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SPEC NUMBER:
DATE:
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
SCOPE
1.1
2.0
This document offers suggestions to aid in the successful running and pulling of
Grant Prideco connections. It is designed to provide insight to avoid the most
common causes of pipe and connection damage resulting from improper planning,
incorrect rig operations, and inappropriate material handling procedures. Failure
to adhere to these guidelines may adversely affect proper connection makeup and/or performance.
Accessory equipment
2.1.1
2.2
Elevators
2.2.1
2.3
Handling plugs are available for each size weight and type of Grant
Prideco connection. Handling plugs are not designed to support more than
a single stand of pipe. Handling plug threads must be cared for and
maintained. Threads should be cleaned, inspected, and handled so as to
prevent damage. To insure proper thread engagement, both the handling
plug and pipe box threads should be free of any dirt, paint, and storage
compound or thread compound. Plugs should be fully made up by hand
then tightened by bumping up with a bar. Handling plugs also provide
protection of the box threads from damage by tools or test equipment,
which may be run inside the pipe.
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Current revision level can be determined through the Grant Prideco Intranet or another controlled source.
Page 1 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
2.3.2
2.4
2.5
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
Lifting Plugs
2.4.1
Lifting Plugs are designed to support the entire weight of the string. The
lifting plugs must be fully made-up, power tight to shoulder to achieve full
rated lift capacity.
2.4.2
Proper handling practices and sound judgment must be used at all times to
maintain the rated lift capacity of the plug. Damaged lifting plugs should
not be used. During lifting operations if the plug is subjected to heavy
impact loading, use of the plug should be stopped until an inspection is
performed. Additionally, due to cyclic tensile loading of the lift plug, a
wet magnetic particle inspection should be performed on the plugs to
inspect for fatigue cracks.
2.6
When pipe is stored on the rack or is being moved, the threads should be
protected by correct fitting, clean, and properly installed thread protectors.
Air and/or Quickie protectors may also be used providing that they do not
damage the threads or seals.
2.6.2
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Page 2 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
2.7
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
Thread Inspection
2.7.1 An authorized Grant Prideco Representative must perform thread
inspection. Inspect all thread and seal surfaces for damage and corrosion.
Minor anomalies on thread and torque shoulder surfaces can be field
repaired. Damage on seal surfaces, other than very minor oxidation, is
cause for rejection. After repairs, threads must be re-cleaned and dried.
Exposed seal surfaces, such as pin nose areas, are particularly susceptible
to handling damage. Special care should be taken in inspection of these
areas for dings, dents, and/or mashed ends.
2.8
2.9
Where applicable, seal rings shall be installed after thread inspection. Both
the seal ring and the seal ring groove shall be clean and dry prior to
installation. Care should be taken to insure that the ring fits properly and is
firmly seated into the groove. It is imperative that the seal ring is evaluated
for proper fit after the hump has been displaced in the groove. This
evaluation shall be conducted by using your finger and going around the
entire circumference of the groove. Any abnormal areas of the seal ring
must be corrected at this time. Movement of the seal ring axially will
assure proper installation, resulting in a snapping sound once the seal ring
is in the correct location. The seal ring must be seated the entire
circumference after it has been determined that the ring is fitted properly
into the groove. Seal rings should not be installed sooner than necessary
before make-up of the connection.
Installing PR rings
2.9.1
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Page 3 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
2.10
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
Installing of an EE ring
2.10.1 EE rings are installed in HFR-1EE (High Fatigue Resistance Revision 1
Environmental Exclusion) threaded and coupled connections. The EE ring
is installed prior to stabbing the pin in the coupling, in preparation for
connection make-up. The rings are installed to prevent fluid from
penetrating into the threaded area of the connection, isolating the
connection from external fluids. The EE ring consists of O-ring inside of
the outer shell. The EE is installed with the black O-ring facing the
threaded area of the box connection. A retaining groove is cut in the face
of the coupling, which holds the ring in place. The groove is required to be
clean, dry, and free of dirt or debris that would prohibit the ring from
seating properly. The EE ring must be properly seated the entire
circumference of the groove. The ring must be installed no sooner than
necessary prior to the make-up of the connection.
