Académique Documents
Professionnel Documents
Culture Documents
Contribution
Monomer
Formula
Resistance to:
Tg
Crystallinity
Hydrocarbons
Polar
Solvents
Base
VDF
CH2CF2
HFP
CF2CFCF3
TFE
CF2CF2
PMVE
CF2CFOCF3
CH2CH2
CH2CHCH3
14
specific applications. Other dipolymer compositions
can be made, but higher VDF content leads to significant crystallinity, while lower VDF levels give
much higher glass-transition temperatures, both detrimental to low-temperature flexibility. Terpolymers
of VDF and HFP with tetrafluoroethylene (TFE)
afford a better way to get enhanced fluid resistance
without such severe effects on low-temperature
characteristics. Useful terpolymers can be made with
VDF content as low as about 30% to get fluoroelastomers with higher fluorine content (up to about 71%)
and better fluid resistance. Most curing of these elastomers is based on the versatile bisphenol cure system, but some TFE-containing polymers are designed
for free radical (peroxide) curing.
A family of fluoroelastomers growing in importance because of better low-temperature characteristics is based on use of perfluoro(methyl vinyl
ether) [PMVE] in place of HFP in copolymers with
VDF and TFE. Incorporation of a small amount of
cure site is necessary to facilitate curing with peroxide systems. These PMVE-containing elastomers
are useful at temperatures 10C to 20C lower than
possible with HFP-containing polymers with comparable VDF content. Figure 2.1 shows trends in
fluid resistance and low-temperature flexibility for
vulcanizates of VDF/HFP/TFE and VDF/PMVE/
FLUOROELASTOMERS HANDBOOK
TFE elastomers with varying fluorine (VDF) content. All these elastomers are resistant to a wide
range of fluids. However, for this comparison, a fuel
mixture (M15 Fuel) containing 15% methanol and
85% standard hydrocarbon Fuel C was chosen to
show the relatively large increase in volume swell
with higher VDF content (lower fluorine content).
The measure of low-temperature characteristics
shown, TR-10, is a test carried out on cured strips
of elastomer. The specimen is stretched, locked in
the elongated condition, and cooled to very low temperature; then the specimen is released, and allowed
to retract freely while raising the temperature at a
uniform rate. TR-10 is the temperature at which the
specimen has retracted 10%. For a vulcanizate of
medium hardness, TR-10 is close to the glass transition temperature of the base polymer. TR-10 decreases with increasing VDF content, and is much
lower for PMVE-based fluoroelastomers.
Perfluoroelastomers, copolymers of TFE with
PMVE or a perfluoro(alkoxyalkyl vinyl ether), have
excellent resistance to most fluids. With properly
designed cure systems, TFE/PMVE elastomer
vulcanizates have long service life at temperatures
up to 300C. Perfluoroelastomer parts can be designed for use in extreme environments that would
destroy other elastomers.
15
calibration of suitable Fourier Transform Infrared
(FTIR) methods for the various fluoroelastomer families. Careful monomer mass balances around wellcontrolled laboratory polymerization reactors allow
preparation of precise composition standards. Even
so, some inconsistencies probably exist in reported
values of fluorine content by different fluoroelastomer suppliers.
2.2
VDF/HFP/(TFE) Elastomers
A ternary plot[3] of all the possible polymer compositions from VDF, HFP, and TFE monomers is
shown as Fig. 2.3, based on polymer synthesis and
thermal characterization studies by the author. A
number of VDF/HFP and VDF/TFE dipolymers and
VDF/HFP/TFE terpolymers were made by emulsion polymerization in a continuous reactor, with
compositions determined by monomer mass balances. Glass transition temperatures, melting points,
and heats of fusion were determined by differential
scanning calorimetry (DSC). Polymers were designated as elastomers if they had glass transition temperatures less than 20C, crystalline melting points
below 60C, and heats of fusion below 5 joules per
gram. The Tg limit set the high-HFP, low-VDF
boundary, and the limits on crystallinity set the lowHFP, high-VDF or high-TFE boundary of the elastomeric range. The large region of high-VDF or highTFE plastics was characterized by high crystallinity
(heats of fusion above 10 J/g) with melting points
16
FLUOROELASTOMERS HANDBOOK
be obtained with peroxide-cured, high-fluorine types.
