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BALL VALVE

BALL VALVE
SALIENT FEATURES

Antistatic Features
Fire Safe Feature

Blow-Out Proof Stem


Cavity Pressure Relief
BODY ADAPTOR JOINT

Gland Plate Can Access


Without Removing Actuator

Larger & Mirror Finished


Stainless Steel Ball
Handle With Lock
TFM Seat
V-PACK On Stem

Live Loading

Live Loading
Direct Mounting ISO PAD
Gland Plate Can Access Without
Removing Actuator
Robust Construction

Body Adaptor Joint

Fire Safe Feature

Robust Construction

TFM Seat

Specifications are subject to change without notice

BALL VALVE
SALIENT FEATURES

Blow-Out Proof Stem


Handle With Lock

Direct Mounting
ISO PAD

V-PACK On Stem

Antistatic Features

Cavity Pressure Relief

Larger & Mirror Finished


Stainless Steel BALL

Specifications are subject to change without notice

BALL VALVE
UNIQUE FEATURES
Antistatic Features

TFM Seat

Due to constant friction between ball and


seat, static electricity can occur. This can
be a potential fire hazard, especially while
handling inflammable fluids. All Maxflow
Ball valves are having inbuilt antistatic features. This is
achieved using Carbon-filled PTFE stem seal and graphite
gland packing to provide electrical continuity between the
body and stem/ball , discharging any build-up of static
charge. In addition, spring loaded plungers between the
stem and body for full mechanical antistatic capability.

MAXFLOW uses seat of special grade of PTFE


i.e. TFM 1600 with better design feature which
will improve the quality of seat. TFM 1600 having
features of reduced cold flow, substantially
reduced deformation under load, lower porosity
and permeability due to denser polymer structure and
lower void content, improved stress recovery, particularly
at elevated temperature, smoother surface, excellent non
stick and dielectric property, higher elastic modulus,
improved flexibility.

Fire Safe Feature


Maxflow provides Fire safe feature in ball
valves. An integral metal lip in the body and
the configuration of the soft seat are designed
to prevent the softening downstream seat
from being forced into the port in the ball
moves and rests against the lip, forming a metal to metal
seat, thus restricting the leakage to levels specified by fire
safe standard API 607.

Blow-Out Proof Stem


Stem inserted inside the body and integral
shoulder on the stem sits against integral
shoulder in the body, thereby making it blow
out proof. This design feature offers safety
superior to top-entry stem design where the line pressure
works to break the stem seating.

V-PACK On Stem
stem seal consist of stack of V packing for
improved sealing at lower stem torque.
O rings provided for sealing against
fugitive emission. Stem OD is super
finished by burnishing to achieve better sealing and lower
stem friction torque.

Live Loading
The valve stem is live loaded with the help of
disc springs and V pack to achieve continue
pressure on stem sealing. As it is disc spring,
pressure on V seal will be adjusted
automatically to keep required continue
pressure for sealing and also maintain lower torque as
friction produced by sealing is under control. This will also
reduces manual efforts to maintain gland adjustment time
to time.

Cavity Pressure Relief


Maxflow provides all two piece valves with built
in cavity relief seat design. Due to thermal
expansion of the line fluid, there will be over
pressure in the ball cavity and cavity pressure
relief will prevents the same. The feature will
help to use in applications involving volatile line fluids. In
principle when cavity pressure builds up and reaches a
certain magnitude, it causes the seat lip to move away
from the ball relieving the pressure. Once the pressure
has relieved, the seat lip returns until the pressure builds
up again. All valves have a hole connecting the ball port
and the body cavity to prevent build up of trapped cavity
pressure when the valves is in open position.

Direct Mounting ISO PAD


Maxflow offers feature of ISO 5211 PAD
with all range to mount actuator directly on
valves without any additional bracket in the
case of automated valves. ISO PAD will be
with drilled and tapped holes suitable for mounting
pneumatic actuators. The flanges are conforms to ISO
5211.

Gland Plate Can Access Without Removing


Actuator
Maxflow offers feature of accessing gland
plate without disturbing mounting means
handle, actuator and electric actuator etc.
In case of any maintenance required in process
pipelines, which reduces human efforts and also gives
flexibility to end user who can save time during
maintenance.

BODY ADAPTOR JOINT


Large bolt ensures better joint integrity and
zero gap between body and body adaptor
joint ensures consistent torque.

Larger & Mirror Finished Stainless Steel BALL


SS ball are manufactured to very close
spherocity tolerances and are mirror finished
with this bubble better sealing and
considerably lower operating torque.

