cat REHS0273-04 06 August 2014 Special Instruction ioseecess Installation Instructions For The 160-9874 Gasket Ki SMCS Code: 1213; 7655-012 Engine 14.6 Liter 3406 Engines 3408 Engines 3412 Engines Table of Contents Introduction... Required Tools sa Installation Of The 160 -9874Gasket Introduction This entire Special instruction should be read and understood before any work on the engine is begun. Note: Improper assembly will result in premature failure of the sealing system. “This Special Instruction gives the installation instructions for the 180-9874 Gasket Kit. Ensure that the proper color and the proper part number of the seals are positioned in the appropriate grooves in the 197-9922 Cylinder Linerand the 159-9778 Cylinder Liner. Aiso ensure that the proper lubricants are used. Required Tools Table Required Tools Tool [PartNumber] __PartDescription | Qty A_| 50-3975 [Rubber Lubricant 1 | 2P-6260 _|Ovinder Liner intallor 7 Installation Of The 160-9874Gasket Kit NOTICE Keep all parts clean ftom contaminants. Contaminants may cause rapid wear and shortened component if. 4. Check the cylinder liner projection. Refer to Testing and Adjusting, "Cylinder Liner Projection - Inspect” igeao —a 2. Check for erosion on the tapered portion of the ‘bore for each cylinder liner on the cylinder block. Referto Illustration 1. Refer to GUIDELINE FOR. REUSABLE PARTS AND SALVAGE, OPERATIONS, SEBF8371, “SALVAGE OF CYLINDER BLOCK LINER BORES FOR 3400, C15, AND C16 FAMILY OF ENGINES”. 3. Apply Tooling (A) on the ring grooves of the cylinder liner and the liner seals.ieseaion rrr (1) Groove for 91-6854 Filer Band (Black) {@) Groove for 142-7072 Liner Seal (COOLANT) Purple {G) Groove for 110-2220 Liner Seal (ID) Orange (4) Groove for 142-6217 O-Ring Seal (OIL) Dark Blue 4, Install the purple 142-7072 Liner Seal (Coolant) in the groove (2) in the cylinder liner. er Seal (Middle) ) in the cylinder liner. 5. Insane orange 110-2220) inthe groove ( 6. Install the dark blue 142-6217 O-Ring Seal (OIL) in the groove (4) in the cylinder liner. 7. After the installation of the liner seals, reapply Tooling (A) on the liner seals and to the bottom of the liner, — 8; Place the black 9t~5854 Filler Band completely in clean engine oil for a moment. Install the filer band in the groove (1) under the cylinder liner flange without delay. instal the cylinder liner into the cylinder block immediately, before the filer band expands. iieaeatns 9. Use Tooling (B) to install cylinder liner (1) in the oylinder block. Ensure that any marks in relation to ‘the cylinder liner projection are in alignment, Note: Refer to Special instruction, SEHS9564 for more information about cylinder liner instalation.