Manual Painel XE-90M Serie R Todos User Interface

XE- M CONTROLLERS USER INTERFACE
The standard user interface configuration of the controller consists of the membrane and the LCD display.
The membrane consists of five command keys (Start, Stop, Load, Unload, and Reset), four navigation
keys (Up, Right, Left and Down), and an Edit mode selection key (Enter). These keys, in conjunction with
the color graphics display and the LED icons, make up the user interface to the compressor.
Figure : X -90M
LED STATUS ICONS

Three LED icons are used to indicate the current status of the control system from a distance and are
located on the upper left side of the user interface.
Icon
Name
Function
OK
Illuminates when no Warnings or Trips are sensed. Can be in a Ready or Not

Ready state.
Alert
Illuminates when an Warning (flashes) or Trip (constant on) is sensed. Can be

in a Ready (Warning) or Not Ready (Trip) state.
Auto
Illuminates when the compressor stops in auto restart.
Table : X -90M LED Status Icons
COMMAND KEYS
These keys command the controller to perform actions as specified in the following table. When any of
these keys are pressed the action below will be initiated and logged in the event log.
Key
Name
Function
---
None
Load
Puts the compressor into the selected mode

of operation. Unit will load if the pressure
conditions are right.
Unload
Puts the compressor into an unloaded state.

Unit will run unloaded.
Reset
Clears Warnings and Trips once the

condition is corrected.
Start
Starts the compressor.
Stop
Stops the compressor. This button should

be pressed instead of the E-Stop for normal
stopping operation.
Enter
Toggles the display between the Navigation

mode and the Edit mode.
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Table : X -90M Command Keys
The Load and Unload keys are not used on the variable speed compressors.
NAVIGATION KEYS
There are four navigation keys (UP, RIGHT, DOWN and LEFT). While the ENTER key is not considered a
navigation key, it is used in conjunction with the navigation keys to make or confirm a selection.
Figure : X -90Ms Navigation Keys

The navigation keys rollover. Pressing one of the navigation keys will lead the user down a navigation
path. Each time the key is pressed, another step in the path is taken. Once the end of a navigation path is
reached, pressing the key one more time will bring the user back to the beginning of the path. Pressing
the opposite key, will move the user through the navigation path in the opposite direction. Once the
beginning is reached, pressing the opposite key will take the user to the end of the path.
DISPLAY LAYOUT
Figure : X -90Ms Display Layout

Folder Bar:
Title Bar:
Page Content:
Dashboard:
Uses tabs to graphically identify each folder.

Identifies current folder and page (underlined).
Content of the current page.
Displays system status.
FOLDER NAVIGATION & ICONS

To move among the tabbed folders shown on the LCD display, press the RIGHT and LEFT keys. The
navigation rolls over from the last to the first folder and vice-versa.
Folder Name
Icon
Description
Home
System performance and status main information. The first page of this
folder is the default page when the controller first powers up.
Operator Settings
System options and configuration settings.
Events
System events log.
Trip History
Details on the most recent trips.
Graphing
On-board graphing of system data. (Optional for X -145M Only)
Maintenance
Status and notification setup for compressor maintenance items.
General Settings
General settings such as Language, Time, and Units of Measure.
Integral
Sequencing
Inter Module communication status and configuration.
Status
Measurements or status from/of all analog and digital I/O.
Factory Settings
Compressor tuning parameters. Also displays hardware and software

versions.
Table : Folder Bar Icons
PAGE NAVIGATION
Once the desired folder is selected, press the DOWN key to move to the page selection area and then
use the RIGHT and LEFT keys to select the desired page. Use the UP key to get back to the folder tabs.
Icon
Description
Start of the page selection area.
Indicates that there are more pages available by navigating right.
Indicates that there are more pages available by navigating left.
Table : Title Bar Page Icons
ACCESSING PARAMETERS
After the desired page is selected, the pages parameters can be selected by using the DOWN key. The
cursor will move to the next parameter each time the DOWN key is pressed. Use the UP key to go back
to the previous one.

The cursor rolls over, so once the last parameter is selected, pressing the DOWN key will navigate the
cursor to the Folder Bar. If the first parameter is selected, pressing the UP key will move the cursor to the
page selection area.
Once selected, access parameters by pressing the ENTER key. Make changes using the NAVIGATION
keys and then enter the setting by pressing the ENTER key again. After a parameter is accessed,
pressing the ENTER key will enter the current setting into the control program and navigate the cursor
back to the selected parameter on the page.
When the cursor is on a parameter that has an enabled/disabled box, pressing the ENTER key will cause
the setting to toggle.
appears on numeric entry windows (see Figure 5.4 below). Placing the cursor on it and then
This icon
pressing the ENTER key will cancel the entry and any changes that were made.
Figure : Numeric Entry Window
Not all pages have adjustable parameters. Some just have read-only information.
DASHBOARD ICONS
The dashboard is intended to be a quick at-a-glance view of system status. The following table lists
standard dashboard icons and their definition. Note that the color of these icons changes based on the
state set by the application while running.
Name
Icon
Description
Network Control
Network control is enabled.
Service Required
A service reminder is nearing or has expired

(i.e.: an air or oil filter needs to be changed).
Unloaded
or
Loaded
Compressor is in the unloaded state.

Compressor is in the loaded state.
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Table : X -90Ms Dashboard Icons
Fixed Speed Compressor

HOME FOLDER
PAGE 1 SYSTEM OVERVIEW
This is the factory default display after powering up the system.

Online Pressure Setpoint - indicated in the white box and by the white arrow, which is always left of
center on the gauge. The compressor will load when package discharge pressure falls below this value.
Offline Pressure Setpoint - indicated in the white box and by the white arrow, which is always right of
center on the gauge. The compressor will unload when package discharge pressure rises above this
value.
Package Discharge Pressure - indicated by the large numbers centered below the gauge and by the red
arrow. This is the air pressure that the compressor is supplying to the plant.
Pressure Unit of Measure - indicated below the Package Discharge Pressure. This is selectable from
the GENERAL SETTINGS folder.
Airend Discharge Temperature - indicated by the numbers in the lower left of the display.
Temperature Unit of Measure - indicated to the right of the Airend Discharge Temperature. This is
selectable from the GENERAL SETTINGS folder.
Run Hours - indicate the number of hours the compressor has been running.
The online and offline set points can be selected and modified on this page. All other information
on this page is read only.
PAGE 2 - COUNTERS
Hour Meters - Indicates the hours that: the controller has been powered up, the compressor has been
running, and the compressor has running loaded.
Starts - Indicates the number of times a start is attempted on the compressor.
Date & Time Indicates the current date and time.
SETTINGS folder.
All information on this page is read only.
Adjustable and configurable in the GENERAL
PAGES 3 THRU 4 ANALOG INPUTS
Pressure
Temperature
is indicated by this icon.

Any sensor that is not installed or is reporting a failure will show an X symbol.
All information on these pages is read only.
The following analog inputs are displayed in this section.
Package Discharge Pressure

Sump Pressure
Airend Discharge Temperature
Injected Coolant Temperature
Aftercooler Discharge Temperature
Separator Pressure Drop
Coolant Filter Pressure Drop
Inlet Vacuum
Aftercooler Discharge Pressure (integrated dryer units only)
Remote Pressure (optional)
Dryer Run Status (Integrated dryer units only)
OPERATOR SETTINGS FOLDER

PAGES 1-2 OPERATOR SETTINGS
The below values are all setpoints

Offline Pressure The compressor will unload when package discharge pressure falls below this value.
Online Pressure The compressor will load when the package discharge pressure rises above this
value
Lead/Lag When this box is checked the compressor is operating as a lead machine. Unchecking the
box causes the machine to run as a lag machine.
Lag Offset If the machine is running as a lag compressor, the lag offset will be subtracted from the
online and offline setpoints.
Mode of Operation Selections are Online/Offline, Modulation/ACS, and Modulation only determines
how the compressor will try to maintain a specific pressure. Modulation will adjust the inlet valve to
maintain a steady pressure.
Condensate Release Time period that determines how long the condensate drain valve will remain
open every cycle.
Condensate Interval Time period that determines how often the condensate drain valve will open.
Stop Delay Time Time period that the machine must run unloaded before the motor is allowed to stop
after a stop command is received.
Starter Time Time period that the compressor needs in order to come up to operating speed after a
start command before being able to produce air.
The parameters on these pages are adjustable any time. The table below shows the range and default
values for the setoints on these screens.
OPERATOR SETTINGS
Offline Pressure
Online Pressure
Lead/Lag
Lag Offset
Mode of Operation*
Condensate Release
Condensate Interval
Stop Delay Time
Star-Delta Time / Start Time
SELECTION
MIN.
MAX.
DEFAULT
STEP
UNIT
----Lead/Lag
--Mode
---------
75
65
--0
--2
90
10
5
Rated+10
Offline-10
--45
--20
270
30
30
Rated+10
Offline-10
Lead
0
On/off line
5
180
10
10
1
1
--1
--1
1
1
1
psi
psi
--psi
--sec
sec
sec
sec
*Please note that Mode of Operation can only be adjusted if the modulation option has been purchased
for the compressor and the Enable Modulation factory setpoint has been turned on.
PAGES 3-5 OPERATOR OPTIONS
The below values are all setpoints

Enable Auto-Restart Enabling this will allow the compressor to stop if it has been running unloaded for
a period of time, and the motor has exceeded its minimum running time.
Auto-Restart Time The time period the compressor must run unloaded before stopping in auto-restart.
Auto-Restart Delay The time period after the package discharge pressure has fallen below the online
setpoint before the compressor can automatically restart
Comm Control Enabling this setpoint allows the compressor to be controlled by a serial or Ethernet
device. This is equivalent to the Sequencer option on older Intellisys controllers.
Enable Remote Start/Stop Enabling this setpoint allows the compressor to be started and stopped
using the switch inputs on the controller.
Enable PORO Enabling this setpoint will allow the compressor to automatically restart after a power
outage has been restored if the compressor was running loaded at the time of the outage.
PORO Time Time after the controller power has been restored and controller has finished booting
before the compressor will perform a PORO start.
Low Ambient Temp Temperature below which the low ambient option will come into effect.
Lead/Lag Cycle Time - Time interval after which the compressor will switch from lead to lag mode or
vice versa.
Scheduled Start Day Day (or days) of the week for which a scheduled start will be performed
Scheduled Start Hour Hour of the day for which a scheduled start will be performed
Scheduled Start Minute Minute of the hour for which a scheduled start will be performed.
Scheduled Stop Day Day (or days) of the week for which a scheduled stop will be performed.
Scheduled Stop Hour Hour of the day for which a scheduled stop will be performed.
Scheduled Stop Minute Minute of the hour for which a scheduled stop will be performed.
Enable High Dust Filter Enabling this when a high dust filter is installed will adjust the change inlet
filter warning and high inlet vacuum trip thresholds to a higher value.
Enable Remote Sensor Enabling this allows the compressor to load and unload based off a sensor
reading installed in a remote location.
Please note that in order to disable Scheduled Start/Stop, the Scheduled Start and Stop days,
hours, and minutes must match exactly.
The parameters immediately below are only adjustable when the compressor is stopped. The table below
shows the range and default values for the setoints on these screens.
OPERATOR OPTIONS
SELECTION
MIN.
MAX.
DEF.
STEP
UNIT
Enable Auto Restart

Auto Restart Time
Auto Restart Delay
Comm Control
Remote Start/Stop
Enable PORO
PORO Time
Low Ambient Temp*
Lead/Lag Cycle Time**
Scheduled Start - Day
Scheduled Start Hour
Scheduled Start Minute
Scheduled Stop - Day
Scheduled Stop Hour
Scheduled Stop Minute
High Dust Filter
Remote Sensor
ON/OFF
----ON/OFF
ON/OFF
ON/OFF
--------------ON/OFF
ON/OFF
--2
0
------10
30
0
Day
0
0
Day
0
0
-----
--60
60
------600
60
750
Day
23
59
Day
23
59
-----
Off
10
0
Off
Off
Off
10
35
0
Sun
0
0
Sun
0
0
Off
Off
--1
1
------1
1
1
1
1
1
1
1
1
-----
--min
sec
------sec
degF
hours
day
Hour
Min
day
Hour
Min
-----
* The low ambient temperature is only adjustable if the low ambient factory set point is on.
** A value of 0 will disable the lead/lag cycle time feature.
Installed
Option
Required
No
No
No
No
No
Yes
Yes
No
No
Yes
Yes
Yes
Yes
Yes
Yes
No
No
PAGES 6-7 CALIBRATE SENSORS
Sensor calibration can only take place when the machine is stopped. There should be no pressure on a
sensor when it is calibrated. Calibration only needs to take place after a sensor is replaced, the controller
is replaced, or the operator suspects the sensor reading is in error. Calibrate a sensor by selecting the
checkbox beside the sensor name.
Each of the sensors listed below can be calibrated.
Inlet Vacuum (1AVPT)

Sump Pressure (3APT)
Package Discharge Pressure (4APT)
Coolant Filter Inlet Pressure (5CPT)
Coolant Filter Outlet Pressure (6CPT)
Remote Pressure (10APT) Only on units with the remote sensor option
Interstage Pressure (2APT) Only on 2-stage units
Aftercooler Discharge Pressure (7APT) Only on units with integrated dryer
Please note that if a sensor is currently reading a value that is +/- 10% of its range from zero, the sensor
will not be able to be calibrated and an warning will be logged in the event log. Please make sure the
sensor is being exposed to atmosphere before attempting calibration.
EVENTS FOLDER
PAGES 1 TO A MAX OF 42
The pages in the Events folder document up to the last 250 events that the controller has experienced,
and time stamps each. The events are recorded in sequence, with number one being the newest and
250 being the oldest. When a new event occurs, it becomes number one and all others are shifted up in
number.
The page numbers in the Title Bar are used to scroll through the events, with each page displaying up to
seven. Page one displays events one through six, page two displays seven through twelve, and so on.
The following items will generate an event.
Power On
Power Off
Press the Start Key
Press the Stop Key
Press the Load Key
Press the Unload Key
Starting the compressor remotely
Stopping the compressor remotely
Loading the compressor remotely
Unloading the compressor remotely
Warning
Trip
Start Inhibit
Active Warnings will be highlighted in amber while cleared Warnings will have amber text.
Active Trips will be highlighted in red while cleared Trips will have red text.
Active Start Inhibits will be listed in the Event log, but not highlighted. The display will indicate the
compressor is not ready to start if a start inhibit is active.
Warning Events List

Change Inlet Filter
Will occur if 1AVPT is greater than 0.7 psi vacuum (or 1.3 psi vacuum if the high dust filter option
is enabled) and the unit has been loaded for at least 8 seconds. This condition must exist for 3
seconds before the warning is issued.
Change Coolant Filter
This will occur if the unit has been running loaded for at least 8 seconds, is warmed up, and the
coolant filter pressure drop (5CPT - 6CPT) is greater than 25 psi. This condition must exist for 3
seconds before the warning is issued.
Sensor Failure
This will occur whenever sensors 4ATT, 5DTT, 6DTT, and 7APT are recognized as missing or
broken. The sensor failure message shall follow the following format: SENSOR FAILURE 4ATT.
The 5DTT, 6DTT, and 7APT sensor failures will be shown only when the integrated dryer is
installed (accessed in the factory settings menu). This condition must exist for 3 seconds before
the warning is issued.
Change Separator Element
Will occur if the unit is loaded, the unit is warmed up (the injected coolant temperature is at least
120 degF), the package discharge pressure is at least 90 psi, and the separator pressure drop is
greater than 12 psi. This condition must exist for 3 seconds before the warning is issued.
High Airend Discharge Temperature
Will occur if the unit is running and 2ATT is greater than 221 degF (97% of 228) and the unit is
running. This condition must exist for 3 seconds before the warning is issued.
High Sump Pressure
If the unit is running loaded, has been loaded for at least 8 seconds and the sump pressure is
more than 25 psi above the rated pressure for the compressor. If this warning occurs, the online
and offline pressures will be reduced. For example, a rated pressure of 100 psi would have a
maximum offline pressure of 110 psi. This warning would occur if the sump pressure goes above
125 psi in this example. This condition must exist for 3 seconds before the warning is issued.
Auxiliary 1
This will occur if auxiliary input 1 closes. The contact must be closed for at least 3 seconds
before the warning will occur.
Auxiliary 2
This will occur if auxiliary input 2 closes. The contact must be closed for at least 3 seconds
Service
Service warnings occur when the unit has operated a certain number of hours, based on the total
hours. Service warnings can have multiple levels, depending on the service level selection. A
service level selection of 0 disables service warnings.
Service Level 1
If service level 1 has been selected for the unit, a SERVICE REQUIRED warning will be
issued on hour intervals equal to the service time period set point. This warning can be
reset the same as any other warning.
Service Level 2
If service level 2 has been selected for the unit, the service complete factory set point will
be used to clear a level 2 service warning and reset the service time or date. The service
complete can be reset before a service warning occurs.
The initial SERVICE REQUIRED warning will occur at total hour intervals equal to the
service time period set point. However, 100 hours before this a 100 HOURS TO
SERVICE warning will occur. This warning can be reset the same as any other warning.
One hundred hours later the SERVICE REQUIRED warning will occur. This warning
can be reset the same as any other warning, however this warning will return in 24 hours
if the service complete factory set point has not be set. If the service complete has not
been set, 100 hours later, the ALARM SERVICE REQUIRED warning will be issued.
This warning can only be cleared by the service complete factory set point. Once the
service complete factory set point is set, indicating the service is completed, the time for
the next SERVICE REQUIRED warning will be calculated by adding the service time
period to the total hours value, with the 100 HOURS TO SERVICE warning occurring
100 hours before and the ALARM SERVICE REQUIRED warning occurring 100 hours
after that time.
Communication Failure
This will occur if the unit is the lead compressor in integral sequencing and is unable to
communicate with another unit.
Sensor Failure 10APT Remote Sensor
This will occur if the remote sensor option is on and the remote sensor is recognized as missing
or broken. If this occurs, the unit will automatically start using 4APT for loading and unloading the
compressor. Units equipped with an integrated dryer cannot have a remote pressure sensor.
This condition must exist for 3 seconds before the warning is issued.
High Discharge Pressure
Will occur if the unit is using a remote sensor or is under the control of an external device, such
as an X8I, is loaded, and the discharge pressure (4APT) is greater than the maximum offline
pressure. This condition must exist for 3 seconds before the warning is issued. If this condition
occurs, the compressor will automatically unload. The unit will be available to reload once the
discharge pressure falls to the rated pressure value.
Condensate Drain Error
This will occur if the compressor is running, the package discharge pressure is over 50 psi, and
the condensate drain error contact closes for at least 240 seconds. This warning will be ignored
for 4.5 minutes after starting.
Freeze Warning
This will occur if the evaporator sensor has a value of 687 (about 0.5 C) or below (low temp) while
the dryer is running, on units with the integrated dryer. This is a dryer fault. If this happens, the
compressor will continue to run, but the dryer will stop. The condition must exist for at least 180
seconds before the warning will occur. NOTE: If this warning is reset while the conditions for
running the dryer exist, the dryer can restart. Also the dryer can restart if the evaporator value
rises to 709 (about 5 C). However the warning will still be displayed.
Dryer High Pressure
On units with the integrated dryer, this will occur if the dryer high pressure switch opens while the
dryer is running. This is a dryer fault. If this happens, the compressor will continue to run, but the
dryer will stop. The contact must be open for at least 3 seconds before the warning will occur. If
this warning is reset while the conditions for running the dryer exist, the dryer can restart.
However, this switch is a locking switch. The switch must be reset before the dryer can run.
Resetting the warning on the display does not reset the switch.
Condenser Temperature High