Robust Construction
Maxflow offers with Robust construction which
will be suitable for all type of process lines and
application. This is also helps feasibility of
automation and lower maintenance requirement.

Handle With Lock


Maxflow provides manual hand lever
with optional lock slot to avoid any
interference from Outsiders and
Others, which may cause accident
in process line and thus gives security feature.
4

Maxflow Valves Offers Variety of Seats and


body MOC with manual and Automation
Maxflow valves are available with a wide variety of seat
and MOC combination to suit specific needs of
customers.

Specifications are subject to change without notice

BALL VALVE
MAXFLOW BALL VALVE QUALIFYING FIRE SAFE TEST

Specifications are subject to change without notice

BALL VALVE
MATERIAL OF CONSTURCTIONS

ITEM NO. PART NUMBER


1

QTY.
1

BODY

MATERIAL
WCB/ CF8M/ CF8/ CF3/ CF3M

END PIECE

WCB/ CF8M/ CF8/ CF3/ CF3M

BALL

CF8M/ CF8/ CF3M/ CF3

STEM

SS304/ SS316/ SS316L/ SS410/ 17-4PH

WASHER FOR STEM

CFT

SEAT

TFM1600

SEAT INSERT

GRAFOIL FOR STEM

GRAFOIL

RETAINER 1 FOR STEM

GFT

10

V RING FOR STEM

TFM1600

11

RETAINER 2 FOR STEM

GFT

12

GRAFOIL FOR BODY

GRAFOIL

13

NUT FOR BODY

2H/ 8M

14

STUD FOR BODY

B7/B8M

15

DISC SPRING

55CrV4

16

GLAND FLANGE

WCB/ CF8M

17

STUD FOR GLAND

B7/ B8M

18

NUT FOR GLAND

2H/ 8M

19

STEM INNER O RING

VITON

20

STEM OUTER O RING

VITON

21

ANTISTATIC BALL

SS

22

ANTISTATIC SPRING

SS

Specifications are subject to change without notice

BALL VALVE
SPECIFICATIONS
FLOW COEFFICIENT Cv (USGPM)
Inch

1/2

DN

3/4

1 1/4

1 1/2

15

20

25

32

40

50

65

80

100

150

200

Full Bore

19

50

103

160

253

441

741

1290

2310

5350

10070

Reduced Bore

11

20

33

78

88

131

365

332

597

1290

1950

3/4

1 1/4

1 1/2

VALVE SIZE

TORQUE (Nm)
Torque Full Bore Class 150 ( Nm )
VALVE SIZE
P 20 Bar

Inch

1/2

DN

15

20

25

32

40

50

65

80

100

150

200

14

19

26

60

85

125

320

440

11

20

28

43

75

115

175

495

900

Torque in Full Bore Class 300 (Nm)


P 50 Bar

REFERENCE STANDARDS
SR. DESCRIPTION OF STANDARD
NO.
1

PIPE FLANGES AND FLANGED FITTING

REF. STANDARD

PARAMETER

ASME-B 16.5-2009

FLANGE DIAMETER

FLANGE THICKNESS
FLANGE HOLE PCD
NO. OF HOLE ON FLANGE PCD
DIAMETER OF HOLE
RAISE FACE DIA
RAISE FACE THICKNESS
2

FACE TO FACE AND END TO END DIMENSIONS OF


VALVES

ASME-B 16.10-2009

FACE TO FACE

VALVES-FLANGED, THREADED, AND WELDING END ASME-B 16.34-2009

DESIGN STANDARD

INTERNATIONAL STANDARD

ISO 5211-2001

ISO TOP MOUNTING PCD

METAL BALL VALVES FOR PETROLEUM,

BS EN ISO 17292:2004

DESIGN STANDARD

PETROCHEMICAL AND ALLIED INDUSTRIES


6

FIRE TEST FOR QUARTER - TURN VALVES AND

API 607, ED-VI, SEPT-2010 FIRE SAFE TEST

VALVES EQUIPPED WITH NONMETALLIC SEATS


7

INDUSTRIAL VALVES-TESTING OF VALVES

BS EN 12266-1:2003

MANDATORY TEST

INDUSTRIAL VALVES-TESTING OF VALVES

BS EN 12266-2:2002

SUPPLEMENTARY TEST

METALLIC PRODUCTS-TYPES OF INSPECTION

BS EN 10204:2004

DOCUMENTATION

DOCUMENTS

Specifications are subject to change without notice

BALL VALVE
DIMENSIONS (All Dimensions are in mm)

