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Service Manual

Alpha Series

Indoor Units

Outdoor Units

Alpha 7
Alpha 9
Alpha 12

CON 7 (Alpha)
GCN 9 (Alpha)
GCN 12 (Alpha)

REFRIGERANT
R410A

COOLING ONLY
HEAT PUMP

JANUARY 2005

LIST OF EFFECTIVE PAGES


LIST OF EFFECTIVE PAGES
Note: Changes in the pages are indicated by a Revision# in the footer of each effected page
(when none indicates no changes in the relevant page). All pages in the following list represent
effected/ non effected pages divided by chapters.
Dates of issue for original and changed pages are:
Original ....... 0 ........ 15 December 2004
Total number of pages in this publication is 93 consisting of the following:

Page
No.

Revision
No. #

Page
No.

Revision
No. #

Page
No.

Revision
No. #

Title ....................... 0
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4-1 - 4-3 ................ 0
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14-1-14-23 ............ 0
Appendix -A ...........0

Zero in this column indicates an original page.

*Due to constant improvements please note that the data on this service manual can be modied with out notice.
**Photos are not contractual

Revision Y05-01

Service Manual - ALPHA

TABLE OF CONTENTS

Table of Contents
1.

INTRODUCTION ...................................................................................................1-1

2.

PRODUCT DATA SHEET ......................................................................................2-1

3.

RATING CONDITIONS ..........................................................................................3-1

4.

OUTLINE DIMENSIONS .......................................................................................4-1

5.

PERFORMANCE DATA & PRESSURE CURVES ................................................5-1

6.

SOUND LEVEL CHARACTERISTICS ..................................................................6-1

7.

ELECTRICAL DATA ..............................................................................................7-1

8.

WIRING DIAGRAMS .............................................................................................8-1

9.

ELECTRICAL CONNECTIONS .............................................................................9-1

10. REFRIGERATION DIAGRAMS .............................................................................10-1


11.

TUBING CONNECTIONS......................................................................................11-1

12. CONTROL SYSTEM .............................................................................................12-1


13. TROUBLESHOOTING ..........................................................................................13-1
14. EXPLODED VIEWS AND SPARE PARTS LISTS .................................................14-1
15. APPENDIX A .........................................................................................................15-1

Service Manual - ALPHA

Revision Y05-01

INTRODUCTION

1.

INTRODUCTION

1.1

General
The new Alpha split wall mounted is based on the compact range. It comprise the ST
(cooling only) and RC (heat pump) models, as follows:
Cooling Only

Alpha 7 ST/CON 7 ST; Alpha 9 ST/GCN 9 ST;


Alpha 12 ST/GCN 12 ST;

Heat Pump

Alpha 7 RC/CON 7 RC; Alpha 9 RC/GCN 9 RC;


Alpha 12 RC/GCN 12 RC;

The indoor Alpha units are available as LED display types, featuring esthetic design,
compact dimensions, and low noise operation.

1.2

Main Features
The Alpha series benets from the most advanced technological innovations, namely:
R410A models
Microprocessor control.
Infrared remote control with liquid crystal display.
Indoor large diameter cross ow fan, allowing low noise level operation.
Bended indoor coil with treated aluminum ns and coating for improved

efciency.
High COP.
Easy access to the interconnecting tubing and wiring connections, so that

removing the front grill or casing is not necessary.


Refrigerant pipes can be connected to the indoor unit from 5 different optional

directions.
Automatic treated air sweep.
Easy installation and service.
4M length tubing connection kit is provided in the outdoor unit.

Service Manual - ALPHA

Revision Y05-01
CONTENTS

1-1

INTRODUCTION

1.3

Indoor Unit
The indoor unit is wall mounted, and can be easily tted to many types of residential
and commercials applications.
It includes:
Casing with air inlet and outlet grills.
A large-diameter tangential fan.
Bended coil with treated aluminum ns.
Motorized aps
Multi-speed motor with internal protection
Advanced electronic control box assembly
Interconnecting wiring terminal block
Mounting plate

1.4

Filtration
The Alpha series presents several types of air lters:
Easily accessible, and re-usable pre-lters (mesh)
Pre-charged electrostatic lter (optional)
Active carbon lter (optional)

1.5

Control
The microprocessor indoor controller, and an infrared remote control, supplied as
standard, provide complete operating function and programming. For further details
please refer to the Operation Manual, Appendix A.

1.6

Outdoor Unit
The Alpha outdoor units can be installed as oor or wall mounted units by using a
wall supporting bracket. The metal sheets are protected by anti- corrosion paint work
allowing long life resistance. All outdoor units are pre-charged. For further information
please refer to the Product Data Sheet, Chapter 2.
It includes :
A Rotary compressor mounted in a soundproofed compartment :
Axial fan.
Outdoor coil with hydrophilic louver ns for RC units.
Outlet air fan grill.
Service valves are type connection.
Interconnecting wiring terminal block.

1-2

Revision Y05-01

CONTENTS

Service Manual - ALPHA

INTRODUCTION

1.7

Tubing Connections
Flare type interconnecting tubing can be produced on site.
A connection pipe kit is provided in outdoor package.
For further details please refer to the Installation Manual, Appendix A.

1.8

Accessories
ASK (All Season Kit):
For low ambient working conditions in cooling, an ASK can be installed inside the
outdoor unit. This kit allows cooling operation down to outdoor temp of -10 C by
gradually controlling the outdoor fan speed motor.

1.9

Inbox Documentation
Each unit is supplied with its own installation and operation manuals,one simply remote
control manual

1.10

Matching Table

1.10.1

R410A

INDOOR UNITS
OUTDOOR UNITS

Service Manual - ALPHA

MODEL

REFRIGER.

Alpha 7

CON 7 (Alpha)

R410A

GCN 9 (Alpha)

R410A

GCN 12 (Alpha)

R410A

Revision Y05-01

CONTENTS

Alpha 9

Alpha 12

1-3

PRODUCT DATA SHEET

2.

PRODUCT DATA SHEET

2.1

R410A
Model Indoor Unit
Model Outdoor Unit
Installation Method of Pipe
Characteristics
Capacity

(1)

OUTDOOR

INDOOR

Power input (1)


EER (Cooling) or COP(Heating) (1)
Energy efciency class
Power supply
Rated current
Starting current
Circuit breaker rating
Fan type & quantity
Fan speeds
H/M/L
Air ow (2)
H/M/L
External static pressure
Min-Max
H/M/L
Sound power level (3)
H/M/L
Sound pressure level(4)
Moisture removal
Condenstate drain tube I.D
Dimensions
WxHxD
Weight
Package dimensions
WxHxD
Packaged weight
Units per pallet
Stacking height
Refrigerant control
Compressor type, model
Fan type & quantity
Fan speeds
H/L
Air ow
H/L
Sound power level
H/L
Sound pressure level(4)
H/L
Dimensions
WxHxD
Weight
Package dimensions
WxHxD
Packaged weight
Units per pallet
Stacking height
Refrigerant type
Refrigerant chargless distance
Additional charge
Liquid line
Suction line
Connections between
Max.tubing length
units
Max.height
difference
Operation control type
Heating elements
Others

(1)
(2)
(3)
(4)

Units
Btu/hr
kW
kW
W/W
V/Ph/Hz
A
A
A
RPM
m3/hr
Pa
dB(A)
dB(A)
l/hr
mm
mm
kg
mm
kg
units
units

RPM
m3/hr
dB(A)
dB(A)
mm
kg
mm
kg
Units
units
Kg/m
kg
In.(mm)
In.(mm)
m.

Alpha 7
CON 7 (Alpha)
Flared
Cooling Only
Cooling
Heating
7000
7000
7300
2.05
2.05
2.15
0.68
0.68
0.63
3.01
3.01
3.41
B
B
B
230V/Single/50Hz
3.0
3.0
2.8
15
10
Crossow x 1
1150/950
390/320
0
50/44
37/32
0.8
16
680*250*180
7
740*250*310
9.5
36
9 levels
Capillary tube
Rotary,TOSHIBA,PA82X1C-4DZDE
Propeller(direct) x 1
850
1200
61
62
52
53
610*235*490
27
27.5
720*550*360
30/33.5(with kit)
30.5/34(with kit)
12
4 levels
R410A
0.72kg/7.5m
4mlength10m,0.72kg; 10m<length15m,0.8kg
1/4(6.35)
3/8(9.53)
Max.15

m.

Max.7
Remote control

kW

Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.
Airow in ducted units; at nominal external static pressure.
Sound power in ducted units is measured at air discharge.
Sound pressure level measured at 1 meter distance from unit.

Service Manual - ALPHA

Revision Y05-01

CONTENTS

2-1

PRODUCT DATA SHEET

Model Indoor Unit


Model Outdoor Unit
Installation Method of Pipe
Characteristics

Units
Btu/hr
kW
kW
W/W

Capacity (1)
Power input (1)
EER (Cooling) or COP(Heating) (1)
Energy efciency class
Power supply
Rated current
Starting current
Circuit breaker rating
Fan type & quantity
Fan speeds
H/M/L
Air ow (2)
H/M/L
External static pressure
Min-Max
Sound power level (3)
H/M/L
Sound pressure level(4)
H/M/L
Moisture removal
Condenstate drain tube I.D
Dimensions
WxHxD
Weight
Package dimensions
WxHxD
Packaged weight
Units per pallet
Stacking height
Refrigerant control
Compressor type,model
Fan type & quantity
Fan speeds
H/L
Air ow
H/L
Sound power level
H/L
Sound pressure level(4)
H/L
Dimensions
WxHxD
Weight
Package dimensions
WxHxD
Packaged weight
Units per pallet
Stacking height
Refrigerant type
Refrigerant chargless distance
INDOOR

(1)
(2)
(3)
(4)

3.9

RPM
m3/hr
Pa
dB(A)
dB(A)
l/hr
mm
mm
kg
mm
kg
units
units

Heating

9000
2.64
0.87
3.03
B

9650
2.83
0.93
3.04
D

230V/Single/50Hz
3.9
21.7
10
Crossow x 1
1310/1100
450/360
0
53/49
41/35
1.2
16
680*250*180
7
740*250*310
9.5
36
9 levels
Capillary tube

4.1

Rotary,TOSHIBA,PA108X1C-4FZDE
RPM
m3/hr
dB(A)
dB(A)
mm
kg
mm
kg
Units
units

OUTDOOR

Operation control type


Heating elements
Others

9000
2.64
0.87
3.03
B

V/Ph/Hz
A
A
A

59
49

61
51

830x245x545

In.(mm)
In.(mm)
m.
m.

Max.7

kg
Liquid line
Suction line
Max.tubing length
Max.height
difference

Propeller(direct) x 1
750
1370

33.5
880x320x610
35/38.5(with kit)
36/39.5(with kit)
9
3levels
R410A
0.85kg/7.5m
0.9kg/7.5m
4mlength10m,0.85kg
4mlength10m,0.9kg
10m<length15m,0.93kg 10m<length15m,0.98kg
1/4(6.35)
3/8(9.53)
Max.15

kg/m

Additional charge

Connections between
units

Alpha 9
GCN 9 (Alpha)
Flared
Cooling Only
Cooling

32.5

Remote control
kW

Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units). and EN 14511
Airow in ducted units; at nominal external static pressure.
Sound power in ducted units is measured at air discharge.
Sound pressure level measured at 1 meter distance from unit.

2-2

Revision Y05-01

CONTENTS

Service Manual - ALPHA

PRODUCT DATA SHEET

Model Indoor Unit


Model Outdoor Unit
Installation Method of Pipe
Characteristics

Units
Btu/hr
kW
kW
W/W

Capacity (1)
Power input (1)
EER (Cooling) or COP(Heating) (1)
Energy efciency class
Power supply
Rated current
Starting current
Circuit breaker rating
Fan type & quantity
Fan speeds
H/M/L
Air ow (2)
H/M/L
External static pressure
Min-Max
Sound power level (3)
H/M/L
Sound pressure level(4)
H/M/L
Moisture removal
Condenstate drain tube I.D
Dimensions
WxHxD
Weight
Package dimensions
WxHxD
Packaged weight
Units per pallet
Stacking height
Refrigerant control
Compressor type,model
Fan type & quantity
Fan speeds
H/L
Air ow
H/L
Sound power level
H/L
Sound pressure level(4)
H/L
Dimensions
WxHxD
Weight
Package dimensions
WxHxD
Packaged weight
Units per pallet
Stacking height
Refrigerant type
Refrigerant chargless distance

V/Ph/Hz
A
A
A

INDOOR

RPM
m3/hr
Pa
dB(A)
dB(A)
l/hr
mm
mm
kg
mm
kg
units
units

OUTDOOR

RPM
m3/hr
dB(A)
dB(A)
mm
kg
mm
kg
Units
units
kg/m

Additional charge per 1 meter

Connections between
units
Operation control type
Heating elements
Others

(1)
(2)
(3)
(4)

g/m

Liquid line
Suction line
Max.tubing length
Max.height
difference

In.(mm)
In.(mm)
m.

Alpha 12
GCN 12 (Alpha)
Flared
Cooling Only
Cooling

12000
3.50
1.16
3.02
B

12000
3.50
1.16
3.02
B

Heating

12900
3.78
1.17
3.23
C

230V/Single/50Hz
5.2
5.2
31.5
10
Crossow x 1
1210/950
620/460
0
53/47
40/33
1.5
16
840*250*180
8
900*250*310
11
36
9 levels
Capillary tube
Rotary,TOSHIBA,PA145X2C-4FT
Propeller(direct) x 1
830
1450
65
65
54
54
830x245x545
37
38
880x320x610
39.5/43(with kit)
40.5/44(with kit)
9
3 levels
R410A
0.89kg/7.5m
4mlength10m,0.89kg
10m<length15m,0.97kg
1/4(6.35)
3/8(9.53)
Max.15
5.2

m.

Max.7
Remote control

kW

Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.
Airow in ducted units; at nominal external static pressure.
Sound power in ducted units is measured at air discharge.
Sound pressure level measured at 1 meter distance from unit.

Service Manual - ALPHA

Revision Y05-01

CONTENTS

2-3

RATING CONDITIONS

3.

RATING CONDITIONS
Standard conditions in accordance with ISO 5151, ISO 13253 (for ducted units)
and EN 14511.
Cooling:
Indoor:
27oC DB 19oC WB
Outdoor: 35 oC DB
Heating:
Indoor:
20oC DB
Outdoor: 7oC DB 6oC WB

3.1

Operating Limits
3.1.1 R410A
Cooling
Heating

Upper limit
Lower limit
Upper limit
Lower limit
Voltage

Service Manual - ALPHA

Indoor
Outdoor
32oC DB 23oC WB
46oC DB
21oC DB 15oC WB
10oC DB
o
27 C DB
24oC DB 18oC WB
-9oC DB -10oC WB
10oC DB
198 264 V

Revision Y05-01

CONTENTS

3-1

OUTLINE DIMENSIONS

4.

OUTLINE DIMENSIONS

4.1

Indoor Unit Apha 7, 9

4.2

Indoor Unit Alpha 12

Service Manual - ALPHA

Revision Y05-01

CONTENTS

4-1

OUTLINE DIMENSIONS

4.3

Indoor Unit Alpha 17

4.4

Outdoor Unit CON 7 (Alpha)

4-2

Revision Y05-01

CONTENTS

Service Manual - ALPHA

OUTLINE DIMENSIONS

4.5

Outdoor Unit GCN 12 (Alpha)

AI R I NTAKE

AI R OUTLET

Service Manual - ALPHA

Revision Y05-01

CONTENTS

4-3

PERFORMANCE DATA & PRESSURE CURVES

5.

PERFORMANCE DATA & PRESSURE CURVES

5.1

Alpha7/CON7

5.1.1

Cooling Capacity (kW)


ENTERING AIR
DB OD Coil(oC)
15

(1)

20(1)

25

30

35

40

46

Data
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI

ENTERING AIR WB/DB ID Coil(oC)


15/21
17/24
19/27
21/29
23/32
2.09
2.21
2.32
2.42
2.50
1.47
1.56
1.64
1.60
1.63
0.48
0.48
0.48
0.49
0.49
2.07
2.19
2.30
2.40
2.48
1.48
1.57
1.66
1.61
1.64
0.52
0.52
0.53
0.53
0.53
1.99
2.13
2.26
2.36
2.44
1.43
1.53
1.62
1.59
1.63
0.56
0.57
0.57
0.58
0.58
1.87
2.01
2.17
2.26
2.34
1.36
1.47
1.58
1.55
1.61
0.62
0.61
0.62
0.63
0.63
1.72
1.87
2.15
2.23
2.05
1.28
1.39
1.52
1.50
1.56
0.68
0.66
0.67
0.69
0.69
1.56
1.70
1.99
2.07
1.89
1.19
1.31
1.44
1.42
1.48
0.71
0.72
0.73
0.74
0.75
1.35
1.50
1.68
1.78
1.87
1.08
1.20
1.35
1.32
1.39
0.78
0.79
0.81
0.82
0.82

LEGEND
TC
SC
PI
WB
DB
ID
OD

Total Cooling Capacity, kW


Sensible Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor

(1) Marked area is below standard operating limits. For operating in low ambient
conditions, an A.S.K Kit is required.

