Electronic Universal Testing Machine

Loading accuracy as high 1%

Application:

Straining at variable speed to suit a

wide range of materials.

Printer & PC graphs enable study the

behavior of the material

Universal Testing Machine is designed for

testing metals and other materials under
tension, compression, bending, transverse
and shear load. Hardness Test on metals
can also conducted.

Motor driven threaded columns for

quick effortless adjustment of
middle crosshead to facilitate rapid
fixing of test specimens.

Simplicity in reading because of

digital readout.

Wide range of standard and special

accessories,
including
load
stabilizer.

Easy change from plain to threaded

and screwed specimens.

Large effective clearance between

columns enable testing of standard
specimens as well as structures.

Simple controls
operation.

ease

of

Robust straining frame of

extremely rigid construction.

an

Safe operation ensured by means of

safety devices.

for

Principle of operation:
Operation of the machine is hydraulic
transmission of load from the test specimen
though pressure transducer to a separately
house load indicator. The system is ideal
since it replaces transmission of load through
levers and knife edges, which are prone to
wear and damage due to shock of rupture of
test pieces.
Load is applied by hydrostatically lubricated
ram. Main cylinder pressure is transmitted to
Pressure Transducer housed in the control
panel. The transducer gives the signal to the
electronic display unit corresponding to the
load
exerted
by
the
main
ram.
Simultaneously the Encoder fitted on the
straining unit gives the mechanical
displacement to the electronic display unit.
Both the signals are processed by the
microprocessor. The load and displacement
is displayed on the digital readout
simultaneously.
The Machine consist of,

Fully
enclosed
and
pressure transducer.

RS 232 serial port to transfer data to

computer
for
analysis/storage
evaluation etc.

Manual control
operation

&

protected

release

Straining unit:
This consist of a cylinder, motor with chain &
sprocket drive and a table coupled with the
ram of the hydraulic cylinder mounted on to a
robust base. The cylinder and ram are
individually lapped to eliminate friction. The
upper cross-head is rigidly fixed to the table
by two strengthened columns.

The Lower cross-head is connected to two

columns which are driven by hydraulic
piston. Axial loading of the ram is ensured by
relieving the cylinder and ram of any possible
side loading by the provision of ball seating.
The displacement measuring derive
Encoder having a minimum resolution of
0.1mm is provided to measure the
deformation of the specimen.
Tension test is conducted by gripping the
test specimen between the upper and middle
cross-head.
Compression,
transverse,
bending,
shear & hardness tests are conducted
between the middle cross-head and lower
table.
The middle-cross fitted on two screw
column moved up-down by gear motor
operated through electrical motor for
facilitating ease of fixing of the test specimen.
Control Panel:
The control panel consists of a power pack
complete with drive motor and oil tank,
control valves and Electronic display unit.
Power pack:
The power pack generates the maximum
pressure of 200kgf/cm2. The hydraulic pump
provides continuously non-pulsating oil flow.
Hence the load application is very smooth.

Hydraulic Control:
Hand operated wheel fitted on regulating
valve are used to control the hydraulic
flow to the cylinder to get variable speed
of ram. Also this valve works as oil
pressure relief valve to stop excess
pressure developing after load reaches
to is maximum capacity of machine.

value

Calibration of machine using Proving Ring

Shear Test

Transverse Test

Electronic Control Panel:

High Speed Latest Micro controller
based Technology.
20000 Load Counts in one Range.
Load Resolution = Machine
Capacity / 20000
Optional On Board Extensometer
facility with 1 micron resolution & up
to 20 mm travel.
20 data set storage ( 00 to 19)
75 Results Storage ( Related to one
data set)
Data Entry & Parameter selection
through Keyboard
Non Volatile memory for Result &
test data storage.
All Stored Results & Last test
complete data with Graph will be
available.
Result & Graph printout, Certificate,
Batch & Statistics Printout including
Standard deviation.
kN / kg unit selection for Displayed
Load & Results.
On Board Overload Relay for Load
Safety & Encoder Over travel
safety.
Accurate 2 point Digital Calibration
From Panel & PC Software.
RS232c serial interface for PC
connection with variety of latest
Windows based software for data
logging & analysis. Real time
Online Graph on PC. Once PC
connected this becomes complete
PC controlled system, with all
Displays & Key functions on PC
screen.

Facility to Upgrade for Servo Panel.

