "PID controller parameters" on page 199.
rdG
[PID derivative gain]
0.00 to 100
0
*
PID derivative gain. see "PID controller parameters" on page 199.
PrP
[PID ramp]
0 to 99.9 s
0s
*
PID acceleration/deceleration ramp, which is set for a range of [Min PID reference] (PIP1) to [Max PID reference] (PIP2) or vice versa. see "PID
controller parameters" on page 199.
POL
[Min PID output]
-599 to 599 Hz
0 Hz
*
Minimum value of regulator output in Hz. see "PID controller parameters" on page 199.
POH
[Max PID output]
0 to 599 Hz
60 Hz
*
Maximum value of regulator output in Hz.see "PID controller parameters" on page 199 .
PAL
[Min fbk alarm]
(2)
100
*
Minimum monitoring threshold for regulator feedback. see "PID controller parameters" on page 199.
PAH
[Max fbk alarm]
(2)
1.000
*
Maximum monitoring threshold for regulator feedback. see "PID controller parameters" on page 199.
PEr
[PID error al]
0 to 65535 (2)
100
*
Regulator error monitoring threshold. see "PID controller parameters" on page 199.
PSr
[Speed input %]
1 to 100%
100%
*
Multiplying coefficient for predictive speed input. see "PID controller parameters" on page 199.
rP2
[Preset ref. PID 2]
(2)
300
*
Preset PID reference. see "Default/preset PID references (PrI-)" on page 203.
rP3
[Preset ref. PID 3]
(2)
600
*
Preset PID reference. see "Default/preset PID references (PrI-)" on page 203.
rP4
[Preset ref. PID 4]
(2)
900
*
Preset PID reference.see "Default/preset PID references (PrI-)" on page 203 .
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Factory setting
0.0 A
0.0 A
0s
[Auto] (AUtO)
[Auto] (AUtO)
0s
Warning!
Control failure
Changes to the brake release delay should only be made for horizontal movements; otherwise, load control can be lost.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
bIr
*
Time delay before request to engage brake. see "Brake logic control (bLC-)" on page 183.
[Brake engage delay]
0 to 5.00 s
0s
Warning!
Control failure
Changes to the brake release delay should only be made for horizontal movements; otherwise, load control can be lost.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
bEt
*
JdC
*
Time delay before request to engage brake. see "Brake logic control (bLC-)" on page 183 .
[Brake Release time]
Brake engage time (brake response time) see "Brake logic control (bLC-)" on page 183.
[Jump at reversal]
0 to 5.00 s
0s
[Auto] (AUtO)
0 to 10 Hz
[Auto] (AUtO)
Current threshold of the [I attained] (CtA) function, which is assigned to a relay or a logic output, see "Configuration R1 (r1-)" on page 141 .
see "Automatic restart (Atr-)" on page 237.
ttH
[High torque thd.]
-300% to +300%
100%
High torque threshold of the [High tq. att.] (ttHA)function, which is assigned to a relay or a logic output (see "Configuration R1 (r1-)" on page
141), as a percentage of the rated torque. see "Automatic restart (Atr-)" on page 237.
ttL
[Low torque thd.]
-300% to +300%
50%
Low torque threshold of the [Low tq. att.](ttLA)function, which is assigned to a relay or a logic output (see "Configuration R1 (r1-)" on page 141),
as a percentage of the rated torque. see "Automatic restart (Atr-)" on page 237.
FqL
[Pulse warning thd.]
0 Hz to 20,000 kHz
0 Hz
*
Frequency threshold of the [FREQUENCY METER] (FqF-), see "Frequency meter (FqF-)" on page 248function, which is assigned to a relay or
a logic output, see "Configuration R1 (r1-)" on page 141, see "Automatic restart (Atr-)" on page 237.
Ftd
F2d
114
[Freq. threshold]
0.0 to 599 Hz
HSP
Frequency threshold of the [Freq. Th. attain.] (FtA)function, which is assigned to a relay or a logic output (see "Configuration R1 (r1-)" on page
141), or which is used by the SET SWITCHING] (MLP-) function, see "Parameter switching (MLP-)" on page 216. see "Automatic restart
(Atr-)" on page 237.
[Freq. threshold 2]
0.0 to 599 Hz
HSP
FFt
*
ttd
JPF
JF2
JF3
JFH
*
LUn
*
LUL
*
rMUd
*
Srb
*
FtU
*
LOC
*
Frequency threshold of the [Freq. Th. 2 attain.](F2A)function, which is assigned to a relay or a logic output (see "Parameter switching (MLP-)"
on page 216), or which is used by the SET SWITCHING] (MLP-) function, see "Parameter switching (MLP-)" on page 216. see "Automatic
restart (Atr-)" on page 237.
[Freewheel stop Thd.]
0.2 to 599 Hz
0.2 Hz
Speed threshold below which the motor will switch to freewheel stop. This parameter supports switching from a ramp stop or a fast stop to a
freewheel stop below a low speed threshold.
This parameter is accessible when [Type of stop] (Stt) is set to [Fast stop] (FSt) or [Ramp stop] (rMP) , and when [Brake assignment] (bLC) or
[Auto DC injection] (AdC) is configured. see "Stop mode (Stt-)" on page 170.
[Motor therm. level]
0 to 118%
0 Hz
Trip threshold for motor thermal alarm (logic output or relay) see "Configuration DO1 (dO1-)" on page 143.
[Skip Frequency]
0 to 599 Hz
0 Hz
Skip frequency. This parameter prevents prolonged operation within an adjustable range around the regulated frequency. This function can be
used to prevent a critical speed, which would cause resonance, being reached. Setting the function to 0 renders it inactive. see "Preset speeds
(PSS-)" on page 175.
[Skip Frequency 2]
0 to 599 Hz
0 Hz
Skip frequency 2. This parameter prevents prolonged operation within an adjustable range around the regulated frequency. This function can be
used to prevent a critical speed, which would cause resonance, being reached. Setting the function to 0 renders it inactive. see "Preset speeds
(PSS-)" on page 175.
[3rd Skip Frequency]
0 to 599 Hz
0 Hz
Skip frequency 3. This parameter prevents prolonged operation within an adjustable range around the regulated frequency. This function can be
used to prevent a critical speed, which would cause resonance, being reached. Setting the function to 0 renders it inactive. see "Preset speeds
(PSS-)" on page 175.
[Skip Frequency Hyst.]
0.1 to 10 Hz
1 Hz
This parameter is visible when at least one skip frequency, [Skip Frequency] (JPF), [Skip Frequency 2] (JF2) or [3rd Skip Frequency](JF3) , is
not equal to 0.
Skip frequency range: from (JPF JFH) to (JPF + JFH) , for example.
This setting applies to all 3 frequencies, (JPF, JF2, JF3) , together. see "Preset speeds (PSS-)" on page 175.
[Unld. Thr. Nom. Speed.]
20 to 100% of
60%
[Rated mot. current]
(nCr)
Underload threshold for the motor at rated speed ([Rated motor freq.] (FrS), see "Simply start menu (SIM-)" on page 104), as a percentage of
the rated torque.
Only visible when [Unld T. Del. Detect.] (ULt) is not set to 0, see "Process underload (ULd-)" on page 252 .
[Unld. Thr. 0. Speed.]
0 up
0%
[Unld.Thr.Nom.Speed]
(LUn)
Threshold for underload at zero speed, as a percentage of rated torque. Only visible when [Unld T. Del. Detect.] (ULt) is not set to 0. see "Process
underload (ULd-)" on page 252.
[Unld. Freq. Thr. Det.]
0 to 599 Hz
0 Hz
Underload detection frequency threshold. see "Process underload (ULd-)" on page 252.
[Hysteresis Freq. Att.]
0.3 to 599 Hz
0.3 Hz
Maximum difference between speed reference and motor speed, defines steady state operation, see "Process underload (ULd-)" on page 252.
[Underload T.B. Rest.]
0 to 6 min
0 min
Minimum allowable time interval between underload detection and automatic restart.
For an automatic restart to take place, the [Max. restart time](tAr), see "Automatic restart (Atr-)" on page 237 value must exceed the value of
this parameter for at least one minute. see "Process underload (ULd-)" on page 252.
[Ovld Detection Thr.]
70% to 150% of
[Rated mot. current]
110%
(nCr)
Overload threshold, as a percentage of rated motor current [Rated mot. current] (nCr). For this function to be executed, the value must be lower
than the limiting current. see "Process overload (OLd-)" on page 253.
Only visible when [Ovld Time Detect.] (tOL) is not set to 0.
This parameter is used to detect an "application overload". This is not a thermal overload of the motor or drive.
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Programming Manual
(tAr), see "Automatic restart (Atr-)" on page 237value must exceed the value of this parameter for at least one minute. see "Process overload
(OLd-)" on page 253.
LbC
[Load sharing correction]
0 to 599 Hz
0 Hz
*
Rated correction in Hz. See [Load sharing correction] (LbC), see "Motor control (continued)" on page 126.
FFM
[Fan Mode]
[Standard] (Std)
Caution!
In corresponds to the rated drive current indicated in the Installation Manual or on the drive nameplate.
If a graphic display terminal is not in use, values greater than 9,999 will be displayed on the 4-digit display with a period mark after the thousand digit, e.g.,
15.65 for 15,650.
2s
116
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
Parameter that can be modified during operation or when stopped.
To change the assignment of this parameter press the ENT key for two seconds.
[Auto tuning] (tUn), see "Synchronous motor parameters (continued from the parameter overview)" on page
123 can cause a motor start-up.
A parameter whose code contains the sign, can be modified with the drive running or stopped.
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF- > FULL- > DRC
bFr
[Standard mot. freq]
[50Hz IEC] (50)
This parameter modifies the presets of the following parameters:
[High speed] (HSP), see "Simply start menu (SIM-)" on page 104, [Freq. threshold] (Ftd), see "DRI-CONF-FULL-SET - lbr to LOC" on page 113,
[Rated motor volt.] (UnS), [Rated motor freq.] (FrS), [Max frequency](tFr), [Rated mot. current] (nCr), [Rated motor speed](nSP), [Motor 1 Cosinus
phi] (COS), see "Asynchronous motor parameters (ASY-)" on page 118 and [Brake release I FW] (Ibr).
50 [50 Hz IEC] (50): IEC
60 [60 Hz NEMA] (60): NEMA
tFr
[Max frequency]
10 to 599 Hz
60 Hz
The factory configuration is set to 60 Hz or preset to 72 Hz if [Standard mot. freq] (bFr) is set to 60 Hz.
The maximum value is limited by the following conditions:
It should not exceed the [Rated motor freq.] (FrS).
Ctt
[Motor control type]
[Standard] (Std)
Note:
Choose a process before entering parameter values.
UUC [SVC V] (UUC): Sensorless vector control with internal speed loop based on voltage feedback calculation. For applications needing high performance during starting or operation.
Std [Standard] (Std): U/F 2 points (Volts/Hz) without internal speed loop For simple applications that do not require high performance. Simple motor
control law keeping a constant Voltage Frequency ratio, with a possible adjustment of the curve bottom. This law is generally used for motors
connected in parallel. Some specific applications with motors in parallel and high performance levels may require [SVC V] (UUC).
Voltage
UnS
U0
FrS
Frequency
Note:
U0 is the result of an internal calculation based on motor parameters and multiplied by UFr (%). U0 can be adapted by changing
the UFr value.
[V/F 5pts] (UF5): 5-segment V/F profile: As: [Standard] (Std) profile, but it also supports resonance avoidance (saturation).
UF5
Voltage
UnS
U5
The profile is defined by
Parameter values UnS, FrS, U1
to U5 and F1 to F5
U4
U3
U1
U2
U0
F1
F2 F3
F4 F5
FrS
Frequency
Note:
U0 is the result of an internal calculation based on motor parameters and multiplied by UFr (%). U0 can be adapted by changing
the UFr value.
[Sync. mot.] (SYn): Only for synchronous motors with a permanent magnet and sinusoidal electromotive force (EMF). If this is selected, the
SYn asynchronous motor parameters will be inaccessible, but the synchronous motor parameters will be accessible.
UFq
nLd
[V/F Quad.] (UFq): Variable torque. For pump and fan applications.
[Energy Sav.] (nLd): Energy savings. For simple applications that do not require a high dynamic range.
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The parameters in the [MOTOR CONTROL] (drC-) menu can only be modified when the drive is stopped and no
run command is present, with the following exceptions:
(50 Hz motors)
or
Nominal speed = Synchronous speed x 60 - slip in Hz
60
118
(60 Hz motors)
2s
Adjustment Range
Factory setting
[No] (nO)
Danger!
Warning!
Control failure
It is extremely important to configure the following parameters correctly before the auto-tuning begins: [Rated motor
volt.] (UnS), [Rated motor freq.] (FrS), [Rated mot. current] (nCr), [Rated motor speed] (nSP) and [Rated motor power]
(nPr) or [Motor 1 Cosinus phi] (COS) .
If one or more of these parameters is changed after the auto-tuning has completed, the [Auto tuning] (tUn) returns to
[No action] (nO) , and the process must be repeated.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Note:
When using the ACOPOSinverter P74 with POWERLINK and the B&R Automation Studio, the standard [No] (nO) setting can only
be changed in the application via asynchronous writing of the parameter.
Auto-tuning is only executed if no stop command (CMD Bit8 = 1) has been activated. If a "freewheel stop" or "fast stop" function has been
assigned to a logic input, this input must be set to 1 (active at 0).
Auto-tuning has priority over any RUN or Preflux command. These will be observed only after the auto-tuning.
If the auto-tuning detects a fault, the drive displays [No action] (nO) and switches according to configuration from [Autotune fault mgt]
(tnL), see "Frequency meter (FqF-)" on page 248 to [Auto tuning] (tnF)fault mode.
Auto-tuning may last for 1 to 2 seconds. Do not interrupt the process. Wait until the display changes to [No action] (nO) .
Process:
CMD Bit 8 = 1 (Stop command active)
CMD Bit 1 = 1 (Switch on regulator)
CMD Bit 2 = 1 (Switch on regulator)
CMD Bit 0 = 1 (Switch on regulator)
CMD Bit 3 = 1 (Switch on regulator)
TUN = 1 (Tuning is executed)
CMD Bit 8 = 0 (Stop command inactive)
Note:
The thermal state of the motor greatly influences the tuning result. Execute the auto-tuning with the motor stopped and cold.Before
executing another auto-tuning, wait until the motor is completely stopped and cold. First, set [Auto tuning] (tUn) to [Erase
tune](CLr) , and then repeat the auto-tuning.
Executing an auto-tuning without first activating [Erase tune] (CLr) is done to compute the thermal state of the motor.
In any case, the motor must be stopped before the tuning process is started. Cable length also greatly influences the tuning result.
If changes are made to the cable topology, the tuning process must be repeated.
nO [No action] (nO): Auto-tuning is not running
YES [Do tune] (YES): The auto-tuning is executed immediately, if possible, which then causes the parameter to change automatically to [No action]
(nO) . If the drive status does not allow an immediate tuning, the parameter changes to [No] (nO) , and the process must be repeated.
CLr [Erase tune] (CLr): The motor parameters obtained by the auto-tuning are reset. The standard motor parameter values are used to control the
motor. [Auto tuning status] (tUS) = [Not done] (tAb).
tUS
[Auto tuning status]
[Not done] (tAb)
(for information only, cannot be modified)
This parameter is not saved when the drive is switched off. It shows the auto-tuning state since the last operation.
tAb [Not done] (tAb): The auto-tuning was not executed.
PEnd [Pending] (PEnd): Auto-tuning has been requested but not yet executed.
PrOG [active] (PrOG): The auto-tuning is executed.
FAIL [Failed] (FAIL): The auto-tuning has failed.
dOnE [done] (dOnE): The motor parameters ascertained by the auto-tuning are used to control the motor.
StUn
[Tune selection]
[Default] (tAb)
(for information only, cannot be modified)
tAb [Default] (tAb): The standard motor parameter values are used to control the motor.
MEAS [Measure] (MEAS): The values ascertained by the auto-tuning are used to control the motor.
CUS [Customized] (CUS): The manually set values are used to control the motor.
Note:
Auto-tuning can significantly improve motor performance.
tUnU
119
Chapter 2
Programming Manual
AUt
2s
Danger!
Hazard of electric shock, explosion, or arc flash
If [Automatic autotune] (AUt) is not [No] (nO) , then auto-tuning will be executed at each power-on.
Check this action will not endanger personnel or equipment in any way.
Failure to follow these instructions can result in death or serious injury.
Danger!
Caution!
Risk of damage to the motor
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
FnC
FCt
FnO
MPC
nPr
COS
(1)
In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
*
2s
120
If [Motor control type] (Ctt), see "Motor control (drC-)" on page 117, = [Sync. mot.] (SYn), the factory setting is replaced by [Not cont.] (FnC) .
In order to obtain rapid high torque on startup, magnetic flux needs to already have been established in the motor. In [continuous] (FCt) mode,
the drive automatically builds up flux when it is powered up. In [Not cont.] (FnC) mode, fluxing occurs when the motor starts up.
The flux current is higher than the [Rated mot. current] (nCr) (configured rated motor current), when the flux is building. After this, the flux current
will be adjusted to the motor's magnetizing current.
[Not cont.] (FnC): Non-continuous mode
[continuous] (FCt): Continuous mode. This option is not possible when [Auto DC injection] (AdC), see "Auto DC injection (continued from the
parameter overview)" on page 172is set to [Yes] (YES) or when [Type of stop] (Stt), see "Stop mode (Stt-)" on page 170is set to [Freewheel]
(nSt) .
[No] (FnO): Function inactive. This option is not possible when [Brake assignment] (bLC), see "Brake logic control (bLC-)" on page 183is not set
to [No] (nO) . If [Motor control type] (Ctt) see "Motor control (drC-)" on page 117 is set to [Sync. mot.] (SYn) , the [Motor fluxing] (FLU) parameter
determines the rotor assignment and not the magnetization.
If [Brake assignment] (bLC), see "Brake logic control (bLC-)" on page 183is not set to [No] (nO), the [Motor fluxing] (FLU) parameter is disabled.
[Motor param choice]
[Motor power] (nPr)
[Motor power] (nPr)
[Mot Cos] (COS)
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
Parameter that can be modified during operation or when stopped.
To change the assignment of this parameter press the ENT key for two seconds.
(1)
Chapter 2
Programming Manual
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF > FULL > DRC- > ASY
ASY[ASYNC. MOTOR]
rSA
[Cust stator resist.]
0 to 65,535 mOhm
0 mOhm
*
Cold state stator resistance (per winding), modifiable value. The factory setting is replaced by the result of the auto-tuning, if executed.
(1)
LFA
[Lfw]
0 to 655.35 mH
0 mH
*
Cold-state leakage inductance, changeable value. The factory setting is replaced by the result of the auto-tuning, if executed.
IdA
[Idw]
0 to 6,553.5 A
0A
*
Customer-specific adjustable magnetization current.
trA
[Cust. rotor t const.]
0 to 65,535 ms
0 ms
*
Customer-specific adjustable rotor time constant.
On the integrated display unit: 0 to 9999 then 10.00 to 65.53 (10,000 to 65,535).
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
121
Note:
The drive must be selected so as to have sufficient current to meet performance requirements, but not
too much, in order that the current can be precisely measured, especially during signal injection; see
[HF inj. activation] (HFI)see "Synchronous motor parameters (SYN-)" on page 122.
When the drive is selected:
Enter the data from the motor nameplate.
Execute the auto-tuning function.
Adjust [Syn. EMF constant] (PHS) to achieve optimal performance (low current in the motor if
no load).
Note:
Activating signal injection can improve the performance values of motors with high cogging torque;
see [HF inj. activation] (HFI) see "Synchronous motor parameters (SYN-)" on page 122.
Code
Name / Description
The parameters described here are called up as follows: DRI- > CONF > FULL > DRC- > SYN
SYN[SYNCHRONOUS MOTOR]
nCrS
[Nominal I sync.]
*
Rated synchronous motor current given on the nameplate.
PPnS
[Pole pairs]
*
Number of pairs of poles on the synchronous motor.
nSPS
[Nom motor spdsync]
* (2)
Rated motor speed given on the nameplate.
tqS
[Motor torque]
*
Rated motor torque given on the nameplate.
122
Adjustment Range
Factory setting
according
power
to
drive
1 to 50
according
power
to
drive
0 to 48,000 RPM
according
power
to
drive
0.1 to 6,553.5 Nm
according
power
to
drive
2s
Adjustment Range
Factory setting
[No] (nO)
Danger!
Warning!
Control failure
It is extremely important to configure the following parameters correctly before the auto-tuning begins: [Nominal I sync.]
(nCrS), [Nom motor spdsync] (nSPS), [Pole pairs] (PPnS), [Syn. EMF constant] (PHS), [Autotune L d-axis] (LdS) and
[Autotune L q-axis] (LqS) .
If one or more of these parameters is changed after the auto-tuning has completed, the [Auto tuning] (tUn) for [No
action] (nO) , and the process must be repeated.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Note:
When using the ACOPOSinverter P74 with POWERLINK and the B&R Automation Studio, the standard [No] (nO) setting can only
be changed in the application via asynchronous writing of the parameter.
Auto-tuning is only executed if no stop command (CMD Bit8 = 1) has been activated. If a "freewheel stop" or "fast stop" function has been
assigned to a logic input, this input must be set to 1 (active at 0).
Auto-tuning has priority over any RUN or Preflux command. These will be observed only after the auto-tuning.
If the auto-tuning detects a fault, the drive displays [No action] (nO) and switches according to configuration from [Autotune fault mgt]
(tnL), see "Frequency meter (FqF-)" on page 248to [Auto tuning] (tnF) fault mode.
Auto-tuning may last for 1 to 2 seconds. Do not interrupt the process. Wait until the display changes to [No action] (nO) .
Process:
CMD Bit 8 = 1 (Stop command active)
CMD Bit 1 = 1 (Switch on regulator)
CMD Bit 2 = 1 (Switch on regulator)
CMD Bit 0 = 1 (Switch on regulator)
CMD Bit 3 = 1 (Switch on regulator)
TUN = 1 (Tuning is executed)
CMD Bit 8 = 0 (Stop command inactive)
Note:
The thermal state of the motor greatly influences the tuning result. Execute the auto-tuning with the motor stopped and cold.
nO
YES
CLr
tUS
tAb
PEnd
PrOG
FAIL
dOnE
StUn
Before executing another auto-tuning, wait until the motor is completely stopped and cold. First, set [Auto tuning] (tUn) are set to [Erase tune]
(CLr) , and then repeat the auto-tuning. Executing an auto-tuning without first activating [Erase tune] (CLr) is done to compute the thermal state
of the motor.
In any case, the motor must be stopped before the tuning process is started. Cable length also greatly influences the tuning result. If changes
are made to the cable topology, the tuning process must be repeated.
[No action] (nO): Auto-tuning is not running
[Do tune] (YES): The auto-tuning is executed immediately, if possible, which then causes the parameter to change automatically to [No action]
(nO) . If the drive status does not allow an immediate tuning, the parameter changes to [No] (nO) , and the process must be repeated.
[Erase tune] (CLr): The motor parameters obtained by the auto-tuning are reset. The standard motor parameter values are used to control the
motor. [Auto tuning status] (tUS) = [Not done] (tAb).
[Auto tuning status]
[Not done] (tAb)
(for information only, cannot be modified)
This parameter is not saved when the drive is switched off. It shows the auto-tuning state since the last operation.
[Not done] (tAb): The auto-tuning was not executed.
[Pending] (PEnd): Auto-tuning has been requested but not yet executed.
[active] (PrOG): The auto-tuning is executed.
[Failed] (FAIL): The auto-tuning has failed.
[done] (dOnE): The motor parameters ascertained by the auto-tuning are used to control the motor.
[Tune selection]
[Default] (tAb):
(for information only, cannot be modified)
Note:
Auto-tuning can significantly improve motor performance.
tAb [Default] (tAb): The standard motor parameter values are used to control the motor.
MEAS [Measure] (MEAS): The values ascertained by the auto-tuning are used to control the motor.
CUS [Customized] (CUS): The manually set values are used to control the motor.
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF > FULL > DRC- > SYN
tUnU
[Auto tuning usage]
[Therm Mot] (tM)
This parameter displays the method used to change the motor parameters according to the calculated thermal state of the motor.
123
Chapter 2
Programming Manual
Note:
When using a motor with low magnetic reluctance, the standard control law is recommended.
nO [No] (nO): Measurement not executed
LLS [Low salient] (LLS): Low magnetic reluctance (recommended configuration: [Angle setting type] (ASt) = [PSI align] (PSI) or [PSIO align] (PSIO)
and [HF inj. activation] (HFI) = [No] (nO)).
MLS [Med salient] (MLS): Medium magnetic reluctance ([Angle setting type] (ASt) = [SPM align] (SPMA) is possible. [HF inj. activation] (HFI) = [Yes]
(YES) could work).
HLS [High salient] (HLS): High magnetic reluctance ( [Angle setting type] (ASt) = [IPM align] (IPMA) is possible. [HF inj. activation] (HFI) = [Yes] (YES)
is possible).
ASt
[Angle setting type]
[PSIO align] (PSIO)
*
Mode for measuring the phase shift angle. Only visible when [Motor control type] (Ctt) is set to [Sync. mot.] (SYn) .
[PSI align] (PSI) and [PSIO align] (PSIO) work for all types of synchronous motors. [SPM align] (SPMA) and [IPM align] (IPMA) improve synchronous motor performance according to motor type.
IPMA [IPM align] (IPMA): Allocation for IPM motors (interior-buried permanent magnet motors). Allocation mode for interior-buried permanent magnet
motors (this motor normally has high magnetic reluctance). It uses high-speed charging, which is quieter than the standard allocation mode.
[SPM align] (SPMA): Allocation for SPM motors (surface-mounted permanent magnet motors). Allocation mode for surface-mounted permanent
SPMA magnet motors (this motor normally has medium-to-low magnetic reluctance). It uses high-speed charging, which produces less noise than the
standard allocation mode.
[PSI align] (PSI): Impulse signal charging. Standard allocation mode according to impulse signal injection.
PSI [PSIO align] (PSI0): Impulse signal charging, optimized. Optimized standard allocation mode according to impulse signal charging. The measuring
PSIO time of the phase shift angle is reduced after the first RUN command or measurement process, even if the drive has been switched off.
[No align] (nO): No allocation.
nO
HFI
*
Note:
The higher the cogging torque is, the more efficient the [HF inj. activation] (HFI)function is. To preserve performance, adjustment
of the speed control parameters ([K speed loop filter] (SFC), [Speed time integral] (SIt) and [Speed prop. gain] (SPG), see "Motor
control (continued)" on page 126 may be necessary, as well as adjustment of the speed-calculation phase-control circuit (expert
parameters: [HF PLL bandwidth] (SPb) and [HF PLL red. factor] (SPF), see "Synchronous motor parameters: Expert mode" on
page 124).
High-frequency injection is not efficient for motors with low cogging torque ([Saliency mot. state] (SMOt), see "Synchronous motor parameters
(SYN-)" on page 122).
A PWM frequency of 4 kHz is used ([Switching freq.] (SFr)).
When there is instability and no load, we recommend reducing [Speed prop. gain] (SPG) and [HF PLL bandwidth] (SPb) . Adjust the speed control
loop parameters for dynamic performance, and adjust the PLL gain for good speed calculation at low frequency.
When there is instability under load, it can help to increase the [Angle error Comp.] (PEC) parameter (mainly with SPM motors).
nO [No] (nO): Function deactivated.
YES [Yes] (YES): High-frequency injection is used for speed calculation.
(1)
(2)
In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
On the integrated display unit: 0 to 9999 then 10.00 to 65.53 (10,000 to 65,536).
2s
124
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
Parameter that can be modified during operation or when stopped.
To change the assignment of this parameter press the ENT key for two seconds.
On the integrated display unit: 0 to 9999 then 10.00 to 65.53 (10,000 to 65,536).
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
Parameter that can be modified during operation or when stopped.
125
Chapter 2
Programming Manual
Used to optimize torque at very low speed, or to adapt to special cases (for example: with motors in parallel, to reduce [IR compensation] (UFr)).
If there is insufficient torque at low speed, increase [IR compensation] (UFr) . A too high value can cause the motor not to start (locking) or a
change to current limiting mode.
SLP
[Slip compensation]
0 to 300%
100%
*
These parameters are inaccessible when [Motor control type] (Ctt) = [Sync. mot.](SYn). This parameter is written at 0% if [Motor control type]
(Ctt) = [V/F Quad.] (UFq).
Adjusts the slip compensation around the value set by the rated motor speed.
The speeds given on motor nameplates are not necessarily exact.
If the slip setting is lower than the actual slip: The motor is not rotating at the correct speed in steady state, but at a speed lower than the reference.
If the slip setting is higher than the actual slip: The motor is overcompensated and the speed is unstable.
U1
[U1]
0 to 800 V, according to 0 V
*
size
V/F profile setting.
These parameters are accessible if [Motor control type] (Ctt) = [V/F 5pts] (UF5).
F1
[F1]
0 to 599 Hz
0 Hz
*
V/F profile setting.
These parameters are accessible if [Motor control type] (Ctt) = [V/F 5pts] (UF5).
U2
[U2]
0 to 800 V, according to 0 V
*
size
V/F profile setting.
These parameters are accessible if [Motor control type] (Ctt) = [V/F 5pts] (UF5).
F2
[F2]
0 to 599 Hz
0 Hz
*
V/F profile setting.
These parameters are accessible if [Motor control type] (Ctt) = [V/F 5pts] (UF5).
U3
[U3]
0 to 800 V, according to 0 V
*
size
V/F profile setting.
These parameters are accessible if [Motor control type] (Ctt) = [V/F 5pts] (UF5).
F3
[F3]
0 to 599 Hz
0 Hz
*
V/F profile setting.
These parameters are accessible if [Motor control type] (Ctt) = [V/F 5pts] (UF5).
U4
[U4]
0 to 800 V, according to 0 V
*
size
V/F profile setting. These parameters are accessible if [Motor control type] (Ctt) = [V/F 5pts] (UF5).
F4
[F4]
0 to 599 Hz
0 Hz
*
V/F profile setting.
These parameters are accessible if [Motor control type] (Ctt) = [V/F 5pts] (UF5).
U5
[U5]
0 to 800 V, according to 0 V
*
size
V/F profile setting.
These parameters are accessible if [Motor control type] (Ctt) = [V/F 5pts] (UF5).
F5
[F5]
0 to 599 Hz
0 Hz
*
V/F profile setting.
These parameters are accessible if [Motor control type] (Ctt) = [V/F 5pts] (UF5).
126
Adjustment Range
Factory setting
0 to 1.5 In (1)
1.5 In (1)
Caution!
Make sure that the motor will withstand this current, especially when using a synchronous motor with permanent magnets, due to the risk of demagnetization.
Ensure that the profile action corresponds to the derating curves in the user manual.
Note:
If the setting is lower than 0.25 In, the drive can lock in the [Output Phase Loss] (OPL) fault mode, if it has been activated see
"Motor thermal protection (tHt-)" on page 239. If it is beneath the motor's no-load current, the motor is unable to run.
SFt
HF2 [SFR type 2] (HF2): Optimization of motor noise (for high switching frequency)
Allows the system to hold a selected [Switching freq.] (SFr) switching frequency constant, regardless of the [Output frequency] (rFr)motor frequency.
When overheating, the drive automatically reduces the switching frequency.
When the temperature returns to its normal value, the frequency is also increased back to its original value.
SFr
[Switching freq.]
2 to 16 kHz
4 kHz
Caution!
Note:
In the event of excessive temperature rise, the drive will automatically reduce the switching frequency and reset it once the
temperature returns to normal.
nrd
nO
YES
bOA
nO
dYnA
StAt
bOO
*
When the motor is operating at high speeds, it is advisable to increase the [Switching freq.] (SFr) PWM frequency to 8, 12, or 16 kHz.
[Noise reduction]
[No] (nO)
Random frequency modulation prevents any resonance, which may occur at a fixed frequency.
[No] (nO): Fixed frequency
[Yes] (YES): Frequency with random modulation
[Boost activation]
[Dynamic] (dYnA)
[Inactive]: (nO): No Boost
[Dynamic] (dYnA): Dynamic Boost
[Static] (StAt): Static Boost
[Boost]
-100 to 100%
0%
These parameters are accessible if [Boost activation] (bOA) is not set to [No](nO) . Adjusting the motor magnetization current at low speeds as
a percentage of the rated magnetization current. This parameter is used to increase or reduce the amount of time required to build up torque. It
allows incremental adjustment up to the frequency defined by [Active Boost] (FAb) . Negative values are seen especially with conical rotor motors.
Magnetization current
Positive [Boost] (bOO)
Rated magnetization current
Negative [Boost] (bOO)
FAb
*
SUL
[Active Boost](FAb)
Frequency
[Active Boost]
0 to 599 Hz
0 Hz
These parameters are accessible if [Boost activation] (bOA) is not set to [No] (nO) . A frequency beyond which the magnetization current will
no longer be affected by [Boost] (bOO) .
[Motor surge limit]
[No] (nO)
127
Chapter 2
Programming Manual
NEMA motors
Japanese motors
Spindle motors
Rewound motors
For 230/400 V motors operated at 230 V, this parameter can stay set to [No](nO) ; it can also keep that setting if the cable connecting the drive
to the motor is not longer than:
Note:
If [Motor surge limit] (SUL) = [Yes] (YES), the maximum switching frequency, [Switching freq.](SFr) is changed, see "Motor control
(continued)" on page 126.
nO [No] (nO): Function inactive
YES [Yes] (YES): Function active
SOP
[Volt surge limit. opt]
10 s
*
Optimization parameter for transient overvoltages at the motor terminals. These parameters are accessible if [Motor surge limit] (SUL) = [Yes]
(YES).
6 Set to 6, 8, or 10 s according to the following table.
8
10
Note:
128
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
The following table provides examples of the relationship between the [Volt surge limit. opt] (SOP) parameter and
the length of the cable between the drive and the motor. For longer cable lengths, an output filter or a dV/dt filter
must be used.
For motors in parallel, the sum of all the cable lengths must be taken into consideration. Compare the length given
in the table row corresponding to the power for one motor with that corresponding to the total power, and select
the shorter length.
Example: Two 7.5 kW (10 HP) motors
Take the lengths from the 15 kW (20 HP) column that are shorter than those in the 7.5 kW (10 HP) column, and
divide by the number of motors to obtain the length per motor (with unshielded "GORSE" cable and SOP = 6, the
result is 40 m/ 2 motors = 20 m per motor maximum for each 7.5 kW (10 HP) motor).
In special cases (for example, different types of cable, different motor powers in parallel, different cable lengths
in parallel, etc.), we recommend using an oscilloscope to check the overvoltage values obtained at the motor
terminals.
To retain the overall drive performance, do not increase the SOP value unnecessarily.
Tables giving the correspondence between the SOP parameter and the cable length, for 400 V line supply
P74
Reference
8I74T400037.01P-1
8I74T400055.01P-1
8I74T400075.01P-1
8I74T400110.01P-1
8I74T400150.01P-1
8I74T400220.01P-1
8I74T400300.01P-1
8I74T400400.01P-1
8I74T400550.01P-1
8I74T400750.01P-1
8I74T401100.01P-1
8I74T401500.01P-1
Motor
Cable gauge/
cross sectional area (min)
Power
kW
HP
in mm2
AWG
0.37
0.55
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
0.50
0.75
1
1.5
2
3
5
7.5
10
15
20
1.5
1.5
1.5
1.5
1.5
1.5
1.5
2.5
4
6
10
16
14
14
14
14
14
14
14
12
10
8
8
6
Shielded "GORSE"
GVCSTV-LS/LH cable
SOP = SOP = 8 SOP = 6
10
105 m 85 m
65 m
105 m 85 m
65 m
105 m 85 m
65 m
105 m 85 m
65 m
105 m 85 m
65 m
105 m 85 m
65 m
105 m 85 m
65 m
105 m 85 m
65 m
105 m 85 m
65 m
105 m 85 m
65 m
110 m
75 m
55 m
100 m 70 m
50 m
For 230/400 V motors operated at 230 V, the parameter [Motor surge limit] (SUL) = [No] (nO).
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Chapter 2
Programming Manual
Parameter value [Volt surge limit. opt] (SOP) corresponds to the attenuation time of the cable used. It is used to
prevent the superimposition of voltage wave reflections resulting from long cable lengths. It limits overvoltages to
twice the DC bus rated voltage.
voltage rating
Braking transistor power-on voltage.
LbA
[Load sharing]
[No] (nO)
*
When 2 motors are connected mechanically and therefore at the same speed, and each is controlled by a drive, this function can be used to
improve torque distribution between the two motors. To do this, it varies the speed based on the torque.
These parameters are only accessible when [Motor control type] (Ctt), see "Motor control (drC-)" on page 117, = [SVC V] (UUC).
nO [No] (nO): Function inactive
YES [Yes] (YES): Function active
LbC
[Load sharing correction]
0 to 599 Hz
0 Hz
*
Rated correction in Hz. These parameters are accessible if [Load sharing] (LbA) = [Yes] (YES).
Torque
LbC
Rated
Torque
Rated
Torque
130
Frequency
LbC
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
Speed
Torque reference
Ramp
Speed loop
-
Compensation
K
LBC
LBC1
LBC2
LBC3
Chapter 2
Programming Manual
Reference
Filter
LBF
The load sharing factor K is determined by the torque and speed, with two factors K1 and K2 (K = K1 x K2).