Service Manual - ALPHA

Revision Y05-01

CONTENTS

5-1

PERFORMANCE DATA & PRESSURE CURVES


5.1.2

Heating

ENTERING AIR DB ID COIL(Oc)


15

20

25

ENTERING
WB OD
COIL(oC)

TH

Pl

TH

Pl

TH

Pl

-10

1.13

0.50

1.09

0.54

1.04

0.56

-7

1.21

0.52

1.17

0.54

1.13

0.57

-2

1.29

0.52

1.25

0.55

1.20

0.59

1.57

0.55

1.51

0.58

1.44

0.62

2.21

0.59

2.15

0.63

2.07

0.67

10

2.41

0.62

2.34

0.66

2.28

0.71

15

2.60

0.65

2.54

0.70

2.47

0.74

20

2.74

0.67

2.68

0.72

2.60

0.78

LEGEND
TH
PI
WB
DB
ID
OD

5-2

Total Heating Capacity, kW


Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor

Revision Y05-01

CONTENTS

Service Manual - ALPHA

PERFORMANCE DATA & PRESSURE CURVES

5.2

Model: Alpha7/CON7

5.2.1

Cooling

Discharge Pressure VS.Outdoor Temp


Discharge Pressure (Bar[g])

38
15/21(WB/DB C)
17/24(WB/DB C)
19/27(WB/DB C)
21/29(WB/DB C)
23/32(WB/DB C)

36
34
32
30
28
26
24
22
20
18
16
15

20

25

30

35

40

46

40

46

Outdoor Temp.(DB C )

Suction Pressure VS.Outdoor Temp

Suction Pressure (Bar[g])

11.0
15/21(WB/DB C)
17/24(WB/DB C)
19/27(WB/DB C)
21/29(WB/DB C)
23/32(WB/DB C)

10.5
10.0
9.5
9.0
8.5
8.0
7.5
7.0
6.5
15

20

25

30

35
o

Outdoor Temp.(DB C )

Service Manual - ALPHA

Revision Y05-01

CONTENTS

5-3

PERFORMANCE DATA & PRESSURE CURVES


5.2.2

Heating

Discharge Pressure VS.Outdoor Temp


Discharge Pressure(Bar[g])

36
34
32
30
28
26
24
22

25 DB (C)
20 DB (C)

20

15 DB (C)

18
-10

-5

10

15

20

Outdoor Temp.( WB C )

Suction Pressure VS.Outdoor Temp


Suction Pressure(Bar[g])

10.0
9.0
8.0
7.0
6.0

15 DB (C)
20 DB (C)

5.0

25 DB (C)

4.0
-10

-5

10

15

20

Outdoor Temp.( WB C )

5-4

Revision Y05-01

CONTENTS

Service Manual - ALPHA

PERFORMANCE DATA & PRESSURE CURVES

5.3

Alpha9/GCN9

5.3.1

Cooling Capacity (kW)

ENTERING AIR
DB OD Coil(oC)
15

(1)

20(1)

25

30

35

40

46

Data
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI

ENTERING AIR WB/DB ID Coil(oC)


15/21
17/24
19/27
21/29
23/32
2.69
2.85
2.98
3.12
3.22
1.76
1.87
1.97
1.92
1.95
0.62
0.62
0.62
0.62
0.62
2.67
2.82
2.96
3.09
3.19
1.90
2.02
2.13
2.07
2.12
0.67
0.67
0.67
0.68
0.68
2.56
2.75
2.90
3.04
3.14
1.71
1.83
1.94
1.90
1.95
0.72
0.73
0.73
0.74
0.74
2.40
2.59
2.80
2.90
3.01
1.63
1.76
1.90
1.86
1.93
0.80
0.78
0.79
0.81
0.81
2.22
2.40
2.77
2.88
2.64
1.53
1.67
1.82
1.80
1.87
0.87
0.84
0.86
0.88
0.88
2.01
2.19
2.56
2.67
2.43
1.42
1.57
1.72
1.69
1.78
0.91
0.92
0.94
0.95
0.96
1.74
1.93
2.16
2.30
2.40
1.29
1.43
1.61
1.58
1.66
1.00
1.01
1.03
1.04
1.05

LEGEND
TC
SC
PI
WB
DB
ID
OD

Total Cooling Capacity, kW


Sensible Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor

(1) Marked area is below standard operating limits. For operating in low ambient
conditions, an A.S.K Kit is required.

Service Manual - ALPHA

Revision Y05-01

CONTENTS

5-5

PERFORMANCE DATA & PRESSURE CURVES


5.3.2

Heating

ENTERING AIR DB ID COIL(Oc)


15

20

25

ENTERING
WB OD
COIL(oC)

TH

Pl

TH

Pl

TH

Pl

-10

1.49

0.74

1.43

0.79

1.37

0.83

-7

1.60

0.76

1.54

0.80

1.49

0.85

-2

1.70

0.77

1.64

0.82

1.58

0.86

2.07

0.81

1.98

0.86

1.90

0.91

2.91

0.87

2.83

0.93

2.73

0.99

10

3.17

0.92

3.08

0.98

3.00

1.05

15

3.42

0.96

3.34

1.03

3.25

1.10

20

3.61

0.99

3.52

1.07

3.42

1.15

LEGEND
TH
PI
WB
DB
ID
OD

5-6

Total Heating Capacity, kW


Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor

Revision Y05-01

CONTENTS

Service Manual - ALPHA

PERFORMANCE DATA & PRESSURE CURVES

5.4

Model: Alpha9/GCN9

5.4.1

Cooling
Discharge Pressure VS.Outdoor Temp

Discharge Pressure (Bar[g])

38
15/21(WB/DB C)
17/24(WB/DB C)
19/27(WB/DB C)
21/29(WB/DB C)
23/32(WB/DB C)

36
34
32
30
28
26
24
22
20
18
16
15

20

25

30

35

40

46

40

46

Outdoor Temp.(DB C )

Suction Pressure VS.Outdoor Temp

Suction Pressure (Bar[g])

11.0
15/21(WB/DB C)
17/24(WB/DB C)
19/27(WB/DB C)
21/29(WB/DB C)
23/32(WB/DB C)

10.5
10.0
9.5
9.0
8.5
8.0
7.5
7.0
6.5
15

20

25

30

35
o

Outdoor Temp.(DB C )

Service Manual - ALPHA

Revision Y05-01

CONTENTS

5-7

PERFORMANCE DATA & PRESSURE CURVES


5.4.2

Heating

Discharge Pressure VS.Outdoor Temp


Discharge Pressure(Bar[g])

40
38
36
34
32
30
28
26
24

25 DB (C)
20 DB (C)

22

15 DB (C)

20
-10

-5

10

15

20

Outdoor Temp.( WB C )

Suction Pressure VS.Outdoor Temp


Suction Pressure(Bar[g])

11.0
10.0
9.0
8.0
7.0
6.0
15 DB (C)
20 DB (C)

5.0
4.0

25 DB (C)

3.0
-10

-5

10

15

20

Outdoor Temp.( WB C )

5-8

Revision Y05-01

CONTENTS

Service Manual - ALPHA

PERFORMANCE DATA & PRESSURE CURVES

5.5

Alpha12/GCN12

5.5.1

Cooling Capacity (kW)


ENTERING AIR
DB OD Coil(oC)
15

(1)

20(1)

25

30

35

40

46

Data
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI

ENTERING AIR WB/DB ID Coil(oC)


15/21
17/24
19/27
21/29
23/32
3.57
3.78
3.96
4.13
4.27
2.39
2.53
2.67
2.61
2.65
0.82
0.82
0.83
0.83
0.83
3.54
3.75
3.92
4.10
4.24
2.52
2.68
2.83
2.75
2.81
0.89
0.89
0.90
0.90
0.91
3.40
3.64
3.85
4.03
4.17
2.32
2.49
2.63
2.58
2.65
0.96
0.97
0.98
0.98
0.99
3.19
3.43
3.71
3.85
3.99
2.21
2.38
2.57
2.52
2.62
1.07
1.04
1.05
1.07
1.08
2.94
3.19
3.68
3.82
3.50
2.08
2.26
2.47
2.44
2.54
1.16
1.12
1.14
1.17
1.17
2.66
2.91
3.40
3.54
3.22
1.93
2.12
2.34
2.30
2.41
1.21
1.23
1.25
1.26
1.27
2.31
2.56
2.87
3.05
3.19
1.75
1.95
2.19
2.15
2.25
1.33
1.35
1.37
1.39
1.41

LEGEND
TC
SC
PI
WB
DB
ID
OD

Total Cooling Capacity, kW


Sensible Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor

(1) Marked area is below standard operating limits. For operating in low ambient
conditions, an A.S.K Kit is required

Service Manual - ALPHA

Revision Y05-01

CONTENTS

5-9

PERFORMANCE DATA & PRESSURE CURVES


5.5.2

Heating
ENTERING AIR DB ID COIL(Oc)
15

20

25

ENTERING
WB OD
COIL(oC)

TH

Pl

TH

Pl

TH

Pl

-10

1.98

0.94

1.91

1.00

1.83

1.05

-7

2.14

0.96

2.06

1.01

1.98

1.07

-2

2.27

0.97

2.19

1.03

2.12

1.09

2.76

1.02

2.65

1.08

2.53

1.15

3.89

1.09

3.78

1.17

3.65

1.24

10

4.23

1.15

4.12

1.23

4.01

1.32

15

4.57

1.21

4.46

1.30

4.35

1.38

20

4.82

1.24

4.71

1.35

4.57

1.45

LEGEND
TH
PI
WB
DB
ID
OD

Total Heating Capacity, kW


Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor

5.6

Capacity Correction Factor Due to Tubing Length

5.6.1

Cooling

Model
Alpha7,9,12

3m
1.02

7.5m
1

TOTAL TUBING LENGTH (One Way)


10m 15m 20m 25m 30m 40m
0.97 0.95
---------

50m
---

* Minimum recommended tubing length between indoor and outdoor units is 3m.
5.6.2

Heating

Model
Alpha7,9,12

3m
1.03

TOTAL TUBING LENGTH(One Way)


7.5m 10m 15m 20m 25m 30m 40m
1
0.98 0.96
---------

50m
---

* Minimum recommended tubing length between indoor and outdoor units is 3m.

5-10

Revision Y05-01

CONTENTS

Service Manual - ALPHA

PERFORMANCE DATA & PRESSURE CURVES

5.7

Model: Alpha12/GCN12

5.7.1

Cooling
Discharge Pressure VS.Outdoor Temp

Discharge Pressure (Bar[g])

38
15/21(WB/DB C)
17/24(WB/DB C)
19/27(WB/DB C)
21/29(WB/DB C)
23/32(WB/DB C)

36
34
32
30
28
26
24
22
20
18
16
15

20

25

30

35

40

46

40

46

Outdoor Temp.(DB C )

Suction Pressure VS.Outdoor Temp

Suction Pressure (Bar[g])

10.5
15/21(WB/DB C)
17/24(WB/DB C)
19/27(WB/DB C)
21/29(WB/DB C)
23/32(WB/DB C)

10.0
9.5
9.0
8.5
8.0
7.5
7.0
6.5
6.0
15

20

25

30

35
o

Outdoor Temp.(DB C )

Service Manual - ALPHA

Revision Y05-01

CONTENTS

5-11

PERFORMANCE DATA & PRESSURE CURVES


5.7.2

Heating

Discharge Pressure VS.Outdoor Temp


Discharge Pressure(Bar[g])

38
36
34
32
30
28
26
25 DB (C)
20 DB (C)

24
22

15 DB (C)

20
-10

-5

10

15

20

Outdoor Temp.( WB C )

Suction Pressure VS.Outdoor Temp


Suction Pressure(Bar[g])

11.0
10.0
9.0
8.0
7.0
6.0
15 DB (C)
20 DB (C)

5.0
4.0

25 DB (C)

3.0
-10

-5

10

15

20

Outdoor Temp.( WB C )

5-12

Revision Y05-01

CONTENTS

Service Manual - ALPHA

SOUND LEVEL CHARACTERISTICS

6.

SOUND LEVEL CHARACTERISTICS

6.1

Sound Pressure Level

6.2

Figure 1. Wall Mounted

Figure 2. Floor Mounted

Figure 3. Ducted

Figure 4. Cassette

Soud Pressure Level Spectrum (Measured as Figure 1)


Alpha 9

NC-70

NC-60

NC-50

NC-40

NC-30
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE

NC-20

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR

Alpha 7

BAND CENTER FREQUENCIES, Hz

FAN SPEED

NC-70

NC-60

NC-50

NC-40

NC-30
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE

NC-20

BAND CENTER FREQUENCIES, Hz

LINE

HI
LO

Service Manual - ALPHA

Revision Y05-01

CONTENTS

6-1

SOUND LEVEL CHARACTERISTICS

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR

Alpha 12

NC-70

NC-60

NC-50

NC-40

NC-30
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE

NC-20

BAND CENTER FREQUENCIES, Hz

6.3

Outdoor units

Microphone Distance from Unit

6.4

Sound Pressure Level Spectrum (Measured as Figure 5)


Alpha 7 Heating

NC-70

NC-60

NC-50

NC-40

NC-30
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE

NC-20

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR

Alpha 7 Cooling

NC-70

NC-60

NC-50

NC-40

NC-30
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE

BAND CENTER FREQUENCIES, Hz

BAND CENTER FREQUENCIES, Hz

6-2

NC-20

Revision Y05-01

CONTENTS

Service Manual - ALPHA

SOUND LEVEL CHARACTERISTICS


Alpha 9 Heating

NC-70

NC-60

NC-50

NC-40

NC-30
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE

NC-20

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR

Alpha 9 Cooling

NC-70

NC-60

NC-50

NC-40

NC-30
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE

BAND CENTER FREQUENCIES, Hz

BAND CENTER FREQUENCIES, Hz

Alpha 12 Heating

NC-70

NC-60

NC-50

NC-40

NC-30
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE

NC-20

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR

OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR

Alpha 12 Cooling

BAND CENTER FREQUENCIES, Hz

Service Manual - ALPHA

NC-20

NC-70

NC-60

NC-50

NC-40

NC-30
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE

NC-20

BAND CENTER FREQUENCIES, Hz

Revision Y05-01

CONTENTS

6-3

ELECTRICAL DATA

7.

ELECTRICAL DATA

7.1

Single Phase Units


MODEL

Alpha 7

Alpha 9

Alpha 12

To indoor

To indoor

To indoor

1PH-230V-50Hz

1PH-230V-50Hz

1PH-230V-50Hz

Max Current, A

4.1

6.5

7.7

Circuit Breaker,A

10

10

Power Supply

Power Supply Wiring No. X


Cross Section mm2

3x1.0 mm

3x1.0 mm

10
2

3x1.0 mm2

Interconnecting Cable RC
Model No. X Cross Section mm2

5x1.0 mm2 +2x0.5 mm2


(OCT senser)

5x1.0 mm2 +2x0.5 mm2


(OCT senser)

5x1.0 mm2 +2x0.5 mm2


(OCT senser)

Interconnecting Cable ST
Model No. X Cross Section mm2

4x1.0 mm2

4x1.0 mm2

4x1.0 mm2

NOTE
Power wiring cord should comply with local lows and electrical
regulations requirements.

Service Manual - ALPHA

Revision Y05-01

CONTENTS

7-1

WIRING DIAGRAMS

8.

WIRING DIAGRAMS

8.1

Indoor Unit Alpha 7,9,12

Service Manual - ALPHA

Revision Y05-01

CONTENTS

8-1

WIRING DIAGRAMS

8.2

Outdoor Unit CON 7

8.3

Outdoor Unit CON 7 with easy connection kit

8-2

Revision Y05-01

CONTENTS

Service Manual - ALPHA

WIRING DIAGRAMS

8.4

Outdoor Unit GCN 9, 12

REV: 03

8.5

Outdoor Unit GCN 9,12 with easy connection kit

Service Manual - ALPHA

Revision Y05-01

CONTENTS

8-3

ELECTRICAL CONNECTIONS

9.

ELECTRICAL CONNECTIONS

9.1

Alpha 7,9,12,

Service Manual - ALPHA

Revision Y05-01

CONTENTS

9-1

REFRIGERATION DIAGRAMS

10.

REFRIGERATION DIAGRAMS

10.1

Heat Pump Models

10.1.1

Alpha 7, 9, 12 RC

OUTDOOR UNIT

INDOOR UNIT

Service
port

Sensor
Compressor

Reverse
valve
Capillary
tube
Outdoor coil

Sensor

Strainer

Valves

Flared
connection

Capillary
tube
Indoor coil
Check
valve

COOLING MODE
OUTDOOR UNIT

INDOOR UNIT

Service
port

Sensor
Compressor

Sensor

Reverse
valve

Valves

Flared
connection

Capillary
tube
Capillary
tube
Outdoor coil

Strainer

Indoor coil
Check
valve

HEATING MODE

Service Manual - COMPACT

Revision Y05-01

CONTENTS

10-1

REFRIGERATION DIAGRAMS

10.2

Cooling Only Models

10.2.1

Alpha 7, 9, 12
OUTDOOR UNIT

INDOOR UNIT

Compressor

Service
port
Sensor

Valves

Capillary
tube
Outdoor coil

10-2

Flared
connection

Indoor coil

Strainer

Revision Y05-01

CONTENTS

Service Manual - COMPACT

TUBING CONNECTIONS

11.

TUBING CONNECTIONS

TUBE (Inch)

11-13
13-20
11-13

40-45
13-20
11-13

60-65
18-25
11-13

70-75
18-25
11-13

80-85
40-50
11-13

TORQUE (Nm)

Flare Nuts
Valve Cap
Service Port Cap
1.
2.
3.
4.
5.
6.
7.
8.