Same UTM panel will be used with
one more panel for Servo Upgrade.
Software:

The Electronic panel can be be hooked

to any PC using RS-232 communication
port to utilize exhaustive application of
Windows based software which consist
of,

To view real time graph of test

conducting.
Extensive graphics on screen for
curve plotting, magnification &
zooming.
Graph comparison, point tracing.
Different unit selection for load &
displacement
Statistical evaluation with water fall
dig., mean deviation, frequency
distribution, skew dig., histogram.
Also calculate max. value, min.
value, mean value, variance,
standard deviation, statistical
results of batch or different file.

Compression Test
Attachment for Tension Test for Wire Ropes

Evaluation of wide range of user

selectable parameter such as %
Elongation, % Reduction in area,
Youngs modulus, Yield stress,
Proof Stress etc.
Software packages for Shear Test,
Bend Test, Torsion Test, Tubber
Test, Textile Test etc.
Custom built application software to
suit customer requirements.
Accuracy & Calibration:

The Electronic Universal Testing

Machines are closely controlled for
sensitivity, accuracy & calibration during
every stage of manufacture. Every
machine is calibrated over over each of
its measuring ranges in accordance with
the procedure laid down in British
Standards Grade A 1610: Part 1: 1992
and Class 1 IS:1828: part: 2005
The accuracy is guaranted from 2% to
100% of capacity of the machine.

Attachment for Tension Test for

Shouldered and Threaded Specimens

MODEL

UNITS

BSUTE-10

BSUTE-20

BSUTE-40

BSUTE-60

BSUTE-100

BSUTE-200

Maximum Capacity
Measuring Range
Load Resolution
(20,000 counts full scale)
Load Range with Accuracy of
measurement 1.0%
Resolution of piston movement
(Displacement)
Clearance for tensile at fully
descended working piston
Clearance for compression test at fully
descended working piston
Clearance between columns
Ram Stroke
Straining/piston speed ( at no load)
CONNECTED LOAD
Power
V

DIMENSIONS

KN
KN

100
0-100

200
0-2000

400
0-400

600
0-600

1000
0-1000

2000
0-2000

10

20

30

50

100

KN

2 to 1000

4 to 200

8 to 400

12 to 600

20 to 1000

40 to 2000

mm

0.1

0.1

0.1

0.1

0.1

0.1

mm

50-700

50-700

50-700

50-800

50-80f0

50-900

mm

0-700

0-700

0-700

0-800

0-850

0-900

mm
mm
Mm/min

500
150
0-300

500
200
0-150

500
200
0-150

600
250
0-100

750
250
0-80

850
300
0-45

kW

1.0
400-440
3

1.0
400-440
3

1.7
400-440
3

1.9
400-440
3

2.6
400-440
3

4.9
400-440
3

LxWxH (approx.)

mm

STANDARD ACCESSORIES
FOR TENSION TEST

kg

2032x
750x
1960
1500

2032x
750x
1960
1500

2060x
750x
2180
2500

2265x
750x
2534
3500

2415x
815x
2900
5500

3000x
1200x
3600
9500

10-20

10-20

10-25

20-30
0-10

20-30
0-10

25-40
0-15

10-25
25-40
40-55
0-15

10-25
25-45
45-70
0-22

mm

10-20
50

10-20
50

15-30
65

15-30
70

22-44
70

20-40
40-60
60-80
0-20
20-45
45-70
90

mm

120

120

120

120

160

220

mm

160

160

160

160

160

160

mm

30

30

30

30

30

30

mm

500

500

500

600

800

900

mm

6,12

6,12

12,16

16,22

16,22

30,40

Clamping jaws for round specimens of

Diameters.

mm

Clamping jaws for flat specimens of

thickness

mm

Width
FOR COMPRESSION TEST
Pair of compression plates of dia.
FOR TRANSVERSE TEST
Table with adjustable rollers width of
rollers
Diameter of Rollers
Maximum
clearance
between
supports
Radius of punch tops

Special Accessories & Options:

Load Stabilizer
Printer
Computer
Brinell Test Attachment

Electronic Extensometer
Piston movement resolution of
0.01mm
180 bend test attachment

Due to constant R & D specifications & features are subject to change without notice.
The Dimensions given are approximate.

Sold & Serviced by

Contact Email ID: dtenquiry@bluestarindia.com

Shear test attachment

Software packages
Mechanical Extensometer