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Abstract : Structural di erences in barley grains have been classied as either mealy or steely and
their relative proportions have been determined using a light transectance method in three barley
samples varying in the degree of steeliness, Target being the most steely and Chariot most mealy with
Blenheim being intermediate. These structural di erences were found to be associated with di erences in the concentration of endosperm components, particularly proteins and b-glucan. Analysis of
nitrogen within the endosperm showed that protein was mainly concentrated in the embryo and distal
regions with the inner, mid-endosperm containing lowest levels. As the total nitrogen (TN) of the
grain increased, the mealier samples accumulated nitrogen mainly in the embryo whereas the steely
sample had higher levels in the central endosperm. SDS-PAGE showed no di erences in the protein
banding pattern at di erent TN levels. Electron microscopy using immuno-gold labelling demonstrated that c-hordeins were present in sub-aleurone and outer endosperm whereas the C-hordeins
were found throughout the central endosperm. However, steely areas of central endosperm contained
c-hordeins. During malting, protein modication in Chariot was more extensive than in Target with
34kD and 97kD hordeins being completely degraded. In Chariot and Blenheim, level of b-glucan was
low and it was evenly distributed throughout the endosperm. In the steelier Target, however, the
amount of b-glucan was higher and was concentrated in the proximal and distal areas of the endosperm. Steely grains (containing high concentrations of protein and b-glucan) displayed slower water
distribution during steeping and later development and distribution of b-glucanase during germination. As a consequence, the steely sample achieved a lower degree of modication during malting.
The structure of the endosperm, therefore, has a prime inuence on the evenness of distribution of
moisture and enzymes which is crucial for homogeneous modication during malting.
( 1999 Society of Chemical Industry
INTRODUCTION
It is evident from a visual examination of barley
grains that structural dierences can occur in the
endosperm. These have been described as mealy and
steely areas. Under the microscope mealy areas
appear to contain loosely packed cells with air spaces
between the starch granules. Steely areas, on the
other hand, appear densely packed with small starch
granules in a dense protein matrix. The causes of
these structural dierences are not fully understood
but are thought to be related to climatic conditions
such as water and nutrient availability during grain
lling.
Barleys with a high proportion of steely grains are
often, but not invariably, associated with higher
protein and b-glucan contents and uneven modication of the endosperm during malting. This
uneven modication of endosperm results in poor
extraction during brewery mashes and process difficulties relating to high wort viscosities, slower beer
ltration and formation of gels and hazes in the nal
product.1h3 However, the mechanism by which
EXPERIMENTAL
Materials
Barley samples (Blenheim and Chariot) were
obtained from the National Institute of Agricultural
Botany (NIAB), Cambridge, UK, and were from
their National List Trials. Plots were either
untreated or treated with fungicide at dierent stages
of stem elongation : growth stages 31 (Corbel 1 l
37
hectare~1) and 39 (Tilt Turbo 1 l hectare~1) according to a typical routine for plant protection.
Untreated samples were used only to establish the
proportion of mealy and steely grains in each variety,
all other work being carried out on treated samples.
A sample of Target was supplied by Usborne Grain
Ltd, Andover, UK, and was a standard commercial
sample treated with fungicide. All chemicals used
were obtained from Sigma Chemical, UK, and were
of the highest purity available, unless otherwise
stated.
METHODS
Scanning electron microscopy
Transverse sections of barley grains were goldcoated and examined using a Phillips 505 scanning
electron microscope (SEM) operating at 25 kV.
Analysis of wet barley samples was carried out using
the Oxford CT1000 cryo unit. Samples were placed
on a stub and plunge frozen in liquid nitrogen/
nitrogen slush at [180C and transferred under
vacuum to the cryo-stage in the SEM. The sample
was then etched by raising the stage temperature to
[130C. When the sample was sufficiently etched, it
was coated with either gold or carbon.
X-ray microanalysis
Elemental analysis was carried out using an EDAX
PV9900 X-ray microanalysis system attached to the
SEM.