Valve Protection Cap-end


Refrigerant Valve Port (use Allen wrench to open/close)
Valve Protection Cap
Refrigerant Valve
Service Port Cap
Flare Nut
Unit Back Side
Copper Tube

When the outdoor unit is installed above the indoor unit an oil trap is required every 5m along
the suction line at the lowest point of the riser. Incase the indoor unit is installed above the
outdoor, no trap is required.

Service Manual - ALPHA

Revision Y05-01

CONTENTS

11-1

CONTROL SYSTEM

12.

CONTROL SYSTEM ALPHA 7-12

12.1

Electronic Control

12.1.1

Introduction
The electronic control information is designed for service applications, and is common
to the following groups of air-conditioners:
ST/ RC group -Cooling only / cooling and heating by heat pump.
SH group
-Cooling and heating by heat pump and supplementary
heater.
RH group
-Cooling, heating by heaters only.

12.1.2

Jumpers Settings
GROUP

J6 Setting

J2 Setting

ST / RC

Open

Open

SH

Closed

Open

RH

Closed

Closed

Service Manual - ALPHA

Revision Y05-01

CONTENTS

12-1

CONTROL SYSTEM

12.2

Legend

AC

- Alternate Current

A/C
ANY
CLOCK
COMP
CPU
ELUM
EPROM, EEP
HE
HPC
H/W
ICP
ICT
IF, IFAN
IR
LEVEL1
LEVEL2/3
LEVEL4
Max
Min
min
NA
OCP
OCT
OF, OFAN
OPER
Para.
RAT
RC
R/C
RCT
RH
RT
RV
SB, STBY
sec
Sect
SH
SPT
ST
S/W
TEMP
W/O

- Air-Conditioner
- ON or OFF status
- ON/OFF Operation Input, (dry contact)
- Compressor
- Central Processing Unit
- Extended Louver Upward Movement (Software Jumper)
- Erase Enable Programmable Read Only Memory
- Heating Element
- High Pressure Control
- Hardware
- Indoor Condensation Pump
- Indoor Coil Temperature (RT2) sensor
- Indoor Fan
- Infra Red
- Normal Water Level
- Medium/High Water Level
- Overow Level
- Maximum
- Minimum
- Minute (time)
- Not Applicable
- Outdoor Condensation Pump
- Outdoor Coil Temperature (RT3) sensor
- Outdoor Fan
- Operate
- Paragraph
- Return Air Temperature (RT1) sensor
- Reverse Cycle (Heat Pump)
- Remote Control
- Remote Control Temperature
- Resistance Heater
- Room Temperature (i.e. RCT in IFEEL mode, RAT otherwise)
- Reversing Valve
- Stand-By
- Second (time)
- Section
- Supplementary Heater
- Set Point Temperature
- Standard (a Model with Cooling Only)
- Software
- Temperature
- Without

WVL
T

- Water Valve
- The difference between SPT and RT.
in Heat Mode:T = SPT-RT
in Cool/Dry/Fan Mode: T = RT-SPT

12-2

Revision Y05-01

CONTENTS

Service Manual - ALPHA

CONTROL SYSTEM

12.3

Main PCB Controller

12.3.1

COMPACT 7-12 (LEXAN)

STBY LED

OPR LED

COMPACT 7-22 Display PCB

IR RECIVER

STBY LED

MODE BUTTON

Service Manual - ALPHA

IR RECIVER

OPR LED

Revision Y05-01

CONTENTS

MODE BUTTON

12-3

CONTROL SYSTEM

12.4

General functions

12.4.1

COMP operation
For each Mode including POWER OFF & SB, a Min time delay of 3 min
before COMP restarting, excluding DEICING Mode
The Min operation time of COMP under different operating conditions is
Operation Mode
Heat, Cool or Auto Modes
Fan, Dry, Overow, Protection modes, or mode change

12.4.2

Min operation time of


COMP
3 min.
ignored

IFAN operation

Min time interval between IFAN speed change in AUTOFAN Mode, is 30 sec.

Min time interval between IFAN speed change in H/M/L Mode is 1 sec.

IFAN speed in Heat/Cool Autofan Mode is determined according to the following table:
T
T 2
2 T 1
1 T

where

IFAN Speed
HIGH
MED
LOW

in Heat Mode:T = SPT-RT


in Cool Mode:T = RT-SPT

Note:

In Heat Mode, the rules in section 4.0.3 have the higher priority.
The table above can be represent by a hysteresis curve which
will minimize the switching of the IFAN relay and will minimize the
change in IFAN speed:
IFAN speed
H

12.4.3

12.4.4

12-4

T [oc]

OFAN operation

Min time interval between OFAN ON/OFF state change is 30 sec.

In general, OFAN starts together with COMP.

HE operation

Minimum Heaters ON or OFF time is 30 sec.

Heaters can be activated only if IFAN is on.

Revision Y05-01

CONTENTS

Service Manual - ALPHA

CONTROL SYSTEM
12.4.5

Protections

12.4.6

High pressure protection is applicable to all operating modes.

Deicing control is valid in Heat and Auto Heat Mode only.

Defrosting control is valid in Dry, Cool, Heat and Auto Modes.

No reset after protection modes.

Thermistors operation

12.4.6.1

Return air Temp. is detected by RAT (RT1) in normal Mode, or by RCT (R/C sensor)
in I-FEEL Mode.

Indoor Coil Temp. is detected by ICT (RT2).


Denition of thermistor faults:

a.

Thermistor is disconnected The thermistor reading is below -30oc.

b.

Thermistor is shorted The thermistor reading is over 75oc.

c.

Thermistor Temp reading doesnt change (irrelevant for RT1) (i) This test is performed only once after a unit is switched from
OFF/STBY to operation. At the rst occurrence of 10 min
continuous COMP operation, the current ICT & OCT are
compared with those when the COMP was switched from OFF
to ON 10 min before. If the T is less than 3oc, the thermistor is
regarded as defective.
(ii) The ICT and OCT no-change error can be disabled together by
connecting a4.7 kohm resistor (5%) to the OCT connector. These
resistors are equivalent to a thermistor at 43+/-1oc and 48+/-1oc
respectively.
(iii) Connecting a 4.7k resistor to the ICT connector will disable the
ICT no-change error only.

Service Manual - ALPHA

Revision Y05-01

CONTENTS

12-5

CONTROL SYSTEM
12.4.6.2

i.

Handling the thermistor faults in a COMP unit

ICT/OCT thermistor is disconnected or shorted The invalid thermistor temperature is replaced by 43oc, so that the unit
can continue the normal operation. All protections related to that faulty
thermistor will be disabled. For example, in case of any ICT fault, the ICT
high pressure protection in Heat Mode and ICT defrost protection in Cool
Mode will not operate anymore. The same is also applied to the OCT fault.

ii.

RAT thermistor is disconnected or shorted


The RAT will be derived from the ICT by using the equations :
Heat Mode: RAT=ICT/2.3
Cool Mode
RAT=ICT*4
Notes:
In case of any thermistor failure, the STBY LED will be blinking until the
fault condition is corrected.
User can use the system diagnostics function to nd out the nature of
the thermistor faults.
i.

RAT thermistor is disconnected or shorted


System will operate continuously in the last IFAN & WVL status when
turned ON.

Notes:
As in the COMP unit, the STBY LED will be blinking to indicate a
thermistor fault. And, the user can use the system diagnostics function
to nd out the nature of the fault.

12-6

Revision Y05-01

CONTENTS

Service Manual - ALPHA

CONTROL SYSTEM

12.5
1)

2)

Cooling Mode - General


Room Temperature, RT, is detected by
RAT in normal operation, or
RCT (R/C sensor) in I-FEEL mode.
The resolution of RT is 1oc.
RT is activating COMP/WVL if (RT > SPT), and
RT is stopping COMP/WVL if (RT =< SPT).

3)

Indoor Coil Temp is detected by ICT (RT2).

4)

Outdoor Coil Temp is detected by OCT (RT3).

5)

OFAN OPERATIONS
OFAN starts together with COMP in general.

Service Manual - ALPHA

Revision Y05-01

CONTENTS

12-7

CONTROL SYSTEM
2.5.1

Cooling
Mode:
Temp:
Fan:
Timer:
I Feel:

Cool, Auto (at Cooling)


Selected desired temperature.
HIGH, MED, LOW
Any
On or Off

Control function
Maintains room temp at desired level by comparing RT and SPT.

(RT - SPT) [ oc]

+3

+2

+1

-1

-2

ON

COMP
(WVL) OFF

ON

OFAN

OFF

USER FAN SPEED

IFAN

ON

RV

OFF

Note:
1) IFAN is always running at High, Medium or Low speed selected by user.
2) In IFEEL mode, the Room Temperature (RT) is the RCT from a R/C. Otherwise, the
RT is the RAT from the Room Thermistor.

12-8

Revision Y05-01

CONTENTS

Service Manual - ALPHA

CONTROL SYSTEM
12.5.2

Cooling with Autofan


Mode:
Temp:
Fan:
Timer:
I Feel:

Cool, Auto (at cooling)


Selected desired temperature
Auto
Any
On or Off

Control function
Maintains room temp at desired level and controls the IFAN speed for optimal comfort.

(RT - SPT) [ oc]

+3

+2

+1

-1

-2

ON

COMP
(WVL)

OFF

ON

OFAN

OFF

IFAN

M
L

ON

RV

OFF

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CONTENTS

12-9

CONTROL SYSTEM

12.6

Heating Mode

12.6.1

Heating Mode - General

In heating Mode, temp. compensation schedule will be activated for wall mounted
units.
Add to SPT

SPT [oc]

I-FEEL ON
0 oc
0 oc

18 SPT 27
27 < SPT 30

I-FEEL OFF
+2 oc
+3 oc

Notes :
No compensation will be activated in Forced operation modes

12.6.2

IF operating rules

As a general rule for RC and SH groups, when COMP is ON, excluding


protection modes, IFAN will be switched ON if
ICT > 35oc or
at the IFTC 30 sec after the COMP is switched ON. In
this case, the IFAN will be started at low speed.
IFAN Speed

EMD/ELD
Any

Low
EMD/ELD
Stop

General :
For WAX :

30
15

35
20

40
25

ICT [oc]

Notes :
1) In SH or RC group, if HE is set to OFF due to low ICT, IFAN will be
switched to LOW and will be turned OFF after 30 sec.
2) An exception to this rule (4.0.3.a) is the Back-up mode for SH.
In RC and SH groups, whenever COMP & HE are both
OFF, excluding protection modes, IFAN operation will be according
to the following:
In other models IFAN will operate in low speed for 30 sec and then stop. If
COMP is OFF for more than 3 minutes and IFEEL Mode is inactive, IFAN will
operate in low speed according to the following graph:

IFAN (Low Speed)

ON

OFF
SPT+4
12-10

SPT+6

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ICT [oc]
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CONTROL SYSTEM
12.6.3

HE operation

For all Groups, HE can be ON only when IFAN is ON.

For all Groups, HE switches to OFF when ICT > 50 oc, and is activated
again when ICT 45oc.

In SH or RC group, HE operation is limited by the following graph:

HE

ON

OFF

General :
For WAX :

30
15

35
20

40

45

50

ICT [oc]

Back-up mode for SH group


After COMP has been working for 5 minutes, HE & IFAN are activated even
if the ICT is still below 35oc. This situation is called Back-up Mode. Both
HE & IFAN will work in Back-up Mode until the ICT reaches 35oc. Then, the
operation goes on in the usual mode .

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12-11

CONTROL SYSTEM
12.6.4

Heating, RC or SH Group
Mode:
Temp:
Fan:
Timer:
I Feel:

Heat, Auto (at heating)


Selected desired temperature
HIGH, MED, LOW
Any
On or Off

Control function
Maintains room temp. at desired level by comparing RAT or RCT to SPT.
(RT - SPT) [ oc]
+2

+1

-1

-2

-3

ON

COMP
(WVL)

OFF

ON

HE1

OFF

ON

HE2

OFF

H/M/L

IFAN

L
OFF

Note 1

Note 2

ON

RV

12-12

OFF

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CONTROL SYSTEM
12.6.5

Heating, RC or SH Group with Autofan


Mode:
Temp:
Fan:
Timer:
I Feel:

Heat, Auto (at heating)


Selected desired temperature
Auto
Any
On or Off

Control function
Maintains room temp at desired level by controlling COMP, IFAN and OFAN.
(RT - SPT) [ oc]
+2

+1

-1

-2

-3

ON

COMP
(WVL)

OFF

ON

HE1

OFF

ON

HE2

OFF

H
M

IFAN

L
OFF

Note 1

Note 2

ON

RV

OFF

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12-13

CONTROL SYSTEM
12.6.6

OFAN operation is controlled by the graph below when


1. (RAT SPT 2oc), AND
2. (ICT 45oc), AND
3. (COMP is ON)
Otherwise, OFAN runs together with COMP.

OCT [oc]

+3

+2

+1

-1

ON

OFAN

12-14

OFF

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CONTROL SYSTEM

12.7

Automatic Cooling or Heating

12.7.1

Automatic Cooling or Heating - General


Switching-temperature between Cooling and Heating is SPT 3oc.
Autofan in Automatic Cooling and Heating Mode will activate Cooling
with Autofan Mode and Heating with Autofan Mode respectively.
When the Auto Mode is started with SPT +/-0oc, the unit will not select
Auto Heat or Auto Cool mode immediately. Instead, the unit will be in
a temporary Fan Mode with IFAN operating at low speed.
The proper Auto Heat mode or Auto Cool will be started whenever the RT
reaches SPT-1oc or SPT+1oc respectively.
For RC & SH units, Mode change between Auto Heat & Auto Cool
Modes is possible only after the COMP has been OFF during the
last T minutes.
Mode Change
Auto Cool to Auto Heat
Auto Heat to Auto Cool

time, T
3 min
4 min

When unit is changed form Cool/Dry mode to Auto Mode, the unit
will continue to operate at (Auto) Cool Mode until the conditions for
switching from Auto Cool to Auto Heat are satised.
Similarly, when unit is changed from Heat Mode to Auto Mode, the
unit will continue to operate at (Auto) Heat Mode until the conditions
for switching from Auto Heat to Auto Cool are satised.

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12-15

CONTROL SYSTEM

12.7.2

Auto Cooling or Heating, RC or SH Groups

Mode:
Temp:
Fan:
Timer:
I Feel:

Auto
Selected desired temperature
Any
Any
On or Off

Control function
Maintains room temp at desired level by selecting between cooling and heating modes.
(RT - SPT) [ oc]
+3
+2
+1
0
-1
-2
-3

Auto Heat Mode

ON

COMP
& OFAN

Auto Cool Mode

Auto Heat Mode

> 4 min

> 3 min

(3)

(3)

OFF

ON

HE1

OFF
(5)
ON

HE2

OFF

H/M/L/OFF

IFAN

H/M/L/OFF
L/OFF

USER FAN SPEED

L/OFF

> 3 min
ON

RV

12-16

H/M/L/OFF

L/OFF
> 2 min
(4)
(4)

OFF

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CONTROL SYSTEM

12.8 Dry Mode


12.8.1

Dry, ST or RC group
Mode: Dry
Temp: Selected desired temp
Fan: Low (automatically selected by software)
Timer: Any
I FEEL:
Any

Control function
Reduce room humidity with minimum temp. uctuations by operating in Cool Mode with
low speed IFAN.
(RT - SPT) [ oc]

+2

+1

0
10

20

40

30

50

Time [min]

-1

-2

DRY-ON

DRY

DRY-OFF

LOW

IFAN

OFF
5 minutes COMP
ON time
ON

COMP
& OFAN

OFF
Max 15 minutes
ON

HE1
& HE2

3.5
min
Note1

Max 15 minutes

6 min
Note 2

OFF

ON

RV

OFF

Notes :
When Dry is ON, the COMP is forced OFF for 3.5 min (longer than the
3 min Min COMP-Off time) after every 15 min of continuous COMP
operation.
When Dry is OFF, the COMP is forced ON for 6 min (longer than the 3
min Min COMP-On time) after every 15 min of continuous COMP OFF
time.
When Dry is changed from ON to OFF or vice versa, the limits
mentioned in (1) & (2) are ignored. The COMP operation is only
controlled by the 3 min Min OFF time and 1 min Min ON time.
In Dry Mode, IFAN is LOW when COMP is ON, and is OFF when
COMP is OFF.

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CONTENTS

12-17

CONTROL SYSTEM

12.9

Protection

12.9.1

Cooling Mode Protections


Indoor Coil Defrost
Mode:
Temp:
Fan:
Timer:
I Feel:

Cooling, Dry, Auto


Selected desired temp.
Any
Any
On or Off

Control Function
Protect the indoor coil from ice formation at low ambient temperature.
ICT [oc]
+14

+5

+2
+1
0
-1

-6

t1

t2

t3

t1

t1

ON

OFAN

OFF

ON

COMP

OFF

ON

IFAN

OFF

J7 OPEN

J7 CLOSED

t1 = 5 min minimum for each COMP starting


t2 = OFAN cycling (alternate between ON and OFF every 30 sec) for 20 min
maximum
t3 = COMP and OFAN stop for 10 min minimum

Notes:

12-18

When J7 is closed (connected), OFAN cycling is cancelled and the


set temperature for COMP & OFAN cut-out and cut-in are changed.
COMP & OFAN are forced OFF when ICT =< -6oc, and are kept OFF
until ICT > 14oc.
For WAX model, the defrost processes is simpler. When J7 is open,
COMP & OFAN are forced OFF when ICT =< -1oc, and are kept OFF
until ICT > 5oc. When J7 is closed, the WAX defrosting process is the
same as that of the other models (R.H.S. of the graph above). In both
cases, the ICT checking in t2 and t3 are not applied.