K1
Speed
LBC2
LBC1
K2
LBC
LBC3
LBC3
Torque
Rated
torque x (1 + LBC3)
LBC
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF > FULL > DRC
LbC1
[Correction min spd]
0 to 598.9 Hz
0 Hz
*
These parameters are accessible if [Load sharing] (LbA) = [Yes] (YES).
Minimum speed for load correction in Hz. Below this threshold, no corrections are made. Used to cancel correction at very low speed if correction
would hamper rotation of the motor.
LbC2
[Correction max spd]
[Correction min spd]
0.1 Hz
*
(LbC1) + 0.1 at 599
Hz
These parameters are accessible if [Load sharing] (LbA) = [Yes] (YES). Speed threshold in Hz above which maximum load correction is applied.
LbC3
[Torque offset]
0 to 300%
0%
*
These parameters are accessible if [Load sharing] (LbA) = [Yes] (YES).
Minimum torque for load correction as a % of the rated torque. Below this threshold, no corrections are made. Used to avoid torque instabilities
when the torque direction is not constant.
LbF
[Sharing filter]
0 to 20 s
100 ms
*
These parameters are accessible if [Load sharing] (LbA) = [Yes] (YES). The (filter) time constant for the correction in ms. Used with flexible
mechanical clutches to avoid instability.
*
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
131
Adjustment Range
Factory setting
[2 wire] (2C)
Danger!
3C [3 wire] (3C)
3-wire control (pulse commands): A "forward" or "reverse" pulse is sufficient to command starting, a "stop" pulse is sufficient to command stopping.
Example of a "Sink" circuit:
tCt
*
2s
LI1: Stop
LI2: Run forward
LIx: Run reverse
[2 wire type]
Danger!
Unintentional operation of devices
Check that the modification of the 2 wire type control is compatible with the wiring diagram used.
Failure to follow these instructions can result in death or serious injury.
LEL [Level] (LEL): State 0 or 1 is taken into account for run (1) or stop (0).
trn [Transition] (trn): A change of state (transition or edge) is necessary to initiate operation, in order to prevent accidental restarts after a break
in the power supply.
PFO [Fwd priority] (PFO): State 0 or 1 is taken into account for run or stop, but the "run forward" input takes priority over the "run reverse" input
[Run]
[No] (nO)
Assignment of the stop command. Only visible when [2/3 wire control] (tCC) = [3 wire] (3C).
LI1 [LI1] (LI1): Logic input LI1, unless in [I/O profile] (IO)
Cd00 [CD00] (Cd00): In [I/O profile] (IO) , switching is possible with logic inputs
Frd
[Forward]
[LI1] (LI1)
Assignment of the run forward command.
LI1 [LI1] (LI1): Logic input LI1, unless in [I/O profile] (IO)
Cd00 [CD00] (Cd00): In [I/O profile] (IO) , switching is possible with logic inputs
rrS
[Reverse assign.]
[LI2] (LI2)
Assignment of the reverse direction command.
nO [No] (nO): Not mapped
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150.
rUn
*
132
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF > FULL > I_O- > L1L1[LI1 CONFIGURATION]
L1A
[Logic input 1 assignment]
Read-only parameter, cannot be configured. It displays all the functions that are assigned to input LI1 in order to check for multiple assignments.
nO [No] (nO): Not mapped
rUn [Run] (rUn): Release to start
Frd [Forward] (Frd): Forward operation
rrS [Reverse assign.] (rrS): Reverse operation
rPS [Ramp switching] (rPS): Switching the ramps
JOG [Jog] (JOG): [Step mode]
USP [+Speed] (USP): + speed
dSP [- speed] (dSP): - speed
PS2 [2 preset speeds] (PS2): 2 preset speeds
PS4 [4 preset speeds] (PS4): 4 preset speeds
PS8 [8 preset speeds] (PS8): 8 preset speeds
rFC [Ref. 2 switching] (rFC): Reference switching
nSt [Freewheel] (nSt): Freewheel stop
dCI [DC Injection] (dCI): Stop DC injection braking
FSt [Fast stop] (FSt): Fast stop.
FLO [Forced local] (FLO): "Forced local" mode
rSF [Fault reset] (rSF): Reset errors
tUL [Auto tuning] (tUL): Auto-tuning
SPM [Ref. memo.] (SPM): Save reference
FLI [Pre Fluxing] (FLI): Motor magnetization
PAU [Auto / manual] (PAU): PI(D) automatic/manual
PIS [PID integral reset] (PIS): Integral PI(D) shunt
Pr2 [2 preset PID ref.] (Pr2): 2 PI(D) preset references
Pr4 [4 preset PID ref.] (Pr4): 4 PI(D) preset references
tLA [TORQUE LIMITATION] (tLA): Continuous torque control
EtF [External fault] (EtF): External fault
rCA [Out. contact. feedb] (rCA): Feedback message from the downstream contactor
CnF1 [2 config. switching] (CnF1): Configuration switching 1
CnF2 [3 config. switching] (CnF2): Configuration switching 2
CHA1 [2 parameter sets] (CHA1): Parameter switching 1
CHA2 [3 parameter sets] (CHA2): Parameter switching 2
tLC [Activ. Analog torque limitation] (tLC): Torque limiter: Activation (analog input) via a logic input
CCS [Cmd switching] (CCS): Command channel switching
InH [Fault inhibition] (InH): Fault Inhibition
PS16 [16 preset speeds] (PS16): 16 preset speeds
LC2 [Current limit 2] (LC2): Current limit switching
LAF [Stop FW limit sw.] (LAF): Forward limit attained
LAr [Stop RV limit sw.] (LAr): Reverse limit attained
rCb [Ref 1B switching] (rCb): Reference channel switching (1 to 1B)
trC [Traverse control] (trC): Traverse control
bCI [Brake contact] (bCI): Feedback message from the braking logic input
SAF [Stop FW limit sw.] (SAF): Forward stop switch
SAr [Stop RV limit sw.] (SAr): Reverse stop switch
dAF [Slowdown forward] (dAF): Forward slowdown achieved
dAr [Slowdown reverse] (dAr): Reverse slowdown achieved
CLS [Disable limit sw.] (CLS): Clear limit switches
LES [Lock-out] (LES): Emergency stop
rtr [Init. traverse ctrl] (rtr): Reload traverse control
SnC [Counter wobble] (SnC): Counter wobble synchronization
rPA [Prod. reset] (rPA): Reset the product
SH2 [2 HSP] (SH2): High speed 2
SH4 [4 HSP] (SH4): High speed 4
LO1 [LO1] (LO1): Logic output LO1
r1 [R1] (r1): Relay R1
r2 [R2] (r2): Relay R2
dO1 [DO1] (dO1): Analog/ logic output DO1
btUC [Bth visibilit.] (btUC): Bluetooth visible
OIr [Regen connect] (OIr): Operation with power regeneration
FJOG [Jog] (FJOG): Function key for assignment of jog operation
FPS1 [Preset spd2] (FPS1): Function key for assignment of preset speed 1
FPS2 [Preset spd3] (FPS2): Function key for assignment of preset speed 2
FPr1 [PID ref. 2] (FPr1): Function key for assignment of preset PI 1
FPr2 [PID ref. 3] (FPr2): Function key for assignment of preset PI 2
FUSP [+Speed] (FUSP): Function key to increase speed
FdSP [- speed] (FdSP): Function key to reduce speed
Ft [T/K] (Ft): Function key for bumpless assignment
USI [+Speed around ref.] (USI): Increase speed reference
dSI [-Speed around ref.] (dSI): Reduce speed reference
IL01 [IL01] (IL01): Function blocks: Logic input 1
... ...
IL10 [IL10] (IL10): Function blocks: Logic input 10
FbrM [FB Start] (FbrM): Function blocks: Start operation
L1d
[LI1 On Delay]
0 to 200 ms
0 ms
This parameter is used to enable delayed consideration of the logic input's transition to state 1. This delay can be set to a value from 0 to 200 ms,
and it serves to filter possible interference. The change to state 0 is taken into account without delay.
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134
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
To change the assignment of this parameter press the ENT key for two seconds.
[Min value]
(CrLx, Ulx
or PIL)
[Max value]
(CrHx, UHx
or PFr)
20 mA, 10 V
or 20.00 kHz
100%
[Max value]
(CrHx, UHx
or PFr)
[Min value]
(CrLx, Ulx
or PIL)
20 mA, 10 V
or 20.00 kHz
For +/- bidirectional inputs, the min. and max. are relative to the absolute value, for example, +/- 2 to 8 V.
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0%
[Max value]
[Min value]
Range 0
100%
20 mA
or 10 V
Reference
100%
Current- or
Voltage input
0%
[Min value]
[Max value]
20 mA
or 10 V
-100%
Range -100%
136
+100%
Adjustment Range
Factory setting
[Standard] (bSd)
Chapter 2
Programming Manual
LSP
-100%
0%
Reference
+100%
LSP
HSP
[Pedestal] (bLS)
bLS
Frequency
HSP
-100%
LSP
LSP
+100%
Reference
HSP
bnS
HSP
LSP
0
LSP
+100%
Reference
HSP
[Deadband 0] (bnS0)
Frequency
HSP
bnS0
LSP
-100%
0%
LSP
Reference
+100%
HSP
This process is identical to: [Standard] (bSd); however, in the following examples, the frequency at reference = 0 likewise = 0: The signal
is less than [Min value], which is greater than 0 (example: 1 V on a
2-10 V input). The signal is greater than [Min value], which is greater
than the [Max value] (example: 11 V on a 10-0 V input). If the input
range is configured as "bidirectional", operation remains identical to
[Standard](bSd). This parameter defines how the speed reference is
taken into account, for analog inputs and Pulse input only. In the case
of the PID regulator, this is the PID output reference. The limits are defined by the [Low speed](LSP) and [High speed](HSP), see "Simply start
menu (SIM-)" on page 104parameters.
137
100%
Reference
100%
Current- or
Voltage input
[Interm.
point Y]
0%
[Min value]
(0%)
[Max value]
(100%)
[Interm. point X]
20 mA
or 10 V
Note:
For [Interm. point X], 0% corresponds to [Min value] and 100% to [Max value].
Range -100
+100%
Reference
100%
[Interm.
point X]
0%
-[Interm.
point X]
[Min value]
(-100%)
Current- or
Voltage
Input
-[Interm. point X]
0%
[Interm.
point Y]
[Max value]
(100%)
20 mA
or 10 V
-100%
138
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF > FULL > I_O- > AI1AI1[AI1 CONFIGURATION]
AI1A
[AI1 assignment]
Read-only parameter, cannot be configured. This parameter displays all functions assigned to the AI1 input. This allows compatibility problems
to be checked, for example.
nO [No] (nO): Not mapped
AO1 [AO1 assignment] (AO1): Analog output AO1:
Fr1 [Ref.1 channel] (Fr1): Reference source 1
Fr2 [Ref.2 channel] (Fr2): Reference source 2
SA2 [Summing ref. 2] (SA2): Reference sum 2
PIF [PID feedback] (PIF): PI feedback (PI control)
tAA [TORQUE LIMITATION] (tAA): Torque limiter: Activation via analog value
dA2 [Subtract. ref. 2] (dA2): Reference 2 subtraction
PIM [Manual PID ref.] (PIM): Manually configured frequency reference of the PI(D) regulator (auto/manual)
FPI [PID speed ref.] (FPI): Frequency reference of the PI(D) regulator (predictive reference)
SA3 [Summing ref. 3] (SA3): Reference sum 3
Fr1b [Ref.1B channel] (Fr1b): Reference source 1B
dA3 [Subtract. ref. 3] (dA3): Reference 3 subtraction
FLOC [Forced local] (FLOC): Reference source "Forced local"
MA2 [Multi ref. 2] (MA2): Reference 2 multiplication
MA3 [Multi ref. 3] (MA3): Reference 3 multiplication
PES [Weight input] (PES): Hoisting: External weight measurement function
AI1t
[Type AI1]
[Voltage] (10U)
10U [Voltage] (10U): Positive voltage input (negative values are interpreted as zero: input is unidirectional)
UIL1
[AI1 min value]
0 to 10.0 V
10.0 V
Parameter value for voltage calculation AI1 = 0%.
UIH1
[AI1 max value]
0 to 10.0 V
10.0 V
Parameter value for voltage calculation AI1 = 100%.
AI1F
[AI1 filter]
0 to 10.00 s
0s
Interference filtering.
AI1L
[AI1 range]
[0 - 100%] (POS)
POS [0 - 100%] (POS): Positive logic
nEG [+/- 100%] (nEG): Positive and negative logic
AI1E
[AI1 Interm. point X]
0 to 100%
0%
Input delinearization point coordinate. Signal at physical input as a percentage.
0% corresponds to [AI1 min value] (UIL1).
100% corresponds to [AI1 max value] (UIH1).
AI1S
[AI1 Interm. point Y]
0 to 100%
0%
Output delinearization point coordinate (frequency reference).
Percentage value of the internal frequency reference that corresponds to the [AI1 Interm. point X] (A11E) percentage value of the signal at the
physical input.
AI2S
Adjustment Range
Factory setting
0V
0 to 10.0 V
10.0 V
0 to 10.00 s
0s
0 to 100%
0%
+100%
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AI3S
+100%
140
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Chapter 2
Programming Manual
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF > FULL > I_O- > R1r1[R1 CONFIGURATION]
r1
[R1 Assignment]
[No fault] (FLt)
nO [No] (nO): Not mapped
FLt [No fault] (FLt): Status of drive fault detection (relay normally energized, and de-energized if there is a fault)
rUn [Drv running] (rUn): The drive is running.
FtA [Freq. Th. attain.] (FtA): Frequency threshold reached ([Freq. threshold] (Ftd), see "DRI-CONF-FULL-SET - lbr to LOC" on page 113)
FLA [HSP attain.] (FLA): High speed attained
CtA [I attained] (CtA): Current threshold attained ([Current threshold] (Ctd), see "DRI-CONF-FULL-SET - lbr to LOC" on page 113)
SrA [Freq.ref.att] (SrA): Frequency reference attained
tSA [Th.mot. att.] (tSA): Motor 1 thermal state attained
PEE [PID error al] (PEE): PID error alarm
PFA [PID fdbk al] (PFA): PID feedback alarm
F2A [Freq. Th 2 attain.] (F2A): Frequency threshold 2 attained ([Freq. threshold 2] (F2d), see "DRI-CONF-FULL-SET - lbr to LOC" on page 113)
tAd [Th. drv. att.] (tAd): Drive thermal state attained
ULA [Pro.Undload] (ULA): Underload alarm
OLA [Ovld.P.Alrm] (OLA): Overload alarm
rSdA [Rope slack ] (rSdA): Slack rope (see parameter [Rope slack config.] (rSd), see "High-speed hoisting (HSH-)" on page 195)
ttHA [High tq. att.] (ttHA): Motor torque exceeds upper threshold [High torque thd.] (ttH),
ttLA [Low tq. att.] (ttLA): Motor torque is beneath lower threshold [Low torque thd.] (ttL),
MFrd [Forward] (MFrd): Motor in forward rotation
MrrS [Reverse assign.] (MrrS): Motor in reverse rotation
tS2 [Th. mot2. att.] (tS2): Motor 2 thermal threshold (TTD2) attained
tS3 [Th. mot3. att.] (tS3): Motor 3 thermal threshold (TTD3) attained
AtS [Neg Torque] (AtS): Negative torque (braking)
CnF0 [CONFIGURATION 0] (CnF0): Configuration 0 active
CnF1 [CONFIGURATION 1] (CnF1): Configuration 1 active
CnF2 [CONFIGURATION 2] (CnF2): Configuration 2 active
CFP1 [Set 1 active] (CFP1): Parameter set 1 active
CFP2 [Set 2 active] (CFP2): Parameter set 2 active
CFP3 [Set 3 active] (CFP3): Parameter set 3 active
dbL [DC charged] (dbL): DC bus charging
brS [In braking] (brS): Drive braking
PrM [P. removed] (PrM): Drive locked via "safe torque off" input
FqLA [Fr.met. alar.] (FqLA): Measured speed threshold attained [Pulse warning thd.] (FqL),
MCP [I present] (MCP): Motor current present
LSA [Limit sw. att] (LSA): Limit switch attained
dLdA [Load alarm] (dLdA): Load variance detection (see "Frequency meter (FqF-)" on page 248)
AG1 [Alarm Grp 1] (AGI): Alarm group 1
AG2 [Alarm Grp 2] (AG2): Alarm group 2
AG3 [Alarm Grp 3] (AG3): Alarm group 3
PLA [LI6=PTC al.] (PLA): LI6 = PTCL alarm
EFA [Ext. fault al.] (EFA): External fault alarm
USA [Undervoltage al.] (USA): Undervoltage alarm
UPA [Undervoltage Pre-alarm] (UPA): Undervoltage threshold
tHA [Al. C drv] (tHA): Drive overheat
SSA [Torque/current lim att.] (SSA): Torque limit alarm
tJA [IGBT al.] (tJA): Thermal overshoot alarm
bOA [Brake R. al.] (bOA): Torque control timeout alarm
AP3 [AI3 Al. 4-20] (AP3): AI3 power drop 4-20 mA alarm
rdY [Brake R. al.] (rdY): Torque control timeout alarm
r1d
[R1 Delay time]
0 to 60,000 ms
0 ms
(1)
The change in state only takes effect once the configured time has elapsed, when the information becomes true.
For the assignment [No fault] (FLt) , the delay cannot be defined and so remains 0.
r1S
[R1 Active at]
[1] (POS)
Configuration of the operating logic:
POS [1] (POS): State 1 when the information is true
nEG [0] (nEG): State 0 when the information is true
The configuration [1](POS) , cannot be changed when [No fault] (FLt) is assigned.
r1H
[R1 holding time]
0 to 9,999 ms
0 ms
The change in state only takes effect once the configured time has elapsed, when the information becomes false.
For the assignment [No fault] (FLt) , the switch-off delay cannot be defined and so remains 0.
141
142
The electrical characteristics of this analog output remain unchanged. As these differ from logic output characteristics, it is important to ensure that they are compatible with the intended application.
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF > FULL > I_O- > DO1dO1[DO1 CONFIGURATION]
dO1
[DO1 assignment]
[No] (nO)
Identical to [R1 Assignment] (r1), see "Configuration R1 (r1-)" on page 141, with the following additions (displayed for informational purposes only;
these selections can only be made in the [APPLICATION FUNCT.] (FUn-) menu):
bLC [Brake control] (bLC): Brake contactor control
LLC [Input cont.] (LLC): Input contactor control
OCC [Out. contact.] (OCC): Output contactor control
EbO [End reel] (EbO): End of reel (traverse control function)
tSY [Sync. wobble] (tSY): "Counter wobble" synchronization
dCO [DC charging] (dCO): DC bus precharging contactor control.
dO1d
[DO1 delay time]
0 to 60,000 ms (1)
0 ms
For the assignments [No fault] (FLt), [Brake control] (bLC), [Out. contact.] (OCC) and [Input cont.] (LLC) , the delay cannot be defined and so
remains 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes true.
dO1S
[DO1 active at]
[1] (POS)
Configuration of the operating logic:
POS [1] (POS): State 1 when the information is true
nEG [0] (nEG): State 0 when the information is true
The configuration [1] (POS) cannot be changed for assignments [No fault] (FLt), [Brake control] (bLC) and [Input cont.] (LLC) .
dO1H
[DO1 holding time]
0 to 9,999 ms
0 ms
For the assignments [No fault] (FLt), [Brake control] (bLC) and [Input cont.] (LLC) , the switch-off delay cannot be defined and so remains 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes false.
(1)
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Analog output AO1 can be used as a logic output, by assigning DO1. In this case, when set to 0 this output
corresponds to the AO1 min. value (0 V or 0 mA, for example), and when set to 1 to the AO1 max. value (10 V
or 20 mA, for example).
Lower
Limit value
[Min Output]
[Max Output]
(AOLx or
UOLx)
(AOHx or
UOHx)
20 mA
or
10 V
Current- or
Voltage output
Parameter assigned
Upper
Limit value
Lower
Limit value
144
[Max Output]
[Min Output]
(AOHx or
UOHx)
(AOLx or
UOLx)
20 mA
or
10 V
Current- or
Voltage output
With the parameter [Scaling AOx min] (ASLx) , the lower limit is changed: new value = lower limit + (Range
x ASLx). The value 0% (factory setting) does not modify the lower limit.
With the parameter [Scaling AOx max] (ASHx) , the upper limit is changed: new value = upper limit + (Range
x ASHx). The value 100% (factory setting) does not modify the upper limit.
Parameter value [Scaling AOx min] (ASLx) must always be lower than the [Scaling AOx max] (ASHx)
parameter value.
Upper limit of the assigned parameter
100%
ASHx
New scale
ASLx
Lower limit of the assigned parameter
Application example 2:
The motor current value at output AO1 should be transmitted with 0-20 mA (In motor range 2). The In motor then
corresponds to 0.8 times the In drive.
The Parameter [I motor] (OCr) varies between 0 and 2 times the rated drive current, or a range of 2.5 times the
rated drive current.
The parameter [AO1 min scal] (ASL1) does not modify the lower limit. The limit remains at the factory setting of 0%.
The parameter [AO1 max scal] (ASH1) modifies the upper limit by 0.5 times the motor rated torque or to 100 100/5 = 80% (new value = upper limit + (range x ASH1).
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Parameter values are given as %. 100% corresponds to the total variance range of the configured parameter. In
that regard: 100% = upper limit - lower limit. For example: In parameter [Sign torque] (Stq) (varied between -3 and
+3 times the rated torque) the setting 100% corresponds to 6 times the rated torque.
Lower
Limit value
[Min Output]
[Max Output]
(AOLx or
UOLx)
(AOHx or
UOHx)
20 mA
or
10 V
Current- or
Voltage output
Parameter assigned
Upper
Limit value
Lower
Limit value
146
[Max Output]
[Min Output]
(AOHx or
UOHx)
(AOLx or
UOLx)
20 mA
or
10 V
Current- or
Voltage output
With the parameter [Scaling AOx min] (ASLx) , the lower limit is changed: new value = lower limit + (Range
x ASLx). The value 0% (factory setting) does not modify the lower limit.
With the parameter [Scaling AOx max] (ASHx) , the upper limit is changed: new value = upper limit + (Range
x ASHx). The value 100% (factory setting) does not modify the upper limit.
Parameter value [Scaling AOx min] (ASLx) must always be lower than the [Scaling AOx max] (ASHx)
parameter value.
Upper limit of the assigned parameter
100%
ASHx
New scale
ASLx
Lower limit of the assigned parameter
Application example 2:
The motor current value at output AO1 should be transmitted with 0-20 mA (In motor range 2). The In motor then
corresponds to 0.8 times the In drive.
The Parameter [I motor] (OCr) varies between 0 and 2 times the rated drive current, or a range of 2.5 times the
rated drive current.
The parameter [AO1 min scal] (ASL1) does not modify the lower limit. The limit remains at the factory setting of 0%.
The parameter [AO1 max scal] (ASH1) modifies the upper limit by 0.5 times the motor rated torque or to 100 100/5 = 80% (new value = upper limit + (range x ASH1).
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Parameter values are given as %. 100% corresponds to the total variance range of the configured parameter. In
that regard: 100% = upper limit - lower limit. For example: In parameter [Sign torque] (Stq) (varied between -3 and
+3 times the rated torque) the setting 100% corresponds to 6 times the rated torque.
148
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
When one or a number of alarms selected in a group occurs, this alarm group is activated.
Code
Name / Description
The parameters described here are called up as follows: DRI- > CONF > FULL > I_O- > A1C, A2C, A3C
A1C[ALARM GRP1 DEFINITION]
Selection to be made from the following list:
PLA [LI6=PTC al.] (PLA): LI6 = PTCL alarm
EFA [Ext. fault al.] (EFA): External fault alarm
USA [Undervoltage al.] (USA): Undervoltage alarm
CtA [I attained] (CtA): Current threshold attained ([Current threshold] (Ctd), see "DRI-CONF-FULL-SET - lbr to LOC" on page 113)
FtA [Freq. Th. attain.] (FtA): Frequency threshold reached ([Freq. threshold] (Ftd), see "DRI-CONF-FULL-SET - lbr to LOC" on page 113)
F2A [Freq. Th. 2 attain.] (F2A): Frequency threshold 2 attained ([Freq. Th. 2 attain] (F2d), see "DRI-CONF-FULL-SET - lbr to LOC" on page 113)
SrA [Freq.ref.att] (SrA): Frequency reference attained
tSA [Th.mot. att.] (tSA): Motor 1 thermal state attained
tS2 [Th. mot2. att.] (tS2): Motor 2 thermal state attained
tS3 [Th. mot3. att.] (tS3): Motor 3 thermal state attained
UPA [Undervoltage Pre-alarm] (UPA): Undervoltage threshold
FLA [HSP attain.] (FLA): High speed attained
tHA [Al. C drv] (tHA): Drive overheat
PEE [PID error al] (PEE): PID error alarm
PFA [PID fdbk al] (PFA): PID feedback alarm
AP3 [AI3 Al. 4-20] (AP3): Alarm indicating absence of 4-20 mA signal on input AI3
SSA [Torque/current lim att.] (SSA): Torque limit alarm
tAd [Th. drv. att.] (tAd): Drive thermal state attained
tJA [IGBT al.] (tJA): IGBT alarm
ULA [Underload. Proc. Al.] (ULA): Underload alarm
OLA [Overload. Proc. Al.] (OLA): Overload alarm
rSdA [Rope slack alarm] (rSdA): Rope slack (parameter [Rope slack config.] (rSd), see "High-speed hoisting (HSH-)" on page 195)
ttHA [High torque alarm] (ttHA): Motor torque exceeds upper threshold [High torque thd.] (ttH).
ttLA [Low torque alarm] (ttLA): Motor torque is beneath lower threshold [Low torque thd.] (ttL).
FqLA [Freq. meter Alarm] (FqLA): Measured speed threshold attained [Pulse warning thd.] (FqL).
dLdA [Dynamic load alarm] (dLdA): Load variance detection ([DYNAMIC LOAD DETECT.] (dLd-), see "Frequency meter (FqF-)" on page 248). Multiple
selection process see "Description of the HMI" on page 72 (integrated display terminal) or see "Optional graphic display terminal" on page 64
(graphic display terminal).
A2C[ALARM GRP2 DEFINITION]
Identical to [ALARM GRP1 DEFINITION] (A1C-).
A3C[ALARM GRP3 DEFINITION]
Identical to [ALARM GRP1 DEFINITION] (A1C-).
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In the following submenus, alarms are gathered into one to three groups. The individual groups can be assigned
to a relay's peripheral signaling or to a logic output. The groups can be displayed on the graphic display terminal
(menu [3.3 MONITORING CONFIG.] (MCF-), see "Monitor configuration (MCF)" on page 262) and via menu [1.2
MONITORING] (MOn-), see "Introduction" on page 80.
Reference
Terminals: Analog inputs (AI), impulse input
Function blocks
Remote display
Graphic display terminal
Integrated modbus
Integrated CANopen
Communication card
+/- speed via the terminals
+/- speed via the graphic display terminal
Danger!
Unintentional operation of devices
If analog inputs [AI1] (AI1) or [AI2] (AI2) are used as logic inputs in a configuration ([LAI1] (LAI1) or
[LAI2] (LAI2)), their behavior in analog input mode remains active
(example: [Ref.1 channel] (Fr1) is set to [AI1] (AI1).
Delete the configuration of [AI1] (AI1) or [AI2] (AI2) in analog input mode or
make sure that this behavior will not endanger personnel or equipment in any way.
Failure to follow these instructions can result in death or serious injury.
Note:
[LA1] (LA1) and [LA2] (LA2) can be used as two logic inputs only in sink mode.
+24 V power supply (max. 30 V)
State 0 if < 7.5 V, state 1 if > 8.5 V
Note:
The stop keys on the graphic display terminal or the external display terminal can be programmed as
lower priority keys. In that case, a stop key only has priority if the parameter, [Stop Key priority] (PSt)
, in the [COMMAND] (CtL-), see "Control parameters" on page 158menu is set to [Yes] (YES) .
The behavior of the ACOPOSinverter P74 can be adapted according to requirements:
[Not separ.] (SIM) configuration: Command and reference are sent via the same channel.
[Separate] (SEP): Command and reference may be sent via different channels.
In these configurations, control via the communication bus is performed in accordance with the DRIVECOM standard with only 5 freely-assignable bits, see "Control parameters" on page 158). The application functions cannot
be accessed via the communication interface. see "Communication Map (CMM-)" on page 86.
[I/O profile] (IO): The command and the reference can come from different channels. This configuration
both simplifies and extends use via the communication interface. Commands can be transmitted via the
logic inputs on the terminals or via the communication bus. When transmitting via the bus, the commands
are available as a word that functions as a virtual terminal with only logic inputs. Application functions can
be assigned to the bits in this word. More than one function can be assigned to the same bit.
Note:
Stop commands sent via the graphic display terminal or the external display terminal remain active,
even if the terminals no longer constitute the active command channel.
Reference channel for configurations [Ref channel] (SIM), [Separate] (SEP) and [I/O profile] (IO), PID not
configured
150
FLOC
rCb
0V
[Summing ref. 3]
Sa3
[SubParam2]
dA2
[SubParam3]
dA3
[Multiplier ref. 2]
Ma2
[Multiplier ref. 3]
Ma3
AI1
Preset
frequencies
AI2
nO
(Sp1)
AI3
Chapter 2
Programming Manual
[Ref.1B channel]
[Summing ref. 2]
Sa2
nO
LCC
SP2
LI
SP16
Step-/Jogoperation
nO
P1F
Channel 1
Fr1b
[Ref.1 channel]
Fr1
LI
HSP
nO
Channel 2
Fr2
rFC
[Ref. 2 switching]
Legend:
[High
Ramps
Frequency]
nO
FrH
LSP
[Low speed]
ACC DEC
rFr
AC2 DE2
Fl0
Forced local
Parameters:
The black square represents
factory assignment
Note:
[Ref.1B channel] (Fr1b) and [Ref 1B switching] (rCb) must be configured in the [APPLICATION FUNCT.]
(Fun-) menu.
151
[Ref.1B channel]
[Summing ref. 2]
SA2
[Summing ref. 3]
SA3
[SubParam2]
dA2
[SubParam3]
dA3
FLOC
0V
rCb
[Ref.1 channel]
Fr1
Fr1b
nO
AI1
AI2
A
PID
LFr
AI3
LCC
Channel 1
[Ref.2 channel]
Fr2
Channel 2
Legend:
nO
[High
LI Frequency]Ramps (1)
ACC DEC
HSP
FrH
rFr
AC2 DE2
LSP
[Low speed]
FL0
Forced local
rFC
[Ref. 2 switching]
Parameters:
The black square represents
factory assignment
(1) Ramps not active if the PID function is active in automatic mode.
Fr1:
Terminals, Graphic display terminal, integrated modbus, integrated CANopen, (POWERLINK) communication card
Fr1b, for SEP and IO:
Terminals, Graphic display terminal, integrated modbus, integrated CANopen, (POWERLINK) communication card
Fr1b, for SIM:
terminals only available if Fr1 = Terminals
SA2, SA3, dA2, dA3:
Terminals only
Fr2:
Terminals, Graphic display terminal, integrated modbus, integrated CANopen, (POWERLINK) communication card, and +/- speed
Note:
[Ref.1B channel] (Fr1b) and [Ref 1B switching] (rCb) must be configured in the [APPLICATION FUNCT.]
(Fun-) menu.
152
Example: For a reference configuration Fr1 = AI1 (analog input at the terminals), the control takes place via LI
(logic input at the terminals).
FLOC
LI
nO
AI1
AI2
AI3
[Ref.1 channel]
Fr1
LCC
(RUN/STOP
FWD/REV)
Graphic display terminal
LI
[Profile]
CHCF
[Ref. 2 switching]
rFC
nO
SIM
CMD
nO
STOP
Graphic display terminal
Fr2
[Ref.2 channel]
Run forward
Run reverse
STOP
YES
PSt
(Stop Key priority)
Legend:
Parameters:
The black square represents
the factory setting assignment
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The command channel is determined by the reference channel. Parameters Fr1, Fr2, rFC, FLO and FLOC are
valid for references and commands.
nO
AI1
AI2
AI3
[Cmd channel 1]
Cd1
(RUN/STOP
FWD/REV)
LCC
[Profile]
CHCF
SEP
Fl0
Forced local
nO
nO
YES
PSt
Cd2
[Cmd channel 2]
Legend:
Parameters:
The black square represents the factory setting assignment for the
, with the exception of [Profile]
Cd1, Cd2:
Terminals, Graphic display terminal, integrated modbus, integrated CANopen, (POWERLINK) communication card
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Command channels Cd1 and Cd2 are independent of reference channels Fr1, Fr1b and Fr2.
[Cmd channel 1]
Cd1
LI
CCS
[Cmd switching]
[Profile]
FL0
CHCF
SEP
Forced local
nO
CMD
Run forward
Run reverse
STOP
nO
Graphic display terminal STOP
YES
Pst
Cd2
[Cmd channel 2]
Legend:
Parameters:
The black square represents
the factory setting assignment
Cd1, Cd2:
Terminals, Graphic display terminal, integrated modbus, integrated CANopen, (POWERLINK) communication card
A command or an action can be assigned to the following elements:
Fixed channel by selection of an LIinput or a Cxxx-Bit:
For instance, by selecting LI3 , this action will be triggered by LI3 , regardless of the switched
command channel.
For instance, by selecting C214 , this action will be triggered by the integrated CANopen with Bit
14, regardless of the switched command channel.
Switchable channel by selecting a CDxx bit:
For instance, by selecting Cd11 , this action will be triggered by the following elements:
155
Note:
Cd06 to Cd13 can only be used to switch between two networks. There are no equivalent logic inputs.
Terminals
Integrated modbus
Integrated CANopen
Communication card
LI2 (1)
LI3
LI4
LI5
LI6
LAI1
LAI2
-
C101 (1)
C102
C103
C104
C105
C106
C107
C108
C109
C110
C111
C112
C113
C114
C115
C201 (1)
C202
C203
C204
C205
C206
C207
C208
C209
C210
C211
C212
C213
C214
C215
C301(1)
C302
C303
C304
C305
C306
C307
C308
C309
C310
C311
C312
C313
C314
C315
(1)
156
If [2/3 wire control] (tCC), see "Simply start menu (SIM-)" on page 104is set to [3 wire] (3C) , access to LI2, C101, C201 and C301 is not possible.
Chapter 2
Programming Manual
Note:
In configuration [I/O profile] (IO) access to LI1 is not possible; if [2/3 wire control] (tCC), see "Simply
start menu (SIM-)" on page 104is set to [3 wire] (3C) , access to LI2, C101, C201 and C301 is likewise
not possible.
Warning!
Control failure
Inactive command channels are not monitored (no fault solution due to an interruption of the communication bus).
Make sure that the commands and functions assigned to bits C101 to C315 will not pose a risk in the
event of an interruption of the associated communication bus.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
157
Note:
When using the ACOPOSinverter P74 with POWERLINK and the B&R Automation Studio, the standard
[Ref.1 channel] (Fr1) setting is automatically changed to [COMMUNICATION CARD] (net) .
rIn
nO
YES
PSt
2s
nO
YES
CHCF
2s
[RV Inhibition]
[No] (nO)
Inhibition of movement in reverse direction, does not apply to direction requests sent by logic inputs.
Reverse direction requests sent by logic inputs are taken into account.
Reverse direction requests sent by the graphic display terminal are not taken into account.
Reverse direction requests sent by the line are not taken into account.
Any reverse speed reference originating from the PID, summing input, etc., is interpreted as a zero reference (0 Hz).
[No] (nO)
[Yes] (YES)
[Stop Key priority]
[Yes] (YES)
This will be a freewheel stop. If the active command channel is the graphic display terminal, the stop occurs according to [Type of stop] (Stt), see
"Stop mode (Stt-)" on page 170, regardless of the configuration of [Stop Key priority] (PSt).
[No] (nO)
[Yes] (YES): Gives priority to the STOP key on the graphic display terminal when the graphic display terminal is not enabled as the command
channel.
[Profile]
[Not separ.] (SIM)
Note:
When using the ACOPOSinverter P74 with POWERLINK and the B&R Automation Studio, the standard [Cmd channel 1](Cd1)
setting is automatically changed to [COMMUNICATION CARD](net) changed.
tEr
LCC
Mdb
CAn
nEt
Cd2
*
[Modbus] (Mdb)
Note:
When using the ACOPOSinverter P74 with POWERLINK and the B&R Automation Studio, the standard [Cmd channel 2](Cd2)
setting is automatically changed to [Terminals] (tEr) changed.
tEr
LCC
Mdb
CAn
nEt
rFC
Fr1
Fr2
LI1
...
Fr2
158
[No] (nO)
nO [No] (nO): Not assigned. If [Profile] (CHCF) is set to [Not separ.] (SIM) , the command occurs via the terminals with a zero reference. If [Profile]
(CHCF) is set to [Separate] (SEP) or [I/O profile] (IO) , the reference is zero.