DETAIL A

4 5

M
45

DETAIL A

B1

2,0

N
A

SERIES 62R REDUCED BORE CLASS 150


Inch

3/4

1 1/4

1 1/2

2 1/2

DN

15

20

25

32

40

50

65

80

100

150

200

108

117

127

140

165

178

191

203

229

267

292

10

10.9

11.6

13.2

14.7

16.3

17.9

19.5

24.3

25.9

27

10

12.8

19.1

25.4

25.4

38.1

50.8

64.1

76.2

102

150.8

B1

12.8

19.1

25.4

32

38.1

50.8

64.1

76.2

102

150.8

203

35

43

51

63.5

73

92

105

127

157

216

269.9

90

100

110

115

125

150

180

190

230

280

345

11

14

14

17

17

22

60.3

69.9

79.4

88.9

98.4

120.7

139.7

152.4

190.5

241.3

298.5

15.9

15.9

15.9

15.9

15.9

19.1

19.1

19.1

19.1

22.4

22.4

NO. OF HOLES

1.5

1.5

8.5

10

10

11

16

16

14

16

21

6.5

6.5

12

12

13

11

10.5

12

12

13

19

19

17

18.5

25

38.3

38.3

52.5

57.8

57.8

77.7

96

105.8

133

153

207

50

50

50

50

50

50

70

70

102

102

125

ISO 5211 MTG

F05

F05

F05

F05

F05

F05

F07

F07

F10

F10

F12

HOLE

M6*

M6*

M6*

M6*

M6*

11

11

13

NO. OF HOLES

150

150

150

150

150

150

200

200

250

250

55

68

81

85

95

106

137

146

168

189

WEIGHT OF (Kg.)

4.5

4.5

12.5

16.2

25

45

82

VALVE SIZE

FOR CLASS 150 VALVES UP TO 150 mm ARE LEVER OPERATED.

Specifications are subject to change without notice

ABOVE 150 mm ARE GEAR OPERATED.

BALL VALVE
DIMENSIONS (All Dimensions are in mm)

DETAIL A

4 5

M
45

DETAIL A

B1

2,0

N
A

SERIES 66R REDUCED BORE CLASS 300


Inch

1/2

DN

3/4

1 1/4

1 1/2

2 1/2

15

20

25

32

40

50

65

80

100

150

200

140

152

165

178

190

216

241

282

308

403

419

14.7

18.3

17.9

19.5

21.1

22.7

25.9

29

32.2

37

41.7

10

12.8

19.1

25.4

25.4

38.1

50.8

64.1

76.2

102

150.8

B1

12.8

19.1

25.4

32

38.1

50.8

64.1

76.2

102

150.8

203

34.9

42.9

50.8

63.5

73

92

104.8

127

157.2

215.9

269.9

95

115

125

135

155

165

190

210

255

320

380

11

14

14

17

17

22

66.7

82.6

88.9

98.4

114.3

127

149.2

168.3

200

269.9

330.2

15.8

19.1

19.1

19.1

22.4

19.1

22.4

22.4

22.4

22.4

25.4

NO. OF HOLES

12

12

1.5

1.5

8.5

10

10

11

16

16

14

16

21

6.5

6.5

6.5

12

12

13

11

10.5

12

12

13

19

19

17

18.5

25

38.3

38.3

52.5

57.8

57.8

77.7

96

105.8

133

153

207

50

50

50

50

50

50

70

70

102

102

125

ISO 5211 MTG

F05

F05

F05

F05

F05

F05

F07

F07

F10

F10

F12

M6*

M6*

M6*

M6*

M6*

11

11

13

NO. OF HOLES

150

150

150

150

150

150

200

200

250

250

55

68

81

85

95

106

137

146

168

189

WEIGHT (Kg.)

12

16

20

22

47

75

VALVE SIZE

*TAPPED HOLES ON ISO PAD.

FOR 300 CLASS VALVES UP TO 100 mm ARE LEVER OPERATED.


Specifications are subject to change without notice

ABOVE 100 mm
ARE GEAR OPERATED.

BALL VALVE
DIMENSIONS (All Dimensions are in mm)
DETAIL A

4 5

M
A

45

DETAIL A

2,0
N

ALL DIMENSIONS ARE IN mm.


