NEW ADMIN BUILDING AT LPG FILLING PLANT — SHUAIBA. (CP —06 /2011) KUWAIT OIL TANKERS CO. S.A.K DOCUMENT - III /2 PARTICULAR SPECIFICATIONS, Vol. 3B ( DIV. 15 HVAC) gNew Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (CP — 06/2011) 99999999939 9399999993999 397939399999 TENDER DOCUMENTS EFECECEEE EEE EEE ECEEEEE EEE EEE EEEEE DOCUMENT -1 ‘TENDERING PROCEDURES 7 DOCUMENT - II CONDITIONS OF CONTRACT ve DOCUMENT - 11/1 GENERAL SPECIFICATIONS DOCUMENT - 11/2 PARTICULAR SPECIFICATIONS Vol. 1(DIV. 1) Vol. 2( DIV, 2 - 14) Vol. 3AC DIV. 15 PL + F.F) Vol. 3B( DIV. 15 HVAC) Vol. 4( DIV. 16) DOCUMENT - 11V3 DRAWINGS DOCUMENT -IV SCHEDULE OF RATES AND BILLS OF QUANTITIES DOCUMENT -V ANALYSIS OF PRI DOCUMENT - VI ADDENDUM (IF ANY ) SQEC PARTICULAR SPECIFICATIONSNew Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. 8.A.K Shuaiba (Tender No. CP ~ 06 / 2011) INDEX DIVISION ~ 15 (HVAC WORKS) SECTION TITLE PAGES 15500 GENERAL PROVISIONS FOR HVAC WORKS 1-11 18504 MECHANICAL INSULATION 1-5 15505 DUCTWORK INSULATION 1-5 18730 PACKAGED AIR CONDITIONING UNITS 1-6 15740 VARIABLE AIR VOLUME DEVICES. 1-3 15750 SPLIT D/X COOLING UNIT 1-10 15810 DUCTWORK 1-12 15820 DUCTWORK ACCESSORIES 1-6 15830 FANS, 1-16 15840 ELECTRICAL WORKS IN CONN WITH MECH SERVICES 1-8 15855, DIFFUSERS, REGISTERS & GRILLES. 1-4 15860 AIR TREATMENT EQUIPMENT 1-5 15990 TESTING, ADJUSTING & BALANCING (TAB) 1-13 >\ SQEC INDEX/TNew Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) SECTION 15500 GENERAL PROVISIONS FOR HVAC WORKS PART 1— GENERAL. 4.01 GENERAL CONDITIONS OF CONTRACT A. The Contractor shall become familiar with other sections of the Specifications affecting work of this trade. B. This section establishes the requirements for complete mechanical services, which includes cooling, heating, ventilation, drainage, and plumbing systems. Refer to drawings for locations and details. C. Provide all necessary materials, labour, equipment, tools, appliances, services, hoisting, scaffolding, supports and supervision to provide complete safe installations in conformity with applicable codes, Authorities having jurisdiction and the Contract Documents D. The contractor shall ensure during the tender stage that no discrepancy occurs between the specifications and drawings. Should discrepancies be discovered post-tender stage, and then the most onerous requirement shall be deemed to be included. 1.02 SCOPE OF WORK The particular requirement of HVAC shall be as listed below, indicated on tender drawings and described elsewhere in the specification. Refer to schedule of equipment for duties and performances. A. Air-Conditioning: Provision of DX Packaged and Split units and air duct systems; constant volume terminal units, fan coil units, Condensate drains Pipes, diffusers, grilles, etc. as shown in the drawing, B. Ventilation: Provide air supply and exhaust systems at various locations in the project including fresh air supply, toilets exhaust, kitchens exhaust and kitchens makeup fresh air. Refer to tender drawings for locations and schedule of equipment for duties C. Provision of all fixings, support, noise control items, electrical supply and connections, pipes and duct connection and ancillary items required to form complete and safe working systems are deemed to be included, f & SQEC Document - 11/2 SECTION 15500/1New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) 1.03 SYSTEMS DESCRIPTION The description below highlights the specific requirement of mechanical systems within the scope of this project. Reference to all sections of the specification, tender drawings and schedule of equipment should be made to ascertain the entire necessary requirement for the supply, installation, testing and commissioning of mechanical services. 1.04 AIR-CONDITIONING All Air-Conditioning systems shall provide cooling, heating and air filtration. Heating shail be by electric heaters and described here in the specifications. Cooling shall be by chilled water coils. The air-handling units are located on the roof, on top of toilet slabs and in the basement. The minimum fresh air volume flow rate shall be as shown on the schedule of Air Handling Units 1.05 VENTILATION A. Small Kitchens and Toilet Exhaust System: Central exhaust system shall be utilised. Refer to drawings for identification of various systems. On/Off contro! monitoring shall be by the BMS. For individual small extract fans serving one room operation, provide manual on/off control switch as those for lighting but with delay switch timer. B. Cafeteria & Kitchen Ventilation: Kitchen exhaust system incorporating purpose made exhaust hood with grease filters. Exhaust fan shall be bifurcated type and suitable for high temperature application. 1.09 DESIGN REQUIREMENTS A. Outdoor Design Conditions for cooling and heating loads calculations are in accordance with MEW: 1. Summer: 48°C dry bulb; 25.5°C wet bulb. 2. Winter: 4.5°C dry bulb; 2.0°C wet bulb. B. _ Internal Design Conditions: 1. Summer: —23.9°C + 1° C dry bulb; 50% + 10 % Relative Humidity. 2 Winter: 22°C + 1° C dry bulb; no humidity control. C. Fresh Air Requirements: Generally to recommendations in ASHRJ Ventilation Standards. SQEC Document - HII/2 SECTION 15500 /2‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP - 06 / 2011) D. 4.40 OrA aa ee Noise Criteria : NC Executive and private Office 25-35 Conference rooms 25-35 Corridors and Lobbies 40-45 Services and support 35-45 Restaurant 35-40 Toilets & kitchens 35-45, System Performance: All systems shall be supplied, installed, tested, commissioned and made to perform in an efficient and safe manner in order to achieve design parameters stipulated in all the sections of the specification and the schedule of equipment. SUBMITTALS FOR REVIEW Submit product data, samples and shop drawings in accordance with Section 01300 and as detailed below: Manufacturer's printed brochures and catalogues or as required by the Engineer with relevant information high lighted (or equivalent information struck out), along with write up of selection criteria Complete building heat load calculations to be submitted for Engineer's approval before commencing on drawings. Workshop Drawings: Submit 4 copies of clear, blue type and one mother print copy. The drawings shall be scale 1:100 for plans, 1:50 for side view sections, 1:20 for details such as pump room, focused details, and 1:10 for product items such as valves, pieces, ete. Clear legend will be accompanied all drawings to clarify all items, dimensions, abbreviations, parts, etc. Shop Drawings will include all details of installations coordination’s with other services, supports, changes, deviations from design works, explanations, etc. No work will be started before approval of Shop Drawings with official stamps. Equipment installation and piping layout double line drawings of plant rooms. Clearly indicating all fittings, supports, valves and control gear to a scale 1:20 ‘Submit sections and elevations as required by the Engineer. Typical floor plans indicating shafts, riser locations etc.. toa scale of 1:50. Builders work layout plans to a scale of 1:100/1:50 Electrical wiring diagrams (NTS) and panel installation details (1:20). Test and performance certificates of equipment, where required. Shop drawings for controls and control systems, including diagrams and _description of the sequence of operation. Co-drdinate shop drawings and space clearance between sections before submission; note this on each shop drawing, ‘SQEC Document - Ti /2 SECTION 15500/3New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) D. Product Data: Full details of all systems and components, including but not limited to: 1, Chilled water system including chillers, pumps, pipes and_ fittings pressurisation and chemical dosing system. All HVAC equipment such as: Fans, Air Handling Units, Fan Coil Units etc Control dampers, Air diffusion equipment, and fire dampers. Ductwork construction and Accessories. 2. 3. 4 5. Thermal Insulation and Acoustic lining. 6. Vibration isolation and flexible connections on relevant equipment. 7. Chilled & Condensate water Pipes material, valves and pipe work accessories. 8. Sealant, Adhesives and paints. —. Relevant calculations in format required by Municipality, Kuwait Fire Department and Ministry of Electricity and Water. F. Calculations of hydraulic systems’ resistance based on shop drawings and motor ratings. Indicate discrepancies between calculated values and those specified. G. Spatial requirements of items to be furnished, together with alternative arrangements for equipment, ductwork, piping and accessories wherever required. H. Submit project ‘As-Built’ prepared from shop drawings for all Mechanical systems including diagrams. Prepare and submit for review method statement for: Pressure testing of piped and ducted systems. Testing and commissioning procedures for all mechanical systems. Installation of specialist work such as chemical dosing system Excavation and temporary works. General safety procedure. OR eONan ‘Show all technical data (length, flow rate, pressures, etc.) in metric units. 4.11 SUBMITTALS FOR INFORMATION A. Manufacturer's Installation Instructions: Indicate special procedures and assembly of components. Manufacturer's certification that Products meet or exceed Specification. Certification of approvals by local authorities such as MEW, MPW and KF; “where required. D. Manufacturers “Mill Certificates” for all pipes. \ Oo” SQEC Document - HI/2 SECTION 1550074New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) 1.12 REGULATORY REQUIREMENTS A. Perform Work in accordance with regulations of Ministry of public works, Ministry of Electricity and Water, KNPC, Ministry of Defence (Shelter) and KFD. 1.13 ENVIRONMENTAL REQUIREMENTS A. Use equipment and tools fitted with suppressers where necessary to limit radio interference. 4.14 SCHEDULING A. Schedule testing and adjusting to ensure a complete installation ready for satisfactory operation B. Allow minimum of two weeks for testing and adjusting. 1.18 CO-ORDINATION A. Study all drawings and specifications and familiarise with the structural and architectural and work of other trades. B. Ensure that the work under this section will not interfere with those of other trades and are compatible with the architectural finishes prior to placing orders, fabrication and installation C. Co-ordinate with electrical works for the exact power requirements and location and type of interference. Furnish all information as required by MEW, for obtaining approvals. D. Furnish templates, patterns, setting out plans and other items for incorporation in the works. Ensure timely placement of sleeves, inserts and the like, E. Where work is installed on close proximity to or will interfere with work of other trades, assist in working out satisfactory space arrangements. Prepare composite shop drawings to a suitable scale, showing how the work is installed in relation to the work of other trades. F. Ensure the sufficiency of dimensions of plant areas, door ways, etc... and suitability of slabs and other structural members for placement, operation and maintenance of equipment. G. Resolve conflicts in requirements with other trades. Refer to the Engineer, only those that cannot be solved without changes to structure or those, which involves major changes to system design. H. Provide hooks, rails or other items to allow for hoisting or movemel equipment in plant areas. SQEC Document - 1IT/2_ SECTION 15500/5‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~06 / 2011) |. Furnish data on heat loss to surrounding from equipment in air-conditioned areas, to the HVAC trade. 4.16 OPERATION AND MAINTENANCE DATA A. Submit hard bound copies of "Operation and Maintenance Manual" in accordance with Section 01300, with complete data for each piece of equipment installed, 1. The manual shall contain: a) Table of contents. b) Fire protection materials and drawings submittal with the Engineer's and KFD approval. ©) Manufacturer's installation instructions. d) Manufacturer's internal wiring diagrams. e) Manufacturer's assembly details. f) Replacements parts/materials, number listing and description. 9) Preventive maintenance schedules listing frequency of service and or replacement. i h) Lubricants, commercial equivalents schedules of use. i) Name and address of manufacturer's sales and service agencies and local representative/distributor including telephone and telex numbers. i) Name and address of Contractor's maintenance department including emergency contact telephone number. 2. Arrange the contents of the manual in section with tags. B. _ Instructions for start up, routine operation and troubleshooting. 1.47 QUALITY ASSURANCE A. Provide material and equipment manufactured and tested in accordance with the relevant British or International Standards. 1.18 DELIVERY, STORAGE & HANDLING A. Box crate or otherwise completely enclose and protect all equipment during shipment, handling and storage. B. Store equipment in clean dry space. Protect equipment from dirt, fumes, construction debris traffic and operations Protect against impact, abrasions, discoloration and other damage. moo Repaint to satisfaction of the Supervising Engineer all painted surfaces, which are damaged prior to acceptance. F, Protect all electrical equipment against moisture or water damage. SQEC Document - III /2 SECTION 1550076New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) G. Keep equipment in their protective packaging until installation time. H. Provide protection to equipment during the period between installation and ‘commissioning to prevent seizure of moving parts. 4.19 GUARANTEE AND WARRANTIES A. Manufacturers shall provide their standard warrantee and warranted for products furnished in the Specification. However, such guarantee shall be in addition to and not in lieu of all other liabilities, which manufacturers and the Contractor may have by law or by other provisions of the Contract Documents. These Warranties and guaranties shall not be less than two (2) years. B. Any fault or failure due to defective or improper material, equipment, workmanship or Contractor's design which may develop shall be made good forthwith, by and at the expense of the Contractor, including ail other damage done to areas, materials and other systems resulting from such fault or failure. C. The Contractor shail guarantee that all elements of the systems are of sufficient capacity to meet the performance requirements stipulated in or implied by the Contract Documents. 1.20 SPARE PARTS, TOOLS AND MAINTENANCE EQUIPMENT A. The Contractor shall provide spare parts, tools and maintenance equipment pursuant to his obligations to maintain the systems specified herein throughout the Contract Maintenance Period. B. The Contractor shail provide with the tender a separate priced list of spare recommended for the maintenance period identified in this contract. This spare parts list will be recommended by the manufacturer for fire protection works and valid for a two years period, but whose total cost des not form part of the tender lump sum. C. If the Contractor does not remedy any defect that arises during the maintenance period within a reasonable time, the Engineer may arrange for the work to be done at the contractor's expense. D. All spare parts, tools and maintenance equipment shall be provided in original packing, clearly labelled and referenced. Provide complete schedules of spare parts and maintenance equipment clearly cross-referenced with the "as-built" record drawings and with operation and maintenance instructions manuals. E. All spare parts, tools and maintenance equipment shall be as recommended by the equipment manufacturer and shall be subject to the final approval of __-the Engineer. a a Document - IIT /2 SECTION 15500/7‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP - 06/2011) PART 2~ PRODUCTS 2.01 GENERAL A. Materials and Equipment: Manufacturer's standard products; essentially duplicating materials and equipment that have been in satisfactory use for a minimum five years. Obtain units of the same class of equipment from a single manufacturer. Materials shall not support bacteria. Acoustic Insulation and Sound Deadening Materials: Free of animal hair. mo 9D Parts or items of plant, pipe work connections, etc. shall be interchangeable with corresponding parts, etc., in similar items of plant, where practicable. F. Supply equipment requiring electrical connection with appropriate fixtures attached, where practicable G. No CFC blown or contained material is acceptable. H. No lead contained material is acceptable. PART 3 - EXECUTION 3.01 EXAMINATION A. Verify space, dimensions and conditions affecting work B. Verify work does not clash or interfere with clearance required for other work. C. Notify Engineer of likely interference before commencing work. D. Check Survey, Architectural, and Structural, Electrical and Mechanical drawings and details noting location of shafts and co-ordinate with the work of other Sections. 3.02 PREPARATION A. Clean and degrease duets, fittings and flanges thoroughly before assembly. 3.03 INSTALLATION A. __ Install work in accordance with manufacturer's instructions. B. ~“Furhishrequired offsets, fittings, traps, drains, as shown or implied on drawings ‘and to meet the needs for venting and draining of systems accordance with good practice. SQEC Document - IIl/2 SECTION 1550078‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP —06 / 2011) c. 3.04 Provide accessible means for lubricating equipment including permanent lubrication “lifetime” bearings. Install equipment and apparatus such as motors, fans, panels, controllers, etc. to be readily accessible for operation and maintenance. Place valves, traps, strainers, vents, automatic controls and dampers in accessible locations. Install equipment and accessories to operate without objectionable noise and vibration. Provide control dampers where noted and required for complete regulating control of systems, fixtures and equipment. PAINTING Do not paint vitreous enamelled surfaces. Wire brush metal surfaces, clean and apply an appropriate undercoating or treatment before final coats are applied. Verify paint applied to heated surfaces is suitable for the temperature. Replace bright or machined surfaces which have become pitted or marked by rust. Make good damaged shop-finished equipment to match manufacturer's finish, Touch-up scratches in painted surfaces in matching paint Repaint the complete surface of equipment or material damaged to an extent that cleaning or touch-up paint will not restore the original finish. ON-SITE QUALITY CONTROL Carefully check each piece of apparatus for completeness of connections, accessories, wiring and controls and place in operation, test and adjust. Obtain written permission to start and test permanent equipment and systems. Operate each piece of equipment, including motors and controls, continuously for minimum 2 hours in the presence of the Engineer. Correct defects; repeat tests until no defects are disclosed; leave equipment clean and ready for use. After completion of initial trial test, execute Reliability Tests for plant a equipment. Give Engineer 7 days notice before commencing tests. SQEC Document - 11/2 SECTION 15500/9New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. $.A.K Shuaiba (Tender No. CP - 06/2011) F. Each reliability test shall last for 31 consecutive days during which time the whole of the plant being tested shall operate continuously without adjustment or repair. G. Repeat reliability test after repairs and adjustments (other than normal tuning adjustments) have been carried out, until system runs as intended. H. Run systems under full summer and winter load conditions. 3.06 ADJUSTING Adjust valves, traps, controls and equipment to ensure proper operation. Regulate fiushing tanks for the water closets and urinals in accordance with manufacturer's instructions, to ensure the optimum flushing process. p> 3.07 CLEANING A Clean apparatus, accessories and piping after installation and just prior to Substantial Completion. Replace all disposable filters, clean and wash permanent filters and strainer prior to hand over. B. Vacuum and clean all parts of equipment and material, upon completion of installation and leave surfaces free of foreign matter. 3.08 PROTECTION A. Protect completed work and equipment. Close ends of work with purpose made temporary covers or plugs during construction to prevent entry of obstructing material. 3.09 INSPECTION, TESTS, AND ADJUSTMENTS A. During the manufacturer (at Contractor's premises only) and installation and after completion of works, the system, section of the system or its components shall be tested by the Contractor/specialist subcontractor in the presence of the Engineer, as directed below or elsewhere. The Contractor shall procure all testing instruments and accessories and bear all costs in connection with the same. 1. Basic material for conformity with the specified standard 2. Supports and anchors for ability to withstand required loads. 3. Pumping equipment for the specified flow, head controls, safety interlocks and alarms, noise criteria etc. 4. Piping in genera! for line, level and slopes 5. __ Standpipes for the required flow and pressure at the hydraulic remote points. 6. __ Fire alarm system for water flow detection and minimum for actuation. B. Adjust the following items: Flow switches for minimum flow for actuation. SQEC Document - IIT/2 SECTION 15500/ 10New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06/2011) 2. Globe valves for design flow. 3.10 SYSTEM DEMONSTRATION A. Provide the services of a competent Engineer to supervise the commissioning of all equipment and to train the Owner's Personnel in all aspects of the same during a five (5) working days period, during normal working hours. Allow for all expenses in connection with the above B. Give minimum one-week's written notice and obtain the Owner's written consent, prior to such demonstrations, C. Proceed with the system demonstration, only after substantial completion of the project. D. Co-ordinate with the Kuwait Fire Department to facilitate their visit to site, test and demonstrate the system for their approval. END OF SECTION SQEC Document - TI /2 SECTION 15500/11New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Sbuaiba (Tender No. CP — 06/2011) SECTION 15504 MECHANICAL INSULATION PART 1 - GENERAL To be read with Division 1 - General Requirements and Section 15500 4.01 SECTION INCLUDES A. Thermal insulation to chilled and hot water pipelines. B. Thermal insulation to supply, return and treated fresh-air ducts. 1.02 SUBMITTALS FOR REVIEW A. Product Data: Manufacturer's catalogue information and data sheets covering items specified B. Samples: For each type of insulation provide sample. 1.03 DELIVERY, STORAGE AND HANDLING A Store in accordance with manufacturer's instructions. B. Keep materials dry. c. Damaged items will not be accepted. PART 2- PRODUCTS 2.01 MANUFACTURERS A KIMMCO - Kuwait B. ARABIAN FIRE GLASS INSULATION - Saudi Arabia C. ARMAFLEX - (Close Cell Rubber) D. —_ INSUL Tube - (Close Cell Rubber) —. POLYGLASS - Malaysia 2.02 MATERIALS A. Pipe work Insulation (Types A and B): Rigid fibreglass, normal bulk 63 kg/m’. Thermal conductivity not exceeding 0.04 Wimk (ref. 50 °C mean temperature) SQEC Document =I /2 SECTION 15504/1New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. 