E n v iro n m e n ta l E x c lu s io n
R in g
C o u p lin g
Face
D o p e G ro o v e
P in
3.0
(NJO, ANJO, (Old) NJO, (New) NJO, NJOM, RTS, FL-4S, SB, BTB, HDL,
BIG HDL, STL; Secondary connections - ST-C, ST-P, DS, DSS-HTC, IJ-3SS,
IJ-4S, RSU-6, RSU-8, MODIFIED COUPLING, BTB, FLB-4S, FL-21, FL22)
3.1.1
The pin and box connections must be cleaned, dried, and free of
contaminates. The seal ring must be removed on connections
incorporating a seal ring. Apply thread-lock to the pin threads only (not
the seal area of the pin). Thread locking compound must be well worked
into the thread form. (A brush is recommended) This will reduce the
possibility of the thread-lock progressing into the ID. A uniform coat
should be applied, a full 360 degrees, covering approximately of the
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Page 4 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
first pin threads or approximately of the first pin threads on both steps.
Apply thread compound to the internal seal of the box, covering the area
360 degrees. The connection shall be made up as soon as possible after the
thread-lock and thread compound has been applied. A torque in excess of
the maximum make-up torque may be required to shoulder the
connections.
3.2
TC-4S, and TC-II family, HFR family; Secondary connections - STC-4S, STFI, ST-M, AB-TC, CQS, TC-22
3.2.1
Apply thread compound to the following areas: seal ring groove area,
thread below the seal ring groove area, and the metal seal area of the box
connection. Thread compound in these areas must be applied per section
3.3.3.1 with the exception of omitting the area before the seal ring groove.
Apply thread-locking compound to the remaining area above the seal ring
groove. Thread locking compound must be well worked into the thread
form. (A brush is recommended.) Leaching of the thread compound and
locking compound is acceptable at the mating areas.
The pin connection shall be clean and dry prior to make-up.
4.0
RUNNING PROCEDURES
4.1
Pipe Handling
4.1.1 Extreme care should be used when handling pipe. Pipe should not be
moved unless the threads are protected with thread protectors and/or
handling or lifting plugs. To insure protection of the threads, it is
recommended that the pipe be lifted with straps rather than hooks. Single
joint elevators are recommended but not necessarily required. If a soft
line is used it should always be double wrapped when picking up a joint of
pipe.
4.2
Thread Compound
4.2.1
4.2.2 After any field repair, apply a Moly-disulfide spray, prior to applying the
thread compound. Moly-disulfide is not required otherwise.
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Current revision level can be determined through the Grant Prideco Intranet or another controlled source.
Page 5 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
4.2.3
4.3
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
Some lead-free and metals-free compounds have been evaluated for use on
some Grant Prideco connections. (Best-o-Life 2000, Jet Lube Seal
Guard, and Best-o-life PTC) Please contact your nearest Grant
Prideco representative for additional information.
Compound Application
4.3.1
4.3.2
Big NJO
4.3.2.1 A thin, even coat of thread compound shall be applied to the entire
threaded area (both steps) and seal surface of the pin. A thin even
coat of thread compound shall be applied to the metal seal only on
the box. Care shall be taken to insure complete and uniform
coverage. Thread compound shall be well worked into the thread
roots with a brush.
4.3.3 RTS, FL-4S, SB, BTB, HDL, BIG HDL, STL, TC-4S, and TC-II
family, HFR1, HFR2, Modified Couplings, and Secondary
Connections (ST-C, ST-P, DSS-HTC, IJ-3SS, IJ-4S, RSU-6, RSU-8,
DS, STC-4S, ST-FI, ST-M, AB-TC, CQS, TC-22, FLB-4S, FL-21)
4.3.3.1 Thread compound should be applied to the entire thread and seal
surfaces of both the pin and the box connection. On products with
seal rings, particular care should be taken to thoroughly cover the
area between the seal ring and the back of the box. Thread
compound should be worked well into the thread roots with a
brush. Thread compound should fill approximately 1/4 to 1/3 of
the thread height.
