Académique Documents
Professionnel Documents
Culture Documents
Hugh Kennedy
06/11/2012
Agenda
Page 2
Page 16
Page 20
Page 30
Conclusions
Page 35
-P2
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relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Two Pass
Minimum height
Pendant surface
Minimum footprint
Drainable heating surface
- Simple support/sealing
- Fewer uncooled attachments
Ease of maintenance
-P3
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
CFB
Specialist experience
Specialist experience
Tamuin
Mailiao
Fiddlers Ferry*
Drax*
Amer*
(*Biomass Co-firing)
Niederaussem K
Patnow II
Maritza East
Belchatow II
Neurath F/G
Shoaiba
Chalk Point 3
Ravenswood 3
Pittsburgh 7
LaSpezia 4
Tonghae,
Luohuang
Pulverized Coal
Circulating Fluidized Bed
-P4
ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
+Oil-fired
boiler
Tilting burners
- Reduced cleaning
- Maximised efficiency
-P5
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relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
-P6
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relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Cost
Performance
Operability
Footprint
Height
Drainability
Economizer Upflow*
Erosion Potential
Pressure Part Attachments
Maintainability
-P7
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relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
2-Pass
+
+
+
+
-
-P8
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Support
Fingers
-P9
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
- P 10
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relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
- P 11
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relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Dual Grate
Single Grate
Single cyclone
100 MWe
Non-reheat
Dual-cyclone
135 150 MWe
Reheat
Tri-cyclone
Up to 350 MWe
Reheat
350 MWe
subcritical
Scalable up to
600MWe ultrasupercritical
- P 12
ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
CFB Boilers
Narva, Estonia
2 x 300 MW CFB Turnkey Plant
Customer
Narva Elektrijaamad AS (subsidiary of
Eesti Energia)
Product
2 x 300 MW CFB for local oil shale & biomass
Scope
CFB Boilers
Emile Huchet, France
1 x 125 MW CFB Turnkey Plant
Customer:
SODELIF, France
Fuel:
Coal washing waste
Ultra fine product:
d50% =150 microns, d99% < 2 mm
Slurry :
30% ash content,
33% moisture,
LHV, Kcal/Kg 2500
Schlamms:
8% moisture,
LHV 5000 Kcal/kg
Steam Conditions:
367 t/h; 155 bar/545C/540C
Emission levels (mg/Nm3 @ 6%O2 DG):
SO2: 330
NOx: 300
- P 14
ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
CFB boilers
Seward, USA
2 x 260 MW CFB Turnkey Plant
Customer:
Commissioned:
2004
Steam Conditions:
2 x 872 t/h
174 bar/541C/541C
Fuel
2 million tonnes waste coal on site
100 million more within 80 km
Emission levels
SO2
NOX
Particulates
mg/Nm @ 6 % O2
or sulphur removal
mg/Nm @ 6 % O2
mg/Nm @ 6 % O2
780
95%
130
40
Carbon
Volatile matter
Sulphur
Ash
Moisture
Heating Value
% wt
%
%
%
%
MJ/kg
Kcal/kg
- P 15
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
29.32 (25-35)
11 ( 9-30)
2.75 (2 4.25)
51 (25-58)
8.7 ( 7 12)
12.8 (11.6-14)
3050
Agenda
Page 2
Page 16
Page 20
Page 30
Conclusions
Page 35
- P 16
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relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
No flange
Shrink ring
Crane height
Shaft center line
Floor level
Exhaust center line
Savings in civil engineering and exhaust ducts to the ACC
- P 19 - Date - P 19
Large reheat steam turbines for most advanced cycles - initials
ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
14.5 m
8m
7m
6m
Agenda
Page 2
Page 16
Page 20
Page 30
Conclusions
Page 35
- P 20
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relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
- P 21
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
30
0.85
25
0.80
20
0.75
15
0.70
10
Subcritical
0.65
0.90
Supercritical
Ultra-Supercritical
0.60
37
38
39
40
41
42
43
44
45
46
47
48
49
50
- P 22
ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
R&D Europe :
AD700 project
COMTES 700
NRW PP 700
(Ni-base)
Net efficiency*
350/700/720
50%
280/600/620
270/580/600
240/540/565
167/540/540
R&D US :
DOE USC
Mat.
