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ROBOCUT
-CiA
years of
ROBOCUT
technology
designed and built in Japan
Automated precision,
automatic cost cutting
A versatile all-rounder, FANUC ROBOCUT not only delivers pristine surfaces and incredible
accuracy but will do 80% of your everyday cutting tasks without you ever needing to change
the set up. When you do though, you will find that ROBOCUTs extensive range of options make
adapting it very straightforward, saving you time and driving down your unit costs.
Your benefits with FANUC ROBOCUT:
space saving footprint
fewer components extremely high reliability
tension feedback control as standard
minimal wear to the wire tensioner
FANUC CNC for maximum system dependability
table traverse for higher accuracy
cuts thick, stepped and tapered workpieces with incredible accuracy
Maximum performance,
minimal running costs
Incorporating fewer parts, ROBOCUT has been designed to maximise your profitability thanks to incredibly long
mean times between failures, reduced maintenance, longevity and excellent uptimes. Needless to say, ROBOCUT
is also a superb performer whose ability to cut extremely precise sculptured surfaces and intricate patterns makes
it indispensible to the production of parts requiring high degrees of structural integrity and accuracy.
Superior cutting
To ensure superlative accuracy and maximum efficiency,
ROBOCUT features a patented discharge control for stepshape and corner cutting. Additional Micro Finish MF2
functionality delivers extremely fine edges and mirror
finish surfaces.
Automatic threading
in just 10 seconds
FANUCs unique AWF2 (automatic wire feed) threading technology provides fast, reliable
automatic threading in just 10 seconds. The threading mechanism comprises very few
components, making it supremely reliable and easy to dismantle, clean and reassemble.
AWF
AWF2
Upper guide
Nozzle
Upper guide
Nozzle
Start point
Cut
d
ting
irec
Start point
tion
Cut
d
ting
Cutting direction
tion
R
Cutting direction
irec
FANUC AWF2 takes the worlds most reliable threading technology one step further for even more convenience,
productivity and accuracy. To ensure reliable threading and re-threading, wires are cut electrically leaving a pointed
end that is absolutely straight and burr-free, even on soft wire. Aided by a jet of water, threading the wire is both
simple and very fast.
Your benefits:
c onsistent wire tension
improved overall machine
reliability
Cutting-edge CNC
The centrepiece of every FANUC ROBOCUT is the most reliable CNC in the
world. Designed for maximum precision, FANUC CNCs are extremely easy
to use and program, and offer unrivalled functionality. To date over 3 million
units have been installed worldwide. To achieve exacting results on more
demanding cutting operations, the FANUC 31i-WB High-Performance
Control supports up to 7 or 6 simultaneously controlled axes and, by
monitoring them constantly, ensures continuous protection against
collisions. Programming the 31i-WB is simple, with the controls power-safe
mode and energy recovery features making ROBOCUT especially cheap to run.
fast auto diagnosis
accurate auto correction
precise predictive maintenance
easy auto programming
easy to use control screen
supports multiple languages
Simple maintenance
The intuitive visual maintenance interface on
FANUCs 31i-WB CNC facilitates faster recoveries
after servicing.
Early detection
The integrated early warning system identifies
errors before they occur, ensuring maximum
precision and consistent quality standards.
Ethernet interface
USB interfaces
CF card slot
RS232C interface
More convenience,
better results:
the i-Pulse Generator
To achieve superb results every time just input the wire diameter, material
type and height, machining time specifications, precision and surface quality
you require and let the i-Pulse Generator automatically select the appropriate
machining technology. Any changes in material thickness are detected automatically and the spark intensity and voltage are adjusted to suit.
AI Impulse Control
AI Corner Control
MF2 Generator
High-speed cutting
Automotive industry
Mass-producing parts for the automotive industry demands incredibly high levels of reliability and efficiency
from machines. These need to deliver repeatable accuracy over extremely long periods of time. ROBOCUT not
only offers up to 140 hours of unmanned machining but also provides incredible accuracy and superior surface
finishes on demanding workpieces, such as moulds, that require sophisticated shapes to be cut to very tight
tolerances. What is more, ROBOCUTs CCR Rotary table is ideally suited to PCD tool cutting and producing the
sophisticated components and rotary tools often required in the automotive industry.
