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Gonalo Brites
J. J. Costa
University of Coimbra
University of Coimbra
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Renewable Energy
journal homepage: www.elsevier.com/locate/renene
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 23 December 2014
Received in revised form
10 May 2015
Accepted 31 July 2015
Available online xxx
This paper describes a parametric improvement study of a solar adsorption refrigerator, using a at plate
collector with silica-gel and water as the adsorption pair. Based on a set of experimental results obtained
with a prototype, used mainly for model validation purposes, a numerical study is conducted to determine the inuence of the most relevant parameters and to improve the overall performance.
The main parameters considered in this study are: the mass of silica-gel, the number of metallic ns in
the silica-gel bed, the orientation of the solar collector (azimuth angle), the improvement of the collector's cooling during the night, the thermal contact resistance between silica-gel and the collector
plate, the condenser surface area, the evaporation surface area, the radiant properties of the collector
plate, and the thermal insulation of the refrigerated cabinet. The inuence of each individual parameter
is analyzed, and its optimum value is determined. The refrigeration system with all the individually
obtained optimum parameters has an overall performance considerably higher than that corresponding
to the analyzed prototype, providing useful information for a better integrated understanding of the solar
adsorption refrigeration systems, and for a better design of such systems looking for their maximum
overall performance.
2015 Elsevier Ltd. All rights reserved.
Keywords:
Solar refrigeration
Adsorption refrigeration cycle
Silica-gel/water pair
Parametric analysis
1. Introduction
Solar adsorption refrigeration has been the subject of great interest in recent years by the scientic community. Many prototypes
have already been built and tested, some were successfully tested
in desert areas, characterized by strong solar radiation and very
high ambient temperatures during the day and warm nights, and
others were tested in moderate climates. Research in this area
comes from diversied countries as France, China, Brazil, Nigeria,
Morocco, Egypt, Spain, Switzerland, Germany, Portugal and others
[1,2]. An adsorption refrigerator requires a mass of an adsorbent
material, the adsorbate, capable of being adsorbed by the chosen
adsorbent, a solar collector where the adsorbent is placed, a
condenser and an evaporator (v.d. Fig. 2). The most commonly used
adsorbenteadsorbate pairs are silica-gel and water, zeolite and
water, and activated carbon and methanol. Other pairs were
already investigated, namely compound adsorbents using an
adsorbent matrix impregnated with hydrophilic salts like lithium
* Corresponding author.
E-mail address: goncalo.brites@uc.pt (G.J.V.N. Brites).
http://dx.doi.org/10.1016/j.renene.2015.07.099
0960-1481/ 2015 Elsevier Ltd. All rights reserved.
239
There are other systems working under the same principle but
with different operating conditions, the adsorption chillers, whose
COP is calculated considering only the heat directly supplied to the
system in order to regenerate the adsorbent:
COPcycle Qevap Qregen
(3)
SCP Qevap mads
COPsolar Qevap Qsolar :
(1)
Qevap mevap $Levap mevap $cP;liq$water $ Tcond Tevap
(2)
(4)
240
Fig. 2. Schematic drawing of the solar refrigerator and a picture of the prototype built and tested.
Fig. 3. Schematic cross section of the adsorber, with aluminum ns (separators), silicagel layer, perforated plates and compression springs (dimensions in mm).
3.1. Formulation
A numerical model of the theoretical adsorption refrigeration
cycle was developed to simulate and improve the performance of
the solar refrigerator, considering two-dimensional heat transfer
within the adsorber domain. The objective is not to calculate a set of
optimal parameters, but only the calculation of reference values for
the parameters that inuence the performance of the solar refrigerator. With these values it will be possible to build a solar refrigerator with improved performance. It is important to mention that
the change in one parameter will possibly change the optimal
values of the others, making the search for an optimal set of parameters a much more extensive work. Due to the innite variations of solar radiation and ambient air temperature, it may even be
impossible to nd a single optimal set of parameters valid for all
meteorological conditions.
The numerical model is based on the energy conservation
equation inside the adsorber domain, which, in its simplied differential form, is
rcP
vT
v2 T v2 T
k
vt
vx2 vy2
!
1 rsilica DHads
dX
dt
(5)
241
dX 15De
Xeq Xt
2
dt
Rp
(6)
where X is the actual local value of the water content in the silicagel, Xeq is the equilibrium value considering actual local temperature and pressure, and De is the effective diffusivity. The adsorbed
water content in silica-gel type A in equilibrium conditions is obtained using the Toth Equation [24,25]:
K0 $exp DHads Rvapor T $P
Xeq
n 1=n
1 K0 Xm $exp DHads Rvapor T $P
(7)
dmwater;cond
dmcond cPcond Tcond
Q_
$Lcond Tcond
dt
dt
(8)
(9)
d ln P
dT
Xconst
(10)
The heat rate transferred through the walls and from the
refrigerated load is evaluated by an expression similar to (9). As
referred before, the total water mass inside the system remains
always constant.