8.A.K Shuaiba (Tender No. CP ~ 06/2011) B. c. 1 2. D. 2.03 2.04 SQEC Pipe work Insulation (Type C): Closed cell nitrile rubber performed flexible sections. Thermal Conductivity: To BS 874 and BS 2972 Insulation Between Pipe work And Support Types A and B: Heavy density (130-150 kg/m?) Type C: Rigid load bearing type. Ductwork Insulation: Fibre Glass flexible rolls normal bulk density 24 kg/m’. Thermal conductivity not exceeding 0.04 WimK (ref. 50 °C mean temperature) Rigid Fibre Glass insulation normal bulk density 32 kg/m3 for ductwork exposed to outside Facing: Aluminium foil-laminated paper, 0.05 mm thick, integral with sectional material securely attached to section to provide a hinge on the longitudinal side with overlaps. Adhesive: BS 5970 Section 2 Clause 8.2. Sheet Reinforcement: Aluminium flat or profile sheeting. Fix directly to insulation. Secure lapped joints by means of pop rivets matching aluminium straps at maximum spacing of 225 mm. Seal all parts against moisture and make joints shed water. Mesh Reinforcement: Galvanised wire netting to BS1485. Not less than 0.9 mm wire diameter and 25 mm mesh. FABRICATION ~ PIPEWORK INSULATION Pipe work Insulation Type A: Rigid, foil-faced insulation, Exposed or within Plant areas chilled water pipe insulation shall be coated with Foster 35-00/45-00 mastic over Glass Fibre Membrane and then cladded with aluminium jacketing of 0.5 mm thick smooth/corrugated Alloy 3003/3015 backed with 40 Ibs. Polykraft paper on one side as moisture barrier as per ASTM 8209. Manufacturer: PABCO/CHILDERS/PROFILES Pipe work Insulation Type B: Rigid, foil-faced insulation, with mesh reinforcement. Spread of Flame of Finished Insulation: BS 476 Part 7 - Class 1. Class 0 surface rating of building regulations. Where fire and surface spread of flame certificates relate to factory made products, ensure certificate remains valid when the finish is site applied. Provide an electrical bonding terminal suitable for connection of 6-mm? maximum conductors. FABRICATION - DUCTWORK Use integral facing for lightweight grades intended only for concealed work. Insulation Type A: Exposed or within Plant areas Ductwork. insulation shall be coated with Foster 35-00/45-00 mastic over Glass Fibre Membrane and then cladded with aluminium jacketing of 0.5 mm thick smooth Alloy 3003/3015 backed with 40 Ibs. Polykraft paper on one side as moisture barrier as ASTM B209, Manufacturer: PABCO/CHILDERS/PROFILES, Document — 1/2 SECTION 15504 /2New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K ‘Shuaiba (Tender No. CP - 06 / 2011) c. Insulation Type B: Reinforce the insulation finish with quick clamp. The clamp shall be self locking, 9mm wide and made from nylon or stainless steel with lifted edges band. Applied at 400 mm intervals. Increase insulation thickness to incorporate angles and flanges within the insulation. Internat duct insulation lining will not be permitted unless specifically approved. Provide aluminium tape to maintain the integrity of the vapour seal of the joints and for additional protection. Provide an electrical bonding terminal suitable for connection of 6mm? maximum conductor. PART 3 —- EXECUTION 3.01 A 3.02 EXAMINATION Verify installation has been fully tested and joints proved sound. INSTALLATION Install materials in accordance with manufacturer's instructions. Do not insulate factory-insulated equipment. Apply insulation as close as possible to equipment by grooving, scoring, and bevelling insulation, if necessary. Fix insulation to equipment with studs, pins, clips, adhesive, wires, or bands. Bevel and seal insulation around nameplates and ASME stamps. Do not cover with insulation. Neatly finish joints, comers, edges and overlaps and where possible arrange overlaps to fall on blind side. Ensure overlaps are neat and even Install insulation to be easily removed and replaced without damage on equipment requiring periodical opening for maintenance, repair, or cleaning Carry insulation through between pipe and support except where anchoring is required. Provide a 2mm thick sheet metal protective sleeve. Use rigid insulation material 1000mm long and same thickness as main insulation at duct support systems. Wrap valves and flanges with 50mm thick flexible material with facing and seal joints with aluminium vapour seal tape. SQEC Document — 1/2 SECTION 15504/3‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP - 06/2011) 3.03 SCHEDULE OF INSULATION TYPES A. Pipe work Systems: 1. Insulation Type A: Chilled water and hot water pipelines exposed to outside or within plant areas, Insulation Type B: Chilled water pipelines in ceiling voids and risers. Insulation Type C: Domestic Hot Water and Refrigeration Pipe System. B. Ductwork Systems 1. Insulation Type A: Supply, return and treated fresh air ducts in plant areas. 2. Insulation Type B: Supply, return and treated fresh air ducts within riser shafts and voids including flexible ductwork. 3.04 SCHEDULE OF INSULATION THICKNESS A. Hot water up to 95°C temperature THERMAL CONDUCTIVITY (Wimk) Nominal ] Upto 0.027 to 0.041 to | 0.056 to 0.07 Pipe bore | 0.026 0.04 0.055 mm Minimum thickness of insulation (mm) 15 15. 25 25 25 20 20 25 25 25 25 20 25 25 HeeHig2 32_ 20 25 25 32 40 20 25 32 32 50 20 32 32 32 65 20 32 32 32 80 20 32, Soca) 32 100 25 32 32 38 125 25 32, 38 50 150 25 32. 50 50 200 25 50 50 50 250 30 50 so | 638 300 30_ 50 50 63 Flat 35 50 50 63 | Surfaces SQEC ‘Document ~ I /2 SECTION 1550474‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06/2011) B. Chilled Water Service Thickness Table THERMAL CONDUCTIVITY (Wimk) Nominal 0.023 0.04 0.04 "| 0.023 0.055 Pipe bore i z Pipe work within building | Pipe work in shafis, ducts and plant areas (roof) mm Minimum thickness of insulation (mm) 15 25 38 38 38 50 20 25 38 38 38 50, 25 25 38 38. 38 50, 32 25 38 38 38 50. 40 25 38 38 38 50 50, 25 38 63 50 75 65 38 50 63 50 | 75 80 38 50 63 50 75 400 38 50. 63 63 100 125 38_ 50 75 63 100 150 38 50 75 63 100 200 38 63 75 63 100 250 38 63 75, 75 | 114 ‘Above 250 50 75 700 75 114 Flat 50 76 100 114 Surfaces C. Ductwork Insulation thickness (mm) for stated thermal conductivity and temperature differences between ducted air and ambient still air. Thermal Conductivity (WimK) 0.02 0.04 0,055 0.07 ‘Temperature Difference °C aa 10. 25 10 25 10 | % [10 25 25 | 30 30. 50 50__| 50 | 50 75 END OF SECTION SQEC Document = IIt/2. SECTION 15504/5New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) SECTION 15505 DUCTWORK INSULATION PART 1 —- GENERAL 1.01 1.03 1.04 1.05 SECTION INCLUDES Ductwork insulation Insulation Jackets REFERENCES ASTM B 209 = Aluminium and aluminium alloy sheet and plate. ASTM C 553 - Mineral Fibre Blanket and Fett Insulation. ASTM C 612 - Mineral Fibre Block and Board Thermal Insulation. ASTM E 84 - Surface burning characteristics of building materials (also NFPA 255 and UL 723). ASTM E 96 - Permeance test procedures. QUALITY ASSURANCE The works covered by this Section shall be executed by a contractor, specialized in ductwork insulation application and engaged in this trade for at least three (3) preceding years. Insulation materials and coverings shall have a self extinguishing characteristic and shall not release toxic by-products in combustion; flame spread / fuel contributed / smoke developed rating in accordance with ASTM E 84, NFPA 256 and UL 723 SUBMITTALS Product data, samples, schedule of application giving type of material(s) and thickness for each service and manufacturer's installation instructions shall be submitted under provisions of the General Conditions of Contract. DELIVERY, STORAGE AND HANDLING thé Géneral Conditions of Contract. SQEC Document — 172 ‘SECTION 1550571‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) PART 2- PRODUCTS 2.01 A mo 9 8 2.02 2.03 2.04 ACCEPTABLE MANUFACTURERSB. Kimmco, P. 0. Box 24609, 13106 Safat, Kuwait. Arabian Fiberglass Insulation Co., Ltd. P.O. Box 1289 Johns Manville Corp., Ken-Caryl Ranch., Denver, Co 80217, USA. POLYGLASS ~ Malaysia. Approved alternatives / substitutions under provisions of Conditions of Contract. INSULATION MATERIALS Type A: Flexible glass fibre, ANSI, ASTM C612; ‘K’ value max. 0.24 at 77°F mean temperature; non-combustible; 24 Kg M* (1 % Ib. / ft) density, aluminium foil scrim kraft facing for air conditioning ducts. Type B: Rigid glass fibre, ANSI, ASTM C612; ‘K’ value max. 022 at 77°F mean temperature; non-combustible; 48 Kg / M* (3 Ib. / ff) density; aluminium foil scrim kraft facing for air-conditioning ducts. . Type C: Rigid glass fibre; 'K’ value max. 0,22 at 77°F mean temperature: non-combustible; 48 Kg / MP (3 Ib. / ft’) density; facing for acoustic lining. Lining shall be 25 mm (1 inch) thick in ductwork. VAPOUR BARRIER JACKETS Kraft reinforced aluminium foil vapour barrier with self sealing adhesive joints. PROTECTIVE JACKETS Canvas: UL listed, treated cotton fabric, 250 gm / M? (8 oz/yd?) weight. Corrosion resistant aluminium sheet cladding with waterproof vapour barrier mastic: 0.8 mm thick with smooth finish. ACCESSORIES Joints Tapes: Glass fibre reinforced aluminium foil tapes of minimum 50 mm (2 inch) width, with self sealing adhesive, Metal Jacket Bands: 10mm (3/8 inch) wide; 0.38 mm (15 mils) thicl aluminium. SQEC Document = 1172 SECTION 1550572New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. $.A.K Shuaiba (Tender No. CP —06 / 2011) impale Anchors: Galvanized steel, 2.5 mm (12 gage) with self adhesive base pad Tie Wire: Annealed steel, 1.5 mm (16 gage) ADHESIVES Insulation Adhesive: Compatible with insulation, waterproof fire-retardant non-flammable type. Canvas Adhesive Coating: Compatible with insulation, non-flammable type, tough, vapour barrier, abrasion resistant, applied by brush or spray (Ref.: Benjamin Foster Selfas Coating 30-36 or approved equal). PART 3 - EXECUTION 3.01 A 3.02 3.03 COORDINATION Insulation shail be installed in accordance with manufacturer's instructions and requirements of reference standards, PREPARATION Insulation shall be installed only after the ductwork has been tested and approved and painted with two coats of approved primer paint, where required Ductwork shall be cleaned of all dirt prior to installation. INSTALLATION — GENERAL Insulation materials shall be installed in strict accordance with manufacturer's instructions. Insulation shall be continued with vapour barrier, through sleeves and penetrations. In exposed ducting, insulation shall be located with the cover seams in least visible locations. Insulation shall be finished neatly at supports, protrusions and interruptions Insulation around access doors and damper operators shall be stopped and sealed to allow operation without disturbing wrapping, ‘Vapour bartier’shall be provided on insulation when air conveyed is be| ambient temperature. Document —II/2 SECTION 1550573‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06/2011) G. Provide sheet metal angles on top of insulation at corners of ducts to protect the insulation. 3.04 INSULATION - TYPE ‘A’ MATERIALS A Insulation shall be secured to ductwork with approved adhesive and mechanical fasteners. All joints shall be butted and sealed with 50mm (2 inch) wide foil tape. Insulation shall be held in place with annealed steel tie wire. 3.05 INSTALLATION - TYPE ‘B’ MATERIALS Insulation shall be secured to ductwork with approved adhesive and mechanical fasteners. All joints shall be butted and sealed with 50mm (2 inch) wide foil tape. All vapour barrier penetrations by mechanical fasteners shall be sealed with vapour barrier adhesive. Stop and join insulation around access doors and damper operators to allow operation without disturbing wrapping. 3.06 INSTALLATION ~ TYPE ‘C’ MATERIALS (LINERS) Ductwork and plenum dimensions indicated are net inside dimensions required for air flow. These shall be increased to allow for insulation thickness. Acoustic duct liner shall be applied in all areas shown on the drawings. Insulation shall be adhered to the duct covering 100% of the surface. Joints shall be sealed and smoothened. insulation shall be secured with mechanical fasteners on 375mm (15 inch) centers maximum on top and side of ductwork of dimensions exceeding 500mm (20 inch). Nail type fasteners shall not be used. Penetrations of vapour barrier by mechanical fasteners shall be sealed with vapour barrier adhesive. Sheet metal nosing shall be provided at exposed edges of acoustic liner. 3.07 INSTALLATION - PROTECTIVE JACKETS After the acceptance of Engineer to the insulation, All duct insulation exposed to view, mechanical rooms and all outdoor Exposed Ducts: 1. Provide first layer of canvas jacketing with waterproof vapour barrier mastic 2. . Follow-up with second layer of canvas jacketing with waterproof vapour barrier mastic. 3. Provide aluminium cladding as per Section 2.04, Item B. SQEC ‘Document — 1/2 SECTION 1550574New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. SAK Shuaiba (Tender No. CP ~06 / 2011) 3.08 INSULATION SCHEDULE FOR DUCTING —y— No. Ductwork Type Instalation & Finish (item) Thickness (inch) All Supply and Return 1 | Ductwork in ceiling voids 7 7 aoe ane Supply and Return rectangular ducts exposed }t view indoor and | Aer ae ae |__| surrounded by return air. | | Supply and ‘etum rectangular ducts exposed | to view indoore and not | surrounded by return air. | Supply and Return rectangular ducts inside air| 4 conditioned AHU and mechanical rooms. Supply and Return 5 | rectangular ducts inside} | unconditioned AHU and | mechanical rooms. All Supply and Retum Ducls g | exposed outdoors |g (wherever 1" acoustic lining is provided). All Supply and Retum Ductwork in vertical shafts and voids spaces not} & 7 ane a [surrounded byretumai, | | Intemal acoustic Lining in Be ewod c 1 3.0 3.06 B 2 3.0 3.07 2 4112 3.07 2 3.0 3.07 3.0 3.07 Internal acoustic Lining in 9 | plenums. c 1 3.0 3.06 Fresh Air Duct. (Non} 2 20 ae 10 | Treated) END OF SECTION SQEC Document ~IIT/2 SECTION 15505 /5New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) SECTION 15730 PACKAGED AIR CONDITIONING UNITS PART 1 - GENERAL To be read with Division 1 General Requirements. 1.01 A 1.02 1.03 1.04 1.05 SECTION INCLUDES Packaged unit. Unit controls Remote panel. Mounting kerb and base. SUBMITTALS FOR REVIEW Shop Drawings: Indicate capacity and dimensions of manufactured products and assemblies required for this project. Indicate electrical service with electrical characteristics and connection requirements, and duct connections. Product Data: Provide capacity and dimensions of manufactured products and assemblies required for this project. Indicate electrical service with electrical characteristics and connection requirements, and duct connections. SUBMITTALS FOR INFORMATION Manufacturer's Installation Instructions: Indicate assembly, support details, connection requirements, and include start-up instructions. OPERATION AND MAINTENANCE DATA Include manufacturer's descriptive literature, operating instructions, installation instructions, maintenance and repair data, and parts listing. QUALITY ASSURANCE Products Requiring Electrical Connection: Listed and classified by Underwriters’ Laboratories, Inc., as suitable for the purpose specified and indicated QUALIFICATIONS Manufacturer: Specialist in manufacturing Products specified with minimur ten years. documented experience. Document = 11/2 SECTION 1573071‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. SAK Shuaiba (Tender No. CP ~ 06 / 2011) 1.07 DELIVERY, STORAGE, AND PROTECTION A. Protect units from physical damage by storing off site until roof mounting curbs are in place, ready for immediate installation of units. 1.08 WARRANTY A. Provide a one year warranty for complete unit and five-year warranty for compressors 1.09 MAINTENANCE SERVICE A. Service and maintain packaged roof top units for two year from Date of Substantial Completion. B. Provide maintenance service with a two month interval as maximum time period between calls. Provide 24-hour emergency service on breakdowns and malfunctions. C. Include maintenance items as outlined in manufacturer's operating and maintenance data, including minimum of six filter replacements, minimum of one fan belt replacement, and controls check-out, adjustments, and recalibration. D. Submit copy of service call work order or report, and include description of work performed. 14.10 EXTRA MATERIALS A. One set of filters (for each unit) B. Set of Ball Bearings (for each unit). C. Fan motor Belts (for each unit). PART 2- PRODUCTS 2.01 MANUFACTURERS A. Carrier - USA B. York - USA C. Trane = USA D. Hitachi - Japan SQEC Document ~ 1/2 SECTION 15730/2New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. $.A.K Shuaiba (Tender No, CP — 06/2011) 2.02 A 2.03 2.04 2.05 AIR CONDITIONING UNITS. Description: Self-contained, packaged, factory assembled and pre-wired, consisting of cabinet and frame, supply fan, controls, air filters, refrigerant cooling coil and compressor, condenser coil and condenser fan. Disconnect Switch: Factory mount disconnect switch in control panel FABRICATION Cabinet: Stee! with baked enamel finish, access doors or removable access panels with quick fasteners screwdriver operated flush cam type or locking door handle type with piano hinges. Structural members shall be minimum 1.20 mm (18 gauge), with access doors or removable panels minimum 0,90 mm (20 gauge). Insulation: 50 mm thick neoprene coated glass fibre with edges protected from erosion. Heat Exchangers: Aluminised steel, of welded construction. Air Filters: 50 mm thick permanent washable. Mounting Kerb: 350 mm high-galvanized steel, channel frame with gaskets, nailing strips. Vibration Isolation Kerb: Spring isolators. EVAPORATOR COIL Provide copper tube aluminium fin coil assembly with galvanized drain pan and connection. Provide thermostatic expansion valves and alternate row circuiting for units. COMPRESSOR Provide semi-hermetic/hermetic compressors, 3000 rpm maximum, resiliently mounted with positive lubrication, high and low pressure safety controls (manual reset and adjustable type), motor overload protection, suction and discharge service valves and gauge ports, sight glass & moisture indicator and filter drier. Five minute timed off circuit to delay compressor start. Provide step capacity control by hot gas by-pass, cycling compressors or cyclinder unloading. Provide'Phase Failure / single phase preventor. Document — M172 SECTION 15730 /3New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) 2.06 A 2.07 2.08 2.09 SQEC CONDENSER COIL Provide copper tube aluminium fin coil assembly with sub-cooling rows and coil guard. Provide direct drive propeller fans, resiliently mounted with fan guard, motor overload protection, wired to operate with compressor. Provide high efficiency fan motors. Provide refrigerant pressure switches to cycle condenser fans. Coils shall be protected from corrosion, salinity, dusty atmosphere with high humidity by providing a special finish of high gloss retaining chemical resistance finish (eg. Acra-Clad or equivalent). MIXED AIR CASING Dampers: Provide manual outside and return air dampers for fixed outside air quantity. Gaskets: Provide tight fitting dampers with edge gaskets maximum leakage 5 percent at 500 Pa pressure differentials, FANS Supply Fan: Forward curved centrifugal type, resiliently mounted with V-belt drive, and rubber isolated hinge mounted high efficiency motor or direct drive as indicated. Isolate complete fan assembly. Refer to Section 15070, Provide thermal overload protector for blower and condenser motors. OPERATING CONTROLS & SAFETY DEVICES Provide low voltage, adjustable room thermostat to control heater stages in sequence with delay between stages, and compressor and condenser fan, and supply fan fo maintain temperature setting. Include system selector switch (off-heat-auto-cool) and fan control switch (auto-on). Provide double acting thermostat with minimum 2 stage heating and 2 stage cooling Locate thermostat in room as shown. Provide remote mounted fan control switch (on-auto).. Provide low limit thermostat in supply air to close outside air damper and stop supply fan. Room Thermostat Room thermostat shall incorporate: a. Automatic switching from heating to cooling, Document — iT /2 SECTION 1573074New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. 8.A.K Shuaiba (Tender No. CP —-06 / 2011) ™ -eNam 2.10 2.11 b. Preferential rate control to minimise overshoot and deviation from set point. c. Instant override of set point for continuous or timed period from one hour to 31 days. d. Short cycle protection. e. Switch selection features including imperial or metric display, 12 or 24-hour clock, keyboard disable, remote sensor, fan on-auto. Room thermostat display shall include: Actual room temperature. Programmed temperature. System model indication: heating, cooling, auto, off, fan auto, fan on. Stage (heating or cooling) operation Provide low limit thermostat in supply air to close outside air dampers and stop supply fan. Individual compressor, condenser fan motor and evaporator fan motor contactors. Control circuit disconnect switch Circuit breaker for compressor. Safety interlocking of unit control to prevent the unit from restarting when ever unit stop due to tripping on fire alarm, ELECTRIC HEATING COILS Assembly: UL 1096 listed and labelled, with terminal control box and hinged cover; splice box, coil, casing, and controls. Coil: Enclosed copper tube, aluminium finned element. Controls: Automatic reset thermal cut-out, built-in magnetic contactors control circuit transformer and fuse, manual reset thermal cut-out, air-flow proving device, fused disconnect. FILTERS Panel filters: 50 mm thick made of galvanised steel wire mesh washable type. SQEC Document — 1/2 SECTION 1573075‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) PART 3 - EXECUTION 3.01 EXAMINATION A. Verify foundations are ready to receive work and dimensions are as indicated on shop drawings B. Verify proper power supply is available. 3.02 INSTALLATION A. Install in accordance with manufacturer's instructions. Install in accordance with NFPA 90A, C. — Mount units on factory built mounting kerb providing watertight enclosure to protect ductwork and utility services. 3.03 MANUFACTURER'S ON-SITE SERVICES A. Provide initial start-up and shut-down during first two years of operation, including routine servicing and check. END OF SECTION SQEC Document — IIl/2 SECTION 15730/6New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K ‘Shuaiba (Tender No. CP — 06 / 2011) SECTION 15740 VARIABLE AIR VOLUME DEVICES PART 1 - GENERAL 1,01 WORK INCLUDED ‘A. Variable Air Volume Boxes (Bypass Type) B. Controls, Actuators and Electrical Works C. Provision of terminals for pickup by Building Management System 1.02 RELATED WORKS A. Section 15500- General Provisions For HVAC Works B. Section 15810- Ductwork C. Section 15820- Ductwork Accessories 1.03 REFERENCES SMACNA Low Pressure Duct Construction Standard UL 181 Requirements for anti-erosion, corrosion and anti-fungal properties A AMCAS9__ Standards Handbook B. AMCA210_—_Laboratory methods of testing fans for rating purposes (BS 848 Part 1) C. AMCA300 Test Code for Sound Rating Air Moving Devices (BS 848 Part 2/ ARI 880 - 89) D. —_ AMCA301 Method of Calculating Fan Sound Ratings from Laboratory Test Data E F. 1.04 QUALITY ASSURANCE A. Products used in the works covered by this Section shall be provided from specialized manufacturer whose products have been in satisfactory use in similar service for minimum period of five (5) immediately preceding years. B. Equipment supplied shall be manufactured, tested, rated and certified in accordance wilh reference standards. Certification shall be furnished, where required. 1.05 SUBMITTALS A. Following shall be submitted under provisions of the General Conditions of Contract: 1 Product data including rated capacities, performance characteristics, assembly details, equipment dimensions, minimum clearances, specialties, control and safety gear furnished, service connections and operating weight 2, _ Installation drawings and instructions including safety precautions SQEC Document ~ I /2 SECTION 15740/1New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06/2011) 3. Electrical characteristics, service connections and power and control wiring diagrams, clearly indicating interlocks and factory / field wiring. 