SERIES 62F FULL BORE 150 CLASS

10

Inch

1/2

DN

3/4

1 1/4

1 1/2

2 1/2

15

20

25

32

40

50

65

80

100

150

200

108

117

127

140

165

178

191

203

229

267

292

10

10.9

11.6

13.2

14.7

16.3

17.9

19.5

24.3

25.9

27

12.8

19.1

25.4

32

38.1

50.8

64.1

76.2

102

150.8

203

35

43

51

63.5

73

92

105

127

157

216

269.9

90

100

110

115

125

150

180

190

230

280

345

11

14

14

17

17

22

27

60.3

69.9

79.4

88.9

98.4

120.7

139.7

152.4

190.5

241.3

298.5

15.9

15.9

15.9

15.9

15.9

19.1

19.1

19.1

19.1

22.4

22.4

NO. OF HOLES

1.5

8.5

10

11

11

16

16

14

16

21

47.7

6.5

6.5

12

12

13

13

11

10.5

12

12

13

19

19

17

18.5

25

40

38.3

52.5

57.8

64.6

77.7

96

105.8

133

153

207

255

50

50

50

50

50

70

70

102

102

125

140

ISO 5211 MTG

F05

F05

F05

F05

F05

F07

F07

F10

F10

F12

F14

M6*

M6*

M6*

M6*

11

11

13

18

NO. OF HOLES

150

150

150

150

150

200

200

250

250

68

81

85

95

106

137

146

168

189

WEIGHT (Kg.)

2.4

3.4

4.4

5.2

6.2

10.8

16

20.3

39

74

118

VALVE SIZE

Specifications are subject to change without notice

BALL VALVE
DIMENSIONS (All Dimensions are in mm)
DETAIL A

4 5

M
A

45

DETAIL A

2,0
N

SERIES 66F FULL BORE 300 CLASS


Inch

1/2

DN

3/4

1 1/4

1 1/2

2 1/2

15

20

25

32

40

50

65

80

100

150

200

140

152

165

178

190

216

241

282

308

403

419

14.7

16.3

17.9

19.5

21.1

22.7

25.9

29

32.2

37

41.7

12.8

19.1

25.4

32

38.1

50.8

64.1

76.2

102

150.8

203

34.9

42.9

50.8

63.5

73

92

104.8

127

157.2

215.9

269.9

95

115

125

135

155

165

190

210

255

320

380

11

14

14

17

17

27

27

66.7

82.6

88.9

98.4

114.3

127

149.2

168.3

200

269.9

330.2

16

19.1

19.1

19.1

22.4

19.1

22.4

22.4

22.4

22.4

25.4

NO. OF HOLES

12

12

1.5

8.5

10

10

11

16

16

14

16

21

47.7

6.5

6.5

6.5

12

12

13

13

11

10.5

12

12

13

19

19

17

18.5

39

40

38.3

52.5

57.8

64.6

77.7

96

105.8

133

153

227.6

255

50

50

50

50

50

70

70

102

102

125

140

ISO 5211 MTG

F05

F05

F05

F05

F05

F07

F07

F10

F10

F12

F12

M6*

M6*

M6*

M6*

11

11

13

18

NO. OF HOLES

150

150

150

150

150

200

200

250

250

68

81

85

95

106

137

146

168

189

WEIGHT (Kg.)

2.9

4.5

5.7

7.8

9.5

14

19.8

27.7

46

105

130

VALVE SIZE

*TAPPED HOLES ON ISO PAD.

VALVES UP TO 100 mm ARE LEVER OPERATED.


ABOVE 100 mm ARE GEAR OPERATED.
Specifications are subject to change without notice

11

BALL VALVE
DIMENSIONS (All Dimensions are in mm)
DETAIL A
45

A
4 5

M
DETAIL A

R
D

C
D

NPT/BSP

T
A
SOCKET WELD END

BUTT WELD END SCREWED END

SERIES 65F FULL BORE CLASS 800


VALVE SIZE

12

Inch

1/2

DN

15

3/4

1 1/4

1 1/2

20

25

32

40

50

72

90

103

114

132

144

12.8

19.1

25.4

32

38.1

50.8

22

28

34

43

49

61

35

41

50

61.5

71

71

16

21

26.7

35.1

41

52.5

13

15

18

17

16

16

38.3

52.5

57.8

65.1

77.7

96

3.5

6.5

6.5

6.5

6.5

11

10.5

12

12

13

19

1.5

8.5

10

10

11

16

11

14

50

50

50

50

50

70

ISO 5211 MTG

F05

F05

F05

F05

F05

F07

M6*

M6*

M6*

M6*

NO. OF HOLES

150

150

150

150

150

200

68

81

85

95

106

137

WEIGHT (Kg)

