4560 E 2 TCM 12-73081 PDF

8 Application examples
Application examples
In this section various interesting and wellproven gearbox designs from important manufacturers are presented. In order to give a clear
presentation, the most important technical data
are presented in table form. This has made it
possible to avoid long descriptions. The gearbox drawings will certainly inspire designers.
Numerous discussions with manufacturers, which preceded the selection of

the gearboxes shown here, confirmed
that there is a trend towards specialist
gearboxes in order to better satisfy,
both technically and economically, the
demands of individual applications.
However, as often as possible the
designs use components from standard series an advantage not least
from a logistics point of view.
In the following examples the bearings used are listed starting with those
for the input shaft and following the
order in which they occur in the power
train. The examples show that bearings of standard series are preferred
and only a few special bearings are
used. The examples also confirm an
earlier observation in the section dealing with bearing arrangements for gear
shafts, namely that virtually all catalogue bearing types are used in gearboxes. SKF, with its comprehensive
range of technically advanced standard

bearings, assists the designer in producing technically and economically
competitive gearboxes.
115
Bevel/spur
116
Application
Universal (e.g. conveyor drive)
Manufacturer
A. Friedr. Flender AG, Bocholt, Germany
Input drive
Depending on application
Drive rating
P = 53 kW
Drive speed
n = 1 500 r/min
Total ratio
i = 1 : 63
Power take-off
Depending on application: solid, flanged or hollow

shaft
Output torque
M2 = 23 800 Nm
Dimensions
960 580 300 mm
Mass
G = 635 kg
Gears
Case hardened
Lubrication type
Oil bath
Lubricant
Oil with viscosity to ISO VG 460
Operating temperature
Tmax = 90 C
Sealing
Radial shaft seals, or largely wear-free labyrinth

seals
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
No. 4 shaft
2 32309 BJ2
2 32310 J2
2 32314 J2
2 30224 J2
Minimum bearing life
Depending on application
117
Bevel/spur, two-stage
Application
General industrial
Manufacturer
Rossi Motoriduttori, Modena, Italy
Input drive
Electric motor
Drive rating
P = 134 kW
Drive speed
n = 1 400 r/min
Total reduction
i = 10,3 : 1
Output torque
M2 = 9 470 Nm
Dimensions
817 450 334 mm
Mass
G = 282 kg
Gears
Hardened
Lubrication type
Oil bath
Lubricant
EP oil with viscosity to ISO VG 220
T = 65 to 80 C
Sealing
Radial shaft seals
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
2 32310 B
2 32312
2 32026
Remarks
118
Universal attachment possible; stiff, one-piece

casing; standard hollow shaft at output side; choice
of drive shaft arrangement (position)
119
Worm, single stage
120
Application
Tilting arrangement
Manufacturer
A. Friedr. Flender, Bocholt, Germany
Input drive
Electric displaceable anchor motor, V-belts
Drive rating
P = 2,3 kW
Drive speed
n = 636 r/min
Total ratio
i = 40 : 1
Output drive
Hollow shaft, cartridge type
Output torque
M2 max = 2 350 Nm
Dimensions
364 394 221 mm
Mass
G = 65 kg
Gears
Concave flank teeth, worm case hardened and

ground, worm wheel of bronze
Lubrication type
Oil bath; worm wheel bearing greased
Lubricants
Polyglycol oil with viscosity to ISO VG 680; worm

wheel: rolling bearing grease
Tmax = 100 C (oil bath)
Sealing
Radial shaft seals at input and output sides
Bearings
Worm shaft
Wheel
2 31308 J2
2 6017 or 2 32017 X
Remarks
Cooling by fan wheel on worm shaft
121
Eccentric drive with cycloid cams
122
Application
General industrial
Manufacturer
SUMITOMO CYCLO EUROPE, Markt Indersdorf,

Germany
Input drive
Via coupling
Drive rating
P = 1 kW
Drive speed
n = 1 500 r/min
Total reduction
i = 357 : 1
Output drive
Output shaft with key
Output torque
M2 = 1 810 Nm
Dimensions
300 439 mm
Mass
G = 69 kg
Lubrication type
Grease
T = 60 C
Sealing
Radial shaft seals on input and output shafts
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
1 6302-Z; 1 6302
1 6207; 1 6307
1 6215-Z; 1 6213-ZNR
123
Bevel gear, single stage

Application
Kaplan turbine/generator
Input drive
Kaplan turbine
Rating
P = 2 005 kW
Speed
n = 232 r/min
Torque
M1 = 82 500 Nm (turbine)
Total ratio
i = 1 : 3,23
Power take-off
Lamellar coupling (rotationally

stiff, can bend elastically, with slipping elements),
generator
Dimensions
1 730 1 600 3 056 mm
Mass
G = 9 000 kg
Gears
Cyclopalloid/HPG, case hardened
Lubrication type
Circulating oil
Lubricant
T = 65 C
Seals

(on the input shaft with chamber for oil seepage)
Bearings
No. 1 shaft
124
No. 2 shaft
1 NU 1064 MA; 1 23060 CC/W33;

