NSIC NSIC TECHNICAL SERVICES CENTRE THE NATIONAL SMALL INDUSTRIES CORPORATION LIMITED (A Government of India Enterprise ) Balitilouri Howrah (W.B) 711 113 Phone: (033)-2653-2962, 8607 Fax (033)-2653-1314 Email: nsic — 8607898@bsnl.in 'SWAIKA CENTRE’ 4A, POLLOCK STREET, ROOM NO. 21, KOLKATA - 700 001, [REPORT NO, 2: eA HEHE, EET NO 1 OF5 | sastoee oat ATE : 31.07.2015 | WORK ORDER NO WOL/10829 & TOGNSTTS date SECT 2018 SAMPLE CODENO, 6242971 & 6243572 fox Mechanical Text 3775/B for Electrical Test CUSTOMER'S NAME Mis. CABCON INDIA PVT.LTD, AND ADDRESS ‘CUSTOMER'S REF. NO. Email Dt. 28.07.2015, DESCRIPTION OF SAMPLET EQUIPMENT TESTED fae | DRAWING NO. 1) ACSR “Zebra” Conductor Size- 54/7/3.18 mm) 2) Steel Core of ACSR ‘Zebra’ Conductor (Size: 7/3.18 mm) IDENTIFICATION - QUANTITY ~ 02 Nos. NATURE OF TEST. | Type Test i DATE OF SAMPLE 29.07.2015 Cent. NOT= 27ts RECEIVED TEST CONDUCTED As per IS-398(Part. 2/1996 with RA 2000 DATE OF TEST 30.07.2015 & 31.07.2015 | TEST WITNESSED BY = ENCLOSURE Annexure-I, 1, IT @ IV ee Ros : alga es, PREPARED, RAJIB CHAND TAPAS Nove et Manager DGi > Twice ‘lates to the partieular sample(s) tested under stated conditions. % This report cannot be reproduced in part or ful without the written permission of GM, NTSC. Howrah 3. Ge miomalyalsrepancy tn this report should be brought to notice within 45 days from the date of issue > Not under ow NABL Seopa:“NSIC NSIC TECHNICAL SERVICES CENTRE EF BALITIKURI, HOWRAH REPORT NO. & TL-62429 DATE, 31.07.2015 TEST REPORT | 0) The following tests camied out as per 18-308(Paxt. 2/1996 on ACS Grae Conduetor, Size : 54/3.18 mm Al +7/3.18 mm Steel, (a)-Ereedom from defects: The above Conductor is smooth and free fiom all (7.1) imperfections such as spills and splits. Workmanship found satisfactory. (b) Joints in Wires : No joints found in any wire ofa stranded Conductor. (1&92.1) (c) Surface Condition Test: Applied 50% UBL Load 65.16 KN and (As per Cl: 13.9) marked the conductor on circumferences and observed after one minute. The diameter of the conductor measured at 4 different places and found Cc 28.58 mm, 28,59 mm, 28:57 mm & 28.58 mm. No relative movement of the strand found. The Diameter measured at 4 places are more than the sum of minimum specified diameter of the individual aluminum & steel strands, (@ Ultimate Breaking Load : Applied the load at 130.32kN (As per Cl: 13.10) i.e. UBL load of the Conductor and found that the conductor withstood the load satisfactorily. Hold one minute at UBL and found that the Conductor withstood the foad satisfactorily. Further the load increased continuously, the Conductor fractured at the load of 134.50 kN. Cc © Lay Ratio Aluminium, Steel (CL13.8) “Outer Most Layer Immediately Innernost Layer of Beneath Outer most Conductor with 3 Layer AL. wires Layer 10.9 6 124 182 Lay Direction: RE. LH. RH. Lo. | aPcar* PREPARED BY RAJIB CHANDA Chief Manager TAPAS cl on Ley enn esting) Cent ito, T2719NSIC NSIC TECHNICAL SERVICES CENTRE BALITIKURI. HOWRAH, | REPORT NO. & T6229 DATE “ 33.07.2015 iach sos | we) TEST RE ‘ 6 2 TEST REPORT oy On strandi “ On stranding RS a) Aluminium Steel (® Minimum Breaking Load of Individual: Min.- 1.375 kN 12.75 KN Wire (CL 13.3.1) Max. 1425KN 12.85 1N ‘Test (CL: 13.4) 4) Elongation ~ 5.25% - 5.15% ized Steel wire ii) Torsion test (16 Twists)-- No erack or fracture. Fractured at 22-26 twists (h) Wrapping Test (CL : 13.5) No break or Split No break or Split Satisfactory. Satisfactory, @ Galvanizing Test of 7 nos. Stee! Wires -- No adherent red deposit noted (CL:13.) i) Uniformity of Zine Coating on 7 no, steel wires after dipping 3 times for a period of one minute in each case. ii) *Mass of Zn Coating: 278.2 gnvim? to 294.0 gm/m? () Measurement of Diameter of individual Measured all the 54 nos. Al. wire and AL. Wires and Galvanized Steel Wires 7 no. of steel wires and found average (Asper CL : 13.2) diameter of Al. wire is 3.175 mm and Steel 3.19 mm respectively. Al. & Steel dia varies from 3.47 to 3.18 mm & 3.18 mmm to 3.20 mm respectively. (0D.C. Electrical Resistance Test (Cl: 13.6) On stranding (i) Measured resistance of the individual: Max. 3. 