FUSION-BONDED EPOXY

INTERNAL LININGS AND EXTERNAL COATINGS FOR PIPELINE

CORROSION PROTECTION
(Fusion- bonded epoxy) FBE

CHAPTER B 10 from Piping Handbook

- -

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Page 1 of 48

:
3 4 .




.
FBE polyolefin FBE
.
FBE
. FBE Coating
.
Co 2 , H 2 S
.
inhibitor
FBE . :

Page 2 of 48

 -1
.
-2 .
-3 .
-4 .
FBE
FBE
) (thermosetting .
)(abrasion
.
1960
8000 .
Polyolefin 1979 .

.
FBE

Page 3 of 48

 . 30

.
10
. FBE 6
18 . 6
1300 30NPS 6600 kpa
130 4
1 .

: cathodic disbondment-1
holiday .
.
:Cathodic protection-2
. ) (
.

.

Page 4 of 48


. " " .
:Cathodic shielding-3
2
1
.
:Coating-4 FBE .
Coating Lining
.
:Cure time -5
.
:DGBEA-6 diglycidyl ether of bisphenol A
FBE .
: FBE -7 fusion-bonded epoxy.
:fusion-bonded epoxy-8
curing agent
.
.

Page 5 of 48

 :Gel time-9
.
:Holiday-10 Coating
.
:Joint-11 (1 (2
.
:Nested-12 .
:NSF-13 National Sanitation Foundation
.
:Soil Stress-14
.
:Stacked-15
.
:Stress corrosion cracking-16
.
PH
9 11 .

Page 6 of 48

 : three-layer coating -17

polyolefin
polyolefin .

) (lining :
(1 ) (2 (Concrete) (3 (Rubber
-1 ) : (Concrete lining
.
.
FBE FBE
) B9
( . 40
1000 ) mils(
). B12
(.
) (roughness .
-2 ): (Rubber lining B11
.

Page 7 of 48

-3 ) :(Plastic lining 50
B10.1 .
:Phenolic resin formaldehyde .
) (permeability
.
200-125 .
.
: Urethane lining -5 ) (abrasion
.
FBE
.
:Nylon powder lining-6

.
:Modified epoxy- phenolic lining system-7

. B10.1
.

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 :
:single coat Y . N
25 50 .

Page 9 of 48

 :Type TS Thermoset coating system

.
L P .

FBE
.
120 C .
FBE
400
. ) (VOC
.

:
-1
-2 Soil stress
-3
-4 cathodic disbonding .
:

Page 10 of 48

 :polyethylene tape .

. soil stress

.
: Extruded polyethylene over mastic soil stress .
) NPS24(DN 600 .
:waxes and vinyl tapes
Cathodic disbondment
.
:Asphalt enamels soil stress

.
.

Page 11 of 48

 :Coal- tar enamels

. soil stress
.
:Three layer polyolefin FBE . Polyolefin
.
.
20 .
:Fusion- bonded epoxy
stress .
. FBE
Cathodic disbondment
. B10-2
.

Page 12 of 48

Page 13 of 48

 B10-1

. FBE .

B10-2

.

FBE
Page 14 of 48


:
.
.
FBE .

.
FBE

.
:



)(pigment& Fillers

Page 15 of 48

 :
. FBE
diglycidyl ether of bisphenol A
) (DGEBA Novolic .
) : Formaldehyde
prepolymer Novolac (.

DGEBA
. Novolacs

.
) : : Cure
curing agents
(. curing
agent )hardener ( curing
:

Page 16 of 48

 )(Bases )(catalytic curing

.
.
curing
. ) (crosslink

. cure PH
cure PH
. curing
.
): (Catalysts
lewis bases, lewis asid ..
curing .
: BF quaternary ammonium
.
.

Page 17 of 48

 .
catalyst .
: Fillers &Pigments
) pigment : Filler
) (toughness (.
Pigment Filler .
.

.
.


.

FBE
. Polyolefin
. ) (polar Polyolefin )(non-polar
.
Polyolefin

Page 18 of 48

 .
) (spine Polyolefin .
. Polyolefin Polyolefin
) (top coat ) (B10.4

: FBE
. Polyolefin
.
.