This will occur if the condenser sensor has a value above high temperature threshold while the
dryer is running, on units with the integrated dryer. This is not a dryer fault. If this happens, the
compressor and dryer will continue to run. The condition must exist for at least 180 seconds
Condenser Temperature Low
This will occur if the condenser sensor has a value below the low temperature threshold while the
dryer is running, on units with the integrated dryer. This is not a dryer fault. If this happens, the
compressor and dryer will continue to run. The condition must exist for at least 180 seconds
Change HE Filter
The HE filter is located between the aftercooler discharge and the inlet to the dryer and is only on
units with an integrated dryer. The drop across the HE filter is measured by subtracting the
package discharge pressure from the aftercooler discharge pressure. If the compressor is
running, the measured drop across the HE filter is at or above 10 psi (0.7 bar), the unit is hot
(injected coolant temp above 120 degF), and the package discharge pressure (4APT) is above 90
psi, this warning can occur. The condition must exist for at least 3 seconds before the warning
will occur. This is not a dryer fault. If this happens, the warning will be displayed, but the dryer
will continue to run.
Trip Events List

Low Sump Pressure
Will occur if the unit is running unloaded or loaded and 3APT is less than 13 psi for 15 seconds.
This will occur if 2ATT is greater than 228 degF and the unit is running.
Check Motor Rotation
This will occur if 3APT is less than 1 psi on a unit, 3 seconds after starting (6 seconds if the unit is
equipped with a soft starter or airend discharge temperature is less than 50 degF). This condition
can be caused by the motor running in reverse. Once correct motor rotation is established, this
trip will not be checked again unless power is removed from the controller.
Main Motor Overload
This will occur if the motor overload relay contact opens. The contact must be open for at least 3
seconds before the trip will occur.
Fan Motor Overload
Will occur if a fan motor overload relay contact opens. The contact must be open for at least 3
seconds before the trip will occur.
Remote Stop Failure
Will occur if the remote start/stop option is enabled, the remote stop button remains open and
either start button is pressed.
Remote Start Failure
Will occur if the remote start/stop option is enabled, the unit is started by the remote start button,
and the button stays closed for 7 seconds after the unit starts.
Sensor Failure
This will occur when a sensor is recognized as missing or broken. The sensors affected by this
trip are 1AVPT, 3APT, 4APT, 5CPT, 6CPT, 2APT (if 2 stage unit), 2CTT, and 2ATT. The sensor
should be displayed along with the sensor failure message. The sensor failure message shall
follow the following format: SENSOR FAILURE 1AVPT.
Emergency Stop
This will occur when the EMERGENCY STOP button is engaged.
High Sump Pressure
This will occur if the compressor is running loaded for at least 8 seconds, and any one of the 3
following conditions exist. (1) The sump pressure is above the rated pressure by 35 psi. (2) The
separator pressure drop is measured to be more than 25 psi and the package discharge pressure
at least equal to the minimum online set point value. (3) The sump pressure is above 165 psi if
the rated pressure is less than 190 psi or the sump pressure is above 220 if the rated pressure is
190 psi.
High Coolant Filter Pressure Drop
This will occur if the unit has been running loaded for at least 8 seconds, is warmed up, already
has a change coolant filter warning, and the coolant filter pressure drop (5CPT - 6CPT) is greater
than 35 psi.
High Inlet Vacuum
This will occur if the unit is running loaded and the inlet vacuum is greater than 1.8 psi. If the unit
has a high dust filter, the trip threshold for inlet vacuum is 2.4 psi.
Unit Too Cold To Start
This will occur if the unit does not have the low ambient option, the airend discharge temperature
(2ATT) is less than 35 deg F, and the operator attempts to start the compressor. This fault can
only occur once a day. Once this fault occurs, the operator can reset it and start the compressor.
This fault will be logged in the trip history to indicate that the unit is being started in low ambient
conditions.
High Interstage Pressure
This will occur if the unit is running and the interstage pressure (2APT) is greater than 75 psi.
This trip will only occur in 2 stage units.
Invalid Calibration
Will occur if the sensor zero value is +/- 10% of its scale. This will only occur when a sensor is
calibrated.
Start Inhibit List

This will occur if 2ATT is greater than 95% of 228 degF.
High Sump Pressure
This will occur if the sump pressure (3APT) is 25 psi or higher than the rated pressure of the
compressor.
TRIP HISTORY
The pages in the Trips History folder document up to the last 15 trips that the controller has experienced,
and time stamps each. The trips are recorded in sequence, with number one being the newest and 15
being the oldest. When a new trip occurs, it becomes number one and all others are shifted up in number.
seven. Page one displays events one through five, page two displays six through ten, and so on.
The following items will generate an entry in the trip history.
Trips
The trip history also records compressor data at the time of the trip to assist in diagnostics and
troubleshooting. Navigating to the trip entry and hitting the enter button will bring up the trip history dialog
box.
While the dialog box is active, press the left and right keys in order to scroll through the displayed data.
The name of the trip will always be shown in the title bar of the dialog box. Press enter when finished
viewing the data to return to the trip history screen.
MAINTENANCE FOLDER
PAGE 1 FILTER STATUS
This page displays the status of the filters. The filter status will either be OK or Change depending on
the compressors diagnostic readings. If a filter reaches the change status, a warning will be issued and
the service indicator will light up yellow to notify the user.
The following filters are displayed:
Coolant Filter
Separator Element
Inlet Filter
PAGE 2 MAINTENANCE STATUS
This page displays the time until the unit should be serviced. The service meter will deplete as the hours
count down closer to a service appointment. Once the counter reaches the yellow zone, the service
indicator will light up yellow. Once the counter reaches the red zone the service indicator will light up red
and maintenance must be performed.
PAGE 3 MAINTENANCE CONFIGURATION
This page allows the user to set the service interval and to reset the counter after the service has been
performed. The service interval may be set to any value between 1000 and 8000 hours, but must be set
in accordance with the factory maintenance schedule. After maintenance has been performed, the user
can reset the counter by navigating to the Reset button and pressing the enter key.
GENERAL SETTINGS FOLDER

All parameters in the general settings folder are adjustable.
PAGE 1 LANGUAGE SELECTION
Language is selectable from the following 30 selections:

English (default)
Bulgarian
Chinese, simplified
Croatian
Czech
Danish
Dutch
Estonian
Finish
French
German
Greek
Hungarian
Italian
Indonesian
Korean
Latvian
Lithuanian
Maltese
Norwegian
Polish
Portuguese
Romanian
Russian
Slovak
Slovenian
Spanish
Swedish
Thai
Turkish
The controller will display all screens in the selected language and only one language can be selected at
a time.
Each language appears in its native translation.
PAGE 1 UNITS OF MEASURE SETTINGS
Temperature is selectable between F and C.

2
Pressure is selectable between psi, kpa, bar, kg/cm .

Power is selectable between kW and HP
PAGE 3 HOME PAGE SELECTION
Auto Return to Home enables the controller to return the display back to the selected Home Page if
there is no user activity for the Delay Time shown. This is only enabled when an x appears in the
checkbox.
Delay Time determines how many seconds of inactivity it will take before the controller will return to the
Home Page.
Select Home Folder is used to select the Home Folder.
Select Home Page is used to select the Home Page within the selected Home Folder.
PAGE 4 AND 5 TIME & DATE SETTINGS
All items are adjustable.

Hours allows the current hour to be set. The hours format is fixed on 24-hour.
Minutes allows current minutes to be set.
Seconds allows current seconds to be set.
Year allows current year to be set.
Month allows current month to be set.
Day allows current day to be set.
Date Format is selectable between dd/mm/yyyy (default) and mm/dd/yyyy.
Confirm New Time and Date is used to verify that changes to selections are desired. An x must appear
in the checkbox before any changes will take affect.
The controller will continue to display any changes, even when the selections have not been confirmed
and the user exits the page, then returns. Cycling of the power returns all selections to their current
settings.
The controller does not support Daylight Savings Time.
PAGE 6 BACKLIGHT SETTINGS
Backlight Brightness adjusts the brightness of the display.

Enable Backlight Auto-Off enables the controller to shut-off the backlight if there is no user activity for
the delay time shown.
Backlight Auto-Off Delay Time determines how many seconds of inactivity it will take before the
controller will shut-off the backlight.
The backlight will be switched on whenever any of the controllers keys are pressed.
THE START, STOP, LOAD, UNLOAD, RESET, AND ACKNOWLEDGE KEYS ON THE
CONTROLLER REMAIN FUNCTIONAL WHILE THE BACKLIGHT IS SWITCHED OFF. IT IS
RECOMMENDED TO PRESS THE ENTER KEY OR ONE OF THE NAVIGATION KEYS IN
ORDER TO SWITCH THE BACKLIGHT ON.
PAGE 7 - SERIAL PORT ADDRESS SETTINGS
This page allows the user to set up the network addresses for the RS-485 networks the controller is
capable of communicating with.
MODBUS Address Sets the modbus node ID for the controller to communicate with a Modbus capable
device, this can be any value between 1 and 254.
Airbus Address Sets the airbus address that allows the controller to communicate over Integral
Sequencing or an X-Series system controller network.
PAGES 8 THROUGH 11 COM PORT CONFIGURATION
This will most likely be removed from the software
PAGES 12 AND 13 ETHERNET SETTINGS
IP Address Setting When DHCP is not enabled, this setpoint sets the IP address of the controller.
IP Address Actual This will match the IP address setting when DHCP is not enabled. If DHCP is
enabled this will display the address assigned to the controller by the DHCP server.
Default Gateway Setting Setpoint for the default gateway.
Default Gateway Actual Current reading/setting for the default gateway.
Subnet Mask Setting Setpoint for the subnet mask
Subnet Mask Actual Current reading/setting for the subnet mask
MAC Address This is the unique hardware MAC address for the controller. This can not be changed.
Enable DHCP Allow the controller to automatically receive an IP address from the Local Area Network
(LAN)
Accept After editing the desired setpoint navigate to the accept setting and press enter in order for the
values in the setting variables to be confirmed by the controller.
Cancel Discard any changes made to the Ethernet settings.
INTEGRAL SEQUENCING FOLDER
Integral Sequencing allows the compressor to be networked with up to three other compressors (fixed or
variable speed) to maintain a stable system pressure by loading and unloading compressors as needed.
Integral sequencing requires no additional hardware other than a serial two wire connection daisy chained
between all compressors in the system.
Please note that the compressors address in the integral sequencing system is defined by the airbus
address that is set on the general settings folder. Also note that the pressure signal used to determine
when to load or unload another compressor is based on the pressure reading from the compressor at
address 1 in the system.
Integral Sequencing Enabling Integral Sequencing immediately places the compressor under integral
sequence control. The default is disabled. Please make sure all compressors are set up for integral
sequencing before enabling this function.
Unload Pressure Determines the pressure at which a compressor will be unloaded by the system
Load Pressure Determines the pressure at which a compressor will be loaded by the system.
Start Delay Interval Determines the amount of time between loading compressors. This prevents all
compressors from loading at once.
Damping The pressure control Damping setting which is used to tune how quickly the system
responds to pressure deviations. The default is 10 and should not normally be changed.
Tolerance - The pressure control Tolerance setting, which is used to tell the system how to respond to
changes in pressure above and below the load/unload pressures. The default is 3.0 psi and should not
normally be changed.
Number of Compressors Defines how many compressors are in the system.
Sequence Displays the current load/unload order of the system. Each compressor in the system is
assigned a letter, with A being the compressor to load first and unload last, and D being the
compressor to load last and unload first.
Priority Each compressor can be assigned a priority level. Compressors will only rotate positions with
other compressors of the same priority level.
Rotation Interval Determines the time period between sequence rotations.

Time Left Counts down the time until the sequence rotation will occur.
System Pressure Shows the current pressure reading that the system is using for control. This is
typically compressor 1s package discharge pressure reading.
STATUS FOLDER
Some values may only be visible when the factory settings password is entered.
Analog Inputs:

Sump Pressure
Inlet Vacuum
Coolant Filter Inlet Pressure (Password Required)
Coolant Filter Outlet Pressure (Password Required)
Interstage Pressure (2-stage units only) (Password Required)
Evaporator (Password Required)
Condenser (Password Required)
PAGE 4 COMPRESSOR DATA
Compressor Data:
Power On Hours
Running Hours
Loaded Hours
Real Time Clock
PAGES 5 & 6 DIGITAL INPUTS
Digital Inputs:
An x in the checkbox beside a digital input indicates that the input is in its TRUE state. For example,
Starter Feedback is TRUE when its input is in the high state, where as, Emergency Stop is TRUE when
its input is at 0Vdc.
Emergency Stop
Main Motor Overload
Fan Motor Overload
Remote Stop
Remote Start
Remote Lead/Lag
Remote Load Enable
Remote Load/Unload
Auxiliary Input 1
Auxiliary Input 2
Dryer High Pressure
PAGES 7 & 8 DIGITAL OUTPUTS
Digital Outputs:
An x in the checkbox beside a digital output indicates that it is energized.
Starter Contact 1
Starter Contact 2
Fan Starter Contact
1SV
Modulation Solenoid
Condensate Drain
Dryer Run / Fan Run
PORO Horn
Trip Relay
Warning Relay
PAGE 9 ANALOG OUTPUTS
Analog Outputs:
The value for the analog outputs will be in mA.
VSD Blower Output
FACTORY SETTINGS FOLDER

This folder is for IR factory and service personnel. A password must be entered on page one in order to
adjust values in this folder. This folder is used for setting parameters that are specific to that compressor
and displaying software information for the controller.
PAGE 1 PASSWORD
Password:
Provides access to enter a valid password to gain access to password protected parameters. The
password is entered by scrolling down to the password value and pressing the return key.
Password entered:
This checkbox will indicate a valid password has been entered. If this checkbox is blank, a valid
password has not been entered or it has timed out. This is read only.
Password timeout enable:
Checking this box will enable the password time feature.
Password timeout:
This timeout along with the password timeout enable allows the user to set an adjustable amount of time
to require a valid password to be re-entered. Once this timeout is reached re-entry of a valid password is
required. The timeout counter is reset after any button press.
PAGES 2 & 3 FACTORY SETTINGS
These pages are used for setting parameters that are specific to the compressor. All of the factory
settings that are adjustable are listed below. All settings on these pages are password protected.
Rated Pressure (psi 100, 115, 135, 190)
Enable Two Stage (On/Off)
Starter Type (Star-delta, Remote Starter, Soft Starter)
Service Level (0, 1, or 2)
Service Time Period (1000 8000, in increments of 1000 hours)
Enable Modulation (On/Off)
Enable PAC (On/Off)
Enable Dryer (On/Off)
Constant Run Dryer (On/Off)
Enable VSD Blower (On/Off)
Limit Blower VSD (On/Off)
Enable Low Ambient (On/Off)
Running Hours (adjustable)
Loaded Hours (adjustable)
Power On Hours (Read Only)
These pages are used for displaying software information for the controller. All items are read only.
Variable Speed Compressor

HOME FOLDER
PAGE 1 SYSTEM OVERVIEW
This is the factory default display after powering up the system.

Target Pressure Setpoint is indicated in the white box and by the white arrow, which is always centered
on the gauge. This is the pressure that the compressor is trying to maintain.
Automatic Stop Setpoint is indicated in the white box and by the white arrow, which is always right of
center on the gauge. When the compressor reaches this setpoint the compressor will unload and stop.
Package Discharge Pressure is indicated by the large numbers centered below the gauge and by the
red arrow. This is the output pressure of the compressor.
Pressure Unit of Measure is indicated below the Package Discharge Pressure. This is selectable from
the GENERAL SETTINGS folder.
Percent Capacity is indicated on the lower left side of the screen in numeric and bar graph form. This is
how much air the compressor is producing as a percentage of its maximum capacity.
Airend Discharge Temperature is indicated by the numbers in the lower right of the display.
Temperature Unit of Measure is indicated to the right of the Airend Discharge Temperature. This is
selectable from the GENERAL SETTINGS folder.
Run Hours indicate the number of hours the compressor has been running.
The target pressure and automatic stop set points can be selected and modified on this page. All
other information on this page is read only.
PAGE 2 - COUNTERS
Hour Meters Indicate the hours that: the controller has been powered up, and the compressor has been
running.
Starts indicate the number of times a start is attempted on the compressor.
Date & Time is adjustable and configurable in the GENERAL SETTINGS folder.
All information on this page is read only.
PAGES 3 THRU 5 ANALOG INPUTS AND COMPRESSOR INFORMATION
Pressure
Temperature

The following analog inputs are displayed in this section:

Sump Pressure
Inlet Vacuum
Additionally, the following compressor status readings are included in this section:
Motor Speed
Package kW
Average Package kW/hour
Average % Capacity
Average Capacity
Energy Cost
Energy Savings
Lifetime Energy Savings
OPERATOR SETTINGS FOLDER

PAGES 1-2 OPERATOR SETTINGS
Target Pressure The compressor will vary its speed in order to maintain a package discharge pressure
as close to this value as possible.
Automatic Stop Pressure The compressor will stop if the package discharge pressure reaches this
value and the compressor is running at minimum speed.
Immediate Stop Pressure The compressor will stop if the package discharge pressure reaches this
value, regardless of its speed.
Savings Compared The energy savings calculation compares how much energy is saved by this
compressor when compared to a compressor operating in the mode selected here. The options are
Geometry, Online/Offline, or Modulation
Energy Rate - Setpoint to enter the current energy cost for this compressor in local currency. This is
used for energy savings calculations
Reset Averaging This setpoint is selected to reset the energy savings calculation and start anew.
The parameters immediately below are adjustable any time. The table below shows the range and
default values for the setoints on these screens.
OPERATOR SETPOINTS
Target Pressure
Automatic Stop Pressure
Immediate Stop Pressure
% Savings Compared To
Energy Rate
Reset Averaging
Default
100
110
120
Modulation
0.000
--/--/--
MIN.
65
Target+1
Auto
--0.000
-
MAX.
145
Target+10
Auto+10
--9999.999
-
STEP
1
1
1
-----
UNIT
psi
psi
psi
----date
PAGES 3-5 OPERATOR OPTIONS
The options set points are similar to the operator set points except these set points cannot be changed
while the unit is running.
Comm Control Enabling this setpoint allows the compressor to be controlled by a serial or Ethernet
device. This is equivalent to the Sequencer option on older Intellisys controllers.
Enable Remote Start/Stop Enabling this setpoint allows the compressor to be started and stopped
using the switch inputs on the controller.
Enable PORO Enabling this setpoint will allow the compressor to automatically restart after a power
outage has been restored if the compressor was running loaded at the time of the outage.
PORO Time Time after the controller power has been restored and controller has finished booting
before the compressor will perform a PORO start.
Scheduled Start Day Day (or days) of the week for which a scheduled start will be performed
Scheduled Start Hour Hour of the day for which a scheduled start will be performed
Scheduled Start Minute Minute of the hour for which a scheduled start will be performed.
Scheduled Stop Day Day (or days) of the week for which a scheduled stop will be performed.
Scheduled Stop Hour Hour of the day for which a scheduled stop will be performed.
Scheduled Stop Minute Minute of the hour for which a scheduled stop will be performed.
Enable Remote Sensor Enabling this allows the compressor to load and unload based off a sensor
reading installed in a remote location.
Please note that in order to disable Scheduled Start/Stop, the Scheduled Start and Stop days,
hours, and minutes must match exactly.
The parameters immediately below are only adjustable when the compressor is stopped. The table below
shows the range and default values for the setoints on these screens.
OPTION ITEMS
Remote Sensor
Comm Control
Remote Start/Stop
Power Out Restart
Power Out Restart Time
Scheduled Start Day
Scheduled Start
Scheduled Stop Day
Scheduled Stop
Modbus Protocol
Modbus Address
SELECTION
MIN.
MAX.
STEP
UNIT
ON/OFF
ON/OFF
ON/OFF
ON/OFF
----------ON/OFF/ICU
---
--------10
Day
00:00
Day
00:00
--1
--------600
Day
23:59
Day
23:59
--247
--------1
1
1
1
1
--1
--------sec
day
time
day
time
-----
Installed
Option
Required
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
No
No
* The low ambient temperature is only adjustable if the low ambient factory set point is on.
** A value of 0 will disable the lead/lag cycle time feature.
PAGES 6-7 CALIBRATE SENSORS
Sensor calibration can only take place when the machine is stopped. There should be no pressure on a
sensor when it is calibrated. Calibration only needs to take place after a sensor is replaced, the controller
is replaced, or the operator suspects the sensor reading is in error. Calibrate a sensor by selecting the
checkbox beside the sensor name.
Each of the sensors listed below can be calibrated.
Inlet Vacuum (1AVPT)