1 29360 E; 1 29248
1 22348 CC/C3W33; 1 32040 X; 1 29340 E
L10h = 100 000 operating hours
Remarks
Turbine shaft = gearbox input shaft. Turbine blade

adjustment via input shaft. Each bearing has temperature monitoring. Connections for shock pulse
measurements. Very smooth running for environmental reasons.
125
Spur gear, two-stage
126
Application
Wind power plant
Manufacturer
Renk AG, Rheine, Germany
Input drive
Wind turbine, claw coupling
Rating
P = 168 kW
Speed
n = 63 r/min
Input torque
M1 = 25 480 Nm
Total ratio
i = 1 : 28,97
Power take-off
Elastic coupling, generator
Dimensions
1 215 900 1 000 mm
Mass
G = 1 350 kg
Gears
Helical cut, case hardened, ground
Lubrication type
Oil bath
Lubricant
Polyglycol oil with viscosity to ISO VG 220
T 80 C
Seals
Felt ring + 2 V-rings (input)

Labyrinth + 2 V-rings (output)
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
1 22315 E; 1 NU 313 ECJ

2 22319 E
1 NJ 228 ECJ/C3; 1 24034 CC/W33
Remarks
Monitored by temperature recorder
127
Planetary spur gear, two-stage
128
Application
Wind power plant
Manufacturer
David Brown, Huddersfield, Great Britain
Input drive
Wind turbine, socket connection with clamping

rings
Rating
P = 1 150 kW
Speed
n = 24,5 r/min
Input torque
M1 = 448 000 Nm
Total ratio
i = 1 : 41,63
Power take-off
Elastic coupling, generator
Dimensions
1 730 2 748 2 100 mm
Mass
G = 9 500 kg
Gears
Planetary wheels straight cut

Spur wheels helical cut, case hardened and
ground
Lubrication type
Circulating oil
Lubricant
Synthetic oil with viscosity to ISO VG 320 EP
Seals
Flingers with labyrinth seals
Bearings
Planetary carrier
3 planetary wheels
Spur gear shaft
Spur gear pinion
Auxiliary drive shaft
Hollow shaft
1 NCF 18/560 V; 1 NCF 2972 V

3 22338 CC/W33
2 NCF 2952 V
2 32328
2 32320 J2
1 NU 213 ECJ
129
Planetary/spur, three-stage
Application
Wind power station
Manufacturer
Renk AG, Augsburg, Germany
Input drive
Wind turbine, toothed coupling
Drive rating
P = 1 327 kW
Drive speed
n = 23 r/min
Total ratio
i = 57,7 : 1
Output torque
M2 = 570 000 Nm
Dimensions
1 700 2 800 3 180 mm
Mass
G = 11 600 kg
Gears
Planetary and spur gears case hardened; spur

gears have double helix
Lubrication type
Circulating oil
Lubricant
Synthetic oil with viscosity to ISO VG 220
T = 46 C (oil inlet temperature)
Sealing
Special shaft seal at input side, zinc seal at output

side
Bearings
Planetary carrier
6 planetary gears
Planetary carrier
Spur gear shaft
130
Pinion (auxiliary drive)

Pinion (power take- off)
1 608/800 MA; 1 NJ 18/760 MA6/343016

6 24136 CC/C3W33/VE096
1 61888 N1MA
2 313451 B (cylindrical roller bearing 320 440
72 mm)
1 6222 N1/C3; 1 NU 2222 ECJ/C3
1 32228 J2/DF; 1 NU 2228 ECMA/C3
Remarks
Elastic gearbox suspension; permissible noise

level 85 dBA
131
Planetary/spur, superimposed
132
Application
Ships generator drive
Manufacturer
Input drive
Combustion engine, claw coupling
Drive rating
P = 900 kW
Drive speed
n = 297 to 425 r/min
Total ratio
i = 1 : 4,2 to 1 : 6,1 (variable)
Power take-off
Claw coupling
Output torque
M2 = 4 775 Nm
Dimensions
1 800 1 300 2 100 mm
Mass
G = 6 300 kg
Gears
Spur, sun and planetary gears case hardened and

ground, internally geared ring heat treated
Lubrication type
Circulating oil
Lubricant
Oil with viscosity to ISO VG 100 or SAE 30
T = 70 C (oil sump)
Sealing
Zinc rings at input and output sides
Bearings
Coupling
Planetary carrier
Sun wheel
Geared ring
3 planetary gears
2 spur gear intermediate
shafts
2 spur pinion shafts
4 NJ 2219 ECMA/C3
4 NJ 2218 ECMA/C3
Remarks
A constant output speed and thus a constant frequency for the generator are aimed at although the
input speed varies. The power is split after the
lamellar coupling (one part in the planetary gear
set, one part in the hydraulic pump and motor);
power rejoined via internally geared ring.
2 6032 M/C3
1 6234 M/C3; 1 61938 MA/C3
1 6224 MA/C3
2 6044 M/C3
6 NJ 2313 ECMA/C3
133
Spur gear, two-stage
134
Application
Geared motor for industry
Manufacturer
SEW-Eurodrive, Bruchsal, Germany
Input drive
Electric motor (asynchronous, DC), pulley, turbo

coupling
Rating
P = 0,75 to 37 kW
Speed
n = 3 000 to 750 r/min
Total ratio
i = 20,78 : 1 to 201,78 : 1
Power take-off
Coupling, sprocket wheel, gear
Output torque
M2 max = 4 000 Nm
Dimensions
782 437 400 mm
Mass
G = 173 kg
Gears
Lubrication type
Oil bath
Lubricant
Oil with viscosity to ISO VG 46 to ISO VG 200
Tmax = 90 C
Seals
Radial shaft seals
Bearings
No. 1 shaft
No. 2 shaft
1 30307 J2; 1 NUP 2308 ECJ; 1 30308 J2

