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NEPCON1.

0-


2015421

Challenges and Trends


Germany: Industrial 4.0
China: Smart Factory1.0

4.0
1.0

Challenges and Trends of


Global Manufacturing

Developing Drivers of Manufacturing

Changing Demands of Customers

Personality, Diversity
Smart Product & Services
Environmental Friendly, Green, Energy Saving
Experiencing Culture, Globalization

How Manufacturing Could Respond?

Production Efficiency, Flexibility, Intelligence


Resource Efficiency, Environmental Protection, Safety
Life-cycle Cost
Compromise and Sustainability

Six Challenges of Manufacturing

Fast
Open
Connect
Green
Globalize
Innovate

Trends of Manufacturing

Customer Focused
People Centralized
Collaboration and Mobility
Advanced Process and Resource Efficiency

Intelligent Manufacturing, Digital Manufacturing

4.0

The Fourth Industrial Revolution

CPS as Basic Element of Smart Factory

Sample CPS for a CNC CPS

Source: Recent advances and trends in predictive manufacturing systems


in big data environmentJay Lee

Smart Factory as Part of IoT and IoS

Three Directions of Integration

Different Perspectives towards Industrial 4.0


4.0

Example Application: Custom Manufacturing

Key Features of Industrial 4.0


4.0

80% of innovations are driven by ICT.

CPS/IoT/IoS are basics of smart factory.

80%ICT

CPS

SW &data will dominant.

IE/Automation/IT start to immerge.

Life-time employee development will be supported.

IT

VDE 2014.04 Standardization Roadmap


4.0

1
2
3//
4
5
6
7
84.0
9
10
11
12

From Requirements to Implementation


2015

20102020

4.0

4.0

AGV

3D/

4.0

20154.0

HANNOVER MESSE 2015 Lead Theme

Integrated Industry-Join the Network


-

China Embraces I4.0


4.0
2025
4.0
4.0
4.0
4.0

Smart Factory 1.0


Recent Future for China Manufacturing

Definition of Smart Factory

Data, Information and Knowledge as Core Competence


Based on scientific management practices and advanced technologies,
including intelligent control, ICT and automation
New generation of manufacturing enterprise and its eco-system

1.
2.
3.
4.

Smart Factory Framework

China Smart Factory 1.0: the first stage for 2020


1.01-2-2-3-3

Machine Builders + End Product Manufacturers

Digital Manufacturing + Intelligent Manufacturing

Horizontal + Vertical + Life-cycle Integrations

Physical+ Information + Energy Model


3

How to Implement Smart Factory

1.02.03.0

1.0

Roadmap of Smart Factory 1.0


1.0

KPI

Action Plan or Roadmap Template

201420172020

Data Capacity and Maturity Model

Forums and Exhibitions

April, 2014
Hannover Industrial Fair
Nov., 2014
SPS/IPC/Drives, Nuremberg
March, 2014
Munich Electronica, SH
April, 2014
NEPCONSH
June, 2014
Smart Factory Onsite Workshops
Nov., 2014
Summit of Smart FactorySH


Build Onsite Demonstrations

Electronic Manufacturing
Food and Beverage //
Metal Making

Collaboration with Customers

Top level Planning


Implementation
Co-research standards

International Tech. Transfer and Communication

Smart Factory Sharing Workshop

April, 2014HannoverGermany
Nov. 2014Nurnberg, Germany

Smart Factory Visiting Tour

Cooperate with leading Think Tanks

Smart Factory Open Platform


2014.07
The 1st bottom-to-up industrial movement
in China

Crowd-sourcing + Crowd-funding
Open to Whole Industry and Society
User Generate Contents (UGC)
IP free of charge

Expectations

Framework and Architecture


Standards and Regulations
Guidance and Case Studies

Smart Factory Platform

(SC)
(GB)

SC

SAC
WG

WG

(Sec.)

WG1

WG2

(TAC)

WGn

WG1:

PackTags

PackTags

PackTags

PackTags

OMAC State Model

OMAC State Model

OMAC State Model

OMAC State Model

Intellectual Properties
Machine Builder A

Intellectual Properties
Machine Builder B

Intellectual Properties
Machine Builder C

Intellectual Properties
Machine Builder D

--

--

WG2:

WG3:

4.02015.10
4.0

262015.4.1

WG4:
IPC
IPC4000PCB


MES

201578-11

2025

4.0


encube

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