4.. Operation, cleaning & maintenance instructions and replacement parts list. B. Manufacturer's / independent laboratory's test certificates confirming that the equipment construction and performance meet or exceed the specified requirements, shall be submitted as required. C. Factory test certificates stating capacity / noise criteria range, vibration measurements, power consumption and performance test details at specified operating conditions shall be submitted for each unit, prior to shipment. 1.06 DELIVERY, STORAGE AND HANDLING A... Products shall be delivered to site, stored and protected under provisions of the General Conditions of Contract. B, Weatherproof covering shall be retained on equipment until commissioning. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS Phoenix Controls, USA Carrier, USA Titus, USA Approved alternatives / substitutions under provisions of the General Conditions of Contract pom> 2.02 VARIABLE AIR VOLUME BOXES A Casing: Constructed of heavy gauge galvanized steel; with the following features: 1. Minimum 12 mm (% inch) thick, fire proof, odourless glass fiber material to prevent condensation. Exposed surfaces / edges of insulation shall be coated with sealant to prevent carry over of glass fibers in the air stream 2. Front and rear panels shall have duct connections, appropriate for the type of duct used B. Damper: Constructed of heavy gauge galvanized steel with stainless steel shaft and position indicator, rotating in bronze, self lubricating, bearings. Leakage shall be limited by the use of synthetic seal. Limit stop(s) shall be provided to prevent over-stroking. C. Damper Actuator: Electric motor, suitable for 24 volts | 1 phase / 50 hertz power supply, capable of producing at least 40.4 Kg-cm (35 inch-ib.) of torque to the damper. Motor shall have automatically resetting type, internal thermal overload protection and wired to unit junction box. \ SQEC Document ~ II /2 ‘SECTION 15740/2New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) D. Controls shall be digital, electronic type, appropriately integrated within an accessible part of the casing: wired for single electrical power intake. 1. Power transformer for damper actuator / three-way valve / control power supply. Wired type thermostat, described elsewhere. Set of terminals / relays with volt free contacts for start / stop from the temperature control system PART 3 - EXECUTION 3.01 3.02 3.03 3.04 3.05 COORDINATION A Requirements of Section 15500 shall be referred to and complied with in all respects, INSTALLATION A Manufacturer's instructions and requirements of reference standards shall be complied with in all respects. B. Requirements of Section 15240 shall be referred to and complied with in respect of vibration isolation. Units shall be installed in such a way that allows unrestrained movement of the assembly (for vibration isolation purposes.) C. Equipment shall be covered with protective covers after installation until the time of commissioning, ACCESSORIES A. Back-draft dampers shall be provided on discharge of air valves, where indicated. ELECTRICAL WORKS, A. Requirements of Section 15245 shall be referred to and complied with in all respects. B. Copy of manufacturer's wiring diagram shall be furnished to respective trade(s) along with electrical devices furnished by manufacturer for field installation and field wiring INSPECTION, TESTS AND ADJUSTMENTS A Requirements of Section 15500 shall be referred to and complied with a: appropriate. SQEC Document ~II/2 SECTION 15740/3‘New Admin Building at LPG Filling Plant Kuvait Oil Tanker Co. S.A-K Shuaiba (Tender No. CP ~ 06 / 2011) 3.06 SPARE PARTS A, Requirements of the General Conditions of Contract and Section 15500 shall be referred to and complied with as appropriate, without prejudice to this clause. 3.07 GUARANTEES AND WARRANTIES A. If Employer // Owner / shall be furnished with the manufacturer's guarantee and warranty certificates, duly registered with the manufacturer. END OF SECTION SQEC Document = IIT /2 SECTION 1574074New Admin. Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP - 06 / 2011) SECTION 15750 SPLIT D/X COOLING UNITS PART 1 - GENERAL 1.01 SUMMARY ‘A. Section Includes: Split D/X cooling units complete in accordance with the requirements of the Contract Documents. Work includes but is not limited to the following: Split D/X cooling units. Mini-Split Room Air-Conditioner ‘Computer room air conditioning unit Accessories BARE B. Related Sections: 1, Section 15840 - Electrical Works in Conn With Mech Services 1.02 SUBMITTALS A. Product Data: Submit manufacturer's technical product data, including rated capacities of selected model clearly indicated, weights, furnished specialties and accessories; and installation and start-up instructions. B. Shop Drawings: Submit manufacturer’s _assembly-type shop drawings indicating dimensions, weight loadings, required clearances, and methods of assembly of components. C. Wiring Diagrams: Submit manufacturer's electrical requirements for power supply wiring for split D/X cooling units. Submit manufacturer's ladder-type wiring diagrams for interlock and control wiring. Clearly differentiate between portions of wiring that are factory-installed and portions to be field installed, 1.03 QUALITY ASSURANCE A. Manufacturers Qualifications: Firms regularly engaged in manufacturer of split D/X cooling units of types and capacities required whose products have been in satisfactory use in similar service for not less than 5 years. B. Regulatory Requirements: 1, ASHRAE Compliance: Construct refrigeration system of split D/X cooling units in accordance with ASHRAE Standard 15 “Safety Code for Mechanical Refrigeration” 2.) UL Compliance: Provide split D/X cooling units which are desi manufactured, and tested in accordance with UL requirements. ‘Document — 1/2 SECTION 1575071Shuaiba (Tender No. CP - 06 / 2011) 1.04 PRODUCT DELIVERY, STORAGE AND HANDLING A. Handle split D/X cooling units and components carefully to prevent damage, breaking, denting and scoring. Do not install damaged split D/X cooling units or components; replace with new. B. Store split D/X cooling units and components in clean dry place. Protect from weather, dirt, fumes, water, construction debris, and physical damage. C. Comply with Manufacturer’s rigging and installation instructions for unloading split D/X cooling units, and moving them to final location. 1.05 WARRANTY A. Manufacturers shall provide their standard warranties for products furnished under this section which as a minimum shall include a compressor warranty for a period of five (5) years. 1.06 MAINTENANCE A. Training of Employer's Personnel 1. Provide services of manufacturer’s technical representative for I-half day to instruct Employer's personnel in operation and maintenance of split D/X cooling units. B. Spare Parts 1. General: Furnish to the Employer, with receipt, spare parts list for each split D/X cooling unit and computer units including all the spare parts as per manufacturer's recommendations should be delivered to Employer's stores. PART 2- PRODUCTS 2.01 MANUFACTURERS A. Split D/X Cooling Units: Carrier, U.S.A. Daikin, Japan Hitachi, Japan Trane Co., France York, US.A. Mitsubishi, Japan Coolex, Kuwait Naya eV B. Computer Room A/C Units: Airedale, U.K, 2. Stulz, Germany 3. CIAT, France 4. Liebert, Hiross 5, ‘Air Flow Company Document — 11/2 SECTION 15750/2Shuaiba (Tender No. CP — 06 / 2011) C. The products or manufacturers listed herein are included for the purpose of establishing minimum quality standards. Products equal in quality or better than those specified will be considered if they are produced by a specialized manufacturer whose units are equal in every respect and have been in similar service for not less than five (5) years. The decision of acceptability shall rest with the Engineer. MATERIALS 2.02 SQEC A 1 Split D/X Units General: Provide factory-assembled and tested split D/X units as indicated, designed for roof, slab or floor mounting, consisting of compressors, condensers, evaporator coils, refrigerant piping, condenser and evaporator fans, refrigeration and temperature controls, filters, and dampers. Provide capacities and electrical characteristics as scheduled. Casing: Provide manufacturer's standard casing construction, corrosion protection coating, and exterior finish. Provide removable panels and/or access doors for inspection and access to internal parts. Insulate casing with 1” thick minimum thermal insulation. Provide knockouts for electrical and piping connections. Provide condensate drain connection, and lifting lugs. Evaporator Fans: Provide forward-curved, centrifugal, belt-driven fans with adjustable sheaves and permanently lubricated motor bearings. Condensor Fans: Provide propeller-type, direct-driven fans with permanently lubricated bearings. Coils: For evaporator and condenser, provide non-ferrous construction with aluminum plate fins mechanically bonded to seamless copper tubes; with brazed tubing joints. Circuit evaporator to provide full active face on minimum cooling step. For condensor provide 25% extra surface area, Compressors: Provide serviceable, semi-hermetic, or hermetic compressors. Provide vibration isolators, and crankcase heaters which de-energize during compressor operation. a. Provide cylinder unloaders for capacity control, with minimum steps as scheduled (where applicable). Provide thermal expansion valves, filter dryers, sight glasses, compressor service valves, liquid line service valves; and provide minimum of 2 reftigerant circuits for units having 2 or more compressors. Provide fan-cycling control for low ambient control to 45°F (PC). Safety Controls: Provide the following controls: Low pressure cutout, manual reset. High pressure cutout, manual reset. Compressor motor overload protection, manual reset. Anti-recycling timing device. . Adjustable low-ambient lockout. Refrigerant Piping and Fittings a. Refrigerant pipes installed in the field shall consist of copper tubing and recessed solder joint fittings. Tubing shall be in accordance with ASTM Specification B 88-61 type *K? hard drawn, Fittings shall be wrought copper or tinned cast brass. Where required for connection to ‘gauges and control devices, tubing not larger than 3/8 inch. O.D. saoge SECTION 1575073Shuaiba (Tender No. CP — 06 / 2011) 2.03, SQEC compression fittings suitable for high pressure. On all joints in refrigeration piping flux and solder which is recommended by solder type fittings manufacturer shall be used, Tubing shall be protected against oxidation during silver soldering by use of dry nitrogen flowing through the tubing. b. Refrigerant stop valves shall be of the beck seating, key operated seal cap type. Valves which must be opened and closed in regular operation shall have hand wheels and shall be of the backless type. Valves connected to copper tubing shall have solder type ends or flanged ends and soldered flange adapters. c. Accessories for field assembled reftigerant piping systems such as oil separators, liquid receivers, heat exchangers, driers, expansion valves, reftigerant strainers, sight glass etc., shall be in accordance with instructions of the units manufacturers standard practice and specific recommendations, 4. Drain line shall be of copper pipe type “L” fitted with dielectric fitting to drain pan. 9. Filters: Provide filter section consisting of 2” thick fiberglass throwaway filters in filter rack, with maximum face velocity of 300 fpm. Automatic Temperature Control System: Provide combination thermostat and fan switches to control the room temperature automatically. Provide factory fabricated unit of the same manufacturer of DX-Split unit having sensor, 4-position push button or lever operated manual switch for control of fan compressor interlock and control transformer as an integral part of the unit. Electrical: Provide 240 V convenience outlet, separately fused, for unit service. Provide means for unit power connection through unit cabinet. Accessories: 1. Anti-Recycling Control: Provide controls to automatically prevent compressor restart for 5-minutes after shutdown, 2. Time Guard: Provide time guards to prevent short cycling of compressors. SOURCE QUALITY CONTROL Test and rate split D/X cooling units of 135,000 brwhr capacity or over in accordance with ARI 360 “Standard for Commercial and Industrial Unitary Air-Conditioning Equipment”, Test and rate split D/X cooling units under 135,000 btu/hr capacity in accordance with ARI 210 “Standard for Commercial and Industrial Unitary Air-Conditioning Equipment”, and provide Certified Rating. Sound test and rate units in accordance with ARI 270 “Standard for Sound Rating of Outdoor Unitary Equipment”, and provide Certified Rating. Document — 11/2 SECTION 15750/4Shuaiba (Tender No. CP ~ 06 / 2011) 2.04 2.05 ROOM AIR CONDITIONERS General: This Clause covers window or wall type room air conditioners having a capacity range of 0.5 and 2.5 tons of refrigeration, are completely factory-built as single package units and are intended for summer cooling only. Room air conditioners shall be supplied complete with hermetically sealed compressors, adjustable air deflectors, built-in adjustable thermostats, filters, fresh air intake arrangement, fans, line cords and plugs. Other requirements shall be as given in the Particular Specification. Duty: Each room air conditioner shall be guaranteed to handle continuously the cooling load specified in the Particular Specification and maintain an internal room temperature of 25 °C DB when working on Kuwait conditions, Design Features: 1. Compressors and refrigerants: Compressor and motors shall be of the hermetically-sealed reciprocating or scroll type, designed for operation with R-22. Unless otherwise specified, motors shall be of the single-speed type. Class B insulation, and provided with built-in thermal over-load protection. 2. Condensers and air cooling coils: These shall be constructed of copper tubing with mechanically-bonded copper or aluminium fins spaced at not more than 5 fins per em. The fins shall be adequately guarded against physical damage. 3. Evaporator Fans and Motors: Fans shall be of the centrifugal type, driven by permanently lubricated motors mounted on vibration isolators and provided with built-in thermal over-load protection. Fans shall have single, two or more speeds as required in the Particular Specification, 4, Filters: Filters shall be of the cleanable replaceable, expanded non-ferrous metal type with or without a viscous oil coating as required. Filters media shall be housed in substantial, readily accessible frames that facilitate inspection and replacement. 5 Cabinets: Unless otherwise stipulated in the Particular Specification, cabinets shall be constructed of steel, galvanized throughout or bonderized, and coated inside and outside with rust-resistant primer and baked-on enamel. 6. Controls: Unless otherwise specified, each unit shall be provided with the following controls: a. Manual control with at least 4 pistons: Off position, ventilation (fan only) position, low cool position and high cool position. b. A built-in adjustable thermostat which shall cycle the compressor on and off. . Manual control for the fresh air damper. MINI-SPLIT UNITS, Provide compact, slim, attractive indoor units having internally grooved copper tubes, three speed centrifugal fans, auto air sweep, wireless microprocessor remote controller supports. ‘SQEC Document = 1/2 SECTION 1575075Shuaiba (Tender No. CP — 06 / 2011) B. For outdoor unit provide energy efficient silent rotary/scroll compressor, galvanised steel cabinet with polyester powder coating, quick connect coupler, copper coils, aluminium fins, weather proofed cabinet for wiring protection, service valves at ninety degrees, metal base and neoprene pads, C. Test mini-split units in the same way as split units include similar protections as in split units. 2.06 COMPUTER ROOM AIRCONDITIONING UNITS ‘A. The unit shall be designed specially for data processing environmental control. It shall automatically provide for monitoring and control of cooling, heating, humidifying, dehumidifying and filtering the data processing facility, shall be completely factory tested before shipment. The indoor unit shall be configured for down/up discharge of conditioned air as shown on the drawings. The unit shall be designed to operate with remote air-cooled condenser. B. The design of the unit guarantees complete maintenance access from the front. The unit should be tested at the factory by regular quality control routines and in test before shipment. Test certificates should be submitted, C. Frame and Housing: 1. The unit is to be made of frame made of natural-coloured exloxed aluminium extruded profile and inner steel walls serving for air direction for high stability. The unit should be of modem aesthetically pleasing design in tune with office environment. 2. Itis to be closed on all sides with removable doors. All parts of the unit housing which are in direct contact with water are to be made of aluminium to protect against corrosion. D. Exterior Panel work 1. Panel work on the front of the unit is to be with hinged doors. 2. The complete panel work is to be assembled to the unit frame with special security fasteners which prevent from unauthorized access to the units. 3. All panels and doors are to be isolated from low frequency noise transmissions by special rubber seals. 4. Double skin panels are to be used for the entire unit with insulation as below. 5. The inner skin of the panel shall be Imi thick and the outer skin of the panel shall be 1.25mm thick treated steel sheet. 6. The panel work is to be lined out with a noise absorbing polyester fiber insulation, which is thermally treated. The thickness of the insulation is to be a minimum of 35mm. The insulation is to be in accordance with DIN 4102 hardly inflammable, the classification is B1, self extinguishing. 7. Panels are to be designed to stand a total air pressure difference of 1000 Pascals. Panels are to be sealed against each other with special joggling teeth. ‘The colour of the panel work and all the sheet metal work is powder aN pure-white. A : SQEC Document ~ 11/2 SECTION 1575076 oeShuaiba (Tender No. CP - 06/2011) E Filter 1. EU4 grade filter to be provided fitted in the unit in such a way that it is easily accessible and replaceable upon opening the front door of the unit, 2. Differential pressure switch should be provided for indication of clogged filter. Refrigerant Circuit: A high capacity direct expansion coil per unit with individual refrigerant circuits as shown in schedule. The coils are to be made of copper tubes with pressed-on, corrugated aluminium fins. Inclined position of the evaporator, aluminium condensate pan and aluminium joint plates are to guarantee the drain of condensate in dehumidification mode. The coils are to be designed in a way that in normal operation no dehumidification takes place, and only sensible cooling capacity is provided. The direct evaporator is to be located on suction side of the fan for reducing the air pressure drops by creating a very even, low air velocity and so providing a high efficiency of the heat transferring surface of the coil. Fans 1. High capacity radial fan with forward curved blades, low revolutions, low noise emission, with maintenance-free bearings, lubricated for lifetime, statically and dynamically balanced, galvanized housing are to be provided. 2. Fan drive by high capacity belts to meet changed customer’s requirements, such as air volume flow or higher required external pressure. V-belt drive pulleys, which are mounted on bushings and therefore quickly interchangeable, to be provided. 3, Fan Motors: Standard motors, three phase motors mounted on adjustable base enable easy tensioning of the belt drives. Seroll Compressor 1. Hermetic scroll compressors of high (EER (Energy Efficiency Ratio) are to be provided with locking device, non return valves in discharge line elastically mounted with anti-vibration dampers on the extruded aluminium profile of the unit housing. 2. Accessories: Compressor and other heat-emitting components located separately from the air-stream, filter-dryer, liquid receiver with rotalock valve and pressure relief valve, solenoid valve in the liquid line, sight-glass with moisture indicator, thermostatic expansion-valve, low pressure switch, high pressure switch TUV approved with manual reset, check valve in liquid line, 4 schrader-valves per circuit for pressure gauge connection. Condensers (High-efficiency condenser(s), air cooled) 1. Condenser per reftigerant circuit, made of corrosion-resistant aluminium casing, suitable for horizontal or vertical installation. Coil made of copper tubes and pressed-on aluminium fins. Standardized axial fan(s) are to be provided with mounting support(s) including protection against accidental contact, on/off control by pressure switch(es), already completely wired, Terminal box for power input. 1 Schrader valve is to be provided for connecting pressure gauge during adjustment of condenser switch when unit is set-up. SQEC Document — 1/2 SECTION 15750/7Shuaiba (Tender No. CP — 06 / 2011) J. Integrated Electrical Cabinet 1. This section should house all high and low voltage components like: a. Main switch for switching off the complete unit, b. Contactors for on/off operation of all high voltage components. ©. Circuit-breaker including manual reset. 4. Fuse for protection of the control circuit, e. Relays. £ Air flow switch. g. Filter switches. 2. The control voltage should be low voltage (24 Volts) 3. The electrical cabinet is to be accessible from the unit front without interrupting the operation of the unit or affecting the airflow. Maintenance work should be possible without interrupting operation by qualified service staff. Maintenance work should be possible without interrupting operation by qualified service staff. 4, The electrical board is to be completely wired to all components with pre- ‘manufactured cable hamess. Terminals, cables and components are to be properly identified and tagged. 5. Provide interface with Building Automation System, All the operating points of the machine shall be made available at this port, which shall be picked up from this point by the BAS contractor along with necessary hardware/integrator as necessary. K. Supervision Control: The following functions and signals are supervised by the controller: 1. Airflow 2. Heating 3. Humidification 4. Filter 5. Alarms The unit should also be suitable to receive a signal from the fire detection system of the building a signal in case of a fire. The signal will then be also displayed on the unit alarm along with unit shutdown. ‘The control wire from the fire detection system to be terminated in the designated points inside the machine by the HVAC Contractor. L. Display 1. Large backlit LCD display panel to be provided with a minimum of 10 lines x 25 characters. 2. The display to have clear English language of the set points and actual values of temperature and humidity, as well as all control parameters and various alarms. The status of operation is to be shown on the LCD panel for the following functions: Cooling Heating Humidification Dehumidification Alarm Stop of units by remote control Stop of units by manual operation Document ~ III /2 SECTION 15750/8Shuaiba (Tender No. CP — 06 / 2011) 3. The LCD display should be able to trend the graphs for the actual temperature and humidity for a 24 hour time period. M. Operation 1. Using the keys on the front plate of the controller the different parameters should be displayed and also be changed after entering the password, An ‘on/off button is also to be provided, 2. All entered parameters are to be stored in the memory and protected against power interruption. N. Sequencing: The controller should have an integrated sequencing function, whereby by connecting two units with the same controller type the following functions are provided: 1. 