1 NUP 213 ECJ; 1 6315-Z
L10h = 5 000 operating hours (for M2 max)
135
Spur gear, three-stage
136
Application
Manufacturer
Flender-Himmelwerk, Tbingen, Germany
Input drive
Electric motor (asynchronous), may be DC; elastic

coupling, slip clutch or Anlaufkupplung
Rating
P = 3 to 90 kW
Speed
n = 750 to 1 500 r/min
Total ratio
i = 1:18,27 to 1:113,61
Power take-off
e.g. elastic coupling
Output torque
M2 = 9 000 Nm
Dimensions
612 702 530 mm
Mass
G = approx. 450 kg
Gears
Lubrication type
Oil bath
Lubricant
Tmax = 90 C
Seals
Radial shaft seals with dust lip
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
No. 4 shaft
1 NU 212 ECJ; 1 6212; 1 NU 312 ECJ

1 22208 E; 1 22309 CC
1 22312 E; 1 21312 E
1 NJ 2217 ECJ; 1 22220 E
137
Bevel/spur gear, three-stage
138
Application
Manufacturer
SEW-Eurodrive, Bruchsal, Germany
Input drive
Electric motor (asynchronous, DC), coupling,

sprocket wheel belt pulley
Rating
P = 1,5 to 45 kW
Speed
n = 3 000 to 750 r/min
Total ratio
i = 11,71 : 1 to 130,16 : 1
Power take-off
Hollow shaft, coupling, sprocket wheel, gear
Output torque
M2 = 6 000 Nm
Dimensions
781 557 517 mm
Mass
G = 285 kg
Gears
Spur: helical cut, case hardened and ground

Bevel: curved teeth and case hardened
Lubrication type
Oil bath
Lubricant
Oil with viscosity to ISO VG 46 to ISO VG 220
Tmax = 90 C
Seals
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
No. 4 shaft
Electric motor bearings

1 30310 J2; 1 30311 J2
2 32310 J2
2 6224
L10h = 5 000 operating hours (for M2 max)
139
Application
Main and auxiliary drive of the travelling gear of a

portal crane for container handling
Manufacturer
Bonfiglioli Riduttori, Bologna, Italy
Input drive
Electic motor
Drive rating
P = 25 kW (main drive)
P = 4 kW (auxiliary drive)
Drive speed
n = 1 750 r/min (main drive)

n = 1 450 r/min (auxiliary drive)
Total reduction
i = 19,5 : 1 (main drive)

i = 39,6 : 1 (auxiliary drive)
Output torque
M2 = 12 000 Nm (main drive)

M2 = 2 400 Nm (auxiliary drive)
Dimensions
835 1 115 560 mm
Mass
G = 380 kg (main drive)

G = 100 kg (auxiliary drive)
Gears
20 Mn Cr 5, hardened
Lubrication type
Circulating oil (main drive)

Oil bath (auxiliary drive)
Lubricant
Sealing
Radial shaft seals
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
Remarks
140
2 31312 (main drive)

2 32014 X (auxiliary drive)
1 30313; 1 30314 (main drive)
1 32208; 1 30307 (auxiliary drive)
2 NNC 4832 V (main drive)
2 NJ 215 EC (auxiliary drive)
Forced circulating oil lubrication is needed for the
bearings on the vertical shaft. The auxiliary drive
is coupled in by hand as required. Each of the 16
runner wheels is driven by a geared motor. The
torques are taken up by the frame via torque
supports.
141
Spur/planetary gear, three-stage
142
Application
Swivelling drive for floating crane
Manufacturer
Lohmann & Stolterfoht, Witten, Germany
Drive
Electric motor (DC), elastic coupling
Rating
P = 335 kW
Speed
n = 500 r/min
Total ratio
i = 1 : 73,8
Power take-off
Pinion
Output torque
M2 = 472 689 Nm
Dimensions
1 500 4 132 mm
Mass
G = 10 152 kg
Gears
All gears straight-cut; spur, sun and planetary wheels case hardened and ground; hollow wheels heat
treated
Lubrication
Oil bath
Tmax = 70 C
Seals
Radial shaft seals on input and output shafts; gaptype seal with grease fill for bearing at pinion side
of output shaft
Bearings
No. 1 shaft
No. 2 shaft
3 planetary wheels
Planetary carrier
3 planetary wheels
Sun wheel
Pinion
1 NJ 226 ECJ; 1 22218 CC/W33