AI1 [Al1] (AI1): Analog input AI1
AI2 [Al2] (AI2): Analog input AI2
AI3 [Al3] (AI3): Analog input AI3
Updt [+/- Speed] (UPdt): +/- Speed command
LCC [HMI] (LCC): Graphic display terminal
Mdb [Modbus] (Mdb): Integrated modbus
CAn [CANopen] (CAn): Integrated CANopen
nEt [COMMUNICATION CARD] (nEt): Communication card (POWERLINK)
PI [RP] (PI): Motor voltage
AIU1 [AI virtual 1] (AIU1): Virtual analog input 1 with the jog dial
COP
[Copy channel 1 --> 2]
[No] (nO)
2s
Danger!
nO
SP
Cd
ALL
*
2s
Can be used to copy the current reference and/or the command by means of switching, in order to avoid speed surges, for example.
If [Profile] (CHCF), see "Control (CtL-)" on page 150is set to [Not separ.] (SIM) configuration or [Separate] (SEP) , copying is only possible from
channel 1 to channel 2.
If [Profile] (CHCF) are set to [I/O profile] (IO) , copying is possible in both directions. A reference or a command cannot be copied to a channel
on the terminals. The copied reference is [Frequency ref.] (FrH) (before ramp), except when the target channel reference is entered via the +/speed function. In that case, the [Output frequency] (rFr) reference (after ramp) is copied.
[No] (nO): No copy
[Reference] (SP): Copy reference
[Command] (Cd): Copy command
[Cmd + ref.] (ALL): Copy command and reference
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
To change the assignment of this parameter press and hold the ENT key for two seconds.
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160
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Page
see "Ref. switch (rEF-)" on page 166
see "Reference configurations (OAI-)" on page 167
see "Ramp type (rPt-)" on page 168
see "Stop mode (Stt-)" on page 170
see "Auto DC injection (continued from the parameter overview)" on page 172
see "Jog (JOG-)" on page 174
see "Preset speeds (PSS-)" on page 175
see "+/- speed (UPd-)" on page 177
see "+/- speed (UPd-)" on page 177
see "+/- speed (UPd-)" on page 177
see "Fluxing by LI (FLI-)" on page 182
see "Brake logic control (bLC-)" on page 183
see "External load measurement (ELM-)" on page 189
see "High-speed hoisting (HSH-)" on page 195
see "PID controller parameters" on page 199
see "Default/preset PID references (PrI-)" on page 203
see "Torque limitation (tOL-)" on page 204
see "Current limit (CLI-)" on page 206
see "Input contactor control" on page 207
see "Output contactor control (OCC-)" on page 209
see "Positioning via sensor or limit switch (LPO-)" on page 211
see "Parameter switching (MLP-)" on page 216
see "Motor or configuration switching [MULTIMOTORS/CONFIG.](MMC-)" on page 218
see "Motor or configuration switching [MULTIMOTORS/CONFIG.](MMC-)" on page 218
see "Traverse control (trO-)" on page 224
see "HSP switching (CHS-)" on page 230
see "DC bus (dCC-)" on page 231
Chapter 2
Programming Manual
Code
(rEF-)
(OAI-)
(rPt-)
(Stt-)
(AdC-)
(JOG-)
(PSS-)
(UPd)
(SrE-)
(SPM-)
(FLI-)
(bLC-)
(ELM-)
(HSH-)
(PId-)
(Pr1-)
(tOL-)
(CLI-)
(LLC-)
(OCC-)
(LPO-)
(MLP-)
(MMC-)
(tnL-)
(trO-)
(CHS-)
(dCC-)
The parameters in the [APPLICATION FUNCT.] (Fun-) menu can only be modified when the drive has been stopped
and no run command is present. Parameters with a symbol in the "Code" column are exceptions. These parameters can be modified with the drive running or stopped.
161
Note:
Compatibility of functions
The choice of application functions may be limited by the number of I/O and by the fact that some
functions are incompatible with one another. Functions that are not listed in the table below are fully
compatible.
If functions are not compatible with one another, the first configured function blocks the configuration
of the second.
Each of the functions on the following pages can be assigned to one of the inputs or outputs.
Danger!
Unintentional operation of devices
An input can trigger multiple functions at once (Run reverse and Second ramp, for instance).
Therefore, it is important to be sure that these functions can be used at the same time.
Failure to follow these instructions can result in death or serious injury.
Assigning an input to multiple functions is only possible on [Advanced] (AdU) and [Expert] (EPr) levels.
Before assigning a command, reference or function to an input or output, the user must make sure that this input or
output has not already been assigned and that another input or output has not been assigned to an incompatible
function.
The factory configuration of the drive or the macro configurations automatically configure the functions which, in
turn, can disallow the assignment of other functions.
It may be necessary to remove one or more functions from the configuration in order to be able to enable
another. Check the compatibility table below.
Stop functions have priority over run commands.
Speed references via logic command have priority over analog references.
Note:
This compatibility table does not affect commands that can be assigned to the keys of the graphic
display terminal (see "Optional graphic display terminal" on page 64).
162
(1)
(2)
(2)
(1)
(1)
Incompatible functions
Compatible functions
Not applicable
Priority functions (functions, which cannot be active at the
same time):
The function indicated by the arrow has priority over the
other functions.
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Load distribution
High-speed hoisting
Freewheel stop
Fast stop.
DC injection stop
[Auto DC injection]
Skip frequency
Reference switching
(2)
JOG operation
PID controller
Traverse control
Preset speeds
Reference configurations
see "Reference configurations
(OAI-)" on page 167
+/- speed (3)
see "+/- speed (UPd-)" on page
177
Preset speeds
see "Preset speeds (PSS-)" on page
175
PID controller
see "PID controller parameters" on
page 199
Traverse control
see "Traverse control (trO-)" on page
224
JOG operation
see "Jog (JOG-)" on page 174
Reference switching
see "Ref. switch (rEF-)" on page
166
Skip frequency
see "Preset speeds (PSS-)" on page
175
Brake logic control
see "Brake logic control (bLC-)" on
page 183
[Auto DC injection]
see "Auto DC injection (continued
from the parameter overview)" on
page 172
Catch a spinning load
see "Automatic restart (Atr-)" on
page 237
Output contactor command
see "Input contactor control" on page
207
Stop via DC
injection
see "Stop mode (Stt-)" on page
170
Fast stop.
see "Stop mode (Stt-)" on page
170
Freewheel stop
see "Stop mode (Stt-)" on page
170
+/- speed around a reference
see "+/- speed (UPd-)" on page
177
High-speed hoisting
see "High-speed hoisting" on page
191
Load distribution
see "Motor control (continued)" on
page 126
Positioning by sensors
see "Positioning via sensor or limit
switch (LPO-)" on page 211
Reference configurations
Compatibility table
Term
+0.0 Hz
0A
APPLICATION FUNCT.
English
REF. SWITCH
CONFIG. REFERENCES
RAMP
STOP CONFIGURATION
AUTO DC INJECTION
<<
Code
9.51 s
Quick
>>
If you attempt to assign a function that is incompatible with another function that has already been assigned, an
alarm message will appear:
With the graphic display terminal:
RDY
Term
+0.0 Hz
0.0 A
INCOMPATIBILITY
English
The function cannot be assigned
because an incompatible
function is already selected. See
programming manual.
ENT or ESC to continue
9.51 s
Term
0.0 Hz
0.0 A
WARNING - ASSIGNED TO
English
Run forward
951 s
ENT-confirm
ESC-exit
If the access level permits this new assignment, pressing ENT confirms the assignment.
If the access level does not permit this new assignment, pressing ENT results in the following display:
RDY
Term
0.0 Hz
0.0 A
ASSIGNMENT FORBIDDEN
English
Remove the present
functions from the configuration or
choose access level "Advanced".
951 s
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Programming Manual
If the access level does not permit this new assignment, pressing ENT has no effect, and the message continues
to flash. It is only possible to exit by pressing ESC.
165
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Fr1 or Fr1b
SA2
SA3
dA2
dA3
MA2
Ma3
If SA2, SA3, dA2, dA3 are not busy, they are set to 0.
If MA2, MA3 are not busy, they are set to 1.
A is limited by the low frequency parameter LSP and the high frequency parameter HSP .
In multiplication, the signal is ascertained at MA2 or MA3 as a %. 100% corresponds to the maximum value
of the corresponding input. If MA2 or MA3 is sent by the communication bus or the graphic display terminal,
a multiplication variable MFr (see "Monitor configuration (MCF)" on page 262) must be sent via the bus
or the graphic display terminal.
Reversal of the direction of operation in the event of a negative result can be inhibited (see [RV Inhibition]
(SIn), see "Control parameters" on page 158).
Code
Name / Description
Adjustment Range
The parameters described here are called up as follows: DRI- > CONF > FULL > FUN- > OAI
OAI[REF. OPERATIONS]
Reference = (Fr1 or Fr1b + SA2 + SA3 - dA2 - dA3) x MA2 x MA3. Diagrams see "Control (CtL-)" on page 150.
Factory setting
Note:
This function cannot be used with certain other functions. Follow the instructions see "Application funct. (FUn-)" on page 161.
SA2
nO
AI1
AI2
AI3
LCC
Mdb
CAn
nEt
PI
AIU1
AIU2
SA3
dA2
dA3
MA2
MA3
[Summing ref. 2]
[No] (nO)
Selection of a reference to be added to [Ref.1 channel] (Fr1) or [Ref.1B channel] (Fr1b) .
[No] (nO): Not mapped
[Al1] (AI1): Analog input AI1
[Al2] (AI2): Analog input AI2
[Al3] (AI3): Analog input AI3
[HMI] (LCC): Source: Graphic display terminal or external display terminal
[Modbus] (Mdb): Integrated modbus
[CANopen] (CAn): Integrated CANopen
[COMMUNICATION CARD] (nEt): Source: optional communication card (POWERLINK)
[RP] (PI): Motor voltage
[AI virtual 1] (AIU1): Virtual analog input 1 with the jog dial
[AI virtual 2] (AIU2): Virtual analog input 2 via the communication bus
[Summing ref. 3]
[No] (nO)
Selection of a reference to be added to [Ref.1 channel] (Fr1) or [Ref.1B channel] (Fr1b) . Identical to [Summing ref. 2] (SA2), Reference configurations (OAI-).
[Subtract. ref. 2]
[No] (nO)
Selection of a reference to be subtracted from [Ref.1 channel] (Fr1) or [Ref.1B channel] (Fr1b) . Identical to [Summing ref. 2] (SA2), see "Reference
configurations (OAI-)" on page 167.
[Subtract. ref. 3]
[No] (nO)
Selection of a reference to be subtracted from [Ref.1 channel] (Fr1) or [Ref.1B channel] (Fr1b) . Identical to [Summing ref. 2] (SA2), see "Reference
configurations (OAI-)" on page 167.
[Multiplier ref. 2]
[No] (nO)
Selection of a reference to be multiplied by [Ref.1 channel] (Fr1) or [Ref.1B channel] (Fr1b) . Identical to [Summing ref. 2] (SA2), see "Reference
configurations (OAI-)" on page 167.
[Multiplier ref. 3]
[No] (nO)
Selection of a reference to be multiplied by [Ref.1 channel] (Fr1) or [Ref.1B channel] (Fr1b) . Identical to [Summing ref. 2] (SA2), see "Reference
configurations (OAI-)" on page 167.
167
Adjustment Range
Factory setting
[Linear] (LIn)
S-shaped ramps
f (Hz)
f (Hz)
FrS
FrS
t2
t1
t2
t2
t2
t1
t3
t3
U-shaped ramps
f (Hz)
f (Hz)
FrS
FrS
t1
t2
t3
f (Hz)
FrS
tA2
t12
t1
t2
t3
Customized ramps
0
tA1
f (Hz)
FrS
0
tA3
t34
168
Factory setting
Caution!
Risk of damage to the motor
If [Dec ramp adapt.] (brA) = [Yes] (YES) or [No] (nO) select when the motor is a synchronous motor with a permanent magnet.
Otherwise, the motor will be demagnetized.
Failure to follow this instruction can result in equipment damage.
Activating this function automatically adapts the deceleration ramp, if this has been set at too low a value with respect to the inertia of the load,
which can cause an overvoltage fault.
[Dec ramp adapt.] (brA) is forced to [No] (nO) if the braking logic [Brake assignment] (bLC) is assigned (see "Brake logic control (bLC-)" on page
183).
The function is incompatible with applications requiring:
Positioning on a ramp
Use of a braking resistor (this would not preserve its function)
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Programming Manual
Code
Name / Description
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FUN- > RPTFrt
[Ramp 2 threshold]
Adjustment Range
Factory setting
Note:
Some types of stop cannot be used with all other functions. Follow the instructions see "Application funct. (FUn-)" on page 161.
[Type of stop]
Stop mode on disappearance of the run command or appearance of a stop command.
Stt
Note:
When the "Braking logic" function (see "Brake logic control (bLC-)" on page 183) is unlocked or when [Low speed time out]
(tLS), see "Configuration parameters (continued from the parameter overview)" on page 109 or see "PID controller parameters"
on page 199does not equal 0, only "Stop via ramp" can be configured.
rMP
FSt
nSt
dCI
FFt
*
(1)
nSt
FSt
Note:
This function cannot be used with certain other functions. Follow the instructions see "Application funct. (FUn-)" on page 161.
nO [No] (nO): Not mapped
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150
dCF
[Ramp divider]
0 to 10
4
*
This parameter is accessible when [Type of stop] (Stt) = [Fast stop] (FSt) and [Fast stop assign.] (FSt) are not equal to [No] (nO) and [Stop type]
(1)
(PAS) does not equal [Fast stop] (FSt).
The unlocked ramp ([Deceleration] (dEC) or [Deceleration 2] (dE2)) is then divided by this coefficient during the stop command.
Value 0 corresponds to a minimum ramp time.
dCI
[DC injection assign.]
[No] (nO)
Warning!
No holding torque
DC injection braking does not provide any holding torque at zero speed.
DC injection braking does not work when there is a loss of power or when the drive detects a fault.
Where necessary, use a separate brake to maintain torque levels.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
DC injection braking is initiated when the assigned input or bit changes to state 1. If the input changes back to state 1 and the run command
is still active, the motor will restart only if [2/3 wire control] (tCC), see "Simply start menu (SIM-)" on page 104. = [2 wire] (2C) and [2 wire type]
(tCt) = [Level] (LEL) or [Fwd priority] (PFO). If not, a new run command must be sent.
Note:
This function cannot be used with certain other functions. Follow the instructions see "Application funct. (FUn-)" on page 161.
nO [No] (nO): Not mapped
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150
170
Adjustment Range
Factory setting
0.64 In (2)
Warning!
No holding torque
DC injection braking does not provide any holding torque at zero speed.
DC injection braking does not work when there is a loss of power or when the drive detects a fault.
Where necessary, use a separate brake to maintain torque levels.
Chapter 2
Programming Manual
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Caution!
Risk of damage to the motor
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
tdI
*
(1) (3)
Level of DC injection braking current activated via logic input or selected as stop mode.
This parameter is accessible when [Type of stop] (Stt) = [DC Injection] (dCI) or [DC injection assign.] (dCI) Not equal to [No] (nO).
[DC injection time 1]
0.1 to 30 s
0.5 s
Caution!
Risk of damage to the motor
Long periods of DC injection braking can cause overheating and damage the motor.
Protect the motor by avoiding long periods of DC injection braking.
IdC2
*
(1) (3)
Maximum duration of current injection [DC inject. level 1] (IdC). After this time interval has elapsed, the injection current changes to level [DC
inject. level 2] (IdC2).
This parameter is accessible when [Type of stop] (Stt) = [DC Injection] (dCI) or [DC injection assign.] (dCI)Not equal to [No] (nO).
[DC inject. level 2]
0.1 In (2) up to [DC in- 0.5 In (2)
ject. level 1](IdC)
Caution!
Risk of damage to the motor
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
tdC
*
(1) (3)
Injection current is activated by logic input or selected as stop mode, once time interval [DC injection time 1] (tdI) has elapsed.
This parameter is accessible when [Type of stop] (Stt) = [DC Injection] (dCI) or [DC injection assign.] (dCI) Not equal to [No] (nO).
[DC injection time 2]
0.1 to 30 s
0.5 s
Caution!
Risk of damage to the motor
Long periods of DC injection braking can cause overheating and damage the motor.
Protect the motor by avoiding long periods of DC injection braking.
171
2s
Adjustment Range
Factory setting
[Yes] (YES)
Danger!
Warning!
No holding torque
DC injection braking does not provide any holding torque at zero speed.
DC injection braking does not work when there is a loss of power or when the drive detects a fault.
Where necessary, use a separate brake to maintain torque levels.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Automatic current injection on stopping (at the end of the ramp)
Note:
This function blocks the function, [Motor fluxing](FLU), see "Configuration parameters (continued from the parameter overview)"
on page 109. If [Motor fluxing] (FLU) is set to [continuous] (FCt) , then [Auto DC injection] (AdC) must be set to [No] (nO) .
Note:
[Auto DC injection] (AdC) is set to [No] (nO) when [Motor control type] (Ctt), Motor control (drC-)is set to [Sync. mot.] (SYn) .
[Auto DC injection] (AdC) is forced to [No] (nO) when [Brake assignment] (bLC), see "Brake logic control (bLC-)" on page 183is not set to [No]
(nO) . This parameter gives rise to the injection of current even if a run command has not been sent. It can be accessed with the drive running.
nO [No] (nO): No power feed
YES [Yes] (YES): Adjustable feed duration
Ct [continuous] (Ct): Continuous feed in stop mode
SdC1
[Auto DC inj. level 1]
0 to 1.2 In (2)
0.7 In (2)
*
(1)
Caution!
Level of standstill DC injection current. [Auto DC injection] (AdC) is not set to [No] (nO) .
[Auto DC inj. time 1]
0.1 to 30 s
0.5 s
Caution!
Risk of damage to the motor
Long periods of DC injection braking can cause overheating and damage the motor.
Protect the motor by avoiding long periods of DC injection braking.
172
Adjustment Range
Factory setting
0 to 1.2 In (2)
0.5 In (2)
0 to 30 s
0s
Caution!
tdC2
*
(1)
Chapter 2
Programming Manual
Caution!
Risk of damage to the motor
Long periods of DC injection braking can cause overheating and damage the motor.
Protect the motor by avoiding long periods of DC injection braking.
SdC2
YES
Ct
Ct
=0
Run command
Function
I
SdC1
SdC2
I
SdC1
tdC1
tdC1 + tdC2 t
I
SdC1
tdC1
t
1
0
Speed
0
(1)
(2)
2s
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
Parameter that can be modified during operation or when stopped.
To change the assignment of this parameter press the ENT key for two seconds.
173
Adjustment Range
Factory setting
Note:
This function cannot be used with certain other functions. Follow the instructions see "Application funct. (FUn-)" on page 161.
JOG
[JOG]
[LI3] (LI3)
Pulse operation.
The JOG function is only active if the command channel and the reference channels are on the terminals. Function active if the assigned input
or bit is at 1.
Example: 2-wire control operation (tCC = 2C)
motor frequency
Ramp
DEC/DE2
Ramp
forced to 0.1 s
Reference
JGF reference
0
JGF reference
LI (JOG)
Run forward
JGt
Run reverse
1
2s
174
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
Parameter that can be modified during operation or when stopped.
To change the assignment of this parameter press the ENT key for two seconds.
Note:
You must configure 2 and 4 speeds in order to obtain 4 speeds.
Chapter 2
Programming Manual
(1)
16 frequencies
LI (PS16)
8 frequencies
LI (PS8)
4 frequencies
LI (PS4)
2 frequencies
LI (PS2)
Frequency reference
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
Reference (1)
SP2
SP3
SP4
SP5
SP6
SP7
SP8
SP9
SP10
SP11
SP12
SP13
SP14
SP15
SP16
Code
Name / Description
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FUN- > PSSPSS[PRESET SPEEDS]
Adjustment Range
Factory setting
Note:
This function cannot be used with certain other functions. Follow the instructions see "Application funct. (FUn-)" on page 161.
[2 preset speeds]
nO [No] (nO): Not mapped
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150.
PS4
[4 preset speeds]
Identical to [2 preset speeds] (PS2), see "Preset speeds (PSS-)" on page 175.
In order to obtain 4 speeds, 2 speeds must also be configured.
PS8
[8 preset speeds]
Identical to [2 preset speeds] (PS2), see "Preset speeds (PSS-)" on page 175.
In order to obtain 8 speeds, 2 and 4 speeds must also be configured.
PS16
[16 preset speeds]
Identical to [2 preset speeds] (PS2), see "Preset speeds (PSS-)" on page 175.
In order to obtain 16 speeds, 2, 4, and 8 speeds must also be configured.
PS2
[No] (nO)
[No] (nO)
[No] (nO)
[No] (nO)
175
Skip frequency. This parameter prevents operation within an adjustable range around the regulated frequency. This function can be used to avoid
a critical speed at which resonances would occur. Setting the function to 0 renders it inactive.
JF2
[Skip Frequency 2]
0 to 599 Hz
0 Hz
2. Skip frequency. This parameter prevents operation within an adjustable range around the regulated frequency. This function can be used to
avoid a critical speed at which resonances would occur. Setting the function to 0 renders it inactive.
JF3
[3rd Skip Frequency]
0 to 599 Hz
0 Hz
3. Skip frequency. This parameter prevents operation within an adjustable range around the regulated frequency. This function can be used to
avoid a critical speed at which resonances would occur. Setting the function to 0 renders it inactive.
JFH
[Skip Frequency Hyst.]
0.1 to 10 Hz
1 Hz
*
This parameter is visible when at least one skip frequency, [Skip frequency] (JPF), [Skip frequency 2] (JF2) or [3rd Skip Frequency] (JF3) , is
not equal to 0.
Skip frequency range: from (JPF JFH) to (JPF + JFH) , for example.
This setting applies to all 3 frequencies, (JPF, JF2, JF3).
(1)
*
176
Forward button
Reverse button
Connection example:
Control terminal bar
LI1 LIx LIy +24
b
a
Motor frequency
LSP
0
LSP
Run forward
2nd press
1st press
0
Run reverse
b
a
b
a
2nd press
1st press
0
d
c
Note:
When switching references with [Ref. 2 switching] (rFC) (see "Control parameters" on page 158), from
a preferred reference channel to another reference channel via "+/- speed", the reference value [Output
frequency] (rFr) (after ramp) can be copied simultaneously in accordance with the [Copy channel 1 -> 2] (COP) (see "Control parameters" on page 158parameter.
When switching references with [Ref. 2 switching] (rFC) (see "Control parameters" on page 158), from
one reference channel to another reference channel via "+/- speed", the reference value [Output frequency] (rFr) reference (after ramp) is copied.
This prevents the speed being incorrectly reset to zero when switching takes place.
177
Chapter 2
Programming Manual
Use of single action buttons: Two logic inputs are required in addition to rotational direction(s). The input
set to "+ speed" increases the speed, and the input set to "- speed" reduces the speed.
Use of double action buttons: Only one logic input must be assigned to + speed.
Note:
This function cannot be used with certain other functions. Follow the instructions see "Application funct. (FUn-)" on page 161.
[+ speed assignment]
[No] (nO)
Function active if the assigned input or bit is at 1.
nO [No] (nO): Not mapped
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150. (Cd00 to Cd15 applicable when [Profile] (CHCF) = [I/O profile](IO))
dSP
[-Speed assignment]
[No] (nO)
The assignment conditions see "Control (CtL-)" on page 150.
Function active if the assigned input or bit is at 1.
Str
[Save ref]
[No] (nO)
*
This parameter, when assigned to the "+/- speed" function, can be used to save the reference:
USP
Therefore, the next time the drive starts up, the speed reference is the last reference saved.
nO [No] (nO): No saving (the next time the drive starts up, the speed reference is [Low speed](LSP), see "Simply start menu (SIM-)" on page 104)
[RAM] (rAM): Saved in RAM
rAM [EEPROM] (EEP): Saved in EEPROM
EEP
*
178
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
The maximum total reference is limited by [High speed] (HSP) , and the minimum reference is limited by [Low
speed] (LSP) . see "Simply start menu (SIM-)" on page 104.
Example of 2-wire control:
motor frequency
[Acceleration 2] (AC2)
[Deceleration 2](dE2)
+ SrP%
Reference A +
- SrP%
LSP
LSP
- SrP%
Reference A + SrP%
+ Speed
- Speed
Direction of operation
Run forward
Run forward
Run reverse
179
Chapter 2
Programming Manual
The reference is delivered by [Ref.1 channel] (Fr1) or [Ref.1B channel] (Fr1b) , possibly with the addition/subtraction/multiplication functions and the preset frequencies. For the sake of simplicity, this will hereinafter be called
Reference A. The action of the + speed and - speed keys can be set to a percentage of Reference A. On stopping,
the reference (A +/- speed) is not saved. The drive then runs with only one reference A+.
Adjustment Range
Factory setting
Note:
This function cannot be used with certain other functions. Follow the instructions see "Incompatible functions" on page 164.
[+ speed assignment]
[No] (nO)
nO [No] (nO): Not mapped
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150.
dSI
[-Speed assignment]
[No] (nO)
The assignment conditions see "Control (CtL-)" on page 150.
Function active if the assigned input or bit is at 1.
SrP
[+/-Speed limitation]
0 to 50%
10%
*
This parameter limits the variation range with +/- speed as a % of the reference. The ramps used in connection with this function are [Acceleration
2] (AC2) and [Deceleration 2] (dE2).
This parameter is accessible when +/- Speed is assigned.
AC2
[Acceleration 2]
0.00 to 6000 s (2)
5.00 s
*
Time required to accelerate from 0 up to [Rated motor freq.] (FrS). To achieve ramp repeatability, the value of this parameter must be set according
(1)
to the application options.
This parameter is accessible when [+/- Speed] (tUd) is assigned.
dE2
[Deceleration 2]
0.00 to 6000 s (2)
5.00 s
*
Time required to decelerate from the [Rated motor freq.] (FrS) down to 0. To achieve ramp repeatability, the value of this parameter must be set
(1)
according to the application options.
This parameter is accessible when [+/- Speed] (tUd) is assigned.
USI
(1)
(2)
*
180
t
Run command
1
0
LIx (saved)
1
0
100 ms
100 ms
100 ms
Code
Name / Description
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FUN- > SPM
SPM[SAVE REF]
SPM
[Save ref. assign.]
Assignment to a logic input Function active if the assigned input is active.
nO [No] (nO): Not mapped
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150
Adjustment Range
Factory setting
[No] (nO)
181
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Programming Manual
Saving a speed reference value using a logic input command lasting longer than 0.1 s.
Adjustment Range
Factory setting
[No] (FnO)
Danger!
Caution!
Risk of damage to the motor
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
FnC [Not cont.] (FnC): Non-continuous mode
FCt [continuous] (FCt): Continuous mode: This option is not possible when [Auto DC injection] (AdC), see "Auto DC injection (continued from the
parameter overview)" on page 172is set to [Yes] (YES) or when [Type of stop] (Stt), see "Stop mode (Stt-)" on page 170is set to [Freewheel] (nSt) .
FnO [No] (FnO): Function inactive
In order to obtain rapid high torque on startup, magnetic flux needs to already have been established in the motor.
In [continuous] (FCt) mode, the drive automatically builds up flux when it is powered up.
In [Not cont.] (FnC) mode, fluxing occurs when the motor starts up.
The flux current is higher than the [Rated mot. current] (nCr) (configured rated motor current), when the flux is building. After this, the flux current
will be adjusted to the motor's magnetizing current.
If [Motor control type] (Ctt)see "Motor control (drC-)" on page 117 are set to [Sync. mot.] (SYn) , the [Motor fluxing](FLU) parameter determines
the rotor assignment and not the magnetization.
If [Brake assignment] (bLC), see "Brake logic control (bLC-)" on page 183is not set to [No] (nO) , the [Motor fluxing] (FLU) parameter is disabled.
[Fluxing assignment]
[No] (nO)
FLI
*
Caution!
Risk of damage to the motor
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
nO
LI1
...
ASt
*
IPMA
SPMA
PSI
PSIO
nO
(1)
2s
182
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
Parameter that can be modified during operation or when stopped.
To change the assignment of this parameter press the ENT key for two seconds.
Warning!
Control failure
Check that the selected settings and configurations will not result in the dropping or loss of
control of the load being lifted.
Heed the following recommendations.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
[Brake impulse] (bIP): [Yes] (YES). Make sure that the forward direction of operation corresponds to hoisting
the load. For applications where the lowered load varies dramatically from the hoisted load, set bIP = 2 Ibr
(example: Always hoisting under load but lowering in empty state).
Brake engage current ([Brake release I FW] (Ibr) and [Brake release I Rev] (Ird)when [Brake impulse] (bIP)
= 2 Ibr): Set the brake engage current to the motor's rated current as shown on the nameplate. Test and
adjust the brake engage current to achieve slip-free holding of the load.
Acceleration time: For hoisting applications it is advisable to set the acceleration ramps to more than 0.5
seconds. Check that the drive does not go into current limit mode. The same recommendation also applies
to deceleration. Please note: For a hoisting movement, a braking resistor must be used.
[Brake Release time] (brt): must be set according to brake type. This is the time required for the mechanical
brake to release.
[Brake release freq.] (bIr), only in the open control loop: Leave in [Auto] (AUtO) mode and adjust if necessary.
[Brake release freq] (bEn): Leave in [Auto] (AUtO) mode and adjust if necessary.
[Brake Release time] (bEt): must be set according to brake type. It is the time required for the mechanical
brake to engage.
Recommended settings for brake logic control for a horizontal hoisting application:
[Brake impulse] (bIP): No
[Brake release current] (Ibr): Set to 0.
[Brake Release time] (brt): must be set according to brake type. This is the time required for the mechanical
brake to release.
[Brake release freq] (bEn), only in the open control loop: Leave in [Auto] (AUtO) mode and adjust if necessary.
[Brake Release time] (bEt): must be set according to brake type. It is the time required for the mechanical
brake to engage.
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Programming Manual
Frequency
Reference
t
bEn
Fluxed motor
Magnetization current
SdC1
Fluxingrated current
t
Ibr attained
Torque current
0 attained
Ibr
t
Direction of operation
Run forward
Run reverse
t
Relay
or logicOutput
0
Brake contact
Flux
Motor typeControl
Torque
brt
Frequency
tbE bEt
ttr
Locking
Engaged
Injection
State of brake
Released
t
Legend:
184
Frequency
bIr
JdC
JdC
bEn
Chapter 2
Programming Manual
Reference
t
Fluxed motor
Magnetization current
Fluxingrated current
t
Ibr attained
Torque current
0 attained
Ibr
t
Direction of operation
Lifting
Lower
t
Relay
or logicOutput
0
Brake contact
t
State of brake
Released
Torque
Flux
Motor typeControl
tbE bEt
Frequency
ttr
Locking
brt
Injection
Engaged
Legend:
Code
Name / Description
The parameters described here are called up as follows: DRI- > CONF > FULL > FUN- > BLC
bLC[BRAKE LOGIC CONTROL]
Adjustment Range
Factory setting
Note:
This function cannot be used with certain other functions. Follow the instructions see "Application funct. (FUn-)" on page 161.
bLC
[Brake assignment]
[No] (nO)
185
Note:
If the brake is assigned, only a ramp stop is possible. Check the parameter [Type of stop] (Stt), see "Stop mode (Stt-)" on page 170.
nO
r2
LO1
dO1
bSt
*
Assignment of brake logic is only possible if [Motor control type] (Ctt) is not equal to [Standard] (Std), [V/F 5pts] (UF5), [V/F Quad.] (UFq) or [Sync.
mot.] (SYn) . Compatibility table for compatible functions see "Compatibility table" on page 163.
[No] (nO): Function not assigned (in this case, none of the function parameters can be accessed).
[R2] (r2): Relay
[LO1] (LO1): Logic output
[DO1] (dO1): Analog output AO1, which can be used as a logic output. This selection is possible if
[AO1 assignment] (AO1), see "Configuration AO1 parameter overview" on page 148is set to [No] (nO) .
[Movement type]
[Hoisting] (UEr)
HOr [Traveling] (HOr): Resistive-load movement (translational motion of overhead crane, for example).
Note:
If [Motor control type](Ctt) are set to [Standard](Std) or [V/F 5pts](UF5) , then [Movement type] (bSt) is forced to [Traveling](HOr) .
UEr
Note:
If [Weight sensor ass.](PES), see "External load measurement (ELM-)" on page 189is not equal to [No](nO) , then [Movement
type] (bSt) is forced to [Hoisting](UEr) .
bCI
*
nO
LI1
...
bIP
*
nO
YES
2Ibr
Ibr
*
(1)
Ird
*
(1)
brt
*
(1)
bIr
*
(1)
[Brake contact]
[No] (nO)
If the brake has a monitoring contact (closed for released brake).
[No] (nO): Not mapped
[LI1] (LI1): Logic input LI1
[...] (...): The assignment conditions see "Control (CtL-)" on page 150
[Brake impulse]
[Yes] (YES)
[Brake impulse]
These parameters are accessible if [Weight sensor ass.] (PES) is set to [No] (nO) .see "External load measurement (ELM-)" on page 189). The
parameter is set to [Yes] (YES) when [Movement type] (bSt) is set to [Hoisting] (UEr) .
[No] (nO): Motor torque in the required direction is given by [Brake release I FW] (Ibr) .
[Yes] (YES): Motor torque is in forward operation (make sure that this direction corresponds to the hoisting operation), with [Brake release I FW]
(Ibr).
[2 IBR] (2Ibr): Torque is in the required direction, with current [Brake release I FW] (Ibr) for forward operation and [Brake release I Rev] (Ird) for
reverse operation, for certain specific applications.
[Brake release I FW]
0 to 1.36 In (2)
0A
Brake release current threshold for ascending or forward movement.
This parameter is accessible when [Weight sensor ass.] (PES) is set to [No] (nO) . see "External load measurement (ELM-)" on page 189.
[Brake release I Rev]
0 to 1.36 In (2)
0A
Brake release current threshold for descending or reverse movement.
This parameter is accessible when [Brake impulse] (bIP) are set to [2 IBR] (2Ibr) .
[Brake Release time]
0 to 5.00 s
0s
Break engage delay.
[Brake release freq.]
[Auto] (AUtO) Up to
10 Hz
[Auto] (AUtO)
Note:
[Brake release freq] (bEn) cannot be higher than [Low speed] (LSP).
AUtO [Auto] (AUtO): The drive takes a value equal to the motor slip rating, which was calculated using the drive parameters.
0 to 10 Hz: Manual control
Code
Name / Description
The parameters described here are called up as follows: DRI- > CONF > FULL > FUN- > BLC
tbE
[Brake engage delay]
*
(1)
Adjustment Range
Factory setting
0 to 5.00 s
0s
Warning!
Control failure
Changes to the brake release delay should only be made for horizontal movements; otherwise, load control can be lost.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
bEt
*
(1)
SdC1
186
0 to 5.00 s
0s
0 to 1.2 In (2)
0.7 In (2)
Caution!
Risk of damage to the motor
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
Note:
This parameter is accessible when [Movement type] (bSt), see "Brake logic control (bLC-)" on page 183is set to [Traveling] (HOr) .
[Engage at reversal]
[No] (nO)
This parameter can be used to select whether or not the brake engages on transition to zero speed when the operating direction is reversed.
nO [No] (nO): The brake does not engage.
YES [Yes] (YES): The brake engages.
JdC
[Jump at reversal]
[Auto] (AUtO) Up to
[Auto] (AUtO)
*
10 Hz
(1)
This parameter is accessible when [Movement type] (bSt), see "Brake logic control (bLC-)" on page 183is set to [Hoisting] (UEr) .
AUtO [Auto] (AUtO): The drive takes a value equal to the motor slip rating, which was calculated using the drive parameters.
0 to 10 Hz: Manual control
When the reference direction is reversed, this parameter can be used to avoid loss of torque (and consequential release of load) on transition to
zero speed. This parameter is objectless when [Engage at reversal] (bEd) = [Yes] (YES) .
ttr
[Time to restart]
0.00 to 15.00 s
0s
*
Time between the end of a brake engage sequence and the start of a brake release sequence
(1)
bEd
*
(1)
(2)
*
187
Chapter 2
Programming Manual
Frequency
bEt
Frequency
Injection
Relay or
Logic input
ttr brt
bEn
Relay or
Logic input
Note:
If a run command is requested during the "ttr" phase, the complete brake control sequence is initialized.
brH1
*
0
1
brH2
*
0
1
[BRH b1]
0
Deactivation of the brake contact in steady state fault.
[0] (0): The "brake feedback" fault is active in steady state (fault if the contact is open during operation). The [Brake contact] (brF) fault is monitored
in all operational phases.
[1] (1): The "brake feedback" fault is not active in steady state. The [Brake contact] (brF) fault is monitored only during brake engage and release
phases.
[BRH b2]
0
Taking the "brake feedback" into account for the brake control sequence.
[0] (0): "Brake feedback" remains unmonitored.
[1] (1): "Brake feedback" is monitored.
If the "brake feedback" is assigned to a logic input:
[BRH b2] (brH2) = 0: During the brake release sequence, the reference is unlocked after the time interval [Brake Release time] (brt) has
elapsed. Diring the brake engage sequence, the current changes to 0 according to the ramp, [Current ramp time] (brr) after the time
interval, [Brake Release time] (bEt)has elapsed.
[BRH b2] (brH2) = 1: When the brakes are released, the reference is unlocked when the logic input changes to 1. When the brakes are
engaged, the current chages according to [Current ramp time] (brr) to 0 when the logic input changes to 0.
