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FACULTY OF MECHANICAL ENGINEERING

UNIVERSITI TEKNOLOGI MARA


40450 SHAH ALAM
SELANGOR DARUL EHSAN
03 5543 5191 03 5543 5160
PROGRAM

COURSE

BACHELOR OF ENGINEERING (HONS)


MECHANICAL (EM 220)
MECHANICAL ENGINEERING DESIGN I

COURSE CODE

MEC531

CREDIT HOURS
:
CONTACT HOURS :
PRE-REQUISITE

4
Lectures
3 hrs/week
Practical
2 hrs/week
MEC424, MEC435 and MEC454

LECTURER

MUHD AZIMIN BIN AB GHANI

CONTACT
ROOM
E-MEL

:
:
:

019-9557984
T1-A14-9A
azimin@salam.uitm.edu.my/muhdazimin@gmail.com

COURSE OUTCOMES
Upon course completion, students should be able to
CO1 Apply the basic concept of mechanical design process to solve engineering
problem [PO1:C3:LO1:SS1]
CO2 Select machine components based on standard codes and practices
[PO5:P4:LO3:SS1]
CO3 Produce and present technical report in a structured format and professional
manner [PO9:A2:LO4:SS2]
CO4 Develop a practical solution for engineering problem or design system or
mechanical components. [PO3:C5:LO2:SS1]
CO5 Able to manage engineering project in group with proper planning and timeframe
[PO12:P4:LO8:SS6]
COURSE DESCRIPTION
This course covers the Mechanical Design Process and Design of Mechanical Elements.
It includes failure theories for both static and fatigue conditions. One integrated design
project from concept to Blue Print/Production Drawing is also included.

Faculty of Mechanical Engineering


Bachelor of Engineering (Hons.) Mechanical
Hak Cipta Universiti Teknologi MARA

APRIL 2013
EM220

COURSE CONTENT AND COMPLETION PERIODS


Week

Hours

5 hours

2-4

7 hours

TEST I

5-6

7 hours

7-8

9 hours

9-10

9 hours

Topics
Week
Part A: Mechanical Design Process
CHAPTER 1: Introduction to Mechanical
Design Process
1-4
1.1 The Phases of Design
1.2 Sustainable Development
1.3 Health & Safety regulations and legal
issues
CHAPTER 2: Integrated Engineering
Design
8 hours
2.1 Problem identification and definition
2.2 Product design specifications; Quality
Function Deployment (QFD)
2.3 Concept development, evaluation and
selection
2.4 Product Cost Analysis
CHAPTER 3: Design considerations:
5-9
Constraints and Criteria
3.1 Budgeting and time factor
3.2
Product safety, liability, risk and
quality plans
3.3 Product Sustainability; Environmental
and social effects; Maintainability
3.4 Design for assembly and disassembly
3.5 Design for manufacture; Material
10 hours
selection; Selection of Manufacturing
processes
Part B: Design of Machine Elements
CHAPTER 4 Design for Strength
4.1 static strength
4.2 Failure theories
4.3 fatigue strength
CHAPTER 5: Design of Mechanical Joints 10-13

TEST 2 5.1 Removal Joint- Screw & Bolts


5.2 Permanent Joint- Welded
11-14 5 hours

CHAPTER 6: Design of Power


Transmission
6.1 Gears
6.2 Parallel & non-Parallel Shaft

Integrated Design Project (IDP)

Phase I
- Brainstorming; initiate ideas and
explore concepts. Individual
work (produce 3 design concept
of a product).
- Form group and choose 3 best
design concept (max 5 person/
group)
- Collecting information through
patent search, engineering hand
book, or other resources to
improve the concept design.
Phase II
- Make selection of one design
model considering among others,
specification and design
requirement to include cost,
environment, safety, materials
selection. Manufacturing etc.
- Prepare and produce work
schedule.

Phase III
Design of device to include
assembly drawing and production
8 hours
drawing of the elements (Blue
print)
14

Presentation
Presentation and submitting report

2 hours

Faculty of Mechanical Engineering


Bachelor of Engineering (Hons.) Mechanical
Hak Cipta Universiti Teknologi MARA

APRIL 2013
EM220

ASSESSMENTS
The overall assessment for the course will be as follows:
Course Work
Progress Work
1. Progress Presentation
2. Log Book
3. Minute of Meeting
4. Peer Assessment
Final Report
Final Presentation
Assessment
1. Assessment Part A
2. Assessment Part B

Final Examination
Total

:
:

Faculty of Mechanical Engineering


Bachelor of Engineering (Hons.) Mechanical
Hak Cipta Universiti Teknologi MARA

100%

:
:
:
:
:
:

5%
10%
10%
5%
20%
10%

:
:

20%
20%

0%
100%

APRIL 2013
EM220

MARKING SCALE : Range Code M3


4.00
4.00
3.67
3.33
3.00
2.67

A+
A
AB+
B
B-

90 100
80 89
75 79
70 74
65 69
60 64

2.33
2.00
1.67
1.33
1.00
0.67
0.00

C+
C
CD+
D
E
F

55 59
50 54
47 49
44 46
40 43
30 39
0 29

TEXTBOOK
R. Budynas and J. Nisbett , Shighlys Mechanical Engineering Design, 8th edition in SI
Units, McGraw- Hill, 2008.
1.
2.
3.
4.
5.
6.

G. Dieter, L. Schmidt, Engineering Design, 4th edition, McGraw Hill International


Edition, 2009.
Hall, Holowenko, Laughlin, Theory and Problems of Machine Design, Schaums
Outline Series, SI (Metric) Edition, McGraw Hill International Edition 1982.
Tyler G. Hicks, P.E., Machine Design Calculations Reference Guide, McGraw
Hill Book Company, 1987.
B.J. Itamrock, B. O. Jacobson and S. R. Schmid, Fundamentals of Machine
Element, 2nd Edition, Graw- Hill, 2005
A. Ugural, Mechanical Design: An Integrated Approach, International Edition,
McGraw-Hill, 2004.
M. F. Spotts, T.E. Shoup, and L.E. Hornberger, Design of Machine Elements 8th
Edition, Pearson-Prentice Hall, 2004.

MEC531 Course Outline

42
MUHD AZIMIN BIN AB GHANI