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CONTROL SYSTEM
12.9.2

High Pressure Protection


Mode:
Temp:
Fan:
Timer:
I Feel:

(Auto) Cooling or Dry


Selected desired temp.
Any
Any
On or Off

Control Function
To protect the COMP from the high pressure built-up in the outdoor coil during normal
cooling operation, by switching OFF the IFAN and COMP.

OCT [oc]

For all models except WAX & P2000

For WAX & P2000 models

68
66

61

55
52

Any

COMP OFF

COMP is forced OFF

COMP is forced OFF

OFAN is forced ON

OFAN is forced ON

Any

OFAN

ON

OFAN follow operation of


COMP

Any

IFAN

IFAN forced
to LOW

ON

OPER
LED

Blink

Note:
The ICT is also monitored during Cool and Dry mode, in case the RV control circuit
is faulty. Whenever ICT reaches 70oc, which indicates a high pressure in the indoor
coil, the COMP will be forced off automatically. The COMP can be turned on again only
after the ICT is under 70oc again and after the 3 min COMP ON delay time. The OPER
LED will not blink in this case.

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12-19

CONTROL SYSTEM
12.9.3

Heating Mode Protections


Outdoor coil Deicing (excluding RH Group)
Mode: Heating, Auto (at heating)
Temp: Selected desired Temp
Fan: Any
Timer: Any
I FEEL:
Any
Control function
Protects the Outdoor coil from ice formation by controlling COMP & RV operation.
Scope

This new deicer is designed to operate at extreme temp conditions. The deicing cycle
could be triggered from:
1. OCT temp and time between two consecutive deicing cycles.
2. Detection of ice forming by change of the OCT temp.
Both algorithms adjust the time between deicing cycles to optimize the A/C
performance. The algorithm will automatically increase the time between deicing cycles
and reduce the deicing cycle as needed.
The algorithm uses EEPROM data to operate.

12-20

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CONTROL SYSTEM
Deicing procedure

OCT [oc]
12

0
DOC
DST
(DDT)
3 min

3 min

36s

max 12 min.

36s

ON

COMP

OFF
DI (note 1)

DI (note 2)

ON

OFAN

OFF
30s

30s

ON

RV

DT

OFF

RC or WAX units

all SH units
except WAX

ANY

IFAN

IFAN is forced to Low Speed

ON

HE

ANY

HEs are forced ON

ANY

IFAN

OFF

Note 3

ANY

HE

OFF

HEs are forced OFF

ON

OPER
LED

BLINK

Notes :
At the rst COMP activation after SB or OFF, if (OCT < 0oc), then DI = 10
min, else DI = 40 min.
In the following Deicing cycles, the time interval between two Deicing
cycles activation is between 30 to 80 min (refer to the ow chart).
For RC group, HEs are forced OFF. IFAN operation is as in Heat
Mode, Sect 4.0.3.a, i.e. IFAN will be set to OFF when ICT<30oc.
For WAX, the IFAN is simply forced OFF.
For SH group, HEs are forced ON and IFAN is forced to operate in Low
speed, regardless of the ICT and difference between RAT & SPT.

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12-21

CONTROL SYSTEM
12.9.4

High pressure protection (excluding RH Group)


Mode:
Fan:
Timer:
I Feel:

(Auto) Heating
Any
Any
On or Off

Control Function
Protect the Compressor from high pressure by switching OFF the OFAN and COMP.

ICT [oc]

For all models except WAX

For WAX model

67
66

61

55
52

Any

COMP Off

COMP is forced OFF

COMP is forced OFF

Any

OFAN

Off

OFAN is force
Off

ON

OPER
LED

BLINK

Notes:

12-22

IFAN, HE1 and HE2 will be activated according to the relevant


Heating Mode Sect.

In case of any malfunction in the relay control circuit, the OCT is also
monitored during heating mode. Whenever OCT reaches 70oc, which indicates
a high pressure in the outdoor coil, the COMP will be forced off automatically.
The COMP can be turned on again only after the 3 min COMP ON delay and the
OCT is under 70oc. The OPER LED will not blink in this case.

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CONTROL SYSTEM

12.10

Timer
Mode:
Temp.
Fan:
Timer:
I Feel:

Any
Selected desired temp
Any
Timer On, Timer Off
On or Off

Control function

Starts or stops the unit operation after pre-set time. If RC-1 is used,
the timer setting will be (0.5 - 24 Hr) from the moment the timer is set.
The minimum resolution is 30 minutes.
If RC-2 or later version of remote controls is used, the timer
setting will be (0:00 - 23:50) real time with 10 minutes resolution.

After power failure, all pre-set timers are cleared. The system is
forced to STBY mode and the Timer LED indicator is blinked to
indicate the situation. The LED keeps blinking until the timer settings
can be reloaded from a R/C message.
Note: If all timers are inactive, the system will not be forced
OFF after the power failure. The last OPER/STBY status will
be loaded from the EEP instead.

When the A/C receives any valid message from a R/C, the current
ON/OFF timer settings will be replaced by the new timer settings in
the R/C message.
Note: The following timer related operations will not affect the
A/C operating mode (Heat/Cool/Auto/Dry/Fan) setting.
Set ON/OFF timer
Clear ON/OFF timer
R/C ON Timer is time-up
R/C OFF Timer is time-up

E.g.

When a STBY A/C unit (with Cool Mode setting in its EEP) is
turned on by the ON-TIMER of a R/C with heat mode setting,
the A/C will start in Cool Mode.

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12-23

CONTROL SYSTEM

12.11

Forced Operation

Forced operation allows units to start, stop and operate in Cooling or Heating in pre-set
temperature according to the following table:
Pre-set Temp for :

Forced operation
mode

WMZ, WMF,WNG models

Cooling

22C

Heating

28C

Note:

12-24

While under the forced operation, the temperature compensation


schedule.
The forced operation is activated when the mode button on the
Display Board is used to switch the unit to Cool or Heat mode.
The IFAN is always set to Autofan Speed in forced operation.

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CONTROL SYSTEM

12.12

Sleep Mode
Mode:
Temp:
Fan:
Timer:
I Feel:

Any
Set desired temperature selected
Any
Interact with Sleep Timer as described in sect 12.2
On or Off

The Sleep mode is activated by using the sleep button on the R/C. In Sleep Mode,
the unit will automatically adjust the SPT to turn up/down the room temperature (RT)
gradually to provide maximum comfort to the user in sleep.
Sleep is treated as TIMER function. Therefore, the TIMER LED is activated similar to
TIMER function.

12.12.1

Adjustment in Sleep Mode

1. in cool, auto cool or dry modes, the SPT adjustment is positive (from 0 to +3oc).
2. In heat or auto heat modes, the SPT adjustment is negative (from 0 to -3oc).
3. In other modes, there is no SPT adjustment.
4. The SPT adjustment is cancelled when the Sleep mode is cancelled.

RT
7 Hours Sleep operation
for Normal Sleep Mode

Unit is turned to SB
after Sleep

SPT+3

Cool, Dry modes


SPT+2
SPT+1
SPT
SPT-1
SPT-2

Heat mode
SPT-3

Start
Sleep

Time [Hr]

Note: If Off-timer is active, the unit may go to SB before or after 7 hours of


sleep operation.

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CONTROL SYSTEM
12.12.2

Time adjustment in Sleep Mode

The user can make use of the Off-Timer to extend the Sleep Time from 7 hours to 12
hour (max). The operation of the new Extended Sleep Mode is illustrated by the
graphs below.
Case 1 is the Standard Sleep Mode, which is the only sleep mode in previous version
of MCU. The A/C unit simply works for 7 hours, then goes to SB.
Case 2 is the new Extended Sleep Mode. If an active Off-Timer is set to turn off the
A/C between 7-12 hour, relative to the starting of Sleep, the Sleep time is extended.
And, instead of going to SB at the 7th hour, the A/C will work until reaching the Off-time.
Case 3 is an exception to case 2. The Sleep Mode will not be extended to the Off-Time
when the Off-Timer is preceded by an On-Timer, which is also between 7-12 hour.

Case 1 : Standard Sleep Mode


Condition : Off-timer is not set or is beyond 12 hour.

Oper

SB
Start
Sleep

10

10

12

Time [Hr]

12

Time [Hr]

12

Time [Hr]

Case 2 : Extended Sleep Mode


Condition : Off-timer is set at 7-12 hour.

Oper

SB
Start
Sleep

Off-timer

Case 3 : Exception to Case 2


Condition : Off-timer is set at 7-12 hour
On-timer is set at 7-12 hour and before Off-timer

Oper

SB
Start
Sleep

12-26

10
On-timer

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Off-timer

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CONTROL SYSTEM

12.13 Controller Self-Test Procedure


12.13.1

By Shorting Test Jumper J1


SELF-TEST FLOW CHART
FOR CONTROLLER (VERSION 4V5 OR HIGHER)

Step 1

SHORT JUMPER
J1
(CONTROL PCB)

RC/ST TEST

MODEL
CONFIGURATION
TEST

Step 2

PRESS ON
POWER
BUTTON

STEP MOTOR TEST

FREQUENCY
TEST

Step 3

PRESS ON
MODE BUTTON

STANDBY

LEDS OFF
OPERATE
LEDS ON TEST
TIMER

AUTO RELAY
TEST

COOL

HEAT
INDOOR FAN
SPEED TEST

COMPRESSOR

OUTDOOR FAN

Step 4

PRESS ON RESET
BUTTON

BUZZER TEST
(ONE BEEP SOUND)

Step 5

PRESS ON FAN
BUTTON ON THE
REMOTE CONTROL

REMOTE CONTROL
TO CPU COMUNICATION
(TWO BEEPS SOUNDS)

R.V.

LOW
MEDIUM

Step 6

PRESS ON MODE
BUTTON

THERMISTOR ANALOG
VOLTAGE CHECKING

Step 7

PRESS ON MODE
BUTTON

EEPROM MEMORY
TEST

Step 8

DISCONNECT
JUMPER
J1

END OF SELF
TEST

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CONTENTS

HIGH

12-27

CONTROL SYSTEM
12.13.2

By Remote Control Settings:


a.

1: TURNING ON THE POWER.


Turn ON the power, make sure that the unit is in operation.

b.

STEP 2 : ENABLE SELF-TEST MODE

c.

Use the remote control to send the rst settings to display / indoor unit
HEAT mode, HIGH IFAN, set temperature to 16 C, no I-FEEL Sleep or
any other timer settings are needed.

Cover the IR transmitter components in the remote control so that it will


not transmit the signals to the indoor unit display.

Use the remote control to send the second settings to display / indoor unit
COOL mode, LOW IFAN, no I-FEEL Sleep or any other timer settings.

Uncover the remote control IR transmitter and change the temperature


settings. If the display/indoor unit receive the settings properly the
following steps will start:

STEP 3: MODEL SETTING CONFIRMATION

The STAND-BY and COOL LEDS will indicate the operation mode as
follows:

OPERATION MODE

STAND-BY LED

COOL LED

ST

ON

OFF

RC

OFF

OFF

SH

OFF

ON

RH

ON

ON

MODEL
WNG
WMZ
WMN4
WMN2/WHX
WMN3

Testing the Model conguration. Selected by the COMP, STAND-BY,


TIMER LEDS and FILTER will indicate the model conguration as follows
(the relevant line for this manual is highlighted):
COMP
ON
ON
OFF
OFF
OFF

OPERATE LED
OFF
ON
OFF
ON
ON

TIMER LED
OFF
OFF
ON
OFF
ON

FILTER LED
OFF
ON
OFF
ON
ON

In this term the step motor will turn to HOME POSITION.

12-28

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CONTROL SYSTEM
d.

STEP 4 : AUTO LED WALK TEST.

All the LEDS will turn OFF.

All the LEDS will turn ON for 1 second one by one in the following
sequence:
STAND-BY  OPERATE  TIMER  FILTER  COOL 

e.

HEAT.

In PRX all the LEDS will turn ON for 1 second one by one in the following
sequence : 18 c  20 c  22 c  24 c  26 c  28 c  30 c 
High IFAN  Auto IFAN  Med IFAN  Low IFAN  STAND-BY
TIMER  FILTER COOL HEAT.

STEP 5: AUTO REALY WALK TEST:

All relays will energize one by one in the following sequence:

COMPRESSOR  OUTDOOR FANR. V.  HEATER 1  HEATER 2


 INDOOR WATER PUMP  SWING or OUTDOOR WATER PUMP 
INDOOR FAN: LOW  MID  HIGH.

f.

STEP 6: FREQUENCY TESTING:

g.

When the relay walk test is completed, the next test will start
automatically.

If the frequency measuring process fails the COOL LED will turn ON.
In order to move to the next step, press ON/OFF button on the remote
control.

STEP 7: INPUT TEST.

The test purpose is to check the analog real time indicators (thermistors,
LEVEL and clock) according to the table below.

LED Indicator

Condition for LED to be ON

Room thermistor 25c


Indoor coil thermistor 25c
Outdoor coil thermistor 25c
Clock
LEVEL 2&3
LEVEL 4

STBY LED
OPER LED
TIMER LED
FILTER LED
COOL LED
HEAT LED

h.

STEP 8: TIMING RESET TEST (WATCH DOG).

The test purpose is to verify that the CPU rise time after power failure
is between 1 to 3 sec, test results are indicated on the LEDS : STANDBY,OPER, TIMER and FILTER turning ON one by one.

The results of the test are coded as follows:


Pass condition:
1 sec - STAND-BY and OPER are turned ON
2 sec - STAND-BY, OPER and TIMER are turned ON

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CONTROL SYSTEM
Fail condition:
0 sec - STAND-BY is turned ON
3 sec - STAND-BY, OPER, TIMER and FILTER are turned ON

i.

When the timing reset test is completed, the next test will start
automatically.

STEP 9: MEMORY TEST (EEPROM)

The test purpose is to check if the memory is functioning correctly. The test
result is reported by using the STAND-BY and FILTER LEDS:

LED Indicator

Condition for LED to be ON

STAND-BY LED

Test passed

FILTER LED

Test failed

AT THIS POINT THE SELF-TEST IS COMPLETED.


In order to terminate Self-Test mode the User can change the unit setting from COOL
Mode, LOW FAN to COOL Mode, MED FAN or to wait without using the remote control
for 60 sec.
Values of Sensors Temperature VS. Voltage (DC)
Temp. (*C) Voltage (V) Temp. (*C) Voltage (V) Temp. (*C) Voltage (V) Temp. (*C) Voltage (V)

12-30

-20

4.554

3.744

24

2.555

46

1.487

-19

4.529

3.695

25

2.5

47

1.447

-18

4.502

3.646

26

2.445

48

1.409

-17

4.475

3.595

27

2.391

49

1.371

-16

4.446

3.544

28

2.338

50

1.334

-15

4.417

3.492

29

2.284

51

1.298

-14

4.386

3.439

30

2.232

52

1.263

-13

4.354

3.386

31

2.18

53

1.228

-12

4.322

10

3.332

32

2.128

54

1.195

-11

4.287

11

3.278

33

2.077

55

1.162

-10

4.252

12

3.223

34

2.027

56

1.13

4.216

13

3.168

35

1.978

57

1.099

-8

4.178

14

3.113

36

1.929

58

1.069

-7

4.14

15

3.058

37

1.881

59

1.04

-6

4.1

16

3.002

38

1.834

60

1.011

-5

4.059

17

2.946

39

1.798

61

0.983

-4

4.017

18

2.89

40

1.742

62

0.956

-3

3.974

19

2.833

41

1.698

63

0.929

-2

3.93

20

2.777

42

1.654

64

0.904

-1

3.885

21

2.722

43

1.611

65

0.879

3.839

22

2.666

44

1.569

66

0.854

3.792

23

2.61

45

1.527

67

0.831

Revision Y05-01

CONTENTS

Service Manual - ALPHA

CONTROL SYSTEM

12.14 On Unit Indicators and Controls

STAND BY
INDICATOR

OPERATION
INDICATOR

Lights up when the Air Conditioner is connected to power and


ready to receive the R/C commands
Blinks continuously in case of any thermistor failure.

Lights up during operation.


Blinks for 300 ms, to announce that a R/C infrared signal has
been received and stored.
Blinks continuously during
OCT High Pressure Protection Mode
ICT High Pressure Protection Mode
Deicing in Heating Mode
Water Over Flow in ECC Model

MODE BUTTON
(Cool, Heat, SB)

Service Manual - ALPHA

Use to cycle the operation mode of the A/C unit among COOL,
HEAT and SB modes, without using the R/C.
Every time this switch is pressed, the next operation mode is
selected, in this order :
SB  Cool Mode  Heat Mode  SB  ...
Press this button continuously for 5 sec or more to start the
Diagnostic Mode.

Revision Y05-01

CONTENTS

12-31

CONTROL SYSTEM

12.15

Clock Random Delay From 0 to 2.5 seconds


0=
1=

Clock Switch Open


Clock Switch close

The Clock is activate according to the following table:


A/C STATE
CLOCK STATE
CLOCK ACTION
(before clock is changed) (before clock is changed) (clock is changed)

A/C NEW STATE


(after clock is changed)

ON

OFF

OFF

ON

OFF by
interrupt (1)

OFF

ON by
interrupt (1)

ON

Notes :
1.
Clock can be interrupted by :
R/C - POWER ON/OFF Push-button.
R/C - TIMER.
R/C - SLEEP.
A/C - MODE SWITCH.
2. Any change in the CLOCK level during the rst 6 sec after the system
Reset is ignored.