Run command
Relay or
Logic input
brt
bEt
Frequency
Logic input
Brake contact
Frequency
bIr
brr
*
*
188
brr
brr
0s
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
Example: Measurement of the total weight of a hoisting winch and its load
The [Brake release I FW] (Ibr) current is adapted according to the following curve.
Ibr
[Load sensor
point 2Y]
(CP2)
[Point 1 X]
LP1
Zero load
Signal
[Load sensor 100% Load sensor
point 2X]
LP2
[Load sensor
point 1Y]
(CP1)
189
Adjustment Range
Factory setting
[No] (nO)
Warning!
Control failure
Make sure that... [Point 1 X] (LP1), [Point 2x] (LP2), [Point 1Y] (CP1) and [Point 2Y] (CP2) are configured properly, in order to
prevent loss of control of the load to be hoisted.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
nO
AI1
AI2
AI3
PI
AIU1
AIU2
LP1
*
CP1
*
LP2
*
CP2
*
IbrA
*
(1)
*
190
This parameter can be configured if [BRAKE LOGIC CONTROL] (bLC-), see "Brake logic control (bLC-)" on page 183is not set to [No] (nO) .
[No] (nO): Not mapped
[Al1] (AI1): Analog input AI1
[Al2] (AI2): Analog input AI2
[Al3] (AI3): Analog input AI3
[RP] (PI): Motor voltage
[AI virtual 1] (AIU1): Virtual analog input 1 with the jog dial
[AI virtual 2] (AIU2): Virtual analog input 2 via the communication bus
[Point 1 X]
0 to LP2-0.01%
0%
0 to 99.99% of signal on assigned input.
[Point 1 X] (LP1) must be lower than [Point 2x] (LP2).
This parameter is accessible when [Weight sensor ass.] (PES) is assigned.
[Point 1Y]
-1.36 In to 1.36 In (1) -In (1)
Current that balances the load, [Point 1 X] (LP1) , in A.
This parameter is accessible when [Weight sensor ass.] (PES) is assigned.
[Point 2x]
LP1+0.01% to 100%
50%
0.01 to 100% of signal on assigned input.
[Point 2x] (LP2) must be higher than [Point 1 X] (LP1).
This parameter is accessible when [Weight sensor ass.] (PES) is assigned.
[Point 2Y]
-1.36 In to 1.36 In (1) 0 A
Current that balances the load, [Point 2x] (LP2) , in A.
This parameter is accessible when [Weight sensor ass.] (PES) is assigned.
[Ibr 4-20 mA loss]
0 to 1.36 In (1)
0
Brake release current in the event of the loss of the load sensor information.
This parameter can be accessed if the load sensor is assigned to an analog current input and the 4-20mA loss fault is deactivated.
Recommended settings: Rated motor current for a hoisting application
In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
The function acts on the speed reference pedestal and not on the reference itself.
Principle:
Frequency
High speed
(HSP)
Co
ns
Motor rated
frequency
FrS
ta
Lifting
nt
po
we
Torque
Max.
0
Rated torque (rated
lowered): Motor
rated torque
Motor rated
frequency
FrS
Co
ns
ta
p
nt
ow
torque
er
Lower
High speed
(HSP)
191
t
Reference
HSP
FrS
OSP
Frequency
HSP
Calculated limit
FrS
OSP
tOS
192
Chapter 2
Programming Manual
Hoist command
t
Reference
HSP
FrS
SCL
0
Frequency
HSP
FrS
SCL
by the
Current limita
tion prescribed
Limit value
Current
CLO
Note:
The speed reached for a specific current will be lower in case of network undervoltage in comparison
with nominal network voltage.
193
OSP
Load
tOS
rStL
To measure the load, the speed step described see "High-speed hoisting" on page 191 (Parameter OSP) is used.
As long as it has not attained the configurable threshold [Rope slack trq level] (rStL), which corresponds to the
hook weight, the effective measurement cycle is not triggered.
Via the menu [INPUTS/ OUTPUTS CFG] (I_O-) , the display of the "Rope slack" state is assigned to a logic input
or relay.
194
Adjustment Range
Factory setting
This function cannot be used with certain other functions. Follow the instructions see "Application funct. (FUn-)" on page 161.
[High speed hoisting]
nO [No] (nO): Function inactive
SSO [Speed ref] (SSO): "Speed reference" mode:
CSO [I Limit] (CSO): "Current limitation" mode:
COF
[Motor speed coeff.]
*
Speed reduction coefficient calculated by the drive for Descending direction.
This parameter is accessible when [High speed hoisting] (HSO) is not set to [No] (nO) .
COr
[Gen. speed coeff]
*
Speed reduction coefficient calculated by the drive for Descending direction.
This parameter is accessible when [High speed hoisting] (HSO) is not set to [No] (nO) .
tOS
[Load measuring tm.]
*
Duration of speed step for measurement.
This parameter is accessible when [High speed hoisting] (HSO) is not set to [No] (nO) .
OSP
[Measurement spd]
*
Speed stabilized for measurement.
This parameter is accessible when [High speed hoisting] (HSO) is not set to [No] (nO) .
CLO
[High speed I Limit]
*
Current limitation at high speed.
This parameter is accessible when [High speed hoisting] (HSO) is set to [I Limit] (CSO) .
[No] (nO)
HSO
0 to 100%
100%
0 to 100%
50%
0.1 s to 65 s
0.5 s
0 up [Rated motor 40 Hz
freq.] (FrS)
0 to 1.5 In (1)
In (1)
Note:
If the setting is lower than 0.25 In, the drive can lock in the [Output Phase Loss] (OPL) fault mode, if it has been activated see
"Motor phase loss (OPL-)" on page 241).
SCL
*
[I Limit. frequency]
In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
195
Chapter 2
Programming Manual
Note:
Internal
Reference P11
YES
rPI
A
Reference A
page 124
and 125
nO
tLS
rSL
+
-
PrP
rP2
YES
x(-1)
Ai1
.....
PAU
Ac2
(1) +
POL
(man)
PIF1 / PIF2
PIP1 / PIP2
RP
FPI
B
page 124
and 125
Settings
SpeedReference
Scaling
Feedback
PID
rlG
rPG
POH
rP4
Preset PID
Set values
nO
rdG
Auto/Manual
Gain
rP3
PIF
Network
AIU2
Return of
Deviation:
PIC
Ramp
nO
threshold of the
Deviations in
Resume (wake-up)
Ramps
ACC DEC
x PSr
nO
Legend:
SP2
Parameters:
The black square
characterizes the
factory assignment
SP16
Ramp AC2 is only active when the PID function starts up and during PID "wake-ups".
PID feedback:
The PID feedback value must be assigned to one of the analog inputs AI1 to AI3, to the impulse input, or to a
virtual input.
PID reference:
The PID reference must be assigned to the following parameters: Preset reference via logic inputs (rP2, rP3, rP4)
According to the configuration of [Act. internal PID ref.] (PII), see "PID controller parameters" on page 199:
Internal reference (rPI) or
Reference A ([Ref.1 channel] (Fr1) or [Ref.1B channel] (Fr1b), see "Control parameters" on page 158).
Combination table for preset PID references:
LI (Pr4)
LI (Pr2)
Pr2 = nO
Reference
rPI or A
0
0
1
1
0
1
0
1
rPI or A
rP2
rP3
rP4
A predictive speed reference can be used to initialize the speed on restarting the process.
196
The maximum scaling parameter value is 32767. To simplify the start-up process, it is recommended that you use
values as close to this maximum value as possible, while still staying within a power of 10 of the real values.
Example (see curve below): Adjustment of the volume in a tank, between 6 m3 and 15 m3.
4-20 mA sensor used, 4.5 m3for 4 mA and 20 m3 for 20 mA, where PIF1 = 4500 and PIF2 = 20000.
Control range 6 to 15 m3, where PIP1 = 6000 (min. reference) and PIP2 = 15000 (max. reference).
Example references:
The [3.4 DISPLAY CONFIG.] menu enables user-specific adaptation of displayed unit names and their formats.
Control range
(Reference)
PIP2 (15000)
PIP1 (6000)
PIF1
(4.500)
PIF2
(20.000)
PID feedback
Other parameters:
[PID wake up thresh.] (rSL): rSL parameter:Can be used to set the PID error threshold, above which the
PID regulator will be reactivated (wake-up) after a stop due to the max. time threshold being exceeded at
low speed. [Low speed time out] (tLS) resuming (wake-up)
Inverted correction direction [PID correct. reverse] (PIC): If [PID correct. reverse] (PIC) is set to [No] (nO) ,
then motor speed increases when the deviation is positive; example: pressure control with a compressor.
If [PID correct. reverse] (PIC) are set to [Yes] (YES) , then motor speed decreases when the deviation is
positive; example: temperature control using a cooling fan.
The integral gain may be short-circuited by a logic input.
An alarm on the PID feedback may be configured and indicated by a logic output.
An alarm on the PID error may be configured and indicated by a logic output.
197
Chapter 2
Programming Manual
With the parameters [Min PID feedback] (PIF1) and [Max PID feedback] (PIF2) , the PID feedback value
can be scaled (sensor range). This scaling absolutely must be retained for all further parameters.
With the parameters [Min PID reference] (PIP1) and [Max PID reference] (PIP2) , the control range can
be scaled, i.e., the reference. The control range must be within the sensor range.
198
Stabilization time
rPG high
Overshoot
Static error
Proportional
Gain
Chapter 2
Programming Manual
rPG low
Rise time
Time
rIG high
Reference
Integral
gain
rIG low
Time
Reference
Time
Rise time
Overshoot
Stabilization time
Static error
=
rPG
rIG
rdG
199
Adjustment Range
Factory setting
Note:
This function cannot be used with certain other functions. Follow the instructions see "Application funct. (FUn-)" on page 161.
PIF
nO
AI1
AI2
AI3
PI
AIU1
AIU2
AIC2
*
nO
Mdb
CAn
nEt
PIF1
*
PIF2
*
(1)
PIP1
*
(1)
PIP2
*
(1)
PII
*
nO
YES
rPI
*
rPG
*
rIG
*
rdG
*
PrP
*
PIC
*
nO
YES
200
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FUN- > PID
POL
[Min PID output]
- 599 to 599 Hz
0 Hz
*
Minimum value of regulator output in Hz.
(1)
POH
[Max PID output]
0 to 599 Hz
60 Hz
*
Maximum value of regulator output in Hz.
(1)
PAL
[Min fbk alarm]
[Min PID feedback]
100
*
(PIF1) to [Max PID
(1)
feedback] (PIF2) (2)
Minimum monitoring threshold for regulator feedback.
PAH
[Max fbk alarm]
[Min PID feedback]
1.000
*
(PIF1) to [Max PID
(1)
feedback] (PIF2) (2)
Maximum monitoring threshold for regulator feedback.
PEr
[PID error al]
0 to 65535 (2)
100
*
Regulator error monitoring threshold.
(1)
PIS
[PID integral reset]
[No] (nO)
*
If the assigned input or bit is at 0, the function is inactive (the PID integral is enabled).
If the assigned input or bit is at 1, the function is active (the PID integral is disabled).
nO [No] (nO): Not mapped
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150.
FPI
[Speed ref. assign.]
[No] (nO)
*
PID regulator predictive speed input
nO [No] (nO): Not mapped
AI1 [Al1] (AI1): Analog input AI1
AI2 [Al2] (AI2): Analog input AI2
AI3 [Al3] (AI3): Analog input AI3
LCC [HMI] (LCC): Source: Graphic display terminal or external display terminal
Mdb [Modbus] (Mdb): Integrated modbus
CAn [CANopen] (CAn): Integrated CANopen
nEt [COMMUNICATION CARD] (nEt): Source: optional communication card (POWERLINK)
PI [RP] (PI): Motor voltage
AIU1 [AI virtual 1] (AIU1): Virtual analog input 1 with the jog dial
PSr
[Speed input %]
1 to 100%
100%
*
Multiplying coefficient for predictive speed input. This parameter is not available when [Speed ref. assign.] (FPI) is set to [No] (nO) .
(1)
PAU
[Auto/Manual assign]
[No] (nO)
*
If the assigned input or bit is at 0, the PID controller is active.
If the assigned input or bit is at 1, manual operation is active.
nO [No] (nO): Not mapped
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150
AC2
[Acceleration 2]
0.00 to 6000 s (3)
5s
*
Time required to accelerate from 0 up to [Rated motor freq.] (FrS). To achieve ramp repeatability, the value of this parameter must be set according
(1)
to the application options.
Ramp AC2 is only active when the PID function starts up and during PID "wake-ups".
201
Chapter 2
Programming Manual
Note:
A value of 0 indicates an unlimited period of time.
rSL
*
2s
If [Low speed time out] (tLS) is not equal to 0, the [Type of stop] (Stt), see "Stop mode (Stt-)" on page 170is set to [Ramp stop] (rMP) (only if
"Stop via ramp" can be configured).
[PID wake up thresh.]
0.0 to 100.0
0
Danger!
Unintentional operation of devices
Check that unexpected restarts will not present any danger.
Failure to follow these instructions can result in death or serious injury.
If the "PID" and "Operation duration" functions are configured simultaneously at [Low speed time out] (tLS) low speed, there is the possibility that
the PID controller will try to set a speed lower than [Low speed] (LSP) .
This results in unsatisfactory operation, which consists of starting, operating at low speed then stopping, and so on The parameter [PID wake up
thresh.] (rSL) , (restart error threshold), can be used to set a minimum PID error threshold for restarting after a stop at prolonged LSP. [Low speed]
(LSP) . [PID wake up thresh.] (rSL) is a percentage of the PID error threshold (the value is dependent on the parameters [Min PID feedback]
(PIF1) and [Max PID feedback] (PIF2), [Min PID feedback] (PIF1)see "PID controller parameters" on page 199). The function is inactive when
[Low speed time out] (tLS) = 0 or when [PID wake up thresh.] (rSL) = 0.
(1)
(2)
(3)
2s
202
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
Parameter that can be modified during operation or when stopped.
To change the assignment of this parameter press the ENT key for two seconds.
Code
Name/ Designation
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FUN- > PRI
PrI[PRESET PID REF]
The function is accessible when [PID feedback ass.] (PIF), see "PID controller parameters" on page 199is assigned.
Pr2
[2 preset PID ref.]
[No] (nO)
If the assigned input or bit is at 0, the function is inactive.
If the assigned input or bit is at 1, the function is active.
nO [No] (nO): Not mapped
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150.
Pr4
[4 preset PID ref.]
[No] (nO)
Make sure that... [2 preset PID ref.] (Pr2) has been assigned before assigning this function. Identical to [2 preset PID ref.] (Pr2), see "PID controller
parameters" on page 199.
If the assigned input or bit is at 0, the function is inactive.
If the assigned input or bit is at 1, the function is active.
rP2
[2 preset PID ref.]
[Min PID reference] 300
*
(PIP1) to [Max PID ref(1)
erence] (PIP2) (2)
This parameter is accessible if the [Preset ref. PID 2] (Pr2) is assigned.
rP3
[3 preset PID ref.]
[Min PID reference] 600
*
(PIP1) to [Max PID ref(1)
erence] (PIP2) (2)
This parameter is accessible if the [Preset ref. PID 3] (Pr3) is assigned.
rP4
[4 preset PID ref.]
[Min PID reference] 900
*
(PIP1) to [Max PID ref(1)
erence] (PIP2) (2)
This parameter is accessible if the [Preset ref. PID 4] (Pr4) is assigned.
(1)
(2)
*
203
Chapter 2
Programming Manual
204
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FUN- > TOL
tOL[TORQUE LIMITATION]
tLA
[Torque limit. activ.]
[No] (nO)
If the assigned input or bit is at 0, the function is inactive.
If the assigned input or bit is at 1, the function is active.
nO [No] (nO): Function inactive
YES [Yes] (YES): Function always active
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150.
IntP
[Torque increment]
[1%] (1)
*
This parameter is not available when [Torque limit. activ.] (tLA) is set to [No] (nO) .
Parameter unit selection [Motoring torque lim] (tLIM) and [Gen. torque lim] (tLIG).
0.1 [0.1%] (0.1): Unit 0.1%
1 [1%] (1): Unit 1%
tLIM
[Motoring torque lim]
0 to 300%
100%
*
This parameter is not available when [Torque limit. activ.] (tLA) is set to [No] (nO) .
(1)
Torque limitation in motor operation, as a % or at 0.1% of the rated torque in accordance with the parameter, [Torque increment] (IntP).
tLIG
[Gen. torque lim]
0 to 300%
100%
*
This parameter is not available when [Torque limit. activ.] (tLA) are set to [No] (nO) .
(1)
Torque limitation in generator operation, as a % or at 0.1% of the rated torque in accordance with the parameter, [Torque increment] (IntP).
tAA
[Torque ref. assign.]
[No] (nO)
If the function is assigned, the limitation varies between 0% and 300% of the rated torque on the basis of the 0% to 100% signal applied to the
assigned input.
Examples:
12 mA on a 4-20 mA input results in limitation to 150% of the rated torque. 2.5 V on a 10 V input results in 75% of the rated torque.
nO [No] (nO): Not assigned (function inactive)
AI1 [AI1] (AI1): Analog input AI1
AI2 [AI2] (AI2): Analog input AI2
AI3 [AI3] (AI3): Analog input AI3
PI [RP] (PI): Motor voltage
AIU1 [AI virtual 1] (AIU1): Virtual analog input 1 with the jog dial
AIU2 [AI virtual 2] (AIU2): Virtual input via the (POWERLINK) communication bus, which is configured via [AI2 net. Channel] (AIC2), see "Configuration
AI1 (AI1-)" on page 139.
tLC
[Analog limit. act.]
[Yes] (YES)
*
This parameter is not available when [Torque limit. activ.] (tLA) are set to [No] (nO) .
Identical to [Torque limit. activ.] (tLA), see "Torque limitation (tOL-)" on page 204.
If the assigned input or bit is at 0:
The limit is delivered by the parameters, [Motoring torque lim] (tLIM) and [Gen. torque lim] (tLIG) if [Torque limit. activ.] (tLA) is not equal to [No]
(nO) .
No limitation if [Torque limit. activ.] (tLA) are set to [No] (nO) .
If the assigned input or bit is at 1:
The limitation depends on the input assigned by [Torque ref. assign.] (tAA) .
Note:
If [TORQUE LIMITATION] (tLA) and [Torque ref. assign.] (tAA) are enabled at the same time, the lowest value will be taken into
account.
(1)
*
205
Chapter 2
Programming Manual
Adjustment Range
Factory setting
[No] (nO)
0 to 1.5 In (1)
1.5 In (1)
Caution!
Make sure that the motor will withstand this current, especially when using a synchronous motor with permanent magnets, due to the risk of demagnetization.
Ensure that the profile action corresponds to the derating curves in the user manual.
Note:
If the setting is lower than 0.25 In, the drive can lock in the [Output Phase Loss] (OPL) fault mode, if it has been activated ( [Output
Phase Loss] (OPL), see "Motor phase loss (OPL-)" on page 241). If it is beneath the motor's no-load current, the motor is unable
to run.
CLI
*
[Current Limitation]
0 to 1.5 In (1)
1.5 In (1)
Caution!
Risk of damage to the motor and the drive
Make sure that the motor will withstand this current, especially when using a synchronous motor with permanent magnets, due to the risk of demagnetization.
Ensure that the profile action corresponds to the derating curves in the user manual.
Note:
If the setting is lower than 0.25 In, the drive can lock in the [Output Phase Loss] (OPL)fault mode, if it has been activated ([Output
Phase Loss] (OPL), see "Motor phase loss (OPL-)" on page 241). If it is beneath the motor's no-load current, the motor is unable
to run.
(1)
*
206
In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
Note:
Chapter 2
Programming Manual
Network
Operation/
restart
K11
K10
L3
P24
COM
24 = Source
K10
+24 V
0V
LO+
L1 L2
K11
LO-
KM1
LI
Forward
run
or
Reverse
run
LIn +24
K11
24 V power supply
Note:
The "Run/Reset" button must be pressed once the "Emergency stop" button has been released.
LI = Run command [Forward] (Frd) or [Reverse assign.] (rrS)
LO-/LO+ = [Input contactor assign] (LLC)
LIn = [Drive lock] (LES)
Caution!
Risk of damage to the motor
This function can only be used for a small number of consecutive operations with a cycle time longer
than 60 s (in order to avoid premature aging of the filter capacitor charging circuit).
Failure to follow this instruction can result in equipment damage.
207
208
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Note:
Fault FCF2 (contactor doesn't close) can be switched back on by changing 1 to 0 on the run command
(0 --> 1 --> 0 with 3-wire control) .
..
Control section
U
LO /R
K20
KM2
Feedback
+24
LI
KM2
K20
M
KM2
Functionality [Out. contact. assign] (OCC) and [Out. contact. feedb] (rCA) can be used separately or together.
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Programming Manual
Caution!
210
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
The action logic for the inputs and bits can be configured on a rising edge (change from 0 to 1) or a falling edge
(change from 1 to 0). The example below has been configured on a rising edge:
0
Reverse run command
0
The slowdown mode and stop mode can be configured. The operation is identical for both directions of operation.
Slowdown and stopping operate according to the same logic, described below.
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Programming Manual
Slowing down
Stop
Slowing down
Stop
Run forward Run forward
Warning!
Control failure
When operating the drive for the first time, or after restoring the factory settings, the drive must initially
be started outside the slowdown and stop zones in order to initialize the function.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Warning!
Control failure
When switching off the drive, the most recent range is saved.
If the system position is changed manually, the drive must be in that same position the next time it runs.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
In this instance, when operating for the first time or after restoring the factory settings, the drive must initially be
started outside the slowdown and stop zones in order to initialize the function.
Forward slowdown zone
Slowing down
Run forward
Forward stop
212
Slowing down
Run forward
Chapter 2
Programming Manual
Forward stop
A
Frequency
[Stop distance]
(Std)
Slowdown
frequency
A
Distance
Note:
If the deceleration ramp is modified while stopping at a distance is in progress, this distance
will not be observed.
If the direction is modified while stopping at a distance is in progress, this distance will not
be observed.
213
Warning!
Control failure
Check that the parameters configured are consistent (in particular, you should check that the
required distance is possible).
This function does not replace the stop limit switch, which remains necessary for safety reasons.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Code
Name / Description
The parameters described here are called up as follows: DRI- > CONF > FULL > FUN- > LPO
LPO[POSITIONING BY SENSORS]
Adjustment Range
Factory setting
Note:
This function cannot be used with certain other functions. Follow the instructions see "Application funct. (FUn-)" on page 161.
[Stop FW limit sw.]
[No] (nO)
Forward stop switch
nO [No] (nO): Not mapped
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150 (Cd00 to Cd15 applicable when [Profile] (CHCF) = [I/O profile](IO))
SAr
[Stop RV limit sw.]
[No] (nO)
Reverse stop switch Identical to [Stop FW limit sw.] (SAF).
SAL
[Stop limit config.]
[Active low] (LO)
*
SAF
Warning!
Control failure
If [Stop limit config.] (SAL) is set to [Active high] (HIG) , the stop command is activated when there is an active signal (the stop
command is not sent if, for some reason, there is no signal).
Select: [Active high] (HIG) only if the signal is always present.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Stop switch confirmation level This parameter can be accessed if at least one limit switch or one stop sensor has been assigned. It is used to
define the positive or negative logic of the bits or inputs assigned to the stop.
LO [Active low] (LO): Stop controlled on a falling edge (change from 1 to 0) of the assigned bits or inputs.
HIG [Active high] (HIG): Stop controlled on a rising edge (change from 0 to 1) of the assigned bits or inputs.
dAF
[Slowdown forward]
[No] (nO)
Forward slowdown attained Identical to [Stop FW limit sw.] (SAF).
dAr
[Slowdown reverse]
[No] (nO)
Reverse slowdown attained Identical to [Stop FW limit sw.] (SAF).
dAL
[Slowdown limit cfg.]
[Active low] (LO)
*
Caution!
214
Adjustment Range
Factory setting
[No] (nO)
Warning!
Control failure
Check that this configuration will not endanger personnel or equipment in any way.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
nO
LI1
...
PAS
*
rMP
FSt
nSt
dSF
*
Std
OPt
Std
*
nO
nLS
*
SFd
*
*
This parameter can be accessed if at least one limit switch or one sensor has been assigned.
When the assigned bit or input is in state 1, the action of the limit switch is deactivated. If the drive was presently being slowed down or stopped
by the limit switch, it will now continue running until it attains its reference speed.
[No] (nO): Function inactive
[LI1] (LI1): Logic input LI1
[...] (...): The assignment conditions see "Control (CtL-)" on page 150
[Stop type]
[Ramp stop] (rMP)
This parameter can be accessed if at least one limit switch or one sensor has been assigned.
[Ramp stop] (rMP): Over ramp
[Fast stop] (FSt): Quick stop (ramp reduced by [Ramp divider] (dCF) . [Ramp divider] (dCF), see "Configuration parameters (continued from the
parameter overview)" on page 109)
[Freewheel] (nSt): Freewheel stop
[Deceleration type]
[Standard] (Std)
This parameter can be accessed if at least one limit switch or one sensor has been assigned.
[Standard] (Std): Uses the standard ramp [Deceleration] (dEC) or [Deceleration 2] (dE2).
[Optimized] (OPt): The ramp time is calculated on the basis of the actual speed when the slowdown contact switches, in order to limit the operating
time at low speed (optimization of the cycle time: the slowdown time is constant regardless of the initial speed).
[Stop distance]
[No] (nO)
This parameter can be accessed if at least one limit switch or one sensor has been assigned. Activation and adjustment of the "Stop at distance
calculated after the slowdown limit switch" function.
[No] (nO): Function inactive (the next two parameters will, therefore, be inaccessible).
0.01 to 10.00: Stop distance range in yards.
[Rated linear speed]
0.20 to 5.00 m/s
1.00 m/s
This parameter can be accessed if at least one limit switch or one sensor has been assigned and [Stop distance] (Std)is not set to [No] (nO) .
Rated linear speed in meters/second.
[Stop corrector]
50 to 200%
100%
This parameter can be accessed if at least one limit switch or one sensor has been assigned and [Stop distance] (Std)is not set to [No] (nO) .
Scaling factor applied to the stop distance to compensate, for example, a non-linear ramp.
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
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Programming Manual
If [Disable limit sw.] (CLS) is set to an input and activated, limit switch controlling is locked.
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
Parameter 6
Parameter 7
Parameter 8
Parameter 9
Parameter 10
Parameter 11
Parameter 12
Parameter 13
Parameter 14
Parameter 15
Input LI or bit or frequency threshold, 2 values
Input LI or bit or frequency threshold, 3 values
Values 1
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
Parameter 6
Parameter 7
Parameter 8
Parameter 9
Parameter 10
Parameter 11
Parameter 12
Parameter 13
Parameter 14
Parameter 15
0
0
Values 2
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
Parameter 6
Parameter 7
Parameter 8
Parameter 9
Parameter 10
Parameter 11
Parameter 12
Parameter 13
Parameter 14
Parameter 15
1
0
Values 3
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
Parameter 6
Parameter 7
Parameter 8
Parameter 9
Parameter 10
Parameter 11
Parameter 12
Parameter 13
Parameter 14
Parameter 15
0 or 1
1
Note:
Do not change these parameters in the [SETTINGS] (SEt-)menu, because all changes in this menu
([SETTINGS] (SEt-)) will be lost at the next power-on. The parameters can be adjusted during operation
in the [PARAM. SET SWITCHING] (MLP-) menu, in the active configuration.
Note:
Parameter set switching cannot be configured from the integrated display terminal.
Parameters can only be adjusted on the integrated display terminal if the function has been configured previously
via the graphic display terminal or via the bus or communication network. If the function has not been configured,
then the [PARAM. SET SWITCHING] (MLP-) menu and the [Set N1] (PS1-), [Set N2] (PS2-) and [Set N3] (PS3-)
submenus are not displayed.
216
[No] (nO)
Chapter 2
Programming Manual
Code
Name / Description
Adjustment Range
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FUN- > MLP
MLP[PARAM. SET SWITCHING]
CHA1
[2 parameter sets]
Switching 2 parameter sets
nO [No] (nO): Not mapped
FtA [Freq. Th. attain.] (FtA): Switching via [Freq. threshold] (Ftd), see "Automatic restart (Atr-)" on page 237.
F2A [Freq. Th. 2 attain.] (F2A): Switching via [Freq. threshold 2] (F2d), see "Automatic restart (Atr-)" on page 237.
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150.
CHA2
[3 parameter sets]
Identical to [2 parameter sets] (CHA1), see "Parameter switching (MLP-)" on page 216.
Switching 3 parameter sets
[No] (nO)
Note:
To obtain 3 parameter sets, [2 parameter sets] (CHA1) must also be configured.
SPS
[PARAMETER SELECTION]
This parameter is only accessible on the graphic display terminal if [2 parameter sets] (CHA1) is not set to [No] (nO) . Making an entry in this
parameter opens a window containing all the adjustment parameters that can be accessed.
Select 1 to 15 parameters with the ENT key (a check mark appears by your selections) or cancel the parameter selection with ESC.
Example:
PARAMETER SELECTION
SETTINGS
English
Ramp increment
-------------------------
PS1*
[Set N1]
This parameter is accessible if at least 1 parameter has been selected in [PARAMETER SELECTION] . Making an entry in this parameter opens
a settings window containing the selected parameters in the order in which they were selected. With the graphic display terminal:
RDY
Term
+0.0 Hz
0.0 A
SET1
Acceleration
Deceleration:
Acceleration 2:
Deceleration 2:
Begin Acc round:
Code
9.51 s ENT
9.67 s
12.58 s
13.45 s
2.3 s
Quick
RDY
English
Term
+0.0 Hz
0.0 A
Acceleration
9.51 s
Min = 0.1
Max = 999.9
<<
>>
Quick
S101 With the integrated display terminal: Proceed as in the Settings menu using the parameters that appear.
...
S115
PS2[Set N2]
*
This parameter is accessible if at least 1 parameter has been selected in [PARAMETER SELECTION] .
S201 Identical to [Set N1] (PS1-), see "Parameter switching (MLP-)" on page 216.
...
S215
PS3[Set N3]
*
This parameter is accessible if the [3 parameter sets] (CHA2) is not equal to [No] (nO) , and at least 1 parameter has been selected in [PARAMETER
SELECTION] .
S301 Identical to [Set N1] (PS1-), see "Parameter switching (MLP-)" on page 216.
...
S315
*
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
Note:
We recommend that a parameter set switching test is carried out while stopped and a check is made
to ensure that it has been performed correctly.
Some parameters are interdependent and in this case may be restricted at the time of switching.
Always be aware of the mutual dependency of parameters, including between different sets..
Example: The highest [Low speed] (LSP) must be lower than the lowest [High speed] (HSP).
217
Note:
The following conditions MUST be observed:
Switching may only take place when stopped (drive locked). If a switching request is sent during
operation, it will not be executed until the next stop.
In the event of motor switching, the following additional conditions apply:
When the motors are switched, the power and control terminals concerned must also
be switched as appropriate.
The maximum power of the drive must not be exceeded by any of the motors.
All the configurations to be switched must be set and saved in advance in the same hardware
configuration, this being the definitive configuration (option and communication cards). Failure
to follow this instruction can cause the drive to lock on an [Incorrect config.] (CFF) fault.
[SETTINGS] (SEt-)
[MOTOR CONTROL] (drC-)
[INPUTS/ OUTPUTS CFG] (I_O-)
[COMMAND] (CtL-)
[APPLICATION FUNCT.] (Fun-) with the exception of the [MULTIMOTORS/CONFIG.] function (only configurable once)
[FAULT MANAGEMENT] (FLt)
[MY MENU]
[USER CONFIG.]: The configuration name given by the user in the [FACTORY SETTINGS](FCS-) menu.
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Programming Manual
Note:
No other menus or parameters can be switched.
Transfer of a drive configuration to another one, with graphic display terminal, when the drive uses the
function, [MULTIMOTORS/CONFIG.] (MMC-)
Example: Let A be the source and B be the target. In this example, configuration switching occurs via the logic input.
1. Link the graphic display terminal with drive A.
2. Set LI ([2 Configurations] (CnF1)) and LI ([3 Configurations] (CnF2)) to 0.
3. Download configuration 0 into a file on the graphic display terminal (example: file 1 of the graphic display terminal).
4. Set LI ([2 Configurations] (CnF1)) to 1 and leave LI ([3 Configurations] (CnF2)) at 0.
5. Download configuration 1 into a file on the graphic display terminal (example: file 2 of the graphic display terminal).
6. Set LI ([3 Configurations] (CnF2)) to 1 and leave LI ([2 Configurations] (CnF1)) at 1.
7. Download configuration 2 into a file on the graphic display terminal (example: file 3 of the graphic display terminal).
8. Link the graphic display terminal with drive B.
9. Set LI ([2 Configurations] (CnF1)) and LI ([3 Configurations] (CnF2)) to 0.
10. Set drive B to factory configuration.
11. Upload the configuration file 0 onto the drive (file 1 of graphic display terminal in this example).
12. Set LI ([2 Configurations] (CnF1)) to 1 and leave LI ([3 Configurations] (CnF2)) at 0.
13. Upload the configuration file 1 onto the drive (file 2 of graphic display terminal in this example).
14. Set LI ([3 Configurations] (CnF2)) to 1 and leave LI ([2 Configurations] (CnF1)) at 1.
15. Upload the configuration file 2 onto the drive (file 3 of graphic display terminal in this example).
Note:
Steps 6, 7, 14, and 15 are only required if the [MULTIMOTORS/CONFIG.] (MMC-) function is used with
3 configurations or 3 motors.
219
Switching command
Depending on the number of motors or selected configuration (2 or 3), the switching command is sent using one
or two logic inputs. The table below lists the possible combinations.
LI
2 motors or configurations
0
1
0
1
LI
3 motors or configurations
0
0
1
1
Configuration 0
when the 2
Contacts
are opened
LI
Configuration 0
+24 V
Configuration 1
LI
Configuration 2
LO or R
Configuration 1
Configuration 2
M0
M1
LO or R
LO or R
M2
220
Caution!
Risk of damage to the motor
The thermal state of the individual motors is not saved on shutdown.
To further protect the motors, the following is required:
Perform an auto-tuning on all motors at each power-on
or
Attachment of an external overload protection device on each motor.
Failure to follow this instruction can result in equipment damage.
Via the menu [INPUTS/ OUTPUTS CFG] (I_O-) , every configuration or motor (2 or 3) can be assigned to a logic
output for peripheral transfer of data.
Note:
Due to the switching of the [INPUTS/ OUTPUTS CFG] (I_O-) menu, these outputs can be assigned in
any configuration, if the information is critical.
221
Adjustment Range
Factory setting
[No] (nO)
Caution!
Risk of damage to the motor
If [Multimotors] (CHN) is set to [Yes] (YES) , the thermal state of the individual motors is not saved on shutdown.
To further protect the motors, the following is required:
Note:
To get to 3 motors or 3 configurations, [2 Configurations] (CnF1) must also be configured.
222
Adjustment Range
Factory setting
[No] (nO)
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Chapter 2
Programming Manual
Danger!
Drive for
Winders
Reel of yarn
Main shaft
Gearbox
Winding motor
Thread guide
Thread
Gearbox
Traverse control motor
Cam
The speed of rotation of the cam must follow a precise profile to ensure that the reel is steady, compact and linear:
Run command
t
LI or control bit
Traverse control
t
Motor speed
Base reference
Ramp
ACC
dEC ramp
start of function
t
end of function
The function starts when the drive has reached its base reference and the traverse control command has been
enabled.
When the traverse control command is disabled, the drive returns to its base reference, following the ramp determined by the traverse control function. The function then stops, as soon as it has returned to this reference.
Bit 15 of word LRS1 is at 1 while the function is active.
224
Frequency jump
qSH
Base
Reference
qSL
trH
Chapter 2
Programming Manual
tdn
Motor speed
trL
Frequency jump
trC
trH
trL
qSH
qSL
tUP
tdn
[Yarn control] (trC): Assignment of the traverse control command to a logic input or to a communication bus control word bit
[Traverse freq. high] (trH): in Hertz
[Traverse freq. low] (trL): in Hertz
[Quick step High] (qSH): in Hertz
[Quick step Low] (qSL): in Hertz
[Traverse ctrl. accel.] (tUP): in seconds
[Traverse ctrl. decel] (tdn): in seconds
Reel parameters:
tbO
dtF
dtF
With LSP = 0
t
tbO
Motor speed
Base reference
dtF
LSP
0
tbO
225
[Init. traverse ctrl] Reinitializing Traverse control. This control command can be assigned to a logic input or to a bit of a communication bus's control
word. It resets the EbO alarm and the EbOt operation time back to zero and reinitializes the reference value to the base reference. As long as rtr stays
at 1, the traverse control function remains locked and the frequency remains equal to the base reference. This control command is used especially when
changing spools.
Motor speed
Base
Reference
dtF
0
operation
b
0
tbO
trC
0
EbOt
tbO
0
Bit 15 of
LRS1
EbO
0
rtr
0
226
tSY
Chapter 2
Programming Manual
Slave drive
SnC
Synchronization
Reel of yarn
Main shaft
Gearbox
Winding motor
Thread guide
Gearbox
Thread
Cam
The "Counter wobble" function is used in certain applications to obtain a constant yarn tension when the "Traverse
control" function is producing considerable variations in speed on the yarn guide motor ([Traverse freq. high] (trH)
and [Traverse freq. low] (trL), [Traverse freq. high] (trH), see "Traverse control (trO-)" on page 224).