Sump Pressure (3APT)
Package Discharge Pressure (4APT)
Coolant Filter Inlet Pressure (5CPT)
Coolant Filter Outlet Pressure (6CPT)
Remote Pressure (10APT) Only on units with the remote sensor option
Interstage Pressure (2APT) Only on 2-stage units
Aftercooler Discharge Pressure (7APT) Only on units with integrated dryer
Please note that if a sensor is currently reading a value that is +/- 10% of its range from zero, the sensor
will not be able to be calibrated. Please make sure the sensor is being exposed to atmosphere before
attempting calibration.
EVENTS FOLDER
The pages in the Events folder document up to the last 250 events that the controller has experienced,
and time stamps each. The events are recorded in sequence, with number one being the newest and
250 being the oldest. When a new event occurs, it becomes number one and all others are shifted up in
number.
seven. Page one displays events one through six, page two displays seven through twelve, and so on.
The following items will generate an event.
Power On
Power Off
Press the Start Key
Press the Stop Key
Press the Load Key
Press the Unload Key
Starting the compressor remotely
Stopping the compressor remotely
Loading the compressor remotely
Unloading the compressor remotely
Warning
Trip
Start Inhibit
Active Warnings will be highlighted in amber while cleared Warnings will have amber text.
Active Start Inhibits will be listed in the Event log, but not highlighted. The display will indicate the
compressor is not ready to start if a start inhibit is active.
Warning Events List

Change Inlet Filter
This will occur if the unit has been running for at least 7 seconds, the motor speed is equal to or
greater than the minimum speed, and the inlet vacuum is greater than 0.7 psi.
This will occur if the unit has been running for at least 7 seconds, the injected coolant
temperature is at least 140 deg F, the motor speed is at least equal to the minimum speed, and
the coolant filter pressure drop (5CPT - 6CPT) is greater than 25 psi.
Sensor Failure (Units without Integrated Dryer)
Will occur whenever a sensor is recognized as missing or broken. The sensors affected by this
warning are 1ATT, 2ATT, 4ATT, and 3CTT. The sensor failure message shall follow the following
format: SENSOR FAILURE 4ATT.
Sensor Failure (Units with Integrated Dryer)
Will occur whenever a sensor is recognized as missing or broken and the unit has an integrated
dryer (3.3.1.6). The sensors affected by this warning are 7APT, 5DTT, and 6DTT. The sensor
failure message shall follow the following format: SENSOR FAILURE 7APT.
temperature is at least 120 degF, the package discharge pressure is at least 65 psi, and the
separator pressure drop is at least 12 psi. If the target pressure is less than 90 psi, the warning
value will increase 1 psi per 5 psi in reduced target pressure. For example, if the target pressure
is between 89 and 85 psi, the warning value will be 13 psi.
High Airend Disch Temp
Will occur if the unit is running and 2ATT is greater than 221 degF (97% of 228) or the unit is in
idle mode (3.3.7.1) and 2ATT is greater than 184 degF. This warning will normally have a 5
second delay, however, if the hot side thermal valve (3.3.1.5) is set to ON, this warning will have
a 90 second delay.
High Discharge Press
Will occur if the unit is under the control of an external device, such as an X-series, and the
discharge pressure is greater than the immediate stop pressure.
Auxiliary Warning 1 (2)
This will occur if the auxiliary warning input closes.
Service
Service warnings could change significantly once the predictive maintenance warnings have been
determined.
Service warnings occur when the unit has operated a certain number of hours, based on the total
hours. Service warnings can have multiple levels, depending on the service level selection.
Selecting service level 0 disables service warnings.
Service Level 1
If service level 1 (3.3.1.9) has been selected for the unit, a SERVICE REQUIRED
warning will be issued the amount of operating hours in the Service Time Period set point
(3.3.1.10). This warning can be reset the same as any other warning.
Service Level 2
If service level 2 has been selected for the unit, the service complete factory set point
(3.3.1.11) will be used to clear a level 2 service warning and reset the service time or
date. The service complete can be reset before a service warning occurs.
The first SERVICE REQUIRED warning will occur at the total hours value of the service
time period set point (3.3.1.10). However, 100 hours before this a 100 HOURS TO
SERVICE warning will occur. This warning can be reset the same as any other warning.
One hundred hours later, at the total hours value of the service time period, the
SERVICE REQUIRED warning will occur. This warning can be reset the same as any
other warning, however this warning will return in 24 hours if the service complete factory
set point has not be set. If the service complete has not been set, 100 hours later (service
time period + 100) the ALARM SERVICE REQUIRED warning will be issued. This
warning can only be cleared by the service complete factory set point. Once the service
complete factory set point is set, indicating the service is completed, the time for the next
SERVICE REQUIRED warning will be calculated by adding the service time period to
the total hours value, with the 100 HOURS TO SERVICE warning occurring 100 hours
before and the ALARM SERVICE REQUIRED warning occurring 100 hours after that
time.
This will occur if the compressor is running, the package discharge pressure is over 50 psi, and
the condensate drain error contact closes for at least 240 seconds. This warning will be ignored
for 4.5 minutes after starting.
High VSD Ambient Temperature
This warning will occur if the VSD ambient temperature gets within 5% of the shutdown value
(133 degF).
Freeze Warning
This will occur if the evaporator sensor has a value of 687 (about 0.5 C) or below (low temp) while
the dryer is running, on units with the integrated dryer. This is a dryer fault. If this happens, the
compressor will continue to run, but the dryer will stop. The condition must exist for at least 180
seconds before the warning will occur. NOTE: If this warning is reset while the conditions for
running the dryer exist, the dryer can restart. Also the dryer can restart if the evaporator value
rises to 709 (about 5 C). However the warning will still be displayed.
Dryer High Pressure
On units with the integrated dryer, this will occur if the dryer high pressure switch opens while the
dryer is running. This is a dryer fault. If this happens, the compressor will continue to run, but the
dryer will stop. The contact must be open for at least 3 seconds before the warning will occur. If
this warning is reset while the conditions for running the dryer exist, the dryer can restart.
However, this switch is a locking switch. The switch must be reset before the dryer can run.
Resetting the warning on the display does not reset the switch.
Sensor Failure Remote
Will occur whenever the remote sensor is recognized as missing or broken. The sensor failure
message shall follow the following format: SENSOR FAILURE REMOTE. If this warning occurs,
the unit will automatically switch to the package discharge pressure sensor for control.
High Sump Pressure
This will occur if the compressor is running, the package discharge pressure is at least 65 psi,
and the sump pressure is more than 15 psi above the target pressure. The occurrence of this
warning will cause the controller to evaluate the need to lower the maximum speed (see 4.11).
Condenser Temperature High
This will occur if the condenser sensor has a value of 1019 (about 65 C) or above (high temp)
while the dryer is running, on units with the integrated dryer. This is not a dryer fault. If this
happens, the compressor and dryer will continue to run. The condition must exist for at least 180
seconds before the warning will occur.
Condenser Temperature Low
This will occur if the condenser sensor has a value of 887 (about 40 C) or below (low temp) while
the dryer is running, on units with the integrated dryer. This is not a dryer fault. If this happens,
the compressor and dryer will continue to run. The condition must exist for at least 180 seconds
Change HE Filter
The HE filter is located between the aftercooler discharge and the inlet to the dryer and is only on
units with an integrated dryer. The drop across the HE filter is measured by subtracting the
package discharge pressure from the aftercooler discharge pressure. If the compressor is
running at a minimum of 75% capacity, the measured drop across the HE filter is at or above 10
psi (0.7 bar), the unit is hot (injected coolant temp above 120 degF), and the package discharge
pressure (4APT) is above 90 psi, this warning can occur. The condition must exist for at least 3
seconds before the warning will occur. This is not a dryer fault. If this happens, the warning will
be displayed, but the dryer will continue to run.
Trip Events List
High Airend Disch Temp

This will occur if 2ATT is greater than 228 degF during normal operation. This trip will occur at
200 degF if the unit is in idle mode.
Blower Fault
Will occur if the fault contact opens for 3 seconds on the blower VSD.
Remote Stop Failure
Will occur if the REMOTE START/STOP option is enabled, the remote stop button remains open
and either start button is pressed.
Will occur if the unit is started by the remote start button and the button stays closed for 7
seconds after the unit starts.
Sensor Failure
Will occur when a sensor is recognized as missing or broken. The sensors affected by this trip
are 4APT, 3APT, 2APT, 1AVPT, 5CPT, 6CPT, and 2ATT. The sensor should be displayed along
with the sensor failure message. The sensor failure message shall follow the following format:
SENSOR FAILURE 4APT. Sensor 4APT has the following additional logic. A sensor failure
4APT will be issued if the sump pressure is over 100 psi and the package discharge pressure
(4APT) is 50 psi less than the sump pressure.
Emergency Stop
This will occur when the EMERGENCY STOP button is engaged.
VSD Fault
The VSD fault is read from the drive. The controller will read the status menu of the variable
speed drive. If a fault condition is returned in the status information, the controller will issue a
VSD FAULT trip and display the number of the fault condition. VSD faults 39 42 and 44 cant
be cleared by pressing the reset button. All other VSD faults can be cleared by pressing the reset
button. The only way to clear a VSD fault 39 42 or 44 is by cycling the power on the
compressor. Cycling the power causes the VSD to execute a power module test. The power
module test must be passed before the compressor can be restarted after a VSD fault 39 42 or
44. VSD faults 39, 40, and 41 (IGBT failures) have additional logic associated with them. Due to
false trips the logic was modified to allow an automatic restart. If the VSD fault 39, 40, or 41
occurs, the controller will trip and display the fault message. After 2 minutes, the controller will
issue a command to the VSD to run the power module test. While the VSD is running the power
module test, the controller will force itself into a reset. Upon completing the reset, the controller
will monitor the VSD for completion of the power module test. If the power module test is
completed and all conditions have passed, the controller will automatically restart the
compressor. If the power module test is failed, the controller will show the power module test
failure message and the failure code. The controller will not allow more than 5 automatic restarts
of VSD Fault 39 41 within a 24 hour period. The controller will also not allow 2 automatic
restarts of VSD Fault 39 41 within a 10 minute period. If a VSD Fault 39 41 occurs and
violates the time periods, the controller will not issue a power module test and restart. It will
display the fault and not allow a reset from the controller. The operator will have to cycle power.
Another exception on all drives are VSD faults 10, 12 14, and 16. If the compressor trips due to
one of these faults, instead of shutting down on the VSD fault, the controller will reset and then
restart the compressor. If the compressor is equipped with PORO, the controller will execute a
PORO restart. If the unit does not have PORO, the controller will restart the compressor 10
seconds after the controller has reset. A unit will be allowed to do this up to 5 times in a 1 hour
th
period. If the unit exceeds 5 occurrences within a 1 hour period, the 6 occurrence will be treated
like a regular VSD fault.
Low Sump Pressure
Will occur if the compressor is operating and the sump pressure drops below 13 psi for 15
seconds.

This will occur if the controller reads a negative speed from the VSD when starting.
VSD Communication Failure
This will occur if the controller does not receive a response from the VSD when requesting
information. This trip will take about 8 seconds to occur.
VSD Initialization Fault
Will occur if the controller is unable to establish communications with the VSD after a power up.
Replace Coolant Filter
Will occur if the idle mode is set to on. This trip is used as a reminder to IR service to only use
idle mode if a new coolant filter is installed.
Incorrect VSD Type
Will occur at power up if the VSD type does not match the size of compressor. The controller will
determine this by comparing the compressor type with the drive ID board. See section 3.3.1.3 for
this data.
Control Power Loss
This will occur if the compressor should be running and the AC input voltage, as read from the
VSD, falls below 100 VAC. There is a delay of 2 seconds on this trip in case the power quickly
returns. A phase monitor is something that can cause this trip.
Stop Failure
This will occur if the compressor should be stopped, but the motor speed has not dropped below
the minimum motor speed set point. The controller will wait 4 seconds for the compressor to stop
before issuing this trip.
This will occur if the compressor is running, it is a 2 stage unit, and the interstage pressure is
above 75 psi.
temperature is at least 140 deg F, already has a change coolant filter warning, the motor speed is
at least equal to the minimum speed, and the coolant filter pressure drop (5CPT - 6CPT) is
greater than 35 psi.
High Inlet Vacuum
This will occur if the compressor is running loaded, the motor speed is at least minimum speed,
and the inlet vacuum is greater than 1.8 psi (vacuum).
High Sump Pressure
This will occur if the compressor is running and any one of the 3 following conditions exist. (1)
The sump pressure is above the target pressure by 25 psi. (2) The separator pressure drop is
measured to be more than 25 psi and the package discharge pressure is at least 65 psi. (3) The
sump pressure is above 168 psi.
Start Inhibit List

This will occur if 2ATT is greater than 95% of 228 degF.
High Sump Pressure
This will occur if the sump pressure (3APT) is 25 psi or higher than the rated pressure of the
compressor.
Waiting for VSD Comms
This will occur if the compressor VSD has not responded to the initial communications from the
controller.
TRIP HISTORY
The pages in the Trips History folder document up to the last 15 trips that the controller has experienced,
and time stamps each. The trips are recorded in sequence, with number one being the newest and 15
being the oldest. When a new trip occurs, it becomes number one and all others are shifted up in number.
seven. Page one displays events one through five, page two displays six through ten, and so on.
The following items will generate an entry in the trip history.
Trips
The trip history also records compressor data at the time of the trip to assist in diagnostics and
troubleshooting. Navigating to the trip entry and hitting the enter button will bring up the trip history dialog
box.
While the dialog box is active, press the left and right keys in order to scroll through the displayed data.
The name of the trip will always be shown in the title bar of the dialog box. Press enter when finished
viewing the data to return to the trip history screen.
MAINTENANCE FOLDER
PAGE 1 FILTER STATUS
This page displays the status of the filters. The filter status will either be OK or Change depending on
the compressors diagnostic readings. If a filter reaches the change status, a warning will be issued and
the service indicator will light up yellow to notify the user.
The following filters are displayed:
Coolant Filter
Separator Element
Inlet Filter
PAGE 2 MAINTENANCE STATUS
This page displays the time until the unit should be serviced. The service meter will deplete as the hours
count down closer to a service appointment. Once the counter reaches the yellow zone, the service
indicator will light up yellow. Once the counter reaches the red zone the service indicator will light up red
and maintenance must be performed.
PAGE 3 MAINTENANCE CONFIGURATION
This page allows the user to set the service interval and to reset the counter after the service has been
performed. The service interval may be set to any value between 1000 and 8000 hours, but must be set
in accordance with the factory maintenance schedule. After maintenance has been performed, the user
can reset the counter by navigating to the Reset button and pressing the enter key.
GENERAL SETTINGS FOLDER

All parameters in the general settings folder are adjustable.
PAGE 1 LANGUAGE SELECTION
Language is selectable from the following 30 selections:

English (default)
Bulgarian
Chinese, simplified
Croatian
Czech
Danish
Dutch
Estonian
Finish
French
German
Greek
Hungarian
Italian
Indonesian
Korean
Latvian
Lithuanian
Maltese
Norwegian
Polish
Portuguese
Romanian
Russian
Slovak
Slovenian
Spanish
Swedish
Thai
Turkish
The controller will display all screens in the selected language and only one language can be selected at
a time.
Each language appears in its native translation.
PAGE 2 UNITS OF MEASURE SETTINGS
Temperature is selectable between F and C.

2
Pressure is selectable between psi, kpa, bar, kg/cm .

Power is selectable between kW and HP
PAGE 3 HOME PAGE SELECTION
Auto Return to Home enables the controller to return the display back to the selected Home Page if
there is no user activity for the Delay Time shown. This is only enabled when an x appears in the
checkbox.
Delay Time determines how many seconds of inactivity it will take before the controller will return to the
Home Page.
Select Home Folder is used to select the Home Folder.
Select Home Page is used to select the Home Page within the selected Home Folder.
PAGE 4 AND 5 TIME & DATE SETTINGS
All items are adjustable.

Hours allows the current hour to be set. The hours format is fixed on 24-hour.
Minutes allows current minutes to be set.
Seconds allows current seconds to be set.
Year allows current year to be set.
Month allows current month to be set.
Day allows current day to be set.
Date Format is selectable between dd/mm/yyyy (default) and mm/dd/yyyy.
Confirm New Time and Date is used to verify that changes to selections are desired. An x must appear
in the checkbox before any changes will take affect.
The controller will continue to display any changes, even when the selections have not been confirmed
and the user exits the page, then returns. Cycling of the power returns all selections to their current
settings.
The controller does not support Daylight Savings Time.
PAGE 6 BACKLIGHT SETTINGS
Backlight Brightness adjusts the brightness of the display.

Enable Backlight Auto-Off enables the controller to shut-off the backlight if there is no user activity for
the delay time shown.
Backlight Auto-Off Delay Time determines how many seconds of inactivity it will take before the
controller will shut-off the backlight.
The backlight will be switched on whenever any of the controllers keys are pressed.
THE START, STOP, LOAD, UNLOAD, RESET, AND ACKNOWLEDGE KEYS ON THE
CONTROLLER REMAIN FUNCTIONAL WHILE THE BACKLIGHT IS SWITCHED OFF. IT IS
RECOMMENDED TO PRESS THE ENTER KEY OR ONE OF THE NAVIGATION KEYS IN
ORDER TO SWITCH THE BACKLIGHT ON.
PAGE 7 - SERIAL PORT ADDRESS SETTINGS
This page allows the user to set up the network addresses for the RS-485 networks the controller is
capable of communicating with.
MODBUS Address Sets the modbus node ID for the controller to communicate with a Modbus capable
device, this can be any value between 1 and 254.
Airbus Address Sets the airbus address that allows the controller to communicate over Integral
Sequencing or an X-Series system controller network.
PAGES 8 AND 9 COM PORT CONFIGURATION
This will most likely be removed from the software
PAGES 10 AND 11 ETHERNET SETTINGS
IP Address Setting When DHCP is not enabled, this setpoint sets the IP address of the controller.
IP Address Actual This will match the IP address setting when DHCP is not enabled. If DHCP is
enabled this will display the address assigned to the controller by the DHCP server.
Default Gateway Setting Setpoint for the default gateway.
Default Gateway Actual Current reading/setting for the default gateway.
Subnet Mask Setting Setpoint for the subnet mask
Subnet Mask Actual Current reading/setting for the subnet mask
MAC Address This is the unique hardware MAC address for the controller. This can not be changed.
Enable DHCP Allow the controller to automatically receive an IP address from the Local Area Network
(LAN)
Accept After editing the desired setpoint navigate to the accept setting and press enter in order for the
values in the setting variables to be confirmed by the controller.
Cancel Discard any changes made to the Ethernet settings.
INTEGRAL SEQUENCING FOLDER
Integral Sequencing allows the compressor to be networked with up to three other compressors (fixed or
variable speed) to maintain a stable system pressure by loading and unloading compressors as needed.
Integral sequencing requires no additional hardware other than a serial two wire connection daisy chained
between all compressors in the system.
Please note that the compressors address in the integral sequencing system is defined by the airbus
address that is set on the general settings folder. Also note that the pressure signal used to determine
when to load or unload another compressor is based on the pressure reading from the compressor at
address 1 in the system.
Integral Sequencing Enabling Integral Sequencing immediately places the compressor under integral
sequence control. The default is disabled. Please make sure all compressors are set up for integral
sequencing before enabling this function.
Unload Pressure Determines the pressure at which a compressor will be unloaded by the system
Load Pressure Determines the pressure at which a compressor will be loaded by the system.
Start Delay Interval Determines the amount of time between loading compressors. This prevents all
compressors from loading at once.
Damping The pressure control Damping setting which is used to tune how quickly the system
responds to pressure deviations. The default is 10 and should not normally be changed.
Tolerance - The pressure control Tolerance setting, which is used to tell the system how to respond to
changes in pressure above and below the load/unload pressures. The default is 3.0 psi and should not
normally be changed.
Number of Compressors Defines how many compressors are in the system.
Sequence Displays the current load/unload order of the system. Each compressor in the system is
assigned a letter, with A being the compressor to load first and unload last, and D being the
compressor to load last and unload first.
Priority Each compressor can be assigned a priority level. Compressors will only rotate positions with
other compressors of the same priority level.
Rotation Interval Determines the time period between sequence rotations.