2 NJ 228 ECJ
3 22320 CC/W33
1 NCF 1884 V; 1 NCF 1892 V
6 NJ 2320 ECMA
1 61836 MA
1 24076 CC/W33
143
Planetary, three-stage, vertical
144
Application
Drive for slewing mechanism, e.g. for floating

crane or bucket excavator
Manufacturer
Dorstener Maschinenfabrik AG, Dorsten, Germany
Input drive
Electric motor, elastic coupling
Drive rating
P = 50 kW
Drive speed
n = 1 400 r/min
Total ratio
i = 1 : 103
Power take-off
Pinion for slewing ring
Output torque
M2 = 35 274 Nm
Dimensions
640 1 750 mm
Mass
G = 1 250 kg
Gears
Sun and planetary gears case hardened;

internally geared rings hardened; straight cut teeth
Lubrication type
Oil bath; bearings on input and output shafts

grease lubricated
Lubricant
Oil with viscosity to ISO VG 220; rolling bearing

grease
T = 78 C (oil bath)
Sealing
Bearings
No. 1 shaft (input)
3 planetary gears
3 planetary gears
3 planetary gears
No. 2 shaft (output)
2 6215/C3
1st stage: 3 22207 CC
2nd stage: 3 22210 E
3rd stage: 3 NJ 2213 ECJ
1 NU 1034 MA; 1 23038 CC/W33
145
146
Application
Conveyor belt drive for tunnelling
Manufacturer
Voith, St. Plten, Austria
Input drive
Electric motor (asynchronous), turbo coupling
Drive rating
P = 55 kW
Drive speed
n = 1 440 r/min
Total ratio
i = 1 : 18,57
Power take-off
Hollow shaft with shrunk-on washer connection
Output torque
M2 = 6 775 Nm
Dimensions
530 475 990 mm
Mass
G = 490 kg
Gears
Bevel gears Klingelnberg-Cyclo-Palloid;

Spur gears helical cut, case hardened, ground
Lubrication type
Oil bath
Lubricant
Sealing
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
1 31316 J1/DF; 1 NJ 2316 ECM/C3

2 NJ 2314 ECMA/C3; 1 QJ 312 N2MA/C3
2 NCF 2932 V
147
Bevel, two-stage
148
Application
Conveyor belt drive
Manufacturer
Brook Hansen, Edegem, Belgium
Input drive
Electric motor
Drive rating
P = 132 kW
Drive speed
n = 1 420 r/min
Total ratio
i = 16 : 1
Output drive
On hollow shaft, shrunk-on washer connection
Output torque
M2 = 16 000 Nm
Dimensions
645 450 1 130 mm
Mass
G = 500 kg
Gears
Case hardened and ground
Lubrication type
Oil bath
Lubricant
Mineral oil with EP additives
Sealing
Double-action labyrinth seal at input side

Radial shaft seals with dust lip at output side
Bearings
Shaft No. 1
Shaft No. 2
Shaft No. 3
2 31314; 1 22315 E
2 22315 E; 1 81210
2 NCF 2934 V
L10h = 25 000 hours
149
Planetary, two-stage
150
Application
Chain scraper conveyor for underground mine
Manufacturer
Gebr. Eickhoff, Bochum, Germany
Input drive
Electric motor via fluid coupling or elastic coupling

with motor where poles can be switched
Drive rating
P = 450 kW
Drive speed
n = 1 450 r/min
Total ratio
i = 1 : 28
Output drive
Toothed coupling or flanged gearbox
Output torque
M2 = 100 000 Nm (briefly 250 000 Nm)
Dimensions
816 1 250 1 155 mm
Mass
G = 1 870 kg
Gears
Sun and planetary wheels case hardened, hollow

wheels of nitrided hardenable steel
Lubrication type
Oil bath
Lubricant
Mineral oil (anti-wear + EP) with viscosity to

ISO VG 320
Sealing
Radial shaft seal + dust seal at input side,

mechanical seal at output side
Bearings
No. 1 shaft
3 planetary gears
3 planetary gears
No. 2 shaft
2 6222/C3
6 NJ 2311 ECMA
3 RN 315 ECP/QR
2 NJ 2868 ECMA/VE900
Remarks
Robust casing ideal for mining applications; power

take-off shaft must briefly take up very large forces
from the conveyors
151
Bevel/spur/planetary, three-stage
152
Application
Chain scraper conveyor for underground mine
Manufacturer
Gebr. Eickhoff, Bochum, Germany
Input drive
Electric motor via fluid coupling, or elastic coupling

for switching pole motor
Drive rating
P = 450 kW
Drive speed
n = 1 450 r/min
Total ratio
i = 1 : 28
Power take-off
Toothed coupling, or flanged gearbox
Output torque
M2 = 100 000 Nm (briefly 250 000 Nm)
Dimensions
816 1 655 990 mm
Mass
G = 2 980 kg
Gears
Bevel, spur, sun and planetary gears case

hardened; ring with internal gear hardened and
nitrided
Lubrication type
Oil bath
Lubricant
Mineral oil (EP) with viscosity to ISO VG 320
Sealing
Radial shaft seal + dust seal on input shaft;

mechanical seal on output shaft
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
3 planetary gears
No. 4 shaft
1 31322 XJ2/DF; 1 22324 CC/W33

1 22320 E; 1 22326 CC/W33
2 32034 X
3 RN 315 ECP/QR
2 NJ 2868 ECMA/VE900
Remarks
Robust casing for mining conditions; output shaft

with bearing arrangement must be able to accommodate very high forces from the conveyor for brief
periods
153
Bevel/spur/planetary, three-stage
154
Application
Ski lifts (seat and gondola types)
Manufacturer
L. Kissling, Zurich-Seebach, Switzerland
Input drive
Electric motor (asynchronous or DC), elastic

coupling
Drive rating
P = 300 kW
Drive speed
n = 1 500 or 1 800 r/min
Total ratio
i = 93,75 : 1 (or from 48,31 : 1 to 132,92 : 1)
Output drive
Flanged-on rope sheave
Output torque
M2 = 170 000 Nm; rope tension: s = 450 000 N
Dimensions
530 730 1 333 mm + 905 1 250 mm
Mass
G = 3 800 kg
Gears
Bevel, spur and planetary wheels case hardened,

hollow planetary wheel hardened
Lubrication type
Oil bath and circulating oil
Lubricant
EP oil with viscosity to ISO VG 220 or ISO VG 150
Sealing
Radial shaft seal + Z sealing washer at input side

and pairs of radial shaft seals + dust cover at
output side
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
1 sun pinion
3 planetary gears
Rope sheave
1 31315 J2/DF, 1 22317 E

