April 2001

Process Industry Practices

Piping

PIP PN03SA0J02
Piping Material Specification 3SA0J02
Class 300, 304/304L Stainless Steel, 0.000" C.A.
Core: Process
Jacket: Hot Oil

PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time by the responsible Function Team
and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or
withdrawn. Information on whether this Practice has been revised may be found at
http://www.pip.org.

2001 Process Industry Practices (PIP), Construction Industry Institute,

The University of Texas at Austin, 3208 Red River Street, Suite 300, Austin,
Texas 78705. PIP member companies and subscribers may copy this Practice
for their internal use. Changes, overlays, addenda, or modifications of any
kind are not permitted within any PIP Practice without the express written
authorization of PIP.

Not printed with State funds

PIP PN03SA0J02
Piping Material Specification Line Class 3SA0J02

April 2001
SERVICE:
RATING CLASS:
TEMPERATURE LIMIT:
NOMINAL CORROSION ALLOWANCE:

Core: Process
Jacket: Hot Oil
300, ASME B16.5-1996
-20F to 800F
0.000 in.

MATERIAL:
DESIGN CODE:
STRESS RELIEF:
EXAMINATION:

Core: 304/304L Dual Marked

Jacket: 304/304L Dual Marked
ASME B31.3c-1998
None Required
Per ASME B31.3

600
316

700
371

800
427

PRESSURE - TEMPERATURE RATINGS - CORE

TEMP F
TEMP C

-20 to 100
-29 to 38

200
93

300
149

400
204

500
260

For NPS 1/2 through NPS 12 (Full flange rating per ASME B16.5, Table 2-2.1)
psig
kPag

720
4965

600
4135

540
3725

495
3415

465
3205

435
3000

425
2930

405
2790

400
204

500
260

600
316

700
371

800
427

PRESSURE - TEMPERATURE RATINGS - JACKET

TEMP F
TEMP C

-20 to 100
-29 to 38

200
93

300
149

For NPS 1 through NPS 14 (Pressure is limited by external pressure on 4 inch sch 10S 304/304L core pipe)
psig
kPag

230
1585

ITEM
PIPE

213
1470

NOTES
01
Core

Jacket
Jumper
FITTINGS

197
1360

181
1250

NPS

SCH/RAT

1/2 3/4
14
6 12
1 14
3/4 1-1/2
24

40S
10S
40S
10S
XS
STD

173
1195

ENDS

165
1140

157
1085

147
1015

DESCRIPTION
SS, EFW, ASTM A312-TP 304/304L (Ej=0.80)
SS, EFW, ASTM A312-TP 304/304L (Ej=0.80)
SS, EFW, ASTM A312-TP 304/304L (Ej=0.80)
SS, EFW, ASTM A312-TP 304/304L (Ej=0.80)
CS, SMLS, ASTM A106-B (Ej=1.00)
CS, SMLS, ASTM A106-B (Ej=1.00)

02

CORE
Reducer (CONC)
Reducer (ECC)
90 LR ELL
45 LR ELL
Tee
Tee (RED)
Cap
JACKET
Reducer (CONC)
Reducer (ECC)
90 SR ELL
45 SR ELL
Tee
Tee (RED)
Cap
JUMPER
90 ELL
90 LR ELL
Plug
SW Pipet
BW Pipet

85
85
85
85
85
85

03

Process Industry Practices

1/2 12
1/2 12
1/2 12
1/2 12
1/2 12
1/2 12
1/2 12

Weld
Weld
Weld
Weld
Weld
Weld
Weld

SS, ASTM A403-WP 304-W/304L-W, ASME B16.9

SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
SS, ASTM A403-WP 304-W/304L-W, ASME B16.9

1 16
1 16
1 16
1 16
1 16
1 16
1 16

Weld
Weld
Weld
Weld
Weld
Weld
Weld

SS, ASTM A403-WP 304-W/304L-W, ASME B16.9

SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
SS, ASTM A403-WP 304-W/304L-W, ASME B16.28
SS, ASTM A403-WP 304-W/304L-W, ASME B16.28
SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
SS, ASTM A403-WP 304-W/304L-W, ASME B16.9
SS, ASTM A403-WP 304-W/304L-W, ASME B16.9

SW
Weld
THRD
Weld
Weld

CS, ASTM A105, ASME B16.11

CS, ASTM A234, ASME B16.9
CS, ASTM A105, ASME B16.11
SS, ASTM A182-F304/304L, MSS-SP-97
SS, ASTM A182-F304/304L, MSS-SP-97

3/4 1-1/2
24
3/4
3/4 1-1/2
24

Class 3000
STD
Class 300

Page 1 of 3

PIP PN03SA0J02
Piping Material Specification Line Class 3SA0J02

ITEM
VALVES
Gate
Gate
Gate
Globe
Globe
Swing Check
FLANGES
PROCESS
Slip-On (RED)
Slip-On
Insert (RED)
Insert (NON-RED)
Blind
JACKET
BRANCHES AND
JUMPER
Blind
Weld Neck
GASKETS
PROCESS