Time Left Counts down the time until the sequence rotation will occur.
System Pressure Shows the current pressure reading that the system is using for control. This is
typically compressor 1s package discharge pressure reading.
STATUS FOLDER
Analog Inputs:

Sump Pressure
Inlet Vacuum
Coolant Filter Inlet Pressure (Password Required)
Coolant Filter Outlet Pressure (Password Required)
Interstage Pressure (2-stage units only) (Password Required)
Evaporator (Password Required)
Condenser (Password Required)
PAGE 4 COMPRESSOR DATA
Compressor Data:
% Energy Savings
% Capacity
Package Power
Power On Hours
Running Hours
Motor Speed
Time
Motor Current
Motor Voltage
AC Input Voltage
DC Bus Voltage
IGBT U Temperature
IGBT V Temperature
IGBT W Temperature
Input Rectifier Temperature
VSD Ambient Temperature
Remote Maximum Speed
Remote Maximum Pressure
Target Pressure
PAGES 7 AND 8 DIGITAL INPUTS
Digital Inputs: (Password Required)
An x in the checkbox beside a digital input indicates that the input is in its TRUE state. For example,
Starter Feedback is TRUE when its input is in the high state, where as, E-Stop is TRUE when its input is
at 0Vdc.
Emergency Stop
Blower Fault
Remote Stop
Remote Start
Auxiliary Input 1
Auxiliary Input 2
Dryer High Pressure
PAGES 9 AND 10 DIGITAL OUTPUTS
Digital Outputs (Password Required):

An x in the checkbox beside a digital output indicates that it is energized.
Isolation Contact
K1 Contact
PDM Fan Contact
1SV
Condensate Drain
Dryer Running
PORO Horn
Trip Relay
Warning Relay
PAGE 11 ANALOG OUTPUTS
Analog Outputs:
The value for the analog outputs will be in mA.
VSD Blower Output
FACTORY SETTINGS FOLDER

This folder is for IR factory and service personnel. A password must be entered on page one in order to
adjust values in this folder. This folder is used for setting parameters that are specific to that compressor
and displaying software information for the controller.
PAGE 1 PASSWORD
Password:
Provides access to enter a valid password to gain access to password protected parameters. The
password is entered by scrolling down to the password value and pressing the return key.
Password entered:
This checkbox will indicate a valid password has been entered. If this checkbox is blank, a valid
password has not been entered or it has timed out. This is read only.
Password timeout enable:
Checking this box will enable the password time feature.
Password timeout:
This timeout along with the password timeout enable allows the user to set an adjustable amount of time
to require a valid password to be re-entered. Once this timeout is reached re-entry of a valid password is
required. The timeout counter is reset after any button press.
These pages are used for setting parameters that are specific to the compressor. All of the factory
settings that are adjustable are listed below. All settings on these pages are password protected.
Compressor Type - The type of compressor will be selected here. The choices are listed below.
Single Stage
37 kW/50 HP 1-S (46, 47) (38, 39)
45 kW/60 HP 1-S (47) (39)
55 kW/75 HP 1-S (48, 49) (40, 41)
75kW/100HP 1-S (49) (41)
90 kW 1-S (50, 51) (42, 43)
125 HP 1-S (50, 51) (42, 43)
110 kW 1-S (51) (43)
150 HP 1-S (51) (43)
132 kW 1-S (52, 53) (44, 45)
200 HP 1-S (53) (45)
160kW 1-S (53) (45)
Enable Two Stage (On/Off)
Enable Water Cooled (On/Off)
Hot Side Thermal Valve (On/Off)
Enable PAC (On/Off)
Enable Dryer (On/Off)
Constant Running Dryer (On/Off)
Running Hours (adjustable)
Power On Hours
2-Stage
90 kW 2-S (50, 51) (42, 43)
125 HP 2-S (50, 51) (42, 43)
110 kW 2-S (51) (43)
150 HP 2-S (51) (43)
132 kW 2-S (52, 53) (44, 45)
200 HP 2-S (53) (45)
160 kW 2-S (53) (45)
These pages are used for displaying software information for the controller. All items are read only.
PAGES 6 THROUGH 10 MAXIMUM VALUES
The maximum values pages are used to record the highest value the controller has seen since the last
time the maximum values have been reset. Each maximum value entry displays the highest value
recorded as well as the time and date stamp of when these maximum values have occurred.
The final maximum value page has a reset setting at the bottom of the page, highlighting this button and
hitting enter will cause the controller to clear all history of maximum values and begin recording them
again. The password must be entered in order to use this reset functionality.
PAGES 11 AND 12 VSD DIAGNOSTICS
The VSD Diagnostics screens are used to troubleshoot any drive problems. These screens must only be
used by authorized service technicians. The password must be entered in order to activate these
diagnostic tests.
PAGES 13 THROUGH 16 VSD SERVICE MENUS
The VSD service menus contain parameters used to set up the compressor for optimal operation. These
screens must only be used by authorized service technicians. The password must be entered in order to
modify these parameters.
MODBUS CONNECTION AND CONTROL

Connection to the Modbus Network
The Xe-90M and Xe-145M controllers are designed to interface to any Modbus master capable device using Belden
9841 or equivalent RS-485 cable. In order to connect to the network, the cable must be connected to port COM2 on
the controller as shown in the diagrams below:
Xe-90M / Xe-145M
Phoenix 2Pin Connector
L2
2
1
L1
P9 COM2
L2
L1
RS- 485 NETWORK
RS-485 data communications and other low voltage signals can be subject to electrical interference. This
potential can result in intermittent malfunction or anomaly that is difficult to diagnose. To avoid this possibility always
use earth shielded cables, securely bonded to a known good earth at one end. In addition, give careful consideration
to cable routing during installation.
1) Never route an RS-485 data communications or low voltage signal cable alongside a high voltage 3-phase power
supply cable. If it is necessary to cross the path of a power supply cable(s), always cross at a right angle.
2) If it is necessary to follow the route of power supply cables for a short distance (for example: from a compressor
unit to a wall along a suspended cable tray) attach the RS-485 or signal cable on the outside of an earthed cable tray
such that the cable tray forms an earthed electrical interference shield.
3) Where possible, never route an RS-485 or signal cable near to equipment or devices that may be a source of
electrical interference (for example: 3-phase power supply transformer, high voltage switchgear unit, frequency
inverter drive module, radio communications antenna).
MODBUS ADDRESS SELECTION

Each compressor connected to the MODBUS network will have a unique assigned address, starting at compressor 1
increasing sequentially to the number of compressors connected to the MODBUS network.
The Modbus address for each compressor is set on the General Settings Tab, Page 7. The controllers default
Modbus Address setting is 1
MODBUS MASTER SETTINGS

In order to communicate properly with the Xe-M controller, the Modbus master must be set to communicate with the
following configuration:
Baud Rate 9600
Data Bits 8
Stop Bits 1
Parity None
The following polling parameters are recommended for optimal system operation:
Polling Rate: Not less than 500 ms
Timeout: 500 ms
Retries: 2
XE- 90M AND XE- 145M MODBUS TABLES

R55 R160 Fixed Speed Modbus Table
Register
(40XXX)
001
003
004
005
006
007
008
010
011
012
013
014
015
016
064
065
098
099
100
101
102
103
104
112
113
114
115
116
117
118
119
120
121
122
123
124
125
Variable
Status/Control
Discharge Pressure
Sump Pressure
Inlet Vacuum
Coolant Filter In Pressure
Coolant Filter Out Pressure
Interstage Pressure
Remote Pressure
Aftercooler Discharge Pressure
Running Hours (hours)
Loaded Hours (hours)
Rated Pressure
2-Stage
Starter Type
Modulation Enabled
Service Level
Service Time Period
Dryer Installed
Offline Pressure
Online Pressure
Mode of Operation
Starter Time (seconds)
Auto Start/Stop (AS/S) Time (seconds)
Auto Start/Stop (AS/S) On/Off
Communication Control On/Off
Remote Start/Stop Enable
Unused
Power Out Restart Option (PORO) Enable
PORO Time (seconds)
Auto Start/Stop Delay Time (seconds)
Low Ambient Temperature
Unloaded Stop Time
Read/
Write
R/W
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Range
R
R
R/W
R/W
R/W
R/W
R/W
R
R
R
1000 - 8000
R
R/W
R/W
R/W
R/W
Notes
See FIGURE 1
2-Stage Units Only
1-3
0-2
75 - (rated+10)
65-(offline-10)
02
5 30
120 3600
0 = 1 Stage
See FIGURE 2
0=Disabled
0=Level 0, 1=Level 1,
2=Level 2
Increments of 1000
0=Off
rated = rated pressure
offline = offline pressure
See FIGURE 2
0=Off
0=Off
0=Off
0=Off
10 - 120
0 - 60
30 - 60
10 - 60
Degree F
Register
(40XXX)
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
255
256
Variable
Low Ambient Option On/Off
High Dust Filter
Lead/Lag
Lag Offset
Variable Frequency Drive
Lead/Lag Cycle Length (Hours)
Scheduled Start (Day)
Scheduled Start (Hour)
Scheduled Start (Minute)
Scheduled Stop (Day)
Scheduled Stop (Hour)
Scheduled Stop (Minute)
Condensate Release Time
Condensate Interval Time
Remote Sensor
Warning Code
Trip Code
Read/
Write
R
R
R/W
R/W
R
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R
R
R
Range
0 - 45
0 750
0-9
0 23
0 59
0-9
0 23
0 59
2 - 20
90 - 270
Notes
0=Off
0=Off
0=Lag
psi
0=Off
See FIGURE 2
See FIGURE 2
0=Off
See FIGURE 4
See FIGURE 4
Bit 0: Host/Local (R/W)

Bit 6: Alarm (R)
0 = Local
0 = No Alarms
1 = Host
1 = Alarms
Bit 1: Run/Stop (R/W)
Bit 7: Warning (R)
0 = Stop
0 = No Warnings
1 = Run
1 = Warnings
Bit 2: Load/Unload (R/W)
Bit 8: On/Off Line Mode (R)
0 = Unload
0 = Not in On/Off Line Mode
1 = Load
1 = On/Off Line Mode
Bit 3: Modulating (R)
Bit 9: Mod/ACS or Mod Only (R)
0 = Not Modulating
0 = Not in Mod/ASC Mode
1 = Modulating
1 = Mod/ASC Mode
Bit 4: Unused
Bits 10-12: Unused
Bit 5: Stopped in Auto Restart (R)
Bits 13-15: Unit Type (R)
0 = Not Stopped in Auto Restart
001 = SSR controller
1 = Stopped in Auto Restart
FIGURE 1 XE-90M AND XE-145M FIXED SPEED CONTROLLER REGISTER 01-STATUS/CONTROL
Register 100: Starter Type

1 = Star-Delta
2 = Remote Starter
3 = Soft Starter
Registers 132, 135: Day
0 = Sunday
1 = Monday
2 = Tuesday
3 = Wednesday
Register 114: Mode of Operation

0 = On/Off Line
1 = MOD/ACS
2 = Modulation Only
4 = Thursday
5 = Friday
6 = Saturday
7 = Daily
8 = Weekdays
9 = Weekends
FIGURE 2 XE-90M AND XE-145M FIXED SPEED CONTROLLER REGISTER CODES
Code
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
22
25
26
28
29
30
31
32
33
34
35
36
38
39
40
41
42
43
48
49
50
51
52
53
54
55
200
Description
Sensor Failure 1AVPT
Sensor Failure 3APT
Sensor Failure 4APT
Sensor Failure 5CPT
Sensor Failure 6CPT
Sensor Failure 10APT (Remote)
Sensor Failure 2APT
Sensor Failure 7APT
Sensor Failure 2CTT
Sensor Failure 2ATT
Sensor Failure 4ATT
Sensor Failure T4 (Spare)
Sensor Failure 5DTT
Sensor Failure 6DTT
High Inlet Vacuum
Motor Overload (Main)
Fan Motor Overload
Remote Stop Failure
Low Sump Pressure
High Air Pressure
High A/E Discharge Temperature
Emergency Stop
Change Inlet Filter
Sensor Error (Calibration)
100 Hours To Service
Service Required
Alarm Service Required
Auxiliary 2
Auxiliary 1
Unit Too Cold To Start
High Sump Pressure
Dryer High Pressure
Dryer Freeze Warning
Condenser Low (Dryer)
Condenser High (Dryer)
Change HE Filter (Dryer)
Check SD Card
FIGURE 4 XE-90M AND XE-145M FIXED SPEED CONTROLLER TRIP & WARNING CODES
R55 R160 VariableSpeed Modbus Table
Register
(40XXX)
001
003
004
005
006
007
008
009
010
011
012
013
014
015
016
017
018
019
020
021
022
025
026
027
028
029
030
031
032
033
064
098
099
100
101
102
103
104
112
113
114
Variable
Status/Control
Sump Pressure
Inlet Vacuum
Interstage Pressure
Coolant Filter In Pressure
Coolant Filter Out Pressure
Remote Pressure
Aftercooler Discharge Pressure
Airend Temperature
Inlet Temperature
Cooler Out Temperature
Evaporator
Condenser
Spare Temperature
Percent Capacity
Percent Energy Savings
Motor Speed
Motor Current
Input Voltage
DC Bus Voltage
Remote Pressure
Motor Voltage
Package kW
kW Hours
mW Hours
Total Hours (hours)
Compressor Type
Service Level
Service Time Period
Water Cooled
Hot Side Thermal Valve
Dryer Installed
2-Stage Enabled
Target Pressure
Auto Stop Pressure
Immediate Stop Pressure
Read/
Write
R/W
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R/W
R/W
R/W
Range
Notes
See FIGURE 1
Only in 2-stage units.
VAC
0 999
0-2
1000 - 8000
65 - 145
(T+1)-(T+10)
ASP(ASP+10)
Add to (mW hours * 1000)
See FIGURE 2
0=Level 0, 1=Level 1,
2=Level 2
Increments of 1000
0=Off
0=Off
0 = no dryer
0 = 1 stage
T = target pressure
ASP = auto stop pressure
Register
(40XXX)
117
118
119
120
121
122
123
124
127
128
129
130
131
132
251
255
256
Variable
Compare Savings To
Condensate Release Time
Condensate Interval Time
Remote Sensor Enable
Communication Control On/Off
Remote Start/Stop On/Off
Power Out Restart Option (PORO)On/Off
PORO Time (seconds)
Scheduled Start - Day
Scheduled Stop - Day
Scheduled Start (Hour)
Scheduled Start (Minute)
Scheduled Stop (Hour)
Scheduled Stop (Minute)
VSD Software Version Number
Warning Code
Trip Code
Read/
Write
R/W
R
R
R
R
R
R
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R
R
R
Range
Notes
0-2
2 - 20
90 - 270
0=Geo, 1=Mod, 2=On/Off
0=Off
0=Off
0=Off
0=Off
10 - 600
0-9
0-9
0 23
0 59
0 23
0 59
See FIGURE 2
See FIGURE 2
Divide by 10
See FIGURE 4
See FIGURE 4
Bit 0: Host/Local (R/W)

0 = Local
1 = Host
Bit 1: Run/Stop (R/W)
0 = Stop
1 = Run
Bit 2: Load/Unload (R/W)
0 = No Loaded Operation
1 = Loaded Operatoin
Bit 3: Operating at Minimum Speed (R)
0 = Operating above Minimum Speed
1 = Operating at Minimum Speed
Bit 4: Operating at Maximum Speed (R)
0 = Operating below Maximum Speed
1 = Operating at Maximum Speed
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
Bit 6: Alarm (R)

0 = No Alarms
1 = Alarms
Bit 7: Warning (R)
0 = No Warnings
1 = Warnings
Bits 8 - 9: Normal/Unload Operate (R)
00 = Unloaded Operation
11 = Normal Operation
Bits 10 11: Unused
Bit 12: Nirvana Compressor (R)
0 = Not Nirvana
1 = Nirvana
Bits 13-15: Unit Type (R)

001 = SSR controller
FIGURE 1 XE-90M AND XE-145M VARIABLE SPEED CONTROLLER REGISTER 01-STATUS/CONTROL
Register 98: Compressor Type

37 = 37kW/50HP
45 = 45kW/60HP
55 = 55kW/75HP
75 = 75kW/100HP
90 = 90kW
93 = 125HP
110 = 110kW
112 = 150HP
132 = 132kW
149 = 200HP
160 = 160Kw
Register 127 & 128: Day
0 = Sunday
1 = Monday
2 = Tuesday
3 = Wednesday
4 = Thursday
5 = Friday
6 = Saturday
7 = Daily
8 = Weekdays
9 = Weekends
FIGURE 2 XE-90M AND XE-145M VARIABLE SPEED CONTROLLER REGISTER CODES
Code
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
44
45
46
47
48
49
51
52
53
54
55
200
Description
Sensor Failure 4APT
Sensor Failure 3APT
Sensor Failure 1AVPT
Sensor Failure 5CPT
Sensor Failure 6CPT
(Spare)
Sensor Failure 2APT (2-stage units)
Sensor Failure 7APT (Dryer)
Sensor Failure 2CTT
Sensor Failure 2ATT
Sensor Failure 4ATT
Sensor Failure 1ATT
Sensor Failure 3CTT
Sensor Failure 5DTT
Sensor Failure 6DTT
Sensor Failure Remote (Optional)
High VSD Temperature
Blower Fault
VSD Communication Failure
Stop Failure
Check Incoming Power
Remote Stop Failure
Incorrect VSD Type
Replace Coolant Filter (Idle Mode)
High Air Pressure
Low Sump Air Pressure
High A/E Discharge Temperature
Emergency Stop
Change Inlet Filter
Invalid Calibration
Check Set Points
100 Hours To Service
Service Required
Alarm Service Required
Auxiliary 2
Auxiliary 1
High Inlet Vacuum
High Sump Pressure
Power Module Timeout
Dryer High Pressure
Freeze Warning
Condenser Low
Condenser High
Change HE Filter
Check SD Card
9
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
133
134
135
136
137
138
139
140
141
142
143
144
VSD Fault 0
VSD Fault 1
VSD Fault 2
VSD Fault 3
VSD Fault 4
VSD Fault 5
VSD Fault 6
VSD Fault 7
VSD Fault 8
VSD Fault 9
VSD Fault 10
VSD Fault 11
VSD Fault 12
VSD Fault 13
VSD Fault 14
VSD Fault 15
VSD Fault 16
VSD Fault 17
VSD Fault 18
VSD Fault 19
VSD Fault 20
VSD Fault 21
VSD Fault 22
VSD Fault 23
VSD Fault 24
VSD Fault 25
VSD Fault 26
VSD Fault 27
VSD Fault 28
VSD Fault 29
VSD Fault 30
VSD Fault 31
VSD Fault 33
VSD Fault 34
VSD Fault 35
VSD Fault 36
VSD Fault 37
VSD Fault 38
VSD Fault 39
VSD Fault 40
VSD Fault 41
VSD Fault 42
VSD Fault 43
VSD Fault 44
FIGURE 4 XE-90M AND XE-145M VARIABLE SPEED CONTROLLER ALARM & WARNING CODES
10
WEB ACCESS
Ingersoll Rand Xe-90M/Xe-145M web pages are a visualization application which offers a window using a web browser on your
PC. The web pages allows the user to monitor air system at a glance or take a more detailed look into system operation,
equipment status and setup through an intuitive web-page based user interface. To access this application running on the
controller, simply connect via a Web Browser from any PC using an Ethernet connection. The PC can be local stand alone or part
of a LAN.
The system administrator can assign a user one of three levels of access (view only, user, and administrator) which will
determine which functions will be available to that user. For example, only users with administrator access will be able to make
new accounts and to view or modify the configuration overview parameters. See section Account Management.
The Xe-90M/Xe-145M functions as a web server for the compressor. The web server offers the following through the interface:
Display of current operating state of the compressor