2 23220 CC/W33
2 23122 CC/W33
1 89310
6 NCF 2222 V
1 24048 CC/W33; 1 23048 CC/W33
Remarks
Under-floor drive can be decoupled
155
Planetary/bevel plate with adjoining reduction gear
156
Application
Drive for pumps in extraction plant
Manufacturer
Motovario, Modena, Italy
Input drive
Electric motor
Drive rating
P = 9,2 kW
Drive speed
n = 1 750 r/min
Total reduction
i = 3,5 : 1
Output torque
M2 = 500 Nm
Mass
G = 145 kg
Gears
100 Cr 6, hardened and heat treated
Lubrication type
Oil bath
Lubricant
Sealing
Radial shaft seals
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
No. 4 shaft
1 6213; 1 6309
1 6213; 1 NJ 210 EC
2 32206
1 30210; 1 30213
Remarks
Gearbox is designed for maximum reliability under

difficult operating conditions
157
Spur, split power, three-stage
158
Application
Central drive for tube mill (cement)
Manufacturer
A. Friedr. Flender, Bocholt, Germany
Input drive
Electric motor (asynchronous), elastic coupling
Drive rating
P = 3 600 kW
Drive speed
n = 880 r/min
Total ratio
i = 1 : 62,8
Output drive
Toothed coupling
Output torque
M2 = 2 350 kNm; at start-up 5 885 kNm
Dimensions
3 380 4 000 3 780 mm
Mass
G = 79 250 kg
Gears
1st stage: helical

2nd stage: straight cut
3rd stage: double helix
All gears case hardened
Lubrication type
Circulating oil
Lubricant
Tmax = 65 C (oil sump)
Sealing
Lamellar rings at input and output sides
Bearings
Shaft No. 1
Shaft No. 1 (auxiliary drive)
Shaft No. 2
Shaft No. 3 (3)
Shaft No. 4
2 NU 2248 MA/C3; 1 QJ 248 N2MA/C3

2 6248 M/C3
2 NCF 2976 V
3 NU 3068 MA/VE900; 6 NU 3084 MA
1 60/560 MA/C3; 1 N 28/710 ECMB
Remarks
The equal power split is achieved by a radially free

pinion and gears adjusted by oil injection method
159
Bevel/spur gear, three-stage

Application
Drive of a coal grinding mill
Manufacturer
David Brown, Huddersfield, Great Britain
Input drive
Rating
P = 420 kW
Speed
n = 990 r/min
Total ratio
i = 1 : 24,5
Power take-off
Grinding plate of mill
Output torque
M2 = 99 340 Nm
Dimensions
1 600 2 920 2 000 mm
Mass
G = 25 600 kg
Gears
Bevel: spiral cut in hard state

Spur: helical cut, ground, all case hardened
Lubrication type
Circulating oil
Lubricant
Tmax = 80 C
Seals
Double radial shaft seals with additional flingers on

input shaft; labyrinth with additional special rubbing
seal on output shaft
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
No. 4 shaft
160
1 32324 J2; 1 32220 J2

1 32036 X/DF; 1 23036 CC/W33
1 32036 X/DF; 1 23036 CC/W33
1 230/560 CA/W33; 1 294/630 EM;
1 230/500 CA/W33
Remarks
Forces from the grinding chamber are taken up by

the bearings on the output shaft
161
Bevel/planetary, two-stage
Application
Raw meal mill (cement industry)
Manufacturer
Input drive
Electric motor (squirrel cage), elastic coupling
Drive rating
P = 2 600 kW
Drive speed
n = 1 180 r/min
Total ratio
i = 1 : 41,9
Output drive
Grinding receptacle
Output torque
M2 = 882 838 Nm
Dimensions
2 670 3 050 3 050 mm
Mass
G = 68 600 kg
Gears
Bevel, sun and planetary gears case hardened

and ground, internally geared ring pounded and
hardened
Lubrication type
Circulating oil
Lubricant
Oil with ciscosity to ISO VG 220
T = 62 C
Sealing
Labyrinths at input and output sides
Bearings
Bevel pinion shaft
162
Bevel wheel
3 planetary gears
1 BT2B 332931 (240 480 220 mm)

1 NU 2252 MA/C3
1 32064 X/DF; 1 NU 1060 MA/C3
3 23164 CC/C3W33
Remarks
Temperature, pressure and oil flow rate monitored;

shock pulse measurements
163
Planetary, three-stage
Application
Locomotion drive for construction machines
Manufacturer
Orenstein & Koppel, Hattingen, Germany
Input drive
Flanged-on hydraulic motor, plug-type connection
Drive speed
n = 4 000 r/min (adjustable)
Total reduction
i = 80 : 1 to 200 : 1
Output
Sprocket wheel or flanged-on rim
Output torque
M2 = 44 000 Nm
Dimensions
435 435 383 mm
Mass
G = 210 kg
Gears
Sun and planetary wheels case hardened and

ground; hollow wheels heat treated and nitrided
Lubrication type
Oil bath
Lubricant
Gear oil SAE 90 or engine oil SAE 15W40
Sealing
O-ring (static) at input side, mechanical seal +

