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1994 American Chemical Society
7. MASUDA
89
90
SUPERABSORBENT POLYMERS
40
|
o
35
30
25
PI
T3
Feminine
Napkin
Adult Diaper
Baby Diaper
20
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Year
Figure 1. Demand for superabsorbent polymer i n Japan, for feminine
napkins, adult diapers and baby diapers.
Year
Figure 2. Demand for superabsorbent polymers worldwide, by geographical
area.
7. MASUDA
91
SUPERABSORBENT POLYMERS
92
100
90 r
r = .78
80
70
60
a
50
40
30
00
20 r
10 r
0
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10
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30
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80
70
60
B
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50
40
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20
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10 15 20 25 30 35 40 45 50
7. MASUDA
93
r =.67
80
70
CO
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GO
60
50 r
40
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90
94
SUPERABSORBENT POLYMERS
before and after mechanical shearing. The fraction of the original elastic
modulus retained by the sheared gel is expressed as the percent stability.
The results of our study are summarized i n Table I. Diaper dryness is
closely correlated w i t h three polymer tests: absorbency under l o a d ,
reabsorbency of sheared gel and the elasticity modulus of the swollen gel.
A balance of these three factors appears important for improved diaper
dryness. Diaper leakage was closely correlated to the stability of gel to
shearing. The scientific meaning of these four tests has not yet been fully
investigated and more study is warranted. H o w e v e r , we think that
superabsorbent polymer for use i n baby diapers should have higher gel
strength and an ability to maintain the absorption capability against
shearing because the physical properties of the swollen gel are influenced
by the shear that accompanies the movement of a baby while the diaper is
i n use.
Table I. Superabsorbent polymer functions related to the performance of
diapers.
Diaper Needs
Superabsorbent
Polymer Functions
Correlation
Coefficient
Dryness
0.78
0.75
0.67
Less Leakage
0.93
7. MASUDA
95
I
I
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Publication Date: October 19, 1994 | doi: 10.1021/bk-1994-0573.ch007
CO
0
O
0
N
0
O
0
S
0
O
0
N
0 0 C 3 0 0 0 0 0 0 0 O 0 N 0 N
O N G N O N O S O N C 3 N O N O S
O
O N
Year
Figure 7. Historical trends of the absorbent properties of superabsorbent
polymers.
100
90 0
80
0
T3
CO
70 -
o
oo
60 s
50
40
1982
o o o s
o cT
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o
1
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1984
1986
1988
1990
1992
Year
Figure 8. Historical trend of the stability of swollen gel to shear.
96
SUPERABSORBENT POLYMERS
1400
g
o
1200
1000
800
J;
600
400
200
0
1982
1984
1986
1988
1990
1992
Year
Figure 9. H i s t o r i c a l trend of the content of residual monomer i n
superabsorbent polymers.
Conclusion
We have found that absorbency under load and stability of the gel against
shear are important properties of superabsorbent polymers and relate
strongly to diaper performance. However, these properties appear to be
approaching a limit related to the current chemical structure of crosslinked polyacrylates. Because of the market requests for a thinner diaper,
more superabsorbent polymer and less fluff is being incorporated into
diapers. This approach limits the m a x i m u m amount of superabsorbent
polymer i n a diaper to about 10 g/piece, and this requires that the
absorbency under load be increased. A target for A U L of 35-40 m L / g is
probably achievable using current technology, but an A U L of about 50
m L / g is probably necessary to get a much thinner diaper. The future efforts
In Superabsorbent Polymers; Buchholz, F., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1994.
7. MASUDA
97
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Downloaded by UNIV OF ARIZONA on December 5, 2012 | http://pubs.acs.org
Publication Date: October 19, 1994 | doi: 10.1021/bk-1994-0573.ch007
o o
o
er
.1
_J_
1984
sQO
G
O
o
0
1982
1986
Q fihHHIh
1988
1990
1992
Year
Figure 10. Historical trend of the content of extractable p o l y m e r i n
superabsorbent polymers.
20
O
18 -
16 -
14 _ O O
CO
12 -
10 8 -
o
o
o
o
e3-
6 -
o
o
4 o
2 -
J_
1982
1984
1986
1988
1990
1992
Year
Figure 11. Historical trend of the content of fine particles (less than 50 um)
in granular superabsorbent polymers.
98
SUPERABSORBENT POLYMERS
3.
4.
1994