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Current revision level can be determined through the Grant Prideco Intranet or another controlled source.
Page 6 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
4.3.4 HFR1-EE
4.3.4.1 Thread compound shall be applied to the threaded area and metal
seal of the pin connection as per section 4.3.3.1. Thread compound
shall not be applied to the machined cylinder surface (EE Seal
Area) of the external area on the pin.
Thread compound shall be applied to the threaded area and metal
seal of the box connection only as per section 4.3.3.1. Thread
compound shall not be applied to the dope relief groove area.
4.4
4.4.2
Remove stabbing guide after stabbing; rotate the pipe by hand to insure
proper thread engagement. If the weight of the pipe prohibits turning by
hand, turn very slowly with tongs (connection should be free running
without torque required) to assure proper thread engagement. Cross
threading and misalignment may be corrected now. The stabber must not
rock the pipe during initial stab or make-up. In case of a mis-stab, rotating
the connection counter-clockwise 1/4 to 1/2 turn will correct the
misalignment and give proper thread engagement. Make one or two full
turns by hand or slowly, using the power tongs, at about 4 to 6 RPMs.
Snub line shall be slack, or backup shall be released before applying
power for initial make-up.
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Page 7 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
4.5
Power Make-up
4.5.1
4.6
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
Power tongs are required. Pipe wrenches, rig tongs or spinning chain
make-up are not recommended. Make up at a steady and controlled speed,
usually at 10-15 RPMs for tubing and 8 to 12 RPMs for casing. Make up
to the recommended torque value. A backup tong may be required, until
sufficient string weight is developed to prevent the joint from turning in
the slips, if the tongs are not integral. Set the power tongs and the backup
tongs as close together as possible to prevent bending during make-up.
The backup tongs should be of a sufficient width to prevent crushing the
pipe body. Do not set the backup tongs over the box threads. Do not latch
the elevators on the pipe until the connection is made-up completely.
Make-up Torque
4.6.1
Grant Prideco Technical Specification Sheets provide the torque values for
all Grant Prideco Premium connections that require a specific make-up
torque. The torque values on the Technical Specification Sheet provide a
minimum and maximum recommended torque value. Torque values are
recommended and can be affected by field conditions. For torque
monitoring equipment or target torque, the average of the two values may
be considered the optimum torque; however a connection shall be
considered acceptable if the torque is between the minimum and
maximum torque value.
In isolated cases, the Grant Prideco Field Service Representative has the
authority to accept connections, in which the final torque is below the
minimum or above the maximum recommended torque at their discretion.
The value should not exceed 10% below or above the recommended
torque value.
Page 8 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
Modified Couplings
4.6.3.1 On the first 15 to 20 joints of tubing to be run, mark a 1/8 wide
white paint band on the pin end. The front line of this paint band
should be at the last scratch (the L4 distance is available from API
Standard 5B) and is convenient when the actual location of the
last scratch is in doubt due to chaser run-out marks.
4.6.3.2 Using extreme care, make-up each of the pre-marked connections
and record the torque necessary to bring the paint band flush with
coupling face. If any of these connections require a torque in
excess of the API maximum torque value to reach the
recommended make-up positions, break the connection out and
check threads for damage.
4.6.3.3 The average of the torque values determined above should be
considered the optimum torque value for that product. The
minimum torque should not be less than 75% of the optimum
value, while the maximum torque should not exceed 125% of the
optimum value.
Reference: Typical make-up torque for a modified coupling, to achieve the
correct position, is approximately 75% of the recommended torque for a
non-modified coupling.
4.7
Breakout
4.7.1
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Page 9 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
4.7.2
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
Maintain a steady, controlled speed until the pin jumps inside the box. A
single joint elevator is recommended to reduce misalignment during the
lifting process. A weight compensator may be used to reduce thread
galling during breakout. With the compensator load adjusted to thread
loading, thread damage should be eliminated. In lieu of a compensator,
insure that the spring hook is adjusted to keep the pin from jumping out of
the box.
