Setup-Time Analysis

Scope of analysis: Change Over Transfer Press (12003 / 12

Project team:

Date:5/19/09 Definitions:
Categories: M = Movements
Time start:
D = Documentation
A = Adjustment
Ch = Mechanical change- over
Time end:
C = Cleaning
I = Interruption

Setup-Time Analysis

Project team:

Date:
Time start:

scope of analysis:
Time end:

No.set-up step
1

progress time category

Tomar acetato y colocarlo debajo del molde de estrella

2 Fijar

acetato y molde a base

3 Tomar

plumon y calcar figuras

4 Desmontar
5 Pasar

molde

acetato calcado a operacin 2

6 Colocar

pilas en base de lampara

internal
Ch

Ch

internal/
external
internal/
external

la base de lampara con pila a la op3

8 Tomar

acetato calcado de estrellas

sobre base de madera

10 Tomar

cutter

11 Cortar

con cutter figuras calcadas

12 Retirar

cuidadosamente la figura cortada

13 Pasar

acetato con orificios marcados a la op 3

14 Tomar

tapa de seguridad y colocarla a la base

15 Tomar

desarmador y tonrillo de cruz

16 Colocarlo
17 Tomar

en orificio de la tapa y atornillarlo

acetato de estrella cortado

el acetato cortado y da forma cilindrica

19 Pega

cinta de seguridad

pistola de cilicon y ponerlo en circunferencia de base de lamp

internal/
external

internal/
external

18 Toma

20 Tomar

internal/
external

7 Pasar

9 Colocarlo

internal/
external

internal/
external

Definitions:
Categories:

M = Movements
D = Documentation
A = Adjustment
Ch = Mechanical change- over
C = Cleaning
I = Interruption
T = Transport
W = Waiting

Internal = I
Comment / Suggestion
External = E

Setup-Time Analysis

Project team:

Date:
Time start:

scope of analysis:
Time end:

No.set-up step

21 Colocar
22 Tomar

27

28

29

30

31

32

33

34

35

36

37

38

39

40

la tapa superior sobre el cilindro

cinta de seguridad

25 Verificar

26

cilindro sobre base con el cilcion

tapa superior de lampara, colocarle cilicon en circunferencia interna

23 Colocar
24 Retirar

progress time category

funcionamiento de lampara

internal/
external

Definitions:
Categories:

M = Movements
D = Documentation
A = Adjustment
Ch = Mechanical change- over
C = Cleaning
I = Interruption
T = Transport
W = Waiting

Internal = I
Comment / Suggestion
External = E

Setup-Time Analysis

Project team:

Date:
Time start:

scope of analysis:
Time end:

No.set-up step

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

progress time category

internal/
external

Definitions:
Categories:

M = Movements
D = Documentation
A = Adjustment
Ch = Mechanical change- over
C = Cleaning
I = Interruption
T = Transport
W = Waiting

Internal = I
Comment / Suggestion
External = E

Setup-Time Analysis

Project team:

Date:
Time start:

scope of analysis:
Time end:

No.set-up step

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

progress time category

internal/
external

Definitions:
Categories:

M = Movements
D = Documentation
A = Adjustment
Ch = Mechanical change- over
C = Cleaning
I = Interruption
T = Transport
W = Waiting

Internal = I
Comment / Suggestion
External = E

Setup-Time Analysis

Project team:

Date:
Time start:

scope of analysis:
Time end:

No.set-up step

81

82

83

84

85

progress time category

internal/
external

Definitions:
Categories:

M = Movements
D = Documentation
A = Adjustment
Ch = Mechanical change- over
C = Cleaning
I = Interruption
T = Transport
W = Waiting

Internal = I
Comment / Suggestion
External = E

Lujan Cosme Alfonso

Setup-Time Analysis

Fecha: 8/03/2016

Scope of analysis: Change Over Transfer Press

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

set-up step
Moverse al area de lavado
Enjabonar contenedor
Enjuagar contenedor
Enjabonar tapa
Enjuagar tapa
Lavar cochilla
Lavar soporte y pieza plastica
Lavar cuchara
Secar Contenedor
Colocar contenedor
Colocar aspa
Colocar tapa
Colocar tapa plastica
Pelar pepino
Cortar pepino
Cortar pepino en procesadora
Vaciar contenedor
Colocar tenedor
Cerrar tapa de Producto terminado

