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Integrating Alternative
And Conventional
Cooling Technologies
By Reinhard Radermacher, Ph.D., Fellow ASHRAE; Bao Yang, Ph.D.; and Yunho Hwang, Ph.D., Member ASHRAE
esearch into cooling technologies has been preoccupied with the thermoelectrics as one of the selected
alternative technologies is introduced and
improving the energy efficiency of traditional vapor compres- reviewed. Finally, we present new inte-
ASHRAE Journal
October 2007
great merit contribute significantly to the early and lasting success of this cycle. One is the use of the latent heat of vaporization of the working fluid. It allows transferring large amounts
of heat per unit mass of the working fluid at essentially a fixed
temperature level. The temperature level does not change, and,
therefore, degrade with the amount of heat exchanged.
The second benefit results from the fact that the expansion
process can be conducted with the use of a simple flow restriction with a relatively small loss of overall efficiency. The
third merit is the lack of the requirement of any internal heat
exchange or regenerator. While for some working fluids an
internal heat exchanger, that is a suction line heat exchanger,
is very advantageous, it is not an absolute necessity for the
efficient operation of vapor compression cycles in general.
These merits lead to the early adoption of vapor compression
technology more than a century ago. As a result, a tremendous
amount of experience, resources, manufacturing capability,
installed infrastructure and well-trained professionals and
technicians are available. However, the industry is faced
with the challenges of continuously reducing the system cost
while improving the energy efficiency. The authors selected
improvement of energy efficiency as an area of endeavor to
enhance the vapor compression system.
Thermoelectrics and Its Potential
The following technologies were selected for initial consideration for the alternative cooling technologies: thermoelectrics,
magnetocalorics, thermoacoustics and the Stirling cycle. The
reason is that the authors believe these technologies are receiving the most attention. Some are making inroads into the
market (thermoelectrics), and some are described in the literature as having great potential (Stirling, magnetocalorics and
thermoacoustics). In the following, thermoelectric technology,
which is selected based on its deeper market penetration than
the other technologies, is briefly reviewed by first describing
the underlying characteristics, assessing merits and challenges
and venturing a prediction of its applicability.
Thermoelectric cooling is based on the Peltier effecta
creation of a temperature difference from an electric voltage.
The underlying physics is as follows: the electrons or holes in
metals or semiconductors carry not only electricity but also
energy. When an electric current is passed through two dissimilar metals or semiconductors (n-type and p-type) that are
connected to each other at two junctions, the current drives a
transfer of heat from one junction to the other: one junction
cools off while the other heats up, as illustrated in Figure 1a.
The Seebeck effect,1 the conversion of temperature differences
directly into electricity, is the reverse of the Peltier effect. This
effect is the principle at work behind thermoelectric generators,
as illustrated in Figure 1b.
October 2007
The following concepts were developed on the basis of the observation that alternative cooling technologies have significant
strengths as compared to vapor compression systems in certain
regions of the operating envelope. For example, thermoelectric
systems show excellent efficiencies at small temperature lifts.
ASHRAE Journal
29
50
Cold
Junction
n Type
Hot
Junction
40
n Type
Power
Output
Power
Input
p Type
p Type
Heat
Rejected
Heat
Absorbed
Heat
Rejected
(a) Cooling/Heating
Heat
Input
30
20
10
0
0.1
10
0.001
0.01
0.1
1
3
Electric Power Supplied to Thermoelectric Cooler (W)
Staged TE
Subcooler
Thermoelectric
Subcooler
Expansion
Device
COP
Cold
Junction
Hot
Junction
10
Condenser
Compressor
Condenser
Expansion
Device
Compressor
ashrae.org
Enhancement (%)
ASHRAE Journal
30
COP
October 2007
October 2007
COP
a percentage, the change in COP for refrigerant R-134a in a the thermoelectric element will increase the temperature of the
refrigeration application. Up to a subcooling level of about 15 K, fins by a few degrees and, thus, lead to a considerable increase
the COP improves at decreasing slope and reaches a maximum in efficiency of the respective vapor compression system or a
at about 15 K degrees of subcooling. Additional subcooling with considerable reduction in heat exchanger size. Furthermore,
additional thermoelectric elements still shows an increased COP one might consider using this enhancement only in the subover the baseline, but it is lower than the maximum. The COP cooling section of the heat exchanger and, thus, implementing
decreases until it reaches the baseline COP obtained without any thermoelectric subcooling without increasing the demands
subcooling. But now the subcooling is about 35 K resulting in a on condenser airflow rate. Figure 6 shows the heat rejection
considerable increase in capacity. Figure 4b shows the change capability of a sample heat exchanger (on the vertical axis)
in capacity due to the subcooling as a function of degrees of versus power input to the thermoelectric element. The heat
subcooling. The left vertical axis in Figure 4b shows capac- rejection capability increases with increasing power to the
ity values, while the right axis shows the percentage change thermoelectric element and reaches a maximum after which the
of capacity. While the COP peaks according to Figure 4a at losses within the thermoelectric element exceed the benefits of
15 K degrees of subcooling at about 20% capacity increase ac- the heat pumping effects. This graph also shows the COP as
cording to Figure 4b, the capacity keeps
a function of power input (dashed line).