FBE
:

) Flocking (
Fluidize bed .
):
Page 19 of 48

 :Flocking -1
.
:Fluidize bed -2

.
Cure -3 .
-4 (.

Cure

.
Cure
.
) (cure .



.


Page 20 of 48

 ) Holiday( .
. cure
) ( .

. ) (curing FBE
. advancing

.

) :(internal lining


.

.
.
.
-B10.3 ) (

Page 21 of 48

 :
:Lining A bisphenol-A NSF .
:Lining B Bisephenol-A .
:Lining C Novolac
:Lining D novolac girth-weld .
.
.

.
Page 22 of 48

 .


.
.

. B10.3
lining A Bisphenol-A

.

lining C .
B10.4
.
. lining A :

.
lining B

Page 23 of 48


.
: B10.4 )
(.

:
:Lining H bisphenol-A NSF ) . (B10.3
:Lining E bisphenol-A NSF .
:Lining-B bisphenol-A ) .
(B10.3

Page 24 of 48

: Lining F .
:Wire line 1
5 ++++ .
:NSF national sanitation foundation
.
:TESTING .

:Primers
:
cure) (.
) cure ( . .
.
.
FBE
:

Page 25 of 48

 FBE
:
FBE )(Cure :
steel grit Nace.No.2/sspc-sp10
%5
.
) steelgrit :
(.

725 ) (385 C
.

Page 26 of 48



.
chrome treatment

.
:Priming

.
.

) (Cure
FBE .
) (cure .

FBE
.

Page 27 of 48

 .

66
.
.
) Heating ( :
177
204 FBE 232
.
:

. :
) :(Fluidized bed

.
) :(Electrostatics spray .
.
Page 28 of 48

 ) :(curing FBE
) 3.2 (
cure

.
cure .

cure .
cure FBE

.
) (cast iron
cure
. 204
177 .

335 385
.

Page 29 of 48

 :

) holiday (
.


.
. .


). gel time B10.5
(

Page 30 of 48

 ) (CURE FBE
.
cure

.


.
FBE
.
.
.


.


.

Page 31 of 48

 holiday

holiday .
FBE
.
anchor profile holiday .
cathodic
disbondments ) (cross sectional porosity
)
cure ( .
:
holiday anchor
.
) anchor :

.

FBE ) (cathodic disbondment

Page 32 of 48

peel- adhesion .
peel-adhesion
tensile
( .


.


.
.
.

.

.

Page 33 of 48


.
FBE
cure

.
.
:
.
:
.
:

.
:
232 .

Page 34 of 48

 :
.
.
) Curing ( : FBE
curing .
:
.


.
pig
.

Page 35 of 48

 : FBE oring .

B10.6
.
.

.

.
.
.
Page 36 of 48



) .(B10.7

.

.

.
.
.
2 NPS 12 .

Page 37 of 48


.
FBE

API RP5L1 .
API 5L1
API5LW .
NACE RP0394-94 FBE

.
. FBE
.
.

)(DN1050
NPS42
3000 .
9
1.5 holiday .
Page 38 of 48


:
19
. 5
.
.

.
: 1.3
3 .
dunnage
.
.

.
.
3
.

Page 39 of 48

 .
.
:
0.9
.

.
. 450
11 7.6 1.5
11 1.9

.

.

38 .

.

Page 40 of 48


.

. .
ERW .

:
.
.
.

.
.
.

bevel
) pipe stack
( .

Page 41 of 48

 : FBE
FBE
.

. ) 2(
latex
.
) : latex ) (PVA

( .

:
) (pad .
:
.
.
:
.
0.5
Page 42 of 48


.
: 5
.
.
.
: " "
.
:holiday holiday ) (jeeper
. 5) 125 v/mil
( . .

= V )(peak
= T )(1 mils= 25.4 micron
B10.5

Page 43 of 48

Page 44 of 48

 holiday
. .
9
.
: .
FBE
.

. 25
20 )
(haz .
.
:
177
FBE .
.

.
1270
Page 45 of 48

 . .
.
:
. .
.

.
) (cure
.

B10.5
FBE .
FBE
.
.

.

Page 46 of 48

 FBE
.
:

Page 47 of 48

Page 48 of 48