2. 3. 4. Stand-by-operation of one of the units. Periodic switch-over from standby “to run” every 168 hours (weekly). Shortly before room temperature limit is reached the second unit is switched on to remove temporary heat loads. Immediate switch-over to the stand-by unit in case of failure on the unit which is in operation O. Electric Heaters 1 2. If required as per the schedule/drawing, electrical heaters are to be provided of the specified capacity and stages. Installed in the air section, these heaters should be of chrome-nickel-steel finned rods, fins made of chrome-nickel-steel to reduce surface temperature and frame made of galvanized-steel. Fach stage is to be protected by an overheat-thermostat and an additional circuit breaker in the electrical box. P. Steam Humidifier 1 2. 3. Steam humidifier is to be provided for full automatic production and discharge of odourless and demineralized steam. Suitable for direct connection to tap water. Nominal pressure 1-6 bars. Steam generating capacity to bein-the range of 25-100% of the nominal capacity and should also be adjustable on humidifier control panel. Completely assembled as a kit including a strainer, an inlet and outlet solenoid valve, a steam cylinder with the boiling electrodes, separate control devices, contractors and autonomous contro! microprocessor for all modes of operation, Humidifier is to be separated from the airflow and should be serviceable without interrupting the operation of the unit or disturbing the airflow. ‘The unit should have maximized life cycle due to automatic drainage procedure by an electronic water control, independent from various water qualities, minimized water consumption, Raised Floor Stands (for Bottom Discharge Units) iat Factory provided extruded rectangular profile, 72.5 x 40 x 2 mm, made of galvanized steel, with adjustable height is to be provided along with the unit. Site fabricated or locally fabricated floor stands are not acceptable. Base plate for ground installation on an anti-vibration dampening rubber Document — Ill /2 SECTION 15750/9Shuaiba (Tender No. CP - 06 / 2011) 3. Connection plate to rectangular profile by hammer head serews. Physical dimensions are to match exactly in accordance with unit dimensions. ‘The control system shall allow programming of the following room 1, Temperature set point 18°C - 22°C + 1°C. 2, Humidity set point 45 — 50% 4: 2.5% 3. Al set points shall be adjustable from the individual unit front monitor panel. 4, Alarms: The microprocessor shall activate an audible and visual alarm in the event of any of the following conditions: a. High temperature, low temperature b. High humidity, low humidity ¢. High compress or head pressure PART3 - EXECUTION 3.01 EXAMINATION A. Examine areas and conditions under which split D/X cooling units, mini-split units and room air-conditioner are to be installed. Do not proceed with work until unsatisfactory conditions have been corrected. 3.02 INSTALLATION OF SPLIT D/X COOLING UNITS A. General: Install split D/X cooling units, mini-split units and room air-conditioners in accordance with manufacturer’s installation instructions. Install units plumb and level, firmly anchored in approved locations, and maintain manufacturer's recommended clearances. B. Electrical Wiring: Install electrical devices furnished by manufacturer but not specified to be factory-mounted. Fumish copy of manufacturer's wiring diagram submittal. 3.03. START-UP A. Start-up split D/X cooling units, mini-split units, and room air-conditioners in accordance with manufacturer’s start-up instructions. Test controls and demonstrate compliance with requirements. Replace damaged or malfiunctioning controls and ‘equipment. B. Balance split D/X unit systems to verify its capacity and balanced delivery of air for each space. 3.04 GROUNDING A. Provide Positive equipment ground for split D/X cooling unit, mini-split units, and room air conditioner components. END OF SECTION Document — 1/2 SECTION 15750710New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) SECTION 15810 DUCTWORK PART 1 — GENERAL To be read with Division 1 - General Requirement and Section 15500 1.01 SECTION INCLUDES ‘A. The Contractor shall become familiar with other sections of the Specifications affecting work of this trade. B. Furnish all labors, materials, plant, equipment and appliances and perform all necessary operations required to execute the work of this section. Galvanized Kitchen Exhaust Ductwork Cleaning of ductwork. nm moo Hangers and support. 1.02 RELATED SECTIONS A. It is Contractor's responsibility to ascertain all applicable sections required to understand the full Scope of Works intended. 1.03 APPLICABLE STANDARDS A Wherever reference is made to a British Standard (BS), an equivalent European Standard, SASO, or ANSI/ASTM would also comply. Each type of equipment/material selected shall comply fully with either the BS or equivalent Intemational Standard. The Contractor shall purchase a copy of the latest edition of the standards listed below and provide a copy to the Consultant. Work on site will not be permitted unless the standards are made available. HVCA DW/142 Specification for Sheet Metal Ductwork. HVCA DW/143A Practical Guide to Ductwork Leakage Testing. CIBSE. Air Leakage Code. CIBSE TM8 Technical Memoranda. Design Notes for Ductwork. eee Re eet SQEC Document — Ii/2 SECTION 15810/1‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) |. CIBSE Commissioning Code Series A. 6. BS 8313 Accommodation of Building Services in Ducts BSRIA Application Guide 3/89. The Commissioning of Air Systems in Buildings. 8. BS476 Fire Tests on Buildings and Structure. 9. BS 729 Hot Dipped Galvanized Coatings for Iron and Steel Articles. 10. BS 2989 Continuously Hot-Dip Zinc Coated and Iron-Zinc Alloy Coated Steel. 14. BS 4652 Priming Paint Metallic Zinc Rich. 12. _ BS 4848 Hot Rolled Structural Steel Sections. 13. BS 421 Sheradized Coatings on Iron and Steel Articles. 14. BS 5588 Fire Precautions - Code of Practice, Part 9 - Ducts. 15. BS 5720 Code of Practice for Mechanical Ventilation and Air Conditioning of Buildings. 16. BS 5750 Quality Systems 17. _ SMACNA low and high duct pressure construction standard. Document —It/2 SECTION 15810/2New Admin Building at LPG Filling Plant Shuaiba (Tender No. CP ~ 06 / 2011) Kuwait Oil Tanker Co. S.A.K B. Construct ductwork and ductwork accessories to the following standards. 7] Duchwork Classification and Air] DW 142, Pan? and Appendix A Leakage Standards CIBSE TMB. 2 | Ductwork (galvanized Sheet | HVCA DW 142, Pans3, Steel) See Clause 5 and 5 CIBSE TM8 Parts 1/0 5, or SMAGNA: Low and High PedeufBuct construction yc 3 | Hangers and Supports HVCA DW 142, Part 6. = BS 4848 or SMACNA, 4 | Roses Openings HVCA DW 142, Part 7 CIBSE TM&, Part 8 or SMACNA 5 | Test Holes HVCA DW 142, Part 7. CIBSE TM8, Part 8. CIBSE Commissioning Code, Series A. BSRIA Application Guide 3/89. BS 5720 Section 6 or SMACNA. Volume Control’ Damper | HVCA DW 142, Part 7. CBSE (Selection of material thickness shall be in accordance with pressure classification). TMB, Part 8. CIBSE Commissioning Code, Series A. BS 5720 Section 6 or SMACNA. Bendabié and Flexible Duets (Metal) Flexible Ducts (Fabric) BS 476, Parts 6,7 & Flexible Joints 8. HVCA DW 142, Part 7. CIBSE TM8, Part 7. Code of Practice BS 5588, Part 9. Acoustic Linings Work HVCA DW 142, Part 7. Protective Finishes Identification of Ductwork HVCA DW 142, Part 7. BS 729. BS 2569. BS 4652. HVCA DW 142, Appendix C. Air Leakage Testing Procedures HVCA DW142, Appendix B 1.04 DEFINITIONS / REQUIREMENTS ‘A. Duct Sizes: Inside clear dimensions. For lined ducts, maintain sizes inside lining. B. Low Pressure: Ductwork downstream of VAV terminal units, constant volume systems (Fan coil, low velocities distribution). Pressure classifications: 125 Pa positive or negative static pressure and velocities less than 10 m/sec; 250 Pa.positive or negative static pressure and velocities less than 12.0 mi _and 500 Pa positive or negative static pressure and velocities less than 12; m/sec. Document — 1/2 SECTION 1581073‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) C. Medium pressure: Ductwork handling greater than 500 Pa upto 1000 Pa, velocities between 8 m/s and 14 m/s. This clause related to all VAV ductwork upstream of VAV terminal units (Plant rooms, risers, distribution in ceiling void up to VAV box). Refer to table 6 for minimum sheet thickness and maximum spacing between joints and stiffeners. Refer to table 15 for minimum sheet thickness for straight - seamed ducts. Alternatively use SMACNA sheet thickness based on pressure of system (see air handling and fan schedules for external static pressure). Pressure test all medium velocity duct section. Leakage testing shall be in accordance with DW143 latest edition or SMACNA equivalent. D. Ductwork and associated parts shall be constructed in accordance with the HVCA DW/142 or other Specification identified subsequently for low, medium or high pressure/velocity air system ductwork, subject to amendments and additional information included in this part of the Specification. E. Selection of equipment, which has the effect of changing ductwork connection sizes from those shown on the Tender Drawings, shall be fully conveyed to the specialist ductwork company and approved by the Architect/Engineer as part of the Shop Drawings. F. Ductwork dimensions shall be measured internally and dimensions of the air passages shall be maintained when ductwork is lined internally. G. Ductwork installation shall comply with the requirements for thermal and acoustic insulation specification. H. Ductwork shall be additionally stiffened for those parts of air systems subject to large pressure variations. 1. Ductwork, gaskets, flexible joints, acoustic linings and sealants shall not support bacterial growth and shall not produce fire or smoke hazards. J. Complete ductwork systems shail be cleaned both inside and outside, removing foreign matter, grease or oil, before commissioning of the system, K. Ductwork and fittings such as plenum boxes, connection collars and access panel site fabrication will not be permitted. 1.05 SUBMITTALS A. Submit shop drawings and product data. Fully dimensioned double line ductwork layouts showing accurately scaled ductwork and its relation to space enclosure together with sizes, transverse joints, transitions, elevations, clearances and accessories including sections where required. Include the location and size of dampers, duct heaters test holes, Access panel, filters, inline fans, flexible joints, duct sensors, flow switches, VAV boxes and airzS=== , Refer to section 15050 - Shop Drawings. Document — 1/2 SECTION 1581074‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) 1.08 Indicate duct fittings, particulars such as gauges, sizes, welds, and configuration prior to start of work for low pressure, medium and high- pressure systems. Submit samples of materials and products. Submit two samples of typical shop fabricated medium or high pressure duct fittings. QUALIFICATIONS Manufacturer: Specialist in manufacturing Projects specified, with minimum 10 years documented experience. Quality: Manufacturer shall be quality system certified to ISO 9002. DELIVERY, STORAGE AND HANDLING Accept products on site in factory-fabricated protective wrappings. Inspect for damage. Store in clean, dry place, protected from weather and construction traffic. Handle carefully to avoid damage to components, enclosures and finish. ENVIRONMENTAL REQUIREMENTS Do not operate fans for any purpose until ductwork is clean and filters are in place. Do not use duct interior as a storage space or any other purpose under any circumstances. All sections to be kept clear of debris at all times. PART 2 - PRODUCTS 2.01 A B. MATERIALS Fasteners: Rivets, bolts, or sheet metal screws. Sealant: Non-hardening, water resistant, fire resistive, compatible with mating materials; liquid used alone or with tape, or heavy mastic. Hanger Rod: Steel, galvanized; threaded both ends, threaded one end, or continuously threaded. Size and support intervals in accordance with DW142 tables 24 & 25, | support shall be in accordance with DW142 tables 24 & 25. Document — Il/2 ‘SECTION 15810/5New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP —06 / 2011) 2.02 A 2.03 (53! dnangBX inches (75 mm) thick packed with 4.5 Ib/cu ft (72 kg/cu m) minimus GALVANISED STEEL DUCTWORK Ductwork shall be constructed from hot dipped galvanized sheet to BS 2989 grade Z2 (G 275) in accordance with HVCA DW/142 or based on ASTM A 585. The lock forming steel grade to ASTM A527 G90. Construct tees, bends, and elbows with radius of not less than 1-1/2 times width of duct on centerline. Where not possible and where rectangular elbows are used, provide [air foil] turning vanes. Where acoustical lining is indicated, provide turning vanes of perforated metal with glass fiber insulation Increase duct sizes gradually, not exceeding 15 degrees divergence wherever possible. Divergence upstream of equipment shall not exceed 30 degrees; convergence downstream shall not exceed 45 degrees. Provide easements where low pressure ductwork conflicts with piping and structure. Where easements exceed 10 per cent duct area, split into two ducts maintaining original duct area. Connect flexible ducts to metal ducts with draw bands or adhesive plus sheet metal screws. Use crimp joints with or without bead for joining round duct sizes 200 mm and ‘smaller with crimp in direction of airflow. Use double nuts and lock washers on threaded rod supports. CASINGS Fabricate casings in accordance with SMACNA Low Pressure Duct Construction Standards and SMACNA High Pressure Duct Construction Standards and construct for operating pressures indicated. Mount floor mounted casings on 100mm high concrete curbs. At floor, rivet panels on 8-inch (200 mm) centers to angles. Where floors are acoustically insulated, provide liner of 18 gauge galvanized expanded metal mesh supported at 12 inch (300 mm) centers, turned up 12 inches (300 mm) at sides with sheet metal shields. Reinforce doorframes with steel angles tied to horizontal and vertical plenum supporting angles. Install hinged access doors where indicated or required for access to equipment for cleaning and inspection. Provide clear wire glass observation ports, minimum 6 X 6 inch (150 X 150 mm) size. Fabricate acoustic casings with reinforcing tumed inward. Provide 16 gauge (1.50 mm) back facing and 22 gauge (0.80 mm) perforated front facing with 32-inch (2.4 mm) diameter holes on 5/32-inch (4 mm) centers. Constru glas8 fibek media, on inverted channels of 16 gauge (1.50 mm). « Document —IIl/2 SECTION 15810/6‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) 2.04 A B. 2.05 FLEXIBLE DUCTWORK ~ METAL, Flexible ductwork shall be in accordance with HVCA DW/142 or SMACNA. Flexible ductwork shall be of internal diameter equal to the external diameter of the rigid ductwork. The minimum bend radius ratio R/D shall be 2 and the maximum length in any application shall be 1.5 meters installed without kinking of the ductwork. Flexible ductwork shall be used where shown on the ductwork layout drawings at or near to the connection to diffusers and grilles. Flexible ductwork shall not pass through fire resistant building construction nor be used at extract points where deposits of flammable substances are likely to occur in high fire risk areas. Flexible ductwork shall not be used to change direction between sections of rigid ductwork Flexible ductwork shall be secured to rigid ductwork by means of hose or band clips and the whole unit shall have a standard of air tightness equal to that of the rigid ductwork. Flexible ductwork shall be suitable for an operating temperature range of -50 to +90° and comply with the following and shall be of the pre-insulated, non- kinking, non-dusting type: BS 476, Part 6, Fire Propagation - Index of Performance. | not exceeding 12 and i=6. BS 476, Part 7, Class 1, Surface of Very Low Flame Spread. BS 476, Part 8, Fire Resistance of at Least 15 Minutes Integrity. MANUFACTURERS Ductwork manufacturers shall be with minimum five years experience at the same field. Document — 1/2 SECTION 1581077‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No, CP — 06 / 2011) PART 3 — EXECUTION 3.01 A INSTALLATION Provide openings in ductwork where required to accommodate thermometers and controllers. Provide pitot tube openings where required for testing of systems, complete with metal cap with spring device or screw to ensure against air leakage, Where openings are provided in insulated ductwork, install insulation material inside a metal ring. Locate ducts with sufficient space around equipment to allow normal operating and maintenance activities. Set plenum doors 6 to 12 inches (150 to 300 mm) above floor. Arrange door swing so that fan static pressure holds door in closed position. Connect terminal units to medium or high-pressure ducts directly or with one- foot (300 mm) maximum length of flexible duct. Do not use flexible duct to change direction Mild steel fabrications shall be free from rust and coated with protective finishes. Flanges shall be bolted with hexagon headed galvanized or cadmium plated ‘set bolts, nuts and washers, with corer bolts in all angles at not more than 400mm pitch or to suit the pitch on plant items. Proper length bolts and set pins shall be used for flanges and joints. Minimum size of bolts to be 6mm for 25 x 25 x 3 angles, 10mm on 40 x 40 x 4 angle and 13mm on 50 x 50 x 5 angles. Flat washer shall be used on bolted joints, locking nuts on drop rods to hanger bearings. Sheet metal spigots provided to fix to ceiling or wall grilles or the like shall be trimmed so that the return flange does not overlap the grille flange. Ductwork displaying stripping of the galvanized surface of the sheets during the forming of joints shall not be used in the installation. Raw edges of ductwork shall be painted one coat of aluminum or zine rich paint before dispatch from the works and one further coat on site. Extemal jointing shall normally be used. Internal joints where authorized shall be of the butt strap pattern to give a smooth internal surface with no reduction in cross-section area of the duct. Angle stiffening shall be external to the ductwork. Where ducts are closely grouped together prohibiting the use of extemal stiffening, internal bar-- Document — II /2 SECTION 1581078‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) L 3.02 3.03 Bal Se Openings on ductwork ends and plant items are to be temporarily sealed off with polythene sheeting and tape as work progresses, to prevent the ingress of dust, dirt and building rubble. Ductwork and plant items shall be thoroughly cleaned intemally and externally before they become inaccessible due to progress of work or building operation. Openings and ductwork ends shall be covered by 1000 gauge polythene sheeting and duct tape before leaving the works. The ducting shall remain sealed until the actual installation and all spigot openings shall remain sealed until the fitting of grilles or diffusers Ductwork runs carrying humid air, such as kitchen canopy extract systems shall use "Reverse Joints". Horizontal ducts shall fall towards the intake point and special care taken in sealing all joints. Vertical risers and sets down shall have a sump with a drain point and plug. Where ductwork penetrates external walls and floors, a flange shall be fixed and sealed to the ductwork and wall suitable for flashing by others. Penetrations through flat roofs shall be arranged to be completely watertight and to allow water to drain freely on to the roof. For flat and pitched roofs a cravat shall be provided with a skirt extended over the roof flashing. Where welding is carried out, the entire section shall be galvanized after manufacture. Ductwork passing through walls, floors and partitions shall be fitted with purpose made galvanized sheet steel sleeves of a minimum of 2 gauges thicker than the ductwork and of a length to suit structural elements. ADJUSTING AND CLEANING Clean duct system and force air at high velocity through duct to remove accumulated dust. To obtain sufficient air, clean half the system at a time. Protect equipment, which may be harmed by excessive dirt with temporary filters, or bypass during cleaning. Clean duct systems with high power vacuum machines. Protect equipment, which may be harmed by excessive dirt with filters, or bypass during cleaning. Provide adequate access into ductwork for cleaning purposes. FLEXIBLE JOINTS Purpose-made flexible joints shail be fitted on the inlet and discharge connections of all fans. Axial flow fans with attenuators on both sides of the fan shall have the flexible joints fitted between the attenuator and the ductwork. Proprietary flexible joints shall be fitted in accordance with manufacturer's recommendations. All joints shall be securely fixed and have a standard of htness equal to the remainder of the connected equipment. Connedf i poor alighment. waquipment shail be correctly lined up and joints shall not be used to cover Document ~ 1/2 SECTION 15810/9‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) Cc. 3.04 3.05 3.06 3.07 Ductwork flexible joints shail be polyester coated with flame retardant PVC fabric attached to sheet metal on both sides. All joints shall have fire resistance properties of at least 15 minutes integrity to BS 476, Part 8 and comply with BS 476, Part 7, Class 1 surface of very low flame spread Canvas or asbestos material joints shall not be used. CONNECTIONS TO BUILDER'S WORK Connections to Builder's Work ducts shall be in accordance with DW/142 or SMACNA. Where applicable and with the prior approval of the ArchiteclEngineer the Contractor shall ensure that intemal acoustic lining is provided to ductwork sections whenever necessary to meet the requirement of Section 'B’, Part 5 of this Specification. PROTECTIVE FINISHES. Protective finishes shall be provided in accordance with DW/142. Mild Steel Sections: Mild steel sections shall be painted zinc rich, zinc chromate or red oxide as Table 30 on Page 71 of DW/142, Part 7. or equivalent. IDENTIFICATION OF DUCTWORK Identification of ductwork shall be as described in DW 142, Appendix C, and provided as part of the insulation work. AIR LEAKAGE TESTING Air leakage testing where required by the Supervising Consultant shall be carried out strictly in accordance with HVCA Specification DW/142, Appendix B and HVCA DW/143. All system components including air-handling units shall be included in the tests. Test high and medium velocity/pressure systems only. For low velocity ductwork, where visual inspection indicate bad jointing the supervising engineer shall request a pressure test to be performed to satisfy himself that ductwork comply with standard. The system shall be tested to the pressures and leakage classifications as given in the "Ductwork Classification” Clause of this part of the Specification. All ductwork and associated components shall be supported as scheduled and detailed in SMACNA or DW/142. The most stringent specification takes precedent. Mild stee! sections used in the fabrication of hangers and supports shall be? m rust and protected in accordance with Table 30, "Stee! - or metal sprayed" Page 71. Document ~ I1/2_ SECTION 15810/10‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. 8.A.K Shuaiba (Tender No. CP - 06 / 2011) ra 3. 10. 11. 12. 