Two motors must be used (one master and one slave).
The master controls the speed of the yarn guide, the slave controls the winding speed. The function assigns the
slave a speed profile, which is in antiphase to that of the master. This means that synchronization is required, using
one of the masters logic outputs and one of the slaves logic inputs.
Run command to the master
and slave
Control command
Traverse control to
Master and slave
t
trH
trL
Motor speed
Thread guide
(Master drive)
tSY/SnC synchronization
t
trH
trL
227
Master drive
(SnCO) LOx
COM
LIx (SnCI)
COM
Note:
Parameters [Quick step High] (qSH) and [Quick step Low] (qSL) should generally be left at zero.
228
Adjustment Range
Factory setting
Note:
This function cannot be used with certain other functions. Follow the instructions see "Application funct. (FUn-)" on page 161
trH
*
(1)
trL
*
(1)
qSH
*
(1)
[Yarn control]
The "traverse control" cycle starts when the assigned input or bit changes to 1 and stops when it changes to 0.
nO [No] (nO): Function inactive The other parameters are then not accessible.
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150.
[Traverse freq. high]
0 to 10 Hz
High traverse frequency
tUP
*
tdn
*
tbO
*
EbO
*
nO
LO1
r2
dO1
SnC
*
nO
LI1
...
tSY
*
nO
LO1
r2
dO1
dtF
*
rtr
*
nO
LI1
...
(1)
*
4 Hz
0 to 10 Hz
0 up [Traverse freq. 0 Hz
high] (trH)
qSL
*
(1)
[No] (nO)
Chapter 2
Programming Manual
trC
4 Hz
0 up [Traverse freq. 0 Hz
low] (trL)
229
Adjustment Range
Factory setting
[No] (nO)
[No] (nO)
Note:
To obtain 4 HSP assignment, [2 High speed] (SH2) must also be configured.
HSP
HSP2
*
HSP3
*
HSP4
*
*
230
Identical to [2 High speed] (SH2), see "Configuration AO1 parameter overview" on page 148.
[High speed]
0 to 599 Hz
50 Hz
Motor frequency at maximum reference, can be set between [Low speed] (LSP) to [Max frequency] (tFr). The factory setting changes to 60 Hz
when [Standard mot. freq] (bFr) = [60Hz NEMA] (60).
[High speed 2]
0 to 599 Hz
50 Hz
Available when [2 High speed] (SH2) is not set to [No] (nO) .
Identical to [High speed] (HSP), see "Configuration AO1 parameter overview" on page 148.
[High speed 3]
0 to 599 Hz
50 Hz
Available when [4 High speed] (SH4) is not set to [No] (nO) .
Identical to [High speed] (HSP), see "Configuration AO1 parameter overview" on page 148.
[High speed 4]
0 to 599 Hz
50 Hz
Available when [4 High speed] (SH4) is not set to [No] (nO) .
Identical to [High speed] (HSP), see "Configuration AO1 parameter overview" on page 148.
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
[No](nO)
Danger!
LOSS OF PERSONNEL AND EQUIPMENT PROTECTION
If the [DC bus chaining] (dCCM) parameter is set to [Bus & Main] (MAIn), the residual current device for 8I74T400550.01P-1 and
8I74T401500.01P-1 is deactivated.
according
power
to
drive
This parameter is only accessible in this menu when using 3-phase drives.
If one phase fails, the drive switches to the [Input phase loss](PHF)fault mode. If two or three phases fail, the drive continues operating until an
undervoltage fault is triggered (the drive triggers [Input phase loss] (PHF) when one line supply phase fails and results in a power drop). [Input
phase loss](IPL), see "Motor thermal protection (tHt-)" on page 239.
Only visible when [3.1 ACCESS LEVEL] (LAC) are set to [Expert] (EPR) and [DC bus chaining] (dCCM) are set to [No](nO) .
nO [Ignore] (nO): Ignore fault; to be used when the drive is supplied via a single phase supply or by the DC bus.
YES [Freewheel] (YES): Fault with freewheel stop.
If the [DC bus chaining](dCCM) setting is set to [Only Bus] (bUS) , the [Input phase loss](IPL) is forced to [Ignore] (nO) .
[Ground short circuit]
[Freewheel] (YES)
Direct ground fault during drive fault detection.
Accessible for drives with the power of 8I74T400550.01P-1 and 8I74T401500.01P-1.
Only visible when [3.1 ACCESS LEVEL] (LAC) are set to [Expert] (EPr) and [DC bus chaining] (dCCM) are set to [No] (nO) .
For 8I74S200xxx.01P-1:
nO [Ignore] (nO): Detected fault ignored
YES [Freewheel] (YES): Freewheel stop fault
For drives 8I74T400550.01P-1 and 8I74T401500.01P-1, the [Ground short circuit] (SCL3) parameter is forced to [Ignore] (nO) when [DC bus
chaining] (dCCM) is set to [Bus & Main] (MAIn) .
SCL3
*
Note:
If [Ground short circuit] (SCL3) is set to [Ignore] (nO) , the integrated safety functions for drives 8I74T400550.01P-1 and
8I74T401500.01P-1 cannot be set; otherwise, the [Safety fault] (SAFF) state is triggered.
Danger!
LOSS OF PERSONNEL AND EQUIPMENT PROTECTION
If the [Ground short circuit] (SCL3) is set to [No] (nO) , the residual current device is deactivated.
[Mains voltage]
According to drive
voltage rating
According to drive
voltage rating
200
220
230
240
LHM
380
400
440
460
500
LHM
For 8I74T40xxxx.01P-1:
[380V ac] (380): 380 Volts AC
[400V ac] (400): 400 Volts AC
[440VAC] (440): 440 Volts AC
[460V ac] (460): 460 Volts AC
[500V ac] (500): 500 Volts AC (factory setting)
Not applicable.
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Code
Name / Description
Adjustment Range
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FUN- > DCC
dCC[DC bus]
dCCM
[DC bus chaining]
DC bus coupling configuration
nO [No] (nO): Not mapped
MAIn [Bus & Main] (MAIn): The drive is powered by the DC bus and the main supply.
bUS [Only Bus](bUS): The drive is only powered by the DC bus and is not connected to the main supply.
[Undervoltage level]
100 to 276 V
according to drive
power
[Braking level]
335 to 820 V
according
power
to
drive
232
These parameters only appear if the corresponding function has been selected in another menu. When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
tId
FqF
dLd
tnF
PPI
ULd
OLd
LFF
FSt
dCI
Name
[PTC MANAGEMENT]
[FAULT RESET]
[AUTOMATIC RESTART]
[ALARM SETTINGS]
[CATCH ON THE FLY]
[MOTOR THERMAL PROT.]
[OUTPUT PHASE LOSS]
[INPUT PHASE LOSS]
[DRIVE OVERHEAT]
[THERMAL ALARM STOP]
[EXTERNAL FAULT]
[UNDERVOLTAGE MGT]
[IGBT TESTS]
[4-20mA LOSS]
[FAULT INHIBITION]
[COM.
FAULT
MANAGEMENT]
[TORQUE/CURRENT LIM]
[FREQUENCY METER]
[DYNAMIC LOAD DETECT.]
[AUTO TUNING FAULT]
[CARDS PAIRING]
[PROCESS UNDERLOAD]
[Proc. overload flt]
[FALLBACK SPEED]
[FAST STOP]
[DC INJECTION]
Chapter 2
Programming Manual
Code
PtC
rSt
Atr
AlS
FLr
tHt
OPL
IPL
OHL
SAt
EtF
USb
tIt
LFL
InH
CLL
233
Fault management
Parameters in the [FAULT MANAGEMENT] (FLt-) menu can only be changed in stop mode with no run command
present. Parameters with a symbol in the Code column are exceptions to this rule.
These parameters can be changed during operation and in stop mode.
234
SW2
Source R2A
Ext. Sink
Int. Sink R2C
LI6
PTC
STO
P24
LO+
LOLI6
LI5
LI4
LI3
LI2
LI1
R1A
R1B
R1C
COM
AO1
COM
AI3
AI2
10V
AI1
COM
+24
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FLT- > PtC
PtC[PTC MANAGEMENT]
PtCL
[LI6 = PTC probe]
[No] (nO)
Access is possible when control card switch SW2 is set to PTC.
nO [No] (nO): Not used
AS [Always] (AS): "PTC probe" faults are monitored permanently, even if the power supply is not connected (as long as the control remains connected
to the power supply).
rdS [Power ON] (rdS): "PTC probe" faults are monitored while the drive power supply is connected.
rS [Motor on] (rS): "PTC probe" faults are monitored while the motor power supply is connected.
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Danger!
nO
LI1
...
LI6
LAI1
LAI2
rP
*
These parameters can only be modified if [3.1 ACCESS LEVEL] (LAC) is set to [Expert] (EPr) .
Drive reinitialization via logic input. Can be used to reset all faults without having to disconnect the drive from the power supply. The drive is
reinitialized on a rising edge (change from 0 to 1) of the assigned input. The drive can only be reinitialized when locked.
To assign the reinitialization, press and hold the ENT key for two seconds.
[No] (nO): function inactive
[LI1] (LI1): Logic input LI1
...
[LI6] (LI6): Logic input LI6
[LAI1] (LAI1): Logic input AI1
[LAI2] (LAI2): Logic input AI2
[Product reset]
[No] (nO)
Danger!
Unintentional operation of devices
You are about to reset the drive.
Make sure this action will not endanger personnel or equipment in any way.
Failure to follow these instructions can result in death or serious injury.
This parameter is only accessible when [3.1 ACCESS LEVEL] (LAC) is set to [Expert] (EPr) . Drive reinitialization. Can be used to reset all faults
without having to disconnect the drive from the power supply.
nO [No] (nO): function inactive
YES [Yes] (YES): Reinitialization. The ENT key must be pressed and held for two seconds. The parameter switches back to [No] (nO), as soon as the
process is completed. The drive can only be reinitialized when locked.
236
Adjustment Range
Factory setting
[No] (nO)
The automatic restart can only be used on machines or installations which do not pose any danger to either personnel
or equipment.
If the automatic restart is activated, R1 will only indicate a fault has been detected once the time-out period for the
restart sequence has expired.
The equipment must be used in compliance with national and regional safety regulations.
nO
YES
tAr
*
5
10
30
1h
2h
3h
Ct
The drive status relay remains activated if this function is active. The frequency reference and the direction of operation must be maintained.
Use 2-wire control ([2/3 wire control] (tCC) = [2 wire] (2C) and [2 wire type] (tCt) = [Level] (LEL), [2/3 wire control] (tCC), see "Simply start menu
(SIM-)" on page 104).
If after the configurable time interval tAr, the drive still does not restart, the process is ended and the drive remains locked until it is switched
off and back on again.
Fault messages that these functions can activate: Fault detection codes that can be reset with the automatic restart function, after the cause
has disappeared
[No] (nO): function inactive
[Yes] (YES): Automatic restart after fault-induced locking, if the fault has been resolved and the remaining operating conditions allow a restart.
The restart is performed by a series of automatic attempts separated by increasingly longer waiting periods: 1 s, 5 s, 10 s, and then 1 minute
for all subsequent attempts.
[Max. restart time]
[5 minutes] (5)
This parameter is accessible if the [Automatic restart] (Atr) is set to [Yes] (YES) . This parameter can be used to limit the number of consecutive
restarts due to a recurring fault.
[5 min] (5): 5 minutes
[10 min] (10): 10 minutes
[30 minutes] (30): 30 minutes
[1 hour] (1h): 1 hour
[2 hours] (2h): 2 hours
[3 hours] (3h): 3 hours
[Unlimited] (Ct): Unlimited
Adjustment Range
Factory setting
0 to 1.5 In (1)
INV
0 to 599 Hz
50 Hz
0 to 599 Hz
50 Hz
-300 to 300%
100%
-300 to 300%
50%
0 to 20,000 Hz
0 Hz
237
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Programming Manual
Danger!
Adjustment Range
Factory setting
Note:
This function cannot be used with certain other functions. Follow the instructions see "Application funct. (FUn-)" on page 161.
FLr
[No] (nO)
The frequency given by the drive resumes from the estimated frequency of the motor at the time of the restart, then follows the ramp to the
reference frequency.
This function requires 2-wire level control.
When the function is operational, it activates at each run command, resulting in a slight delay of the current (0.5 s max.). [Catch on the fly] (FLr) is
forced to [No] (nO) if the braking logic [Brake assignment] (bLC) is assigned (see "Brake logic control (bLC-)" on page 183) or if [Auto DC injection]
(AdC) is set to [continuous] (Ct), see "Auto DC injection (continued from the parameter overview)" on page 172).
nO [No] (nO): function inactive
YES [Yes] (YES): Function active
(1)
In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
*
2s
238
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
Parameter that can be modified during operation or when stopped.
To change the assignment of this parameter press the ENT key for two seconds.
Note:
The motor thermal state is not saved when the drive is switched off.
Self-cooled motors: The tripping curves depend on the motor frequency.
Force-cooled motors: Regardless of motor frequency, only the 50 Hz tripping curve needs to
be observed.
5 Hz
20 Hz
10,000
50 Hz
1,000
100
0.7
0.8
0.9
1.1
1.2
1.3
1.4
1.5
1.6
Motor current/ ItH
Caution!
Risk of damage to the motor
The use of external overload protection is required under the following conditions:
Restarting the product (because the motor thermal state is not saved)
Supplying several motors
Supplying motors with a rating less than 0.2 times the drive rated current
Motor circuitry/ wiring
239
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Programming Manual
Adjustment Range
Factory setting
Note:
A fault trip will occur when the thermal state reaches 118% of the rated state and reactivation will occur when the state falls back
below 100%.
nO [No] (nO): No protection
ACL [Self cooled] (ACL): For self-cooled motors
FCL [Force-cool] (FCL): For force-cooled motors
ttd
[Motor therm. level]
(1)
Trip threshold for motor thermal alarm (logic output or relay)
ttd2
[Motor2 therm. level]
0 to 118%
100%
0 to 118%
100%
0 to 118%
100%
[Freewheel] (YES)
Caution!
Risk of damage to the motor
If [Overload fault mgt] (OLL) is set to [Ignore] (nO) , the drive does not provide motor thermal protection. Provide an alternative
means of thermal protection.
Failure to follow this instruction can result in equipment damage.
Type of stop in the event of a motor thermal fault.
nO [Ignore] (nO): Detected fault ignored
YES [Freewheel] (YES): Freewheel stop
Stt [Per STT] (Stt): Stop according to the configuration of [Type of stop] (Stt), see "Stop mode (Stt-)" on page 170, without resolving the fault. In this
instance, the fault report relay does not open, and the drive is ready to run after the fault is cleared, in accordance with the restart conditions of
the active command channel (e.g., according to [2/3 wire control] (tCC) and [2 wire type] (tCt), see "Inputs/ outputs (I_O-)" on page 132, if the
fault occurs at the terminals). Configuring an alarm for this fault is recommended (assigned to a logic output, for example) in order to indicate
the cause of the stop.
LFF [Fallback spd.] (LFF): Change to fallback speed, maintained as long as the fault persists and the run command has not been removed (2).
[Spd maint.] (rLS) : The drive maintains the speed being applied when the fault occurred, as long as the fault is present and the run command
rLS has not been removed (2).
[Ramp stop] (rMP): Stop via ramp
rMP [Fast stop] (FSt): Fast stop.
FSt [DC Injection] (dCI): Stop via DC injection: This function type cannot be set in combination with certain other functions. see "Compatibility table"
dCI on page 163.
MtM
[Mot THR memo]
[No] (nO)
Record of the motor thermal state.
nO [No] (nO): Motor thermal state not stored at power off
YES [Yes] (YES): Motor thermal state is stored at power off
240
Adjustment Range
Factory setting
[Yes] (YES)
Chapter 2
Programming Manual
Danger!
Note:
[Output Phase Loss] (OPL) is set to [No] (nO) when [Motor control type] (Ctt), see "Motor control (drC-)" on page 117is set to
[Sync. mot.] (SYn) . In other configurations of the [Motor control type] (Ctt) parameter, [Output Phase Loss] (OPL) is forced to
[Yes] (YES) when the brake logic is configured.
nO [No] (nO): function inactive
YES [Yes] (YES): Trip due to [Output Phase Loss] (OPL) with freewheel stop
OAC [Output cut] (OAC): No fault tripped, but management of the output voltage in order to avoid an overcurrent when the link with the motor is reestablished and catch on the fly performed (even if this function has not been configured). Drive changes to state [Output cut] (SOC), when the
time interval, [OutPh time detect] (Odt) has elapsed. Catch-on-the-fly is possible, as long as the drive is in standby mode [Output cut] (SOC) .
Odt
[OutPh time detect]
0.5 to 10 s
0.5 s
241
Adjustment Range
Factory setting
[Freewheel] (YES)
Caution!
Danger of equipment damage.
The drive is not protected due to inhibition of overtemperature fault detection. This invalidates the warranty.
Check that the possible consequences do not present any risk.
Failure to follow these instructions can result in injury or equipment damage.
Behavior in the event of the drive overheating
Note:
A fault trip will occur when the thermal state reaches 118% of the rated state and reactivation will occur when the state falls back
below 90%.
nO [Ignore] (nO): Detected fault ignored
YES [Freewheel] (YES): Freewheel stop
Stt [Per STT] (Stt): Stop according to the configuration of [Type of stop] (Stt), see "Stop mode (Stt-)" on page 170, without resolving the fault. In this
instance, the fault report relay does not open, and the drive is ready to run after the fault is cleared, in accordance with the restart conditions of
the active command channel (e.g., according to [2/3 wire control] (tCC) and
[2 wire type] (tCt), see "Inputs/ outputs (I_O-)" on page 132, if the fault occurs at the terminals). Configuring an alarm for this fault is recommended
(assigned to a logic output, for example) in order to indicate the cause of the stop.
LFF [Fallback spd.] (LFF): Change to fallback speed, maintained as long as the fault persists and the run command has not been removed (2).
[Spd maint.] (rLS): The drive maintains the speed being applied when the fault occurred, as long as the fault is present and the run command
rLS has not been removed (2).
[Ramp stop] (rMP): Stop via ramp
rMP [Fast stop] (FSt): Fast stop.
FSt [DC Injection] (dCI): Stop via DC injection: This function type cannot be set in combination with certain other functions. see "Application funct.
dCI (FUn-)" on page 161
tHA
[Drv therm. state al]
0 to 118%
100%
2s
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
Parameter that can be modified during operation or when stopped.
To change the assignment of this parameter press the ENT key for two seconds.
242
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FLT- > ETF
EtF[EXTERNAL FAULT]
EtF
[External fault ass.]
[No] (nO)
If the assigned bit is at 0, there is no external fault. If the assigned bit is at 1, there is an external fault. The logic can be configured using [External
fault config] (LEt), if a logic input is assigned.
nO [No] (nO): function inactive
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150
LEt
[External fault config]
[Active high] (HIG)
*
Parameter can be accessed if the external fault has been assigned to a logic input. It defines the positive or negative logic of the input assigned
to the fault.
LO [Active low] (LO): Fault on falling edge (change from 1 to 0) of the assigned input.
HIG [Active high] (HIG): Fault on rising edge (change from 0 to 1) of the assigned input.
EPL
[External fault mgt]
[Freewheel] (YES)
Type of stop in the event of an external fault
nO [Ignore] (nO): External fault ignored
YES [Freewheel] (YES): Freewheel stop
Stt [Per STT] (Stt): Stop according to the configuration of [Type of stop](Stt), see "Stop mode (Stt-)" on page 170, without resolving the fault. In this
instance, the fault report relay does not open, and the drive is ready to run after the fault is cleared, in accordance with the restart conditions of
the active command channel (e.g., according to [2/3 wire control] (tCC) and [2 wire type] (tCt), see "Inputs/ outputs (I_O-)" on page 132, if the
fault occurs at the terminals). Configuring an alarm for this fault is recommended (assigned to a logic output, for example) in order to indicate
the cause of the stop.
LFF [Fallback spd.] (LFF): Change to fallback speed, maintained as long as the fault persists and the run command has not been removed (1).
[Spd maint.] (rLS): The drive maintains the speed being applied when the fault occurred, as long as the fault is present and the run command
rLS has not been removed (1).
[Ramp stop] (rMP): Stop via ramp
rMP [Fast stop] (FSt): Fast stop.
FSt [DC Injection] (dCI): Stop via DC injection: This function type cannot be set in combination with certain other functions. see "Compatibility table"
dCI on page 163
243
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Programming Manual
Note:
The factory setting in B&R Automation Studio is 260. Changing this factory setting transfers the parameter to the drive.
[Undervoltage level]
according to drive
power
Setting the threshold value of the undervoltage sensor in Volts. The factory setting is dependent on the drive rated voltage.
USt
[Undervolt. time out]
0.2 s to 999.9 s
0.2 s
Time delay for taking undervoltage fault into consideration
StP
[UnderV. prevention]
[No] (nO)
Behavior when the undervoltage prevention level is attained.
nO [No] (nO): No action
MMS [DC Maintain] (MMS): This stop mode uses the inertia to maintain the DC bus voltage as long as possible.
[Ramp stop] (rMP): Stop according to a configurable ramp [Max stop time] (StM).
rMP [Lock-out] (LnF): Lock (freewheel stop) without fault
LnF
tSM
[UnderV. restart tm]
1.0 s to 999.9 s
1.0 s
*
Time delay to allow a restart after complete stop for [UnderV. prevention] (StP) = [Ramp stop] (rMP), when the voltage has returned to the normal
value.
UPL
[Prevention level]
133 to 261 V
According to drive
*
performance
Setting of the level for undervoltage prevention in V. Access is possible if [UnderV. prevention] (StP) is not equal to [No] (nO) . The adjustment
range and factory setting are determined by the drive voltage rating and the [Mains voltage] (UrES).
StM
[Max stop time]
0.01 to 60.00 s
1.00 s
*
Ramp deceleration time when [UnderV. prevention] (StP) is set to [Ramp stop] (rMP) .
tbS
[DC bus maintain tm]
1 to 9,999 s
9,999 s
*
Maintain time of the DC bus when [UnderV. prevention] (StP) is set to [DC Maintain] (MMS) .
USL
100 to 276 V
244
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FLT- > LFL
LFL[4-20mA LOSS]
LFL3
[AI3 4-20mA loss]
[Ignore] (nO)
nO [Ignore] (nO): Detected fault ignored This is the only possible configuration when [AI3 min value] (CrL3), see "Configuration LA1 (LA1-)" on page
137is not higher than 3 mA.
YES [Freewheel] (YES): Freewheel stop
Stt [Per STT] (Stt): Stop according to the configuration of [Type of stop] (Stt), see "Stop mode (Stt-)" on page 170, without fault trip. In this instance,
the fault report relay does not open, and the drive is ready to run after the fault is cleared, in accordance with the restart conditions of the active
command channel (e.g., according to [2/3 wire control] (tCC) and [2 wire type] (tCt), see "Inputs/ outputs (I_O-)" on page 132, if the fault occurs at
the terminals). Configuring an alarm for this fault is recommended (assigned to a logic output, for example) in order to indicate the cause of the stop.
[Fallback spd.] (LFF): Change to fallback speed, maintained as long as the fault persists and the run command has not been removed (1).
LFF [Spd maint.] (rLS): The drive maintains the speed being applied when the fault occurred, as long as the fault is present and the run command
has not been removed (1).
rLS [Ramp stop] (rMP): Stop via ramp
[Fast stop] (FSt): Fast stop.
rMP [DC Injection] (dCI): Stop via DC injection: This function type cannot be set in combination with certain other functions. see "Application funct.
FSt (FUn-)" on page 161
dCI
(1)
*
Because, in this case, the fault does not trigger a stop, it would be wise to assign a relay or a logic output to report the fault.
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
Adjustment Range
Factory setting
[No] (nO)
Danger!
[Fault inhibit assign.] (InH) should not be enabled for typical applications of this equipment.
[Fault inhibit assign.] (InH) should only be activated in extreme cases, where it is determined by a comprehensive
risk analysis that the presence of the configurable safety functions of the drive presents a greater risk than potential
physical injury or material damage.
Note:
The "safe torque off" function is not affected by this function, and neither are the detected faults that would lead to a complete
breakdown.
The following faults can be inhibited:
AnF, CnF, COF, CrF1, dLF, EnF, EPF1, EPF2, FCF2, InFA, InFb, LFF3, ObF, OHF, OLC, OLF, OPF1, OPF2, OSF, OtFL, PHF, PtFL, SLF1,
SLF2, SLF3, SOF, SPF, SSF, tJF, tnF and ULF.
nO [No] (nO): function inactive
LI1 [LI1] (LI1): Logic input LI1
... [...] (...): The assignment conditions see "Control (CtL-)" on page 150
245
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Programming Manual
Adjustment Range
Factory setting
[Freewheel] (YES)
Warning!
Control failure
If [Network fault mgt] (CLL) = [Ignore] (nO) communication control is suppressed.
For safety reasons, communication fault detection should only be locked during the program test phase or in specific applications.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Behavior of the drive in the event of a communication fault with a communication card
nO [Ignore] (nO): Detected fault ignored
YES [Freewheel] (YES): Freewheel stop
Stt [Per STT] (Stt): Stop according to the configuration of [Type of stop] (Stt), see "Stop mode (Stt-)" on page 170, without fault trip. In this instance,
the fault report relay does not open, and the drive is ready to run after the fault is cleared, in accordance with the restart conditions of the active
command channel (e.g., according to [2/3 wire control] (tCC) and [2 wire type] (tCt), see "Inputs/ outputs (I_O-)" on page 132, if the fault occurs at
the terminals). Configuring an alarm for this fault is recommended (assigned to a logic output, for example) in order to indicate the cause of the stop.
[Fallback spd.] (LFF): Change to fallback speed, maintained as long as the fault persists and the run command has not been removed (1).
LFF [Spd maint.] (rLS): The drive maintains the speed being applied when the fault occurred, as long as the fault is present and the run command
has not been removed (1).
rLS [Ramp stop] (rMP): Stop via ramp
[Fast stop] (FSt): Fast stop.
rMP [DC Injection] (dCI): Stop via DC injection: This function type cannot be set in combination with certain other functions. see "Application funct.
FSt (FUn-)" on page 161
dCI
COL
[CANopen fault mgt]
[Freewheel] (YES)
Warning!
Control failure
In CANopen fault management [CANopen fault mgt] (COL) = [Ignore] (nO) communication control is suppressed.
For safety reasons, communication fault detection should only be locked during the program test phase or in specific applications.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
nO
YES
Stt
LFF
rLS
rMP
FSt
dCI
SLL
Behavior of the drive in the event of a communication fault with integrated CANopen.
[Ignore] (nO): Detected fault ignored
[Freewheel] (YES): Freewheel stop
[Per STT] (Stt): Stop according to the configuration of [Type of stop] (Stt), see "Stop mode (Stt-)" on page 170, without resolving the fault. In this
instance, the fault report relay does not open, and the drive is ready to run after the fault is cleared, in accordance with the restart conditions of
the active command channel (e.g., according to [2/3 wire control] (tCC) and
[2 wire type] (tCt), see "Inputs/ outputs (I_O-)" on page 132, if the fault occurs at the terminals). Configuring an alarm for this fault is recommended
(assigned to a logic output, for example) in order to indicate the cause of the stop.
[Fallback spd.] (LFF): Change to fallback speed, maintained as long as the fault persists and the run command has not been removed (1).
[Spd maint.] (rLS): The drive maintains the speed being applied when the fault occurred, as long as the fault is present and the run command
has not been removed (1).
[Ramp stop] (rMP): Stop via ramp
[Fast stop] (FSt): Fast stop.
[DC Injection] (dCI): Stop via DC injection: This function type cannot be set in combination with certain other functions. see "Compatibility table"
on page 163
[Modbus fault mgt]
[Freewheel] (YES)
Warning!
Control failure
When modbus fault management [Modbus fault mgt] (SLL) = [Ignore] (nO) communication control is suppressed.
For safety reasons, communication fault detection should only be locked during the program test phase or in specific applications.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Behavior of the drive in the event of a communication fault with integrated modbus.
nO [Ignore] (nO): Detected fault ignored
YES [Freewheel] (YES): Freewheel stop
Stt [Per STT] (Stt): Stop according to the configuration of [Type of stop] (Stt), see "Stop mode (Stt-)" on page 170, without fault trip. In this instance,
the fault report relay does not open, and the drive is ready to run after the fault is cleared, in accordance with the restart conditions of the active
command channel (e.g., according to [2/3 wire control] (tCC) and [2 wire type] (tCt), see "Inputs/ outputs (I_O-)" on page 132, if the fault occurs at
the terminals). Configuring an alarm for this fault is recommended (assigned to a logic output, for example) in order to indicate the cause of the stop.
[Fallback spd.] (LFF): Change to fallback speed, maintained as long as the fault persists and the run command has not been removed (1).
LFF [Spd maint.] (rLS): The drive maintains the speed being applied when the fault occurred, as long as the fault is present and the run command
has not been removed (1).
rLS [Ramp stop] (rMP): Stop via ramp
[Fast stop] (FSt): Fast stop.
rMP [DC Injection] (dCI): Stop via DC injection: This function type cannot be set in combination with certain other functions. see "Compatibility table"
FSt on page 163
dCI
246
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FLT- > TID
tId[TORQUE/CURRENT LIM]
SSb
[Trq/I limit. stop]
[Ignore] (nO)
Behavior in the event of switching to torque or current limitation Fault
nO [Ignore] (nO): Detected fault ignored
YES [Freewheel] (YES): Freewheel stop
Stt [Per STT] (Stt): Stop according to the configuration of [Type of stop] (Stt), see "Stop mode (Stt-)" on page 170, without fault trip. In this instance,
the fault report relay does not open, and the drive is ready to run after the fault is cleared, in accordance with the restart conditions of the active
command channel (e.g., according to [2/3 wire control] (tCC) and [2 wire type] (tCt), see "Inputs/ outputs (I_O-)" on page 132, if the fault occurs at
the terminals). Configuring an alarm for this fault is recommended (assigned to a logic output, for example) in order to indicate the cause of the stop.
[Fallback spd.] (LFF): Change to fallback speed, maintained as long as the fault persists and the run command has not been removed (1).
LFF [Spd maint.] (rLS): The drive maintains the speed being applied when the fault occurred, as long as the fault is present and the run command
has not been removed (1).
rLS [Ramp stop] (rMP): Stop via ramp
[Fast stop] (FSt): Fast stop.
rMP [DC Injection] (dCI): Stop via DC injection: This function type cannot be set in combination with certain other functions. see "Compatibility table"
FSt on page 163
dCI
StO
[Trq/I limit. time out]
0 to 9,999 ms
1,000 ms
Because, in this case, the fault does not trigger a stop, it would be wise to assign a relay or a logic output to report the fault.
*
2s
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and
adjusted from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated,
to aid programming.
Parameter that can be modified during operation or when stopped.
To change the assignment of this parameter press the ENT key for two seconds.
247
Chapter 2
Programming Manual
Time in seconds
Applied to the impulse input, this signal offers the following possibilities:
Measurement and display of the motor speed: Signal frequency = 1/T. This frequency is displayed using
the [Pulse in. work. freq.] (FqS), see "Menu" on page 82parameter.
Overspeed detection: if the measured speed exceeds a predefined threshold, the drive trips a fault.
Detection of a defective brake if the brake command is configured: If speed doesn't decrease fast enough
after a "brake engage" command, the drive trips a fault. This function allows brake wear to be determined.
Detection of a speed threshold that was set above [Pulse warning thd.] (FqL), see "DRI-CONF-FULL-SET
- rPG to rP4" on page 112, and can be assigned to a relay see "Configuration R1 (r1-)" on page 141or
to a logic output.
248
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FLT- > FQF
FqF[FREQUENCY METER]
FqF
[Frequency meter]
[No] (nO)
Activation of the speed measurement function
nO [No] (nO): Function inactive. All parameters of this function are inaccessible.
YES [Yes] (YES): Function active: assignment only possible if no other function is assigned to the impulse input.
FqC
[Pulse scal. divisor]
1.0 to 100.0
1.0
Scaling factor (divisor) of the impulse input. The attained frequency is displayed using the [Pulse in. work. freq.] (FqS)parameter, p. 44.
FqA
[Overspd. pulse thd.]
[No] (nO)
Activation and configuration of overspeed monitoring: [Overspeed] (SOF).
nO [No] (nO): Overspeed is not monitored.
- 1 Hz to 20.00 kHz: Setting the trip threshold of the frequency at the impulse input divided by the [Pulse scal. divisor](FqC).
tdS
[Pulse overspd delay]
0.0 s to 10.0 s
0.0 s
Time delay for taking overspeed fault into consideration.
Fdt
[Level fr. pulse ctrl]
[No] (nO)
Activation and configuration of the input monitor for the impulse input (speed feedback): [Speed fdback loss] (SPF).
nO [No] (nO): Overspeed feedback is not monitored.
- 0.1 Hz to 599 Hz: Setting the frequency threshold of the motor for tripping the speed feedback fault (difference between the estimated frequency
and the measured speed).
Fqt
[Pulse thresh wo RUN]
[No] (nO)
Activation and configuration of monitoring of brake defects: [Brake contact] (brF). If the brake logic [Brake assignment] (bLC), see "Brake logic
control (bLC-)" on page 183is not configured, this parameter is forced to [No] (nO) .
nO [No] (nO): Brakes are not monitored.
- 1 Hz to 1,000 Hz: Setting the frequency threshold of the motor for tripping the brake defect fault (detection of speed not equal to zero).
tqb
[Pulse wo Run delay]
0.0 s to 10.0 s
0.0 s
Time delay for taking brake defect fault into consideration.
249
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Programming Manual
250
(1)
*
Adjustment Range
Factory setting
[Freewheel] (YES)
Because, in this case, the fault does not trigger a stop, it would be wise to assign a relay or a logic output to report the fault.
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
251
Chapter 2
Programming Manual
Code
Name / Description
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FLT- > TNF
tnF[AUTO TUNING FAULT]
tnL
[Autotune fault mgt]
nO [Ignore] (nO): Detected fault ignored
YES [Freewheel] (YES): Freewheel stop
LUn
Torque =
LUL +
rNUd
FrS
Frequency
in the [INPUTS/ OUTPUTS CFG] (I_O-) menu, the signal from this fault can be assigned to a relay or a logic output.
Code
Name / Description
Adjustment Range
Factory setting
The parameters described here are called up as follows: DRI- > CONF- > FULL- > FLT- > ULD
ULd[PROCESS UNDERLOAD]
ULt
[Unld T. Del. Detect.]
0 to 100 s
0s
Time delay for underload detection. At value 0, the function is deactivated, and further parameters are unavailable.
LUn
[Unld. Thr. Nom. Speed.]
20 to 100%
60%
*
Underload threshold for the motor at rated speed ([Rated motor freq.] (FrS), see "Simply start menu (SIM-)" on page 104), as a percentage of
the rated torque.
LUL
[Unld. Thr. 0. Speed.]
0 up
0%
*
[Unld.Thr.Nom.Speed]
(LUn)
Threshold for underload at zero speed, as a percentage of rated torque.
rMUd
[Unld. Freq. Thr. Det.]
0 to 599 Hz
0 Hz
*
Minimum frequency threshold for underload detection.
Srb
[Hysteresis Freq. Att.]
0.3 to 599 Hz
0.3 Hz
*
Maximum variation between reference frequency and motor frequency, defined steady state.
UdL
[Underload Managmt.]
[Freewheel] (YES)
*
Behavior when switching to underload detection
nO [Ignore] (nO): Detected fault ignored
YES [Freewheel] (YES): Freewheel stop
rMP [Ramp stop] (rMP): Stop via ramp
FSt [Fast stop] (FSt): Fast stop.
FtU
[Underload T.B. Rest.]
0 to 6 min
0 min
*
This parameter is not available when [Underload Managmt.] (UdL) are set to [Ignore] (nO) . Minimum allowable time interval between underload
detection and automatic restart.
For an automatic restart to be possible, the [Max. restart time] (tAr), see "Automatic restart (Atr-)" on page 237value must exceed the value of
this parameter for at least one minute.
*
252
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
Adjustment Range
Factory setting
0 to 599 Hz
0 Hz
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Programming Manual
A process overload is detected at the onset of the next event and remains pending for at least the configurable
[Ovld Time Detect.] (tOL) time interval.
Adjustment Range
Factory setting
0.64 In (2)
0.1 to 30 s
0.5 s
Caution!
Level of DC injection braking current activated via logic input or selected as stop mode.
[DC injection time 1]
Caution!
Risk of damage to the motor
Long periods of DC injection braking can cause overheating and damage the motor.
Protect the motor by avoiding long periods of DC injection braking.
IdC2
*
(1) (3)
Maximum duration of current injection [DC inject. level 1] (IdC). After this time interval has elapsed, the DC injection changes to [DC inject. level
2] (IdC2).
[DC inject. level 2]
0.1 In (2) up to [DC in- 0.5 In (2)
ject. level 1] (IdC)
Caution!
Risk of damage to the motor
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
tdC
*
(1) (3)
Injection current is activated by logic input or selected as stop mode, once time interval [DC injection time 1] (tdI) has elapsed.