These elastomers are not recommended for contact
with low molecular weight ketones and esters (e.g.,
acetone or ethyl acetate) because of excessive swell.
They are attacked by strong bases and concentrated
amines at high temperature.
Type
% VDF
%F
Tg, C
60
66
-18
AL
60
66
-21
BL
50
68
-18
45
69
-13
36
70
-8
VDF/HFP
A
VDF/HFP/TFE
Figure 2.3 A ternary plot of all the possible polymer
compositions from VDF, HFP, and TFE monomers.
VDF/PMVE/TFE
GLT
54
64
-29
GFLT
36
67
-23
2.3 VDF/PMVE/TFE
Elastomers
The ternary diagram, Fig. 2.4, shows all the possible polymer compositions based on VDF, PMVE,
and TFE monomers. The elastomeric range is much
more extensive for this system, since amorphous
polymers with low Tg can be obtained with low, or
no, VDF content. Two VDF-containing commercial
products, Viton GLT and GFLT, are indicated on the
ternary plot and listed in Table 2.2. The terpolymers
cannot be cured satisfactorily with bisphenols; instead, small amounts of bromine or iodine cure sites
are incorporated to allow peroxide curing. Recently,
a new class of VDF/PMVE/TFE products has been
developed, with incorporation of a reactive cure-site
monomer to allow bisphenol curing in special formulations.[5] Processing of the bisphenol-curable
products is significantly improved over that of peroxide-cured versions, especially in facilitating efficient
molding with extremely low mold fouling and parts
rejection rates. Fluid resistance depends on VDF
content, similar to that of HFP-containing elastomers.
However, the PMVE-based fluoroelastomers have
much better low-temperature characteristics than
those of HFP-based polymers, as shown in Figs. 2.1,
and 2.5, a plot of Tg versus VDF content.
17
Low-temperature characteristics of fluoroelastomers are often assessed by relatively simple tests,
such as Tg of raw polymer, TR-10 of cured strips, or
brittle point (temperature at which a sample cracks
on bending). Such tests provide only a rough indication of usefulness of the materials in actual applications. While difficult and time-consuming to measure precisely, o-ring seal performance at low
temperature has been evaluated for a number of fluoroelastomers.[6] Using a specially designed o-ring seal
rig, the temperature at which nitrogen under pressure started to leak appreciably was recorded. Seal
test results are shown in Fig. 2.6, in comparison to
screening tests on fluoroelastomers of various compositions. Minimum temperatures for effective sealing are significantly lower than Tg or TR-10 values,
and generally somewhat higher than brittle points.
2.4 TFE/PMVE
Perfluoroelastomers
Copolymers of TFE with 2540 mole %
perfluoroalkyl vinyl ether are elastomeric. With properly chosen cure systems, they may have oxidative,
chemical, and thermal resistance approaching that
of polytetrafluoroethylene plastics. Copolymers of
18
FLUOROELASTOMERS HANDBOOK
19
2.5
TFE/P Elastomers
20
FLUOROELASTOMERS HANDBOOK
2.6
E/TFE/PMVE Elastomers
CF2CFCF2CF2CH2CH2CF2CF2
|
OCF3
GFLT: VDF/TFE/PMVE, 67% F
CF2CFCH2CF2CH2CF2CF2CF2
|
OCF3
Figure 2.7 Typical monomer sequences of ETP and GFLT.