Light transflectance method4
Whole corns of barley were dehusked, using a small
scale pearling machine5 which incorporated an electric motor. The main chamber of the machine was
lined with an abrasive metal mesh and grains were
pearled against the abrasive surface with the help of a
wire brush for 58 min depending on the variety.
Grains were placed on a glass plate, and a Koch
Light bre optic light source (model KLS 85) diffused through a Whatman-105 Lens paper was used
to illuminate the grains from below. Under these
conditions the loosely packed starch in the mealy
endosperm absorbed light, causing the grain to
appear dark and opaque, whereas the densely packed
starch and protein steely grains transected light and
appeared translucent (Fig 1).
Micromalting
Micromalting was carried out using either the BRIs
2 kg malting unit or on a 350 g scale in glass
jars, both at 16C. Two interrupted steeping schedules at 16C of wet(w) or air(a) periods were used as
follows : (a) 8w/16a/24w or (b) 7w/17a/7w/17a/1w.
Germination was for ve days. In the case of ale malt
0.1 lg g~1 m gibberellic acid (GA) was added at the
end of steeping. Green malts were dried in an airow oven for 8 h at 45C, followed by 16 h at 65C.
38
Hordein extraction
Hordeins were extracted sequentially for 1 h using
the following : (a) Hordein I :-Propan-1-ol (50% v/v,
60C) and (b) Hordein II :-Propan-1-ol (50%
v/v) ] ME (2% v/v) at 60C. After each extraction
the samples were centrifuged at 10 000 ] g for
10 min, dried in a rotary evaporator and resuspended
in SDS-PAGE sample buer. Protease inhibitors
PMSF (200 mM), EDTA (100 mM), Leupeptin
(1 mM) and Pepstatin (1 mM) were added to stop any
protease activity during extraction.
SDS-PAGE analysis
Discontinuous gel electrophoresis was performed
under reducing conditions by the method of
Laemmli9 using the instrument supplied by Hoefer
Scientic Instruments, USA.
Immuno-gold labelling of barley and malt hordeins
Barley and malt grains were cut in half and blocked
in phosphate-buered saline (PBS) containing
Tween-20 (PBST): 140 mM NaCl, 1.5 mM KH PO ,
2 4
8 mM Na HPO , 2.7 mM KCl, pH 7.4, and 0.05%(v/
2
4
v) Tween-20) and 1%(w/v) skimmed milk powder.
The grains were then washed three times in PBST
for 15 min and xed in 205 buer [2%(v/v) paraformaldehyde and 0.05%(v/v) glutaraldehyde]. Grains
were incubated for 30 min with primary antibodies
specic for c and C hordeins (anti-hordein IgG),
diluted 1 : 200 with blocking buer, then washed
ve times for 15 min in PBS and incubated for
30 min with secondary antibody (goat anti-mouse
IgG attached to 10 nm gold particles, from BioCell
Research Laboratories, UK), diluted 1 : 1000 in
PBS. Grains were then washed ve times for 15 min
in PBS before silver enhancing using the BioCell
Silver Enhancing kit and visualized using the cryoscanning electron microscope.
Determination of b-glucan
b-Glucan was analysed in extracts of barley or malt
by ow injection analysis10,11 using a Tecator 5700
b-glucan analyser, supplied by Perstorp Analytical,
UK. The instrument was calibrated using puried
barley b-glucan standards (provided with the
instrument), which were reported to be of a relatively low molecular weight. The following extraction method was used.