Compressor Information model number, serial number, rated capacity and other details
Start, Stop, Reset Alarm, Load and Unload buttons
Adjust operating parameters
Display of analog signals
Display of hour meters
Display of Event log
Graphing (Xe-145M Only)
Display of maintenance timers
Edit and display of maintenance log
Notification of alarm/trip events via email
COMMISSIONING PROCEDURES
There are certain parameters that must be configured in order for the controller to properly communicate to the LAN and to the
network. Outlined below is a list of steps that must be completed before the visualization software can be fully utilized. Please
be sure that you have ADMIN rights before attempting to configure the controller.
If you will only be connecting to the controller to a single PC, go to step 1. If you will be using a static IP or DHCP assigned IP
address on your companys LAN please go to step 2.
1) Connect the controller to a PC Follow the procedure outlined in section CONNECTING TO A PC. Please go to step 3.
2) Configure the controller Ethernet settings Obtain a static IP address from your IT department or have an assigned domain
name for DHCP access. Follow the procedures in ETHERNET CONFIGURATION.
3) Login to the web pages Follow the procedure in section LOGIN PROCESS.
4) Configure compressor information Follow the procedures in section COMPRESSOR INFORMATION. Make sure you have
the compressor nameplate data available.
5) Set up user accounts Follow the procedures in section ACCOUNT MANAGEMENT.
CONNECTING TO A PC
In order to configure your computer to communicate point-to-point with the Xe-90M or Xe-145M controller, you must first set
the IP address range of your computer to the default IP address range of the controller. To do this, please follow the instructions
listed below to configure the computer IP address. These settings are accessible using Windows XP by selecting:
Using Classic View:
Select Start
Select Settings
Select Network Connections
Using XP Start View:
Select Start
Select Control Panel
Select Network Connections
Please note that the controller ships with a default IP address of 192.168.2.220
1) Select Local Area Connection from the list.
2) Right click on the Local Area Connection and select Properties.
3) Scroll down the connection list to find the Internet Protocol (TCP/IP). Selecty the Internet Protocol (TCP/IP) and click on
Properties.
4) Click on the Alternative Configuration tab.
5) Clcik on User Configured Button
6) Enter IP address for the computer (192.168.2.221), Enter the Subnet mask for the computer (255.255.255.0) and leave all
other field boxes blank.
7) Click on OK button when it is complete.
8) Connect an Ethernet cable to your computer and to the controller. Within a minute, the computer will make a connection to
the controller. Once connected, you will be able to log into and configure the controller.
ETHERNET WIRES
Wiring the network is accomplished by connecting the user computer to the controller using Category 5 (or better) cables. The
connection point on the user computer is a RJ-45 port located on the Network Interface card.
The Ethernet cables are terminated with CAT 5 RJ-45 (RJ means "Registered Jack") modular plugs. RJ-45 plugs are
similar to those seen on the end of a telephone cable except they have eight versus four or six contacts on the end of
the plug and they are about twice as big..
ETHERNET CONFIGURATION
The Ethernet configuration allows the user to select how the controller will be connected to the LAN.
The controller ships with a default IP address of 192.168.2.220. If Enable DHCP option is true in the General Settings
[screen# 8] of the controller, then it will obtain an IP address via DHCP. Refer R55 - 160 kW Instruction manual for more
information.
Once the user changes the DHCP Enable option to true, the Assigned IP address (e.g. 10.40.193.73) will appear below this
selection in few seconds. The users connected with the local area network can use this new assigned IP to login to the web
pages. Please note that depending on the LAN architecture, not all users will be able to view the web pages from their PC.
Caution! Changing the Ethernet configuration of the controller may cause the web pages to become unresponsive and require IT
or other support to return the web pages to an operational condition. Be certain all Ethernet settings are correct before saving
changes.
LOGIN PROCESS
The server is accessed either by host name or by IP. Accessing by name requires that a router be in the network. During the
installation and commissioning process a network address was assigned to the CONTROLLER by your IT department.
This address may be a static IP (e.g. http://192.168.2.220, recommended) or a DHCP assigned domain name address (e.g.
http://fenixsim.com). A domain name address is a web page address chosen by the user to represent the controller. The
domain name must be approved by your IT department but can generally be any text label you wish. You must have this address
before you can log in to the web pages. See section Ethernet Configuration.
Please note that Web Pages requires Internet Explorer 8 (or newer) or Mozilla Firefox 5 (or newer). Certain functions may not
behave correctly when using older browser software.
To log in to the web pages you must first type the address into your browser and then press the enter button. For example, with
a DHCP enabled controller you might type this:
While with a static IP address you might type this:
If the controller is configured correctly you will then see the web pages in your browser. This may take a few seconds depending
on your network connection speed.
The login screen requires the user to enter their username, password and select the language for the web pages. This login
screen will authenticate the user against the type of account. After log in the user can view/modify the data as per the available
access to the user account.
Enter the username & password for log into system and access the web pages.
Type in your user name (case sensitive)
Type in your password (case sensitive)
If the user name or password are incorrect the login page will show a message Unknown combination of username and
password.
Click on the dropdown control and select the Language from language dropdown control. The full list of languages for the
Fenix controller is supported by the web interface. The user may select one language from this list. This selection will be the
language for the web interface after the login is successful.
Select your language from the dropdown list
Click on Login button to continue. Upon successfully logging in you will see the system HOME screen as shown below.
Note: Only 5 users can concurrently login to the controller at a time. If another user attempts to login, an error message will be
displayed. "The limit on the number of concurrent users has been reached. Please wait for a user to logoff before trying again."
Please see below section for default account information, and section ACCOUNT MANAGEMENT for more detailed information
about the account management process.
DEFAULT ACCOUNTS
The web page software comes with default administator account. The system administrator can assign users one of three levels
of access (view only, user and administrator) which will determine which functions will be available. For example, only users
with administrator access will be able to create a new user account and view or modify the configuration overview parameters.
It is highly advised that the administrator change these accounts as soon as feasible to prevent unauthorized access to the
Visualization software. The three level of access rights are as follows:
1)
VIEW
The user is able to view information on all the screens. The user is unable to change any set points or
access to the configuration overview screens.
2)
USER
The user has all rights available to the VIEW access level as well as being able to change setpoints on the
HOME screen and working duration of the maintanance counter. The user is able to manually start, stop,
load and unload the compressors, as well as reset the alarm.
3)
ADMIN
The user has all rights of the VIEW and USER access levels as well as full access to the configuration
overview screens and the account management utility.
Please note that there can be as many as five (5) maximum users logged into the system at one time, and only one administrator
logged in at one time. Only a user with ADMIN rights will be able to modify these default accounts.
The default account is:
Login
Password
:
:
admin
pwadmin
Rights
ADMIN
NAVIGATION
Each of the main segments is represented by a tab on the top of web pages. Clicking on the tab will bring you to the screen for
that particular segment.
TAB NAVIGATION
The components of the tab navigation are as follows:

Home
Clicking this tab will bring the user to the HOME page.
See section HOME PAGE
Event Log
Clicking this tab will bring the user to the EVENT LOG.
See section EVENT LOG UTILITY
Performance
Log (Xe-145
Only)
Clicking this tab will bring the user to the PERFORMANCE LOG.
See section PERFORMANCE LOG UTILITY
Graphing (Xe145 Only)
Clicking this tab will bring the user to the GRAPHING page.
See section GRAPHING UTILITY
Maintenance
Clicking this tab will bring the user to the MAINTENANCE page.
See section MAINTENANCE UTILITY
Inspection Log
(Xe-145 Only)
Clicking this tab will bring the user to the INSPECTION LOG.
See section INSPECTION LOG UTILITY
Compressor
Information
Clicking this tab will bring the user to the COMPRESSOR INFORMATION page.
See section COMPRESSOR INFORMATION
Account
Clicking this tab will bring the user to the ACCOUNT page.
See section ACCOUNT MANAGEMENT
COMMAND BUTTONS
All pages show five command buttons (Start, Stop, Reset Alarm, Load and Unload), five dash board icons and current status of
the compressor.
Note: If the current user's account type does not have the necessary access rights to control the compressor via the web
interface, remote control from the web interface will be disabled at the controller.
Command Keys on the web pages command the compressor to perform actions as specified in the following table.
Key
Name
Function
Start
Start the Compressor
Stop
Stops the compressor. This button should be pressed instead of the E-Stop
for normal stopping operation.
Reset Alarm
Clears Warnings and Trips once the condition is corrected.
Load
Loads the compressor
Unload
Unloads the compressor
Note: Remote starting and stopping can be accomplished through the Ethernet Port. Panel power must be on, all utilities must be
running and permissive functions satisfied in order for the start-up from the web page.
DASHBOARD ICONS
Dashboard Icons are intended to be a quick at-a-glance view of system status. These icons are always visible regardless of the
folder/page selected.
The following table lists standard dashboard icons and their definition. Note that the color of these icons changes based on the
state set by the application while running.
Icons
Name
Descriptions
Alert
Illuminates when a Warning (flashes) or Trip (constant on) is sensed.
Remote Control
Remote control is enabled.
Service
Required
A Service reminder is nearing or has expired (i.e. an air or oil filter needs to
be changed)
Unloaded
Compressor is in the unloaded state
Loaded
Compressor is in the loaded state
Compressor Name, User Name, Print Button and Log Out button are always visible on the right side top of the page, regardless
of the tab selected.
Compressor
Name
The user can set the Compressor Name from the

Compressor Information tab. The user can use this host name
as a browser address for the web pages. A Compressor Name
is a domain address to log in the CONTROLLER web pages.
Logged in
User
Currently logged in user is shown on the right side top in each

web page.
Print Button
Click on Print button, to print the content on existing web

page.
Log Out
Button
Click on Logout button to terminate the current session.

Clicking this button will log out the current user and return to
the web page login screen.
10
11
HOME PAGE
The HOME tab shows information about the compressor operating parameters, total power consumption, running hours,
loaded hours, number of starts, etc.
Click on the pressure set point value in the white box, to change the Pressure Set Point value. Enter the new pressure set point
value and click on Confirm button. Pressure Set Point is only editable parameter for the Admin and User type accounts.
The user with View type account cant change these system parameters.
12
13
EVENT LOG UTILITY

The EVENT LOG tab shows the event log from the controller. This tab contains the event log details for the system events,
warnings and trips that have occurred and provides first-out indication. It also provides controls for filtering the list of events as
shown. Any time an event occurs, the system will send the display to the first event log page.
Each event is added into EVENT LOG with a date (mm/dd), time (hh:mm:ss) and the event value. This is the value that
triggered the event. The event labeled as 1 is the newest event.
Click on the dropdown control and select the number of events per page. If the events per page are 20, then previous events will
be available in the next page. Click on the Next button will display the previous twenty events.
The Event Type dropdown allows the user to filter the list of events by event type. The user can select the type of event from
the list by clicking the dropdown control. The events recorded and placed into one of three categories: Warnings,
Trips/Shutdowns, and System Events. EVENT LOG page highlights all the trips in red text, warnings in yellow text and system
events in the blue text.
14
The History dropdown allows the user to select the option to see the event log history for a selected time period. Click on the
dropdown command and select option Last 7 Days to see the event log of last 7 days.
The EVENT LOG will record the last 500 events. Once this 500 event limit has been reached the oldest events will be cleared and
the newest events will appear at the top of the event log.
15
MAINTENANCE UTILITY
MAINTENANCE tab contains the service schedule hours same as shown on the MAINTENANCE folder of controller.
This tab provides a service scheduler so that periodic maintenance reminders may be scheduled for consumable parts.
The user can change the working hours of maintenance counter after maintenance. Double click on values in the white box to
reset the timer and slide bar.
16
Click on the service scheduled hours in the white box, to change the maintenance counter. Enter the new value of working
duration and click on Confirm button.
Maintenance counter for the consumable parts is only editable for the Admin and User type accounts. The user with View
type account cant change these system parameters.
After changing the working hours of maintenance counter, click on the Reset Button of the selected variable to reset the slide
bar position.
The user can also change the contact address & contact number to call for parts or service. This is the number of the local
Ingersoll-Rand representative. Click on Confirm button to save the changes.
Note: Admin and User type accounts can only have an access to change the working duration of the maintenance counter
and Contact details. The View type account cant have an access to change these parameters.
17
COMPRESSOR INFORMATION
The COMPRESSOR INFORMATION tab contains the compressor name, compressor model number, compressor serial number,
rated capacity, rated pressure, rated voltage, running current, starting current, power requirement, motor service factor,
measuring units and Email (SMTP) settings.
COMPRESSOR IDENTIFICATION
The Host Name is shown as a Compressor Name on the right side top of each web page. The user can use this domain name
as a web page browser address to access the web pages. To change the existing host name, enter the new hostname in the
white box and click on Submit button.
Once the user will submit the new host name, the compressor name will be changed automatically on the next login.
Enter the Serial Number and Model Number as per the compressor nameplate, and click on Submit button to save these
compressor details.
18
EMAIL (SMTP) SETTINGS

If email notifications are to be used, the SMTP server settings must be obtained from IT and entered in this location. Enter the
SMTP Server & SMTP Account and then click on Submit button to save the SMTP settings.
Note: User account with access level Admin can only have an access to change the parameters in Compressor Identification
and Email (SMTP) Settings blocks. User account with access level User and VIEW cannot have an access to change these
parameters.
19
COMPRESSOR DETAILS
Enter the rated capacity, rated pressure, rated voltage, running current, starting current, nominal power in kW and main motor
service factor as per the data available in the compressor datasheet.
Click on the Submit button to save the compressor details.
UNIT TYPE
Click on the dropdown control and select the measurement unit type for the compressor parameters. Default unit type is
English.
Note: User account with access level Admin and User can only have an access to change these compressor parameters. User
account with access level VIEW can only monitor the data and the user can not have an access to change these parameters.
20
ACCOUNT MANAGEMENT
The administrator can create any number of users desired and assign each user one of three levels of access, as well as assigning
email notifications to various events that may occur.
ADD ACCOUNT
The ACCOUNT tab shows the list of accounts that currently exist which are listed by user name and access rights. Clicking on
an account will highlight that account in blue color. Click on ADD button to add an account with a specified access level for the
web page application. Enter the ADMIN password to proceed.
21
To generate a new user account; enter the unique username, password and select the user access rights. Click on Add Account
button will add the new user account into the list of user accounts. Only a user with ADMIN rights will be able to make a new
account or remove the existing accounts.
Select the user account from the list and click on X button to delete the selected user account.
22
MODIFY THE ACCESS LEVEL

User account with access level ADMIN can also change the access level of existing user accounts. To change the access level or
password of an existing user account, select the user account from the list and click the Change PW/AL button.
Click on the dropdown control and choose the new access level for selected user account. Again, click on Change PW/AL
button to save the changes in access level or password for selected user account.
Set the email address settings for the user by clicking on the Add button in the email list. Then type in the email address and
check the boxes for the type of alerts the user should receive. When finished, press the Submit button.
23
Note: User account with access level Admin can only have an access to make a new account or modify the access level of these
accounts. User account with access level User and VIEW cant have an access to make a new account or modify the user
accounts.
.
24
18,579
825,579
REVISIONS
ZONE
L3
FU7, 8, 9
100
X1:120V
X3:0V
L2
5L1
L3
5L3
H6:0V
122
X6:230V
300VA
125 C
118
50VA
119
L1 L2 L3
PE
PX6
3L1 3L2 3L3
PX1
FU1, 2, 3
4L1 4L2 4L3
L1 L2 L3
FD
01
02
55
N/O
1
2
283
283
284
284
206 BLU
206
207 BLU
207
294 WHI
294
295 BLK
295
AO1
K1A-2
AI1+
AI1AI2
285
P3-5
0V
+24V
DI1
DI2
P3-6
EN
P4-9
0V
P4-10
BLU
BRO
DRYER
RUN
CONTACT
(NOTE 3)
GND
121
120
101
101
127
A2
KM4 A1
112
113
1SV
(NOTE 3)
A2 K3 A1
312
116
PORO
150
K2
K1B A1
150
K3-1
12
A2
117
TX2
B
1L1 1L2 1L3
PX4
KM1
1A
200
201
2
3
6
7
1
2
3
4
5
6
7
Gnd
DI4
Gnd
DI5
Gnd
10
DI6
11
Gnd
12
DI7
13
Gnd
14
DI8
15
Gnd
16
TX4
Gnd
18
6
7
TX5
DI10
19
TX7
TX6
Gnd
V+
TX8
10
GND
Gnd
Sig1
V+
Gnd
Sig2
1
2
+
-
V+
Gnd
Sig3
PSU
V+
Gnd
ST
Sig4
V+
Gnd
Sig5
V+
Gnd
Sig5
BLK
RED
SL
BLK
RED
V+
Gnd
Sig6
V+
Gnd
YEL
BLK
RED
GRE
BRO
BLU
VIO
Sig6
309
MOTOR
RUNNING
CONTACT
U V W
Sig1
306
307
308
313
314
315
CTO
U V W
CWO
K1B-2
1
2
3
4
5
6
N/O
Gnd
Sig2
N/C
Gnd
N/O
Sig3
Gnd
N/C
Sig4
310
Gnd
Sig5
Gnd
MM
FM
17
P2
3L1 3L2 3L3
I> I> I>
104
DI3
DI9
COM3
P9
AIR COOLED
MCB5
TX3
GND
PX3
U W V
1
2
3
4
5
6
7
K1A-1
277
276
8
279
ES-3
9
278
280
10
KM1-1
ES-4
296
1
297
2
Gnd
P8
DR
U V W
FM
311
K1A A1
TX1
RC4
PE
FMP
1
2
11
A2
111
P7
60
COM
SDR
27
150
110
KM1 A1
P10
18
A2
121
GND
PX2
12
GR
1L1 1L2 1L3
KM1
PE
CDV3
KL1
1.3 1.2 1.1
Sig6
WATER COOLED
FD 55
294
BLK
295
WHI
ZNR
CAP
BLK
10
AO1
Sig7
AO+
Gnd
COM
P4
FD 60
WHI
Gnd
Sig8
Gnd
20
206
DESCRIPTION
A
B
79093
79367
79565
ORIGINAL RELEASE
COMMON WARNING OUTPUT 313 WAS 309.
DRYER POWER SUPP FEED FU7,8,9 WAS MCB6.
DRYER POWER SUPP FEED FU7,8,9 WAS MCB6.
CORRECTED SYMBOL FOR FU7,8,9
CHANGED SERIAL LINK PIN NUMBERS ON
CONTROLLER PLUG P9
REMOVED TERMINAL 303
REMOVED TERMINAL 303
CHANGED CONTROL WIRING FOR KM6,
JUMPERED DRYER TERMINALS 12 AND 15
REMOVED RC2, RC3
REMOVED RC3
MOVED RC1 FROM KM1 TO 4SV
CHANGED CDV TO CDV-1, ADDED CDV2 AND CDV3
ADDED TERMINALS 102 AND 150
ADDED TERMINALS 116 AND 117
BLK 7 WAS BLK 5.
RED 8 WAS RED 6.
REMOVED RATINGS FOR FU7, 8 & 9
REMOVED RATINGS FOR MCB1
REMOVED RATIINGS FOR 1T1
207
1D,5
1C,5
1D,5
1D,5
1D,5
AIR
COOLED
FD 02
208
209
ES-2
210
79759
DATE
DRAWN
APP'D
J. HUNT
2010SEP20
B.WARREN
2011JAN07 OWANESIAN B.WARREN
2011JAN31 C. LEAMON B.WARREN
2011MAY19 OWANESIAN B.WARREN