[DC injection time 2]
0.1 to 30 s
0.5 s
Caution!
Risk of damage to the motor
Long periods of DC injection braking can cause overheating and damage the motor.
Protect the motor by avoiding long periods of DC injection braking.
254
This parameter is also accessible via the [SETTINGS] (SEt-) and [APPLICATION FUNCT.] (FUn-)menus.
In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
These settings are independent of function [AUTO DC INJECTION] (AdC-).
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
Chapter 2
Programming Manual
COMMUNICATION
Factory setting
3.201
8.604
0
0
0
0
0
0
255
Adjustment Range
Factory setting
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Bluetooth (btH-)
Code
Name / Description
The parameters described here are called up as follows: DRI- > CONF- > FULL- > COM- > BTH
btH[BLUETOOTH]
Not applicable.
Adjustment Range
Factory setting
Adjustment Range
Factory setting
CANopen (CnO-)
Code
Name / Description
The parameters described here are called up as follows: DRI- > CONF- > FULL- > COM- > CNO
CnO[CANopen]
AdCO
[CANopen address]
OFF [OFF] (OFF): OFF
- 1 to 127
bdCO
[CANopen bit rate]
50 [50 kbps] (50): 50,000 baud
125 [125 kbps] (125): 125,000 baud
250 [250 kbps] (250): 250,000 baud
500 [500 kbps] (500): 500,000 baud
IM [1 Mbps] (1M): 1 MBaud
ErCO
[Error code]
Read-only parameter, cannot be modified.
0 to 5
Adjustment Range
Factory setting
256
Name
RS3_ERROR_GENERAL
EPL_ERROR_AP_STATE_ERROR_EVENT
NVS_STORAGE_FAILURE
RS3_ERROR_IOC_WATCHDOG_TIMEOUT
RS3_ERROR_SCANNER_UPDATE_FAILURE
Description
Unspecified error
Error when changing current state
NVS storage failure
IOC watchdog timeout
Scanner update failure
Adjustment Range
Factory setting
0 to 239
0
8.501
Chapter 2
Programming Manual
Code
Name / Description
The parameters described here are called up as follows: DRI- > CONF- > FULL- > COM- > LCF
LCF[FORCED LOCAL]
ADRC [Address] (ADRC): POWERLINK station number
MAC [MAC@] (MAC): MAC address of the POWERLINK card
OCA1 [OCA1] (OCA1)
[Scan.Out1 address]: Address of the 1st output word.
OCA2 [OCA2] (OCA2)
[Scan.Out2 address]: Address of the 2nd output word.
OCA3 [OCA3] (OCA3)
[Scan.Out3 address]: Address of the 3rd output word.
OCA4 [OCA4] (OCA4)
[Scan.Out4 address]: Address of the 4th output word.
OMA1 [OMA1] (OMA1)
[Scan. IN1 address]: Address of the 1st input word.
OMA2 [OMA2] (OMA2)
[Scan. IN2 address]: Address of the 2nd input word.
OMA3 [OMA3] (OMA3)
[Scan. IN3 address]: Address of the 3rd input word.
OMA4 [OMA4] (OMA4)
[Scan.Out4 address]: Address of the 4th input word.
ILF1 [Internal link fault 1] (ILF1)
Interruption of communication between POWERLINK interface and drive.
8.602
0
0
3.201
8.604
0
0
Error code
0x0001
0x0002
0x0013
0x0015
0x0016
Description
Missing PCP signal for synchronization
PDO mapping error
Error in receipt of LinkPdosReq request
Too many TPDO objects in the PCP mapping
Too many RPDO objects in the PCP mapping
Fallback into Pre-Op1 or Pre-Op2 during drive activity
Connection loss between Phy and MN
Drive reports invalid TPDO mapping
Drive reports invalid RPDO mapping
Error during scanner configuration
Unable to read DMN parameter
Read/write not possible for a drive parameter
Error code
0x001B
0x0022
0x0023
0x0024
0x0025
0x0060
0x0011
0x0026
0x0027
0x0028
0x0029
0x0030
257
Adjustment Range
Factory setting
[No] (nO)
Warning!
Control failure
If the equipment is switched to forced local mode, the virtual input used in the current configuration remains fixed at the last
value transmitted.
Do not use the virtual input and forced local mode in the same configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
nO
LI1
...
LI6
LAI1
LAI2
FLOC
nO
AI1
AI2
AI3
LCC
PI
FLOt
*
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
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Chapter 2
Programming Manual
ACCESS LEVEL
Code
Name / Description
Factory setting
The parameters described here are called up as follows: ITF
ItF[3 INTERFACE]
LAC
[3.1 ACCESS LEVEL]
[Standard] (Std)
bAS [Basic] (bAS): Limited access to menus [SIMPLY START] (SIM-), [1.2 MONITORING] (MOn-), [SETTINGS] (SEt-),
[FACTORY SETTINGS] (FCS-), [5 PASSWORD] (COd) and [3.1 ACCESS LEVEL] (LAC-). Only one function can be assigned to each input.
[Standard] (Std): Access to all menus on the integrated display terminal. Only one function can be assigned to each input.
Std [Advanced] (AdU): Access to all menus on the integrated display terminal. Several functions can be assigned to each input.
AdU [Expert] (EPr): Access to all menus on the integrated display terminal and access to additional parameters. Several functions can be assigned
Epr to each input.
259
Expert EPr
AdvancedAdU
Standard Std
Basic bAS
Expert parameters
Several functions can be assigned to each input.
(1)
260
English
Franais
German
Italiano
Espaol
+0.0 Hz
0.0 A
3.2 Language
<<
>>
When only one selection is possible, the selected item is indicated by the
given.
Example: Only one language can be chosen.
Quick
Chapter 2
Programming Manual
Term
RDY
Chinese
Trke
Code
Name / Description
The parameters described here are called up as follows: ITF
LnG
[3.2 LANGUAGE]
Factory setting
[Language 0] (LnG0)
261
RDY
Term
+0.0 Hz
0.0 A
3 INTERFACE
3.1 ACCESS LEVEL
3.2 LANGUAGE
3.3 MONITORING CONFIG.
Code
<<
>>
START
ENT
Quick
Term
+0.0 Hz
0.0 A
Code
<<
>>
Quick
This can be used to configure the information displayed on the graphic display screen during operation.
RDY
Term
+0.0 Hz
0.0 A
Code
<<
>>
Quick
[PARAM. BAR SELECT] : Selection of 1 to 2 parameters in the top row (the first two
Parameters cannot be changed).
[Display value type]
: Selection of the parameters in the middle of the screen and the
Display mode (numerical values or bar chart)
[COM SCANNER STATUS]: Number of displayed words of their format.
262
MONITORING
[Digital] (dEC)
[Bar graph] (bAr)
[List] (LISt)
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Programming Manual
MONITORING
Examples:
RUN
Term
+35.0 Hz
Motor speed
1250 rpm
Motor current
80 A
264
Display of a list of 5
Values
Display of 2
Bar charts
RUN
Min
0
Min.
0
Term
+35.0 Hz
Motor speed
1250 rpm
Motor current
80 A
80.0 A
Max.
1500
Max.
150
Quick
RUN
Term
+35.0 Hz
80.0 A
1.2 MONITORING
English
Frequency reference:
Motor current:
Motor speed:
Motor thermal state:
Drive thermal state:
50.1 Hz
80 A
1250 rpm
80%
80%
Quick
These parameters only appear if the corresponding function has been selected in another menu.When the parameters can also be accessed and adjusted
from within the configuration menu for the corresponding function, their description is detailed in these menus, on the pages indicated, to aid programming.
Parameter that can be modified during operation or when stopped.
RUN
----------------W3141
Term
0.0 A
COMMUNICATION MAP
F230 Hex
<<
+35.0 Hz
Chapter 2
Programming Manual
Code
Name / Description
Factory setting
The parameters described here are called up as follows: ITF- > MCF- > ADL
AdL[COM SCANNER STATUS]
IAd1
[Word 1 add. select.]
0
Select the address of the word to be displayed by pressing the << and >> (F2 and F3) keys and rotating the jog dial.
FAd1
[Format word 1]
[Hex] (HE )
Format of word 1.
HE [Hex] (HE )
SIG [Signed] (SIG)
nSG [Unsigned] (nSG)
IAd2
[Word 2 add. select.]
0
Select the address of the word to be displayed by pressing the << and >> (F2 and F3) keys and rotating the jog dial.
FAd2
[Format word 2]
[Hex] (HE )
Format of word 2.
HE [Hex] (HE )
SIG [Signed] (SIG)
nSG [Unsigned] (nSG)
IAd3
[Word 3 add. select.]
0
Select the address of the word to be displayed by pressing the << and >> (F2 and F3) keys and rotating the jog dial.
FAd3
[Format word 3]
[Hex] (HE )
Format of word 3.
HE [Hex] (HE )
SIG [Signed] (SIG)
nSG [Unsigned] (nSG)
FAd4
[Format word 4]
[Hex] (HE )
Format of word 4.
HE [Hex] (HE )
SIG [Signed] (SIG)
nSG [Unsigned] (nSG)
The selected words can then be displayed in the [COMMUNICATION MAP] submenu of the [1.2 MONITORING] menu.
Example:
>>
Quick
265
Term
0.0 Hz
0.0 A
MAIN MENU
ENT
1 DRIVE MENU
2 IDENTIFICATION
3 INTERFACE
4 OPEN / SAVE AS
5 PASSWORD
Code
Quick
RDY
Term
0.0 Hz
0.0 A
3 INTERFACE
3.1 ACCESS LEVEL
3.2 LANGUAGE
3.3 MONITORING CONFIG.
3.4 DISPLAY CONFIG.
Code
<<
>>
RDY
ENT
Quick
Term
0.0 Hz
0.0 A
<<
>>
Quick
266
Name / Description
[3.4 DISPLAY CONFIG.]
Term
0.0 Hz
0.0 A
USER PARAMETERS
:
No
ALL PARAMETERS:
PARAMETER SELECTION
CUSTOMER-SPEC SELECTION
MY MENU:
DEVICE NAME
Code
<<
PARAMETER SELECTION
ENT
SIMPLY START
SETTINGS
MOTOR CONTROL
INPUTS / OUTPUTS CFG
CONTROLLER
Quick
>>
SERVICE MESSAGE
Chapter 2
Programming Manual
Displ. Stand.
Param.
PARAMETER SELECTION
ENT
SETTINGS
List
CONFIG. 0
CONFIG. 1
CONFIG. 2
SERIAL NUMBER
Ramp increment
Acceleration
Deceleration
Acceleration 2
Deceleration 2
Selection of 1 to 15 free
definable parameters
List
ENT
Term
RDY
+0.0 Hz
0.0 A
CUSTOMER-SPEC SELECTION
Ramp increment
Acceleration
Deceleration 2
Delete
ENT
RDY
Term
+0.0 Hz
0.0 A
Ramp increment
ENT
Username
Unit
Multiplier
Divisor
Offset
RDY
Term
+0.0 Hz
FLOW REFERENCE
Term
+0.0 Hz
Standard
customer specific
%
mA
Quick
RDY
ENT
Term
+0.0 Hz
13
>>
RDY
0.0 A
Unit
Standard: Use of the
Factory set unit
Customer specific
User-defined unit
%, mA, etc.: Selection from
of a scroll bar
<<
0.0 A
Username
0.0 A
SERVICE MESSAGE
ENT
Term
RDY
Term
+0.0 Hz
0.0 A
CUSTOMER-SP MENU
%
mA
Quick
RDY
Term
+0.0 Hz
0.0 A
LINE 2
<<
>>
23
Quick
Names (CUSTOMER-SPEC. MENU, DEVICE NAME, configuration , serial number, message lines
names of the units etc.) can be adjusted for the parameter names as in the example alongside
.
If no custom settings have been made, the standard value appears
(designations, units, etc.).
FLOW VOLUME
ABC
Quick
0.0 A
Standard
customer specific
LINE 1
LINE 2
LINE 3
LINE 4
LINE 5
View
+0.0 Hz
Unit
>>
18
Quick
Code
Name / Description
The parameters described here are called up as follows: ITF- > DCF- > CUP
CUP[USER PARAMETERS]
GSP
[Return std name]
Factory setting
[No] (nO)
267
nO
YES
MYMN
PAn
268
Factory setting
+0.0 Hz
0.0 A
MY MENU CONFIG.
ENT
PARAMETER SELECTION
SELECTED LIST
Code
<<
>>
PARAMETER SELECTION
ALL PARAMETERS:
Quick
ENT
SIMPLY START
SETTING
SETTINGS
MOTOR CONTROL
INPUTS / OUTPUTS CFG
CONTROLLER
List
PARAMETER SELECTION
ALL PARAMETERS:
Ramp increment
Acceleration
Deceleration
Acceleration 2
Deceleration 2
List
List
ENT
RDY
0.0 Hz
Term
0.0 A
SELECTED LIST
Ramp increment
Acceleration
Deceleration 2
Del
Up
Down
0.0 Hz
Term
0.0 A
SELECTED LIST
Acceleration
Ramp increment
Speed prop. gain
Del
Code
MYC-
Up
Down
Name / Description
MY MENU CONFIG.
269
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Programming Manual
RDY
Term
0.0 Hz
0.0 A
PARAMETER ACCESS
ENT
PROTECTION
Indicators
Code
RDY
0.0 Hz
Term
0.0 A
Indicators
<<
>>
ENT
PARAMETERS
MENU
RDY
0.0 Hz
Term
0.0 A
PARAMETERS
Quick
Active
All
Quick
Code
View selection
of all parameters or only
the active parameter
press ESC to
this screen
Quit
Quick
ENT
ENT
MENUS
1 DRIVE MENU
1.1 FREQUENCY
Ramp
increment REFERENCE
1.2 MONITORING
1.3 CONFIGURATION
Del
RDY
Term
0.0 Hz
Down
0.0 A
PROTECTION
ENT
PROTECTED CHANNELS
PROTECTED PARAMETERS
Code
Up
RDY
Term
0.0 Hz
0.0 A
PROTECTED CHANNELS
Quick
ENT
HMI
PC Tool
MODBUS
CANopen
COM CARD
Code
Quick
PROTECTED PARAMETERS
1 DRIVE MENU
1.1 FREQUENCY REFERENCE
1.2 MONITORING
1.3 CONFIGURATION
All
On these screens
all parameters can
of the menu
[1 DRIVE MENU]
protects and to the
Selection shown
are, with the exception of
the parameter of the
Expert mode
PROTECTED PARAMETERS
ENT
1.3 CONFIGURATION
MY MENU:
FACTORY SETTINGS
Macro configuration
ALL PARAMETERS:
None
All
None
ENT
PROTECTED PARAMETERS
JOG
JOG
Ref. step mode
Jog delay
Note: The protected parameters are no longer accessible and are not, therefore,
submenus are not displayed.
270
Chapter 2
Programming Manual
Code
Name / Description
The parameters described here are called up as follows: ITF- > DCF- > PAC- > PRO
prO[PROTECTION]
pCd[PROTECTED CHANNELS]
COn [HMI] (COn): Graphic display terminal or display terminal
P S [PC Tool] (P S): PC Software
Mdb [Modbus] (Mdb): Integrated modbus
CAn [CANopen] (CAn): Integrated CANopen
nEt [COMMUNICATION CARD] (nEt): Communication card (POWERLINK)
Display (UIS-)
Code
Name / Description
The parameters described here are called up as follows: ITF- > DCF- > PAC- > PRO- > UIS
UIS[VISIBILITY]
PUIS
[PARAMETERS]
Factory setting
[Active] (ACt)
Term
0.0 A
0.0 Hz
KEYPAD PARAMETERS
Contrast:
Keypad stand-by
Code
<<
50 %
>>
5 Min.:
Quick
Code
Name / Description
The parameters described here are called up as follows: ITF- > DCF- > CNL
CnL[KEYPAD PARAMETERS]
CrSt
[Keypad contrast]
Adjustment Range
Factory setting
0 to 100%
50%
5 min
271
RDY
0.0 A
0.0 Hz
MAIN MENU
1 DRIVE MENU
2 IDENTIFICATION
3 INTERFACE
4 LOAD / SAVE AS
5 PASSWORD
ENT
0.0 Hz
0.0 A
4 LOAD / SAVE AS
4.1 OPEN
4.2 SAVE AS
Quick
Code
Term
RDY
Code
Quick
>>
<<
[4.1 OPEN]: To download one of the 4 files from the graphic display terminal to the drive.
4.2 SAVE AS: To download the current drive configuration to the graphic display terminal.
Term
RDY
0.0 Hz
0.0 A
4. LOAD/ SAVE AS
ENT
4.1 OPEN
4.2 SAVE AS
Code
<<
>>
Quick
RDY
Term
0.0 Hz
0.0 A
4.1 OPEN
File 1
File 2
File 3
File 4
Code
Used
Blank
Blank
Blank
<<
>>
ENT
RDY
Term
0.0 A
>>
Quick
ENT
0.0 Hz
0.0 A
0.0 Hz
DOWNLOAD GROUP
No
All
Drive Configuration
Motor parameters
Communication
Quick
Code
<<
RDY
Term
Note: Loading a
empty file is ineffectual
DOWNLOAD
PLEASE CHECK THAT
THE DRIVE WIRING IS OK
ESC = Cancel
ENT = Confirm
ENT
Quick
Code
RDY
File 1
File 2
File 3
File 4
Term
0.0 Hz
4.1 OPEN
Code
Saving in a
used file deleted and
replaces the ? in this file
configurations within
0.0 A
Used
Free
Free
Free
ENT
ENT
RDY
Term
0.0 A
0.0 Hz
DOWNLOAD
Downloading
Quick
...
RDY
Term
0.0 Hz
0.0 A
DOWNLOAD
DOWNLOAD COMPLETE
ENT or ESC to continue
272
[TRANSFER IN PROGRESS]
[DONE]
Error messages if download not possible
[Motor parameters are NOT COMPATIBLE. Do you want to continue?]:: In this case the download is possible, but the parameters will be restricted.
[Communication]:
Chapter 2
Programming Manual
[Motor param]:
No parameters
All parameters in all menus
The entire menu [1 DRIVE MENU] without [COMMUNICATION]
In the ? menu [MOTOR CONTROL] (drC-)
273
Term
0.0 A
0.0 Hz
MAIN MENU
1 DRIVE MENU
2 IDENTIFICATION
3 INTERFACE
4 OPEN / SAVE AS
5 PASSWORD
Code
ENT
RUN
Term
0.0 A
+50.0 Hz
5 PASSWORD
:
State unlocked
Access code PIN 1 Out :
Access code PIN 2 Off :
:
Upload rights allowed
:
Download rights Drive locked
Quick
<<
Code
Quick
>>
= ENT
= ESC
PASSWORD
Enables the configuration to be protected with an access code or a password to be entered in order to access a
protected configuration.
Example with graphic display terminal:
RDY
Term
+50.0 Hz
0.0 A
5 PASSWORD
State
PIN code 1
Upload rights
Download rights
Code
<<
:
:
:
:
Unlocked
Off
Permitted
Unlock. drv
>>
ENT
Term
RDY
+50.0 Hz
0.0 A
PIN code 1
Quick
9520
00
Min = OFF
Max. = 9999
<<
>>
Quick
The drive is unlocked, when the access code is set to [Unlocked] (OFF) (no access code) or when the right
code is entered. All menus are visible.
Before protecting the configuration with an access code, you must:
Define the [Upload rights] (ULr) and [Download rights] (dLr).
Make a careful note of the code and keep it in a safe place where you will always be able to find it.
The drive has 2 access codes, enabling 2 access levels to be set up.
PIN code 1 is a public unlock code: 6969.
PIN code 2 is an unlock code known only to B&R Product Support. It is only callable in [Expert]
(EPr) mode.
There is only one usable access code, PIN1 or PIN2; the second must be in [Off] (OFF) position.
Note:
When the unlock code is entered, the user access code appears.
274
Code
COdCSt
LC
ULC
COd
COd2
ULr
ULr0
ULr1
dLr
dLr0
dLr1
dLr2
dLr3
Name / Description
Adjustment Range
Factory setting
[5 PASSWORD]
[State]
[Unlocked] (ULC)
Information parameter, cannot be modified.
[Locked] (LC): The drive is locked by a password.
[Unlocked] (ULC): The drive is locked by a password.
[PIN code 1]
[Off] (OFF) up to 9,999 [Off] (OFF)
1. Access code The [Off] (OFF) value shows that no access code has been set to [Unlocked] (ULC) . The [On] (On) value indicates that the drive
is protected, and an access code must be entered in order to unlock it. Once the correct code has been entered, it remains on the display and
the drive is unlocked until the next time the power supply is disconnected.
PIN code 1 is a public unlock code: 6969.
[PIN code 2]
[Off] (OFF) up to 9,999 [Off] (OFF)
This parameter is only callable in [Expert] (EPr) mode.
2. Access code The [Off] (OFF) value shows that no access code has been set to [Unlocked] (ULC) . The [On] (On) value indicates that the drive
is protected, and an access code must be entered in order to unlock it. Once the correct code has been entered, it remains on the display and
the drive is unlocked until the next time the power supply is disconnected.
PIN code 2 is an unlock code known only to B&R Product Support.
If [PIN code 2] (COd2) is not set to [Off] (OFF) , only the [1.2 MONITORING](MOn-) menu is displayed. If [PIN code 2] (COd2) are set to [Off](OFF)
, all menus are shown.
If the display settings in the [3.4 DISPLAY CONFIG.] (dCF-) menu are altered and [PIN code 2] (COd2) is not set to [Off](OFF) , the configured
display will be maintained. If then [PIN code 2](COd2) is set to ff" (unlock drive), the configured display in the [3.4 DISPLAY CONFIG.] (dCF-)
menu is maintained.
[Upload rights]
[Permitted] (ULr0)
Read or copy the current configuration to the drive.
[Permitted] (ULr0): The current drive configuration can always be uploaded to the graphic display terminal or PC software.
[Not allowed] (ULr1): The current drive configuration can only be uploaded to the graphic display terminal or PC software, if the drive is not
protected by an access code or if the correct code has been entered.
[Download rights]
[Unlock. drv] (dLr1)
Writes the current configuration to the drive or downloads a configuration to the drive
[Locked drv] (dLr0): A configuration file can only be downloaded to the drive if the drive is protected by an access code, which is the same as
the access code for the configuration to be downloaded.
[Unlock. drv] (dLr1): A configuration file can be downloaded to the drive or a configuration in the drive can be modified if the drive is unlocked
(access code entered) or is not protected by an access code.
[Not allowed] (dLr2): Download not authorized.
[Lock/unlock] (dLr3): Combination of [Locked drv] (dLr0) and [Unlock. drv] (dLr1).
275
Chapter 2
Programming Manual
Caution!
Risk of damage to drive
Heed the following recommendations relating to environmental conditions (temperature, chemical substances, dust).
Failure to follow these instructions can result in equipment damage!
To optimize the drive's operation, the following measures are recommended.
Environment
Open the
product
Corrosion
Dust
Temperature
Cooling
Vibration
Affected components
Housing - control block (LED - displays)
Measures taken
Check over the drive visually.
Terminal connections
Interval
At least once per year
Note:
Fan operation is dependent on the thermal state of the drive. It is possible for the drive to run without
the fan running.
Spares and repairs
Serviceable product: Please contact your local B&R branch office.
Longer storage.
Lengthy storage periods (over 2 years) can result in capacitor power loss.
Fan replacement.
A new fan can be ordered for purposes of maintaining the P74. See www.br-automation.com The installation
manual has information on fan replacement.
276
Danger!
Read the safety notes in the chapter entitled "About this book" completely and carefully before performing the procedure explained in this section.
Failure to follow these instructions can result in death or serious injury.
Error code
If the display does not light up, check the power supply to the drive.
The assignment of the "Fast stop" or "Freewheel" functions will prevent the drive starting if the corresponding logic inputs are not powered up. The ACOPOSinverter P74 then displays [Freewheel] (nSt) in free spindown and [Fast stop] (FSt) for fast stops. This is normal since these functions are active at zero so that
the drive will be stopped safely if there is a wire break.
Make sure that the input for run commands is activated according to the chosen control mode (parameter
[2/3 wire control] (tCC) and [2 wire type] (tCt), see "Simply start menu (SIM-)" on page 104.
If an input is assigned to the limit switch function and this input is at zero, the drive can only be started
up by sending a command for the opposite direction.see "Positioning via sensor or limit switch (LPO-)"
on page 211).
If the reference value or command channel is assigned to a communication bus, the drive displays the
message [Freewheel] (nSt) when it is first powered on, and it remains in stop mode until the communication
bus sends a command.
Code
dGt-
Name / Description
[DIAGNOSTICS]
This menu can only be accessed with the graphic display terminal. It displays faults and their cause in plain text and can be used to carry out
tests. see "[Other state] (SSt-)" on page 92.
277
Chapter 2
Programming Manual
brF
Name
[Angle Error]
[Brake contact]
Probable cause
Remedy
Incorrect speed control setting for the
Check over the speed control parameters.
Check the motor phase and maximum allowable current for the
configuration [Sync mot.] (SYn), when
the reference approaches 0.
drive.
Check the feedback circuit and the brake logic control circuit
Check the mechanical state of the brake.
Check the condition of the brake liners.
CrF1
[Precharge]
EEF1
[Control Eeprom]
EEF2
[Power Eeprom]
FCF1
Check connecting cable between the drive and the motor and
check the motor's insulation.
HdF
[IGBT desaturation]
ILF
InF1
[Rating error]
InF2
[Incompatible PB]
InF3
InF4
[Internal-mftg zone]
InF6
InF9
[Internal-I measure]
InFA
[Internal-mains circuit]
InFb
InFE
[internal- CPU ]
OCF
[Overcurrent]
Check parameters.
Check dimensioning of motor/drive/load.
Check the state of the mechanism.
Reduce [Overcurrent] (CLI) value.
Raise clock frequency.
SAFF
278
[Safety fault]
SCF3
Check connecting cable between the drive and the motor and
check the motor's insulation.
Reduce clock frequency.
Connect the motor chokes in series.
Check over speed control and brake configuration.
[Time to restart] (ttr) Increase time to restart. see "DRI-CONFFULL-SET - lbr to LOC" on page 113.
Reduce clock frequency.
SOF
[Overspeed]
SPF
tnF
[Auto tuning]
Check connecting cable between the drive and the motor and
check the motor's insulation.
Reduce clock frequency.
Connect the motor chokes in series.
Check over speed control and brake configuration.
[Time to restart] (ttr) Increase time to restart. see "DRI-CONFFULL-SET - lbr to LOC" on page 113.
Raise clock frequency.
279
Chapter 2
Programming Manual
SCF1
Name
[Brake control]
Probable cause
Remedy
Brake stroke current not attained
Check over the drive/motor connection.
Brake engage frequency threshold
Check motor windings.
Check these settings: [Brake release I FW] (Ibr) and [Brake re[Brake engage frequency] (bEn) only
controlled if the brake logic is assigned.
lease I Rev] (Ird), see "Brake logic control (bLC-)" on page 183.:
Use the recommended settings for: [Brake release freq.] (bEn) .
CnF
[Com. network]
COF
[CANopen com.]
EPF1
EPF2
FbES
FCF2
Check the device that caused the fault and turn it back on.
Check the device that caused the fault and turn it back on.
LCF
[Input cont.]
LFF3
ObF
[Overbraking]
OHF
[Drive overheat]
OLC
OLF
[Motor overload]
OPF1
OPF2
Check the motor load, the drive ventilation and the ambient temperature. Let the drive cool off before restarting.
Process overload
Check the setting of the motor thermal protection, check the motor load. Let the drive cool off before restarting.
OSF
280
[Mains overvoltage]
OtFL
[LI6=PTC overheat]
PtFL
[LI6=PTC overheat]
SCF4
SCF5
Check connecting cable between the drive and the motor and
check the motor's insulation.
Contact Bernecker and Rainer product support
SLF1
[Modbus com.]
SLF2
[PC com.]
SLF3
[PC com.]
SSF
[Torque/current lim]
tJF
[IGBT overheat]
Drive overheat
ULF
Process underload
281
Chapter 2
Programming Manual
Name
[Incorrect config.]
Probable cause
Remedy
Option card changed or removed
Check that there are no card errors.
Control card replaced by a control card
In the event of the option card being changed/removed deliberconfigured on a drive with a different ratately, see the remarks below
Check that there are no card errors.
ing
The current configuration is inconsis In the event of the option card being changed/removed delibertent
ately, see the remarks below
Return to factory settings or retrieve the backup configuration, if
it is valid (see "Factory setting (FCS-)" on page 100).
CFI
CFI2
[Invalid config.]
CSF
dLF
FbE
[FB fault]
HCF
[Cards pairing]
PHF
USF
[Undervoltage]
282
Name
[Initialization in progress]
Description
Micro control is initialized
Searching for communications configuration.
[Communication error]
Timeout fault (50 ms)
This message is displayed after 20 communication attempts.
[Alarm button]
A key was pressed for longer than f10 seconds.
The connection to the simulation tool was lost.
The simulation tool can be reactivated by pressing any key.
[Confirmation of detected fault This fault is displayed after the STOP key is pressed when the external display terminal is the active command
reset]
channel.
[Drive disparity]
The drive brand is not the same as the external display terminal.
[ROM anomaly]
The checksum calculation revealed a ROM abnormality in the external display terminal.
[RAM anomaly]
Additional faults.
Blinking
283
Chapter 2
Programming Manual
Code
284
Danger!
Only specialists who have thoroughly read and understood the content of this and all other applicable manuals should undertake any work on this product. Installation, adjustment, repairs,
and maintenance must by performed by qualified personnel only.
The builder is responsible for obtaining all necessary permits and complying with all national
and local codes and regulations with respect to grounding the drive system.
Many components of the product, including circuit boards, work with line power. DO NOT
TOUCH. Use only electrically insulated tools.
Do not touch uninsulated parts or contacts while under voltage.
The motor produces voltage when the shaft is turned. Secure the motor shaft against accidental
drive before working on any part of the system.
AC volts in the motor cable can over-couple to unused conductors. Insulate unused wires at
both ends of the motor cable.
Do not short circuit DC bus and DC bus capacitors.
Before working on the drive system:
Make all connections while disconnected from the power supply; including possible
external control signals.
Mark all switches "DO NOT TURN ON".
Secure all switches against accidental power-on.
Wait 15 minutes (to give DC bus capacitors time to discharge). Measure the voltage on
the DC bus according to the chapter titled "Voltage measurements on the DC bus", and
verify that it is < 42 VDC. The DC bus LED by itself does not constitute verification of
discharge of the DC bus voltage.
Install and close all covers before restoring power.
Failure to follow these instructions can result in death or serious injury.
Warning!
Loss of controller function.
When designing the control system, the builder must take into account potential control path
failures , and make adequate provisions to protect critical functions in such a way that both
during and after a control path failure, conditions remain safe. Examples of critical control functions: EMERGENCY STOP, limit of travel, power loss, and restarts
Separate or redundant control paths must be present for critical functions.
Plant controls can include communication links. The builder must anticipate and take into consideration the potential consequences of network lag-time or outages in the context of taking
the control system "on-line".
Observe all accident prevention rules as well as all relevant safety specifications. 2)
Every facility that uses the product described in this manual must be thoroughly examined on
the correct function of the system, before bringing it into operation.
Failure to observe these precautions can result in death or serious injury.
2)
For USA: see NEMA ICS 1.1 (newest edition), Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control and NEMA ICS 7.1
(newest edition), Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.
285
Chapter 3
Common DC bus
Danger!
Danger of electric shock, explosion, or arc flash.
This measurement should only be performed by specialists who have read and understand the
chapter titled "Before you begin - Safety information".
Failure to follow these instructions can result in death or serious injury.
Voltage at the DC bus can exceed 800 VDC. Use an appropriately rated voltmeter for the measurement.
Procedure:
The DC bus LED by itself does not constitute verification of discharge of the DC bus voltage.
286
3 Technical data
3.1 Drive amplifier data
3.1.1 Permissible device types for a shared/common DC bus
The DC bus of the following single-phase driver amplifiers can be connected:
8I74S200018.01P-1
8I74S200037.01P-1
8I74S200055.01P-1
8I74S200075.01P-1
8I74S200110.01P-1
8I74S200150.01P-1
8I74S200220.01P-1
Chapter 3
Common DC bus
8I74T400037.01P-1
8I74T400055.01P-1
8I74T400075.01P-1
8I74T400110.01P-1
8I74T400150.01P-1
8I74T400220.01P-1
8I74T400300.01P-1
8I74T400400.01P-1
8I74T400550.01P-1
8I74T400750.01P-1
8I74T401100.01P-1
8I74T401500.01P-1
287
[VAC]
[V]
[V]
[V]
[kW]
S200018.01P-1
200
240
283
339
200
200
415
415
0.3
0.3
S200037.01P-1
200
240
283
339
200
200
415
415
0.58
0.58
S200055.01P-1
200
240
283
339
200
200
415
415
0.84
0.84
S200075.01P-1
200
240
283
339
200
200
415
415
1.1
1.1
[A]
3.4
6.0
7.9
10.1
[F]
[]
S200018.01P-1
220
40
S200037.01P-1
440
40
S200055.01P-1
880
40
S200075.01P-1
880
[V]
[Ws]
395
8
395
17
395
33
395
33
[Ws]
18
18
2.8
6.7
8.5
Parameter dCCC [DC bus compat.] has no effect on single-phase drive amplifiers
8I74...(1)
Nominal voltage (1 )
Nominal voltage DC bus
Undervoltage limit
Overvoltage limit
Maximum continuous power output (DC bus)
Maximum continuous current (DC bus)
[VAC]
[V]
[V]
[V]
[kW]
[A]
S200110.01P-1
200
240
283
339
200
200
415
415
1.56
1.56
13.6
11.5
S200150.01P-1
200
240
283
339
200
200
415
415
2.08
2.08
17.6
14.8
S200220.01P-1
200
240
283
339
200
200
415
415
2.9
2.9
23.9
20.1
8I74...(1 )
Capacity of internal capacitors
External braking resistance minimum
[F]
[]
S200110.01P-1
1680
27
S200150.01P-1
1680
27
S200220.01P-1
2240
25
[V]
[Ws]
[Ws]
395
64
35
395
64
35
395
85
46
288
Parameter dCCC [DC bus compat.] has no effect on single-phase drive amplifiers
8I743)
Capacity of internal capacitors
External braking resistance minimum
Parameter dCCC [DC Bus compat.] = NO (Default value)
Power-on voltage braking resistance
820var at nominal 380 V
Energy absorption of internal capacitors Evar at nominal 500 V
[VAC]
[V]
[V]
[V]
[kW]
T400037.01P-1
380
500
537
707
390
390
820
820
0.6
0.6
T400055.01P-1
380
500
537
707
390
390
820
820
0.84
0.84
T400075.01P-1
380
500
537
707
390
390
820
820
1.1
1.1
T400110.01P-1
380
500
537
707
390
390
820
820
1.6
1.6
T400150.01P-1
380
500
537
707
390
390
820
820
2.1
2.1
[A]
2.5
3.4
4.4
6.1
8.0
[F]
[]
T400037.01P-1
110
80
T400055.01P-1
220
80
T400075.01P-1
220
80
T400110.01P-1
220
54
T400150.01P-1
220
54
[V]
820
820
820
820
820
[Ws]
[Ws]
21
9
42
19
42
19
42
19
42
19
780
780
780
780
780
18
35
35
35
35
12
12
12
12
Parameter
dCCC [DC Bus compat.] = Main or
dCCC [DC Bus compat.] = bus
(Reduced power-on voltage)
Power-on voltage braking resis[V]
tance
Energy absorption of internal ca[Ws]
pacitors Evar at nominal 380 V
Energy absorption of internal ca[Ws]
pacitors Evar at nominal 500 V
2.0
2.6
3.4
4.6
6.0
Chapter 3
Common DC bus
8I743)
Nominal voltage (3 )
Nominal voltage DC bus
Undervoltage limit
Overvoltage limit
Maximum continuous power output
(DC bus)
Maximum continuous current (DC
bus)
289
[VAC]
[V]
[V]
[V]
[kW]
T400220.01P-1
380
500
537
707
390
390
820
820
2.9
2.9
T400300.01P-1
380
500
537
707
390
390
820
820
3.9
3.9
T400400.01P-1
380
500
537
707
390
390
820
820
5.07
5.07
T400550.01P-1
380
500
537
707
390
390
820
820
6.8
6.8
8I74T400750.01P-1
380
500
537
707
390
390
820
820
9.1
9.1
[A]
10.6
13.6
16.8
25.2
32.2
[F]
[]
T400220.01P-1
280
54
T400300.01P-1
390
54
T400400.01P-1
550
36
T400550.01P-1
780
27
8I74T400750.01P-1
1110
27
[V]
820
820
820
820
820
[Ws]
54
75
106
150
213
[Ws]
24
34
47
67
96
[V]
780
780
780
780
780
[Ws]
45
62
88
125
178
[Ws]
15
21
30
42
60
8.1
10.3
12.9
19.4
24.8
290
8I743)
Nominal voltage (3 )
Nominal voltage DC bus
Undervoltage limit
Overvoltage limit
Maximum continuous power output (DC bus)
Maximum continuous current (DC bus)
[VAC]
[V]
[V]
[V]
[kW]
[A]
T401100.01P-1
380
500
537
707
390
390
820
820
12.9
12.9
43.8
33.6
T401500.01P-1
380
500
537
707
390
390
820
820
17.2
17.2
56.7
43.5
8I743)
Capacity of internal capacitors
External braking resistance minimum
[F]
[]
T401100.01P-1
1410
16
T401500.01P-1
1660
16
[V]
[Ws]
[Ws]
820
271
122
820
319
143
Parameter
dCCC [DC Bus compat.] = Main or
dCCC [DC Bus compat.] = bus (reduced power-on voltage)
Power-on voltage braking resistance
Energy absorption of internal capacitors Evar at nominal 380 V
Energy absorption of internal capacitors Evar at nominal 500 V
[V]
[Ws]
[Ws]
780
226
77
780
266
90
Chapter 3
Common DC bus
291
3.2 Fuses
The common DC busing of several drive amplifiers can be realized in many different ways; see see "Project development" on page 295.