The pressure is considered uniform within the system at each
instant, and in the heating and cooling phases (at constant content
of adsorbed water) is evaluated using the ClausiuseClapeyron
equation
(11)
Q_ col Acol S UL Tp;av Tamb
dmevap
$Levap;liq
Q_ walls Q_ refrig_load Q_ sens_water;cond
dt
dmice
$Lf ;ice 0
dt
DHads
Rvapor T 2
(12)
where S is the radiation rate received by the collector (solar radiation in the plane of the collector, corrected by the solar transmission of the glass and the absorption coefcient of the black paint
Table 1
Properties of silica-gel type A used in the simulations.
Density
Specic surface
Pore volume
Average pore diameter
Specic heat
Thermal conductivity (dry silica-gel)
730 kg/m3
650e800 m2/g
0.35e0.45 ml/g
2.0e3.0 nm
0.92 kJ/(kg C)
0.175 W/(m C)
242
(4.650.9) 1010
(2.710.1) 103
0.4
10
0.461889
of the collector's plate), and UL is the overall heat transfer coefcient for a solar collector, calculated as proposed by Ref. [22]. The
average temperature of the collector plate Tp,av is estimated at each
time step from an energy balance equation, considering a uniform
plate temperature.
The simulation departs from thermal equilibrium conditions (all
the points in the adsorber are at ambient air temperature) and
repeats the calculations several times for the rst day until there
are no noticeable changes in the distributions of temperature and
of adsorbed water content between the current dataset and the
preceding dataset for the rst day.
3.3. Solution procedure
The program calculates the adsorption cycle from meteorological data (hourly ambient temperature and solar radiation for a
particular day) and the geometry and construction parameters of
the solar refrigerator. However, it does not calculate the evaporation pressure, which instead is specied as the average value
experimentally measured. A control volume approach and the fully
implicit method were used, respectively, for the space and time
discretization of the energy conservation equation [21], the
resulting set of algebraic equations being solved using the TDMA
algorithm. For simplication, the pressure inside the adsorbent
layer is considered constant in each time step. This assumption is
reasonable, because the processes are very slow and the silica-gel
bed thickness is not too large.
Two convergence criteria were monitored: the weighted sum of
the residues of the discretized equations and the iterative variation
of the variables within each time step. Another technique was used
to conrm the good convergence, comparing all the heat uxes for
one complete cycle: if the initial and nal states are equal,
convergence is conrmed if the heat supplied to the adsorber
during the heating and desorption phases equals the heat rejected
by the adsorber during the cooling and adsorption phases.
3.4. Comparison between numerical and experimental results
Fig. 5 presents a comparison between numerical and experimental results. There is a reasonable agreement between the
temperatures, although the temperature of the collector plate
shows a slight discrepancy in the heating and cooling phases,
which can be a consequence of not considering the thermal inertia
of the exterior collector case in the numerical model, but the
experimental pressure during the desorption phase is higher than
that predicted by the simulation. A pressure higher than predicted
may be a consequence of a bad choice of materials, like a sealing
material which degasies under vacuum, and also some porous
weldings which allow a very small inltration of air e extra care
with these aspects will allow the construction of better prototypes
in the future. The comparison was made for some different days,
yielding, in general, a good agreement. It is considered therefore
that the numerical model of the solar refrigerator is suitable for the
study of the inuence of the main parameters on the operation of
the solar refrigerator, and thus to obtain the set of parameters
leading to a better coefcient of performance.
Fig. 6 shows a good agreement between the theoretical and
experimental cycles when represented in the Clapeyron diagram,
except for the higher desorption temperature in the experimental
cycle. The simulated cycle exhibits a shorter variation between
maximum and minimum water content in the silica-gel, compared
with the theoretical and the experimental cycles, essentially
because of the pressure difference between simulated and experimental results. The higher difference between maximum- and
minimum pressures in the experimental cycle may be due to the
presence of small quantities of vapors extraneous to system operation, which will cause a decrease in the refrigerator's performance.
Despite many efforts it was not possible to improve this aspect,
perhaps due to insufcient capabilities of the used vacuum pump.
243
Table 3
Performance data for the theoretical, experimental and simulated cycles.