If the pipe is being pulled or racked back in doubles or triples it is
recommended that a weight compensator be used during the pulling and
running process.
4.7.3
4.8
Stop rotation immediately when the pin jumps inside the box. For RTS,
SB, RSU, STC, STP, NJO, ANJO, (Old) NJO, (New) NJO, NJOM, and
Big NJO continue rotation to a turn prior to lifting the pin out of the
box. A stabbing guide shall be used prior to lifting the pin out of the box.
The pin must be carefully lifted out of the box to avoid damage. This is
critical on heavy weight pipe or when pulling doubles or triples. Remove
the power tongs before lifting the pin out of the box. Do not lift the
exposed pin threads through the tongs. Before moving the pipe further,
protect the threads by installing a clean, dry thread protector or handling
plug as appropriate.
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Current revision level can be determined through the Grant Prideco Intranet or another controlled source.
Page 10 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
4.8.2
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
4.8.2.2
4.8.2.3
4.8.2.4
4.8.2.5
4.8.2.6
4.8.2.7
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Current revision level can be determined through the Grant Prideco Intranet or another controlled source.
Page 11 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
5.0
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
The intent is to provide guidelines that will assist in the evaluation of make-up
signatures. Any connections signature that is abnormal or inconsistent must be
evaluated until a confident level is established. It is the Grant Prideco service
representatives responsibility for the acceptances of any make-up curves. In case
of a discrepancy, the final decision is his responsibility.
5.2
M A X IM U M M A K E U P T O R QU E
M IN I M U M M A K E U P T O R QU E
M A X IM U M S H OU L D E R T OR Q U E
T
O
R
Q
U
E
SH OU L D E R T O R Q U E
M IN IM U M SH O U L D ER T O R QU E
R E F. T O R QU E
T U R N /T IM E
If the printed format of this document does not display approval signature or initials, the document is uncontrolled.
Current revision level can be determined through the Grant Prideco Intranet or another controlled source.
Page 12 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
5.2.2
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
M A X IM U M F IN A L T O R Q U E
M IN IM U M
F IN A L T O R Q U E
M A X IM U M S H O U L D E R T O R Q U E
T
O
R
Q
U
E
SHO ULDER TO RQ UE
M IN IM U M S H O U L D E R T O R Q U E
REF. TO RQ UE
T U R N /T IM E
5.2.3
If the torque shoulder does not engage (no shoulder) the connection shall
be broken out.
M A X IM U M F IN A L T O R Q U E
M IN IM U M
F IN A L T O R Q U E
M A X IM U M S H O U L D E R T O R Q U E
T
O
R
Q
U
E
NO SHOULDER
M IN IM U M S H O U L D E R T O R Q U E
REF. TORQUE
T U R N /T IM E
If the printed format of this document does not display approval signature or initials, the document is uncontrolled.
Current revision level can be determined through the Grant Prideco Intranet or another controlled source.
Page 13 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
5.2.4
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
M A X IM U M F IN A L T O R Q U E
M IN IM U M
F IN A L T O R Q U E
H IG H S H O U L D E R T O R Q U E
M A X IM U M S H O U L D E R T O R Q U E
T
O
R
Q
U
E
LO W
S H O U LD E R TO R Q U E
M IN IM U M S H O U L D E R T O R Q U E
R E F. TO R Q U E
T U R N /T IM E
5.2.5
M A X IM U M F IN A L T O R Q U E
M IN IM U M
F IN A L T O R Q U E
M A X IM U M S H O U L D E R T O R Q U E
T
O
R
Q
U
E
SHO ULD ER TO RQ UE
M IN IM U M S H O U L D E R T O R Q U E
R EF. TO RQ UE
T U R N /T IM E
If the printed format of this document does not display approval signature or initials, the document is uncontrolled.
Current revision level can be determined through the Grant Prideco Intranet or another controlled source.