C. LEAMON
RST
213
214
AW1
215
216
AW2
217
218
219
CDE
220
13
221
14
MULTIPLE CDE ALARM

CONTACTS SHOULD BE
WIRED IN PARALLEL
DHP
(NOTE 3)
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
257
22
258
23
259
24
274
275
3,C5
212
260
261
262
263
264
265
266
267
268
269
270
271
1,B5
1,B5
1,D8
RSP
211
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
1
2
3
4
5
6
7
8
11
12
13
14
15
16
17
18
2,B5
2,C5
3,B4
WATER
COOLED
FD 01
KL2
EB
120
DVF
1A
X5:0V
1L1 1L2 1L3
BLK
BRN
150
DI2
FMP
206
207
2.2 2.3
X4:200V
MCB4
CDV2
KL1
1.3 1.2 1.1
124
BLU
X7:0V
102
P1
FM
FD
MM
DR
DVF
1SV
4SV
CDV
RFI
CAB
BP
DOOR
PSU
T1
OV
SGNeV
EMC
LR
123
KM4
2A
T1
PE
150
4SV
MCB2
CDV1
KL1
1.3 1.2 1.1
115V
P5
L1
MCB1
RC1
103
P6
L3
H1:480V
H2:460V
H3:415V
H4:400V
H5:380V
K1B-1
102
24V
EMC
K2-1
128
150
151
151
L1
CONTROLLER
ES-1
101
PS1
105
6A
500VA
RFI
P3
L2
MCB3
BLU
DRYER
POWER
6L2
SUPPLY
(NOTE
3)
6L3
6L1
BRO
L1
GRE
ECN
1,B5
1,B5
1,B5
1,D8
3,D7
1,D8
1,B5
CONNECT CUSTOMER POWER TO LINE REACTOR TERMINALS

L1 L2 L3
REV
C
1AVPT
P
3APT
P
4APT
P
5CPT
P
6CPT
P
10APT
RED
7APT
BLK
WHI
EB
WHI
BLK
WHI
BLK
WHI
BLK
WHI
BLK
WHI
BLK
WHI
BLK
EB
WHI
BLK
EB
EB
EB
EB
EB
(NOTE 3)
2CTT
2ATT
4ATT
3CTT
(NOTE 4)
5DTT
(NOTE 3)
6DTT
(NOTE 3)
1ATT
23603574 REV D
SHEET 1 OF 3
A
402,81
WARNING: THE EXPORT OR REEXPORT OF THIS DRAWING OR A PRODUCT PRODUCED

BY THIS DRAWING IS SUBJECT TO U.S. EXPORT ADMINISTRATION REGULATIONS
AND OTHER APPLICABLE GOVERNMENT RESTRICTIONS OR REGULATIONS.
NOTES:
PROPRIETARY NOTICE
1. DECAL MUST CONFORM TO THE LATEST REVISION OF IR SPECIFICATION 92-8.95.
THIS DRAWING CONTAINS CONFIDENTIAL AND TRADE SECRET

INFORMATION, IS THE PROPERTY OF INGERSOLL-RAND CO., AND IS
GIVEN TO THE RECEIVER IN CONFIDENCE. THE RECEIVER BY RECEPTION
AND RETENTION OF THE DRAWING ACCEPTS THE DRAWING IN CONFIDENCE
UNLESS OTHERWISE SPECIFIED:
AND AGREES THAT, EXCEPT AS AUTHORIZED IN WRITING BY
- REMOVE ALL BURRS AND SHARP CORNERS
INGERSOLL-RAND CO. IT WILL (1) NOT USE THE DRAWING OR ANY COPY
- WELD SYMBOLS TO BE IN ACCORDANCE
THEREOF OR THE CONFIDENTIAL OR TRADE SECRET INFORMATION
WITH ANSI/AWS A2.4
THEREIN; (2) NOT COPY THE DRAWING; (3) NOT DISCLOSE TO OTHERS
EITHER THE DRAWING OR THE CONFIDENTIAL OR TRADE SECRET
COPYRIGHT @ 2011
INFORMATION THEREIN; AND (4) UPON COMPLETION OF THE NEED TO
RETAIN THE DRAWING, OR UPON DEMAND, RETURN THE DRAWING, ALL
Ingersoll Rand
COPIES THEREOF, AND ALL MATERIAL COPIED THEREFROM.
ALL RIGHTS RESERVED
Ingersoll-Rand Industrial Technologies

18,18
615,81
825,81
THIRD ANGLE PROJECTION

DRAWN
J. HUNT
CHECKED
B.WARREN
APPROVED
B.WARREN
DATE
2010SEP20
DATE
2010SEP20
DATE
2010SEP20
TITLE
SCHEMATIC, ELECTRICAL WIRING

(VSD)
SIZE
A1
SCALE:
ESTIMATED WEIGHT
(KG UNLESS OTHERWISE SPECIFIED)
0.0
1.00 UNIT:
DWG NO.
23603574
R55-75
402,18
8
29-Jun-2011 11:25:20 (model D.1/D.3)
DO NOT SCALE DRAWING

DRAWING CONFORMS TO
ASME Y14.5M - 1994
CAD GENERATED DRAWING,
NO MANUAL REVISIONS ALLOWED
5
4
UNLESS OTHERWISE SPECIFIED PRINTED DOCUMENT IS UNCONTROLLED
REV
SHEET
1 OF 3
18,579
18,579
826,579
LEGEND
LABEL
DESCRIPTION
OV
1ATT
1AVPT
1M1
1M2
1P1
1P2
1Qx
1SV
1T1
2ATT
2CTT
3APT
3CTT
4APT
4ATT
4SV
5CPT
5DTT
6CPT
6DTT
7APT
10APT
AW1
AW2
BP
CAB
CAP
CDE1
CDE2
CDE3
CDV1
CDV2
CDV3
CTO
CWO
DHP
DR
DVF
EB
EMC
ES
EXC
FD
FM
FMP
FUGND
HTRK1
K2
K3
LR
KM1
KM4
KM5
KM6
MCBx
MM
PE
PORO
PS1
PSU
PTC
R1
RCx
RFI
RSP
RST
SL
ST
T1
TH
ZNR
ZERO VOLTAGE
PACKAGE INLET TEMPERATURE
INLET VACUUM PRESSURE
DRYER COMPRESSOR MOTOR
DRYER FAN MOTOR
DRYER SAFTEY PRESSURE SWITCH
DRYER FAN PRESSURE SWITCH
DRYER CIRCUIT BREAKERS
INLET/BLOWDOWN VALVE
DRYER CONTROL POWER TRANSFORMER
AIREND DISCHARGE TEMPERATURE
INJECTED COOLENT TEMPERATURE
WET SUMP PRESSURE
COOLANT COOLER OUT TEMP.
PACKAGE DISCHARGE PRESSURE
PACKAGE DISCHARGE TEMPERATURE
WATER SHUT OFF VALVE (W/C ONLY)
COOLANT FILTER IN PRESSURE
DRYER DEWPOINT
COOLANT FILTER OUT PRESSURE
REFRIGERANT TEMPERATURE
PACKAGE A/C PRESSURE
REMOTE PRESSURE
AUXILIARY WARNING 1
AUXILIARY WARNING 2
BACKPANEL
CABINET
CAPACITOR
CONDENSATE DRAIN ERROR (M/S)
CONDENSATE DRAIN ERROR (DRYER FILTER)
CONDENSATE DRAIN ERROR (DRYER DRAIN)
CONDENSATE NO LOSS DRAIN VALVE (M/S)
CONDENSATE NO LOSS DRAIN VALVE (DRYER FILTER)
CONDENSATE NO LOSS DRAIN VALVE (DRYER DRAIN)
COMMON TRIP OUTPUT
COMMON WARNING OUTPUT
DRYER HIGH PRESSURE SWITCH
DRIVE, MAIN MOTOR
DRIVE VENTILATION FAN
EARTHING BAR
EMC FILTER BOARD
EMERGENCY STOP BUTTON
EXTERNAL COMMUNICATIONS
DRIVE, BLOWER MOTOR
FAN MOTOR
FAN MOTOR PROTECTOR
FUSES
GROUND
PANEL SPACE HEATER
RUN RELAY
DRIVE FAULT RELAY
BLOWER DRIVE CONTROL RELAY
LINE REACTOR
BLOWER MOTOR CONTACTOR
DRIVE FAN MOTOR CONTACTOR
DRYER COMPRESSOR MOTOR CONTACTOR
DRYER FAN MOTOR CONTACTOR
CIRCUIT BREAKERS
MAIN MOTOR
PROTECTED EARTH
POWER OUTAGE RESTART OPTION
LINE FILTER TERMINAL STRIP
POWER SUPPPLY UNIT
MOTOR WINDING THERMISTOR
DRYER PRESSURE SWITCH RELAY
ARC SUPPRESSOR
RADIO FREQUENCY INTERFACE
REMOTE STOP
REMOTE START
SERIAL LINK
SERVICE TOOL CONNECTOR
CONTROL POWER TRANSFORMER
THERMOSTAT
ZENER DIODE
WIRE NUMBER DESIGNATION LEGEND

NUMBERS
FUNCTION
WIRE COLOR
1 - 99
POWER
BLACK
100 - 199
AC CONTROL
RED
100 - 199
GROUNDED AC
WHITE OR LIGHT BLUE
200 - 299
DC CONTROL
BLUE
300 - 399
AUXILIARY
ORANGE
GND
GROUND
GREEN / YELLOW
WIRE COLOR LEGEND

LABEL DESCRIPTION
BLK
BLACK
BLU
BLUE
BRO
BROWN
GRE
GREEN
PIN
PINK
RED
RED
VIO
VIOLET
WHI
WHITE
YEL
YELLOW
TH
(29 C)
T1
100
300
MCB9
302
303
KM4-2
304
151
301
3A
HTR1
HTR2
110/120V
50/60Hz
305
305
NOTES:
1. FACTORY SUPPLIED AS SHOWN BY CONNECTION TO OUTPUT
OF CONTROL TRANSFORMER T1. WIRE TO TERMINAL
NUMBERS 100 & 151.
2. ALTERNATIVELY THE SUPPLY MAY BE TAKEN FROM AN
INDEPENDENT SOURCE; IN THAT CASE, FACTORY SUPPLIED
CONNECTION MUST BE DISCONNECTED.
3. ENSURE PARALLEL CONNECTION OF HEATERS.
TH
(29 C)
300
MCB9
302
KM4-2
303
T
304
301
3A
HTR1
HTR2
220/230V
50/60Hz
305
305
NOTES:
1. APPROVED FUSED DISCONNECT OR CIRCUIT BREAKER PER LOCAL ELECTRICAL
CODES MUST BE PROVIDED BY THE CUSTOMER.
NOTES:
1. CONNECTIONS FOR USE ON 200/230V
SYSTEMS. THE SUPPLY IS INDEPENDENT
OF THE MAIN COMPRESSOR. THE CUSTOMER
MUST PROVIDE AN ISOLATOR / DISCONNECT
SWITCH ADJACENT TO THE MACHINE FOR
THIS SUPPLY. IN THAT CASE, FACTORY SUPPLIED
2. ENSURE SERIES CONNECTION OF HEATERS.
2. SENSOR 3CTT IS NOT INSTALLED, IF THE COMPRESSOR IS WATER COOLED

WITH HOT SIDE THERMAL CONTROL VALVE
3. ONLY USED ON UNITS WITH INTEGRATED DRYERS.
4.
INDICATES OPTIONAL COMPONENTS.
5.
INDICATES OPTIONAL FIELD WIRED COMPONENTS.
23603574 REV D
SHEET 2 OF 3
636,54
825,54
PROPRIETARY NOTICE
INFORMATION, IS THE PROPERTY OF INGERSOLL-RAND CO., AND
IS GIVEN TO THE RECEIVER IN CONFIDENCE. THE RECEIVER BY
RECEPTION AND RETENTION OF THE DRAWING ACCEPTS THE
DRAWING IN CONFIDENCE AND AGREES THAT, EXCEPT AS
AUTHORIZE D IN WRITING BY INGERSOLL-RAND CO. IT WILL (1)
NOT USE THE DRAWING OR ANY COPY THEREOF OR THE
CONFIDENTIAL OR TRADE SECRET INFORMATION THEREIN; (2) NOT
COPY THE DRAWING; (3) NOT DISCLOSE TO OTHERS EITHER THE
DRAWING OR THE CONFIDENTIAL OR TRADESECRET INFORMATION
THEREIN; AND (4) UPON COMPLETION OF THE NEED TO RETAIN
THE DRAWING, OR UPON DEMAND, RETURN THE DRAWING, ALL

(VSD)
SIZE
A1
SCALE:
DWG NO.
23603574
SHEET
1.00
636,18
18,18
18,18
8
29-Jun-2011 11:25:20 (model D.1/D.3)
TITLE
5
4
REV
2 OF 3
18,579
18,579
826,579
6L1
TO FU7, 8, 9
6L2
6L3
PE
1Q2
1Q1
F1
I> I> I>
F1
I> I> I>

1T1
100VA
KM5
0V 12V24V
KM6
KM5
1/24
2/24
U2 V2 W2
L2R
U1 V1 W1
L1R
F2
A2
A2
KM5
A2
KM6
A1
A1
15
A1
R1
1M1
1M2
1/24
X1
X1
X1
X1
X1
X1
X1
X1
X1
18
X1
16
12
12
X1
X1
X1
X2
X2
PE
11
12
13
14
15
16
17
18
19
20
21
22
M
3~
U V W PE
8 9
U V W PE
X1
5 6 7 PE-10
11
X1
2 3 4 PE-1
X1
X1
X2
X1
X1
X1
1/24
21
13
R1
R1
12
22
14
12
22
14
24
1P2
1P1
M
3~
23603574 REV D
SHEET 3 OF 3
636,54
825,54
PROPRIETARY NOTICE

(VSD)
SIZE
A1
SCALE:
DWG NO.
23603574
SHEET
1.00
636,18
18,18
18,18
8
29-Jun-2011 11:25:20 (model D.1/D.3)
TITLE
5
4
REV
3 OF 3
18,579
825,579
REVISIONS
ZONE
REV
A
B
1C,5
1D,6
1D,5
1D,4
1D,3
ALTERNATE
L1
T1
MCB1
EB
L3
3L3
L1
3L1
MCB2
6A
KM1-2
103
150
A2
KM4
A2
6L1 6L2 6L3
DRYER
POWER
SUPPLY
(NOTE 3)
A2
FMP
A2
150
I> I> I>
NOTE 8
11
DRYER
RUN
CONTACT
(NOTE 3)
U V W
U2
V2
W2
U1 V1 W1 (12 LEAD
U5 V5 W5 LOW V)
W2 U2 V2 (12 LEAD
W6 U6 V6 LOW V)
(12 LEAD
U1 V1 W1 HIGH V OR
6 LEAD)
W6 U6 V6
FM
(12 LEAD
HIGH V)
12
311
105
Gnd
DI9
Gnd
DI11
KM1-1
118
5SV
150
9SV
K3-1
110
KM3-1
119 KM3-2
120 KM2-1
111
112
113
115
312
DI12
TX1
Gnd
114
10SV
Gnd
DI13
KM4 A1
150
A2
K3
1A
TX2
TX3
TX4
Gnd
DI14
Gnd
DI15
Gnd
DI16
TX5
TX6
Gnd
V+
Gnd
(NOTE 3)
Sig1
V+
(NOTE 3)
Gnd
Sig2
116
A1
PORO
150
FU1, 2, 3
117
L1 L2 L3
WHT
PE
WHT
18
27
FD
BLK
01
02
BLK
U1 V1 W1
55
283
216
216 BLU
217 BLU
294 WHI
217
Gnd
Sig4
V+
Gnd
Sig5
V+
Gnd
Sig6
V+
Sig7
285
Sig1
P3-13
Gnd
P3-14
295 BLK
WHI
294
BLK
295
WHI
ZNR
CAP
303
MOTOR
RUNNING
CONTACT
DETAIL B
NOTE 8
CT RATIO
200:5
GND
304
CTO
KM1-4
CWO
BLK
305
306
307
308
309
310
10
AO1
AO+
Sig2
Gnd
Sig3
Gnd
COM
1
2
3
4
5
6
N/O
Gnd
Gnd
C
N/C
Sig4
Sig5
N/O
Sig6
P2
FM
10
284
U W V
NOTE 7
TX8
Gnd
U V W
DETAIL A
K3-1
PE
MM
V+
P4
60
Sig3
P8
FR1
(60Hz
I> I> I> ONLY)
201
Gnd
TX7
PSU
GND
12
200
P7
WHT
V+
P10
104
4L1 4L2 4L3
DI10
Gnd
2L1 2L2 2L3
U5
V5
W5
(12 LEAD, HIGH V ONLY)
MOTOR SIZE
55-75kW(ALL)
KM3 A1
11SV
KM4
BLK
DI8
W2 U2 V2 (6 LEAD)
MM
CT1, CT2, CT3
DI7
Gnd
1SV
MCB5
KM2
A1
RC3
2L1 2L2 2L3
FR1
(50Hz
ONLY)
Gnd
P1
KM1 A1
RC2
KM3
Gnd
105
FR1 A1
RC1
A2
KM1
DI5
115V
CDV3
KL1
1.3 1.2 1.1
(60Hz ONLY)
KM2
Gnd
105
CDV2
KL1
1.3 1.2 1.1
150
L1 L2 L3
CONTROLLER
DI6
150
X3:0V
NOTE 9
FU7,8,9
K2-1
CDV1
KL1
1.3 1.2 1.1
L3
L2
L1
L1 L2 L3
105
RC4
105
N/O
102
C
N/C
K2
102
4SV
L3
L2
L1
TRM
101
ES-1
101
Gnd
Sig8
N/C
Gnd
208
209
(NOTE 6)
213 214
215
FR1
PTC1 PTC2 PTC3
212
95
216
217
15 218
16 219
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
13
P
14
274
17
275
18
DHP
(NOTE 3)
MULTIPLE CDE ALARM