Qevap [kJ]
Qsolar [kJ]
mcond [kg]
COPsolar
SCP [kJ/kg]
Theoretical cycle
Experimental cycle
Simulated cycle
4088.3
24418.2
1.74
0.167
136.3
1489.5
24418.2
0.63
0.061
49.6
1700.6
24210.0
0.68
0.069
56.7
244
Fig. 7. a) Effect of the mass of adsorbent (silica gel) inside the adsorber on the performance of the solar refrigerator. b) Effect of the mass of silica gel on the adsorption cycle
simulation, for a hot day.
Fig. 8. Predicted adsorbent temperature for day 14-09-2011 at 08:00 h (nal of the adsorption phase): (a) in a 100 mm wide cell; (b) in the same cell with an additional n at the cell
center plane.
245
Fig. 9. Predicted adsorbent temperature for day 14-09-2011 at 16:00 h (nal of the desorption phase): (a) in a 100 mm wide cell; (b) in the same cell with an additional n at the cell
center plane.
Table 4
Comparative results for the performance of the solar refrigerator, considering the
adsorber with 9 ns (case 1) and with 19 ns (case 2).
Qevap [kJ]
Qsolar [kJ]
mcond [kg]
COPsolar
SCP [kJ/kg]
Case 1e9 ns
Case 2e19 ns
1700.6
24210.0
0.68
0.069
56.7
1912.8
24210
0.798
0.082
63.8
Fig. 10. (a) e Variation of the performance parameters of the solar refrigerator as function of the orientation of the solar collector. (b) e Variation of the COP with increasing the heat
transfer coefcient of the collector at night.
246
using the air vents in the adsorber during the night. Fig. 10 (b)
shows the variation of the COP with an increase in the overall heat
transfer coefcient from the collector during the night. There is a
signicant improvement on the performance of the solar refrigerator when the night cooling effect is increased, and it would be very
advantageous to implement a mechanism to increase heat losses
from the collector in the period between 20:00 h and 07:00 h.
4.3. Thermal contact resistance in the adsorber, and condenser area
To adjust the results of the computer simulations to the experimental results, the value of the thermal contact resistance between
the silica-gel and the collector plate was selected as 5.0 102 m2 C/
W, a value well above that reported in the literature, near
2.5 103 m2 C/W, obtained from experimental measurements
[25]. This discrepancy may be explained due to the incorrect but
necessary use a thin aluminum foil between the collector and the
adsorbent to contain the silica-gel beads during the construction
(otherwise the silica-gel beads would occupy also the space between
the plate and the base of the ns during the construction), with
which the temperature oscillations may become wrinkled, reducing
the heat transfer. Eliminating or replacing the aluminum foil by
another material or construction technique that facilitates heat
transfer, like welding the ns to the plate, it is expected that the
performance of the solar refrigerator improves slightly. Simulations
in which the value of the thermal contact resistance was varied lead
to the results shown in Fig 11 (a). It is found that a reduction in the
contact thermal resistance by a factor of 5 (from 5.0 102 m2 C/W
to 1.0 102 m2 C/W) leads to a signicant increase in performance,
but a further reduction doesn't seem to produce any signicant effect
in the COP. It is thus justied to improve the thermal contact between the adsorbent and the collector plate, removing the aluminum
foil and using a graphite foil or other high thermal conductivity foil to
improve heat transfer, or alternatively try to nd another assembling
solution to retain the silica-gel without need of using the foil and
thus without increasing the thermal contact resistance.
The total external area of the condenser, including ns and
tubes, is approximately 20 m2. This heat transfer area was estimated so that, under conditions of strong desorption, the
condensation temperature does not exceed the ambient air temperature by more than 5 C. As the area of the condenser was obtained from design calculations, there was a tendency to consider
an oversize to compensate for any possible unexpected effects. To
ascertain the inuence of the condenser area in the maximum
temperature difference between the condenser and the environment, as well as its effect on the performance of the solar
Fig. 11. (a) e Effect of the thermal contact resistance on the performance of the solar refrigerator. (b) e Effect of the condenser area on the maximum temperature difference
between condenser and environment air and on the COP of the solar refrigerator.
247
Fig. 12. (a) e Effect of evaporation pressure on the performance of the solar refrigerator. (b) e Results for the performance of the solar refrigerator with different adsorber plate
paints.
248
Table 5
Properties of the paint used and other special paints.
Typical thickness
[mm]
Absorptance (a)
Emissivity ()
50
8.0
30.0
2.0
0.9
0.80
0.94
0.93
0.91
0.91
0.80
0.89
0.86
0.32
0.22
Table 6
Proposals for the improvement of the thermal insulation of the refrigerated cabinet
walls. In the calculation of the parameter U the inner and outer convection coefcients were considered to be 5 and 10 W/m2 C, respectively.