V-ring at output side
Bearings
1st stage
Sprocket wheel
Brake
3 BC2B 322418 B (22 39 22 mm;

full complement)
3 BC2B 322421/HB3 (35 52 26 mm;
full complement)
5 BC2B 326111/HB3 (50 70 32 mm;
full complement)
2 T4DB 170
1 6009
L10h = 500 operating hours at maximum torque
2nd stage
3rd stage
164
165
Spur/planetary, three-stage
166
Application
Drive for articulation of excavator
Manufacturer
Dorstener Maschinenfabrik AG, Dorsten, Germany
Input drive
Drive rating
P = 45 kW
Drive speed
n = 985 r/min
Total reduction
i = 159,4 : 1
Output drive
Hollow shaft with shrunk-on washer, cartridge-type

gearbox
Output torque
M2 = 70 000 Nm
Dimensions
800 1 130 mm
Mass
G = 1 800 kg
Gears
Spur and planetary gears case hardened

Internally geared rings heat treated
Lubrication type
Oil bath
Lubricant
T 90 C (oil bath)
Sealing
Bearings
No. 1 shaft
No. 2 shaft
3 planetary wheels
3 planetary wheels
No. 3 shaft
2 6215
2 6024
3 22311 E
3 22315 E
1 NCF 1852 V; 1 NCF 1856 V
167
Spur, four-stage, vertical
168
Application
Drive for mixer for chemical industry
Manufacturer
Jahnel Kestermann, Bochum, Germany
Input drive
Electric motor (asynchronous or DC)
Drive rating
P = 75 (or 55) kW
Drive speed
n = 1 500 (or 1 000) r/min
Total ratio
i = 1 : 206,6
Power take-off
Flanged coupling
Output torque
M2 max = 112 500 Nm
Dimensions
1 320 1 000 1 720 mm
Mass
G = 4 700 kg
Gears
Lubrication type
Oil bath and circulating oil
Lubricant
T = 70 C
Sealing
Radial shaft seal at input side

Oil cover and V-ring on output shaft
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
No. 4 shaft
No. 5 shaft
Mixer shaft
2 33215
2 32314
1 30218; 1 32318
2 32322
2 NCF 1872 V
2 32038 X; 1 23060 CCK/W33 + OH 3060 H
Remarks
Permissible noise level 75 dBA
169
Spur, four-stage, vertical
170
Application
Surface ventilator
Manufacturer
Brook Hansen, Edegem, Belgium
Input drive
Electric motor
Drive rating
P = 75 kW
Drive speed
n = 1 475 r/min
Total ratio
i = 1 : 40
Output torque
M2 = 35 000 Nm
Dimensions
760 925 1 075 mm
Mass
G = 860 kg
Gears
Lubrication type
Circulating oil; bearing at output side of output

shaft grease lubricated
Lubricant
Mineral oil with EP additives
Sealing
Double action labyrinth at input side;

rising pipe + radial shaft seal with dust lip
at output side
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
No. 4 shaft
2 T2ED 050
2 32313
2 22317 E
1 22228 E; 1 22328 E
Remarks
External radial force 4 500 kN and

external axial force 8 900 kN on the output shaft
171
Spur, split power
172
Application
Drive for briquetting roll press
Manufacturer
Flender ESAT, Herne, Germany
Input drive
Electric motor (asynchronous), V-belts
Drive rating
P = 630 kW
Drive speed
n = 1 358 r/min
Total ratio
i = 1 : 97,4
Power take-off
Toothed coupling
Output torque
M2 = 432 000 Nm
Dimensions
1 620 3 510 1 200 mm
Mass
G = 17 000 kg
Gears
Lubrication type
Gears: oil bath

Bearings: circulating oil
Lubricant
Mineral oil with viscosity to ISO VG 320
T = 60 C (oil sump)
Sealing
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
No. 4 shaft (2)
No. 5 shaft (2)
1 22330 CC/W33; 1 22324 CC/W33

2 24132 CC/W33
2 NJG 2330 VH
4 23238 CC/W33
2 23068 CC/W33; 2 23976 CC/W33
Remarks
Power split with independent load compensation

on the axially freely adjustable double helix pinion
shaft of the 3rd stage
173
Spur gear, single stage
174
Application
Pinion stand of hot strip finishing mill
Manufacturer
SMS Schloemann-Siemag AG, Hilchenbach,

Germany
Input drive
Electric motor (DC), toothed coupling
Rating
P = 10 000 kW
Speed
n = 0 to 36,4 or 80,24 r/min
Total ratio
i=1:1
Power take-off
Toothed coupling, rolls
Output torque
M2 = 2 1 310 000 Nm
Dimensions
2 660 5 420 2 630 mm
Mass
G = 49 100 kg
Gears
Double helical, case hardened
Lubrication type
Circulating oil with water cooler
Lubricant
Seals
Labyrinth seals at input and output sides
Bearings
No. 1 shaft
No. 2 shaft
1 240/600 CA/W33 and 1 240/500 CA/W33