CONTACTS SHOULD
BE WIRED IN PARALLEL
CDE
1,C8
2
3,C5
DATE
DRAWN
79093 ORIGINAL RELEASE

2010SEP27
J. HUNT B.WARREN
79565 MOVED RC1 AND RC2, ADDED RC3
2011MAR10 C. LEAMON B. WARREN
ADDED RC4
CHANGED CDV TO CDV1, ADDED CDV2 AND CDV3
ADDED TERMINAL NUMBERS TO FR1
CHANGED NOTE TO SAY "PARALLEL" INSTEAD
OF "SERIES"
CHANGED MCB6 TO FU7,8,9 AND CHANGED SYMBOL
UPDATED CT RATIO TABLE
MOVED 3ATS AND ADDED K4 AND RC5
ADDED KM1-5 AND K4-1 CONTACTS
CHANGED "MCB6" TO "FU7,8,9"
CHANGE WIRING FOR TERMINAL 15 TO JUMP TO
TERMINAL 12
ADDED INLET VALVE HEATER (IVH)
2011JUN10 OWANESIAN B.WARREN
79852 "TO FU7,8,9" WAS "TO MCB6".
CONT WAS SGN
REMOVED RATING FOR MCB1 AND ADDED ALT.
ADDED CONNECTION DIAGRAM FOR 12 LEAD MOTOR
REMOVED RATING FOR FU7,8,9
ADDED CONT AND TRM TO LEGEND
NOTE 8 37-75KW WAS 55-57KW
575V WIRING DETAIL 37-75KW WAS 55-75KW
REMOVED RATING FOR 1T1
RST
RLL
RLE
RLU
AW1
AW2
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
1AVPT
P
3APT
P
4APT
P
5CPT
P
6CPT
P
10APT
RED
7APT
BLK
WHI
EB
WHI
BLK
WHI
BLK
WHI
BLK
WHI
BLK
WHI
BLK
WHI
BLK
EB
WHI
BLK
EB
EB
EB
EB
EB
402,81

NOTES:
PROPRIETARY NOTICE
(NOTE 3)
P
2CTT
2ATT
4ATT
3CTT
(NOTE 2)
5DTT
(NOTE 3)
6DTT
(NOTE 3)
1ATT
(NOTE 2)

DRAWING CONFORMS TO
ASME Y14.5M - 1994

WITH ANSI/AWS A2.4
COPYRIGHT @ 2011
Ingersoll Rand
ALL RIGHTS RESERVED

18,18
615,81
825,81

DRAWN
J. HUNT
CHECKED
B.WARREN
APPROVED
B. WARREN
DATE
2010SEP27
DATE
2010SEP27
DATE
2010SEP27
TITLE

(FS-SD)
SIZE
A1
SCALE:
ESTIMATED WEIGHT
0.0
1.00 UNIT:
DWG NO.
23603582
R55-75
402,18
APP'D
23603582 REV C
SHEET 1 OF 3
29-Jun-2011 12:46:57 (model C.2/C.3)
FD 01
FD 02
ALTERNATE
SEE DETAIL B
DESCRIPTION
RSP
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
260
261
262
263
264
265
266
267
268
269
270
271
216
217
FMP
257
22
258
23
259
24
1
2
3
4
5
6
7
8
11
12
13
14
2B,3
3,C7
1,D8
96
KL2
0.5A
L3
L2
L1
X1:115V
H1:575V
H2:460V
H3:415V
H4:380V
H5:230V
H6:220V
H7:0V
3L1
100
MCB3
7
8
9
10
11
12
13
14
2.2 2.3
FM
MM
OV
T1
CONT
1SV
4SV
5SV
9SV
CDV
CAB
BP
DOOR
PSU
3L3
DI4
P5
L3
(NOTE 6)
P3
FU10,11
P6
PE
24V
L1 L2 L3
1C,8
1A,8
2B,4
2C,5
3C,7
3B,4
ES-2
ECN
5
4
REV
SHEET
1 OF 3
18,579
18,579
826,579
575V WIRING

NUMBERS
FUNCTION
WIRE COLOR
1 - 99
POWER
BLACK
100 - 199
AC CONTROL
RED
100 - 199
GROUNDED AC
WHITE
200 - 299
DC CONTROL
BLUE
300 - 399
AUXILIARY
ORANGE
400-499
AC POWER
RED
GND
GROUND
GREEN / YELLOW
FOR 37-75KW: LOW AMBIENT OPTION,

5L3
5L2
5L1
L3
L2
L1
H3
AT1
X3
H2
X2
H1
X1
FU4, 5, 6
KM4
DETAIL C
2L1 2L2 2L3
NOTE 9
1L1
WIRE COLOR LEGEND

LABEL DESCRIPTION
BLACK
BLU
BLUE
BRO
BROWN
GRE
GREEN
PIN
PINK
RED
RED
VIO
VIOLET
WHI
WHITE
YEL
YELLOW
402
DETAIL D
K4-1
30A
406
HEATER
CIRCUIT,
CUSTOMER
SUPPLIED
120/1/60
OR
240/1/50
NOTE 10
3ATS
(4 C / 40 F)
KM1-3
LOW AMBIENT
OPTION
KM1-5
TH
(29 C / 85 F)
405
403
403
404
403
403
A1
BLK
1L2/N
MCB4
SSH
SSH
DMH
K4
DESCRIPTION
ZERO VOLTAGE
DRYER FAN MOTOR
DRYER SAFETY PRESSURE SWITCH
DRYER SAFETY FAN PRESSURE SWITCH
LOAD VALVE
1SV HEAT TRACE
WET SUMP PRESSURE
AMBIENT TEMP THERMOSTAT
DRYER DEWPOINT
MODULATION VALVE
MOISTURE SEPARATOR DRAIN VALVE
REMOTE PRESSURE
DRYER FILTER DRAIN VALVE
DRYER DRAIN VALVE
AUTO TRANSFORMER
AUXILIARY WARNING 1
AUXILIARY WARNING 2
BASE LEVEL HEATER
BACKPANEL
CABINET
CAPACITOR
COMMON TRIP OUTPUT
Xe CONTROLLER
CURRENT TRANSFORMER
DRIVE MOTOR HEATER
EARTHING BAR
FAN DRIVE
FAN MOTOR
FAN MOTOR HEATER
FAN MOTOR PROTECTOR
MAIN MOTOR OVERLOAD
FUSES
PHASE MONITOR RELAY
MAIN CONTACTOR
DELTA CONTACTOR
START CONTACTOR
FAN MOTOR CONTACTOR
DRYER COMPRESSOR CONTACTOR
CIRCUIT BREAKERS
MAIN MOTOR
MOISTURE SEPARATOR HEAT TRACE
OIL SUMP HEATER
PROTECTED EARTH
POWER SUPPPLY UNIT
ARC SUPPRESSOR
REMOTE LOAD ENABLE
REMOTE LEAD LAG
REMOTE LOAD/UNLOAD
REMOTE STOP
REMOTE START
SOLID STATE RELAYS
STARTER SPACE HEATER
THERMOSTAT
POWER TERMINAL
ZENER DIODE
INLET VALVE HEATER
FMH
1SVT
MSHT
OSH
OSH
OSH
BLH
IVH
A2
LABEL
OV
1ATT
1AVPT
1M1
1M2
1P1
1P2
1Qx
1SV
1SVT
1T1
2ATT
2CTT
3APT
3ATS
3CTT
4APT
4ATT
4SV
5CPT
5DTT
5SV
6CPT
6DTT
7APT
9SV
10APT
10SV
11SV
AT1
AW1
AW2
BLH
BP
CAB
CAP
CDE1
CDE2
CDE3
CDV1
CDV2
CDV3
CTO
CWO
CONT
CTx
DHP
DMH
EB
ES
FD
FM
FMH
FMP
FR1
FUK2
K3
KM1
KM2
KM3
KM4
KM5
KM6
MCB
MM
MSHT
OSH
PE
PORO
PSU
PTCx
R1
RCx
RLE
RLL
RLU
RSP
RST
SS
SSH
T1
TH
TRM
ZNR
IVH
LEGEND
RC5
410
410
410
410
NOTES:
1. APPROVED FUSED DISCONNECT OR CIRCUIT BREAKER PER LOCAL ELECTRICAL CODES
MUST BE PROVIDED BY THE CUSTOMER.
2. SENSORS 1ATT AND 3CTT ARE ONLY USED WHEN THE SMART THERMAL VALVE IS INSTALLED.
4.
6. REMOVE JUMPER(S) WHEN CORRESPONDING OPTION HAS BEEN PURCHASED.

7. 60Hz WYE-DELTA STARTER UNITS REQUIRE CURRENT TRANSFORMERS (CT) TO BE USED
WITH MAIN MOTOR OVERLOAD. SEE DETAIL A.
8. A VARIABLE SPEED DRIVE IS REQUIRED FOR 37-75kW UNITS WITH LOW AMBIENT OPTION.
SEE DETAIL B.
9. A THREE PHASE TRANSFORMER IS REQUIRED FOR 575V 60 Hz UNITS WITH A VARIABLE SPEED
DRIVE CONTROLLING THE BLOWER MOTOR. SEE DETAIL C.
10. THREMOSTAT AND TEMPERATURE SWITCH CONTACTS ARE NORMALLY CLOSED AND WILL OPEN
WHEN THE TEMPERATURE MEETS OR EXCEEDS THE INDICATED SET POINT. SEE DETAIL D.
23603582 REV C
SHEET 2 OF 3
636,54
825,54
PROPRIETARY NOTICE

(FS-SD)
SIZE
A1
SCALE:
DWG NO.
23603582
SHEET
1.00
636,18
18,18
18,18
8
29-Jun-2011 12:46:57 (model C.2/C.3)
TITLE
5
4
REV
2 OF 3
18,579
18,579
826,579
6L1
TO FU7,8,9
6L2
6L3
PE
1Q2
1Q1
F1
F1
C
I> I> I>
I> I> I>

1T1
100VA
KM5
0V 12V24V
KM6
KM5
1/24
2/24
U2 V2 W2
L2R
U1 V1 W1
L1R
F2
A2
A2
KM5
A2
KM6
R1
A1
A1
15
A1
24
22
1M2
X1
X1
X1
X1
X1
22
1/24
X1
13
14
15
16
17
18
19
20
21
22
X1
18
X1
16
1/24
X1
12
X1
13
12
11
X1
X1
X1
X1
X2
X2
PE
U V W PE
8 9
11
14
21
1/24
1M1
X1
5 6 7 PE-10
U V W PE
M
3~
X1
X1
X2
X1
X1
X1
2 3 4 PE-1
12
R1
R1
14
1P2
1P1
M
3~
23603582 REV C
SHEET 3 OF 3
636,54
825,54
PROPRIETARY NOTICE

(FS-SD)
SIZE
A1
SCALE:
DWG NO.
23603582
SHEET
1.00
636,18
18,18
18,18
8
29-Jun-2011 12:46:57 (model C.2/C.3)
TITLE
5
4
REV
3 OF 3
18,579
825,579
REVISIONS
ZONE
REV
C5
D6
D5
D3
L3
L1
3L1
MCB1
EB
L3
3L3
L1
3L1
T1
X1:115V
H1:575V
H2:460V
H3:415V
H4:380V
H5:230V
H6:220V
H7:0V
100
MCB3
101
101
6A
KM1-2
103
102
RC4
CDV1
KL1
1.3 1.2 1.1
4SV
150
RC1
NOTE 9
A2
KM4
A2
K2
A1
A2
KM1 A1
A2
KM4 A1
150
U1
(12 LEAD U1 V1 W1
LOW V) U5 V5 W5
TRM
(12 LEAD
HIGH V OR U1 V1 W1
6 LEAD)
DI9
Gnd
119
A1
150
A2
121
IN1
K1-1
IN2
118
97
119
98
120
13
113
14
I> I> I>
11
DRYER RUN
CONTACT
(NOTE 3)
FM
12
W2 U2 V2 (12 LEAD
W6 U6 V6 LOW V)
111
112
113
14
U1
120
13
114
115
9SV
1A
KM4
K3
TX2
TX3
Gnd
Gnd
DI15
TX4
Gnd
DI16
6
7
Gnd
TX5
V+
TX6
Gnd
Gnd
Sig2
116
A1
117
V+
TX7
TX8
10
GND
Gnd
Sig3
V+
2L1 2L2 2L3
FU1, 2, 3
MM
4L1 4L2 4L3
L1 L2 L3
PE
104
GND
18
FD
01
02
1 2 3 4 5 6 7 8
55
V+
Gnd
Sig6
V+
Sig7
285
216 BLU
216
217 BLU
217
294 WHI
Sig1
P3-13
Gnd
P3-14
295 BLK
WHI
294
BLK
295
WHI
ZNR
CAP
303
MOTOR
RUNNING
CONTACT
304
CTO
KM1-4
CWO
BLK
305
306
307
308
309
310
10
AO1
AO+
COM
Sig2
Gnd
Sig3
Gnd
1
2
3
4
5
6
N/O
Gnd
Gnd
C
N/C
Sig4
Sig5
N/O
Sig6
P2
DETAIL B
NOTE 8
DETAIL A
Gnd
U W V
FM
Sig5
284
U V W
SMC-3 DIP SWITCHES
K3-1
PE
P4
60
201
P8
27
Sig4
Gnd
PSU
283
12
200
Gnd
V+
P7
U5
V5
W5
(12 LEAD, HIGH V ONLY)
DI14
V+
U1
9 10 11 12 13 14 15 16
Sig1
PORO
150
DI13
(NOTE 3)
11SV
A2
DI12
(NOTE 3)
10SV
MCB5
TX1
Gnd
311
312
97
5SV
150
K3-1
Gnd
U1
98
1SV
150
U V W
W2 U2 V2 (6 LEAD)
110
NOTE 8
102
(12 LEAD
HIGH V)
DI11
KM1-1
118
DI10
Gnd
P10
U2
V2
W2
T6 T4 T5
12 8 10
W6 U6 V6
Gnd
P5
3
5
T1 T2 T3
2 4 6
DI8
102
102
RC3
DRYER
POWER
SUPPLY
(NOTE 3)
DI7
P1
FMP
KM1
K1
A1
RC2
2L1 2L2 2L3
Gnd
Gnd
Sig8
N/C
Gnd
ES-2
7
8
(NOTE 6)
9
213 214
215
10
K2-1
PTC1 PTC2 PTC3
212
11
96
95
12
216
216
13
FMP
FD 01
217
217
14
FD 02
13
15 218
DHP
ALTERNATE
P
(NOTE
3)
SEE
DETAIL B
14
16 219
220
MULTIPLE CDE ALARM
17
CDE CONTACTS SHOULD BE
221
18
WIRED IN PARALLEL
222
19
RSP
223
20
224
21
RST
225
22
226
23
227
RLL
24
228
25
RLE
229
26
230
27
231
RLU
28
232
29
AW1
233
30
234
31
AW2
235
32
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
257
22
258
23
259
24
1
2
3
4
5
6
7
8
11
12
13
14
260
261
262
263
264
265
266
267
268
269
270
271
274
17
275
18
2-B3
3,D7
1,D8
1,C8
1,B8
2
3,C5
DATE
DRAWN
79093 ORIGINAL RELEASE

2010SEP27
J. HUNT B.WARREN
79565 MOVED RC3
2011MAR11 C. LEAMON B.WARREN
ADDED RC4
CHANGED CDV TO CDV1, ADDED CDV2 AND CDV3
CHANGED NOTE TO SAY "PARALLEL" INSTEAD
OF "SERIES"
CHANGED MCB6 TO FU7,8,9 AND CHANGED SYMBOL
MOVED 3ATS AND ADDED K4 AND RC5
ADDED KM1-5 AND K4-1 CONTACTS
CHANGE WIRING FOR TERMINAL 15 TO JUMP TO
TERMINAL 12
ADDED INLET VALVE HEATER (IVH)
2011JUN10 OWANESIAN B.WARREN
79852 "TO FU7,8,9" WAS "TO MCB6".
CONT WAS SGN
C. LEAMON
REMOVED RATING FOR MCB1 AND ADDED ALT.
ADDED CONNECTION DIAGRAM FOR 12 LEAD MOTOR
REMOVED RATING FOR FU7,8,9
ADDED CONT AND TRM TO LEGEND
NOTE 8 37-75KW WAS 55-57KW
575V WIRING DETAIL 37-75KW WAS 55-75KW
REMOVED RATING FOR 1T1
EB
WHI
BLK
WHI
BLK
WHI
BLK
WHI
BLK
WHI
BLK
WHI
BLK
EB
WHI
BLK
EB
EB
EB
EB
EB
P
3APT
P
4APT
P
5CPT
P
6CPT
P
10APT
(NOTE 3)
P
2CTT
2ATT
4ATT
3CTT
(NOTE 2)
5DTT
(NOTE 3)
6DTT
(NOTE 3)
1ATT
(NOTE 2)
23603590 REV C
SHEET 1 OF 3
402,81

NOTES:
PROPRIETARY NOTICE

DRAWING CONFORMS TO
ASME Y14.5M - 1994

WITH ANSI/AWS A2.4
COPYRIGHT @ 2011
Ingersoll Rand
ALL RIGHTS RESERVED

18,18
615,81
825,81

DRAWN
J. HUNT
CHECKED
B.WARREN
APPROVED
B. WARREN
DATE
2010SEP27
DATE
2010SEP27
DATE
2010SEP27
TITLE

(FS-SS)
SIZE
A1
SCALE:
ESTIMATED WEIGHT
0.0
1.00 UNIT:
DWG NO.
23603590
R55-75
402,18
APP'D
1AVPT
RED
7APT
BLK
WHI
NOTE 7
29-Jun-2011 12:44:15 (model C.1/C.4)
C8
2-C4
2-C5
3-C4
DESCRIPTION
KL2
L3
L2
L1
6L1 6L2 6L3
Gnd
Gnd
U1
L1 L2 L3
115V
CDV3
KL1
1.3 1.2 1.1
L3
L2
L1
FU7,8,9
DI5
102
CDV2
KL1
1.3 1.2 1.1
150
Gnd
DI6
150
X3:0V
DI4
CONTROLLER
208
209
2.2 2.3
FM
MM
OV
T1
CONT
1SV
4SV
5SV
9SV
CDV
CAB
BP
DOOR
PSU
3L3
ES-1
P3
FU10,11
24V
PE
ALTERNATE
P6
L1 L2 L3
A
B
ECN
5
4
REV
SHEET
1 OF 3
18,579
18,579
826,579
1 - 99
POWER
BLACK
100 - 199
AC CONTROL
RED
100 - 199
GROUNDED AC
WHITE
200 - 299
DC CONTROL
BLUE
300 - 399
AUXILIARY
ORANGE
400-499
AC POWER
RED
GND
GROUND
GREEN / YELLOW
575V WIRING
FOR 37-75KW: LOW AMBIENT OPTION,

5L3
5L2
5L1
L3
L2
L1
H3
AT1
X3
H2
X2
H1
X1
FU4, 5, 6
KM4
DETAIL C
2L1 2L2 2L3
NOTE 9
WIRE COLOR LEGEND

LABEL DESCRIPTION
BLACK
BLU
BLUE
BRO
BROWN
GRE
GREEN
PIN
PINK
RED
RED
VIO
VIOLET
WHI
WHITE
YEL
YELLOW
1L2/N
402
DETAIL D
K4-1
406
30A
HEATER
CIRCUIT,
CUSTOMER
SUPPLIED
120/1/60
OR
240/1/50
KM1-3
LOW AMBIENT
OPTION
KM1-5
TH
(29 C / 85 F)
405
NOTE 10
3ATS
(4 C / 40 F)
403
403
404
403
403
SSH
SSH
DMH
K4
A1
BLK
1L1
MCB4
FMH
1SVT
MSHT
OSH
OSH
OSH
BLH
IVH
A2

NUMBERS
FUNCTION
WIRE COLOR
DESCRIPTION
ZERO VOLTAGE
DRYER FAN MOTOR
DRYER SAFETY PRESSURE SWITCH
LOAD VALVE
1SV HEAT TRACE
WET SUMP PRESSURE
AMBIENT TEMP THERMOSTAT
DRYER DEWPOINT
MODULATION VALVE
MOISTURE SEPARATOR DRAIN VALVE
REMOTE PRESSURE
DRYER FILTER DRAIN VALVE
DRYER DRAIN VALVE
AUTO TRANSFORMER
AUXILIARY WARNING 1
AUXILIARY WARNING 2
BASE LEVEL HEATER
BACKPANEL
CABINET
CAPACITOR
Xe CONTROLLER
COMMON TRIP OUTPUT
CURRENT TRANSFORMER
DRIVE MOTOR HEATER
EARTHING BAR
FAN DRIVE
FAN MOTOR
FAN MOTOR HEATER
FAN MOTOR PROTECTOR
FUSES
START CONTROL RELAY
STARTER FAULT RELAY
DRYER / BLOWER DRIVE RELAY
ISOLATION CONTACTOR
FAN MOTOR CONTACTOR
DRYER COMPRESSOR CONTACTOR
CIRCUIT BREAKERS
MAIN MOTOR
MOISTURE SEPARATOR HEAT TRACE
OIL SUMP HEATER
PROTECTED EARTH
POWER SUPPPLY UNIT
ARC SUPPRESSOR
REMOTE LOAD ENABLE
REMOTE LEAD LAG
REMOTE LOAD/UNLOAD
REMOTE STOP
REMOTE START
STARTER SPACE HEATER
THERMOSTAT
POWER TERMINAL
ZENER DIODE
INLET VALVE HEATER
RC5
LABEL
OV
1ATT
1AVPT
1M1
1M2
1P1
1P2
1Qx
1SV
1SVT
1T1
2ATT
2CTT
3APT
3ATS
3CTT
4APT
4ATT
4SV
5CPT
5DTT
5SV
6CPT
6DTT
7APT
9SV
10APT
10SV
11SV
AT1
AW1
AW2
BLH
BP
CAB
CAP
CDE1
CDE2
CDE3
CDV1
CDV2
CDV3
CONT
CTO
CWO
CTx
DHP
DMH
EB
ES
FD
FM
FMH
FMP
FUK1
K2
K3
KM1
KM4
KM5
KM6
MCB
MM
MSHT
OSH
PE
PORO
PSU
PTCx
R1
RCx
RLE
RLL
RLU
RSP
RST
SSH
T1
TH
TRM
ZNR
IHV
LEGEND
410
410
410
410
NOTES:
1. APPROVED FUSED DISCONNECT OR CIRCUIT BREAKER PER LOCAL ELECTRICAL CODES
MUST BE PROVIDED BY THE CUSTOMER.
2. SENSORS 1ATT AND 3CTT ARE ONLY USED WHEN THE SMART THERMAL VALVE IS INSTALLED.
4.
6. REMOVE JUMPER(S) WHEN CORRESPONDING OPTION HAS BEEN PURCHASED.