Medical industry
When equipped with a FANUC rotary table, ROBOCUT offers the flexibility to machine the extremely
sophisticated shapes required in the manufacture of medical and surgical equipment. ROBOCUT also delivers
the high levels of reliability and repeatability required to mass-produce equipment for the medical industry.
For maximum precision and versatility, this compact, lightweight universal positioning table comes with
high-resolution glass scales and for maximum concentricity provides optimum travel between the U and V axes.
Saving time on machining processes by dispensing with the need to manually rotate the workpiece, FANUC CCR
rotary table is ideally suited to the production of medical products. It is perfectly insulated to avoid water entering
and comes with flood detection as standard.
Automatic wire
threading / rethreading
Enabling up to 140 hours of unmanned production,
this feature is a real advantage on medical sector
applications, saving labour costs and fully
automating the seamless mass production of
components.
General machining
ROBOCUTs low running costs and ability to machine sophisticated parts to high degrees of accuracy should
your order book demand it, make it ideally suited to general machining work. Whether you are producing
prototypes or high-value parts that require long processing times, ROBOCUT delivers ultimate reliability and
incredible levels of accuracy for up to 140 hours unmanned. Likewise, keyways can be programmed easily on
the shop floor without a PC.
Taper cutting
Lower
energy
costs
Lower
energy
costs
Others
Power Monitor
This energy saving feature
provides an overview of how
much energy is being consumed and shows where
savings can be made.
Others
Sleep mode
This feature saves energy
by automatically putting the
machine into sleep mode
during periods of inactivity.
ROBOCUT CAM i
MF2 function
Renishaw touch
probe
Retrofittable option.
Lubricates according to
specification, reducing the
need for manual maintenance
(factory option).
6 or 7 axis
retrofit kits
30 kg wire
auto loader
Auto grease
lubrication system
Z 400
Linear encoder
Wire cutter
Automatic door
30
Standard
Standard
Maximum workpiece dimensions without automatic door, standard Z axis travel [mm]
Maximum workpiece dimensions without automatic door, standard Z axis travel [mm]
500
370 270
60 60
30/80
16
2440 2740
3000
Controller
FANUC 31i-WB
0,0001
0.10 ~ 0.30
1800
Controller
30/150
1930 2210
100 100
16
310
0.10 ~ 0.30
600 400
0,0001
1000
255
FANUC 31i-WB
LPA [dB]
64
LPA [dB]
64
LPCpeak [dB]
81
LPCpeak [dB]
81
Optional
Optional
45/40
Maximum workpiece dimensions with automatic door, standard Z axis travel [mm]
Maximum workpiece dimensions with automatic door, option Z axis travel [mm]
Maximum workpiece dimensions without automatic door, option Z axis travel [mm]
0.05 ~ 0.30
410
45/70
400
920
10
3140
2740
1820
1760
1000
2330
400
1930
1430
10
1000
2840
1750
2610
21602160
<2200>*
1160
1820 (1990)
1740
19601960
<2130>*
2210
780
780
400
400
2440
*) T
he above floor plan is that of a standard type machine. Contact FANUC if you wish to order the options such as a Z axis travel 410mm and 30kg wire feed unit.
**) Machine outer dimensions when z axis travel option is present: width 2790 mm height 2370 mm (2400 mm when the safety cover is open). Floor plan when z axis travel option is present: width 3190 depth 3140 mm
FANUC Service
FANUC Academy
To help you get the most out of your FANUC machines, we offer intensive training courses. Designed with a practical
focus, these courses are taught to small groups of up to 5 participants by our expert technicians. Content covers
everything from commissioning, setup and troubleshooting. Training in CAM programming is specifically available for
ROBOCUT. FANUC training courses are tailored to your needs, emphasise effective learning and, where appropriate,
put a focus on the latest technology. Why not talk to us now? There is nothing we love more than sharing our knowledge.
This includes:
Tailor-made maintenance contracts
Preventive maintenance strategies
Warranty extensions
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