JACKET
BRANCHES AND
JUMPER
BOLTING
Stud Bolts

April 2001

NOTES

NPS

SCH/RAT

ENDS

DESCRIPTION

86

1/2 2
1/2 2
3 12
1/2 2
3 12
1/2 12

Class 800
Class 300
Class 300
Class 300
Class 300
Class 300

T/SW
SW
Weld
SW
Weld
Weld

CS body w/ 13 CR trim, HF ST
316 SS body w/ 316 SS trim, w/ jacket

1/2 14
1/2 14
1/2 14
1/2 14
1/2 14

Class 300
Class 300
Class 300
Class 300
Class 300

RF
RF

SS, ASTM A182-F304/304L, ASME B16.5

SS, ASTM A182-F304/304L, ASME B16.5
SS, ASTM A182-F304/304L insert, CS ASTM A105 flange, ASME B16.5
SS, ASTM A182-F304/304L insert, CS ASTM A105 flange, ASME B16.5
SS, ASTM A182-F304/304L, ASME B16.5

3/4 4
3/4 4

Class 300
Class 300

RJ
RJ

CS, ASTM A105, ASME B16.5

CS, ASTM A105, ASME B16.5

1/2 14
1/2 14

Class 300
Class 300

3/4 4

Class 300

82
82, 84

02

316 SS body w/ 316 SS trim, FP, w/ jacket

316 SS body w/ 316 SS trim, w/ jacket
316 SS body w/ 316 SS trim, w/ jacket
316 SS body w/ 316 SS trim, w/ jacket

RF
RF
RF

GA08CB200
GA03SU350
GA03ST750
GA03SU350
GL03ST750
CS03ST750

Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20
Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20, special
reducing flange dimensions
Ring joint, oval, iron 90 HB ASME B16.20, type R, table 3

82

ASTM A193, Gr B7 stud, w/ 2 heavy hex nuts ASTM A194, Gr 2H

90 BRANCH CONNECTION Core vents, drains, and instrument connections only (Note 16)
Legend and Chart

BRANCH SIZE

12

10

1-1/2

3/4

1/2

12

10

1-1/2

3/4

1/2

T
T

HEADER SIZE

B
E
T

Branch Weld
Reducing Tee or Tee and Reducer(s)
Tee

Page 2 of 3

Process Industry Practices

PIP PN03SA0J02
Piping Material Specification Line Class 3SA0J02

April 2001

BRANCH SIZE

90 BRANCH CONNECTION Jacket on core branch (to be used with core vent, drain, and instrument connection table)
Legend and Chart
14

12

10

2-1/2

1-1/2

14

12

10

2-1/2

1-1/2

T
T

HEADER SIZE

B
E
T

Branch Weld
Reducing Tee or Tee and Reducer(s)
Tee

SIZE COMBINATIONS, NPS

NOTES:
01
02
03
09
16
82
83
84
85
86

Core Pipe

Jacket Pipe

1/2
3/4
1
1-1/2
2
2
3
3
4
6
8
10
12

1
1-1/2
2
2-1/2
3
4
4
6
6
8
10
12
14

Special Jacket
Fittings

12-Elbows
14-Elbows
16-Elbows, 16-Tee

Flange Size,
Reducing Jacket
1 x 1/2
1-1/2 x 3/4
2x1
2-1/2 x 1-1/2
3x2
4x2
4x3
6x3
6x4
8x6
10 x 8
12 x 10
14 x 12

Flange Size,
Non-Reducing Jacket
1/2
3/4
1
1-1/2
2
2
3
3
4
6
8
10
12

Supply, Return,
and Jumper
3/4
1
1-1/2
1-1/2
2
2
2
3
3
3
4
4
4

Jacket
Drain
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4

Jacket
Vent
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4

Where pipe schedule is shown under SCH/RAT, it is adequate for the full flange rating. Where Calc is shown, the pressure limit may be lower
than flange rating.
All butt welded component thicknesses shall match pipe thickness.
Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet instrument take-off valves, and to match
equipment.
Pressure and temperature rating may be limited by certain components permitted by this specification. Refer to manufacturers recommended
pressure-temperature restrictions.
Core branch connections should consist of tees, reducers, and/or reducing tees except in the case of vents, drains, and instrument connections, where
branch welds are permitted per the branch connection tables.
Stud bolt lengths may be longer due to increased thickness of the insert flange.
Threaded joints are permitted only at jacket jumper and instrument connections. Threaded joints shall be seal welded when temperatures exceed 400F.
Use non-reducing flange against equipment or at spec break to piping with non-reducing flange.
Ej = 0.80 when component is split and rewelded.
This valve to be used for jacket vent and drain applications.

REFERENCES:
Process Industry Practices (PIP)
PIP PNF0200 - Vents, Drains, and Instrument Connection Details
PIP PNFJ8000 - Jacketed Pipe Fabrication Details
PIP PNSMV003 - Carbon Steel Gate Valve Descriptions
PIP PNSMV023 - Stainless Steel Gate Valve Descriptions
PIP PNSMV024 - Stainless Steel Globe Valve Descriptions
PIP PNSMV025 - Stainless Steel Check Valve Descriptions

Process Industry Practices

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