622920hm/KM Aluminum wires at 20°C. Min.- 3.59101 ohmy/KM (ii) Specified resistance of the individual 3.626 ohnviKM. Aluminum wires at 20°C(Max). (ii) Calculated resistance of the conductor: 0.06862 ohn M, from the observed value corresponding to the Max. reading obtained at 20°C (iv) Max permissible resistance of conductor 0.06868 ohm/KM at 20°C, AS OD PREPARED BY RAJIB CHANDA Chief Manager" NSIC TECHNICAL SERVICES CENTRE NSIC BALITIKURI, HOWRAH REPORT NO. é& DATE TL-62429 31.07.2015 Room Tempreture-31,0°C Stress in Kg/mm™ Strain (in one hour interval) ~] AtSmin [| 10min [15min | 30min | 45min 60min. 8.2227 (30% UBL)_|_0.0035187_| 0.0035307 | 0.035401 | 0.0035615 | 0.0035802 | 0.0035909 13.70451 (SO%UBL) | 0.0051417 | 0.0051591 | 0.0051765 | 0.0052019 } 0.0052326 | 0.0052567 | 19.18631 (704UBL) | 0.068957 | 0.0069131 | 0.0069332 | 0.006973 | 0.070294 |0.0070615 23.29166 (85%UBL) | 0.0087807 | 0.008s021 | 0.008316 | 0.008887 | 0.089251 | 0.0089518 24.6811 (90%UBL) Elongation = 0.98262 % Corrected Stress Strain at 20°C for Stress Strain Curve Stress in Kg/mm?. Strain in One hour time interval 30min, 60 min, 8.22095 (30%UBL) 0.0035607 00035901 ~—:13:70160G0%UBL) | o.0082008 | —0.0052556 19.18224 (70% UBL) 0.0069758 0.0070600 Graphs have been plotted against corrected Stress-Strain at 20°C as per IS-398(Part-2) 1996 and RA 2002" at 30%, 50% & 70% of UBL load values obtained at 30 minutes and 60 minutes interval of time ( Annexure-I & Annexure- Il). Qo aA\* PREPARED BY RAJIB CHANDA Chief Manager Rema Results sai £7 Cenc tte, T- F719vr, ic NSIC TECHNICAL SERVICES CENTRE BALITIKURL, HOWRAH REPORT NO. & TT-62429 DATE 31.07.2015 TEST REPORT GEE, SHEET NO, sors | BF 2) The following test carried out as per 1S-398(Part. 2)/1996 & amendment 2002'on Steel Core Wire for ACSR ‘Zebra’ Conductor. ( Size : 7/3.18 mm) (mn) Stress Strain Test (as per CL: 13.11.4) Lab Room Temperature 31,0°C Stress in Kefmm? |. Strain (in one hour interval 215.3535 Ko/mm?-100% At5 min, 10 min. {5 min, 30 min 45 min. 60 min. 64.60605 (30% UBL) | 0.034668 | 0,0034719 | 0.0034745 | 0.034898 | 0.003492 | 0.003496 107.67675 (50% UBL) | 0.048839 | 0.048929 | 0.009082 0.049388 | 0.004956 | 0.0049643 150.74745 (70% UBL) | 0.0064311_| 0.0064452 | 0.064617 | 0.0064911 | 0.0065026 | 0.0065230 183.05048 (85% UBL) | 0.0081071 | 0.0081263 | 0.0081480 | 0.0081875 | 0.0082130 | 0,0082423 Conected Stress Strain at 20°C for Stress Strain Curve Stress in Ke/mm*. Swain in One hour time interval cH 30 min, 60 min, 4.59233 (30% UBL) 0.0034891 0,0034955 107.65389 (SO%UBL) 0,0049378 0.0049632 150.71545 (70% UBL) 0.064897 0.0065216 Graphs have been plotted against comrected Stress-Strain at 20°C as per 1S-398(Part-2)/ 1996 and amendment 2002” at 30%, 50% & 70% of UBL load values obtained at 30 ‘minutes and 60 minutes interval of time ( Annexure- Ill & Annexure: TV) OD car . a i BY - Cao TAPAS CHAKRARW RY RAJIB CHAN Chief Manager DGM (i/ cig iho) oy £7 Cent. 9.7 - 2719STRESS Corrected Stress Ve Strain ‘minute tine RAJIB CHANDA Chief Manager TAPAS Cl DGM (I mah a (98) nisoBeuri Jos YONVHO Bite? s000 amiss ShoeL0"e WP szvze-14 puE “duiei o,02 ve SEAR eve eageg, usDY #2 6100 19516 40 PO) TEN YOU" 08 HL-SBAXENNYsefeven JUD yee aire snow 7 swoeseao Ser EEL tee eee | ecco = | i H a fi i i ee jie Hoe pee gt : emp i aT i eae | | eee See eee Eee ESE Seeereeeeeee de | iH out Pee 4 # Fi ou oyoew senso ou ox oan one ts on sors Peg 35Hsepeuri Je1U9 Elena! give ot Coe, ro vers owe roo ea “te ° | Geta eceectn ae ate | | soe ae jez pon wad. 7 a o - 5 say : Pe aEnEE EL Pact i _ seas | t | a eect eee Het ie qu own syrups A sang perse0), Sbor'go're 3 ecyes-TL pur due 9.07 0938 2147, SOW Jo POT TAN %OL Yh 08 7H W-BuNXSNNY * ry ey ETS SISK