Depending on the application, you will need a mains fuse and a fuse for the DC bus.
3.2.1 Mains fuse
Choose your fuse size based on the power of the drive amplifier and the gauge/cross-sectional area of the conductor. Observe the guidelines in the chapter titled "Installation instructions".
The maximum allowable fuse values must be used.
3.2.1.1 Maximum allowable values of the mains fuses
Maximum fuse value for single-phase drive amplifiers1):
25 [A]
Maximum fuse value for three-phase drive amplifiers1):
32 [A]
1)
Use only the drive amplifiers listed in chapter 3.31 "Data for drive amplifiers"
292
Values only for the types listed in chapter 3.31 "Data for drive amplifiers"
Note:
The connection of fuses for the DC bus must be designed for the entire DC bus current of all drive
amplifiers. Consider the worst case scenario (e.g., Emerg stop), and choose an appropriate gauge/
cross-sectional area.
Cable properties for DCBus 8I0XC003.415-1
Shielding:
Twisted pair:
Cables:
Shielded
Twisted pair
2* 6 mm2 (2* AWG 10)
Crimpkontakt 8I0XC004.400-1
Crimpkontakt
Connection cross section
[mm2]
3 ... 6
(AWG12 ... AWG10)
293
Chapter 3
Common DC bus
[]
[W]
[s]
[kW]
[Ws]
[s]
[kW]
[Ws]
100,000-1
100
200
060,000-1
60
400
028,000-1
28
750
IP20
E221095
IP20
E221095
IP20
E221095
015,000-1
15
2500
3.5
18.5
43100
0.65
60.8
26500
IP20
E221095
010,000-1
10
2500
1.98
12.3
36500
0.37
0.37
22500
IP20
E221095
Note:
Three-phase line filters have no connection for the neutral conductor, and so are only permitted for
three-phase drives.
You can find information about external line filters in the chapter titled Installation instructions.
294
4 Project development
In this chapter you will find information on planning a project to link the DC Bus to several drive amplifiers .
The information in the "Installation instructions" chapter must also be taken into account.
Warning!
Destruction of property and loss of the control system
Incorrect use of the parallel switches of the DC bus can destroy the drive amplifiers immediately or
over time.
Pay careful attention to the instructions for using the parallel circuit of the DC bus.
295
Chapter 3
Common DC bus
Failure to follow these instructions can result in death, serious injury, or material damages.
The energy Evar depends quadratically on the difference between the DCBus voltage before the delay and reaction
point.
The energy acceptance by the DC-Bus capacitors is minimum, at highest network voltage. For the calculation use
the values of highest network voltage.
Electrical loss Eel
The electrical loss Eel of drive can be estimated from the peak output of the booster. In case of a typical degree of
efficiency of 90% the maximum loss performance is approximately 10% of peak output. If in case of delay a lower
current is flowing, the loss performance reduces accordingly.
Mechanical loss Emech
The mechanical loss results from the friction, which occurs at the time of operation of equipment. The mechanical
loss is negligible, if the equipment requires longer time for idleness than required without propulsive force, in which
the equipment should be braked. The mechanical loss can be calculated from the load moment and the speed,
from which the engine must come to idleness.
Braking resistors
Two parameters are authoritative for the energy acceptance of a brake resistance.
The continuous output PPR shows, how much energy how much energy can be conducted in the long run,
without overloading the brake resistance.
The maximum energy ECR restricts the short term expendable, higher performance.
296
Chapter 3
Common DC bus
This profile with the speed (v) and engine phase current (I) is also used in case of dimensioning of engine and
brake resistance. The segment to be considered, in which the movement is delayed, is identified with Di .
Calculation of energy in case of constant delay:
For this the total torque of inertia (Jt) should be known.
For Jt following is valid:
Jt = Jm + Jc
Jm: Motor torque of inertia with or without holding brake
Jc: Load inertia
Energy for every delay segment is calculated as follows:
2
Units: Ei in Ws (Watt seconds), Jt in kgm2, in wheel and ni in min-1. The energy acceptance Evar of device (without
consideration of an internal or external brake resistance) can be taken from the technical data.
In the further calculation consider only the segments Di, whose energy Ei exceeds the energy acceptance of devices
(see "Braking resistors" on page 294). This additional energy EDi should be discharged over the brake resistance
(internal or external).
Calculation of EDi takes place with the formula:
EDi = Ei - Evar (in Ws)
The continuous output Pc is calculated for each machine cycle:
Pc =
E Di
Cycle time
297
The current of all booster provided over the DC-Bus should not exceed the maximum values given in the
following table even through energy recovery. If the following maximum values are exceeded, DC-security
must be used.
One phase Booster 8I74S200xxx.01P-1
Maximum DC-Bus-Current: 25 A.
Only Booster with similar phase number can be connected with the common DC-Bus. Connect only threephase Booster with three-phase Boosters or sigle-phase Booster with sigle-phase booster.
Only Booster with similar nominal voltage can be connected with a common DC-Bus.
Booster 8I74S200xxx.01P-1: Connect the sigle-phase Booster exclusively to the same phase.
Activate on each Booster the Network phase monitoring.
Activate on each device the Parameter dCCC [DC-Bus compat.]
The performance of booster connected wi9th a common DC-Bus can vary maximum by one level in the
continuous output. The maximum performance of Booster see "Drive amplifier data" on page 287.
Set the type of DC-bus connection in parameter dCCM [DC-Bus chaining]. This parameter can require
further conditions, which can be taken from chapter Programming instructions.
298
Chapter 3
Common DC bus
299
Note:
The connection of the fuses for the DC-Bus must be construed for the complete power of the DC-Bus
of all drive amplifiers. Consider the critical case of application (for example EMERGENCY STOP) and
select a corresponding wire cross section.
300
Chapter 3
Common DC bus
301
Note:
The connection of the fuses for the DC-Bus must be construed for the complete power of the DC-Bus
of all drive amplifiers. Consider the critical case of application (for example EMERGENCY STOP) and
select a corresponding wire cross section.
302
Chapter 3
Common DC bus
For each drive amplifier, fuses for the DC-Bus have to be used. The permitted safety values see "Fuse for DC
Bus" on page 292.
Figure 6: One drive amplifier supplies further drive amplifiers via the DCBus. For each drive amplifier, the fuses for the DC-Bus have to be used.
Special case
If the additional condition has been met, fuses between the supplying drive amplifier and the supplied DC-Bus
are sufficient:
The power of all drive amplifiers supplied by the DC-Bus does not exceed the values listed in the following
table
Single-phase drive amplifier
8I74S200xxx.01P-1
Maximum power consumption of all connected
drive amplifiers: 25 A.
Maximum fuse value of the fuse for the DCBus: 25 A.
Maximum DC-Bus power: 25 A.
Figure 7: One drive amplifier supplies further drive amplifiers via the DC-Bus. In case of corresponding DC-Bus
power, fuses have only to be used between the supplying drive amplifier and the supplied DC-Bus for the DC-Bus.
303
Note:
The connection of the fuses for the DC bus must be designed for the entire DC bus power of all drive
amplifiers. Consider the most critical application case (e.g. emergency stop) and select a corresponding cross section area.
304
Chapter 3
Common DC bus
For each drive amplifier, fuses for the DC bus must be used. The allowable fuse values. see "Fuse for DC Bus"
on page 292.
Note:
If drive amplifiers are connected with a different nominal power via the DC bus, you need to connect
external braking resistors to the drive amplifiers with the highest rated output. Refer to the manual
for each product
305
Warning!
Unbraked motor
An insufficient braking resistor causes overvoltage on the DC bus and shuts down the amplifier. The
motor is no longer actively braked.
Make sure that the brake resistor is sufficiently dimensioned.
Check the setting of the parameters for the braking resistor
Check the l2t-value in the critical condition by trial operation. With a l2value of over 100% the
device switches off.
Consider the following when calculating and testing that at higher mains voltages less braking
energy can be stored in the capacitors of the DC bus.
Failure to follow these instructions can result in death, serious injury, or material damages.
Warning!
Hot surfaces
The braking resistor may heat up to over 250 C (482 F)
Failure to follow these instructions can result in death, serious injury, or material damages.
Braking resistors are required for dynamic applications. During the delay, kinetic energy in the motor is converted
into electrical energy. The electric power increases the voltage of the DC bus. The braking resistor is connected
at a predetermined threshold value. Electrical energy is converted into heat in the brake resistor. If high dynamic
braking is required, the braking resistor must be well adapted to the system
Dimensioning see "Energy equation:" on page 295.
306
U:
Pmax:
R:
If two or more braking resistors are connected on one drive amplifier, consider the following criteria:
The braking resistors must be connected in rows or in series, so that the required resistance value is
achieved Turn on only equal resistances in rows to charge all braking resistors evenly.
The total resistance of all external braking resistors connected to a drive amplifier must not fall below a
lower limit. see "Braking resistors" on page 294.
The continuous output of the interconnected brake resistor network must be calculated. The result must
be greater than or equal to the actually required continuous power
Use only resistors, which are specified as braking resistors. Suitable braking resistors see "Braking resistors" on
page 294.
Connection of braking resistor:
With the accessories listed for the external braking resistors, there is an information sheet containing further details
on mounting.
Further measures to be taken:
Connect the braking resistors to the drive amplifier.
Test under realistic conditions when commissioning the operation of the braking resistors
Information:
Ferrules If you use wire ferrules, use for these connection terminals only ferrules with collars.
307
Chapter 3
Common DC bus
The resistance value R is obtained from the required peak power and the DC bus voltage.
308
Chapter 3
Common DC bus
The fuse rating of the fuse before the line choke can not be greater than the rated current of the line choke.
Figure 9: Wiring drive amplifiers with common AC fuse and a line choke, in the example with three-phase drive amplifiers.
Figure 10: Wiring drive amplifiers with individual AC fuses and line chokes, in the example with single-phase drive amplifiers.
309
310
5 Installation
Before starting the mechanical or electrical installation, a projection has to be executed. Basic information see
"Project development" on page 295.
Warning!
Destruction of property and loss of the control system
Incorrect use of the parallel switches of the DC bus can destroy the drive amplifiers immediately or
over time.
Pay careful attention to the instructions for using the parallel circuit of the DC bus.
Chapter 3
Common DC bus
Failure to follow these instructions can result in death, serious injury, or material damages.
8I74S200xxx.01P-1
8I74T40xxxx.01P-1
8I74S200xxx.01P-1
8I74T40xxxx.01P-1
8I74S200xxx.01P-1
8I74T40xxxx.01P-1
311
A
B
C
Section
Cable sheath
Length of shield connection
Wire stripping length crimp terminal
Diameter of ring cable shoe /
fork gable shoe
Length in mm (inch)
130 (5.2)
60 (2.5)
6 (0.25)
for screw M5
312
Caution!
Damage of device by incorrect polarity
Take care of the correct polarity when connecting the bus.
In observance of these precautions may lead to material damage.
The connection of the DC bus connection is effected via a plug connection or via screw terminals.
The cable specifications see "Cable for DC bus" on page 293. Pre-assembled cables and connector sets see
"Accessories and spare parts" on page 317.
Polarizing key
The plugs are polarized If you do not implement pre-assembled cables, please take care that the crimp terminals
snap in the plug correctly. When plugging, ensure that PA/ + is connected to PA/+ and PC/- is connected to PC/-.
Incorrect wiring leads to destruction of the devices.
Note:
Both cables have to move about freely inside the connector housing for being unlocked.
Information:
If you want to remove the DC bus connecting cable, you have to loosen the locking device by pulling
at the connector housing.
313
Chapter 3
Common DC bus
Cable Specification
Figure 12: Unlocking the DC bus connector, step 1: Push cable towards the plug.
Figure 13: Unlock DC bus plug, Step 2: Push cable towards the
plug, at the same time disconnect the plug with the other hand.
If the two cables cannot move about freely, the unlocking of the DC bus connecting cable will not be loosened.
Push the two cables towards the plug.
Whilst pushing the cables towards the plug, pull at the connector housing with the other hand at the same
time. The unlocking device is opened, and the DC bus connecting cable can be removed.
314
Ensure that the preconditions for the joint DC bus are met.
If possible, use pre-assembled cables in order to reduce to risk of errors in wiring.
Connect the devices only to the indicated accessories. The push-on connectors are polarized. Connect
PA/+ to PA/+ and PC/- to PC/-.
Check, if the preconditions for a joint DC bus are met. (see "Structure of a common DC-Bus" on page 298).
Check, if the IT jumper is closed (factory adjustment), see "Operation on an IT system" on page 47
Check if the wiring has been executed according to the indications, see "Project development" on page 295.
Check the applied fuses. The maximally permitted fuse values may not be exceeded The fuse values see
"Mains fuse" on page 292 and see "Fuse for DC Bus" on page 292.
Check the wiring. Check, if PA/+ is only connected to PA/+. Check, if PC/- is only connected to PC/-.
In case of a shielded DC bus cable check, if the shield is connected extensively.
Check, if the connector latching's have snapped in.
315
Chapter 3
Common DC bus
6 Commissioning
The commissioning is effected according to the commissioning of single devices, see instructions in chapter Installation instructions.
Warning!
Destruction of property and loss of the control system
Incorrect use of the parallel switches of the DC bus can destroy the drive amplifiers immediately or
over time.
Pay careful attention to the instructions for using the parallel circuit of the DC bus.
Failure to follow these instructions can result in death, serious injury, or material damages.
Parameter
dCCM [DC-Bus chaining]
Execute the commissioning of the drive amplifiers, see chapter Installation instructions for description.
316
Model number
8I0XC003.400-1
8I0XC003.415-1
8I0XC004.400-1
A crimping tool is needed for the crimp terminals of the connector set.
Manufacturer: Tyco Electronics, Heavy Head Hand Tool, Tool Pt. No 18025
7.2 DC fuses
Description
DC fuse, DC 700V 10A
DC fuse, DC 700V 16A
DC fuse, DC 700V 25A
DC fuse, DC 700V 32A
DC fuse, DC 700V 40A
DC fuse, DC 700V 50A
DC fuse, DC 700V 63A
Chapter 3
Common DC bus
Model number
8I0BR100.000-1
8I0BR060.000-1
8I0BR028.000-1
8I0BR015.000-1
8I0BR010.000-1
317
8.1 Length
in
* 12
* 36
/ 0,0254
/ 2,54
/ 25,4
in
ft
yd
m
cm
mm
ft
/ 12
*3
/ 0,30479
/ 30,479
/ 304,79
yd
/ 36
/3
/ 0,9144
/ 91,44
/ 914,4
m
* 0,0254
* 0,30479
* 0,9144
/ 100
/ 1000
cm
* 2,54
* 30,479
* 91,44
* 100
/ 10
mm
* 25,4
* 304,79
* 914,4
* 1000
* 10
-
8.2 Mass
lb
oz
slug
kg
g
lb
/ 16
/ 0,03108095
/ 0,453592370
/ 453,592370
oz
* 16
/ 1,942559*10-3
/ 0,02834952
/ 28,34952
slug
* 0,03108095
* 1,942559*10-3
/ 14,5939
/ 14593,9
kg
* 0,4535924
* 0,02834952
* 14,5939
/ 1000
g
* 453,5924
* 28,34952
* 14593,9
* 1000
-
lb
/ 16
/ 453,55358
/ 444822,2
/ 4,448222
oz
* 16
/ 28,349524
/ 27801
/ 0,27801
p
* 453,55358
* 28,349524
/ 980,7
/ 9,807*10-3
Dyne
* 444822,2
* 27801
* 980,7
* 100*103
N
* 4,448222
* 0,27801
* 9,807*10-3
/ 100*103
-
8.3 Force
lb
oz
p
Dyne
N
8.4 Power
HP
W
HP
/ 746
W
* 746
-
8.5 Rotation
min-1 (RPM)
rad/s
deg./s
min-1 (RPM)
* 30 /
/6
rad/s
* / 30
/ 57,295
deg./s
*6
* 57,295
-
8.6 Torque
lbin
lbft
ozin
Nm
kpm
kpcm
dynecm
lbin
/ 12
/ 16
/ 0,112985
/ 0,011521
/ 1,1521
/ 1,129*106
lbft
/ 12
/ 192
/ 1,355822
/ 0,138255
/ 13,8255
/ 13,558*106
ozin
* 16
* 192
/ 7,0616*10-3
/ 720,07*10-6
/ 72,007*10-3
/ 70615,5
Nm
* 0,112985
* 1,355822
* 7,0616*10-3
/ 0,101972
/ 10,1972
/ 10*106
kpm
* 0,011521
* 0,138255
* 720,07*10-6
* 0,101972
* 100
/ 98,066*106
kpcm
* 1,1521
* 13,8255
* 72,007*10-3
* 10,1972
/ 100
* 0,9806*106
dynecm
* 1,129*106
* 13,558*106
* 70615,5
* 10*106
* 98,066*106
* 0,9806*106
-
318
lbin2
* 144
* 3417,16
* 0,341716
* 335,109
/ 16
lbft2
/ 144
/ 0,04214
/ 421,4
/ 0,429711
/ 2304
kgm2
/ 3417,16
* 0,04214
/ 10*103
/ 10,1972
/ 54674
kgcm2
/ 0,341716
* 421,4
* 10*103
* 980,665
/ 5,46
kpcms2
/ 335,109
* 0,429711
* 10,1972
/ 980,665
/ 5361,74
ozin2
/ 16
* 2304
* 54674
* 5,46
* 5361,74
-
8.8 Temperature
F
C
K
F
C * 9/5 + 32
(K - 273,15) * 9/5 + 32
C
(F - 32) * 5/9
K - 273,15
K
(F - 32) * 5/9 + 273,15
C + 273,15
-
2
33.6
3
26.7
4
21.2
5
16.8
6
13.3
7
10.5
8
8.4
9
6.6
10
5.3
11
4.2
12
3.3
13
2.6
AWG
mm2
14
2.1
15
1.7
16
1.3
17
1.0
18
0.82
19
0.65
20
0.52
21
0.41
22
0.33
23
0.26
24
0.20
25
0.16
26
0.13
Chapter 3
Common DC bus
AWG
mm2
319
Danger!
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand this manual before installing and operating the frequency inverter. Installation, adjustment, repair and maintenance must be performed by qualified personnel.
The user is responsible for compliance with all international and national electrical code requirements with respect to the grounding of equipment.
Many parts of this frequency inverter, including the printed circuit boards, are supplied by the
mains. DO NOT TOUCH! Use only electrically insulated tools.
DO NOT TOUCH unshielded components or bolted connections on terminal blocks while connected to the power supply.
DO NOT short across terminals PA/+ and PC/- or across the DC bus capacitors.
Before servicing the frequency inverter:
Disconnect the entire power supply, including any external sources of control voltage.
Place a "DO NOT TURN ON" label on all power disconnection switches.
Lock all power disconnection switches in the open position.
WAIT 15 MINUTES to allow the DC bus capacitors to discharge.
Measure the voltage of the DC bus between the PA/+ and PC/- terminals to ensure that
the voltage is less than 42 V.
If the DC bus capacitors do not discharge completely, contact your local B&R representative. Do not repair or operate the frequency inverter.
Install and close all covers before turning on the supply voltage or starting/stopping the frequency inverter.
Failure to follow these instructions can result in serious injury or death!
Danger!
UNINTENDED EQUIPMENT OPERATION
Read and understand this manual before installing and operating the frequency inverter.
Any changes made to the parameter settings must be performed by qualified personnel.
Failure to follow these instructions can result in serious injury or death!
320
Warning!
EQUIPMENT DAMAGE
Do not operate or install any frequency inverter or accessory that appears damaged.
Failure to follow these instructions can result in equipment damage, serious injury or death!
Warning!
EQUIPMENT FAILURE
Chapter 4
Integrated safety functions
The designer of any wiring scheme must consider the potential failure modes of control channels and, for certain critical functions, provide a means to achieve a safe state during and after
a channel failure. Examples of critical control functions include an emergency stop switch (Estop) and overshoot stop.
Separate or redundant control channels must be provided for critical control functions.
Each implementation of a control system must be checked carefully and individually to ensure
faultless operation before the device is put into operation.
System control channels may include communication links. For this reason, the effects of unexpected transmission delays and connection disruptions must be taken into account. 1)
Failure to follow these instructions can result in equipment damage, serious injury or death!
Caution!
INCOMPATIBLE MAINS VOLTAGE
Before turning on and configuring the frequency inverter, ensure that the mains voltage is compatible
with the supply voltage shown on the frequency inverter's nameplate. The drive may be damaged if
the mains voltage is not compatible.
Failure to follow these instructions can result in equipment damage or injury.
Caution!
RISK OF POWER LOSS DUE TO CAPACITOR WEAR
The performance of product-specific capacitors may be reduced after long-term storage of over 2
years.
In this case, the following measures must be undertaken before using this product:
Use a variable AC power supply that is connected between L1 and L2 (also for model numbers
8I74T40xxxx.01P-1).
Increase AC supply voltage to have:
1)
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the Application, Installation and Maintenance of Solid State Control"
and NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems."
321
Intended use
The functions set forth in this guide refer only to the usage of the product listed herein. Before using another specific
product, you must have already read and understood the respective product manual.
This product is only permitted to be used in adherence with all applicable safety regulations and guidelines in
accordance with the specified requirements and technical data.
Before using this product, you must perform a risk assessment appropriate to the planned application. The results
thereof must then be used to implement all necessary safety precautions.
Since this product is used as a component in another system, the safety of personnel must be ensured across the
entire system (e.g. the machine's design).
This product may only be operated using the specified cables and accessories. Only use original accessories and
spare parts.
Using this product in any way other than expressly intended is strictly prohibited and can result in dangerous
situations.
Electrical equipment should be installed, operated, serviced and maintained only by qualified personnel. This product is NEVER permitted to be used in explosive environments (Ex environments).
322
2 Overview
2.1 Introduction
The safety functions integrated in the ACOPOSinverter P74 make it possible to develop applications designed to
protect personnel and the machine. These safety functions are configured using the ACPi Parameter Tool.
Integrated safety functions provide the following advantages:
ACOPOSinverter P74 inverters are compatible with standard requirements for implementing safety functions.
STO
SLS
SS1
323
Chapter 4
Integrated safety functions
324
PL Performance level
The IEC 13849-1 standard defines 5 performance levels (PL) for safety functions. "a" is the lowest level, "e" the
highest. The five levels (a, b, c, d, e) correspond to the various values of the average probability of a dangerous
hardware failure per hour.
Performance level
e
d
c
b
a
325
Chapter 4
Integrated safety functions
The IEC 61508 standard "Functional safety of electrical / electronic / programmable electronic safety-related
systems" provides global coverage for safety-related functionality. Instead of individual components, an entire
chain of functions (e.g. from a sensor via the logical processing units to the actuator) is considered a single unit.
This chain of functions must satisfy the requirements of the specific safety integrity level as a whole. Systems and
components can then be developed on this basis and used in a wide range of safety applications with comparably
levels of risk.
326
3 Description
3.1 STO: Safe Torque Off
The purpose of this function is to put the drive in a torque-free state in which the drive either coasts to a stop or its
startup is prevented. This state is safety-relevant since no torque is available at the drive level.
This function is always assigned to the logical "STO" input.
If a pair of terminal wires is necessary to control the STO function, the function can also be activated via the safe
logic inputs.
The STO status can be retrieved via the inverter, Automation Studio or the ACPi Parameter Tool.
Frequency
Chapter 4
Integrated safety functions
Frequency
actual value
Time
STO
activation
Note:
This safety function corresponds to an uncontrolled stop in accordance with stop category 0
of IEC 60204-1.
This safety function may be used where power removal is required to prevent an unexpected
startup.
In circumstances where external influences (for example, falling of suspended loads) are
present, additional measures (for example, mechanical brakes) may be necessary to prevent
any hazard.
Electronic means and contactors are not adequate for protection against electric shock, and
additional measures for isolation may be necessary.
327
SIL
(safety integrity level) in accordance with IEC 61508
SIL 2
SIL 3
SIL 2
SIL 2
PL
(performance level) in accordance with ISO 13849
PL "d"
PL "e"
PL "d"
PL "d"
A safety relay must be used in the action area of the machine for the following reasons:
In the area of a machine (IEC 60204-1 and machinery directive), a reset is not permitted to ever trigger a
restart. An especially mandatory case exists when the power supply is cut off when the STO function is
activated. In this case, the drive is never permitted to be restarted automatically if STO is disabled while
the power supply is interrupted. The safety relay can prevent an unintended restart in this situation. This
makes the safety relay obligatory for machine applications.
E-stop of multiple basic drive modules (BDMs) in a safety-related power drive system: The safety relay is
equipped with some safe outputs for applications that require one or more safe outputs.
The safety relay is not necessary in other action areas unless required by the application: fallback position of the
system.
328
Frequency
actual value
3 Stop
3
2
Time
STO
activation
329
Chapter 4
Integrated safety functions
The SS1 status can be retrieved via the inverter or the ACPi Parameter Tool.
Note:
This safety function corresponds to an controlled stop in accordance with stop category 1 of IEC
60204-1.
In compliance with IEC 60204-1, the SS1 function triggers a stop of the power drive system in accordance with
stop category 1 after:
The drive reaches standstill (as soon as the drive speed falls below a predefined limit value)
An application-specific delay time passes.
SS1 type C
SS1 type B
330
Configuration
STO with safety relay
STO and LI3 with safety relay
LI3 and LI4
LI5 and LI6
SIL
(safety integrity level) in accordance with IEC 61508
SIL 2
SIL 3
SIL 2
SIL 2
PL
(performance level) in accordance with ISO 13849
PL "d"
PL "e"
PL "d"
PL "d"
Frequency
actual value
1
1
Stop
Time
SLS
activation
331
Chapter 4
Integrated safety functions
SLS type 1
SLS
cutoff value
Setpoint
Standstill
detection
3
4
Time
SLS
activation
1 SS1 cutoff value
2
Stop
332
Frequency
1
2
Chapter 4
Integrated safety functions
Frequency
actual value
SLS
cutoff value
Setpoint
Standstill
detection
3
4
Time
SLS
activation
1 SS1 cutoff value
2
Stop
333
334
SIL
(safety integrity level) in accordance with IEC 61508
SIL 2
SIL 2
PL
(performance level) in accordance with ISO 13849
PL "d"
PL "d"
Description
Nominal motor frequency
Nominal motor speed
Number of motor pole pairs
Maximum motor frequency when SLS function
type 1 is activated
Unit
Hz
rpm
Hz
Comment
From motor
From motor
From motor
Maximum motor frequency when SLS function type 1
is activated
is used
First the rated slip frequency of the motor Fslip (Hz) is calculated. This value will be needed later:
Fslip = Fn -
Nsp x Np
60
Overview diagram
Cutoff range
Frequency
SLS tolerance threshold (SLTT)
Fmax (SLS)
SLS activation
Time
Standstill level
The following standstill level is recommended:
SSSL = Fslip
If a different standstill level is required for the application, it can be configured in line with the SSSL parameter.
Protective threshold
The SLS tolerance value is calculated as follows:
SLTT = 1.2 Fmax(SLS) + Fslip
335
Problem
Adjustment
Motor frequency has reached the tolerance value.
Increase the SLTT value in 1 Hz steps and continue performing the test until a SAFF fault no
longer occurs:
SLTT > 1.2 Fmax(SLS) + Fslip
If the corrected and recommended SLTT values deviate from one another, look for the cause of
the frequency instability.
Example
Code
Fn
Nsp
Np
Fmax (SLS)
Description
Nominal motor frequency
Nominal motor speed
Number of motor pole pairs
Maximum motor frequency when SLS function type 1 is activated
Value
50 Hz
1350 rpm
2
50 Hz
These numeric values result in the following configuration for the SLS type 1 function:
Fslip = 50 -
1350 x 2
= 5 Hz
60
SSSL = Fslip = 5 Hz
SLTT = 1.2 x Fmax (SLS) + Fslip = 1.2 x 50 + 5 = 65 Hz
336
Description
Unit
Nominal motor frequency
Hz
Nominal motor speed
rpm
Number of motor pole pairs
Hz/s
Comment
From motor
From motor
From motor
Maximum motor frequency when activating SLS function type
2/3
User-defined, the frequency setpoint to be reached by SLF function type 2/3
User-defined, ramp deceleration used when activating the SLS
function
The values for Fsetpoint(SLS) and D must be defined before configuring the SLS function.
First the rated slip frequency of the motor Fslip (Hz) is calculated. This value will be needed later:
Fslip = Fn -
Nsp x Np
60
Frequency
Fmax (SLS)
Chapter 4
Integrated safety functions
Overview diagram
Cutoff range
SS1 cutoff value
(SSTT)
SLS activation
Time
Standstill level
The following standstill level is recommended:
SSSL = Fslip
If a different standstill level is required for the application, it can be configured in line with the SSSL parameter.
337
Max.
599 Hz/s
5990 Hz/s
59900 Hz/s
Precision
0.1 Hz/s
1 Hz/s
10 Hz/s
SSRU
[1 Hz/s]
[10 Hz/s]
[100 Hz/s]
SSRT
D
D/10
D/100
SLS setpoint
Set the SLS setpoint parameter (SLSP) to the following value:
SLSP = Fsetpoint (SLS)
Protective thresholds
The SLS tolerance value is calculated as follows:
SLTT = 1.2 x SLSP + Fslip
The threshold value for executing the SS1 ramp is calculated as follows:
SLTT = 0.2 x Fmax (SLS) + (SLTT SLSP Fslip)
Problem
Adjustment
Motor frequency has reached the cutoff range.
Increase the SSTT value in 1 Hz steps and continue performing the test until a SAFF fault no
longer occurs:
SLTT > 0.2 x Fmax (SLS) + (SLTT SLSP Fslip)
If the corrected and recommended SSTT values deviate from one another, look for the cause
of the frequency instability.
Stabilization of the motor frequency at SLSP takes too long and has reached the cutoff range.
Cutoff range
Frequency
SSTT
T (oscillation)
SLTT
SLSP
The deviations must be less than the SLTT before time T(oscillation) passes. If this is not the
case, then the frequency reaches the cutoff range and a SAFF safety fault occurs.
The following relationship exists between SSTT and T(oscillation):
SSTT - (SLTT - SLSP - Fslip)
T(oscillation) =
SSRT x SSRU
If more time is needed for stabilization, increase the SSTT in 1 Hz steps and continue performing
the test until a SAFF fault no longer occurs:
The SSTT can be calculated directly if the time necessary to reduce the deviations until they are
below the SLTT is known:
SSTT = T(oscillation)new SSRT SSRU + (SLTT SLSP Fslip)
338
If the corrected and recommended SSTT values deviate from one another, look for the cause
of the frequency instability.
Motor frequency has reached the tolerance value.
Increase the SLTT value in 1 Hz steps and continue performing the test until a SAFF fault no
longer occurs:
SLTT > 1.2 SLSP + Fslip
If the corrected and recommended SSTT values deviate from one another, look for the cause
of the frequency instability.
Description
Nominal motor frequency
Nominal motor speed
Number of motor pole pairs
Maximum motor frequency when SLS function type 2/3 is activated
Motor frequency setpoint
Ramp deceleration
Value
50 Hz
1350 rpm
2
50 Hz
15 Hz
20 Hz/s
These numeric values result in the following configuration for the SLS type 2/3 function:
Fslip = 50 -
1350 x 2
5 Hz
60
SSSL = Fslip = 5 Hz
D = 20 Hz/s and lies between 0.1 Hz/s and 599 Hz/s. This results in the following: SSRU = [1 Hz/s] and SSRT = 20.0
SLSP = Fsetpoint (SLS) = 15 Hz
SLTT = 1.2 SLSP + Fslip = 1.2 15 + 5 = 23 Hz
SSTT = 0.2 Fmax (SLS)+ (SLTT SLSP Fslip ) = 0.2 50 + (23 15 5 ) = 13 Hz
13 - (23 - 15 - 5)
SSTT - (SLTT - SLSP - Fslip)
=
500 ms
20 x 1
SSRT x SSRU
Chapter 4
Integrated safety functions
T(oscillation) =
In the example here, frequency deviations above the SLTT are tolerated during a period of 500 ms.
339
4.3 SS1
Collecting application data
The following data must be collected before configuring the SS1 function:
Code
Fn
Nsp
Np
Fmax (SS1)
D 1)
1)
Description
Unit
Nominal motor frequency
Hz
Nominal motor speed
rpm
Number of motor pole pairs
Comment
From motor
From motor
From motor
Maximum motor frequency when activating the SS1 function
User-defined, ramp deceleration used when activating the SLS
function
Frequency
Fmax (SLS)
Cutoff range
STO stop
340
Max.
599 Hz/s
5990 Hz/s
59900 Hz/s
Precision
0.1 Hz/s
1 Hz/s
10 Hz/s
SSRU
[1 Hz/s]
[10 Hz/s]
[100 Hz/s]
SSRT
D
D/10
D/100
Protective threshold
The threshold value for executing the SS1 ramp is calculated as follows:
SSTT = 0.2 Fmax (SS1)
Problem
Adjustment
Motor frequency has reached the cutoff range.
Increase the SSTT value in 1 Hz steps and continue performing the test until a SAFF fault no
longer occurs:
SSTT > 0.2 Fmax (SS1)
If the corrected and recommended SSTT values deviate from one another, look for the cause
of the frequency instability.
Example
Code
Fn
Nsp
Np
Fmax (SS1)
D
Description
Nominal motor frequency
Nominal motor speed
Number of motor pole pairs
Maximum motor frequency when SS1 function is activated
Ramp deceleration
Value
50 Hz
1350 rpm
2
50 Hz
20 Hz/s
These numeric values result in the following configuration for the SS1 function:
Fslip = 50 -
1350 x 2
= 5 Hz
60
SSSL = Fslip = 5 Hz
D = 20 Hz/s and lies between 0.1 Hz/s and 599 Hz/s. This results in the following: SSRU = [1 Hz/s] and SSRT = 20.0
SSTT = 0.2 Fmax (SS1)= 0.2 50 = 10 Hz
341
Chapter 4
Integrated safety functions
If a SAFF safety fault is detected during the test, search for and correct the error using the rules listed below:
STO
t
Impermissible application
An application with load delay after the frequency is cut off or with long/permanently regenerative brake
cycles is not permitted. Fast stop after an STO request or coasting to a stop is not permitted.
f
f
STO
STO
t
Examples: Vertical conveyor belt, vertical draw gear, lifting equipment or flushing device.
342
When the configuration is downloaded, all parameters are loaded to the inverter with the exception of the safety
parameters. The user can transfer the configuration in any situation. If a safety function has been activated, then
the functions that are using the same LI are no longer configured.
Note:
If the downloaded configuration functions (preset speed, etc.) comprise LI 3, 4, 5 or 6 and a safety
function has been configured on LI in the inverter, then the safety function is not cleared. Instead, the
functions accessing the same LI as the safety functions are not transferred. These same rules apply
to multiple configurations/motor as well as macro configurations.
Factory settings
If the inverter is in a safe state and the factory settings are enabled, then only non-safety-related parameters are
downloaded to the inverter. Safety parameters are not affected by the reset to factory settings.
343
Chapter 4
Integrated safety functions
For safety reasons, it is not possible to download the configuration of safety parameters with a tool. This means
that the ACPi Parameter Tool package, the operating terminal or Automation Studio cannot be used to download
the configuration.
[Aut. Restart] Atr[ERROR RESET] rSt[Frequency Jog] JOG[STOP CONFIGUATION] Stt[Stop Ramp] rMP
[Fast stop] FSt
[DC Injection] dCI
[Freewheel] nSt
[+- SPEED BY SETPOINT] SrE[POSITIONING BY SENSORS] LPO[CustSp. Filt RP Ref] PFrC
[Underload Detection] ULF
[Overload Detection] OLC
[Config. slack rope] rSd
[UnderV. prevention] StP
[Auto DC injection] AdC[DC Injection] dCI
[Load distribution] LbA
SLS
SS1
x
x
: SLS ramp
: SLS stable
: SLS ramp
: SLS stable
x
x
x
x
x
o: If the adjusted load distribution
frequency reaches the cutoff range,
a SAFF safety fault is triggered.
STO
x
: NST
: DCI
: Fast stop, ramp,
fallback, keep value
: NST
x: DCI
: Fast stop, ramp,
fallback, keep value
x
x
x
x
x
o
x
x
x
x
x: Loss of motor output phase
detected by safety function
x
o: If the ramp adjustment
reaches the cutoff range, a
SAFF safety fault is triggered.
o: Inactive if LI being
used by safety function
o: Except safety parameters
o
o
o
o
o
o
o
344
x
o
x
x
x
x
x: Loss of motor output phase
detected by safety function
x
o: If the ramp adjustment
reaches the cutoff range, a
SAFF safety fault is triggered.
o: Inactive if LI being
used by safety function
o: Except safety parameters
o
o: Move command at transition
: Move command at
setpoint not compatible
o: If LI6 not being used
by safety function
o
o: Inactive if LI being
used by safety function
o: Except safety parameters
SS1
x
LI being used by safety function cannot be switched.