3.08 Clause 19.3.2, page 55 stranded wire shall not be used Sloping or vertical ducts supports shall be bolted or riveted to the duct, as figures 159 and 160, page 61. The design of brackets and supports shall be in accordance with the best commercial practice, with a safety factor of 6.25. Detailed shop drawings of all fixing methods and brackets shall be forwarded to the Architect/Engineer for approval prior to construction. Compressible material of suitable strength and thickness, shall be inserted between all ducts and supports to reduce transmissions of noise and vibration. The material shall overlap the support by 3mm each side. The material shall be continuous where the support or clip band exists. Additional supports shall be positioned adjacent to coils, dampers, diffusers and similar equipment. Ductwork supports shall not be used for supporting ceilings, light fittings, or any other trades equipment. Diiling or welding of structural steelwork shall not be carried out, unless particularly specified or with prior written agreement. All ductwork and associated equipment shall be supported from the building ‘structure. Drop rods and bolts shall be cut off close to the nuts. Drop rods and supports shall be clear of ductwork insulation thickness. Allow for the necessary steelwork adapters, bolts, nuts, washers, screws and plugs for the fixing of supports including drilling and plugging for same. ‘Structural steelwork shall not be drilled for ductwork supports. Refer to structural drawings for support provisions and location of steel angles. DUCTWORK CLEANING Ductwork cleaning shail be as follows, prior to commencement with work. Prior to cleaning all dampers shall be marked in the as found position, after cleaning has been completed the dampers shall be retumed to the original setting, Any minor surface corrosion found on direction vanes, duct seams, dampers and intermediate equipment should be wire brushed and treated accordingly. Any severe corrosion found shall be reported. All grilles shall be removed whenever possible and deep cleaned. They shall be fitted with neoprene gasket seals to ensure no air leakage Access shall be installed as and when required to enable suitable entry into the ductwork to facilitate the cleaning. All panels and plates shall be fitted with airtight neoprene gasket seals to ensure no air leakage and quick release-éarin. fasteners for easy access for future inspection and cleaning. Document — II /2 SECTION 15810/ 11New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) 5. 6. 10. Any insulation material removed when fitting access covers or doors will be made good upon completion. Inspection ports can be inserted for future internal inspection by means of a baroscope and for regular injections of biocide to keep bacteria and fungal growth to a minimum Plants shall be checked for any filter bypass or any abnormalities and reported accordingly. All debris shall be removed from site in sealed airtight bags. Dustsheets and polythene sheeting shall be used to ensure no dustidirt contaminates any of the working areas concemed. Special attention shall be given to any electrical or delicate equipment and installations found within these areas. Upon completion areas shall be left as found. A cleaning Certificate shall be issued upon completion. END OF SECTION Document — 11/2 SECTION 15810712New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP - 06/2011) SECTION 15820 DUCTWORK ACCESSORIES PART 1 - GENERAL To be read with Division 1 — General Requirements and Section 15500. 9 1 JU, 2019 1.01 SECTION INCLUDES a ‘A. Airturning devices. B. _ Back-draft dampers. C. Duct access doors D. Duct test holes. . Flexible duct connections. F. Volume control dampers. G. Motorised dampers. H. Fire and Smoke Dampers Duct Sealants and adhesives 1.02 SUBMITTALS FOR REVIEW A. Shop Drawings: Indicate shop fabricated assemblies including volume control dampers, duct access doors and duct test holes. B. Product Data: Include electrical characteristics and connection requirements. 1.03 SUBMITTALS FOR INFORMATION A. Manufacturer's Installation Instructions. 1.04 PROJECT RECORD DOCUMENTS A. Record actual location of access doors and test holes. 4.05 QUALITY ASSURANCE A. Products Requiring Electrical Connection: Listed and classified by Underwritg ‘SQEC Document — 1/2 SECTION 1582071New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP - 06/2011) 1,06 QUALIFICATIONS A. Manufacturer: Specialist in manufacturing Products specified, with minimum five years documented experience 4.07 DELIVERY, STORAGE AND HANDLING A. Protect dampers from damage to operating linkages and blades PART 2 - PRODUCTS 2.01 AIR TURNING DEVICES A. General: Air tuming devices shall be fitled to all rectangular ductwork bends, Tee bends and where it is regarded necessary to reduce air flow turbulence and air-generated noise. Refer to Standard Detail drawing. B. Construction: Galvanised sheet metal frame same gauge as duct. Double thickness galvanised steel aerofoil vanes. C. Manufacturers: 1, Bader Al-Mulla & Brothers Co - Kuwait 2. Gulf Engineering - Kuwait 3. Saudi Finish Duct Manufacturing Co. - Saudi Arabia 4, Equal and Approved 2.02 BACK - DRAFT DAMPERS A. In general, provide gravity Back-Draft Dampers for all exhaust fans. Provide motorised dampers for all fresh air intake fans unless shown otherwise on drawings. B. Construction: Mulfi-Blade, Parallel Action gravity Balanced Back-Draft Dampers: 4.5mm (16 gauge) thick galvanised steel, or extruded aluminium, with centre pivoted bladed maximum 150 mm wide, with felt or flexible vinyl sealed edge, linked together in rattle-free manner with 90 degree stop, steel ball bearings, and plated steel pivot pin; adjustment device to permit setting for varying differential static pressure. C. Manufacturers its Ciaco a Kuwait 2. Dasco - Kuwait 3. Equal and Approved SQEC ‘Document ~ II /2 ‘SECTION 15820/2New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP = 06/2011) 2.03 DUCT ACCESS DOORS. A. General: Provide duct access doors for inspection and cleaning before and after filters, coils, fans, automatic dampers, at fire dampers, combination fire and smoke dampers, and elsewhere as indicated. Provide for cleaning kitchen exhaust ductwork in accordance with DW 142. Provide minimum 200 x 200 mm for hand access. 450 x 450 mm size for shoulder access, and as indicated. Provide 100 x 100 mm for balancing dampers only. Review locations prior to fabrication. Construction: Fabricate in accordance with SMACNA. or DW142. Door shall be constructed from galvanised sheet steel double walled with 25 mm thick mineral wool insulation. Each door shall be supplied with galvanised sheet metal frame, gasket and self tightening rotating camlocks, 2 per unit up to 350mm or 4 per unit on larger sizes. Access doors with sheet metal screw fasteners shall be rejected. Access doors for kitchen duct shall be stainless steel. B. Manufacturers: 1. Gulf Engineering - Kuwait 2. Badar Al Mulla & Brothers - Kuwait 3. SAFID - Saudi Arabia 4. Equal and Approved 2.04 DUCT TEST HOLES A. Temporary Test Holes: Cut or drill in ducts as required. Cap with neat patches, neoprene plugs. B. Permanent Test Holes: Factory fabricated, air tight flange fittings with screw cap. Provide extended neck fittings to clear insulation 2.05 FLEXIBLE INSULATED DUCTS A. Fabricate in accordance with ADC FD 72-R1 test code. Duct should be UL-181 puncture test, meets BS 476 parts 5, 6, 7 and class | B. Flexible Ducts — Connection to Diffusers, Grilles. 1. Type: Pre-insulated flexible metal duct. 2. Material Pure aluminium suitable for 1500 Pa working Pressure 3, Insulation : 25mm thick fibreglass: density of 12 Kg/m3; thermal conductivity 0.04w/mk — Class 0 — British Regulation. 4. Installation length: Fire rated flexible length shall not exceed 1.5m except special permission Provide shrinkable band or purpose manufactured colar which can be tightened by means of a threaddif/.s=: mechanism a: Document ~ lil /2 SECTION 1582073New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. $.A.K Shuaiba (Tender No. CP 06/2011) iG: 4 2. 3. 4 2.07 Flexible Ducts — Connection between plant (Fans AHUs) and Duct work, Type’ Leaded Vinyl sheet: minimum 14 mm thick, 4.2 Kg/Sq.m. 40 dB attenuation in 10 to 10,000 Hz range. Performance: Tear resistant and complies with standard of air tightness required by the specification Length: 200 mm maximum, Joints: Socket and spigot with sealant, as for rigid ductwork, and the joint secured by a norm drive or bolted clipband. Also follow manufacturer recommendations. Supports: ‘Support in such a way to avoid kinking of the duct. VOLUME CONTROL DAMPERS General: Provide where indicted on drawings, specification and where it is necessary to provide adequate air balance in duct air systems. Construction: Fabricate in accordance with SMACNA or DW142. Damper shall be of opposed blade operation having casing manufactured from galvanised sheet metal and fully welded. Blade operating linkage shall be fully enclosed with stainless steel side seal gasketing. Blades shall be constructed from aluminium extrusion in aerofoil section manufactured in stainless steel pivoting on non-ferrous spindles and bearings. Damper shall have spigoted duct connection to suit duct section. The damper shall have a lockable hand operated knob incorporating damper position indicator and Open/Shut arrows. Manufacturers: Gulf Engineering - Kuwait Badar Al Mulla & Brothers - Kuwait SAFID - Saudi Arabia Equal and Approved MOTORISED FIRE / SMOKE DAMPERS General: Provide motorised dampers as indicated on all drawings and specification. The operation of all dampers shall be dictated by the BMS and shall be suitable for normal air flow and smoke exhaust application. Thermal fusible links are not required unless specifically indicated. Dampers used for ‘smoke evacuation shall be fire tested to BS 476 Part 20 : 1987, 2 hour rating Construction : Fabricate in accordance with DW 142. Performance: Test in accordance with AMCA 500. Galvanised steel, fully welded minimum 2.7 mm (12 gauge) Galvanised steel maximum blade size 200 mm wide, minimum thickness 0.85 mm (22 gauge), attached to minimum 19 mm shafts with set screws. aerofoil in sect Document ~ HI / 2 ‘SECTION 15820/4New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K. Shuaiba (Tender No. CP — 06 / 2011) Blade Seals: Neoprene mechanically attached, field replaceable Jamb Seals: Spring stainless steel. Shaft Bearings: Oil impregnated sintered bronze, Graphite impregnated nylon sleeve, with thrust washers at bearings, Lubricant free, stainless steel, single row, ground, flanged, radial, anti-friction type with extended inner race. Linkage Bearings: Oil impregnated sintered bronze, Graphite impregnated nylon. Leakage: Less than one percent based on approach velocity of 10m/sec and 1.0 kPa. Maximum Pressure Differential: 1.5 kPa. C. Manufacturers: 1. Greenheck - UK. 2. Trox : UK. 3. Waterloo - UK 4, Equal and Approved 2.08 FIRE DAMPER ‘A. Application: Where shown on the drawings to be installed in the horizontal or vertical position as necessary. B. Type: Curtain shutter type suitable for high velocity systems. Fire tested to BS 476 Part 20: 1987, 2 hour rating. Provide access doors adjacent each fire damper. Cc. Dimensions: To suit duct sizes as shown in the drawings. D. Shutter: Blade housing shall be outside of the air stream. Provide hinged blades to allow for resetting the feasible link. E. Materials: Galvanised steel spacer to allow for expansion. Galvanised steel building ties. Galvanised steel frame Stainless steel enclosure springs Stainless steel! site springs Combined steel blades assembly Fail safe fusible link rated at 720C. F. Manufacturer: 4. Waterloo - UK. 2, Greenheck - UK 3, xox - UK 40° Equaland Approved _ SQEC Document = 1/2 SECTION 15820/5New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06/2011) 2.09 A B. Cc. SEALANT AND ADHESIVES Sealant: Fire Resistive, Water based, non-fibrated sealant for use on low, medium and high velocity ducts. Foster 32- 19, class O, BS 476 Parts 6, 7. UL 181 B-M listed, as per ASTM G21, ASTM D 2369. Adhesives: Foster 81-10 sheet metal adhesive meeting ASTM C 916 Type IV, NFPA 90A and 90B, 25/50 requirement, surface buming characteristics ASTM E 84, Flames spread 10 and smoke developed 25, Fire resistive in dry stat. Coating indor: PART 3 - EXECUTION 3.01 A. cov SQEC INSTALLATION Install accessories in accordance with manufacturer's instructions, DW 142 or SMACNA HVAC Duct Construction Standards - Metal and Flexible. Provide back-draft dampers on exhaust fans or exhaust ducts nearest to outside and where indicated if motorised damper not provided. Provide flexible connections immediately adjacent to equipment in ducts associated with fans and motorised equipment, and supported by vibration isolators. For fans developing static pressures of 1250 Pa and over, cover connections with leaded viny! sheet, held in place with metal straps. Provide balancing dampers at points on supply, return, and exhaust systems where branches are taken from larger ducts as required for air balancing. Install minimum 2 duct widths from duct take-off. Provide balancing dampers on duct take-off to diffusers, grilles, and registers, regardless of whether dampers are specified as part of the diffuser, grille, or register assembly. END OF SECTION Document ~ HI/2 SECTION 1582076New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) SECTION 15830 FANS PART 1 - GENERAL To be read with Division 1 — General Requirements and Section 15500. 1.01 WORK INCLUDED Centrifugal Fans Axial Fans including Fans in Fire Safety. Mixed Flow In-Line Fans. Propeller (Wall Mounted) Fans. Roof mounted Exhaust fans Bifurcated fans o7™mo9 9 @ > Accessories for Installation. 41.02 RELATED WORKS A. Section 15810 Ductwork. Section 15820 Ductwork Accessories: Backdraught Dampers 4.03 REFERENCES A. AMCA99 ~ Standards Handbook. B. HEVAC Assoc. - The Fan Manufacturers’ Association Fan Application Guide Cc. AMCA210 - Laboratory Methods of Testing Fans for Rating Purposes D. BS848: Part 1 ~ Laboratory Methods of Testing Fans for Rating Purposes E. BS848: Part2 - Laboratory Methods of Testing Fans for Acoustic Rating Purposes FL BS7346: Part2 - Laboratory Methods of Testing Fans in Fire Safety Applications G. “1s05801 - Laboratory Methods of Testing Fans for Rating Purposes H. AMCA300 - Test Code for Sound Rating Air Moving Devices. SQEC Document — 11/2 SECTION 15830/1New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06/2011) 1.04 1.05 ~ 3\z088-Pr8yention Certification Board, TUV and CTICM or similar. AMCA 301 - Method of Calculating Fan Sound Ratings from Laboratory Test Data. AFBMA 9 = Load Ratings and Fatigue Life for Ball Bearings. AFBMA 11 ~ Load Ratings and Fatigue Life for Roller Bearings. ‘SMACNA - Low Pressure Duct Construction Standards. QUALITY ASSURANCE Products used in the works covered by this Section shall be provided from specialised manufacturers’ approved to Quality Assurance standard BS EN ISO 9001 and whose products have been in satisfactory use in similar service environments in Kuwait for a minimum period of five (5) immediately preceding years. Equipment supplied shall be manufactured, tested, rated and certified in accordance with the reference standards. Certification shall be furnished, where required. SUBMITTALS The following shall be submitted under provisions of General Conditions of Contract. Product data including materials of construction, rated capacities, performance characteristics, assembly details, dimensions, minimum clearances, specialities, control and safety gear furnished, service connections and operating weight. Installation drawings and instructions, including safety precautions. Electrical characteristics, service connections and power and control wiring diagrams, clearly indicating interlocks and factory / field wiring. Operation, cleaning and maintenance instructions and replacement parts list. Manufacturer's Certificate of Conformity to the specification. Any deviations to the laid down specification must be clearly spelled out at the time of submission for approval. Manufacturer's / independent laboratoy's test certificates confirming that the equipment construction and performance meet or exceed the specified requirements, shall be submitted as required. For ‘Fans in Fire Safety’ the manufacturer shall submit a Certificate of Capability for each and every fan supplied clearly indicating the clients and factory order reference numbers. These certificates shall confirm compliance 346:Part 2 and be supported by independent test houses such as the Factorystdst certificates shall be submitted for all units, prior to shipmef Includgy opacity, noise, vibration and power consumption perfarmance/téGt. details’gfspecified operating conditions. Document ~II/2 SECTION 15830 /2New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co, $.A.K Shuaiba (Tender No. CP — 06 / 2011) 1.06 A 1.07 1.08 1.09 1.10 4.11 o> F,~-+Provide motors and electrical accessories complying with NEMA, SQEC DELIVERY, STORAGE AND HANDLING Products shall be delivered to site, stored and protected under provisions of General Conditions of Contract. Weatherproof covering shall be retained on equipment until commissioning. The fan manufacturers’ Installation, Operation and maintenance Manual shall include for the provision of site storage and any recommendations shall be adhered to. OPERATION AND MAINTENANCE DATA. Maintenance Data: Include instructions for lubrication, motor and drive replacement, spare parts list, and wiring diagrams ENVIRONMENTAL REQUIREMENTS Do not operate fans for any purpose until ductwork is clean, filters in place, bearings lubricated, and fan has been test run under observation. WARRANTY Provide 2 years manufacturer's warranty. QUALIFICATIONS Manufacturer: Specialist in manufacturing the Products specified with minimum three years documented experience. Quality: Manufacturer shall be quality system certified to 1SO 9002 REGULATORY REQUIREMENTS, Conform to applicable code for internal wiring of factory wired equipment. Comply with BS800, 1988 covering radio interference. Provide air distribution equipment bearing the air movement and control association, Inc. (AMCA) certified ratings seal. Electrical components shall be listed and labelled by underwriters laboratories (UL) Provide (hot dip ) zinc coating on assembled steel products as per ASTM (386-78 & A153-82) Document = Ill /2 SECTION 15830 /3New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. 8.A.K Shuaiba (Tender No. CP — 06/2011) PART 2~- PRODUCTS 2.01 A. ReNnso 2.02 ACCEPTABLE MANUFACTURERS Products of respective manufacturers shall be acceptable in case of factory packaged Fan Coil Units, Air Handling Units and Power Ventilators. Fans used in built-up (sectional) Air Handling Units shall be from the same manufacturer as that of the unit. Acceptable manufacturers include: woops, UK. GREENHECK, — USA. ACME, USA ELTA UK. GENERAL Components of fans, exposed to the air stream, shall be protected against corrosion by appropriate type and class of galvanisation. Casing and other components of fans, where mounted externally, not exposed to the air stream shail be phosphatised and finished with baked epoxy or similar approved system. Fan assembly shall be statically and dynamically balanced to eliminate vibration and / or noise unless otherwise mentioned in the specific fan requirements. Electrical Motors: Requirements of Section 15245 shall be referred to and complied with as appropriate. Shafts: Hot rolled steel with key way, ground and polished and coated with lubricating oil for corrosion protection. Direct driven fans shall be mounted on motor shaft extended outside the motor. Motors shall be specially designed for fan service, with additional cooling fins, special mounting etc. as appropriate. Enclosures to IP 55 or better shall be provided, as required. Beit drives: Cast iron or steel sheaves, keyed to shafts shall be rated for minimum 150 % of the nameplate rating. The assembly including matched belts shall be dynamically balanced. Fans up to and including 11.00 kW (15 HP) shall have adjustable sheaves for changing fan speed, factory set at middle position for the rated speed. Fans of 15.00 kW ( 20 HP ) and over shall have SECTION 15830/4New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A-K Shuaiba (Tender No. CP ~ 06 / 2011) G 2.03 Belt Guards: 20 mm (3/4 inch) diamond mesh wire screen, fabricated from 2.8 mm (12 gauge) steel sheets, welded to steel angle frame or equivalent, prime coated and secured to fan supports without short-circuiting vibration isolation. Provision shall be made for adjustment of belt tension, lubrication and use of tachometer with the guard in place. Bearings (for belt driven fans): Heavy duty pillow blocks housing self aligning, // sealed // grease lubricated, ball and / or roller bearings with a minimum working life of 100,000 hours; rated in accordance with reference standards. Lubrication fittings shall be extended to exterior of casing with flexible tube attached to grease fitting(s) mounted on casing, where appropriate. All fans to be provided with spring butterfly dampers to eliminate passage of hot air to enter air-conditioned spaces while fan is off. Fans installed outdoors shall be weather protected, as appropriate. CENTRIFUGAL FANS The following shall apply to fans generally used in Fan Coil Units and Toilet Exhaust Systems, Type: Direct driven, forward curved type. Clause 2.02 shall be referred to and complied with as appropriate, in respect of general requirements Wheel: Aluminium or moulded plastic aerofoil blades mounted with integral hub suitable for attaching to drive shafts Scroll: Heavy gauge steel, spot and / or fully welded construction with flanged outlet. Housing: Acoustically lined, galvanised steel sheet panels assembled on aluminium frame. Acoustic lining shall meet with requirements of Section 15260. Accessories: Inlet Guide Vanes as appropriate to the type of installation. Inlet / Outlet Screens. CENTRIFUGAL UTILITY FANS Type: Direct and/or Belt driven Single Inlet Single Width or Double Inlet Double Width fans shall be as shown on the applicable fan schedules, forward and / or backward curved as appropriate for the type of service. Clause 2.02 shall be referred to and complied with as appropriate, in respect of general requirements. allow sheet steel blades with inlet and tip, mechanically secured back plate; steel hub swaged to back plate and keyed to shaft, he assembly shall be hot dip galvanised after fabrication. Document ~ 1/2 SECTION 15830/5New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) C. Scroll: Heavy gauge sheet steel, spot and / or fully welded construction with flanged outlet. D. Housing: Heavy gauge steel construction; spot welded for AMCA 99 Class | and Class I! fans and continuously welded for Class Ill fans. Assembly shall be adequately braced. Spun inlet bell and shaped cut-off shall be provided to minimise turbulence. E. Accessories: 1, Inlet Guide Vanes as appropriate to the type of installation 2. Inlet and / or outlet screens, as appropriate to the type of installation. 3. Access Doors. 4. Soroll Drain. 2.05 AXIAL FLOW FANS 2.05.1. Fans shall be Direct Drive, fixed and/or adjustable pitch impeller as appropriate for the type of service. Clause 2.02 GENERAL shall be referred to and complied with as appropriate in respect of general requirements 2.05.2, Impellers shall be of the aerofoil section with fixed and/or adjustable blades manufactured from either moulded phenolic resin, noryly, acetal resin, ultra violet stabalised polypropylene or high pressure die cast aluminium. 2.05.3. Fans up to and including 250mm diameter shail have impellers manufactured from either moulded phenolic resin, noryly, acetal resin and/or ultra violet stabilized polypropylene. The blades shall be of an aerofoil section adjustable blades. The blade roots shall be secured by clamping between two hub sections with the required pitch angle being set at the factory by the manufacturer. 