12-32

Revision Y05-01

CONTENTS

Service Manual - ALPHA

TROUBLESHOOTING

13.
NO
1.

TROUBLESHOOTING
SYMPTON
The stand-by
indicator (red led)
on the central
control display
panel doesnt light
up.

PROBABLE CAUSE
There is no correct voltage
between the line and neutral
terminals on main P.C.B

CORRECTIVE ACTION
-If the voltage is low repair power
supply.
-If there is no voltage repair
general wiring.
-If there is correct voltage replace
main or display P.C.BS
-Replace batteries of the remote
control.

2.

The operation
indicator (green
led) on the central
control display
panel does not
light up.

The remote control batteries


are discharged

3.

The operation
indicator (green
led) does not light
up when starting
from unit.
The indoor fan
does not function
correctly.
The outdoor fan
does not function
correctly.

Check main P.C.B and display


P.C.B

-Replace P.C.B if necessary.

Check the voltage between


indoor fan terminals on the
main P.C.B
Check the voltage between out
door fan terminals on the main
P.C.B

-If there is voltage replace


capacitor or motor.

There is voltage between


outdoor fan terminals on the
outdoor unit.

-Replace capacitor or motor.

There is no voltage between


outdoor fan terminals on the
outdoor unit.
Check voltage on compressor
terminals on the outdoor unit.
(with ammeter)

-Check and repair electrical wiring


between indoor and outdoor units.

Check if there is correct voltage


between compressor terminals
on the outdoor unit.

-If the voltage correct replace


capacitor or compressor.

4.

5.

6.

The compressor
does not start up.

-If there is no voltage replace main


P.C.B

-If no voltage replace main P.C.B


-If low voltage repair power supply.

-If there is no voltage repair


electrical wiring between indoor
and outdoor units.
7.

The refrigeration
system does not
function correctly.

Service Manual - ALPHA

Check for leaks or restrictions.


With ammeter. Pressure gauge
or surface thermometer.

Revision Y05-01

CONTENTS

-Repair refrigeration system and


charge refrigerant if necessary.

13-1

TROUBLESHOOTING

NO

SYMPTON

PROBABLE CAUSE

CORRECTIVE ACTION

No cooling or
heating only
indoor fan works.

Outdoor fan motor faulty or


other fault caused, compressor
overload protection cut out.

-Replace P.C.B.
-Outdoor fan blocked remove
obstructions.

9.

Only indoor fan


and compressor
working.
Only indoor fan
working.

Outdoor fan blocked.

-Remove obstructions.

-Run capacitor of outdoor fan


motor faulty.
-Windings of outdoor fan are
shorted.
-Overload safety device on
compressor is cut out (low
voltage or high temperature).

-Replace capacitor.

-Compressor runs capacitor


faulty.

-Replace compressor capacitor.

10.

11.

No cooling or
heating takes
place, indoor fans
working.

-Replace motor.
-Check for proper voltage, switch
off power and try again after one
hour.

-Replace compressor.

12.

No air supply
at indoor unit,
compressor
operates.

13.

Partial, limited air


supply at indoor
unit.

14.

Water
accumulates
and over ow
from indoor unit
section.
Water dripping
from outdoor unit
base, (in heating
mode).
Freeze-up of
outdoor coil in
heating mode,
poor heating effect
in room, indoor fan
operates.

15.

16.

17.

13-2

Unit is in heat
mode but
operating in
cooling.

-Compressor windings are


shorted.
-Indoor fan motor is blocked or
turns slowly.
-Indoor fan run capacitor faulty.
-Motor windings are shorted.
Lack of refrigerant (will
accompanied by whistling
noise) cause ice formation on
indoor unit coil in cooling mode.
Drain tube or spout of drain pan
clogged.

-Check voltage, repair wiring if


necessary.
-Check fan wheel if it is tight
enough on motor shaft, tighten if
necessary.
-charge the unit after localizing
leak.

-Disassemble plastic drain tube


from spout of indoor unit drain pan.

Water drain outlet is clogged.

-Open outdoor unit cover clean out


water outlet clean the base inside
thoroughly.

-Faulty outdoor thermistor.

-Replace thermistor.

-Faulty control cable.

-Repair control cable.

-Outdoor temperature is below


design conditions.

-Shut unit off, it cannot work


properly.

-Outdoor unit air outlet is


blocked.
-Faulty RV coil.

-Remove obstructions.

-RV coil is ok valve is stuck


position.

-Replace the reversing valve.

Revision Y05-01

CONTENTS

-Replace RV coil.

Service Manual - ALPHA

EXPLODED VIEWS AND SPARE PARTS LISTS

14.

EXPLODED VIEWS AND SPARE PARTS LISTS

14.1

Indoor Unit Alpha 7, 9, 12

7
6
5

Service Manual - ALPHA

Revision Y05-01

CONTENTS

14-1

EXPLODED VIEWS AND SPARE PARTS LISTS

14.2

Indoor Unit Alpha 7, 9


No.
1
2
3
4

Part No.

4525979
4527484
4527485
4525989
4523901
4525990
4527003
4527004
452700501

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

21

22
23
24
25
26
27
28
29
30

14-2

452700502
452700503
452700504
452700505
452700506
452700507
452700508
452700509
452700510
452700511
4525987
453070700
126233
434530
4523526
4523523
4523505
4527112
4526649
452784400
4525991
4523693
4526659
453027400
4526000
4523507
438600
412040
4526132
4526133
4524040
4526134
4526136
4525998
4516263
452778400
452778300
453124100
4525988
436525
438082
4519813
453027000

Description

Grille A
Grille B
Grille C
Air Filter
Active Carbon Filter (Optional)
Filter Support (Optional)
Printing Frame Electrafor Isreal
Printing Frame Fagor
Printing Frame AIWELL
Printing Frame GORNEJE
Printing Frame Belair
Printing Frame Relax
Printing Frame No brand
Printing Frame OCEAN
Printing Frame BOSCH
Printing Frame SIEMENS
Printing Frame Electrafor European
Printing Frame Climair
Printing Frame Johnson
Screw Cover
Coil Assy.
Nut brass 1/4
Nut brass 3/8
Beraing Assy.
Fan Assy. Plastic
Motor IOD-7
Motor IOD-9
Air Outlet Assy. (Israel market)
Air Outlet Assy.(except Israel market)
Louver
Drain Hose
Rear Panel Assy.
Mount Bracket
Tube Clip
Step Motor
Remote Controller RC3
Remote Controller RC5-RC
Power Cord Cable(Iseral)
Power Cord Cable(Europe 2m)
Power Cord Cable(Austrilia)
Power Cord Cable(no plug)
Power Cord Cable(Europe 3m)
Motor Cover
Sensor Base
Display Assy
Control Box Assy.
Control Box Assy. (easy connecter)
Cable Locker
Cable Locker
Thermistor Indoor Coilblack
Thermistor Roomred
Terminal Cover

Revision Y05-01

CONTENTS

Qty
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1

Service Manual - ALPHA

EXPLODED VIEWS AND SPARE PARTS LISTS

14.3

Indoor Unit Alpha 12


No.
1
2
3
4

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

21

22
23
24
25
26
27
28
29
30

Part No.

4527501
4527502
4527503
4527507
4527359
4527508
452766800
452766801
452766802
452766803
452766804
452766805
452766806
452766807
452766808
452766809
452766810
452766811
4525987
453058200
126233
434530
4523526
4527111
4527112
4527187
452784401
4527509
4523693
4527186
453027500
4527512
4523507
438600
412040
4526132
4526133
4524040
4526134
4526136
4525998
4516263
452778400
452778300
453124100
4525988
436525
438082
4519813
453027000

Service Manual - ALPHA

Description

Grille A
Grille B
Grille C
Air Filter
Active Carbon Filter (Optional)
Filter Support (Optional)
Printing Frame Electrafor Isreal
Printing Frame AIRWELL
Printing Frame GORNEJE
Printing Frame Belair
Printing Frame Relax
Printing Frame Electrafor Europent
Printing Frame Fagor
Printing Frame No brand
Printing Frame OCEAN
Printing Frame BOSCH
Printing Frame SIEMENS
Printing Frame Johnson
Screw Cover
Coil Assy.
Nut brass 1/4
Nut brass 3/8
Beraing Assy.
Fan Assy. Plastic
Motor IOD-12
Air Outlet Assy. (Israel market)
Air Outlet Assy.(except Israel market)
Louver
Drain Hose
Rear Panel Assy.
Mount Bracket
Tube Clip
Step Motor
Remote Controller RC3
Remote Controller RC5-RC
Power Cord Cable(Iseral)
Power Cord Cable(Europe 2m)
Power Cord Cable(Austrilia)
Power Cord Cable(no plug)
Power Cord Cable(Europe 3m)
Motor Cover
Sensor Base
Display Assy.
Control Box Assy.
Control Box Assy. (easy connecter)
Cable Locker
Cable Locker
Thermistor Indoor Coilblack
Thermistor Roomred
Terminal Cover

Revision Y05-01

CONTENTS

Qty
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1

14-3

EXPLODED VIEWS AND SPARE PARTS LISTS

14-4

3
2

33

32

31

30

29

28

27

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

Outdoor Unit CON 7 RC


25

26

14.4

Revision Y05-01

CONTENTS

Service Manual - ALPHA

EXPLODED VIEWS AND SPARE PARTS LISTS

14.5
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

Outdoor Unit CON 7 RC


Part No.
436358
4526671
4526481
4527483
453044400
4525427
455000108
236179
453057000
4514588
453054500
455000502
453056700
452964500
4510677
4524278
4516637
453045400
453046100
453046200
4520071
453044200
4518951
453045600
4526669
4526668
453057500
4526143
453045000
4523609
4523707
4526675
453121500

Description
L.lifter
Front Panel
CON Outdoor Grille
Screw ST4X10-C-H DK>9
Partition plate
Clip for capacitance
Double patch Capacitor for fan motor 2uF
2 Poles Terminal Block
Pedestal/Control
5 Poles Terminal Block
Clip/cables
Compressor Capacitor With Screw 25uF (CBB65)
Rubber grommet/base plate
Compressor Assy. PA82X1C-4DZDE(R410A GMCC)
Nut With Flange M8 -D=24 GB6187-86
Wire assy
Out sensor Black
Base Plate
Low Pressure Stop Valve OD9.53 R410A
High Pressure Stop Valve OD6.35 R411A
4-W Valve coil for R410A
4-W Valve Welding assy
4-W valve SHF-4H for R410A
Capillary assy
Side Panel Painting
R lifter
Condenser Assy
Linker of motor support assy
Motor Support
Motor YDK20-6L
AXIAL FAN
Top Cover Painting
Install Accessory

Service Manual - ALPHA

Revision Y05-01

CONTENTS

Qty
1
1
1
1
1
1
1
1
1
1
1
1
4
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

14-5

EXPLODED VIEWS AND SPARE PARTS LISTS

14-6

32

31

30

29

28

27

26

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

Outdoor Unit CON 7 ST


25

14.6

Revision Y05-01

CONTENTS

Service Manual - ALPHA

EXPLODED VIEWS AND SPARE PARTS LISTS

14.7
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Outdoor Unit CON 7 ST


Part No.
436358
4526671
4526481
4527483
453044400
4525427
455000108
453057000
4514588
453054500
455000502
453056700
452964500
4510677
4524278
453183600
453045400
453046100
453046200
453112700
453126300
453112600
453112400
4526669
4526668
453057500
4526143
453045000
4523609
4523707
4526675
453166600

Description
L.lifter
Front Panel
CON Outdoor Grille
Screw ST4X10-C-H DK>9
Partition plate
Clip for capacitance
Double patch Capacitor for fan motor 2uF
Pedestal/Control
5 Poles Terminal Block
Clip/cables
Compressor Capacitor With Screw 25uF (CBB65)
Rubber grommet/base plate
Compressor Assy. PA82X1C-4DZDE(R410A GMCC)
Nut With Flange M8 -D=24 GB6187-86
Wire assy
Discharge Pipe Assy
Base Plate
Low Pressure Stop Valve OD9.53 R410A
High Pressure Stop Valve OD6.35 R411A
Connect Pipe 6.35X0.8
Capillary 2.6X1.4X1400
Suction Pipe 2
Suction Pipe 1
Side Panel Painting
R lifter
Condenser Assy
Linker of motor support assy
Motor Support
Motor YDK20-6L
AXIAL FAN
Top Cover Painting
Install Accessory

Service Manual - ALPHA

Revision Y05-01

CONTENTS

Qty
1
1
1
1
1
1
1
1
1
1
1
4
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

14-7

EXPLODED VIEWS AND SPARE PARTS LISTS

33

32

31

30

29

28

10

27

11

12

13

14

15

16

17

18

19

20

21

22

23

24

Outdoor Unit CON 7 RC with easy connection kit


25

26

14.8

14-8

Revision Y05-01

CONTENTS

Service Manual - ALPHA

EXPLODED VIEWS AND SPARE PARTS LISTS

14.9
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Outdoor Unit CON 7 RC with easy connection kit


Part No.
436358
4526671
4526481
4527483
453044400
4525427
453054400
453057000
453080600
453054500
455000502
453056700
452964500
4510677
453112800
453122600
453045400
453046100
453046200
453112700
453126300
453112600
453112400
4526669
4526668
453057500
4526143
453045000
453057200
4523707
4526675
453084800

Description
L.lifter
Front Panel
CON Outdoor Grille
Screw ST4X10-C-H DK>9
Partition plate
Clip for capacitance
Fixing plate/Terminal Plate
Pedestal/Control
Terminal Socket/ALPHA Controller
Clip/cables
Compressor Capacitor With Screw 25uF (CBB65)
Rubber grommet/base plate
Compressor Assy. PA82X1C-4DZDE(R410A GMCC)
Nut With Flange M8 -D=24 GB6187-86
Power Cord/Compressor
Discharge Pipe Assy
Base Plate
Low Pressure Stop Valve OD9.53 R410A
High Pressure Stop Valve OD6.35 R411A
Connect Pipe 6.35X0.8
Capillary 2.6X1.4X1400
Suction Pipe 2
Suction Pipe 1
Side Panel Painting
R lifter
Condenser Assy
Linker of motor support assy
Motor Support
Motor
AXIAL FAN
Top Cover Painting
Connect Pipe Assy./1/4'+3/8'/Alpha7,9,12ST

Service Manual - ALPHA

Revision Y05-01

CONTENTS

Qty
1
1
1
1
1
1
1
1
1
1
1
4
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

14-9

EXPLODED VIEWS AND SPARE PARTS LISTS

32

31

10

11

12

13

14

15

16

17

18

19

20

21

22

23

Outdoor Unit CON 7 ST with easy connection kit


24

25

14.10

14-10

Revision Y05-01

CONTENTS

Service Manual - ALPHA

EXPLODED VIEWS AND SPARE PARTS LISTS

14.11
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

Outdoor Unit CON 7 ST with easy connection kit


Part No.
436358
4526671
4526481
4527483
453044400
4525427
453054400
236179
453057000
453080600
453054500
455000502
453056700
452964500
4510677
453112800
4516637
453045400
453046100
453046200
453118500
453183700
4518951
453045600
4526669
4526668
453057500
4526143
453045000
453057200
4523707
4526675
453085100

Description
L.lifter
Front Panel
CON Outdoor Grille
Screw ST4X10-C-H DK>9
Partition plate
Clip for capacitance
Fixing plate/Terminal Plate
2 Poles Terminal Block
Pedestal/Control
Terminal Socket/ALPHA Controller
Clip/cables
Compressor Capacitor With Screw 25uF (CBB65)
Rubber grommet/base plate
Compressor Assy. PA82X1C-4DZDE(R410A GMCC)
Nut With Flange M8 -D=24 GB6187-86
Power Cord/Compressor
Out sensor Black
Base Plate
Low Pressure Stop Valve OD9.53 R410A
High Pressure Stop Valve OD6.35 R411A
4-W Valve coil/ R410A
4-W Valve Welding assy
4-W valve SHF-4H for R410A
Capillary assy
Side Panel Painting
R lifter
Condenser Assy
Linker of motor support assy
Motor Support
Motor
AXIAL FAN
Top Cover Painting
Connect Pipe Assy./1/4'+3/8'/Alpha7,9,12RC

Service Manual - ALPHA

Revision Y05-01

CONTENTS

Qty
1
1
1
1
1
1
1
1
1
1
1
1
4
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

14-11

EXPLODED VIEWS AND SPARE PARTS LISTS

14.12

14-12

Outdoor Unit GCN 9, 12 RC

Revision Y05-01

CONTENTS

Service Manual - ALPHA

EXPLODED VIEWS AND SPARE PARTS LISTS


14.13

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

Outdoor Unit GCN 9 RC R22

Part No.
4516158
4522551
436358
4523441
4516907
453086200
4516857
204107
253046
236332
236179
4511168
4518022
201130
203008
455000108
455000502
453090300
452795300
391498
453047000
453046900
453091500
4520071
4518951
453091600
4516156
4516637
453090700
453086000
323156
4522765
4519251
4519300
453166600