Information: En el video analizado de la operacin de cambio de herramienta inicia en el

minuto: 2:17 y termina en el minuto 6:28

internal/
external
progress
time
0:00:02
0:00:13
0:00:28
0:00:43
0:00:51
0:00:59
0:01:05
0:01:10
0:01:40
0:01:49
0:01:57
0:02:03
0:02:07
0:03:07
0:03:16
0:03:30
0:04:03
0:04:11
0:04:14

time
0:00:02
0:00:11
0:00:15
0:00:15
0:00:08
0:00:08
0:00:06
0:00:05
0:00:30
0:00:09
0:00:08
0:00:06
0:00:04
0:01:00
0:00:09
0:00:14
0:00:33
0:00:08
0:00:03

time in
minutes
0.18
0.25
0.25
0.13
0.13
0.10
0.08
0.50
0.15
0.13
0.10
0.07
1.00
0.15
0.23
0.55
0.13

M
C
C
C
C
C
C
C
M
M
MC
M
M
M
M
W
M
M

internal/
external
E
I
I
I
I
I
I
E
I
I
I
I
I
E
E
I
I
E

0.05

category

ECRS

saved time

E
E
S
E
S
S
S
E
S
S
S
S
S
S
S
S
S
S

0:00:11
0:00:18
0:00:00
0:00:08
0:00:00
0:00:00
0:02:30
0:00:00
0:00:00
0:00:08
0:00:00
0:00:00
0:00:00
0:00:00
0:01:45
0:00:33
0:00:00

0:00:00

time left

Comment

0:00:00
23:59:57
0:00:15
0:00:00
0:00:08
0:00:06
0:00:00
0:00:30
0:00:09
0:00:00 Have Program Error
0:00:06
0:00:04
0:00:00 Add support to the Automation with packer
0:00:00
23:58:29
0:00:00
0:00:00
0:00:00

Lujan Cosme Alfonso

Setup-Time Analysis

Fecha: 8/03/2016

Scope of analysis: Change Over Transfer Press

internal/
external

Evaluation of Change- Over- Time Analysis

Categories
Movements
Documentation
Adjustments
Control
Mechanical change-over
Cleaning
Interferences
Transport
Waiting
SUM

M
D
A
Ch
MC
C
I
T
W

Time
0:02:42
0:00:00
0:00:00
0:00:00
0:00:08
0:01:08
0:00:00
0:00:00
0:00:14
0:04:12

Internal / External
Internal
External

ECRS
Eliminate
Combine
Redistribute
Simplify
SUM

I
E

E
C
R
S

Time
0:02:47
0:01:25

Time
0:02:41
0:00:00
0:00:00
0:02:52
0:05:33

Information: En el video analizado de la operacin de cambio de herramienta inicia en el

minuto: 2:17 y termina en el minuto 6:28

Evaluation of setup time analysis (categories)

0:05:02

Time

0:04:19
0:03:36
0:02:53
0:02:10

0:02:42
0:04:12

0:01:26
0:00:43
0:00:00

file:///var/www/apps/conversion/tmp/scratch_5/331722868.xls

0:00:00

0:00:00

0:00:00

0:00:08
0:01:08
0:00:00

0:00:00

0:00:14

Evaluation of setup time analysis (Internal / External)

0:05:02

0:04:19

Time

0:03:36

0:02:53

0:02:10

0:02:47

0:04:12

0:01:26

0:00:43

0:00:00

file:///var/www/apps/conversion/tmp/scratch_5/331722868.xls

0:01:25

Evaluation of setup time analysis (ECRS)

0:05:46

0:04:19

0:01:25

Time

0:02:53

0:04:12
0:01:26

0:00:00

23:58:34

23:57:07

23:55:41

0:02:47

0:02:41

0:02:52
0:00:00

0:00:00

23:57:14

Setup-Time Analysis

Lujan Cosme Alfonso

3/8/2016

Information:

Scope of analysis: Change Over Transfer Press

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69

progress
time
0:00:01
0:00:02
0:00:11
0:00:20
0:00:27
0:00:39
0:00:44
0:01:05
0:01:10
0:01:25
0:01:38
0:01:43
0:02:22
0:02:42
0:03:03

setup step
Tomar zanahoria y pelador
Parar procesadora
Abrir procesadora
Quitar tapas
Quitar regilla
Vaciar regilla
Quitar contenedor
Limpiar contenedor
Colocar contenedor
Limpiar tapa
Colocar regilla y navaja
Tapar maquina
Pelar pepino
Cortar Pepino
Abrir contenedor

0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00

time
0:00:01
0:00:09
0:00:09
0:00:07
0:00:12
0:00:05
0:00:21
0:00:05
0:00:15
0:00:13
0:00:05
0:00:39
0:00:20
0:00:21

category
M
M
M
M
M
M
M
C
M
C
MC
M
M
M
A

Internal /
External
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I

Comment

0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00

Auswertung der Rstzeitanalyse

Categories
Movements
Documentation
Adjustments
Control
Mechanical change-over
Cleaning
Interferences
Transport
Waiting
SUM