2.05.4. Fans above 250mm diameter shall have impellers manufactured from high pressure die cast aluminium, grade LM6M to BS1490:1970 and shall be examined by X-Ray before machining to ensure flawless and sound castings. The manufacturer shall be able to provide laboratory evidence that the impeller has been adequately stressed for running at the highest speed supplied 2.05.5. The blades shall be of an aerofoil section adjustable blades and include tractability of batch identification. The blade roots shall be secured by clamping between two hub sections with the required pitch angle being set at the factory by the manufacturer. The impeller shall be secured to the drive shaft by a key and keyway to BS4235:1972. Axial location shall be provided by a collar or shoulder on the drive shaft together with a retaining washer and Screw, fitted into a tapped hole in the end of the shaft. The screw sh; be locked into position. Document ~ I/2 SECTION 15830/6New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A-K Shuaiba (Tender No. CP — 06 / 2011) 2.08.6. 2.05.7. 2.05.8. 2.05.9. 2.05.10. 2.05.11 2.05.12, 2.05.13. 2.05.14. 2.05.15. 2.05.16. Impellers shall be statically balanced to G6.3 or better as defined in 1$01940/1:1986 (6.3mm/s peak to peak or 4.5mm/s ms). Casing: The fan casing shall completely cover the motor and impeller assembly in the case of Long Case fans or the impeller in the case of Short Case fans. The casing shall be manufactured from mild steel to BS1449: Part 1:1972 Grade HR14 complete with flanges. The flanges shall be integral with the casing, pre-drilled and radiused. Long Case fans shall be complete with a pre-wired externally mounted terminal box and a sight port closed with a rubber moulding for normal temperature applications. The fan casing shall be hot dipped galvanised to BS729:1971 at a rate of 0.46 kgs of zinc per square metre up to and including 710mm diameter and 0.61 kgs of zinc per square metre above 750mm diameter. Casings and flanges shall be of a 2.5mm thickness up to and including 560mm diameter, 3 mm up to and including 1000mm and 4, 5 or 6mm for larger diameters. Fans shall be provided with attachable mounting feet suitable for horizontal or vertical mounting and matching flanges. Mounting feet shall be manufactured from 3, 5 or 6mm mild steel plate as appropriate and be hot dip galvanised after manufacture. Flexible connectors shall be provided. The connectors shall be single faced black/red silicone coated satin weaye glass cloth type F and T SC/125, weight per unit area 430 gim* and width of 19 x 122 threads/cm (tensile strength 550 DeN/5om - wrap, 360 Den/5 cm - weft), o BS476: Part 7, Class 1 spread of flame, when evaluated to BS476: Part 22:1987 Inlet and outlet guards shall be provided where indicated. Guards shalt be manufactured from mild stee! wire and rod, all welded assembly and shall be hot dip galvanised after manufacture. Guards shall comply with BS848: Part 5. Bell mouth inlets shall be provided where indicated. Bell mouth inlets shall be spun from mild steel and be hot dip galvanised after manufacture, The complete fan shall comply with the European Machinery Directive and carry the CE mark as required The complete fan must be manufactured using 100% recyclable materials. The fan manufacturer must furnish published data showing performance will be achieved when tested to ISO5801:Part 1, equivalent to AMCA Standard 210-85, and sound level data that will be achieved when tested to BS848:Part 2:1985, equivalent to AMCA ndard 300-85, Data is to be given as sound power levels (SWL) re “? for each of the twelve octave bands in both the inlet and out ition. Estimated data will be acceptable if based on a geometrical ilar type of fan. Document — DI /2 SECTION 15830/7New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~06 / 2011) 2.05.17. Other ancillary items to be supplied, as required, shall include a. Rubber in Shear or Spring type anti-vibration mounts b. Rubber or Spring type ceiling hanger anti-vibration mounts c. Inlet and outlet cylindrical silencers matched to the fan d. Speed control devices including inverters 2.06 AXIAL FLOW FANS FOR “FANS IN FIRE SAFETY” - SMOKE EXTRACT 2.06.1. Fans shall be Direct Drive, fixed and/or adjustable pitch impeller as appropriate for the type of service. Clause 2.02 GENERAL shall be referred to and complied with as appropriate in respect of general requirements, Belt driven fans will not be accepted for smoke duty. 2.06.2. Impellers shall be of the aerofoil section with fixed and/or adjustable blades manufactured from high pressure die cast aluminium. 2.06.3. Fans shall have impellers manufactured from high pressure die cast aluminium, grade LM6M to BS1490:1970 and shall be examined by X-Ray before machining to ensure flawless and sound castings. The manufacturer shall be able to provide laboratory evidence that the impeller has been adequately stressed for running at the highest speed supplied 2.06.4, The blades shall be of an aerofoil section adjustable blades and include tractability of batch identification. The blade roots shall be secured by clamping between two hub sections with the required pitch angle being set at the factory by the manufacturer. The impeller shall be secured to the drive shaft by a key and keyway to BS4235:1972. Axial location shall be provided by a collar or shoulder on the drive shaft together with a retaining washer and screw, fitted into a tapped hole in the end of the shaft. The screw shall be locked into position 2.06.5. Impellers shall be statically balanced to G6.3 or better as defined in 1S01940/1:1986 (6.3mm/s peak to peak or 4.5mm/s rms). 2.06.6. Casing: The fan casing shall completely cover the motor and impeller assembly in the case of Long Case fans or the impeller in the case of Short Case fans. The casing shall be manufactured from mild steel to BS1449: Part 1:1972 Grade HR14 complete with flanges. The flanges shall be integral with the casing, pre-drilled and radiused. 2.06.7. Long Case fans shall be complete with a pre-wired externally mounted terminal box and a sight port closed with a steel plate and suitable fixings appropriate to the temperature/time applications. 2.06.8. The fan casing shall be hot dipped galvanised to BS729:1971 at a rate of 0.46 kgs of zinc per square metre up to and including 710mm diameter and kgs of zinc per square metre above 750mm diameter. Casings and flagges shall be of a 2.5mm thickness up to and including 560mm diamete a 3ryrJup to and including 1000mm and 4, 5 or 6mm for larger diameters. y ‘Document ~ II /2 SECTION 15830/8New Admi in Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP - 06 / 2011) 2.06.9. 2.06.10. 2.06.11. 2.06.12. 2.06.13. 2.06.14, 2.06.15, 2.06.16. 2.06.17, SysaniSQEC Motors. Not withstanding the requirements of Section 15245 - Electrical Works in connection with Mechanical Services, motors shall be rated for operation at standard air density of 1.2 kg/m3 even if identified as “Emergency* Fans only to ensure that periodic testing of the fan at normal temperature does not over-stress the motor. Unless otherwise specified motors shall be suitable for a temperature/time category of 200°C/30 minutes and have Class H insulation in accordance with the requirements of the Kuwait Fire Department. Motors for fans specified for Flameproof/Explosion proof application shall be rated EExd Zone 1 Group I! a&ilb Fans shall be provided with attachable mounting feet suitable for horizontal ot vertical mounting and matching flanges. Mounting feet shall be manufactured from 3, 5 or 6mm mild steel plate as appropriate and be hot dip galvanised after manufacture. Flexible connectors shall be provided. The connectors shall be single faced black/red silicone coated satin weave glass oloth type F and T SC/125, weight per unit area 430 g/m* and width of 19 x 12.2 threads/cm (tensile strength 550 DeN/Scm - wrap, 350 Den/S cm - weft), to BS476: Part 7, Class 1 spread of flame, when evaluated to BS476: Part 22:1987. Inlet and outlet guards shall be provided where indicated. Guards shall be manufactured from mild steel wire and rod, all welded assembly and shall be hot dip galvanised after manufacture. Guards shall comply with BS848: Part 5. Bell mouth inlets shall be provided where indicated. Bell mouth inlets shall be spun from mild steel and be hot dip galvanised after manufacture. The complete fan should comply with the European Machinery Directive and carry the CE mark as required. The complete fan must be manufactured using 100% recyclable materials. The fan manufacturer must furnish published data showing performance will be achieved when tested to 1SO5801:Part 1, equivalent to AMCA Standard 210-85, and sound level data that will be achieved when tested to BS848:Part 2:1985, equivalent to AMCA Standard 300-85. Data is to be given as sound power levels (SWL) re 1 pW “” for each of the twelve octave bands in both the inlet and outlet condition. Estimated data will be acceptable if based on a geometrically similar type of fan. Certification. Fans shall comply with the requirements of BS7346: Part 2:1990 and be supplied by a firm Quality Assured to BS EN |SO 9001. In addition to the above requirements the fans shall be approved by the Loss Prevention Certification Board in accordance with prEN12101-3 and can the LPCB approval mark. Document ~ 1/2 SECTION 15830/9New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. SAK Shuaiba (Tender No. CP - 06 / 2011) 2.06.18. The fan manufacturer must furnish published data showing performance will be achieved when tested to ISO5801:Part 1, equivalent to AMCA Standard 210-85, BS7346:Part 2:1990 and prEN12101-3, and sound level data that will be achieved when tested to BS848:Part 2:1985, equivalent to AMCA Standard 300-85. Data is to be given as sound power levels (SWL) re 1 pW for each of the twelve octave bands in both the inlet and outiet condition. Estimated data will be acceptable if based on a geometrically similar type of fan. 2.06.19. Other ancillary items to be supplied, as required, shall include: Spring type anti-vibration mounts Spring type ceiling hanger anti-vibration mounts Air or motorised dampers Inlet and outlet cylindrical silencers matched to the fan. Vertical discharge roof cowis with bird guard Speed control devices including inverters spaogp 2.07 IN-LINE MIXED FLOW FANS 2.07.1. DIRECT DRIVE FANS A. Direct drive fans shall be of a mixed flow, forward and / or backward curved centrifugal design as appropriate for the type of service/duty required. Clause 2.02 shall be referred to and complied with as appropriate, in respect of general requirements. B. Wheel: Aluminium Sheet steel blades with inlet and tip, mechanically secured to flange and back plate; steel hub swaged to back plate and keyed to shaft with set screw. The assembly shall be hot dip galvanised after fabrication. The impeller shall be secured to the drive shaft by a key and keyway to BS4235:1972. Axial location shall be provided by a collar or shoulder on the drive shaft together with a retaining washer and screw, fitted into a tapped hole in the end of the shaft. The screw shall be locked into position C. Housing: Fabricated from corrosion resistant pre galvanised sheet steel with a proprietary flange system to DW142 or SMACNA standards. The housing shall incorporate an diaphragm plate to which the motor, impeller and arms shall be resiliently mounted. The housing shall also include a pre-wired externally mounted terminal box. D. Motors: Not withstanding the requirements of Section 15245 - Electrical Works in connection with Mechanical Services shall be totally enclosed air stream rated suitable for an ambient temperature of -40°C to +50°C with Class F insulation and protection to IP55 standards unless otherwise specified. Integral pre wired capacitors and overheat protection shall be supplied as standard on single phase supplies. Bearings shall be sealed for life type. Document — 1/2 SECTION 15830/10New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06/2011) E. The fan manufacturer must furnish published data showing performance will be achieved when tested to ISO5801:Part 1, equivalent to AMCA Standard 210-85, and sound level data that will be achieved when tested to BS848:Part 2:1985, equivalent to AMCA Standard 300-85. Data is to be given as sound power levels (SWL) re 1 pW for each of the twelve octave bands in both the inlet and outlet condition. Estimated data will be acceptable if based on a geometrically similar type of fan. Ancillary items shall include flexible connectors with integral flanges, mounting kit, air operated backdraught dampers, silencers and other appropriate items as may be required for the installation and operation. 2.07.2. BELT DRIVE FANS A Belt drive fans shall be of a mixed flow, forward and / or backward curved centrifugal design as appropriate for the type of service/duty required. Clause 2.02 shall be referred to and complied with as appropriate, in respect of general requirements, Wheel: Sheet steel blades with integral inet fairing spun to close tolerances for optimum performance and blades, mechanically secured to the scroll and back plate. The impeller material shall be mild steel to BS1449: Part 1 Grade HR14 The assembly shall be galvanised after fabrication, The wheel shall be dynamically balanced to SO 1940 G6.3. The impeller shall be secured to the drive shaft by a key and keyway to BS4235:1972. Axial location shall be provided by a collar or shoulder on the drive shaft together with a retaining washer and screw, fitted into a tapped hole in the end of the shaft. The screw shall be locked into position. Housing: The casing shall be manufactured from mild steel to BS1449: Part 1:1972 Grade HR14 complete with flanges. The flanges shall be integral with the casing, pre-drilled to ISO 6580 and BS6339 and radiused the assembiy shall be adequately braced. A spun inlet venturi shall be provided to minimise turbulence. Bearing support and integral guide vanes shall be fitted with mounting studs allowing centralisation of the assembly when fitted into the fan casing. The fan casing and bearing supports shall be hot dip galvanised in accordance with BS729:1971 after manufacture. Fans shall be provided with attachable mounting feet suitable for horizontal or vertical mounting and matching flanges. Mounting feet shall be manufactured from 3, 5 or 6mm mild steel plate as appropriate and be hot dip galvanised after manufacture Flexible connectors shall be provided. The connectors shall be single faced blackired silicone coated satin weave glass cloth type F and T SC/125, weight per unit area 430 g/m? and width of 19 x 12.2 threads/cm (tensile strength 550 DeN/Scm - wrap, 350 Den/5 cm - weft), to BS476: Part 7, Class 1 spread of flame, when evaluated to BS476: Part 22:1987, SQEC Document ~ Ii /2 SECTION 15830/11‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co, S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) G. Parenan 2.08 Inlet and outlet guards shall be provided where indicated. Guards shall be manufactured from mild steel wire and rod, all welded assembly and shall be hot dip galvanised after manufacture. Guards shall comply with BS848: Part 5. The fan manufacturer must furnish published data showing performance will be achieved when tested to 1SO5801:Part 1, equivalent to AMCA Standard 210-85, and sound level data that will be achieved when tested to BS848:Part 2:1985, equivalent to AMCA Standard 300-85. Data is to be given as sound power levels (SWL) re 1 pW"? for each of the twelve octave bands in both the inlet and outlet condition. Estimated data will be acceptable if based on a geometrically simiar type of fan. Accessories: Inlet Guide Vanes. Outlet Diffuser (0.7 diameter longiratio 1:1.28) Matched inlet and outlet silencers. Backdraught dampers. Anti-static drive belts, impeller anti spark track PROPELLER FANS ‘Type: Direct driven, plate mounted, propeller or axial type impeller as appropriate for the type of service. Clause 2.02 shall be referred to and complied with as appropriate, in respect of general requirements. Wheel: shall be either: an aluminium clad mild steel propeller blade with high resistance to corrosion or aerofoil section, glass filled polypropylene impeller with an aluminium centre boss or high pressure die cast aluminium alloy aerofoil section. Impellers shall be balanced to ISO 1940:1986 Grade G6.3, The impeller shall be secured to the drive shaft by a key and keyway to BS4235:1972. Axial location shall be provided by a collar or shoulder on the drive shaft together with a retaining washer and screw, fitted into a tapped hole in the end of the shaft. The screw shall be locked into position Mounting Plates: Shall be manufactured from mild steel with powder coat to RAL 7001 (Grey) finish and / or hot dip galvanised after manufacture. Motor side guards shall be provided as standard. Motors: Not withstanding the requirements of Section 15245 - Electrical Works in connection with Mechanical Services shall be totally enclosed air stream rated suitable for an ambient temperature of -40°C to +50°C with Class F insulation and protection to IP55 standards unless otherwise specified. Integral pre wired capacitors and overheat protection shall be supplied as standard on single phase supplies. Bearings shall be sealed for life type. SQEC Document — I /2 SECTION 15830 / 12New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~06 / 2011) E. 1 2 3. 4, 2.09 2.10 Accessories: Inlet / Outlet Screens, plastic coated mild steel up to 710mm and hot dip galvanised on larger diameters, Wall cowis with bird guard or gravity operated louvers cy Bell mouth inlet ‘ Speed controller f ty L ap ROOF CURB MOUNTED POWER VENTILATORS. Centrifugal or Mixed flow Roof Exhaust Fan Unit: Shall be direct driven, with spun aluminium wheel and shall be with weatherproof housing incorporating an integral weather shield; resilient mounted motor, % inch (13 mm) mesh, 16 gauge (2 mm) Gl or Aluminium bird screen, square base to suit roof curb with continuous curb gaskets; secured with cadmium plate bolts and screws. Roof Curb: 10 inch high concrete up-stand built-in situ with 2 inch wood block fasten to it as per standard details. Disconnect Switch: factory wired, non-fusible, housing for thermal overload protected motor. Backdraught damper: Gravity activated, aluminium multiple blade construction, felt edged with nylon bearings. Roof cowl shall be manufactured from Fibre reinforced Polyester resin UV stabilized and rendered Fire Retardant. Bird Screens: Welded Galvanized steel wire grid with framing suitable for bolting to prevent entry of birds when the fans are not in operation. BIFURCATED FANS: (KITCHEN EXHAUST FANS) Type: Direct drive type Axial Aerofoil Bifurcated with motor outside the air stream Casing: Long type complete with motor mounted electrical terminal box, shall be constructed from spun steel with hot dip galvanised finish suitable for use against corrosive fluids. Fit with inlet and outlet flanges of quick fit type. Impeller: Aerofoil type with disc cast aluminium hub and cast aluminium blades Assemble impellers using plated setscrews and self-locking units. Pitch angle shall be adjustable and factory set to provide the required duty. X-ray shall inspect all castings prior to assembly. Motor: Totally enclosed protected to IP55 and complying with BS 5000. Provide drain holes. Separate cooling air shall be provided for the motor cooling. Continuous Operating Temperature: 200°C fluid temperature. Document — 1/2 SECTION 15830/13 as‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP - 06 / 2011) 2.41 A. B. DOMESTIC AXIAL FAN General: Duct or wall mounted fan suitable for small duty. Refer to Schedule of equipment. Material: Flame retardent VO rated ABS plastic. PART 3— EXECUTION 3.01 A 3.02 3.03 3.04 CO-ORDINATION Requirements of Section 15500 shall be referred to and complied with in all respects. SELECTION Fans shall be capable of accommodating static pressure variations of plus 10 % Performance data shall be based on sea level conditions. INSTALLATION Manufacturer's instructions and requirements of reference standards shall be complied with in all respects. Requirements of Section 15240 shall be referred to and complied with in respect of vibration isolation. Units shall be instalied in such a way that allows unrestrained movement of the assembly (for vibration isolation purposes.) Fans shall be covered with protective covers after installation until the time of commissioning. ACCESSORIES Flexible connectors shall be provided. The connectors shall be single faced blackired silicone coated satin weave glass cloth type F and T SC/128, weight per unit area 430 gim? and width of 19 x 12.2 threads/cm ( tensile strength 550 DeN/Scm - wrap, 350 Den/5 cm - weft ), to BS476:Part 7, Class 1 spread of flame, when evaluated to BS476:Part 22:1987, Fixed sheaves, as required for final air balance, shall be provided on the drive shafts, Backdraught dampers shall be provided on discharge of exhaust fans and elsewhere as indicated. Safety screens shall be provided, where fan inlet or outlet is exposed, Scroll digins shall be piped to the nearest floor drain / drainage piping. SQEC ‘Document ~Iil/2 SECTION 15830/ 14‘New Adinin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No, CP —06 / 2011) 3.05 A. 3.06 ahen oO ELECTRICAL WORKS Requirements of Section 15245 shall be referred to and complied with as appropriate. Copy of manufacturer's wiring diagram shall be furnished to the Electrical trade, for installation of electrical devices furnished by manufacturer for field installation and field wiring. INSPECTION, TESTS AND ADJUSTMENTS Prior to Start Up: The fan motor assembly alignment shall be checked and adjusted, if necessary. Steel cleats shall be welded on motor bases to lock them in aligned position Foundation and coupling bolts shall be tightened and locked. Fan shaft shall be checked for free rotation. Electrical continuity and insulation of motor and the control panel shall be checked by megger. The tripping element of the circuit breaker shall be checked for correct selection and proper installation. Timing of star-delta change over, if used, shall be adjusted to the period recommended by the motor manufacturer. ‘System power supply voltage shall be checked and all other checks outlined in the control operation manual performed, before energising the controller. The units shall not be operated in automatic mode, temporary or permanent; until ductwork is clean, bearings lubricated, and fan has been test run under observation. The following shall be executed to start the system up: The direction of rotation of the fan shall be checked and corrected, if necessary, by momentary operation of the start button. The fan shall be started on manual mode The motor full load current shall be checked by manipulating the air flow. The fan and motor bearings shall be checked for signs of overheating. Ducts shall be checked for signs for air leakage and rectified. The fan and system performance shall be verified as follows: Air side shall be adjusted and balanced for the design flow from each and all terminals, The fan static pressure shall be checked at 100 % of the system air flow and conformity with design requirements verified The following shall be executed to put the system into Service: The fan controllers shall be energised and the system changed over automatic mode. 3QEC Document — I /2 SECTION 15830 / 15New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP —06 / 2011) 3.07 BRONaADd 3.08 SPARE PARTS The following spare parts shall be furnished: 1 set of fan bearing for each size of fans 2 sets of fan motor belt for each size of fans. Bearings for each size of motors. 