Description
PAINTED COVER PANEL ASSY.
Grill A of GCN
Left Handle
Front Panel A Painting Assy.
Base Painting Assy.
Side Plate Painting Assy.
Big Side Cover
Cable Clip Nylon
Clip set PVC
6 Poles Terminal Block
2 Poles Terminal Block
Wire Clip
Cap. Clip
Nut (For Capacitor)
Washer (For Capacitor)
Double patch Capacitor for fan motor 2uF
Compressor Capacitor With Screw 25uF (CBB65)
Compressor Assy. PA-108X1C-4FZDE
Nut With Flange M6
W ire assy
Gas Valve
Liquid Valve
4-Way Valve System Assy.
4-Way Valve coil
4-Way Valve
Capillary assy
Back Panel
Outdoor Unit Sensor
Condensor Assy.
Patition Plate
Motor Support
Fan Motor
Fan
Nut M8 (For Fan)
Install Accessory

Service Manual - ALPHA

Revision Y05-01

CONTENTS

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
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1
1
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1
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1
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1

14-13

EXPLODED VIEWS AND SPARE PARTS LISTS

14.14
No.
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34
35

14-14

Outdoor Unit GCN 12 RC


Part No.
4516158
4522551
436358
4523441
4523862
453086200
4516857
204107
253046
236332
236179
4511168
4518022
201130
203008
455000108
455000504
4526452
4510677
391498
453047000
453046900
453092700
4520071
4518952
453092800
4516156
4516637
453092100
453086000
323156
4522766
4519251
4519300
453166600

Description
PAINTED COVER PANEL ASSY.
Grill A of GCN
Left Handle
Front Panel A Painting Assy.
Base Painting Assy.
Side Plate Painting Assy.
Big Side Cover
Cable Clip Nylon
Clip set PVC
6 Poles Terminal Block
2 Poles Terminal Block
Wire Clip
Cap. Clip
Nut (For Capacitor)
Washer (For Capacitor)
Double patch Capacitor for fan motor 2uF
Compressor Capacitor With Screw 35uF (CBB65)
Comp. Assy PA145X2C-4FT
Nut With Flange M8 -D=24 GB6187-86
W ire assy
Gas Valve
Liquid Valve
4-Way Valve System Assy.
4-Way Valve coil
4-Way Valve
Capillary assy
Back Panel
Outdoor Unit Sensor
Condensor Assy.
Patition Plate
Motor Support
Fan Motor
Fan
Nut M8 (For Fan)
Install Accessory

Revision Y05-01

CONTENTS

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
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3
1
1
1
1
1
1
1
1
1
1
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1
1
1
1
1

Service Manual - ALPHA

EXPLODED VIEWS AND SPARE PARTS LISTS

14.15

Outdoor Unit GCN 9,12 ST

Service Manual - ALPHA

Revision Y05-01

CONTENTS

14-15

EXPLODED VIEWS AND SPARE PARTS LISTS

14.16
No.
1
2
3
4
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6
7
8
9
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19
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25
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27
28
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30
31
32
33
34
35

14-16

Outdoor Unit GCN 9 ST


Part No.
4516158
4522551
436358
4523441
4516907
453086200
4516857
204107
253046
236332
236179
4511168
4518022
201130
203008
455000108
455000502
453090300
452795300
391498
453047000
453046900
453086900
453087000
4526865
453091300
453121700
4516156
453090700
453086000
323156
4522765
4519251
4519300
453166600

Description
PAINTED COVER PANEL ASSY.
Grill A of GCN
Left Handle
Front Panel A Painting Assy.
Base Painting Assy.
Side Plate Painting Assy.
Big Side Cover
Cable Clip Nylon
Clip set PVC
6 Poles Terminal Block
2 Poles Terminal Block
Wire Clip
Cap. Clip
Nut (For Capacitor)
Washer (For Capacitor)
Double patch Capacitor for fan motor 2uF
Compressor Capacitor With Screw 25uF (CBB65)
Compressor Assy. PA-108X1C-4FZDE
Nut With Flange M6
W ire assy
Gas Valve
Liquid Valve
Suction tube
Discharge 1
Muffle
Discharge 2
Capillary
Back Panel
Condensor Assy.
Patition Plate
Motor Support
Fan Motor
Fan
Nut M8 (For Fan)
Install Accessory

Revision Y05-01

CONTENTS

Qty
1
1
1
1
1
1
1
1
1
1
1
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Service Manual - ALPHA

EXPLODED VIEWS AND SPARE PARTS LISTS

14.17
No.
1
2
3
4
5
6
7
8
9
10
11
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18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

Outdoor Unit GCN 12 ST


Part No.
4516158
4522551
436358
4523441
4523862
453086200
4516857
204107
253046
236332
236179
4511168
4518022
201130
203008
455000108
455000504
4526452
4510677
391498
453047000
453046900
453087500
453087600
453091000
453092500
4516156
4516156
453092100
453086000
323156
4522766
4519251
4519300
453166600

Description
PAINTED COVER PANEL ASSY.
Grill A of GCN
Left Handle
Front Panel A Painting Assy.
Base Painting Assy.
Side Plate Painting Assy.
Big Side Cover
Cable Clip Nylon
Clip set PVC
6 Poles Terminal Block
2 Poles Terminal Block
Wire Clip
Cap. Clip
Nut (For Capacitor)
Washer (For Capacitor)
Double patch Capacitor for fan motor 2uF
Compressor Capacitor With Screw 35uF (CBB65)
Comp. Assy PA145X2C-4FT
Nut With Flange M8 -D=24 GB6187-86
W ire assy
Gas Valve
Liquid Valve
Suction tube
Discharge 1
Muffle
Discharge 2
Capillary
Back Panel
Condensor Assy.
Patition Plate
Motor Support
Fan Motor
Fan
Nut M8 (For Fan)
Install Accessory

Service Manual - ALPHA

Revision Y05-01

CONTENTS

Qty
1
1
1
1
1
1
1
1
1
1
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1
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1
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1
1
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1
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1
1
1

14-17

EXPLODED VIEWS AND SPARE PARTS LISTS

14.18

14-18

Outdoor Unit GCN 9, 12 RC with easy connection kit

Revision Y05-01

CONTENTS

Service Manual - ALPHA

EXPLODED VIEWS AND SPARE PARTS LISTS

14.19
No.
1
2
3
4
5
6
7
8
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29
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31
32
33
34
35
36
37

Outdoor Unit GCN 9 RC with easy connection kit


Part No.
4516158
4522551
436358
4523441
4516907
453086200
4516857
204107
253046
170906
170466
170716
236179
4511168
453080600
201130
203008
453054400
455001002
453090300
452795300
453112800
453047000
453046900
453182300
4520071
4518951
453091600
4516156
4516637
453090700
453086000
323156
453114100
4519251
4519300
453085100

Description
PAINTED COVER PANEL ASSY.
Grill A of GCN
Left Handle
Front Panel A Painting Assy.
Base Painting Assy.
Side Plate Painting Assy.
Big Side Cover
Cable Clip Nylon
Clip set PVC
Brass Hex Nut GB6170
Washer star GB862.2 4
Screw M4x12 GB818-76
2 Poles Terminal Block
Wire Clip
Terminal Socket/ Alpha Controller
Nut (For Capacitor)
Washer (For Capacitor)
Fixing plate/Terminal plate
Combinated Capacitor With Screw (25+2)uF (CBB65)
Compressor Assy. PA-108X1C-4FZDE
Nut With Flange M6
W ire assy
Gas Valve
Liquid Valve
4-Way Valve System Assy.
4-Way Valve coil
4-Way Valve
Capillary assy
Back Panel
Outdoor Unit Sensor
Condensor Assy.
Patition Plate
Motor Support
Fan Motor
Fan
Nut M8 (For Fan)
Connect Pipe Assy./1/4'+3/8'/Alpha7,9,12RC

Service Manual - ALPHA

Revision Y05-01

CONTENTS

Qty
1
1
1
1
1
1
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1
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1

14-19

EXPLODED VIEWS AND SPARE PARTS LISTS

14.20
No.
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28
29
30
31
32
33
34
35
36

14-20

Outdoor Unit GCN 12 RC with easy connection kit


Part No.
4516158
4522551
436358
4523441
4523862
453086200
4516857
204107
253046
170906
170466
170716
236179
4511168
453080600
201130
203008
453054400
455001001
4526452
4510677
391498
453047000
453046900
453182400
453121400
4518952
453092800
4516156
4516637
453092100
453086000
323156
453114200
4519251
4519300

Description
PAINTED COVER PANEL ASSY.
Grill A of GCN
Left Handle
Front Panel A Painting Assy.
Base Painting Assy.
Side Plate Painting Assy.
Big Side Cover
Cable Clip Nylon
Clip set PVC
Brass Hex Nut GB6170
Washer star GB862.2 4
Screw M4x12 GB818-76
2 Poles Terminal Block
Wire Clip
Terminal Socket/ Alpha Controller
Nut (For Capacitor)
Washer (For Capacitor)
Fixing plate/Terminal plate
Combinated Compressor Capacitor With Screw (35+2)u
Comp. Assy PA145X2C-4FT
Nut With Flange M8 -D=24 GB6187-86
W ire assy
Gas Valve
Liquid Valve
4-Way Valve System Assy.
4-Way Valve coil
4-Way Valve
Capillary assy
Back Panel
Outdoor Unit Sensor
Condensor Assy.
Patition Plate
Motor Support
Fan Motor
Fan
Nut M8 (For Fan)

Revision Y05-01

CONTENTS

Qty
1
1
1
1
1
1
1
1
1
2
2
2
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1
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1
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1

Service Manual - ALPHA

EXPLODED VIEWS AND SPARE PARTS LISTS

14.21

Outdoor Unit GCN 9, 12 ST with easy connection kit

Service Manual - ALPHA

Revision Y05-01

CONTENTS

14-21

EXPLODED VIEWS AND SPARE PARTS LISTS

14.21
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
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24
25
26
27
28
29
30
31
32
33
34
35
36
37

14-22

Outdoor Unit GCN 9 ST with easy connection kit


Part No.
4516158
4522551
436358
4523441
4516907
453086200
4516857
204107
253046
170906
170466
170716
236179
4511168
453080600
201130
203008
453054400
455001002
453090300
452795300
453112800
453047000
453046900
453086900
453087000
4526865
453091300
453121700
4516156
453090700
453086000
323156
453114100
4519251
4519300
453085100

Description
PAINTED COVER PANEL ASSY.
Grill A of GCN
Left Handle
Front Panel A Painting Assy.
Base Painting Assy.
Side Plate Painting Assy.
Big Side Cover
Cable Clip Nylon
Clip set PVC
Brass Hex Nut GB6170
Washer star GB862.2 4
Screw M4x12 GB818-76
2 Poles Terminal Block
Wire Clip
Terminal Socket/ Alpha Controller
Nut (For Capacitor)
Washer (For Capacitor)
Fixing plate/Terminal plate
Combinated Capacitor With Screw (25+2)uF (CBB65)
Compressor Assy. PA-108X1C-4FZDE
Nut With Flange M6
W ire assy
Gas Valve
Liquid Valve
Suction tube
Discharge 1
Muffle
Discharge 2
Capillary
Back Panel
Condensor Assy.
Patition Plate
Motor Support
Fan Motor
Fan
Nut M8 (For Fan)
Connec

Revision Y05-01

CONTENTS

Qty
1
1
1
1
1
1
1
1
1
2
2
2
1
1
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1
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1
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1
1
1
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2RC

Service Manual - ALPHA

EXPLODED VIEWS AND SPARE PARTS LISTS

14.21
No.
1
2
3
4
5
6
7
8
9
10
11
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13
14
15
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22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

Outdoor Unit GCN 12 ST with easy connection kit


Part No.
4516158
4522551
436358
4523441
4523862
453086200
4516857
204107
253046
170906
170466
170716
236179
4511168
453080600
201130
203008
453054400
455001001
4526452
4510677
391498
453047000
453046900
453182400
453121400
4518952
453092800
4516156
4516637
453092100
453086000
323156
453114200
4519251
4519300
453085100

Description
PAINTED COVER PANEL ASSY.
Grill A of GCN
Left Handle
Front Panel A Painting Assy.
Base Painting Assy.
Side Plate Painting Assy.
Big Side Cover
Cable Clip Nylon
Clip set PVC
Brass Hex Nut GB6170
Washer star GB862.2 4
Screw M4x12 GB818-76
2 Poles Terminal Block
Wire Clip
Terminal Socket/ Alpha Controller
Nut (For Capacitor)
Washer (For Capacitor)
Fixing plate/Terminal plate
Combinated Compressor Capacitor With Screw (35+2)uF (CBB65)
Comp. Assy PA145X2C-4FT
Nut With Flange M8 -D=24 GB6187-86
W ire assy
Gas Valve
Liquid Valve
4-Way Valve System Assy.
4-Way Valve coil
4-Way Valve
Capillary assy
Back Panel
Outdoor Unit Sensor
Condensor Assy.
Patition Plate
Motor Support
Fan Motor
Fan
Nut M8 (For Fan)
Connect Pipe Assy./1/4'+3/8'/Alpha7,9,12RC

Service Manual - ALPHA

Revision Y05-01

CONTENTS

Qty
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1
1
1
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14-23

APPENDIX A

APPENDIX A
INSTALLATION AND OPERATION MANUAL

INSTALLATION AND OPERATION MANUAL ALPHA 7, 9, 12

Service Manual - ALPHA

Revision Y05-01

CONTENTS

16-1

AIR CONDITIONER SPLIT WALL MOUNTED

ENGLISH

CLIMATISEUR SPLIT MURAL

FRANCAIS

CLIMATIZADOR SPLIT MURAL

ESPANOL

CONDIZIONATORE D'ARIA A PARETE SPLIT

ITALIANO

KLIMAGERAET IN SPLIT BAUWEISE

DEUTSCH

PROGRAMMING AND OPERATING MANUAL


MANUEL D'UTILTSATION ET DE PROGRAMMATION
MANUAL DE UTILIZACION Y DE PROGRAMMACION
MANUALE DI UTILIZZO E DI PROGRAMMAZIONE
BEDIENUNGS UND PROGRAMMIERUNGS HANDBUCH

APPENDIX A

AIR CONDITIONER
SPLIT WALL MOUNTED
PROGRAMMING
AND OPERATING

APPENDIX A

CONTENTS
INTRODUCTION

SYSTEM DESCRIPTION

OPERATION MODES, FUNCTIONS AND FEATURES

USE OF WIRELESS REMOTE CONTROL

ON-UNIT INDICATORS AND CONTROLS

REMOTE CONTROL

OPERATION PROCEDURE

Turning on the air conditioner

Ventilating operation

Cooling operation

Cooling operation with auto fan mode

Heating operation

Heating operation with auto fan mode

Auto cooling / heating operation

Dry operation

Selecting the temperature

Sleep function

Timer operation

10

Automatic vertical air swing

11

Turning off the air conditioner

11

Current clock time set

11

PROTECTION MODES

12

CARE AND MAINTENANCE

13

OPERATING TIPS

14

PRECAUTIONS

15

BEFORE CALLING FOR SERVICE

16

APPENDIX A

IF YOUR AIR
CONDITIONER IS FOR
COOLING ONLY, PLEASE
DISREGARD THE
HEATING INSTRUCTIONS
PLEASE READ THESE
INSTRUCTIONS BEFORE
OPERATING THE AIR
CONDITIONER

INTRODUCTION

This Split Air Conditioner is desighned for versatile applications:

Cooling air in the summer.

Dehumidifying the air at high humidity conditions.

OPERATING TEMPERATURE
RANGE:
(According to T1 temperature
condition)
Cooling: 21O 43OC

Heating.

Heating: -7 O 21OC

IMPORTANT NOTICE:

Ventilation.

This air conditioner must be


grounded to protect against
electrical shock.
Installation of the air
conditioner must be
performed by an experienced
air conditoning installer,
observing good regrigeration
practice.
Electrical connections and
power cord replacement
should only be made by
authorized electricians and in
accordance with electrical
regulations and local codes.
Failure to comply with the
manufacturer's installation
and operation instructions
could affect the performance
of the air conditioner and the
validity of the warranty.

APPENDIX A

SYSTEM DESCRIPTION

Air intake grille

Supply air flap


(louver)

Air filter

Power cord

Unit's indicators
and on unit control

Horizontal air
flow defecting
louvers

Suction line

Liquid line

Power cable

10

Control wire

2
6
5
15

16
4

14

11 Condensate tube
12

12

Outdoor unit air


intake

13

Outdoor unit air


outlet

14

Remote control

15

Air outlet

16

Air purifying filter


(optional)

9
10
11

7
8
13

APPENDIX A

OPERATION MODES, FUNCTIONS


AND FEATURES

AUTO

COOL

Cools, dehumidifies and filters the room air. Maintains the desired room
temperature.

HEAT

Heats and filters the room air. Maintains the desired room temperature.

AUTO

Automatically switches from COOLING to HEATING or from HEATING to


COOLING, maintaining the desired temperature according to the room conditions.

DRY

Dehumidifies and softly cools the room In DRY Mode, the air conditioner
operates at an inceased dehumidifying power. This function is recommended
to be used when temperature is rather low but the humidity is high.

FAN

Recirculates and filters the room air. Maintains constant air movement in
the room.

AUTO FAN The air conditioner automatically selects the FAN speed in accordance to with the
room temperature. At the start, the unit operates at high fan speed. As the room
air approaches to the desired temperature, the fan switches to a lower speed for
quieter operation.