21
A
VDF/HFP
66
2
Bisphenol
Polymer
GF
TFE-P
VDF/HFP/TFE
TFE/P
70
55
1
4
Peroxide
Peroxide
Monomers
%F
%H
Cure
Original properties
M-100, MPa
1.0
1.2
a
T-B, MPa
16.3
19.8
b
E-B, %
190
215
Hardness, Shore A
77
79
TR-10, C
-17
-7
Brittle Point, C
-20
-48
Heat Aged 70 h at 250C
-4
4
T-Ba change, %
b
E-B change, %
-3
0
Hardness change, points
1
1
Aged 168 h at 150C in EP Gear Lube
T-Ba change, %
-36
-53
b
-58
-56
E-B change, %
Hardness change, points
7
2
Volume increase, %
1
3
Aged 168 h at 40C in toluene
T-Ba change, %
-41
-27
b
-21
-2
E-B change, %
Hardness change, points
-10
-10
Volume increase, %
23
11
Aged 168 h at 23C in methyl ethyl ketone
-92
-86
T-Ba change, %
b
E-B change, %
-79
-77
Hardness change, points
-42
-38
222
183
Volume increase, %
Aged 168 h at 100C in 30% potassium hydroxide
-94
-93
T-Ba change, %
b
E-B change, %
58
-44
Hardness change, points
-47
-49
Volume increase, %
132*
12*
ETP
E/TFE/PMVE
67
1
Peroxide
0.7
17.1
255
73
2
-58
1.4
15.4
205
82
-11
-34
-16
10
-1
0
17
0
-8
10
-5
6
-6
15
-1
3
-66
-43
-35
64
-21
7
-8
9
-66
-47
-34
77
-34
5
-17
19
12
10
-1
1
-8
29
-3
6
22
FLUOROELASTOMERS HANDBOOK
REFERENCES
1. Ferguson, R. C., J. Amer. Chem. Soc., 86:2003 (1964)
2. Schmiegel, W. W., Die Angewandte Makromolekulare Chemie, 76/77:3965 (1979)
3. England, D. C., Uschold, R. E., Starkweather, H., and Pariser, R., Fluoropolymers: Perspectives of
Research, Proc. The Robert A. Welch Conferences on Chemical Research XXVI: Synthetic Polymers,
Houston, Texas (1982)
4. Ebnesajjad, S., Fluoroplastics Volume 1: Non-Melt Processible Fluoroplastics (2000), and Volume
2: Melt Processible Fluoroplastics (2002), Plastics Design Library, William Andrew Inc., Norwich,
N.Y.
5. Bowers, S., and Thomas, E. W., Improved Processing Low Temperature Fluorohydrocarbon Elastomers,
ACS Rubber Division meeting (Oct 1720, 2000)
6. Stevens, R. D., Thomas, E. W., Brown, J. H., and Revolta, W. N. K., Low Temperature Sealing
Capabilities of Fluoroelastomers, SAE International Congress and Exposition, Detroit, Michigan (Feb
26 March 2, 1990)
7. Logothetis, A. L., Fluoroelastomers, in; Organofluorine Chemistry: Principles and Commercial
Applications, p. 389, (R. E. Banks, et al., eds.), Plenum Press, New York (1994)
8. Breazeale, A. F., U.S. Patent 4,281,092, assigned to DuPont Co. (Jul 28, 1981)
9. Amano, T., and Tatemoto, M., U.S. Patent 4,487,903 (1984)
10. Morozumi, M., Kojima, G., and Abe, T., U.S. Patent 4,148,982, assigned to Asahi Glass Co. Ltd. (Apr
10, 1979)
11. Grootaert, W. M. A., and Kolb, R. E., U.S. Patent 4,882,390, assigned to Minnesota Mining and
Manufacturing Co. (Nov 21, 1989)
12. Bauerle, J. G., and Schmiegel, W. W., U.S. Patent Application Publication No. U.S. 2003/0065132 (Apr
3, 2003)
13. Moore, A. L., U.S. Patent 4,694,045, assigned to DuPont Co. (Sep 15, 1987)
14. Stevens, R. D., and Moore, A. L., A New, Unique Viton Fluoroelastomer With Expanded Fluids
Resistance, ACS Rubber Division, Cleveland, Ohio (Oct 21-24, 1997)