1 set of electrical contacts for each size of fans. Without prejudice to this clause, all requirements of the General Conditions of Contract and Section 15050 shall be referred to and complied with in all respects. Supply manufacturer's recommended set of tools and maintenance equipment as required for assembly/disassembly and routine maintenance of fans. GUARANTEES AND WARRANTIES The Employer shall be furnished with the manufacturer's guarantee and warranty certificates, duly registered with the manufacturer. END OF SECTION SECTION 15830/16New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) SECTION 15840 ELECTRICAL WORKS IN CONNECTION WITH MECHANICAL SERVICES PART 1 - GENERAL To be read with Division 1 General requirements and Section 15500. 1.01 SECTION INCLUDES A. Electrical motors/pump control panels - General requirements. B. Power cabling between switch fuses/submain switchboards and pump control panels. C. Power and contro! cabling between pump motors and control panels. D. Remote alarm panels, alarms and wiring thereto. E. _Interlock/wiring to water tank level control and indication system. F. Provision of terminals for pickup by Building Automation system. G. Provision of terminals for earthing of motors, contro! panels, etc H. Motor control center (M.C.C) - General Requirements. |. Power cabling between switch fuses, submain switchboards, MCC, Equipments and their control panels. J. Power cable wiring between remote control valve, control timer in irrigation system. 1.02 RELATED WORKS (Where Applicable) A. — Section 15730 — Packaged Air Handling Unit B. Section 15740 — Variable Air Volume Devices Section 15750 — Split D/X Cooling Units Section 15830 - Fans 4.03 QUALITY ASSURANCE A : All electrical works shall be in accordance with the requirements of the latest “Regulations for Electrical Installations in Buildings" issued by Ministry of Electricity and Water. (ES Y SQEC SECTION 15840 /1New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) B. 1.04 1.05 Conform to the recommendations of the Intemational Electro-technical Commission/British Standard Specifications/ NEMA/VDE in the selection and installation of Electrical Systems Components. Refer to Specifications of the Electrical Works of the Project for ratings, duration factors, fault levels and other similar general criteria. These shall be binding and mandatory for works covered by this Section Conform to the specifications of the Electrical Works of the project for components such as MCBs, MCCBs, Contactors, Timers, Switches, Fuses etc. SUBMITTALS ‘Submit product data, samples and shop drawings. Submit wiring diagrams, details of components and panel construction and mounting details in respect of control panels. Submit characteristics such as starting KVA and power factor, recommended star-delta transition period and full load starting and running current etc. for all motors connected to standby diesel generator sets. ‘Submit approval certificates by Testing Laboratories where required SYSTEM INTERFACES All electrical works starting from the outgoing terminals of the switch fuses/submain switchboards onwards, for Plumbing/Fire Protection equipments are included in this Section. All electrical works starting from the outgoing terminal of the switch fuses, submain switchboard, and motor control center and onwards for equipments refer to Electrical drawings. PART 2— PRODUCTS. 2.01 A ACCEPTABLE MANUFACTURERS Components such as fuses, contactors, indicators, timers etc. that may require replacement in future, shall be products of the same standard/manufacturer as that of the electrical works of this Project. ELECTRICAL MOTORS General jotors and drive equipment as well as accessory equipment shall be of strong construction and their windings, contacts, energized parts and com*orjent parts shall be insulated with materials of Class F. SECTION 15840/2‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP —06 /2011) 2. “op ean 10. 411. c. 4 2. The temperatures do not take into consideration heat produced in or by the equipment itself whether electrical or otherwise. Motors All motors shall be of a fully covered type, cooled ventilation and liable to operate continuously in a damp tropical climate. All motors shall be squirrel cage induction type, with TEFC enclosure unless otherwise stated on particular schedules (Fire Pumps) or dictated by Selection (canned rotor type for hot water circulating pumps, oil cooled type for submersible pumps etc.) Provide anti-condensation heaters in starter windings for fire pumps and sump pump motors, which are subjected to prolonged disuse. The bearings of the motors shall be of a type requiring just one lubrication per year. The ends of the windings shall reach a terminal box and arrangement shall be such as to allow for an easy permutation of the two phases leads without upsetting the compound when this is done at the ends of the cable. Terminal boxes shall be fixed with a junction box, a cable inlet and an adaptor-plate such as required with necessary adjustments (cable pincers, etc) to suit the specified cable type. Motors shall be supplied with foundations, bolts and sliding rails if necessary. Rotation and color of the phases shall comply with BS-158. All motors shall have windings with Class B temperature rise and Class F insulation, Winding bridges, where used shall be tinned copper of adequate size and supplied by the manufacturer. Motor nameplates of etched aluminium shall state: a. Name of manufacturer. b. Serial number and frame size. c. Power, speed and power factor. d. Electrical supply. e. Type of starting The nameplate shall be attached to the body by riveting Power for Motors All motors shall be wound for the voltage sources indicated. Motors and generators shall comply with BS-2613. Compliance of motors with typical tests by the manufacturer shall not free the Tenderer from his obligations to supply machines capable of operating their respective equipment under normal conditions of load. 3.<~ Ambient temperature for motors and associated equipment installed in the buildings shall be 50 deg. C. for motors installed in the heating room ai Diesel room ambient temperature will be 55 deg. C. SQEC SECTION 1584073New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. $.A.K Shuaiba (Tender No. CP — 06 / 2011) 4, 10. WM. Derating of motors shall be based on the above temperatures and climate conditions in Kuwait. All motors shall have a power factor of 0.85 at 75% of its full load. Automatic compensation system for the reactive power for all air conditioning motors is not required and the power factor of these motors will be 0.8 min Variations in voltage shall not exceed 6% (+ or -) of rated voltage. Variations in frequency shall not exceed 4% (+ or -) of rated frequency Motors shall be designed to work for a period of at least five minutes at a voltage 25% under rated value and at a rated frequency without abnormal overheating. Start-up of Motors All starters shall be of a manufacture meeting BS-587 and insulated with materials of Class B. Each motor shall be supplied with the required and appropriate starter subject to specified indication to the contrary. Motor starters shall be protected from dust and vermin in a cast iron or steel sheet cabinet designed to be fixed to a wall, a floor or a panel according to requirements. Starters shall be supplied with their push buttons and a triple pole isolator interlocked with the opening of the cabinet All contacts of starters exposed to the air shall be strong and of silver or platinum, and all contactors as well as starter equipment shall be designed for working of 40 operation per hour. Should the control equipment and the accessory appliances be supplied by a source other than the source of the motor circuit, insulation shall include an accessory contact so that should the motor be insulated, any source accessory to control equipment and to the motor shalll also be insulated for all poles. All push buttons shall be of non-hygroscopic material and shall not swell Contacts of all switches and push buttons shall be strong and have-cleaning action when working. All starters shall have a capacity of 40 operations per hour and shall be of an automatic contactor type unless specified otherwise. All starters shall be supplied with accessory contacts adapted to a low D.C voltage so as to have an "ON" "OF" indication at a distance. Starters shall be supplied with cable glands if necessary. Type of Start-up Starters for motors of upto 15 HP shall be of a "direct on line" type, and starting, current in rated voltage shall not be greater than six times cure; under full load. ‘SQEC‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP - 06/2011) ri 2.03 Starters for machines above 15 HP shall be of "Star/Delta" type to limit the starting current to 2.5 times the full load current unless specified to the contrary or approved at site. Starters for motors of more than 50 HP shall be Star/Delta or autotransformer type, and shall be approved in advance. Should, for any reason, the above starting-up methods require too much starting-up time for a given motor, the Tenderer may submit other starting-up methods for approval. Protection of Motors General a. All solenoids shall be of the shaded pole pattern and of such construction that lamination noise is eliminated b. __Allrelays shall be housed in cages easily accessible, builtin, dustproof and fixed on to the switch gear cell at eye level and shall be of an automatic return type and complying with BS-142 c. All tripping relays shall be supplied with indicators working mechanically so that the cause of the tripping shall be identified immediately. Design shall prohibit the indicator from falling before the relay has accomplished its full travel. d. All thermal overioad relays shall be automatically compensated for variations in ambient temperature. e. —Allcontacts shall be of silver, platinum or other approved substance. f. Tripping circuit shall be capable of repeated operations without deteriorating and shall not be influenced by vibrations nor external magnetic fields. Protection Required a. On load pattern switch with H.R.C cartridge fuses. b. Under voltage release. ©. Protection from thermal over current and operation in single phase. d. Protection from earth leakage. CONTROL PANELS Details given below are intended for defining the requirements, but not to limit other safety measures components, which are required by the codes and standards. Control panels for packaged pump sets shall have the following as appropriate Mains isolator (4 pole, fully enclosed type) with ‘power on’ indicator (red) interlocked with door. Starter contact (DOL/Star-Delta) with overload trip and set of HRC fuses for Pump rufi (green) and trip (amber) indicator for each pump with audible alal for trip angalarn test and mute facility. Pe SQECo SECTION 15840/5‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) 2.05 Automatic sequence inventors for changing lead pump on twenty four (24) hour basis. Low water cutout with audio-visual alarm. Running time totalising meters for each pump, Minimum run timer (Hunt limiter) with relay with a range of 0 to 6 minutes. Set of terminals/relays with volt free contact for interlocks/interconnection with other systems. Set of pressure switches (for Booster sets only) In case built in variable speed motors are not used, control panel will be of variable speed type. Variable speed pumps are preferred as they are more reliable SERVICE SWITCHES If single motors, fans, pumps, etc., are installed outside the room where the feeding switchboard is installed, an all-pole switch or in the case of motors with high output, a isolator of switch fuse type shall be installed close to the motor. When servicing this equipment, the Electrician must be capable of shutting down the motor on the spot. These motors shall be equipped with labels engraved in Arabic and English "Caution" Motors start automatically. Motors, which are installed in mechanical rooms more than 20m. away from the feeding switchboard shall be also fitted with a service switch and an additional label. WIRES, CABLES AND TERMINATIONS Use stranded copper, PVC installed color coded wires of appropriate size for all power and contro! wiring in conduits, trunking and panels. Use stranded copper, PVC/SWAJPVC single core or multicore cables for supply to motors, laid on cable trays. Use brass cable glands with armored retainer at entry of cables to terminal boxes and panels. Use crimped on, brass terminal lugs for termination of wires and cables. Use slip-on ferrules and number all control wire terminals for quick identification. CONDUIT, TRUNKING AND CABLE TRAYS: Use heavy duty galvanized iron conduits for exposed wiring. SQEC_7 SECTION 15840/6‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) F. G Use slotted, galvanized steel cable trays for extending services to motors, unit control panels etc. Use factory manufactured offsets, transition pieces etc., where required PVC conduits tied down on cable trays may be used for control wiring extended to unit assemblies. Use enclosed, galvanized steel trunking at or near the ceiling soffit for connecting conduits to contro! panels. Avoid entry of multiple conduits to control panels. Use factory manufactured, suspended cantilever type supports for cable trays. Use deadlock type plastic cable ties for attaching cables to cable trays. Follow, project electrical specifications in respect of construction details of cable trays, trunking etc. PART 3 - EXECUTION 3.01 A. 3.02 PUMP CONTROL PANELS & MOTOR CONTROL CENTERS Control panels of packaged pump sets shall be rigidly attached to the base frame with structural steel work. The centerline elevation of the panel shall not exceed 1300m above finished floor level, Wall mounted control panels shall be fixed by expansion anchors and studs. Panels shall be stiffened with profiled sections welded to the back plate, as required. Use additional wall brackets or pedestals where required. Top of panel shall be at 180cm maximum above FFL. All assemblies shall have enclosures to NEMA 4 (IP-44) as minimum requirement. Provide anti condensation heaters in all panels. Panels shail be fabricated from minimum 1.5mm thick sheet steel and shall have continuously welded butt joints. Apply two coats of red oxide primer and two coats of baked on enamel. Alll required holes and cutouts shall be done at. the factory All internal wiring shall be done in a neat and professional manner, using cable ties, slip on spiral plastic bundle sheaths etc. Provide ample free lengths to allow for full swing of doors. Provide earthing bar for equipotential bonding. CONDUITS, TRUNKING AND CABLE TRAYS Fix conduits to walls/ceilings with two piece clamps, spaced at not more 120cm SQEC SECTION 1584077New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K ‘Shuaiba (Tender No. CP — 06 / 2011) B. c. Trunking shall be attached to walls by brass screws in plastic expansion plugs. Cable tray hangers shall be attached to ceilings with expansion anchors and studs. Support vertical cable trays by bolting to steel angles, extending from floor to ceiling. The general arrangement of power distribution in the plumbing and fire protection plant rooms shall be as follows: Rise from SMSB to cable trays. Drop to wall mounted/free standing panels, in cable trays. Rise from panels to another layer of horizontal network of cable trays. Drop to motors in cable trays. Use flexible PVC conduits with termination bushes for connecting valve monitor switches to ceiling roses. Attach the conduit to pipe work with cable ties/metallic straps, where required. END OF SECTION SQEC SECTION 1584078New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K. Shuaiba (Tender No. CP — 06/2011) SECTION 15855 DIFFUSERS, REGISTERS, AND GRILLES PART I GENERAL ‘To be read with Division 1 - General Requirements and Section 15500. 1.1 SECTION INCLUDES. A. Diffusers B. —__Registers/rilles/Bar Grilles/Linear diffusers, ©. Door grilles. D. Exhaust disk valves. E. Dummy Grilles & Diffusers F Jet Diffuses. G. Sand trap Louvers: 1.2 SUBMITTALS FOR REVIEW A. Product Data for equipment required for this project. Submit schedule of outlets and inlets showing type, size, location, application, and noise level. B. Provide duct connection and ceiling fixing details for cach type. C. Samples: One of each required air outlet and inlet type. 13 PROJECT RECORD DOCUMENTS A. Record actual locations of air outlets and inlets 14 QUALITY ASSURANCE A. Test and rate air outlet and inlet performance in accordance with ADC 1062 and ASHRAE 70. B, Test and rate louver performance in accordance with AMCA 500, 15 QUALIFICATIONS A, Manufacturer: Specialist in manufacturing Products specified with minimum five years documented experionce, 16 MOCK-UP A. Provide mock-up of typical interior ceiling module with supply and return air outlets, 17 PERFORMANCE. Select diffusers to ensure space noise levels less than NC 30 in office spaces and general areas and ‘NC 20 in auditorium & cinemas. Select diffuser to ensure airflow velocity between 0.25 and 0.5 mis|\"s and end of throw distance. Establish throw distances from drawings. Oy SQEC Document ~ {I /2 SECTION 1585571‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) PART 2 PRODUCTS 2.1 MANUFACTURERS A TROX - UK B. Waterloo. = UK C. Tate and Bailey Co = USA Dd Tins ST USA E, _Daseo/Ciaco = Kuwait 22 MULTICORE RECTANGULAR AND CIRCULAR DIFFUSERS. ‘A. Application: Air supply and extract. Bo Type: 4 way multicore. ©. —Rabrication: Aluminium frame and core. D. Accessories: Volume control damper adjustable fiom diffuser fae. 23. CEILING SLOT DIFFUSERS ‘A. Application: Air supply and extract. Bo Type: Continuous mult slot with adjustable vanes for lef ight, or vertical discharge ©. Fabrication: Aluminium extrusions with factory finish. Fixed to cross stays allowing easy removal of intemal valves and pattem control elements Do Frame 32 or 25 mm flange. Provide end caps at each end, E Plenum: galvanised steel, acoustically lined with volume control damper. F. Refer to reflected ceiting plan drawings for extent and exact location of diffuses, G. ase with ceiling manufacturer and provide opening details and type of fixings to ensure ‘complete compatibility. Contractor to supply materials. Fixing and support by others. Document —I/2 SECTION 15855/2New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP - 06 / 2011) 24 SIDE WALL GRILLE (LINEAR BAR GRILLES) A. Application: Air supply and extract B. Type: Linear horizontally fixed blades, 6mm blade thickness at 12.5Smm pitch, C. Fabrication: Atuminium core and frame with baked enamel finish, D, Frame: 32 or 25 mm with concealed mounting and gasket, mitred end border. B, Plenum: Galvanised steel, acoustically lined with volume control damper. 25 ADJUSTABLE SIDE GRILLE (REGISTER) A. Applicaton: Side wall air supply. B. Type: Adjustable vanes, double deflection grilles, C. Fabrication: Aluminium core and frame with baked enamel finish D. Frame: 32 or 25 mm flange with concealed mounting and gasket, rmitred end border. E, Plenum: Galvanised steel, acoustically lined with volume control damper. 26 EXHAUST VALVE ‘A. Application: Toilets and Janitors extract. Bo Type: Adjustable rotating core with spindle lock nut. C. Fabrication: Steel core and frame with baked enamel finish. D. Accessories: Plated stee! mounting sub-frame. 27 DOORGRILLE A. Application: Air Transfer. B. Type: No sight inverted V louvers. mm blade piteh, Fabrication: Aluminium core and frame with polyester powder finish, D. Accessories: Plated steel mounting sub-frame. 28 JET DIFFUSERS A. Application: Air supply in atriums and balconies and where shown on the drawings ‘Shall be constructed of two concentric cones to enable the choice of wide or narrow jet flows. C.___ Suitable for direct instalation to ductor o panel fame as require. 1D. Material), Ste witn pony coating. Fina ish enous required bythe architect. 2.10 DUMMY: GRILLES & DIFFUSERS Provide all dummy sections as showm on tender drawing and reflected ceiling plans and as required by Architect or Engineer on site. Document — 1/2 SECTION 15855/3New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP - 06 / 2011) 2.11 FRESH AIR SAND TRAP LOUVERS E, Application: Fresh Air supply and exhaust as shown on the drawings F, Suitable for direct installation to duct o to panel frame as required G. Material: Aluminium with epoxy coating. Final finish colour as required by the architect 212 FINISH All grilles and diffusers shall have Polyester power coating, white colour, RAL. 9010 or as stated on drawings and as per requirement of architect. Coordinate colour as per architect requirement. PART 3. EXECUTION 3.1 GENERAL A. Provide all grilles, registers or diffusers that are suitable for instalation inthe ceiling, vall or floor finishes. Provide all required accessories to facilitate installation B, Provide all air distribution devices from one manufeeturer unless otherwise noted. 32 INSPECTION ‘A. Examine areas and conditions under which outlets and inlets are to be installed. Do not proceed with work until unsatisfactory conditions have been corrected, 33 INSTALLATION A. Install in accordance with manufacturer's instructions. B. Check location of cutlets and inlets and make necessary adjustments in position to conform with architectural features, symmetry, and lighting arrangement. C. Install diffusers to ductwork with airtight connection, D. Provide balancing dampers on duct take-off to diffusers, and grilles and registers, despite whether dampers are specified as part ofthe diffuser, or grille and register assembly, Paint ductwork visible behind air outlets and inlets matt black. Refer to Section 09900. 34 OPERATING KEYS ‘A. Fumish to the Engineer, with receipt, 3 operating keys for each type of outlet and inlet that require them, END OF SECTION 15855 SQEC Document — 11/2 SECTION 15855 /4‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP —06 / 2011) SECTION 15860 AIR TREATMENT EQUIPMENT PART 1 ~ GENERAL To be read with Division 1 - General Requirements and Section 15500. 1.01 DESCRIPTION A. Scope 1. Supply and install air treatment equipment complete in accordance with the requirements of the Contract Documents. This Section relates to the supply and installation of air treatment equipment for the HVAC Installation. 2. Air filters specified in this Section are for filtering applications where air flow- through capacity exceeds 70 cubic metres per minute (2500 cfm), 3. Types of factory-fabricated air filters required for Project air handling systems include the following: a. Replaceable (throwaway). ~ Not applicable b. Cleanable (Washable). c. Bag type. - Where applicable b. Sand filter (inertia separator). 4. Filter sections of packaged air handling units are specified in this Section. B. Related Work Specified Elsewhere: Refer to "Duct Accessories" section of the HVAC Installations for duct access door work required in injunction with air filters, 1.02 QUALITY ASSURANCE A. Acceptable Manufacturers 1. Subject to compliance with the requirements of the Contract Documents: a. Manufacturers offering air treatment equipment, which may be incorporated into the work, include but are not limited to the following: () American Air Filter Co., Inc. (i) Cambridge Filter Crop (ii) Farr Co. b. Alternative manufacturer's units will be considered if they are produced by a specialized manufacturer whose units are equal in every respect and which have been in similar service for not less than five (5) years. B. Regulatory Requirements 1 NFPA Compliance: Comply with applicable portions of ANSI/NFPA 90A and 90B, NEC and MEW pertaining to installation of air filters and associated-<= electric wiring and equipment. SQEC Document = II /2 SECTION 15860/1‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) 2. 