HOT KEEP In HEATING and in AUTO FAN, the fan will be turned off when the compressor
is not in operation and will not be restarted, unless the indoor coil reaches
adequate temperature. This HOT KEEP feature prevents uncomfortable cold air
drafts. Use of AUTO FAN is, therefore, recommended when the air conditioner
is in HEATING mode.

TIMER

Real time control and display, automatically turns the air conditioner ON and
OFF according to the time of day setting, ensuring comfort conditions before
returning home, without wasting electricity. It turns the air conditioner off
automatically when sleeping.

SLEEP

Designed to create comfortable sleeping conditions. When in COOLING mode,


the temperature rises one degree centigrade every hour, for to three hours, from
the start of the mode. The temperature rise prevents the feeling of over-cooling
while sleeping (when your body is at rest). In HEATING mode the reverse occurs;
the air conditioner lowers its temperature one-degree every hour. When in SLEEP
mode, the air conditioner will be automatically turned off after have operated for
seven hours. The result is a more comfortable and invigorating sleep, which leaves
you feeling fresh and energetic on the next morning.

APPENDIX A

AUTO
LOUVRE

The air louvers is automatically positioned for the most suitable blow-out angle,
when COOL, HEAT, DRY or FAN modes are selected. When the air conditioner
is turned off, the flap will close automatically for an aesthetic appearance.

VERTICAL
AIR SWING

Automatic swing of supply air in vertical direction. The flap moves automatically
in upward and downward direction to spread the conditioned air evenly
throughout the room.

BUZZER

ON UNIT
OPERATION

A soft buzzer will sound from the indoor unit display to indicate that a command
sent by the remote control has been accepted and stored in the unit s memory.

The air conditoner can be aturned ON for COOLING or HEATING or be turned


OFF directly form the indoor unit display panel without the use of the remote
control.

3-MIN
This compressor is protected by a three-minute delayed restart.
DELAYED RUN
MEMORY

The microprocessor retains the last data entry whether or not the unit is plugged
in. Therefore, when the unit restarts after a power distruption or failure, it will
resume operating in the same mode as before the power was disrupted.

APPENDIX A

USE OF WIRELESS REMOTE CONTROL


PRIOR TO
OPERATION
Prior to operating your air
conditioner, make sure that:
The indoor unit is properly
plugged into power.(Except
for multi-split models).
Indicator(A)on the unit's
display is lit, meaning that the
air conditioner is ready to
accept your remote control
commands.
For clock setting, see page 11.

CARD TYPE REMOTE CONTROL PUTS ALL FUNCTIONS AT YOUR


FINGERTIPS
Aim at the infrared signal receiver on the room air conditioner when operating.
The remote control signal can be received at a distance of up to about 7m.
Be sure that there are no obstructions between the remote control and the
signal receptor.
Do not drop or throw the remote control.
Do not place the remote control in a location exposed to direct sunlight, or
next to a heating unit, and/or other heat source.
Do not expose the air conditioner signal receiver(C)to a strong light such as
fluorescent lamp or sunlight

APPENDIX A

ON-UNIT INDICATORS AND CONTROLS

STAND-BY INDICATOR
Lights up when the air
conditioner is connected
to power and ready to
receive the remote
control commands.

OPERATION INDICATOR
Lights up during
operation. Blinks once to
announce that the
remote control infrared
signal has been received
and stored. Blinks
continuously in
protection mode.

SIGNAL RECEIVER
Receive signals from
the remote control.

ON UNIT CONTROL
Press to turn on or turn
off for COOLING or HEATING
without the use of remote control

APPENDIX A

REMOTE CONTROL

START/STOP button

Operation mode
selection button
COOLING
HEATING
AUTO COOL/HEAT
DRY
FAN

FAN SPEED and


AUTO FAN button

Room temperature
UP button

Room temperature
DOWN Button

4
6

SLEEP button

Airflow direction
AUTO-CONTROL
button

TIMER button

TIMER UP button

12

AUTO

15

ON

OFF

MODE

2
13
8

11

14
9
10

APPENDIX A

10

TIMER DOWN button

11

LCD operation display

12

Infrared signal
transmitter

13

TIMER SET button

14

TIMER CLEAR button

15

Transmission sign

OPERATION PROCEDURE
TURNING ON THE AIR CONDITIONER
AUTO

MODE

Press START/STOP button (1) to turn the air conditioner. After connecting to the
power supply, The indicator (A) on the air conditioner light up, indicating that the
air conditioner is in the standby status. Please note that LCD operation display
(11) will always show the last mode of operation and the previous function
used. If you want to change the control settings, proceed according to the
following instructions. Otherwise, the air conditioner will start and operate in the same
mode and functions prior to being turned off.

ON

OFF

AUTO

MODE

VENTILATING OPERATION
Select the ventilating mode by pressing MODE button (2). Switch to the desired
fan speed by pressing FAN speed button (3).

ON

OFF

AUTO

COOLING OPERATION
MODE

Select the COOLING mode by pressing MODE button (2). Switch to the desired
FAN SPEED or to AUTO FAN by pressing button (3). Select suitable temperature
setting. By selecting the COOLING mode, the air flap will move automatically
to air delivery position, optimal for cooling.

ON

OFF

AUTO

COOLING OPERATION WITH AUTO FAN MODE


MODE

This operation starts with the highest air flow in order to quickly lower the room
temperature. It will then automatically switch to the low air flow to quietly maintain
the selected temperature.

ON

AUTO

HEATING OPERATION
MODE

Select the HEATING mode by pressing MODE button (2). Switch to the
desired FAN SPEED or to AUTO FAN by pressing FAN button (3). Select
suitable temperature setting. By selecting the HEATING mode, the air flap will
move automatically to air delivery position, optimal for heating.

ON

HEATING OPERATION WITH AUTO FAN MODE


MODE

OFF

This operation starts with the highest air flow in order to quickly raise the room
temperature. It will then automatically switch to a lower air flow to quietly maintain
the selected temperature. HEATING with AUTO FAN will automatically provide
the user with the HOT KEEP function. The fan will be turned off when the indoor
coil temperature is not sufficiently hot to prevent uncomfortable cold air drafts.

OFF

AUTO

ON

OFF

APPENDIX A

AUTO COOLING/HEATING OPERATION

MODE

Select the AUTO mode by pressing MODE button (2). Switch to the desired
FAN SPEED or to AUTO FAN by pressing button (3). Select suitable
temperature setting. The air flap will automatically move to either horizontal
air delivery for cooling or to vertical air delivery for heating. At start, the air
conditioner will select its mode of operation according to the room
temperature and the temperature setting.

AUTO

ON

OFF

DRY OPERATION
AUTO

MODE

Select the DRY mode by pressing MODE button (2). Select the suitable
temperature setting. While in DRY mode, the air conditioner will operate at low
fan speed, regardless of the fan setting on the LCD operation display. Fan
might terminate operation from time to time to prevent from over cooling. By
selecting the mode, the air flap will move automatically to optimal horizontal
air delivery position.

ON

OFF

AUTO

SELECTING THE TEMPERATURE


MODE

Press TEMP button (4) or (5) to change the temperature setting in the LCD
operation display(11).The temperature setting is shown in degrees centigrade.
A higher number indicates a higher room temperature. A lower number indicates
a lower room temperature.

ON

OFF

SLEEP FUNCTION
AUTO

MODE

Press the SLEEP button (6) to select the SLEEP function. When the sleep
function is activated the air conditioner will be automatically turned OFF after
seven hours. If at the same time TIMER is activated, as well ,the air conditioner
will be turned ON and OFF according to the TIMER setting.
To cancel the SLEEP function press on one of the following:
START/STOP button (1)
SLEEP button (6)

APPENDIX A

ON

OFF

MODE

TIMER OPERATION
Press TIMER select button (8) to activate the timed operation mode. Each time
you press TIMER button (8) is pressed, one of the following four type of operation
modes will appear on the LCD display. The operation modes are sequenced in
turn in the direction of arrow. Indicator (B) on the air conditioner will light up
during TIMER operation.

AUTO

ON

OFF

Note: After power failure when the unit is in timer mode indicator (B) will be
blinking and the unit will be automatically turned to stand-by mode and the
timer operation will be cancelled. To resume the timer wait 30 sec. before
reprograming. Follow the instructions above.
TIMER OPERATING MODES
I. TIMER ON
This mode enables you to set a start operating
time .Press the TIMER button (8) till ON sign blinks.
Star time can be adjusted using up and down
buttons (9) and (10) respectively. Press SET button
(13) to activate the timer.
Example: Operation is restored at 10:30 a.m.

IV. CLEAR
Use this mode to cancel timer operation. Press
CLEAR button (14), timer operation will terminate
and the LCD display will be cleared for each
timer mode.
Note: If timer button (8) is selected and neither
time adjust, SET, or CLEAR buttons are not pressed
within 15 seconds; the timer operation will be
cancelled and the last setup will be displayed

II. TIMER OFF


This mode enables you to set the stop time of
operation. Press the Timer button (8) till the OFF
sign blinks. Time can be adjusted using up and
down buttons (9) and (10) respectively. Press Set
button (13) to activate the timer.
Example: Operation stops at 18:00.

III. TIMER ON/OFF


This mode enables you to set the start and
stop time of operation. Press Timer button
(8) till the ON sign blinks. By pressing again
the OFF sign blinks. By press again the ON
sign blinks. Time can be adjusted by using
the up and down buttons (9) and (10)
respectively. Press Set button (13) to activate
the timer.
Example: Operation is restored at 10:30 a.m.
Operation stops at 18:00

10

APPENDIX A

AUTO

AUTOMATIC VERTICAL AIR SWING


MODE

Press button (7) to activate the auto air swing. By Pressing button (7) again you
can stop the auto swing and position the air flap at any desired anle.

ON

AUTO

TURNING OFF THE AIR CONDITIONER


MODE

Press START/STOP button (1) to turn off the air conditioner. Indicator (B) on the
air conditioner will be turned off. Indicator (A) will stay lit, indicating that the air
conditioner is in STAND-BY mode and ready to accept any new command from
the remote control. The remote control LCD will display the clock time. The last
operating set-up will be kept for the next operation.

OFF

ON

OFF

CURRENT CLOCK TIME SET


AUTO

MODE

Clock setting is performed when batteries are inserted. The remote control
displays the setting and the clock display will blink "0:00" or "12:00" AM (AM
sign will blink, too) till a new time is set.
For clock setting, use buttons (9) and (10) for setting the hours and minutes,
respectively, and then press timer SET button (13). The clock setting can be
also performed by pressing time SET button (13) for 5 seconds.
The clock display will blink, for new setting follow the steps described above.

11

APPENDIX A

ON

OFF

PROTECTION MODES
Your air conditioner includes several automatic protection modes, which enables you to use itvirtually at
any time and in any season, regardless of the outdoor temperature. Some of the protection modes are
listed below:

Mode

Operation
conditons

Protection
from

Controlled
remedy

Cooling

Low outdoor
temperature

Indoor coil
freezes up

Stops outdoor fan and


compressor when
approaching freezing
conditions
Resumes operation
automatically.

High outdoor
temperature

Outdoor coil
overheating

Stops compressor when


approaching over heating
conditions.
Resumes operation
automatically.
Operating indicator(D)
blinks.

Low outdoor
temperature

Outdoor coil
ice build up

Reverses Operation from


heating to cooling for
short periods to de-ice
outdoor coil.
Oiperating indicator (D)
blinks.

High indoor
or outdoor
temperature

Indoor coil
overheating

Stops outdoor fan and


compressor when
approaching high indoor
coil temperature.
Resumes operation
automatically.

Heating

12

APPENDIX A

CARE AND MAINTENANCE


Befor performing any maintenance procedure,
make sure to disconnect the air conditioner from
the power.
CLEANING THE AIR FILTER
To remove the air filters lift up the panel. Push
the air filters up slightly to unlock them. Pull out the
filters clean the filter by washing in warm soapy
water and dry thorougly Align and fit the filters in
place. Close the panel by pushing it in the center
to lock it in place.
PURIFICATION FILTER REPLACEMENT
The air purifying filter should be removed from the
unit and replaced once a year, as shown in figures
1,2 and 3.
Pulling out the filter
Replacing and securing the filter in its frame
Sliding the filter back in its place
Note: The above procedure is used for replacing
the active carbon filter (when supplied).
DO NOT OPERATE THE UNIT WITHOUT FILTERS !

1
2
3

CLEANING THE AIR CONDITIONER


Wipe the unit with a soft dry cloth or clean it
using a vacuum cleaner.
Do not use hot water or volatile materials which
could damage the surface of the air conditioner.
AT THE BEGINNING OF THE SEASON
Make sure there are no obstacles blocking the
flow of inlet or outlet air, in both indoor and outdoor
units.
Make sure the power is properly connected.
PROTECT THE ELECTRONIC SYSTEM
Indoor unit and remote control must be at least 1
meter away from a TV. radio or any oter home
electronic appliance.
Protect the inner unit from direct sun or lighting.
REMOTE CONTROL BATTERY CHANGE
Remove the batteries from the remote control as
shown.
Use two 1.5 volt size AAA batteries

13

APPENDIX A

OPERATING TIPS
Set a suitable room temperature; excessively low room temperature
is not good for your health and wastes electricity. Avoid frequent setting
of the temperature.
During cooling, avoid direct sun. Keep curtains and blinds closed.
Close doors and windows to keep the cool air in the room.
Avoid generating heat or using of heating appliances while the air
conditioner in cooling mode.
Make sure that the air flap is positioned properlay: horizontal flow
incooling and downward vertical flow for heating.
Keep the room temperature uniform by adjusting the left/right vertical
air blades.
Position the air flap and the left/right air blades in such a manner as
to prevent your body from being exposed directly to air drafts.
During prolonged operation, ventilate the room occasionally by
opening a window from time to time.
In a power failure, the microprocessor memory is retained. When
restarted, operation will be resumed in the last mode of operation.
After turning on, allow more than 3 minutes for cooling, heating or
dry operation to start.
When COOL modes are used, make sure that the room's
relative humidity is below 78%. If the unit is used for a prolonged
periods of time in high humidity, moisture may form on the air outlet
and drip down.
Remote control signals may not be received if the indoor unit
controls cover is exposed to direct sunlight or strong light. In such a
case, block the sunlight or dim the lighting.
The remote control is operative in a range of 7 meters. If you are out
of range, the remote control may have difficulties in transmitting signals.

14

APPENDIX A

PRECAUTIONS
Use the proper electrical fuse.
Do not pull out the power cord unless the unit is turned off.

Do not start or stop operation by disconnecting


the power cord.

Do not obstruct or block the air inlet or air outlet


of the air conditoner.

Do not insert any objects in the air outlet of the


indoor or outdoor units.
IF NOISE IS HEARD

Do not splash water on the air conditioner.

There may be hissing


sound during operation
or just after shut down.
this is caused by the
refrigerant that is
circulating inside the
unit
There may be a cracking
sound at starting and
stopping the unit's
operation. This is caused
by heat expansion or
contraction of plastics.

15

APPENDIX A

BEFORE CALLING FOR SERVICE


Before calling for service, please check the following common malfunctions
and correct it as needed.
Problem

Cause

Remedy

Unit not connected


to power
Power failure

Plug in the power


cord
Check main fuse

unit does not


operate. Stand-by
indicator lights.

Remote control
malfunctions

Check remote
control batteries
Try to operate from
a closer distance
Start from on-unit
controls

Unit does not


respond properly
to remote control
command

IR signal does not


reach unit

Unit does not


operate. Standby indicator does
not light up

Distance between
remote control and
unit too large or
aimed at from
improper angle
IR
receiver on-unit

exposed to strong
light source

Check for obstruction


between unit and
remote control.
Clear if needed.
Get closer to unit

Dim lights,
fluorecents
especially

Air does not


blow out from
indoor unit

De-icing protection
mode is activated

Normal operation
in HEATING mode

COOLING, or
HEATING does not
start immediately

3-min. compressor
delayed start

Normal operation
for these modes

Unit functions but


does not perform
sufficiently

Improper
temperature setting
Unit capacity
insufficient for
load or room size

Resset temperature
Consult your dealer

16

APPENDIX A

ENGLISH
Accessories part

Qty. No.

Installation plate

1. Screw driver
2. Electric drill, hole core drill
( 60 mm)
3. Hexagonal wrench
4. Spanner
5. Pipe cutter
6. Reamer

7. Knife
8. Gas leak detector
9. Measuring tape
10. Thermometer
11. Megameter
12. Multimeter

13. Torque wrench


18 N m (1.8 kgf.m)
35 N m (3.5 kgf.m)
55 N m (5.5 kgf.m)
14. Vacuum pump
15. Gauge manifold
(for R-410A)

Installation plate
fixing screw

Qty.

Piping direction

Remote control

Length of power supply cord


(Front side)

Right

About 1.0 m

Left

Right Bottom

Left Rear

INDOOR UNIT
5 cm
or mo re
Bend the pipe as closely on
the wall as possible, but be
careful that it doesn't break.

If an awning is built over the unit to prevent


direct sunlight or rain, be careful that heat
radiation from the condenser is not obstructed.

5) Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause heat-up at connection
point of terminal, fire or electrical shock.

There should hot be any animal or plant which


could be affected by not air discharged.

6) When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle. Otherwise, it will cause lower
capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.

Keep the spaces indicated by arrows from wall,


ceiling, fence or other obstacles.

7) Do not damage or use unspecified power supply cord. Otherwise, it will cause fire or electrical shock.

Do not place any obstacles which may cause a


short circuit of the discharged air.

9) This equipment must be earthed. It may cause electrical shock it grounding is not perfect.