M
D
A
Ch
MC
C
I
T
W

Time
0:01:52
0:00:00
0:00:21
0:00:00
0:00:13
0:00:36
0:00:00
0:00:00
0:00:00
0:03:02

Internal / External
Internal
External

I
E

Time
0:03:02
0:00:00

Results of optimization of setup time (Categories)

0:05:02
0:04:19

Time

0:03:36
0:02:53
0:02:10
0:01:26
0:00:43
0:00:00

Results of optimization of setup time (Internal / External)

0:05:02
0:04:19

Time

0:03:36
0:02:53
0:02:10

0:02:47
0:04:12
0:03:02

0:01:26
0:00:43
0:00:00

0:03:02

0:01:25
0:00:00

Category
SUM

0:00:00

Setup analysis
0:04:12

Optimization of Setup
0:03:02

Movements
Documentation
Adjustments
Control
Mechanical change-over
Cleaning
Interferences
Transport
Waiting

0:01:30
0:01:30
0:01:30
0:01:30
0:01:22
0:00:14
0:00:14
0:00:14
0:00:00

0:02:42
0:00:00
0:00:00
0:00:00
0:00:08
0:01:08
0:00:00
0:00:00
0:00:14

0:01:52
0:00:00
0:00:21
0:00:00
0:00:13
0:00:36
0:00:00
0:00:00
0:00:00

Evaluation of setup time analysis (categories)

0:05:02

Time

0:04:19
0:03:36
0:02:53
0:02:10

0:02:42
0:04:12
0:00:00 0:00:00 0:00:00 0:00:08

0:01:26

0:01:08

0:00:43

0:00:00 0:00:00 0:00:14

0:00:00

0:00:00
0:01:25
0:00:00

Setup analysis
0:04:12
0:02:47
0:01:25

ECRS
SUM
External
Internal
Eliminate
Combine
Redistribute
Simplify
Time left

0:00:00
0:02:47
0:00:00
0:00:06
0:00:06
0:00:06
###
0:00:00

Setup analysis
0:04:12
0:01:25
0:02:47
0:02:41
0:00:00
0:00:00
0:02:52
23:57:14

Optimization of Setup
0:03:02
0:03:02
0:00:00

Evaluation of setup time analysis (Internal / External)

0:05:02
0:04:19

Time

Internal / External
SUM
Internal
External

0:03:36
0:02:53
0:02:10

Optimization of Setup
0:01:26
0:00:43
0:00:00

0:04:19
0:01:25
0:02:53

Rstzeitoptimierung

0:04:12
0:01:26

0:02:47

0:02:41

0:00:00

0:03:02
0:03:02
0:00:00

0:02:52
0:00:00

-48

0:00:00

23:57:14

23:58:34

23:57:07

23:55:41

Results of optimization of setup time (Internal / External)

0:05:02
0:04:19
0:03:36
0:02:53
0:02:10
0:01:26
0:00:43
External

Internal

SUM (after)

External

Internal

SUM (before)

0:00:00

Results of optimization of setup time (Categories)

0:05:02
0:04:19
0:03:36
0:02:53
0:02:10
0:01:26
0:00:43
Transport

Cleaning

Control

Documentation

SUM (after)

Transport

Cleaning

Control

0:00:00
Documentation

Rstzeitanalyse
0:04:12
0:02:47
0:01:25

Evaluation of setup time analysis (ECRS)

0:05:46

Time

0:03:02
0:01:52
0:00:00
0:00:21
0:00:00
0:00:13
0:00:36
0:00:00
0:00:00
0:00:00

SUM (before)

0:00:00
0:01:25
0:00:00
0:00:00
0:00:00
0:00:00

Setup analysis
0:04:12
0:02:42
0:00:00
0:00:00
0:00:00
0:00:08
0:01:08
0:00:00
0:00:00
0:00:14

Time

Internal / External
SUM (before)
Internal
External
SUM (after)
Internal
External

0:00:00
0:01:30
0:01:30
0:01:30
0:01:30
0:01:22
0:00:14
0:00:14
0:00:14
0:00:00
0:00:00
0:01:10
0:01:10
0:00:49
0:00:49
0:00:36
0:00:00
0:00:00
0:00:00
0:00:00

Time

Category
SUM (before)
Movements
Documentation
Adjustments
Control
Mechanical change-over
Cleaning
Interferences
Transport
Waiting
SUM (after)
Movements
Documentation
Adjustments
Control
Mechanical change-over
Cleaning
Interferences
Transport
Waiting