J Sci Food Agric 79 :3746 (1999)
RESULTS
Endosperm structure
Examination of barley endosperm sections by light
and scanning electron microscopy showed that steely
areas were densely packed with cell walls, protein
and starch granules when compared with mealy areas
of the endosperm which were loosely packed with air
spaces between the starch granules [Fig 3(a)]. Both
Table 1. Endos perm characteris tics of barley grains in each
s ample
Cultivar
Chariot
Blenheim
Target
U
T
U
T
T
TN
(%)
1.47
1.60
1.64
1.81
2.03
31
5
30
9
19
Population (%)
S /M
M
26
10
19
15
51
43
85
51
76
30
39
Cultivar
Chariot
Blenheim
Target
Table 2. Hydration of cultivars
with different proportions of
mealy and s teely grains
40
M
S
M
S
M
S
Population
(%)
Iodine vapour
s core
85
15 (S-5, M/S-10)
76
24 (S15, M/S-9)
30
70 (S-19, M/S-51)
98
67
75
50
90
29
Overall hydration
value a
93
69
47
M, mealy ; S s teely ; M/S, s ingle grain having both mealy and s teely areas
a Calculated us ing iodine vapour s core after s teeping for 16 h. Values account for proportion of
mealy and s teely grains in each variety. Steeping s chedule 7wet/17air/7wet/17air/1wet
Table 3. Dis tribution of hordeins in the barley grain and its breakdown in malt
Variety and Proximal
Aleurone Sub -aleurone
antibody
endos perm
Central
endos perm
Dis tal
end
Mealy
Steely
Proximal
Aleurone Sub -aleurone
endos perm
Central
endos perm
Dis tal
end
Broad
c-hordein
C-hordein
Chariot barley
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Chariot malt
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Broad
c-hordein
C-hordein
Target barley
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Target malt
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42
b-Glucan
Steely grains in each sample contained higher levels
of b-glucan than did mealy grains (Fig 9) but the
extent of the dierence varied. Chariot had the
lowest levels at approximately 2% (w/w) with bglucan contents of steely grains being only slightly
higher than the mealy grains. In Blenheim, overall
level of b-glucan was higher at 2.5% and steely
grains contained signicantly more than mealy
grains. Mealy grains of Target had similar amount of
b-glucan, but steely grains contained almost twice as
much b-glucan as the mealy grains.
Figure 10 shows the distribution of b-glucan
within single grains of Target and Chariot. Although
b-glucan levels in the central endosperm were similar
for both samples, it is apparent that both proximal
and distal endosperm of Target contained signicantly more b-glucan than did comparable areas in
Chariot.
b-Glucan modification
Figure 9 shows that, during malting, the b-glucans
were well degraded in both lager and ale malts of
Chariot and Blenheim. However, a large amount of
b-glucan remained in Target, even when the malting
protocol included gibberellic acid (which stimulates
the production of b-glucanase).
A key determinant of malt quality is the level of
b-glucan present in the nal product. This is mainly
Cultivar
Chariot
Blenheim
Target
Barley
Malt
(mg b-glucan s olubilis ed min 1)
0.7
1.1
0.3
0.9
1.4
0.9
43
DISCUSSION
It has been known for a long time that the barley
endosperm structure is an indicator for malting
quality of barley,18h22 hence grain cutters (eg a
farinater) are frequently used in selecting barley for
malting. Most of the work carried out on endosperm
structure has used single sections of the grain.
However, since the endosperm is not structurally
homogenous, it is important to evaluate the whole
44
CONCLUSIONS
A method by which mealy and steely grains can be
identied using light transectance has been developed. Steely areas can be randomly distributed
within the endosperm and are associated with higher
concentrations of b-glucan and protein. Steeliness
appears to be a major factor restricting the even distribution of water across the endosperm during
steeping. This is supported by the observation that
the mealy grains of Target are capable of hydrating
as readily as those in Chariot and Blenheim.
However, the high proportion of steely grains in
Target resulted in much poorer endosperm hydration overall.
Uneven distribution of water across the endosperm can itself aect the distribution and activity of
key enzymes. The location of steely areas is therefore
crucial. For example, high levels of b-glucan associated with steely areas in the proximal endosperm of
Target are thought to have restricted the distribution
and activity of b-glucanases, restricting the enzyme
to the proximal end of the endosperm and preventing
it from reaching the central endosperm in time to
have any real eect in malting.
Steely areas of the endosperm are also associated
with a specic protein such as c-hordein, which is
found in the mealy areas of central endosperm. Complete degradation of both 34kD (c) and 97kD (D)
hordein would appear to be necessary in order to
obtain a friable malt. Observations also suggest that
J Sci Food Agric 79 :3746 (1999)
45
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