1 24184 ECA/W33 and 1 240/500 CA/W33
175
Spur, two-stage
Application
Drive for vertical edging stand of a blooming mill

(hot plate mill)
Manufacturer

Germany
Input drive
2 electric motors (DC) via toothed coupling
Drive rating
P = 2 1 600 kW
Drive speed
n = 0 to 140/273 r/min
Total ratio
i = 1 : 7,51
Power take-off
2 cardan shafts
Output torque
M2 = 2 1 350 000 Nm
Dimensions
5 600 10 430 3 700 mm
Mass
G = 258 000 kg
Gears
Helical cut, ground;

1st stage and pinion,
2nd stage: case hardened; gear,
2nd stage: heat treated
Lubrication type
Circulating oil
Lubricant
T = 40 C (oil supply temperature)
Sealing
Bearings
No.1 shaft (2)
Weight balancing (2)
2 taper roller bearing 331197 A

(384,175 546,1 222,25 mm)
2 cylindrical roller bearing BC2B 320041
(380 540 200 mm)
2 taper roller bearing BT2B 332663/HB1
(519,112 736,6 258,762 mm)
2 cylindrical roller bearing 316077 A
(440 620 225 mm)
2 taper roller bearing BT2B 328310/HA4
(1 562,1 1 806,575 279,4 mm)
2 cylindrical roller bearing BC1B 322416/HA1
(1 700 2 060 160 mm)
4 29330 E
Remarks
The two rolls are driven via two mechanically

separate, electrically synchronised motors
No. 2 shaft (2)
No. 3 shaft (2)
176
177
Spur, with shift
178
Application
Drive for a Sendzimir rolling mill
Manufacturer
ERCMD Engrenages et Rducteurs CitroenMessian-Durand, Velizy-Villacoublay, France,

for DMS Seclin, France
Input drive
Drive rating
P = 6 000 kW
Drive speed
n = 0 to 350/850 r/min
Total ratio
i1 = 1 : 1; i2 = 1,595 : 1
Power take-off
4 toothed couplings
Output torque
4 M2 = 40 925 Nm
Dimensions
2 430 4 190 4 820 mm
Mass
G = 52 000 kg
Gears
Input stage: helical cut, case hardened, ground

Second stage and pinion stand: double helix
Lubrication type
Circulating oil
Lubricant
T = 45 C (oil inlet temperature)
Seals
Felt seals with labyrinth on input shaft; radial shaft

seals on output shafts
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
No. 4 shaft
No. 5 shafts (2)
No. 6 shafts (2)
1 23168 CC/C3W33; 1 23080 CAC/C3W33

1 23168 CC/C3W33; 1 23164 CC/C3W33
2 NU 19/670 ECMA
2 23080 CAC/C3W33
4 23244 CC/C3W33; 2 QJ 1044 N2MA/C4
4 23044 CC/C3W33; 2 QJ 1044 N2MA/C4
Remarks
Axial forces on the output shafts 40 000 N per

shaft
179
Spur, with shift
180
Application
Drive for aluminium foil mill (rolling mill)
Manufacturer
David Brown, Huddersfield, Gt. Britain
Input drive
Two electric motors; elastic couplings
Drive rating
P = 2 3 000 kW
Drive speed
n = 374 or 935 r/min
Total ratio
i1 = 1 : 1; i2 = 1 : 2,5
Power take-off
Torsionally elastic coupling
Output torque
2 M2 max = 190 900 Nm
Dimensions
1 810 4 530 4 135 mm
Mass
G = 45 700 kg
Gears
Double helix, case hardened, ground
Lubrication type
Circulating oil
Lubricant
EP oil with viscosity to ISO VG 220
T = 70 C
Sealing
Labyrinth with radial shaft seal on input and

output shafts
Bearings
No. 1 shafts (4)
No. 2 shafts (4)
No. 3 shaft
No. 4 shaft
No. 5 shaft
No. 6 shaft
8 22244 CC/W33
8 23248 CC/W33
2 230/500 CA/W33
2 60/500 MA
2 24068 CC/W33
2 24064 CC/W33
181
Spur, with shift, one-stage
182
Application
Drive for reeler for hot rolled sheet
Manufacturer

Germany
Input drive
Drive rating
P = 1 100 kW
Drive speed
n = 0 to 400 or 1 200 r/min
Total ratio
i1 = 1 : 2,37; i2 = 1 : 5,19
Power take-off
Toothed coupling
Output torque
M2 = 112 000 or 236 000 Nm
Dimensions
2 075 2 900 1 620 mm
Mass
G = 17 885 kg
Gears
Lubrication type
Circulating oil
Lubricant
Sealing
Bearings
Shaft No. 1
Shaft No. 2
2 shifting gears
1 23240 CC/C3W33; 1 24134 CC/C3W33