0.8

1.1

3.1

4.5

6.2

Specifications are subject to change without notice

BALL VALVE
DIMENSIONS (All Dimensions are in mm)
DETAIL A
45

A
45

M
DETAIL A

R
D

C
D

NPT/BSP

T
A
SOCKET WELD END

BUTT WELD END SCREWED END

SERIES 65R REDUCE BORE CLASS 800


VALVE SIZE

Inch

1/2

DN

15

3/4

1 1/4

1 1/2

20

25

32

40

50

67

72

90

103

114

132

10

12.8

19.1

25.4

31.8

38.1

22

28

34

43

49

61

30

35

41

50

61.5

71

16

21

26.7

35.1

41

52.5

13

15

18

17

16

16

38.3

38.3

52.5

57.8

65.1

77.7

3.5

3.5

6.5

6.5

6.5

11

10.5

12

12

13

1.5

1.5

8.5

10

10

11

11

50

50

50

50

50

50

ISO 5211 MTG

F05

F05

F05

F05

F05

F05

M6*

M6*

M6*

M6*

M6*

NO. OF HOLES

150

150

150

150

150

150

55

68

81

85

95

106

WEIGHT (Kg.)

0.5

0.7

1.2

4.3

*TAPPED HOLES ON ISO PAD.

Specifications are subject to change without notice

13

BALL VALVE
ORDERING CODE
2

BORE
CODE DESCRIPTION
F
Full bore
R
Reduced bore

RANGE
CODE SIZE
15
DN15
20
DN20
32
DN32
40
DN40
50
DN50
65
DN65
80
DN80
100 DN100
150 DN150
200 DN200

BODY & END PIECE MATERIAL

1
CODE
62
65
66

SERIES
DESCRIPTION
Two piece Ball valve #150
Three piece Ball valve #800
Two piece Ball valve #300

BALL & STEM MATERIAL

SEAT

CERTIFICATION

CODE

3
4
5
6
A
C
L
O

DESCRIPTION
SS304L/ CF3
SS304/ CF8
SS316L/ CF3M
SS 316/ CF8M
CA15
WCB
LCB
Other then above

CODE
C
G
P
T

DESCRIPTION
Carbon Filled PTFE
Glass Filled PTFE
PEEK
TFM-1600

CODE

DESCRIPTION

3
4
5
6
A
C
L
O

SS304L/ CF3
SS304/ CF8
SS316L/ CF3M
SS 316/ CF8M
CA15
WCB
LCB
Other then above

CODE DESCRIPTION

F
S

Fire Safe
Non Fire Safe

ORDERING EXAMPLE

62 - F - 15 - 3 - 4 - C - F - A
CODE
62
F
15
3
4
C
F
A

DESCRIPTION
Two piece soft seated ball valve
Full bore
DN15
SS304L/ CF3
SS304/ CF8
Carbon Filled PTFE
Fire Safe
Actuated

NAME PLATE
BODY MATERIAL
PRESSURE RATING
VALVE SIZE

STEM MATERIAL
MAXIMUM
OPERATING PRESSURE
VALVE SERIAL NUMBER
SIZE
DN

LOGO

50

STD : BS EN 17292 MODEL 62F

CLASS
150

BODY : CF8M
BALL : CF8M

MOP :
19bar, at 38C SR. NO. 13010024
MOP :
SEAT : TFM1000 5bar, at 220C Mfg. Date : 05/01/13

STEM : SS316

DESIGN STANDARD
MODEL NUMBER

BALL MATERIAL

MFG. DATE
MAXIMUM OPERATING PRESSURE
SEAT MATERIAL

14

Specifications are subject to change without notice

BALL VALVE
AVAILABLE VARIATIES

Three Piece Ball Valve

Suitable for High corrosive


Application Ball Valve

Extended Neck Ball Valve

SS Full Bore Ball Valve

Fully Automated Ball Valve

SS Extended Neck Ball Valve

SS Reduced Bore Ball Valve

Specifications are subject to change without notice

WCB Reduced Bore Ball Valve

15

BALL VALVE:1:1:13-M3-01 Designed & Produced by : KRISHNA ENTERPRISE Ph.:+ 91-265-2422835

ROTEX MANUFACTURERS & ENGINEERS PRIVATE LIMITED


Manpada Road, Dombivli (E) - 421204 Maharashtra, INDIA.
Ph. : +91 251 2871033/ 2871390/ 2871196/ 2871989/ 2870890/ 2870663
Fax : +91 251 2871191 E-Mail : sales@maxflowvalves.com

www.maxflowvalves.com

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