1.03 UL Compliance: Comply with UL Standards pertaining to safety and performance of air filter units. ASHRAE Compliance: Comply with provision of ASHRAE Standard 52-76 for method of testing and for recording and calculating air flow rates ARI Compliance: Comply with Section 7.4 of ARI Standard 850-78 for performance tolerances. SUBMITTALS Product Data: Submit manufacturer's air treatment equipment specifications and installation instructions including, but not limited to, dimensions, required clearances and access, flow capacity including initial and final pressure drop at rated air flow, efficiency and test method, and fire classification Shop Drawings: Submit shop drawings for filter rack assemblies showing dimensions, materials, and methods of assembly. PART 2— PRODUCTS 2.04 AIR FILTERS. Air filters shall be used for outdoor air and recirculated air and shail be tested in accordance with ASHRAE Test Standards 52-76. ‘Type 1: Dry Type Cleanable (Washable) Panel Filters Shall be of metallic type, constructed of galvanized steel! and designed to provide maximum arrestance, large dust holding capacity and low resistance The filter media shall be constructed of layers of crimped corrugated wire screen and expanded galvanized steel to provide large filtering area and shall be held in a heavy gauge galvanized steel frame capable to withstand shock and abuse. The filter shall be sized for maximum air velocity of 1.5 m/sec. with initial press drop of not more than 25 Pa and average arrestance of 75%. The final rated pressure drop shall be 100 Pa This type of filters may be used as a pre-filter to a higher efficiency filter. Type 2: Grease Type Washable Filter (Not applicable) Shall be permanent, washable heavy-duty type. The filter media shall be constructed of multiple layers of crimped, corrugated galvanized steel wire and expanded galvanized steel arranged to provide thousands of small progressive baffles, to ensure uniform air flow and maximum grease holding capacity. The filter media shall be held in a heavy gauge galvanized steel frame designed to withstand shock and abuse. These filters shall be used in .commercial kitchens, in hotels, institutions and restaurants, to reduce fire hazards and prolong the service life of fans, motors and other mechani equipments. SQEC Document --Il/2 SECTION 15860 /2New Admin Building at LPG Fi Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) Cc. ‘Type 3: Disposable Panel Filters (Not Applicable) The filter media shall consist of continuous filament glass fibre of progressive density construction. The air entering side shall have an open weave fibre pattem with large diameter fibres. The fibre diameters shall become smaller and the weave shall become progressively tighter from the air entering to the leaving side of the media. This construction allows dirt to penetrate deep into the media, utilizing its full depth. Metal retainers shall be placed on both sides of the media pad to provide support as resistance increases. The media pad and retainers shall be contained in a sturdy chipboard frame for dependable operation. The filter thickness shall be minimum 50 mm. The filter shall be sized for a maximum air velocity of 2.54 m/sec. with initial pressure drop of not more than 50 Pa and final pressure drop of 125 Pa. The average arrestance shall be 75-80 percent. This type of filter may be used as a prefilter to a higher efficiency filter. Type 4: Bag Filters (Not Applicable) It shall be of dry, extended surface pocket type consisting of 16 gauge galvanized stee! holding frame and replaceable filter. Holding frames shall be predrilled for convenient assembly into banks and shall be installed to provide service from the air-intake side. Holding frames shall be equipped with factory installed special high temperature gaskets and heavy duty rotary spring type latches which fasten across the comers of the filter to force the filter firmly against the gaskets. Replaceable air filters shall consist of rigid rust-resistant metal headers to which individual pockets of filter media are attached. The media shall be made from ultra fine fiberglass supported on the air leaving side by a protective media backing. The bag filter shall be designed for a face velocity of 2.54 m/sec. Bag filters are available in different efficiency ranges. The efficiency of the the required filters shall be as given below: Efficiency Dust Spot Permissible Initial Recommended As Per ASHRAE Pressure Drop Pressure Drop 52-76 (Pa) (Pa) 150 250 Type 5: Sand Filter The filter shall be factory-assembled unit comprising of V-shaped inertial separator cell or cells, secondary dust manifold and housing. V-shaped inertial separator cell or ceils, secondary dust manifold and housing shall be of 304 stainless steel. The unit shall have a bleed fan and discharge duct for dust. The unit shall be fabricated from one or more cells, individual cells to be welded to form a muiti-bank arrangement of the size required. Each cell sI insist of V-shaped blades arranged to present a circuitous path to the air and:tovredirect the air towards the clean air outlet. The efficiency of the a} Document ~ III /2 SECTION 15860/3‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP - 06 / 2011) 2.02 2.03 2.04 cleaner shall be not less than 90% as per AF! standards on coarse dust and 78% on fine dust and 10% bleed off. Pressure loss from inlet to clean air outlet shall not exceed 250 Pa Bleed fans shall be of the heavy duty, centrifugal type with straight radial blades, single inlet single width. Fan shall be direct driven by a totally enclosed fan cooled motor coupled to the shaft of the impeller. Motors shall be suitable for ambient temperature to 50 deg. C. DB. FILTER HOLDING SYSTEMS At the Contractor's option select either of the two following frame types. Provide and necessary empty sections, upstream, downstream and/or side access. Front and Rear Access Filter Frames: Provide filter bank framing system, constructed of aluminium framing members having minimum thickness of 23mm (0.90"). Design system for eitherupstream (front) or downstream (rear) filter servicing. Cut to size and pre-punch members for easy assembly into modules of size and capacity as scheduled or noted on the Drawings. Provide permanently gasketed framing members to prevent bypass of unfiltered air. If vertical support members are required to prevent deflection of horizontal members, install so as not to interfere with prefilters, removable from front, or removable from back afterremoval of after-filters. Provide factory-installed positive sealing device for each row of filters, to insure seal between gasketed filter elements. Provide hardware necessary for field assembly. Side servicing Housings: Provide factory-assembled side servicing housing with flanges for insertion into ductwork system as indicated. Construct of 16 gage galvanized steel. Provide integral pre-filter tracks to accommodate 50mm (2") throw-away or cleanable filters, Provide access doors with continuous gasketing on perimeter and positive locking devices. Incorporate positive-sealing gasket material on channels to seal top and bottom of filter cartridge frames to prevent bypass. Arrange so filter cartridges can be loaded from either access door. FILTER GAUGES Provide manometer type filter gage for each filter bank, with logarithmic curve tube gauge, with integral leveling gauge, graduated to read from 25mm to 75mm (1" to 3") w.g. Provide pressure tips, tubing, gauge connections, and mounting bracket SPARE PARTS Supply the following spare parts’ One (1) set of filters for each air-handling unit size Ons-(17 Sa Bl ecs for each fan-coll unit size. OnE set of filters Por each Energy Recovery Unit — Not Applicable xy SOEC: Document ~ IIT /2 SECTION 15860 /4New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) PART 3 - EXECUTION 3.01 A 3.02 3.03 INSPECTION Examine areas and conditions under which air filters and supporting components will be installed. Do not proceed with work until unsatisfactory conditions have been corrected, INSTALLATION General: Comply with installation requirements as specified elsewhere in these Specifications pertaining to air filter housing/casings and associate Install air filters and holding devices of types indicated, and where shown, in accordance with air filter manufacturer's written instructions and with recognized industry practices, to ensure that filters comply with requirements and serve intended purposes. Comply with applicable portions of ANSI/NFPA 70, 90A and B, pertaining to installation of air filters. Locate each filter unit accurately in position indicated, in relation to other work. Position unit with sufficient clearance for normal service and maintenance. Anchor filter-holding frames securely to substrate. Coordinate with other work including ductwork and air handling unit work, as necessary to interface installation of filters properly with other work. Install filters in proper position to prevent passage of untiltered air. Install air filter gauge pressure tips upstream and downstream of filters to indicated air pressure drop through air filter. Mount filter gauges on outside of filter housing of filter plenum, in accessible position. Adjust and level gauges if any, for proper readings. FIELD QUALITY CONTROL Operate installed air filters to demonstrate compliance with requirements. Test for air leakage of unfiltered air while system is operating. Correct malfunctioning units at Site, then retest to demonstrate compliance; otherwise remove and replace with new units, and proceed for retesting END OF SECTION SQEC Document ~ Ill /2 SECTION 15860/5‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A-K Shuaiba (Tender No. CP —06 / 2011) SECTION 15990 TESTING, ADJUSTING AND BALANCING (TAB) PART 1 - GENERAL, To be read with Division 1 - General Requirements and Section 15500. 1.01 DESCRIPTION A. Scope 1. This Section relates to the testing, balancing and adjusting of environmental systems including but not limited to: air distribution systems, hydronic distribution systems and the equipment and apparatus connected thereto. It must be read in conjunction wit the other Section of the HVAC Installation 1.02 GENERAL REQUIREMENTS A. — Give the Engineer seven days notice before conducting the tests and carry out all tests in the presence and to the complete satisfaction of the Engineer. 8. Include for all testing and commissioning, the provision of the necessary instruments and equipment and the supply of supervisory staff and skilled and unskilled labour. Demonstrate the accuracy of the instruments if required. Test after erection of the installations or sections of the installations or plant items to show that they comply with requirements of the Contract Documents and to the satisfaction of the Engineer. Perform the test in the presence of the Engineer. C. Where necessary, test the installations in sections to suit building progress. The number of tests required will be at the discretion of the Engineer. D. Demonstrate to the complete satisfaction of the Engineer that the installation or any portion thereof, which has been set to work, complies with the requirements of the Specification E. _ Rectify any defects of workmanship, materials, performance, maladjustments, non-compliance with this Specification, or other irregularities, which become apparent during the tests, at no additional cost to the Employer. After rectification, repeat test, at the Contractor's expense, until the whole is proved free from defects and in complete working order to the complete satisfaction of the Engineer. All systems shall be left sound and correct. Fe Upon completion of the work submit three copies of the complete test and balance reports. SQEC Document ~ IIT/2‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) G. Permanently mark the settings of all valves, dampers and other adjustment devices in a manner that will allow the settings to be restored. Set and lock my balancing device, which is provided with a memory stop. 1.03 QUALITY ASSURANCE A. Acceptable Firms 1. The work described in this Section shall be performed by a firm(s) certified by the Associated Air Balance Council (AABC) or approved equal. Use one of the following or an approved equal: a. Air Balance Corporation, 7000 Carrol Avenue, Takoma Park, Maryland 20012, USA b. Document and Contract Services Group, 18 East Street, Horsham, West Sussen RH124HL, UK. c. Effective Air Balance Inc., P.O, Box 128, Totowa, New Jersey 07511, USA d. Saudi international Test and Balance, P.O, Box 4752, Riyadh, Saudia Arabia e. Or Approved Equal B. Regulatory Requirements 1. Except as otherwise specified comply with one or more of the following standards and publications: a. Associated Air Balance Council (AABC) Publication () National Standards for Total System Balance, fourth edition, 1982. b. American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) Publications () ASHRAE Research Report No. 1162, Air Flow Measurements at Intake & Discharge openings and Grilles, ASHRAE Transactions, Volume 46. (i) ASHRAE Handbook and Product Directory, Fundamentals, (19810. c. American National Standards Institute (ANS!) Publications (@) — $1.4-1971 - Sound Level Meters _f{il)...-S},11 - 1966 - Octave, Half-Octave and Third-Octave Bad Filler Sets. _- gd.» National Environmental Balancing Bureau (NEBB) Publication Se oe i Procedural standards for Testing-Balancing Adjusting of Environmenta) 2 system; Procedural Standards for measuring Sound and Vibration. fy (i) 440-81 - Standard for Room Fan Coil Air Conditioners. lx, (iii). $§0-77 - Standard for Centrifugal or Rotary Water Chilling packages. SQECe™ Document ~HIL/2 SECTION 15990 /2‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP —06 / 2011) 1.04 erage kers (iv) 375-79 - Standard for Method of measuring machinery sound within equipment room. (v) 650-80 Standard for Air Outlets and Inlets. f. CTI (Cooling Tower Institute) g. AMCA (Air Movement and Control Association Inc.) h. CIBS (Chartered Institution of Building Services) (U.K) CIBS commissioning codes series () Air Distribution System Balancing 1971. (ii) Automatic Control System 1973. (iii) Refrigeration 1972. (iv) Water Distribution System 1976 i. SMACNA (Sheet Metal and Air Conditioning Contractors National Association) {) Balancing and Adjustment of Air Distribution Systems. (i) If the publications, referred to above, have been superseded by the revised publications, follow the latest. SUBMITTALS. Submit to the Engineer for approval the same of the firm the Contractor proposes to use for work of this Section, plus the name experience and qualifications of the Test and Balancing Engineer. The selected firm shall submit to the Engineer: Detailed procedures. Agenda. Certified test reports signed by Test and Balance Supervisor who performed TAB work. In addition, have report certified by the Engineer. include identification and types of instruments used and their most recent calibration date with submission of final test report. JOB CONDITIONS Do not proceed with testing, adjusting, and balancing work until work has been completed and is operable. Ensure that there is no latent residual work still to be completed, and the system has started-up. Start-up shall include the following: All equipment operable in safe and normal condition. ‘Temperature control systems installed complete and operable, Proper thermal overload protection in place for electrical equipment Air Systems a. Final filters clean and in place. If conditions warrant, the Contractor shall install temporary media in addition to the final filters. b.” Duct systems clean of debris. ¢. —_ Corréct fan rotation. d. Fire and Volume dampers in place and open. SQEC Document — 1/2 SECTION 15990/3New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. SAK Shuaiba (Tender No. CP - 06/2011) PART 2.01 2.02 e. Coil fins cleaned and combed. f, Access doors closed and duct and caps in place. g. _ Alloutlets installed and connected h. Duct systems leakage shall not exceed the rate specified. Hydronic Systems a. Flushed, filled and vented. b. Correct pump rotation. c. Proper strainer baskets clean and in place. d. Temporary start-up strainer baskets removed. e. Service and balance valves open 2~ PRODUCTS INSTRUMENTS Have a possession the required instrumentation to obtain proper measurements. Properly maintain and transport instruments in such a manner as to provide protection against damage due to vibration, impact, moisture or any other condition that may render them inaccurate. Have instruments calibrated within a period of six months prior to starting the Project. Maintain proof of calibration with the instrument. Recalibrate instruments upon completion of the work when required by the Engineer to prove reliability. Use only instruments, which have the maximum field measuring accuracy and are best suited to the function being measured PATCHING MATERIALS Except as otherwise indicated, use same products as used for installation for patching holes in insulation, ductwork and housings which have been cut or drilled for test purposes, including access for testing instruments, attaching jigs, and similar purposes. At Tester's option, plastic plugs with retainers may be used to patch drilled holes in ductwork and housings. Refer to other relevant Sections of the HVAC Installation for materials to be used for patching of holes in insulation, ductwork and housings which have been cut or drilled for test purposes. SQEC Document = 11/2 SECTION 15990/4New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. $.A.K Shuaiba (Tender No. CP ~06 / 2011) PART 3.01 A 4 SQEC 3- EXECUTION SUPPLY AIR SYSTEMS Preparation for System Balance Do not begin System Balance until the start-up procedures have been performed, as specified in Part 1 of this Section. Measure the amperes of all fan motors before system balance is started and take proper steps to correct and report and overloads. Do not continue System Balance if any conditions are observed that are hazardous to the air system, This shall be reported before proceeding further. Verify all outlets for compliance with design requirements. Report any variations before starting System Balance Supply Fans Set the fan RPM to provide design total CFM within acceptable limits and/or required static pressure to operate the system Fan speed shall not exceed the maximum allowable RPM as established by the fan manufacturer. The final setting of fan RPM shall not result in overloading the fan motor in any mode of operation, Dampers shall be modulated, and the amperes of the supply fan motor overloading can occur. Measure the amperes in the full cooling, heating and economizer modes to determine the maximum brake horsepower. After System Balancing, record the following values: a Fan RPM b. Motor voltage and amperes. c. Entering static pressure. d. Leaving static pressure. Set final RPM of the fan to supply the required CFM with filters artificially restricted to stimulate 50% loading. Verify that the fan motor will not be overloaded when the system is operating with unrestricted, clean filters in place. When applicable, final fan settings shall be based on rated wet cooling coil resistance, Final RPM of the supply measure static pressure a follows: a. Static pressure leaving the fan as far downstream from the fan as is practical, but shall be upstream of any restrictions in the duct (such as duct turns), Do not take reading directly at the fan outlet or through the flexible connection. b. Static pressure entering a single inlet fan in the inlet duct upstream of any flexible connection and downstream of any duct restrictions. ©. Static pressure entering a double inlet fan through the wall of th plenum, which houses the fan ‘Document ~ Iil/2 ‘SECTION 15990/5‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP — 06 / 2011) d. In all cases, take the readings so as to represent a true a value as possible, True value is actual measured static pressure Outlets Test and adjust each diffuser, grille and register to the following conditions: One outlet in the space - 5% to + 10% of design FFM. ‘Two outlets in the space - or + 10% of design CFM, Three or more outlets in the space - or + 15% of design CFM. Obtain final air quantities without generating noise and without drafts. Include in the readings and tests of diffusers, grilles and registers required velocity (FPM) and test resultant velocity, required CFM and test resultant CFM after adjustments. ea9om Filters: Under final balanced conditions, measure and record static pressure entering and leaving each filter bank. Coils and Other Devices Under final balanced conditions, measure and record static pressure entering and leaving each coil bank. Under final balanced conditions, measure and record static pressure entering and leaving other devices not normally found in a system (such as but not limited to, sound traps, etc.). Test and Record entering air temperatures. a. Dry bulb and wet bulb for cooling. b. Dry bulb for heating. Test and Record leaving air temperatures. a. Dry bulb and wet bulb for cooling. b. Dry bulb for heating Automatic Dampers: In cooperation with the Automatic Temperature Control manufacturer's representative, set adjustments of automatically operated dampers to operate as specified, indicated and or noted. Check all controls for proper calibration and list all controls requiring adjustment by controls installers. Mixed Air Control Restrict as necessary manual balancing dampers in return, outside and/or relief air connections so the system supplies and returns essentially the same CFM in any mode of modulation. Observed the start-up of medium and high pressure systems to check that no dangerous conditions exist. If dangerously low pressure in the fan inlet plenum, or dangerously high pressure in the fan discharge plenum are bserved, report or correct at once IN Set the’ minimum outside air quantity to the required value. If this airfl quantity cahnot be properly measured, use the Temperature Method specified: / Document ~ IIL/2‘New Admin Building at LPG Filling Plant Kuwait Oil Tanker Co. S.A.K Shuaiba (Tender No. CP ~ 06 / 2011) 3.02 LOW PRESSURE AIR SYSTEM A. Single Zone System 1 At completion of balancing, at least one outlet damper shall be fully open on every branch duct 2. At completion of balancing, at least one branch duct balancing damper shall be fully open. 3. Determine by pitot tube traverse unless impractical to do so, airflow quantity of the fan. Take traverse as close to the fan as allowed by the AABC or approved equal standards. 4. Measure static pressure at the following points: At the mixing plenum of return air and outside air. Between filter and cooling coil Between cooling coil and fan. At the fan discharge Down stream of reheat coil (for reheat system only). When the quantity cannot be obtained by pitot tube traverse, the summation of the outlet quantities shall be used as the total CFM of the fan. Information shall be so noted on the data sheet. ea9cDn 3.03 RETURN AND EXHAUST AIR SYSTEMS A. Preparation for System Balance 1. Measure the motor amperes of all fan motors before System Balance is begun, and take proper steps to correct and report any overloads before proceeding with the work. B. AirInlets Measure all quantities according to the applicable standards. 2. Adjust inlets on systems to the required quantities with a tolerance of + or - 10%. 3. At completion of System Balance, at least one inlet of every branch shall be fully open and at least one branch balancing damper in the system shall be fully open. 4, Return inlets installed in ceiling where the space above the ceiling is used as a return air plenum are not to be measured or adjusted c Fans 1, Set the fan RPM to provide design total CFM within acceptable tolerances. 2. Fan speed shall not exceed the maximum allowable CFM as established by othe manufacturer. 3. The fila) setting of fan RPM shall not result in over loading the fan motor i any mode of operation. ; os SQEC Document — II /2 SECTION 15990 /7