1 23056 CC/C3W33; 1 NNU 4960 B/SPC3W33
4 239/500 CA/C3W33
183
Planetary
184
Application
Drive for rolls of continuous casting plant
Manufacturer
Brevini Riduttori, Reggio Emilia, Italy
Input drive
Electric or hydraulic motor
Drive rating
P = 30 kW
Drive speed
n = 1 200 r/min
Total reduction
i = 555 : 1
Output torque
M2 max = 300 000 Nm
Dimensions
970 1 280 mm
Mass
G = 1 850 kg
Gears
Case hardened
Lubricant
EP oil SAE 80
T = 60 C
Sealing
Radial shaft seals
Bearings
No. 1 shaft
2nd planetary stage
3rd planetary stage
4th planetary stage
No. 4 shaft
1 16022
6 AL-NNC 5010 CV
6 AL-NNC 5016 CV
10 AL-NNC 5022 CV
2 NCF 2972 V
L10h = 100 000 hours
Remarks
Gearbox comprises modules from series units
185
Spur, three-stage
Application
Single screw extruder
Manufacturer
Santasalo GmbH, Wuppertal, Germany
Input drive
Drive rating
P = 600 kW
Drive speed
n = 1 364 r/min
Total reduction
i = 1 : 59,3
Power take-off
Extruder screw
Output torque
M2 = 250 000 Nm
Dimensions
1 580 2 680 1 665 mm
Mass
G = 12 000 kg
Gears
Lubrication type
Circulating oil
Lubricant
T = 70 C
Sealing
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
No. 4 shaft
186
2 22328 CC/W33
2 NJG 2330 VH
2 NJG 2338 VH
1 NCF 3068 V; 1 NCF 2972 V;
1 29480 EM; 1 81164
40 000 operating hours
Remarks
Noise damping cover to reduce noise level
187
Spur switching gear, two-stage
188
Application
Drive for plastic extruder
Manufacturer
Zahnradwerk Kllmann, Wuppertal, Germany
Input drive
Rating
P = 43 to 49 kW
Speed
n = 1 790 r/min
Total ratio
i1 = 1 : 23,95, i2 = 1 : 17,43
Power take-off
Socket on extruder screw
Output torque
M2 = 5 600 Nm (1st gear)

M2 = 4 600 Nm (2nd gear)
Dimensions
430 740 755 mm
Mass
G = 670 kg
Gears
Lubrication type
Oil bath
Lubricant
Tmax = 70 C
Seals
Fluoro rubber radial shaft seals
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
1 22309 CC; 1 NJ 309 ECJ

1 22311 E; 1 NJ 311 ECJ; 4 K 909827
2 6221; 1 29422 E
Remarks
Noise level < 80 dBA
189
Spur, two-stage
190
Application
Drive for test rig
Manufacturer
Voith, St. Plten, Austria
Input drive
Hydraulic motor
Drive rating
P = 125 kW
Drive speed
n = 465 to 1 953 r/min
Total ratio
i = 1 : 9,766
Output torque
M2 = 25 000 Nm
Dimensions
740 1 219 630 mm
Mass
G = 1 135 kg
Lubrication type
Oil bath
Lubricant
Sealing
Bearings
No. 1 shaft
No. 2 shaft
No. 3 shaft
2 NJ 2316 ECM/C3; 1 QJ 313 N2MA/C3

2 NJ 2320 ECMA/C3
2 23230 CC/C3W33
191

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8 Application examples

Numerous discussions with manufacturers, which preceded the selection of

range of technically advanced standard

Universal (e.g. conveyor drive)

A. Friedr. Flender AG, Bocholt, Germany

Depending on application: solid, flanged or hollow

960 580 300 mm

Oil with viscosity to ISO VG 460

Radial shaft seals, or largely wear-free labyrinth

Minimum bearing life

Rossi Motoriduttori, Modena, Italy

817 450 334 mm

EP oil with viscosity to ISO VG 220

Radial shaft seals

Universal attachment possible; stiff, one-piece

Worm, single stage

A. Friedr. Flender, Bocholt, Germany

Electric displaceable anchor motor, V-belts

Hollow shaft, cartridge type

364 394 221 mm

Concave flank teeth, worm case hardened and

Oil bath; worm wheel bearing greased

Polyglycol oil with viscosity to ISO VG 680; worm

Tmax = 100 C (oil bath)

Radial shaft seals at input and output sides

Cooling by fan wheel on worm shaft

Eccentric drive with cycloid cams

SUMITOMO CYCLO EUROPE, Markt Indersdorf,

Output shaft with key

Radial shaft seals on input and output shafts

Bevel gear, single stage

Lamellar coupling (rotationally

1 730 1 600 3 056 mm

Cyclopalloid/HPG, case hardened

Oil with viscosity to ISO VG 220

Radial shaft seals on input and output shafts

1 NU 1064 MA; 1 23060 CC/W33;

Minimum bearing life

L10h = 100 000 operating hours

Turbine shaft = gearbox input shaft. Turbine blade

Spur gear, two-stage

Wind power plant

Renk AG, Rheine, Germany

Wind turbine, claw coupling

Elastic coupling, generator

1 215 900 1 000 mm

Helical cut, case hardened, ground

Polyglycol oil with viscosity to ISO VG 220

Felt ring + 2 V-rings (input)

1 22315 E; 1 NU 313 ECJ

Minimum bearing life

L10h = 100 000 operating hours

Monitored by temperature recorder

Planetary spur gear, two-stage

Wind power plant

David Brown, Huddersfield, Great Britain

Wind turbine, socket connection with clamping

Elastic coupling, generator

1 730 2 748 2 100 mm

Planetary wheels straight cut

Synthetic oil with viscosity to ISO VG 320 EP

Flingers with labyrinth seals

1 NCF 18/560 V; 1 NCF 2972 V