Under Construction
(RDK8: operation 2013)
Medupi
Kusile
1960
1980
2010
2020
* Based on LHV and open cycle cooling at 13 C
Steam Conditions
(bar/LSC/RHSC)
Modern Steam Plant - H Kennedy - 05/11/2012
Efficiency
- P 23
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relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Material improvement
Milestones
Ultra-Supercritical plant
RDK8, Germany 912 MW
Customer
EnBW Kraftwerke AG
Product
1 x 912 MW coal-fired Ultra-supercritical
power plant
275bar/600C/620C
Scope
Turnkey Power Block, including Plant
Engineering, Procurement, Erection and
Commissioning
Benefits
Overall net plant efficiency of >46%
(>58% with district heating)
Considerable reduction in emissions:
CO2 < 740 g/kWh
CO & NOx < 100 mg/Nm3
- P 24
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Water Consumption
Semi-dry FGD
45% less water
- P 25
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Unit Size
Economies of Scale drive selection of larger unit sizes
Example: For an EOS factor of 0.7 , compared with a 800MW unit, a 1 000MW unit would cost approximately:
- P 26
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relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Unit Size
e.g. Manjung 4, Malaysia
1080 MW USC Plant
Customer
Tenaga Nasional Bhd (TNB)
Product
1x 1080 MWe Supercritical coal-fired
power plant
Scope
Turnkey EPC contract with China
Machinery Import & Export Corporation
consortium partner
Benefits
Additional capacity to meet strong demand
in fast-growing economy
Reduced coal consumption and CO2
emissions
Large size reduces specific capital and
operating costs
- P 27
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relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Unit Size
e.g. Neurath F&G, Germany
2x 1100 MW USC Lignite Plant
Customer
RWE Power AG
Product
2 x 1100 MW lignite-fired Ultra-Supercritical
power plant (260bar/595C/604C)
Scope
Plant Engineering
Turnkey steam turbine islands
49 last stage blades
Lignite boilers in consortium
170m high
Benefits
Large size reduces specific capital and
operating costs
A proven technology for clean, efficient
lignite-based power production
Advanced technology resulting in high
efficiency and reduced CO2 emissions
- P 28
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Flexibility
Dynamic Steam Plant
Dynamic response
- P 29
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Agenda
Page 2
Page 16
Page 20
Page 30
Conclusions
Page 35
- P 30
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relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Performance
Investment
Availability & Reliability
Construction, Operation & Maintenance
References
Flexibility
Land and water use
- P 31
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
No Throttling
Retain 2 x LPs
HARP
No spray
Pressure drop
optimisation
USC adapted
expansion line
Feedwater
268C -> 305C
Air Cooled
Condenser
3 4 LP heaters
Top de
superheater
2 3 HP heaters
Modern Steam Plant - H Kennedy - 05/11/2012
- P 32
Hydraulic VFD
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Air
Flow
Medupi
USC Based
on RDK8
794 MW
900 MW
723MW
819 MW
560C
600C
570C
620C
268C
305C
617 kg/s
693 kg/s
141 mbar
141 mbar
40,13%
42,54%
- P 33
ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Medupi/Kusile
USC
29.1 million
15.7 million
Units > 1 000 MW are feasible, based on similar and proven components
Reduction in specific cost (R/kW):
900 MW ~ -4.3%
1000 MW ~ -7.7%
- P 34
ALSTOM 2012. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Agenda
Page 2
Page 16
Page 20
Page 30
Conclusions
Page 35
- P 35
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provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority,
is strictly prohibited.
Conclusions
Efficient
Economical
Flexible
Clean
Water friendly
- P 36
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