Drain hose

Install the connecting cable and pipe

2. Used two installation support that


supply in the accessory bag to support
the indoor unit in a angle about 25",
than connected the piping and power
supply cord.

Secure the Indoor Unit

3. Length of connecting cable.

Gas side
piping
Liquid side
piping
Drain hose

Gas side
piping

The edge of installation carton board should be at more


than 200mm at right and left of the wall.

Installation
plate

Unit's
hook

8
Connecting
cable

Liquid side
piping

To take out the unit, pull the


marking at the bottom unit, and pull it
slightly towards you to disengage the
hooks from the unit.

70 cm

U
N
I
T

Connecting cable heavier cord

cm e
1 0 m or
or

OUTDOOR UNIT

4) Use the specified cable and connect tightly for indoor/outdoor connection. Connect tightly and clamp the cable so that no external force will be acted on the terminal.
If connection or fixing is not perfect, it will cause heat-up or fire at the connection.

8) Do not modify the length of the power supply cord or use of the extension cord, and do not share the single outlet with other electrical appliances.
Otherwise, it will cause fire or electrical shock.

Saddle

1) Use qualified installer and follow careful this instructions. Otherwise it will cause electrical shock, water leakage, or esthetic problem.

3) For electrical work, follow the local national wiring standard, regulation and this installation instruction. An independent circuit and single outlet must be used. If
electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.

Piping

Indoor unit

Cable

marking

The distance from installation carton board edge to


ceiling should more than 100mm;

3.FOR THE LEFT AND LEFT BOTTOM

1. Conglutinate the installation carton board on the wall


in a horizontal position where you should installation
the indoor unit; you could estimate the installation
board if in the horizontal bases on the level gauge
that on the carton board;

Collaborate the piping

Collaborate the piping

Rear view for left piping installation

Install the indoor unit

Vinyl tape

Recommended installation height for indoor


unit shal be at least 2.3m.

2) Install at a strong and firm location which is able to withstand the set's weight. If the strength is not enough or installation is not properly done, the set will drop and
cause injury.

50mm
min

Install the Indoor Unit

Carry out insulation after


checking for gas leaks
and secure with
vinyl tape.

Do not install the unit near the door way.

Hooks at
installation
plate

pipe hold(L)

A place where drainage can be easily done.


A place where noise prevention is taken into
consideration.

pipe hold(R)

3. Press the lower left and right side of the unit against the installation
plate until hooks engages with their slots (sound click).

Cover for the


left piping

Install the Indoor Unit


1. Hook the indoor unit onto the upper
portion of installation plate (Engage the
indoor unit with the upper edge of the
installation plate). ensure the hooks are
properly seated on the installation plate
by moving in left and right.

Pull out the Indoor piping


50mm
min

2. Take away the two installation support from the indoor unit.

Cover for the


right piping
Cover for the
bottom piping

2. FOR THE RIGHT AND RIGHT


BOTTOM PIPING

Piping

Drain hose

100mm min

Screw

Insulation of piping connections

Ensure the spaces indicated by arrows from


the wall, ceiling, fence or other obstacles.

WARNING

I
N
D
O
O
R

Secure the Indoor Unit


1. Tape the extra power supply cord in a bundle and keep it behind
the chassis.
Ensure that the power supply cord is not clamped in between the unit's
hook (2 positions) and installation plate.

Move the drain hose near to


arrow mark and tape it with
piping in a position as mentioned
in Fig. below

Pull out the Indoor piping


Install the Indoor Unit

A place where air circulation in the room is


good.

Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the operation, care and maintenance as
stated in instructions. Please remind the customer to keep the operating instructions for future reference.

Pull out the piping and hose

1.FOR THE RIGHT REAR PIPING

HOW TO FIX INSTALLATION


PLATE

Unit support

There should not be any obstacles blocking the


air circulation.

Symbol with background white denotes item that is PROHIBITED from doing.

INDOOR UNIT INSTALLATION

Secure the Indoor Unit

There should not be any heat source or steam


near the unit.
This indication shows the possibility of causing death or serious injury.

The mounting wall is strong and solid enough to prevent it


from the vibration.

SELECT THE BEST LOCATION

WARNING

(Refer to "Select the best location" section)

Attention not to bend up


drain hose

SAFETY PRECAUTIONS

The items to be followed are classified by the symbols:

SELECT THE BEST LOCATION

Drain elbow

Installation carton board

Read the following "SAFETY PRECAUTIONS" carefully before installation.


Electrical work must be installed by a licensed electrician. Be sure to Use the correct rating of the power plug and main circuit for the model to be installed.
The caution items stated here must be followed because these important contents are related to safety. The meaning lf each indication used is as below.
Incorrect installation due to ignoring of the instruction will cause harm or damage, and the seriousness is classified by the following indications.

About 2.0 m

Right Rear

Air purifying filter (optional)

Accessories part
Operation and
installation
instructions

10c m
or mo re

No.

1
2

Indoor/Outdoor Unit Installation Diagram

Attached accessories.

Required tools for Installation Works

Additional drain hose

Secure the Indoor Unit

Adjust the piping slightly downwards.

3. Drill the piping hole at either right or left with 60mm


hole-core drill, and the holes hold be slightly slanted
to the outdoor side, the piping hold has in the
installation carton board;

Liquid piping

1. Open the grille.


4. Take away the carton board and mount the
installation plate on the wall with four screws or more.

3
or 0 cm
mo
re

Connecting
cable
More than approx. 95 cm

Piping

INSTALLATION OF AIR PURIFYING FILTERS

Gas piping
cm
1 0 0m o re
or

Drain
hose

Connecting cable

Drain hose

2. Drill four holes to accommodate the dowels to mount


the installation plate, the four holes have in the
installation carton board;

10 cm
or mo re

If piping length is over 10m, additional


refrigerant should be added as shown in the
outdoor unit lable.

Sleeve for
piping hole

Install the Indoor Unit

Air purifying filter

2. Remove the air filters.


3. Put air purifying filter into place as shown in illustration at right.

Air filter

This illustration is for explanation purposes only.


The indoor unit will actually face a different way.

10) Do not install the unit at place where leakage of flammable gas may occur. Incase gas leaks and accumulates at surrounding of the
unit, it may cause fire.
11) Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the furniture.

1
2

ATTENTION
1) Selection of the installation location.
Select a installation location which is rigid and strong enough to support or hold the unit, and select a location for easy maintenance.
2) Power supply connection to the room air conditioner.
Connect the power supply cord of the room air conditioner to the mains using one of the following method.
Power supply point shall be the place where there is ease for access for the power disconnection in case of emergency.
In some countries, permanent connection of this room air conditioner to the power supply is prohibited.
1) Power supply connection to the receptacle using a power plug.
Use an approved 10A power plug with earth pin for 2.1-3.6kW and 15A for 5.0kW for the connection to the receptacle.
2) Power supply connection to a circuit breaker for the permanent connection. Use an approved 10A circuit breaker for 2.1-3.6kW and 15A for 5.0kW for the
permanent connection. It must be a double pole switch with a minimum 3mm contact gap.

SELECT THE BEST LOCATION


(Refer to "Select the best location" section)

After connection the unions of the indoor and outdoor units,


purge the air from the tubes and indoor unit as follows:

INSTALL THE OUTDOOR UNIT


110

237

248

10

403

145
10

After selecting the best


location, start
installation according
to Indoor/Outdoor Unit
Installation Diagram.

1. Connect the charging hoses with a push pin to the low and
high sides of the charging set and the service port of the
suction and liquid valves. Be sure to connect the end of the
charging hose with the push pin to the service port.

10

5) Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.

THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT DESTROY OZONE LAYER. R410A refrigerant is apt to be
affected by impurities such as water, oxidizing membrane, and oils because the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22.
Accompanied with the adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during installation work, be sure that water,
dust, former refrigerant, or refrigeration machine oil does not enter into the new type refrigerant R410A air conditioner circuit.
To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port on main unit and installation tools are different from
those used for the conventional refrigerant units. Accordingly, special tools are required for the new refrigerant (R410A) units. For connecting pipes, use new and
clean piping materials with high pressure fittings made for R410A only, so that water and/or dust does not enter. Moreover, do not use the existing piping because
there are some problems with pressure fittings and possible impurities in existing piping.
Changes in the product and components
In air conditioners using R410A, in order to prevent any other refrigerant from being accidentally charged, the service port diameter size of the outdoor unit control
valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)
In order to increase the pressure resisting strength of the refrigerant piping, flare processing diameter and
opposing flare nuts sizes have been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)

Gauge manifold

Charge hose

Electronic balance for


refrigerant charging
Torque wrench (nominal
dia. 1/2, 5/8)
Flare tool (clutch type)

Changes

Applicable to R22 model

As the working pressure is high, it is impossible to measure the working pressure


using conventional gauges. In order to prevent any other refrigerant from being
charged, the port diameters have been changed.
In order to increase pressure resisting strength, hose materials and port sizes have
been changed (to 1/2 UNF 20 threads per inch). When purchasing a charge hose,
be sure to confirm the port size.
As working pressure is high and gasification speed is fast, it is difficult to read the
indicated value by means of charging cylinder, as air bubbles occur.
The size of opposing flare nuts have been increased. Incidentally, a common
wrench is used for nominal diameters 1/4 and 3/8.
By increasing the clamp bar's receiving hole size, strength of spring in the tool
has been improved.

Gauge for projection


adjustment

Used when flare is made by using conventional flare tool.

Vacuum pump adapter

Connected to conventional vacuum pump. It is necessary to use an adapter to


prevent vacuum pump oil from flowing back into the charge hose. The charge
hose connecting part has two ports -- one for conventional refrigerant (7/16
UNF 20 threads per inch) and one for R410A. If the vacuum pump oil (mineral)
mixes with R410A a sludge may occur and damage the equipment.

Gas leakage detector

Exclusive for HFC refrigerant.

Incidentally, the "refrigerant cylinder" comes with the refrigerant designation (R410A) and protector coating in the U.S's ARI specified rose color (ARI color
code: PMS 507).
Also, the "charge port and packing for refrigerant cylinder" requires 1/2 UNF 20 threads per inch corresponding to the charge hose's port size.

150

4. Close the valves of both the low and high sides of the charging
set and turn off the vacuum pump. Note that the needle in the
gauge should not move after approximattely five minutes.

10

500

2. When installing at roof,


please consider strong
wind and earthquake.
Please fasten the
installation stand firmly
with bolt or nails.

U
N
I
T

7. Remove the valve caps from both valves, and open them using
a hexagonal Allen wrench.

9. Check for gas leaks from the four unions and from the valve
caps. Test with electronic leak detector or with a sponge
immersed in soapy water for bubbles.

CONNECTING THE PIPING

2. Slide down the three caps on the front grille as shown in the illustration at
right, and then remove the three mounting screws.

Screw

3. Pull the lower section of the front grille towards you to remove the front grille.

(Move the vertical


vane to horizontal)

Yoke
Bar

Reamer

6 7

Bar

When properly flared, the internal


surface of the flare will evenly shine
and be of even thickness. since the
flare part comes into contact with the
connections, carefully check the flare
finish.

3. To flare

10

11

Connecting The Piping To Indoor Unit

Torque
wrench

Piping size
Model

Gas

If a drain elbow is used, the unit should be placed on a stand which is taller than
3 cm.

4
3
N 4

Outdoor Unit
Cooling only models:
Multiple wire cable
4 wires x 1.0 mm2 2.1-3.6kW
4 wires x 1.5 mm2 5.0kW

5 6

N
3(N)

2. Open the grille, take away the


terminals cover screw and open
the terminals cover, take away the
cable clamp screw and turn over
the cable clamp.

6
A

8
7

CHECK THE DRAINAGE

Hose

Open front panel and remove air filters.


(Drainage checking can be carried out without removing the front
grille.)
Pour a glass of water into the drain tray-styrofoam.
Ensure that water flows out from drain hose of the indoor unit.

Indoor unit terminal


Ground wire
Indoor twin wire cable
Indoor coil
Resistor

6.
7.
8.
9.

Twin wire cable


Multiple wire cable
Cable clamp
Outdoor twin wire
terminal

Liquid

2.1-3.6 kW

3/8" (45 N m) 1/4"(20 N m)

5.0 kW

1/2" (60 N m) 1/4"(18 N m)

Connecting the Piping To Outdoor Unit


Align center of piping to valves and then tighten with torque wrench to the specified
torque as stated in the table.

1. Charging set
2. Vacuum pump
3. OUTDOOR UNIT
4. Service valve
5. Cap
6. Suction valve
7. Service valve*

6. connect the other end of the twin wire cable (6) to the outdoor unit twin wire terminal (9).

8. Cap
9. Liquid valve
10. INDOOR UNIT
11. Suction flare connection
12. Liquid flare connection
*In some models only

APPENDIX A

Drain elbow 7

Install the hose at


an angle so that
the water smoothly
flows out.

CHECK ITEMS
1.
2.
3.
4.
5.

8. Fasten the twin wire cable to the power cable with cable ties.
NOTE
For additional charge of various tubing lengths,
refer to outdoor unit nameplate.

Spanner
or wrench

Is there any gas leakage at flare nut connections?


Drain traystyr of oam

Has the heat insulation been carried out at flare nut


connection?
Is the connecting cable being fixed to terminal
board firmly?

EVALUATION OF THE PERFORMANCE

7. Secure the multiple wire power cable with the cable clamps.

Connect the piping


Align the center of piping and
sufficiently tighten the flare nut with
fingers.
Further tighten the flare nut with
torque wrench in specified torque as
stated in the table.

Indoor Unit

5. Disconnect the resistor (5) from the indoor unit twin wire cable (3) and connect the twin wire
cable (6) connector instead.

12

Inclined Surface cracked Uneven


thickness
damaged

2. To remove burrs

DISPOSAL OF OUTDOOR UNIT DRAIN WATER


Cooling and heating model:
Multiple wire cable
2
5 wires x 1.0 mm 2.1-3.6kW
5 wires x 1.5 mm2 5.0kW
2
2 wires x 0.5 mm - for low voltage

4. Shape a loop and connect the


yellow/green ground wire (2) to
ground terminal screw of the indoor
unit.

Handle
Core

Copper
pipe

Cap

0-0.05 mm

Clamp handle Red arrow mark

To connect the indoor unit to the outdoor unit use the following electrical cables, protected for
outdoor use:

3. Connect the cable ends to the


terminals of the indoor and outdoor
units.

Improper flaring
Pipe

Point down

Vertical airflow
deflection louver

1. Set the vertical airflow direction louver to the horizontal position.

1. Prepare the multiple wire(7)cable


ends for connection.

8. Remount valve caps onto both of the valves.

1. Please cut using pipe cutter and then remove the burrs.
2. Remove the burrs by using reamer. If burrs is not removed, gas leakage may be
caused. Turn the piping end down to avoid the metal powder entering the pipe.
3. Please make flare after inserting the flare nut onto the copper pipes.
4. If you used the piping kit, you could connect the piping directness and no need
do the procedure 1 to 3.

1. To cut

When reinstalling the front grille , first


set the vertical airflow direction louver
to the horizontal position and then
carry out above steps 2-3 in the
reverse order.

HOW TO TAKE OUT FRONT GRILLE

If you used the piping kit, you can


connected the cable with the
connecter that in the cable.

5. Disconnect the charging hose from the vacuum pump.


6. Tighten the service port caps from both valves.

5.0 kW

3. Turn on the power switch of the vacuum pump and make sure
that the needle in the gauge moves from 0MPa (0cm Hg) to 0.1 MPa (-76cm Hg). Let the pump run for fifteen minutes.

CUTTING AND FLARING THE PIPING

New tools for R410A


New tools for R410A

2.5 3.6 kW

2.1 kW

293

CAUTION
New Refrigerant Air Conditioner Installation

O
U
T
D
O
O
R

1. Fix the unit on


concrete or rigid frame
firmly and horizontally
by bolt nut ( 8 mm).

10

INSTALLATION/SERVICE TOOLS (ONLY FOR R410A PRODUCT)

CONNECT THE CABLE TO THE


INDOOR AND OUTDOOR UNIT

2. Connect the center hose of the charging set to a vacuum pump.


10

4) Installation work.
It may need two people to carry out the installation work.

Please follow the steps below to take out front grille if necessary such as when
servicing.

472

3) Do not release refrigerant.


Do not release refrigerant during piping work for installation, reinstallation and during repairing a refrigeration parts. Take care of the liquid refrigerant. it may cause
frostbite.

EVACUATION OF THE
REFRIGERATION TUBES
AND THE INDOOR UNIT

Operate the unit at cooling operation mode for fifteen minutes or


more.
Measure the temperature of the intake and discharge air.
Ensure the difference between the intake temperature and the
o
discharge is more than 8 C.

Is the connecting cable being clamped firmly?


Is the drainage ok?
(Refer to "Check the drainage" section)
Is the earth wire connection properly done?
Is the indoor unit properly hooked to the installation
plate?
Is the power supply voltage complied with rated
value?

PIPE INSULATION

Is there any abnormal sound?


1. Please carry out insulation at pipe connection portion as mentioned in Indoor/
Outdoor Unit Installation Diagram. Please wrap the insulated piping end to prevent
water from going inside the piping.

Is the cooling operation normal?


Is the thermostat operation normal?
Is the remote control's LCD operation normal?

2. If drain hose or connecting piping is in the room (where dew may form). please
increase the insulation by using POLY-E FOAM with thickness 6 mm or above.

Discharge air

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