increasing to about 40% at 35 K degrees
Furthermore, the evaporator also could
of subcooling.
be thermoelectrically enhanced. This will
This observation has interesting imallow either increasing moisture removal
plications. Obviously, the capacity of the
or reducing evaporator size. In addition,
system can be modulated considerably
when this feature is used simultaneously
(the higher the temperature lift of the
for the evaporator and condenser, the
vapor compression system, the larger
COP of the underlying vapor compression
the range) and for part of that range consystem can be increased considerably.
siderable improvement in efficiency is
possible also. Furthermore, the evaporaAdditional Options for Stirling Cycle,
tor and the heat rejection capability, i.e., Figure 5: Schematic of TE-enhanced fin.
Acoustic Systems & Others
condenser airflow rate and fan motor
Three other opportunities would allow
1
have to be designed accordingly. One also
subcooling of the refrigerant in a vapor
10
must consider the additional cost of the
compression system by using alternative
0.8
thermoelectric element and the respective
technologies.
power supply. Nevertheless, this option of
The Stirling cycle by itself (without
0.6
thermoelectric subcooling can enhance
secondary loops) has high efficiencies
1
efficiency and capacity without adding
at high lift conditions. Thus, one might
0.4
any moving parts which would suggest
consider using a Stirling cycle providing
good reliability. It could also be seen as
subcooling all the way down to the evapo0.2
Heat Load per Conventional Fin
a simple add-on for an existing system,
rator temperature level in a refrigeration
0
0.1
just for the purpose of increasing capacity.
system. The expected advantage would
0.001
0.01
0.1
1
3
Research at the Center for Environmental
be high COP for the subcooling process
Electric Power Supplied to TEC (W)
Energy Engineering is exploring this opand the overhead of secondary loops
Figure 6: Heat rejection versus power supply
tion further.
is already built into the original vapor
to thermoelectric cooler.
Similarly to thermoelectrically encompression system. The cold head of the
hanced liquid subcooling, a separate small vapor compression Stirling engine would cool liquid refrigerant upstream of the excycle can be dedicated to enhance the liquid subcooling. More- pansion valve while the hot heat rejection heat exchanger of the
over, the optimum use of this option would lead to new inves- Stirling cycle evaporates liquid coming from the condenser and
tigation on two-stage cycles. Further investigation is needed to recirculates vapor to the condenser inlet (thus, using a portion
find out which option has higher efficiency at low-temperature of the refrigerant from the condenser outlet for a thermosyphon
lift and lower cost among two enhanced subcooling options.
loop). It is expected that the additional capacity achieved by
subcooling with the Stirling cycle is achieved at a higher COP
Thermoelectrically Enhanced Heat Exchangers
than that of the vapor compression system, while hopefully, the
Another option to exploit the high efficiency at low-tempera- additional cost is lower than that of a larger compressor that
ture lift of thermoelectric elements would be to insert the ele- otherwise would be required to achieve the same capacity level.
ment between the tube and the fins of a typical air-to-refrigerant This option deserves further investigation.
heat exchanger or coil as illustrated in Figure 5. This could be
The second option would use a small-scale absorption cycle.
implemented more easily using a flat tube (or sometimes termed The heat input to the cycle would come from the hot discharge
microchannel) heat exchanger. For a condenser for example, gas of the compressor, while the cooling capacity will be used
ASHRAE Journal
33
dedicated to the subcooling of the refrigerant leaving the condenser of the original
vapor compression system.
Since the pressure ratio might be very
low, unconventional compressor technology may be quite suitable and possibly
provide high efficiency. For example, it
is speculated that an acoustic compressor
ASHRAE Journal
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October 2007
October 2007
ASHRAE Journal
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