: Possible overlap of macro
configuration if the safety function is using a logic input requested by the macro configuration
STO
x
LI being used by safety function cannot be switched.
: Possible overlap of macro
configuration if the safety function is using a logic input requested by the macro configuration
o
x
o: Except safety parameters
x
o
o
o
o
o: Except safety parameters
o
Chapter 4
Integrated safety functions
SLS
x
LI being used by safety function cannot be switched.
: Possible overlap of macro
configuration if the safety function is using a logic input requested by the macro configuration
: SLS ramp
: SLS stable
x
o: Except safety parameters
x
345
6 Safety monitoring
6.1 Status of the safety functions
The HMI on the inverter can be used to monitor the safety functions, but not to configure them.
One monitoring parameter is available for each safety function. The introduction section provides additional information about the safety functions.
How to access the parameter via the operator terminal or HMI:
[2 MONITORING] (MOn-) => [MON. SAFETY] (SAF-)
[STO status] (StOS): Status of the STO (Safe Torque Off) safety function
[SLS status] (SLSS): Status of the SLS (Safely Limited Speed) safety function
[SS1 status] (SS1S): Status of the SS1 (Safe Stop 1) safety function
These status specifications do not correspond to certified safety and are provided for informational purposes only.
Additional information can be found in the programming guide.
SSI
1s
1s
Deceleration ramp
300.
StO
346
Inverter stopped
Waiting for acknowledgment of safety function
Chapter 4
Integrated safety functions
Bit 0 =
1
Bit 1
Bit 2 =
1
Bit 3 =
1
Bit 4
Bit 5
Bit 6 =
1
Bit 7 =
1
Bit 8
Bit 9
Bit 10
Bit 11
Bit12
Bit 13
=1
Bit 14
=1
Bit 15
=1
Reserved
Reserved
Motor speed sign change during SLS limiting
Motor speed has reached the SS1 cutoff range
Reserved
Reserved
Reserved
Reserved
Reserved
Measurement of motor speed not possible (check the wires of the motor connection)
Motor ground short circuit (check the wires of the motor connection)
Motor phase short circuit: phase to phase (check the wires of the motor connection)
This parameter is reset after switching the device off and back on.
347
7 Technical data
7.1 Logic input for safety function
General logic input can be used to trigger a safety function. The logic inputs must be connected in pairs so that
redundant requests are possible. Only 4 general logic inputs are available to which safety functions can be assigned
(LI3, LI4, LI5, LI6). The following input pairs are prescribed by default:
LI3 and LI4
LI5 and LI6
An additional combination is only allowed for the STO function: LI3 and STO.
Logical input pairs can only be assigned once if they are linked to a safety function. If a safety function is configured
on one LI, then it is not possible to configure an additional function (safety-specific or otherwise) to the same LI. If a
non-safety-related function is configured on one LI, then it is not possible to assign a safety function to the same LI.
Safety functions are only used in sink mode; source mode is not compatible with the safety functions.
348
Standard
IEC 61800-5-2 /
IEC 61508
IEC 62061 (1)
EN 954-1 (2)
ISO 13849-1 (3)
IEC 60204-1
(1)
(2)
(3)
STO
SS1 type C
STO
STO and LI3
STO
STO and LI3
With safety relay or With safety relay or With safety relay or with safety relay or
comparable
comparable
comparable
comparable
module
module
module
module
SIL 2
SIL 3
SIL 2
SIL 3
SIL 2 CL
Category 3
Category 3 PL "d"
Stop category 0
SIL 3 CL
Category 4
Category 4 PL "d"
Stop category 0
SIL 2 CL
Category 3
Category 3 PL "d"
Stop category 1
SIL 3 CL
Category 4
Category 4 PL "d"
Stop category 1
SLS
LI3
LI4
LI5
LI6
SIL 2
SIL 2 CL
Category 3
Category 3 PL "d"
Since the IEC 62061 standard is an integration standard, a distinction is made between the global safety function and the individual components of the safety
function (according to SIL 2 CL or SIL 3 CL for the ACOPOSinverter P74).
See table 6 in the IEC 62061 (2005) standard.
See table 4 in the EN 13849-1 (2008) standard.
Processor application
Function
STO
SLS
SS1 type B
STO
SS1 type C
Configuration
STO
Standard
IEC 61800-5-2 /
IEC 61508
IEC 62061 (1)
(1)
STO
STO and LI3
With safety relay or With safety relay or
comparable
comparable
module
module
LI3
LI4
LI5
LI6
SIL 2
SIL 3
SIL 2
SIL 3
SIL 2
SIL 2 CL
SIL 3 CL
SIL 2 CL
SIL 3 CL
SIL 2 CL
Since the IEC 62061 standard is an integration standard, a distinction is made between the global safety function and the individual components of the safety
function (according to SIL 2 CL or SIL 3 CL for the ACOPOSinverter P74).
Unit
V
V
k
ms
ms
349
Chapter 4
Integrated safety functions
Function
Configuration
Standard
Input
STO input
SFF
PFD10y
PFD1y
PFHequ_1y
Type
Type
DC
SIL potential
SIL CL potential
Category
PL
Category
MTTFd in years
96.7%
7.26*10-4
7.18*10-5
8.20 FIT (1)
B
1
93.1%
2
2
3
d
3
13,900
STO
IEC 62061 (2)
EN 954-1 (3)
ISO 13849-1 (4)
SS1 type B
SLS
SFF
PFD10y
PFHequ_10y
Type
HFT
DC
SIL potential
SIL CL potential
Category
PL
Category
MTTFd in years
STO input
and LI3
96%
4.00*10-4
3.92*10-5
4.47 FIT (1)
B
1
91.5%
3
3
4
e
4
"L1" 3,850
"L2" 29,300
Maintaining the safety function annually is recommended. Without this yearly maintenance, the safety level will be
reached in shorter intervals.
With respect to the machine environment, the safety relay is required for the STO function. To prevent the safety
relay from being used, the "Restart" function parameters must be made part of the safety function. For detailed
information about the usefulness of the safety relay, see "STO: Safe Torque Off" on page 327.
Note:
The table above is insufficient for assessing the performance level of a drive system. The PL assessment must take place at the system level. The assess the system performance level, the BDM (basic
drive module) installer or integrator has to add the sensor data to the numbers in the table above.
350
Model number
8I74S200018.01P-1
8I74S200037.01P-1
8I74S200055.01P-1
8I74S200075.01P-1
8I74S200110.01P-1
8I74S200150.01P-1
8I74S200220.01P-1
8I74T400037.01P-1
8I74T400055.01P-1
8I74T400075.01P-1
8I74T400110.01P-1
8I74T400150.01P-1
8I74T400220.01P-1
8I74T400300.01P-1
8I74T400400.01P-1
8I74T400550.01P-1
8I74T400750.01P-1
8I74T401100.01P-1
8I74T401500.01P-1
1)
Fan
Yes
190 000 h
115 000 h
Yes
190 000 h
115 000 h
Yes
190 000 h
115 000 h
Yes
195 000 h
115 000 h
Yes
75 000 h
50 000 h
Yes
75 000 h
50 000 h
Chapter 4
Integrated safety functions
For this reason, the fan is not taken into account in the MTTF evaluation.
Intermittent operation: 4020 operating hours and 335x on/off cycles per year
Note:
MTTF: Mean time to failure (in hours, corresponds to the average failure interval)
MTBF: Mean time between 2 failures = MTTF + MTTR
MTTR: Mean time to repair (average repair time)
351
352
>100
>100
>100
>100
>100
>100
50
2.5
4
4
6.3
10
10
14
14
25
32
40
50
>100
>100
>100
>100
>100
>100
50
50
50
50
50
50
This product is not included in B&R's product portfolio and can be obtained from Schneider Electric. Additional information can be found online at
www.schneider-electric.com.
1
2
LI debounce time
LI response time
SS1 activation
SLS activation
Chapter 4
Integrated safety functions
STO activation
Detected
U error
353
Important!
The safe inputs on the ACOPOSinverter P74 are not floating; they have a permanent GND connection.
The safe inputs can therefore only be switched with the B&R X20SO6300 safety module and relay
modules (e.g. X20SC2432).
Note:
For certification with respect to functional aspects, only the safety-related power drive system PDS(SR)
is taken into account, not the complete system in which the power drive is integrated to ensure the
functional safety of a machine, system or process.
The following architectures are certified:
354
24 V
+24 V
0V
L1
A1
S34
S33
S33
S39
23
33
33
14
24
24
34
34
K1
K1
Logic Logic
XPS AF
A2
A2
13
Chapter 4
Integrated safety functions
F1
S11
S12
S12
S21
K2
K2
S22
S22
N
Sink
Ext
LI3
LI2
LI1
COM
LI3
LI2
LI1
COM
P24
LI4
LI5
LI4
+24
PA/+
LI6
STO
Int
R1B
PC/-
PB
R1C
R1A
PBe
T / L3
S / L2
W / T3
Source
W1
V / T2
U / T1
U1
V1
A1
R / L1
SW1
M
~
33~
Sink
Ext
P24
LI5
+24
PA/+
PC/-
PB
W1
LI6
STO
Int
R1B
R1C
R1A
Source
(4)
PBe
W / T3
T / L3
S / L2
V / T2
U / T1
U1
V1
A2
R / L1
SW1
M
~
33~
355
24 V
+24 V
0V
L1
F1
A1
S33
S33
S34
S39
T
Logic Logic
XPS AF
A2
A2
13
23
33
33
14
24
34
34
K1
K1
S11
S12
S12
S21
K2
K2
S22
S22
N
Sink
Ext
LI3
LI2
LI1
COM
LI3
LI2
LI1
COM
P24
LI4
LI5
LI4
+24
PA/+
LI6
STO
Int
R1B
PC/-
PB
R1C
R1A
PBe
T / L3
S / L2
W / T3
Source
W1
V / T2
U / T1
U1
V1
A1
R / L1
SW1
M
~
33~
Sink
Ext
+24
PA/+
(4)
(4)
P24
LI5
STO
Int
LI6
R1B
PC/-
PB
R1A
R1C
Source
W1
PBe
W / T3
T / L3
S / L2
V / T2
U / T1
U1
V1
A2
R / L1
SW1
M
~
33~
356
Chapter 4
Integrated safety functions
24 V
+24 V
0V
Sink
Ext
LI3
LI2
LI1
COM
LI3
LI2
LI1
COM
P24
LI4
LI5
LI4
+24
PA/+
LI6
STO
Int
R1B
PC/-
PB
R1C
R1A
PBe
T / L3
S / L2
W / T3
Source
W1
V / T2
U / T1
U1
V1
A1
R / L1
SW1
M
~
33~
Sink
Ext
P24
LI5
+24
PA/+
LI6
STO
Int
R1B
PC/-
PB
R1C
R1A
Source
W1
PBe
W / T3
T / L3
S / L2
V / T2
U / T1
U1
V1
A2
R / L1
SW1
M
~
33~
357
A1
S32
S12
S14
03
13
Y40
04
14
23
37
37 47
57
Y+
Y+
Y64
Y74
Y84
Output 1
S21
S3
S22
K3/K4
Output 2
Output
S34
24
38
48 58
Stop
according to
S1
22
14 13
Estop
21
S33
Error
Channel 2 logic
2
A2 Y39
Output
Output 2
Output 1
Output
K1/K2
Channel11logic
logic
Channel
1
Start
ESC
N
Sink
LI1
COM
LI2
LI3
P24
LI4
LI5
STO
+24
LI6
R1B
PC/-
PA/+
R1A
T / L3
S / L2
R1C
PB
PBe
W / T3
Ext
Source
Int
W1
V / T2
U / T1
U1
V1
A1
R / L1
SW1
M
M
3~
33~
~
LI5
LI4
LI3
LI2
LI1
COM
LI5
LI4
LI3
LI2
LI1
COM
+24
LI6
24 V
LI6
A1
+24 V
0V
+24
A1
358
S2
Ext
Start
ESC
Int
A1
A1
S34
S34
S33
S33
S39
S39
23
33
14
24
34
34
K1
K1
Logic Logic
XPS AF
A2
A2
13
13
Chapter 4
Integrated safety functions
SW1
S11
S12
S12
K2
K2
S21
S22
S22
S1
LI1
COM
LI2
LI3
P24
LI4
LI5
STO
LI6
+24
PA/+
R1B
PC/-
R1C
PB
R1A
PBe
S / L2
T / L3
W / T3
W1
V / T2
U / T1
U1
V1
A1
R / L1
M
M
~~
33~
3~
LI6
LI5
LI4
LI3
LI2
LI1
COM
LI5
LI4
LI3
LI2
LI1
COM
+24 V
LI6
+24
A1
+24 V
0V
+24
A1
359
F1
A1
S32
S12
S14
03
13
Y40
04
14
23
37
37 47
57
Y+
Y+
Y64
Y74
Y84
Output 1
S21
S3
S22
K3/K4
Output 2
Output
S34
24
38
48 58
Stop
according to
S1
22
14 13
Estop
21
S33
Error
Output 1
Output
Channel 2 logic
2
A2 Y39
Output
Output 2
K1/K2
Channel11logic
logic
Channel
1
Start
ESC
Sink
LI1
COM
LI2
LI3
P24
LI4
LI5
LI6
STO
+24
PA/+
R1B
PC/-
R1A
R1C
PB
PBe
S / L2
T / L3
W / T3
Ext
Source
Int
W1
V / T2
U / T1
U1
V1
A1
R / L1
SW1
M
M
3~
33~
~
LI6
LI5
LI4
LI3
LI2
LI1
COM
LI5
LI4
LI3
LI2
LI1
COM
+ 24 V
LI6
+24
A1
+24 V
0V
+24
A1
360
S2
Ext
Source
Int
Start
ESC
A1
A1
S34
S34
S33
S33
S39
S39
23
33
14
24
34
34
K1
K1
Logic Logic
XPS AF
A2
A2
13
13
S11
S12
S12
K2
K2
S21
S22
S22
Chapter 4
Integrated safety functions
SW1
S1
LI1
COM
LI2
LI3
P24
LI4
LI5
STO
LI6
+24
PA/+
R1B
PC/-
R1C
PB
R1A
PBe
T / L3
S / L2
V / T2
W / T3
W1
U / T1
U1
V1
A1
R / L1
M
M
~~
33~
3~
LI6
LI5
LI4
LI3
LI2
LI1
COM
LI5
LI4
LI3
LI2
LI1
COM
+24 V
LI6
+24
A1
+24 V
0V
+24
A1
361
COM
LI1
LI2
P24
LI3
LI4
STO
LI5
LI6
+24
PA/+
R1B
PC/-
PB
R1C
R1A
PBe
T / L3
S / L2
V / T2
W / T3
W1
U1
U / T1
A1
R / L1
Ext
Source
Int
V1
SW1
(4)
M
3~
LI6
LI5
LI4
LI3
LI2
LI1
COM
LI6
LI5
LI4
LI3
LI2
LI1
COM
+24
A1
(4)
+24 V
+24 V
0V
+24
A1
(4)
362
Chapter 4
Integrated safety functions
LI2
LI1
COM
LI1
COM
LI3
LI2
LI3
P24
LI4
STO
LI6
LI6
LI5
+24
+24
PA/+
R1B
PC/-
PB
R1C
R1A
PBe
T / L3
W / T3
V / T2
W1
U1
U / T1
A1
S / L2
Int
R / L1
Sink
V1
SW1
+24 V
LI4
LI5
STO
A1
P24
M
3~
+24 V
0V
363
8 Installation
8.1 ACPi Parameter Tool
Note:
Safety functions are configured using the ACPi Parameter Tool.
8.1.1 Installation
Required installation files
Microsoft .NET Framework 3.5 SP1 or higher is required to install this software.
Note:
The installation order must be observed in order to ensure easy and safe installation.
If steps are performed out of order, installations may have to be repeated or even carried out manually!
If this message doesn't appear at startup, then the update must be carried out manually.
On the right side of the program is a window entitled "Device catalog". If it is not there, it can be displayed by
selecting "View Device catalog" from the menu.
This window has a button for updating the DTMs (figure 2).
364
Chapter 4
Integrated safety functions
If it is not there, it can be displayed by selecting "View Network view" from the menu.
Now the DTM for the drive will be attached to the communication DTM using drag-and-drop.
The drives can be found under "Bernecker + Rainer Industrie-Elektronik Ges.m.b.H" (figure 5).
365
The network view should then appear as shown in figure 6 depending on the drive selected.
The ACOPOSinverter P74 is being used in this example.
Now double-click on the communication DTM to open up the dialog box shown in figure 7.
This is where the settings are made for the serial connection.
Choose the correct COM port for the adapter in the "Configuration" tab.
366
Chapter 4
Integrated safety functions
You can find the corresponding COM port in the Device Manager under "Ports (COM and LPT)" (figure 8).
You will now select your ACOPOSinverter and its option board.
To do so, double-click on the drive DTM.
The window in figure 9 opens for the ACOPOSinverter P74.
After you have selected your drive and option board, click on "OK".
367
The configuration window for setting up and monitoring the drive opens automatically (figure 10).
Now that all of the basic settings have been made, the project can be saved.
368
Chapter 4
Integrated safety functions
Whether or not the online connection has been established is indicated by the bold lettering in the network view.
To transfer data, click on the button "Parameter download to device" (figure 12).
369
Click the button "Switch to synchronized mode" at the top left edge of the "ACPiP74 - Configuration" tab to switch
the program to synchronization mode (figure 14).
From this point on, the parameters on the device can be changed online.
First the warning notice (figure 13) must also be confirmed with Alt+F.
The red box in figure 15 shows where to look to see if synchronization mode has been enabled successfully.
Values are transferred to the device as soon as they are confirmed.
The "Parameter upload from device" option allows you to load the configuration from the drive (figure 16).
370
Chapter 4
Integrated safety functions
371
372
Second scenario
You have not yet defined a password. In this case, you must select a value between 1 and 65535. The
value 0 is not permitted for passwords.
373
Chapter 4
Integrated safety functions
374
For the STO function (Safe Torque Off), it is only necessary to select the assigned input pairs in the combo box.
The following parameters must be managed: STOA.
Code
StO
StOA
nO
L3P.
LI34
LI56
Name / Description
Adjustment range
Factory setting
[Safe stop]
[STO assignment]
No
[No]: Not assigned
[LI3 and STO]: LI 3/STO Status low
[LI3 and LI4]: LI 3/4 Status low
[LI5 and LI6]: LI 5/6 Status low
This parameter configures the channel that is used to activate the STO function. If STOA=No is set, the STO function is always active, but only
on the STO input.
For additional information about the STO function, see "STO: Safe Torque Off" on page 327.
375
Chapter 4
Integrated safety functions
"STO" tab
Code
SLS
SLSA
nO
LI3_4
LI5_6
SLt
tYp1
tYp2
tYp3
SLSP
SLtt
SSrt
SSrU
1H
10H
100H
SStt
SSSL
376
Name / Description
Adjustment range
Factory setting
[Speed limited]
[SLS assignment]
No
[No]: Not assigned
[LI3 and LI4]: LI 3/4 Status low
[LI5 and LI6]: LI 5/6 Status low
This parameter configures the channel that is used to activate the SLS function.
[SL1 ramp unit]
Type 1
[Type 1]: SLS type 1
[Type 2]: SLS type 2
[Type 3]: SLS type 3
This parameter is used to select the SLS type. Information about the behavior of the different types is available in the function description.
[Set point]
0 to 599 Hz
0
This parameter is only displayed if SLT = TYP2 or SLT = TYP3. SLSP is used to set the speed limit.
[SLS tolerance threshold]
0 to 599 Hz
0
The behavior of this parameter depends on the SLT value.
[SS1 RampValue]
1 to 5,990
1
The unit depends on the SSRU parameter.
Use this parameter to determine the value of the SS1 ramp.
SS1 ramp = SSRT*SSRU. Example: If SSRT=250 and SSRU=1 Hz/s, then the ramp speed = 25 Hz/s.
This parameter is specific. It is identical to the SS1 safety function configured under a different tab.
[SL1 ramp unit]
1 Hz/s
[1 Hz/s]
[10 Hz/s]
[100 Hz/s]
This parameter can be used to predefine the unit for the SSRT value.
This parameter is specific. It is identical to the SS1 safety function configured under a different tab.
[SS1 cutoff value]
0 to 599 Hz
0
This parameter defines the tolerance range of the deceleration ramp, inside of which the frequency can vary.
This parameter is specific. It is identical to the SS1 safety function configured under a different tab.
[SLS/SS1 standstill level]
0 to 599 Hz
0
This parameter specifies the frequency at which the inverter should switch to the STO state at the end of the SS1 ramp.
This parameter is specific. It is identical to the SS1 safety function configured under a different tab.
Code
SS1
SS1A
nO
LI3_4
LI5_6
SSrt
SSrU
1H
10H
100H
SStt
SSSL
Name / Description
Adjustment range
Factory setting
[Safe ramp]
[SS1 assignment]
No
[No]: Not assigned
[LI3 and LI4]: LI 3/4 Status low
[LI5 and LI6]: LI 5/6 Status low
This parameter configures the channel that is used to activate the SS1 function.
[SS1 RampValue]
1 to 599
1
The unit depends on the SSRU parameter.
Use this parameter to determine the value of the SS1 ramp.
SS1 ramp = SSRT*SSRU.
Example: If SSRT=250 and SSRU=1 Hz/s, then the ramp speed = 25 Hz/s.
This parameter is specific. It is identical to the SLS safety function configured under a different tab.
[SL1 ramp unit]
1 Hz/s
[1 Hz/s]
[10 Hz/s]
[100 Hz/s]
This parameter can be used to predefine the unit for the SSRT value. This parameter is specific. It is identical to the SLS safety function configured
under a different tab.
[SS1 cutoff value]
0 to 599 Hz
0
This parameter defines the tolerance range of the deceleration ramp, inside of which the frequency can vary.
This parameter is specific. It is identical to the SLS safety function configured under a different tab.
[SLS/SS1 standstill level]
0 to 599 Hz
0
This parameter specifies the frequency at which the inverter should switch to the STO state at the end of the SS1 ramp.
This parameter is specific. It is identical to the SLS safety function configured under a different tab.
377
Chapter 4
Integrated safety functions
"SS1" tab
Code
IO
LIdt
LIrt
378
Name / Description
Adjustment range
Factory setting
[I/O parameters]
[LI debounce time]
1 to 2,000 ms
50
In most cases, the two LIs in a LI safety pair (LI3 and LI4, LI5 and LI6) are not 100% synchronized. This means that they do not change their state
at exactly the same time. A slight deviation exists when both of the LIs change their state.
LIDT is the parameter that can be used to define this deviation. If both LIs change their state within a time period that is shorter than LIDT, then
the inverter assumes that the LI transition is simultaneous.
If the deviation is longer than the LIDT, then the inverter assumes that the LIs are no longer synchronized and a safety fault is triggered.
[LI response time]
0 to 50 ms
0
This parameter is used to filter short pulses on the LI. In certain applications, the controller transmits short pulses over the wire to test the LI. This
parameter can be used to filter out these short pulses. Commands are only considered if their duration is longer than that of the LIRT value.
If the duration is shorter, the inverter assumes that it is not dealing with a command. In this case, the command is filtered out.
Chapter 4
Integrated safety functions
All safety parameters will then be reset to their corresponding factory settings.
379
You will have to select a value between 1 and 65535. The value 0 is not permitted for this password. Only numbers
are permitted to be used when creating the password. All other characters are not accepted.
Resetting the password
It is possible that you will forget the safety password defined in the inverter.
In order to reset the inverter in this case, you will have to known the universal password.
This password can be obtained from B&R Support.
At the end of this procedure, the device reverts back to a state with an undefined safety password, and the safety
session is closed automatically.
The function configuration remains unchanged, however.
380
Chapter 4
Integrated safety functions
Note:
These parameters can also be read in the I/O mapping in Automation Studio.
One parameter specifies whether the inverter is in a safe or non-safe state (safety function configured):
No safety function configured: STD
Safety function configured: SFTY
Safety status
Code
SAFStOS
IdLE
StO
FLt
SLSS
nO
IdLE
SS1
SLS
StO
FLt
SSIS
nO
IdLE
SS1
StO
FLt
SAFSFtY
IStO
SAFE
Name / Description
[MONIT. SAFETY]
[STO status]
Status of the STO (Safe Torque Off) safety function
[Inactive]: STO not active
[Safe stop]: STO active
[Fault]: STO in error state
[SLS status]
Status of the SLS (Safely Limited Speed) safety function
[Not config.]: SLS not configured
[Inactive]: SLS not active
[Safe ramp]: SLS ramp active
[Speed limited]: SLS speed limit active
[Safe stop]: SLS request for safe torque cutoff active
[Fault]: SLS in error state
[SLS status]
Status of the SS1 (Safe Stop 1) safety function
[Not config.]: SS1 not configured
[Inactive]: SS1 not active
[Safe ramp]: SS1 ramp active
[Safe stop]: SS1 request for safe torque cutoff active
[Fault]: SS1 in error state
[MONIT. SAFETY]
[Drive status safe.]
Safety status of the inverter
[Standard]: Standard device without a configured safety function
[Safe]: Safe device with at least 1 configured safety function
381
9 Device signature
9.1 Introduction
During acceptance testing for systems with integrated safety functions, the focus is primarily on the validation of
the safety-specific monitoring and stop functions configured in the inverter.
The configuration of the defined safety functions and test mechanisms are checked for adequacy, and the reaction
of specific monitoring functions is tested by explicitly entering values outside the tolerance limits. Testing covers
all of the safety-related monitoring functions as well as the globally integrated safety function configured in the
ACOPOSinverter P74.
Requirements for acceptance testing
The machine has been wired properly.
All safety features such as safety door monitoring equipment, light curtains and E-stop buttons must be
connected and ready for operation.
All motor and command parameters must be configured as needed in the inverter.
382
Chapter 4
Integrated safety functions
The information displayed here is defined in the "Identification" folder under the "Safety" tab. It cannot be changed
here.
To include this step in the final report, select "Add to device signature".
Then click on "Next".
383
A function diagram and parameter values are displayed in the sub-step of a function. A text field allows you to
enter additional text in this step.
To include a function in the final report, select "Add to device signature".
Then click on "Next".
384
Chapter 4
Integrated safety functions
The information displayed here is defined in the "IOSummary" folder under the "Safety" tab.
The LIs assigned to a safety function are shown in red and make reference to the associated safety function.
LIs that are not assigned to a safety function show no such mapping and are displayed in green.
To include this step in the final report, select "Add to device signature".
Then click on "Next".
385
To include this step in the final report, select "Add to device signature".
Then click on "Next".
386
Chapter 4
Integrated safety functions
Step 5: Key
The checksum of the safety parameters is displayed at the same time as editing and can be transmitted to the
connected device by clicking on "Apply".
This allows you to compare the checksum value with the one on the graphic display terminal in the "Identification"
menu.
Click on the "Finish" button to create the report.
387
388
Note:
If a machine component outside of the ACOPOSinverter P74 (motor, E-stop, etc.) has to be replaced,
then acceptance testing must be repeated.
389
Chapter 4
Integrated safety functions
When replacing the motor controller unit, the safety configuration will be lost. You will then need to reconfigure the
motor controller (see "ACPi Parameter Tool" on page 371) and then perform acceptance testing again.
Accessories
Chapter 5 Accessories
ACOPOSinverter P74 - graphic display
Model number
8I0XD301.300-1 (1)
Short description
ACOPOSinverter P74 graphic display, 8 rows, 240 x 160 Pixel, background illumination, function button, navigation button,
IP54 protection
Remote mounting kit for graphic display, IP54 protection
Front cover for the remote mounting kit of the graphic display, IP65 protection
Graphic display remote cable 1 m for ACOPOSinverter P74 (RJ45 RJ45)
Graphic display remote cable 3 m for ACOPO Sinverter P74 (RJ45 RJ45)
Graphic display remote cable 5 m for ACOPO Sinverter P74 (RJ45 RJ45)
Graphic display remote cable 10 m for ACOPO Sinverter P74 (RJ45 RJ45)
RJ45 adapter for graphic display
8I0XD302.300-1 (2)
8I0XD303.300-1(3)
8I0XD304.301-1(4)
8I0XD304.303-1(4)
8I0XD304.305-1(4)
8I0XD304.310-1(4)
8I0XD305.300-1(5)
A remote mounting kit for mounting in the door of a control cabinet with IP54
protection
A transparent cover that can be fastened to the remote mounting mechanism for
IP65 protection
A cable for the connection of the graphic display tot he ACOPOSinverter P74converter.
A RJ45 adapter for the connection of the graphic display to the remote cable
Short description
Smoothing coil single-phase 4 A, 1x 200 -240 V, 0,18 -0,37 KW
Smoothing coil single-phase 7 A, 1x 200-240 V, 0,55-0,75 kW
Smoothing coil single-phase 18 A, 1x 200-240 V, 1,1-2,2 kW
Smoothing coil three-phase 4 A, 3x 380-500 V, 0,37-1,5 kW
Smoothing coil three-phase 10 A, 3x 380-500 V, 2,2-4 kW
Smoothing coil three-phase 16 A, 3x 380-500 V, 5,5-7,5 kW
Smoothing coil three-phase 30 A, 3x 380-500 V, 11-15 kW
Improved protection against over voltages in the mains supply and reduction of the distortion factor in the power produced
by the inverter.
Limitation of the mains current.
Using smoothing coils is recommended under the following conditions:
390
Accessories
Model number
8I0FS009.200-1
Short description
EMC Filter single-phase 9 A, Side building assembly, 1x 200-240 V, 0,18-0,75 kW
8I0FS016.200-1
8I0FS022.200-1
8I0FT015.200-1
8I0FT025.200-1
8I0FT047.200-1
EMC Filter three-phase 47 A, Unter- oder Side building assembly, 3x 380-500 V, 5,5-7,5 kW
8I0FT049.200-1
EMC Filter three-phase 49 A, Unter- oder Side building assembly, 3x 380-500 V, 11-15 kW
Additional EMC filters are intended to reduce line-conducted emissions from the mains supply to a level under
the limits specified in IEC/EN 61800-3, category C1, C2 or C3 in environment 1 (public mains) or 2 (industrial
mains) depending on the inverter power.
Data for detecting permitted length of the shielded engine cable can be found in the characteristics of the
ACOPOSinverter P74-inverter, in Cable-related and radiated interference emission
Additional EMC filters can only be used for TN (neutral) and TT (neutral-ground) connection types.
Short description
Brake resistor 28 Ohm, continuous brake power 0,2 kW,3x 380-500 V, 11-15 kW
Brake resistor 60 Ohm, continuous brake power 0,1 kW, 1x 200-240 V, 2,2 kW
Brake resistor 100 Ohm, continuous brake power 0,05 kW, 1x 200-240 V, 0,18-1,5 kW and 3x 380-500 V, 0,37-4 kW
The brake resistor enables the ACOPOSinverter-inverter to run braking or slowly braking by conducting away brake
energy.
It permits a maximum short-term braking torque.
The resistors are intended for being assembled outside oft he housing, but they may not influence natural cooling. Air
inlets and outlets may not be blocked.
The air has to be free of dust, condensation, and corrosive gases.
Short description
ACOPOSinverter USB Modbus universal cable 3 m, PC - ACOPOSinverter connection
391
Chapter 5
Accessories
8I0FS009.200-1
8I0FS016.200-1
8I0FS022.200-1
3.7 W
6.9 W
1x 240 VAC +10%
16 A
150 mA
7.5 W
9A
100 mA
22 A
80 mA
0 to 1000 m 1)
IP21 and IP41 on the upper part
In preparation
-10 to 60C
-25 to 70C
0.6 kg
0.775 kg
Below or next to the inverter
1.13 kg
EN 133200
Product ID
Power mains connection
Power loss
Max. nominal voltage
Nominal filter current
Max. fault current
Operating conditions
Installation at altitudes above sea level
EN 60529 protection
Max. relative humidity in accordance
with IEC 60068-2-3
Ambient temperature
Environmental conditions
Temperature
Storage
Mechanical characteristics
Weight
Installation
General information
Conformity to the standard
8I0FT015.200-1
8I0FT025.200-1
8I0FT047.200-1
8I0FT049.200-1
9.9 W
15.8 W
19.3 W
27.4 W
25 A
35 mA
47 A
49 A
45 mA
0 to 1000 m 1)
IP21 and IP41 on the upper part
95%, non-condensing
No dripping water
-10 to 60C
-25 to 70C
1.0 kg
1.65 kg
3.15 kg
Below or next to the inverter
4.75 kg
EN 133200
392
18.5
134.5
72
52
38
37
8I0FS009.200-1
22.5
35
17.5
Chapter 5
Accessories
8I0FS016.200-1
85
107
93
4.5
180
8.5
7.5
38
121.5
134.5
195
22.5
393
35
17.5
8I0FS022.200-1
140
120
126
215
157
38
174.5
22.5
42
21
8I0FT015.200-1
93
85
107
180
38
394
121.5
134.5
22.5
4.5
50
25
8I0FT025.200-1
120
126
157
174.5
38
140
10
22.5
60
30
Chapter 5
Accessories
8I0FT047.200-1
180
130
140
30
5.5
285
305
10
210
224.5
26.5
395
60
30
8I0FT049.200-1
160
10
205
245
65
5.5
375
54
396
314.5
295
26.5
8I0CS004.000-1
8I0CS007.000-1
8I0CS018.000-1
17 W
20 W
30 W
10 mH
5 mH
2 mH
4A
7A
18 A
From 3 to 5% of the nominal supply voltage, higher values result in torque loss
0 to 1000 m
IP00
IP20
95%, non-condensing
No dripping water
0 to 45C
Up to +55C 1)
3000 m 2)
Ambient temperature
Max. ambient temperature
Maximum installation altitude
Environmental conditions
Temperature
Storage
Mechanical characteristics
Weight
General information
Conformity to the standard
-25 to 70C
0.63 kg
0.88 kg
1.99 kg
IEC 61800-5-1 (protection level 1 regarding overvoltages in the mains supply according to VDE 0160)
Product ID
Power mains connection
Power loss
Inductance
Nominal current
Voltage drop
Saturation current
Operating conditions
Installation at altitudes above sea level
Protection class
Choke
Terminals
Max. relative humidity
Ambient temperature
Max. ambient temperature
Maximum installation altitude
Environmental conditions
Temperature
Storage
Mechanical characteristics
Weight
General information
Conformity to the standard
8I0CT004.000-1
45 W
10 mH
4 A 1)
8I0CT010.000-1
8I0CT016.000-1
8I0CT030.000-1
65 W
75 W
4 mH
2 mH
10 A 1)
16 A 1)
From 3 to 5% of the nominal supply voltage, higher values result in torque loss
-
90 W
1 mH
30 A 1)
Chapter 5
Accessories
1)
2)
0 to 1000 m
IP00
IP20
IP10
95%, non-condensing
No dripping water
0 to 45C
Up to +55C 2)
3000 m 3)
-25 to 70C
1.5 kg
3.0 kg
3.5 kg
6.0 kg
IEC 61800-5-1 (protection level 1 regarding overvoltages in the mains supply according to VDE 0160)
397
100
50
60
44
80
= 4x9
8I0CS007.000-1
100
50
60
60
95
= 4x9
8I0CS18.000-1
70
105
120
70
85
= 5x11
398
135
8I0CT004.000-1
8x
40
60
100
42
55
60
= 6x9
155
8I0CT010.000-1
8x
60
80.5
130
62
85
90
= 6x12
155
Chapter 5
Accessories
8I0CT016.000-1
8x
60
80.5
130
62
85
90
= 6x12
170
8I0CT030.000-1
8x
90
115
135
75
107
155
= 6x12
399
8I0BR028.000-1
8I0BR060.000-1
8I0BR100.000-1
IP20
0 to 50C
-25 to 70C
3.5 kg
2.4 kg
2 kg
28
0.2 kW 1)
60
0.1 kW 1)
Using temperature-controlled switches or the inverter
100
0.05 kW 1)
120C
250 VAC / 1 A
24 VDC / 0.1 A
60 m
The switch should be connected within the sequence
(so it can be used for signaling or line contactor control)
400
Load factors for resistances: The value for the average power that can be transfered from the resistor to the housing at 50C is aligned to a brake load factor
that corresponds to most standard applications.
For 8I0BR100.000-1 to 8I0BR003.000-1:
- Braking for 2 s with a braking torque of 0.6 Tn for a 40 second cycle
- Braking for 0.8 s with a braking torque of 1.5 Tn for a 40 second cycle
For 8I0BR003.001-1 to 8I0BR001.004-1:
- Braking for 10 s with a braking torque of 2 Tn for a 30 second cycle
120
375
393
4x
70
= 6x12
8I0BR060.000-1
95
70
Chapter 5
Accessories
95
375
293
4x
= 6x12
8I0BR100.000-1
95
95
275
293
4x
70
= 6x12
401
50
50
100
100
100
50
50
100
402
Register description
Chapter 6
Register description
Please follow the link to open the file "ACOPOSinverter P74 - Communication Parameters
403