Thickness [m]
k [W/(m C)]
U [W/(m2 C)]
0.12
0.16
0.20
0.05
0.037
0.037
0.037
0.008
0.282
0.216
0.175
0.153
Table 7
Characteristics of the initial prototype and of the proposed prototype after the
optimization study.
Mass of silica-gel
Number of ns in the adsorber
Solar collector azimuth
Night cooling overall heat
loss coeff.
Thermal contact resistance
Condenser total heat exchange
area
Evaporation pressure
Solar collector plate paint
Initial prototype
Proposed prototype
30 kg
9
0 (south)
Utop, night Utop
30 kg
19
40 (to west)
Utop, night 2 Utop
5.0 10
20 m2
2
2
C/W
500 Pa
Mate black spray paint
1.0 10
20 m2
2
2
C/W
550 Pa
Black carbon paint
Fig. 13. Comparison of the numerical results for the improved system with the experimental results for day 14-09-2011.
249
Fig. 14. Comparison of the theoretical, experimental and simulated (improved) cycles for the day 14-09-2011.
6. Conclusions
A solar adsorption refrigerator using the silica-gel water pair
was successfully tested, managing to keep the evaporator temperature close to 0 C from the rst day of operation, and ice formation
on the evaporator is sufcient to maintain this temperature stable
as long as it did not occur more than 2 consecutive days of cloudy
sky. The refrigeration capacity of this rst prototype is modest, but
sufcient to cool from ambient temperature to nearly 0 C four
water plastic bottles of 1.5 L each. The cooling power is, on a daily
average, about 75 W.
Comparing the experimental results with those obtained
through a computer simulation it is shown that it is possible to
improve the solar performance of the refrigerator. The improved
solar refrigerator as a refrigeration capacity of about 3 times the
capacity of the rst prototype. The average daily cooling power is
225 W. This value can be a little higher if the insulation thickness is
Table 8
Performance comparison of the experimental, simulated and improved simulated
cycles for the day 14-09-2011.
Qevap [kJ]
Qsolar [kJ]
mcond [kg]
COPsolar
SCP [kJ/kg]
Experimental
Simulated
Simulated (improved)
1489.5
24418.2
0.63
0.061
49.7
1700.6
24210.0
0.68
0.069
56.7
3733.5
22423.3
1.49
0.17
124.4
Table 9
Performance comparison of the experimental, simulated and improved simulated
cycles for the day 11-09-2011.
Qevap [kJ]
Qsolar [kJ]
mcond [kg]
COPsolar
SCP [kJ/kg]
Experimental
Simulated
Simulated (improved)
1229.2
21950.5
0.51
0.056
41.0
1804.4
21766.5
0.72
0.083
60.1
3858.4
19263.2
1.54
0.20
128.6
increased.
The study concerning the inuence of the main parameters on
the performance of the solar refrigerator enabled the identication
of signicant possible improvements, and thus allows the design,
sizing and operation of new solar refrigerators with improved
performances. This study allowed obtaining the values of the main
parameters that lead to an improved system with a coefcient of
performance comparable to the highest values reported in the
literature for this kind of systems. These results are therefore
relevant for further studies and performance improvements in this
eld, and for the design and operation of this kind of systems.
Acknowledgments
This work was supported by the Portuguese Foundation for
Science and Technology through the PhD grant with the reference
SFRH/BD/24904/2005.
Nomenclature
A
Acol
cP
COP
COPsolar
De
k
K0
Levap
Lcond
Lf
m
mads
m_
area [m2]
aperture area of the solar collector [m2]
specic heat at constant pressure [J/(kg$K)]
coefcient of performance e
global coefcient of performance of the solar refrigerator
e
effective diffusivity in the adsorption kinetic model LDF
[m2/s]
thermal conductivity [W/(m C)]
parameter of the Toth equation [kg/(kg$kPa)]
latent heat of evaporation of the water in the evaporator
[J/kg]
latent heat of phase change of the condensing water in
the condenser [J/kg]
latent heat of fusion of the ice inside the evaporator [J/kg]
mass [kg]
mass of adsorbent [kg]
mass ow rate [kg/s]
250
t
P
Psat
Q
Qadsor
Qload
Qevap
Qwalls
Qsolar
Q_ col
Q_
solar
Rvapor
Rt
Rp
S
SCP
t
T
Tamb
Tcol
Tcond
Tp,av
Tregen
U
UL
X
Xeq
Xm
Greek letters
r
density [kg/m3]
porosity e
DHads
enthalpy of adsorption [kJ/kg]
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