Page 14 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
5.2.6
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
M A X IM U M F IN A L T O R Q U E
M IN IM U M
F IN A L T O R Q U E
M A X IM U M S H O U L D E R T O R Q U E
T
O
R
Q
U
E
SHO ULDER TO RQ UE
M IN IM U M S H O U L D E R T O R Q U E
REF. TORQUE
T U R N /T IM E
If the connection make-up signature is rejected, the pin shall be broken out
and disassembled
5.3.2
The pin and box shall be thoroughly cleaned and visually inspected and if
applicable, the seal ring shall be removed from the box connection. If no
detrimental damage (galling on the thread) is observed, and the seal ring is
not shredded as a result of make-up, the connection shall be reassembled.
Any connection with seal damage shall be rejected and marked
appropriately.
5.3.3 If second make-up signature is acceptable or similar to the first makeup and the shoulder torque and final torque are within acceptable
limits, the connection shall be considered acceptable.
If the printed format of this document does not display approval signature or initials, the document is uncontrolled.
Current revision level can be determined through the Grant Prideco Intranet or another controlled source.
Page 15 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
5.3.4
5.4
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
If the seal ring is shredded or dislodged from the groove, replace the seal
ring, if applicable, and reassemble the connection. Make-up signature
must be acceptable.
Make-up signatures of this nature must always be broken out and evaluated
based on section 5.3:
5.4.1 Erratic make-up curve, build-up and drop-off in torque.
5.4.2 Excessive build-up and drop off in torque prior to shouldering.
T
O
R
Q
U
E
M A X IM U M
F IN A L T O R Q U E
M IN IM U M
F IN A L T O R Q U E
M A X IM U M
S H O U L D E R
T O R Q U E
S H O U L D E R
T O R Q U E
Typical make up signature, however make up conditions may alter the shape
of the curve.
M IN IM U M
S H O U L D E R
T O R Q U E
R E F . T O R Q U E
T U R N /T IM E
M A X IM U M F IN A L T O R Q U E
M IN IM U M
F IN A L T O R Q U E
M A X IM U M S H O U L D E R T O R Q U E
T
O
R
Q
U
E
SHOULDER TO RQ UE
M IN IM U M S H O U L D E R T O R Q U E
REF. TORQUE
T U R N /T IM E
If the printed format of this document does not display approval signature or initials, the document is uncontrolled.
Current revision level can be determined through the Grant Prideco Intranet or another controlled source.
Page 16 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
M A X IM U M M A K E U P T O R Q U E
M I N IM U M M A K E U P T O R Q U E
M A X IM U M S H O U L D E R T O R Q U E
T
O
R
Q
U
E
SHOULDER TO RQ UE
M I N IM U M S H O U L D E R T O R Q U E
R EF. TO R Q U E
T U R N /T IM E
5.5
M A X IM U M F I N A L T O R Q U E
M IN IM U M
F IN A L T O R Q U E
M A X IM U M S H O U L D E R T O R Q U E
T
O
R
Q
U
E
SH O U LD ER TO RQ UE
M IN IM U M S H O U L D E R T O R Q U E
REF. TORQUE
T U R N /T IM E
If the printed format of this document does not display approval signature or initials, the document is uncontrolled.
Current revision level can be determined through the Grant Prideco Intranet or another controlled source.
Page 17 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
5.6
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
M a x im u m F in a l T o r q u e
M in im u m F in a l T o r q u e
M a x im u m s h o u ld e r t o r q u e
Torque
S h o u ld e r to r q u e
T u r n /T im e
6.0
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
Over torque.
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Current revision level can be determined through the Grant Prideco Intranet or another controlled source.
Page 18 of 19
DEPARTMENT:
SPEC NUMBER:
DATE:
7.0
FIELD SERVICES
FS-OP-01, REV. 02
July 1, 2003
CONTACTS
Grant Prideco Field Service Headquarters
5301 Polk Street, Building 7
Houston Texas USA 77023
Phone:
1-713-924-2832 (24 hour)
Fax:
1-713-924-2847
Grant Prideco Field Service Office
229 Luke Street
Lafayette, Louisiana USA 70506
Phone:
1-337-232-3098 (24 hour)
Fax:
1-337-261-1066
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Page 19 of 19