7. 60Hz WYE-DELTA STARTER UNITS REQUIRE CURRENT TRANSFORMERS (CT) TO BE USED
WITH MAIN MOTOR OVERLOAD. SEE DETAIL A.
8. A VARIABLE SPEED DRIVE IS REQUIRED FOR 37-75kW UNITS WITH LOW AMBIENT OPTION.
SEE DETAIL B.
9. A THREE PHASE TRANSFORMER IS REQUIRED FOR 575V 60 Hz UNITS WITH A VARIABLE SPEED
DRIVE CONTROLLING THE BLOWER MOTOR. SEE DETAIL C.
10. THREMOSTAT AND TEMPERATURE SWITCH CONTACTS ARE NORMALLY CLOSED AND WILL OPEN
WHEN THE TEMPERATURE MEETS OR EXCEEDS THE INDICATED SET POINT. SEE DETAIL D.
23603590 REV C
SHEET 2 OF 3
636,54
825,54
PROPRIETARY NOTICE

(FS-SS)
SIZE
A1
SCALE:
DWG NO.
23603590
SHEET
1.00
636,18
18,18
18,18
8
29-Jun-2011 12:44:15 (model C.1/C.4)
TITLE
5
4
REV
2 OF 3
18,579
18,579
826,579
6L1
TO FU7,8,9
6L2
6L3
PE
1Q2
1Q1
F1
I> I> I>
F1
I> I> I>

1T1
100VA
KM5
0V 12V24V
KM6
KM5
1/24
U2 V2 W2
2/24
U1 V1 W1
L2R
L1R
F2
A2
A2
KM5
A2
KM6
R1
A1
A1
15
A1
24
22
1M1
1M2
X1
X1
X1
X1
X1
22
1/24
X1
14
15
16
17
18
19
20
21
22
X1
18
X1
16
1/24
13
12
X1
X1
13
12
11
X1
PE
X1
X2
X1
X1
X2
X1
U V W PE
8 9
11
14
21
1/24
U V W PE
M
3~
X1
X1
X1
X1
X1
X2
5 6 7 PE-10
12
R1
R1
2 3 4 PE-1
14
1P2
1P1
M
3~
23603590 REV C
SHEET 3 OF 3
A
636,54
825,54
PROPRIETARY NOTICE

(FS-SS)
SIZE
A1
SCALE:
DWG NO.
23603590
SHEET
1.00
636,18
18,18
18,18
8
29-Jun-2011 12:44:15 (model C.1/C.4)
TITLE
5
4
REV
3 OF 3
18,579
825,579
REVISIONS
ZONE
2L1
X1:120V
6A
500VA
FU4,5,6
X3:0V
X3
X2
L3
7L1
MCB1
5L1
7L3
LR
PE
RC1
X6:230V
MCB2
KM4
124
123
122
2A
300VA
X7:0V
125
T1
7L1 7L2 7L3
X4:200V
118
50VA
119
1L1 1L2 1L3
PX1
PX6
PE
COM
N/O
1
2
1
2
FU7,8,9
GND
N
GR
309
MOTOR
RUNNING
CONTACT
121
DRYER
POWER
6L2
SUPPLY
6L3 (NOTE 3)
11
DRYER RUN
CONTACT
(NOTE 3)
101
K2
K1B-2
150
310
121
120
101
127
CDV-2
KL1
1.3 1.2 1.1
KM1 A1
A2
K1A A1
A2
K1B A1
A2
KM4 A1
K3-1
(NOTE 3)
150
111
112
1SV
K3
A2
150
110
TX1
TX2
TX3
113
150
311
312
12
A2
116
A1
PORO
117
TX4
TX5
TX6
TX7
TX8
10
GND
+24V
DI1
DI2
4L1 4L2 4L3
L1 L2 L3
PX4
BLK
BLK
RED
PE
SL
12
18
YEL
BLK
RED
GRE
BRO
BLU
VIO
27
FD
01
02
60
55
Gnd
10
DI6
11
Gnd
12
DI7
13
Gnd
14
DI8
15
Gnd
16
DI9
17
Gnd
18
DI10
19
Gnd
20
V+
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Sig4
V+
Sig5
I> I> I>
V+
Gnd
Sig5
GND
283
283
284
284
U V W
K1A-2
BLK
SL
FM
RED
5
6
V+
Gnd
Sig6
V+
Gnd
285
206 BLU
206
207 BLU
207
294 WHI
WATER COOLED
Sig6
P3-5
Sig1
P3-6
295 BLK
WHI
294
BLK
295
WHI
ZNR
CAP
BLK
10
AO1
AO+
COM
Gnd
Sig2
Gnd
Sig3
Gnd
Sig4
U W V
CTO
AIR
COOLED
CWO
306
307
308
313
314
315
1
2
3
4
5
6
N/O
Gnd
Sig5
Gnd
N/C
Sig6
N/O
P2
FM
DI5
Gnd
U V W
MM
Gnd
PE
U V W
Gnd
V+
3L1 3L2 3L3
FMP
Sig3
P4
1
2
3
4
5
6
7
RED
ST
FU1, 2,
3
DI4
Gnd
KM1
3L1 3L2 3L3
V+
COM3
P9
2
3
6
7
+
-
PSU
7L1 7L2 7L3
KM1
GND
PX3
DR
7L1 7L2 7L3
201
P8
SDR
0V
Gnd
Sig2
P7
EN
1A
200
Gnd
P5
PX2
0V
104
DI3
V+
P10
AI2
MCB5
Sig1
P6
AI1-
24V
AI1+
1
2
3
4
5
6
7
K1A-1
277
276
8
279
ES-3
9
278
280
10
KM1-1
ES-4
296
1
297
2
Gnd
Gnd
RC4
AO1
Gnd
Sig7
N/C
Gnd
Sig8
Gnd
1
2
3
4
5
6
7
8
11
12
13
14
15
16
17
18
206
207
210
212
214
2011MAR22 B. WARREN
AW1
215
216
AW2
217
CDE
220
13
221
14
MULTIPLE CDE
ALARM CONTACTS
SHOULD BE WIRED
IN PARALLEL
DHP
(NOTE 3)
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
RED
BLK
WHI
257
258
259
RED
7APT
BLK
WHI
274
275
C. LEAMON
APP'D
RST
213
260
261
262
263
264
265
266
267
268
269
270
271
ORIGINAL RELEASE
DRAWN
RSP
211
219
79565
DATE
ES-2
209
218
DESCRIPTION
AIR
COOLED
FD 02
208
ECN
WATER
COOLED
FD 01
KL2
7L3
L1 L2 L3
120
102
CDV-3
KL1
1.3 1.2 1.1
6L1
7L2
EB
MCB4
DVF
BLK
BRN
1A
X5:0V
7L1
150
BLU
H6:0V
3A
150
DI2
FMP
206
207
2.2 2.3
K1B-1 103
CDV-1
KL1
1.3 1.2 1.1
115V
P1
FM
FD
MM
DR
DVF
1SV
4SV
CDV
RFI
CAB
BP
DOOR
PSU
T1
OV
SGNeV
EMC
5L3
4SV
H1:480V
H2:460V
H3:415V
H4:400V
H5:380V
102
150
151
151
H3
L2
K2-1
128
AT1
X1
EMC
H2
H1
L1
ES-1
101
PS1
105
CONTROLLER
P3
L1
100
MCB3
BLU
2L2
RFI
BRO
L2
BLU
2L3
BRO
L3
GRE
L1 L2 L3
REV
EB
WHI
BLK
WHI
BLK
WHI
BLK
WHI
BLK
WHI
BLK
WHI
BLK
EB
WHI
BLK
EB
EB
EB
EB
EB
1AVPT
P
3APT
P
4APT
P
5CPT
P
6CPT
P
10APT
P
(NOTE 3)
P
2CTT
2ATT
4ATT
3CTT
(NOTE 2)
5DTT
(NOTE 3)
6DTT
(NOTE 3)
1ATT
23843899 REV A
SHEET 1 OF 3
402,81

NOTES:
PROPRIETARY NOTICE

WITH ANSI/AWS A2.4
COPYRIGHT @ 2011
Ingersoll Rand
ALL RIGHTS RESERVED

18,18

DRAWING CONFORMS TO
ASME Y14.5M - 1994
615,81

DRAWN
C. LEAMON
CHECKED
B. WARREN
APPROVED
B. WARREN
DATE
2011MAR22
DATE
TITLE
2011MAR22
DATE
2011MAR22
SIZE
NOMENCLATURE
A1
SCALE:
SCHEMATIC, ELECTRICAL
WIRING 575V (VSD)
ESTIMATED WEIGHT
0.0 kilogram
1.00 UNIT:
DWG NO.
23843899
SHEET
SCHEMATIC, ELECTRICAL WIRING 575V (VSD)
REV
1 OF 3
402,18
For Internal Use:23843899|ASSEM|A.2|Jason Hunt|24-Mar-11 12:13:31 PM|In Work
8
01-Apr-2011 11:55:14 (model A.2/A.4)
5
4
825,81
18,579
18,579
826,579
LEGEND
LABEL
DESCRIPTION
OV
1ATT
1AVPT
1M1
1M2
1P1
1P2
1Qx
1SV
1T1
2ATT
2CTT
3APT
3CTT
4APT
4ATT
4SV
5CPT
5DTT
6CPT
6DTT
7APT
10APT
AT1
AW1
AW2
BP
CAB
CAP
CDE1
CDE2
CDE3
CDV1
CDV2
CDV3
CTO
CWO
DHP
DR
DVF
EB
EMC
ES
EXC
FD
FM
FMP
FUGND
HTRK1
K2
K3
LR
KM1
KM4
KM5
KM6
MCBx
MM
PE
PORO
PS1
PSU
PTC
R1
RCx
RFI
RSP
RST
SL
ST
T1
TH
ZNR
ZERO VOLTAGE
DRYER FAN MOTOR
DRYER SAFTEY PRESSURE SWITCH
INLET/BLOWDOWN VALVE
WET SUMP PRESSURE
DRYER DEWPOINT
REMOTE PRESSURE
AUTO TRANSFORMER
AUXILIARY WARNING 1
AUXILIARY WARNING 2
BACKPANEL
CABINET
CAPACITOR
COMMON TRIP OUTPUT
DRIVE, MAIN MOTOR
DRIVE VENTILATION FAN
EARTHING BAR
EMC FILTER BOARD
EXTERNAL COMMUNICATIONS
DRIVE, BLOWER MOTOR
FAN MOTOR
FAN MOTOR PROTECTOR
FUSES
GROUND
PANEL SPACE HEATER
RUN RELAY
DRIVE FAULT RELAY
LINE REACTOR
BLOWER MOTOR CONTACTOR
DRIVE FAN MOTOR CONTACTOR
DRYER COMPRESSOR MOTOR CONTACTOR
CIRCUIT BREAKERS
MAIN MOTOR
PROTECTED EARTH
LINE FILTER TERMINAL STRIP
POWER SUPPPLY UNIT
ARC SUPPRESSOR
RADIO FREQUENCY INTERFACE
REMOTE STOP
REMOTE START
SERIAL LINK
SERVICE TOOL CONNECTOR
THERMOSTAT
ZENER DIODE

NUMBERS
FUNCTION
WIRE COLOR
1 - 99
POWER
BLACK
100 - 199
AC CONTROL
RED
100 - 199
GROUNDED AC
WHITE OR LIGHT BLUE
200 - 299
DC CONTROL
BLUE
300 - 399
AUXILIARY
ORANGE
GND
GROUND
GREEN / YELLOW
WIRE COLOR LEGEND

LABEL DESCRIPTION
BLK
BLACK
BLU
BLUE
BRO
BROWN
GRE
GREEN
PIN
PINK
RED
RED
VIO
VIOLET
WHI
WHITE
YEL
YELLOW
TH
(29C)
T1
100
300
MCB9
302
303
KM4-2
304
151
301
3A
HTR1
HTR2
110/120V
50/60Hz
305
305
NOTES:
1. FACTORY SUPPLIED AS SHOWN BY CONNECTION TO OUTPUT
OF CONTROL TRANSFORMER T1. WIRE TO TERMINAL
NUMBERS 100 & 151.
2. ALTERNATIVELY THE SUPPLY MAY BE TAKEN FROM AN
INDEPENDENT SOURCE; IN THAT CASE, FACTORY SUPPLIED
3. ENSURE PARALLEL CONNECTION OF HEATERS.
TH
(29C)
300
MCB9
302
KM4-2
303
T
304
301
3A
HTR1
HTR2
220/230V
50/60Hz
305
305
NOTES:
1. APPROVED FUSED DISCONNECT OR CIRCUIT BREAKER PER LOCAL ELECTRICAL
CODES MUST BE PROVIDED BY THE CUSTOMER.
NOTES:
1. CONNECTIONS FOR USE ON 200/230V
SYSTEMS. THE SUPPLY IS INDEPENDENT
OF THE MAIN COMPRESSOR. THE CUSTOMER
MUST PROVIDE AN ISOLATOR / DISCONNECT
SWITCH ADJACENT TO THE MACHINE FOR
THIS SUPPLY. IN THAT CASE, FACTORY SUPPLIED
2. ENSURE SERIES CONNECTION OF HEATERS.
2. SENSOR 3CTT IS NOT INSTALLED, IF THE COMPRESSOR IS WATER COOLED

WITH HOT SIDE THERMAL CONTROL VALVE
4.
5.
23843899 REV A
SHEET 2 OF 3
636,54
825,54
PROPRIETARY NOTICE
WIRING 575V (VSD)
SIZE
A1
SCALE:
DWG NO.
23843899
SHEET
1.00
636,18
18,18
18,18
8
01-Apr-2011 11:55:14 (model A.2/A.4)
TITLE
5
4
REV
2 OF 3
18,579
18,579
826,579
6L1
TO FU7, 8, 9
6L2
6L3
PE
1Q2
1Q1
F1
I> I> I>
I> I> I>
F1
AC
1T1 460V
100VA
KM5
0V 12V24V
KM6
KM5
1/24
2/24
U2 V2 W2
L2R
U1 V1 W1
L1R
F2
A2
A2
KM5
A2
KM6
A1
A1
15
A1
R1
1M1
1M2
1/24
X1
X1
X1
X1
X1
X1
X1
X1
X1
18
X1
16
12
12
X1
X1
X1
X2
X2
PE
11
12
13
14
15
16
17
18
19
20
21
22
M
3~
U V W PE
8 9
U V W PE
X1
5 6 7 PE-10
11
X1
2 3 4 PE-1
X1
X1
X2
X1
X1
X1
1/24
21
13
R1
R1
12
22
14
12
22
14
24
1P2
1P1
M
3~
23843899 REV A
SHEET 3 OF 3
636,54
825,54
PROPRIETARY NOTICE
WIRING 575V (VSD)
SIZE
A1
SCALE:
DWG NO.
23843899
SHEET
1.00
636,18
18,18
18,18
8
01-Apr-2011 11:55:14 (model A.2/A.4)
TITLE
5
4
REV
3 OF 3

Manual Painel XE-90M Serie R Todos User Interface

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Manual Painel XE-90M Serie R Todos User Interface

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XE- M CONTROLLERS USER INTERFACE

LED STATUS ICONS

Illuminates when no Warnings or Trips are sensed. Can be in a Ready or Not

Illuminates when an Warning (flashes) or Trip (constant on) is sensed. Can be

Illuminates when the compressor stops in auto restart.

Table : X -90M LED Status Icons

Puts the compressor into the selected mode

Puts the compressor into an unloaded state.

Clears Warnings and Trips once the

Starts the compressor.

Stops the compressor. This button should

Toggles the display between the Navigation

Table : X -90M Command Keys

Figure : X -90Ms Navigation Keys

Figure : X -90Ms Display Layout

Uses tabs to graphically identify each folder.

FOLDER NAVIGATION & ICONS

System options and configuration settings.

System events log.

Details on the most recent trips.

On-board graphing of system data. (Optional for X -145M Only)

Status and notification setup for compressor maintenance items.

General settings such as Language, Time, and Units of Measure.

Inter Module communication status and configuration.

Measurements or status from/of all analog and digital I/O.

Compressor tuning parameters. Also displays hardware and software

Table : Folder Bar Icons

to the previous one.

Figure : Numeric Entry Window

Network control is enabled.

A service reminder is nearing or has expired

Compressor is in the unloaded state.

Table : X -90Ms Dashboard Icons

Fixed Speed Compressor

This is the factory default display after powering up the system.

All information on this page is read only.

Adjustable and configurable in the GENERAL

PAGES 3 THRU 4 ANALOG INPUTS

is indicated by this icon.

All information on these pages is read only.

The following analog inputs are displayed in this section.

Package Discharge Pressure

OPERATOR SETTINGS FOLDER

The below values are all setpoints

PAGES 3-5 OPERATOR OPTIONS

The below values are all setpoints

Enable Auto Restart

PAGES 6-7 CALIBRATE SENSORS

Inlet Vacuum (1AVPT)

Warning Events List

Condenser Temperature High

Trip Events List

Start Inhibit List

PAGE 2 MAINTENANCE STATUS

PAGE 3 MAINTENANCE CONFIGURATION

GENERAL SETTINGS FOLDER

PAGE 1 LANGUAGE SELECTION

Language is selectable from the following 30 selections:

PAGE 1 UNITS OF MEASURE SETTINGS

Temperature is selectable between F and C.

Pressure is selectable between psi, kpa, bar, kg/cm .

PAGE 3 HOME PAGE SELECTION

PAGE 4 AND 5 TIME & DATE SETTINGS

All items are adjustable.