Académique Documents
Professionnel Documents
Culture Documents
BY
Aishwarya Sagar
Development Internship Segment
PRM 36
Submitted to
APMAS, Bihar
Faculty Guide: Prof. H. K. Mishra
July, 2016
Acknowledgement
There are certain events in our lives which take place as a result of the culmination of the
efforts, guidance and assistance of several people. This acknowledgement attempts to express
my deep sense of gratitude to all those people who helped me in my endeavor towards slum
sensitization and in the process, shaped my life.
I would like to express my heartfelt gratitude to my host organization, APMAS, for
facilitating my stay in Bihar and for the valuable inputs that they provided me throughout my
study. I would also like to thank Mr. Sunil Kumar Singh and all the other staff of APMAS,
Bihar for their kind assistance.
I am extremely grateful and indebted to IRMA and our field work Co-ordinator Prof. Vivek
Pandey for giving us this unique opportunity my faculty guide Prof. H. K. Mishra for guiding
me throughout my DIS.
I am indebted to all the member women of Gaya and Biharsharif CLF for giving their
precious time to this study and whose case studies are a part of this report. We are extremely
thankful for their co-operation and support throughout our study. All of them helped us
immensely with both their knowledge and energy. I went with an intention to understand the
working of SHG and its capacity building, but ended up being influenced and transformed.
Thank You,
Aishwarya Sagar
Executive Summary
Title
Organisation
Reporting Office
Faculty Guide
Prof. H. K. Mishra
Participants name
Aishwarya Sagar
ii
Scope of the study: The scope of the study was limited to two SPUR districts of Bihar,
namely Gaya and Biharsharif, which have recorded more active SHG member than any other
districts of Bihar.
Research methodology: For the selection of towns for fieldwork, convenience sampling
technique was applied in which on the basis of some emerging activities and the activity
capacity building. Data collection was mainly done via FGDs and key-informant interviews.
Akshara framework was referred for livelihood mapping and identifying prominent
livelihood activities. Following the Porters model for value chain all the primary activities
and support activities were framed taking into account the challenges and constraints
encountering these activities.
Major findings: (i) SHG women in Gaya mostly were engaged in Agarbatti Rolling while
Subsistence Farming in Bihar Shariff. (ii) Livelihood mapping showed other prevailing
activities such Bidi making, Bamboo work and Domestic help. Other potential livelihood
activities carried out in the region was brought under the scope of study. (iii) Observing the
six capitals (assets) possessed by ALFs in two towns and factor analysis done with the help of
key informants, finally, Phenyl/Detergent making in Gaya and Mushroom cultivation in
Biharsharif were selected for further value chain analysis. Also, the vital stakeholders and
Institutions like ATMA and RSETI are linked at each stage of the value chain.
Conclusion: The major benefits of adding value include increased sales, prolonged shelf-life
and varieties of value added products. The common challenges they faced include lack of
access to large market share due to low production and value addition.
Recommendation: That further studies need to be done on the benefits of each value
addition from production point of view. This will show whether value addition can reduce the
number of years used to pay back the initial cost of undertaking mushroom enterprise as
whole.
iii
Abbreviation
ALF
APMAS
ATMA
BPL
CLF
DFID
FGD
IDI
In-depth Interview
IRMA
NTFP
RF
Revolving Fund
SHG
Self-Help Group
SPUR
SVS
iv
Table of Contents
Acknowledgement ................................................................................................................................... i
Executive Summary ................................................................................................................................ ii
Abbreviation .......................................................................................................................................... iv
1.
Introduction..................................................................................................................................... 1
1.1.
Background ............................................................................................................................. 1
1.2.
Project Background................................................................................................................. 2
2.
Objective .................................................................................................................................3
2.2.
Methodology........................................................................................................................... 3
3.
2.2.1.
Sampling technique.........................................................................................................3
2.2.2.
2.2.3.
3.1.
3.2.
APMAS in Gaya........................................................................................................................ 7
Caselet 1: The Change Maker
................................................................................................................. 7 3.3.
Major Livelihood
Activities...................................................................................................... 8 3.4.
Ranking of the
Feasibility
Condition
Analysis........................................................................................................10 3.5.2.
Livelihood
4.1.
4.1.1.
Inbound Logistics..........................................................................................................12
4.1.2.
Operations .....................................................................................................................13
4.1.3.
Marketing......................................................................................................................14
4.1.4.
4.2.
Support Activities..................................................................................................................18
Finance:.........................................................................................................................................18
Procurement: .................................................................................................................................18
Recruitment:..................................................................................................................................19
General Administration.................................................................................................................19
4.3.
4.4.
5.
6.
5.2.
5.3.
5.4.
Ranking of Activities..............................................................................................................23
5.5.
5.6.
6.2.
Indian scenario......................................................................................................................27
6.3.
6.3.1.
6.4.
6.5.
Conclusion.............................................................................................................................39
6.6.
6.7.
Recommendation..................................................................................................................40
Appendix................................................................................................................................................ ix
Appendix 1: Complete Cost estimation of Detergent manufacturing ............................................... ix
Appendix 2: Complete Cost estimation of Phenyl manufacturing ................................................... xii
Appendix 3: Complete Cost estimation of Mushroom Cultivation...................................................xiv
Annexures ............................................................................................................................................xvii
Annexure 1: Questionnaire for FGDs in Slums.................................................................................xvii
Annexure 2: Questionnaire for Sub-sector Analysis and Value chain Analysis .................................xx
Annexure 3: Questionnaire for In-depth Interview .........................................................................xxii
References...........................................................................................................................................xxvi
vi
List of Tables
Table
1:Major
Livelihood
Activities........................................................................................................8
Table
2:
Ranking
Matrix
for
Gaya............................................................................................................ 9
Table
3:
Margin
distribution for detergent...........................................................................................19 Table 4: Margin
distribution for white phenyl......................................................................................20 Table5: FourArrow
outcome
in
Gaya
CLF ...........................................................................................21
Table6:Major
Livelihood
Activities
in
Biharsharif
...............................................................................23 Table7:Rankingof activities in Biharsharif CLF
...................................................................................24 Table 8: Seasonality of Mushroom cultivation
in India ........................................................................29 Table9:Four-Arrow Outcome in Biharsharif
CLF .................................................................................39
vii
List of Figures
Figure 1: 3-tier Federation Structure implemented by APMAS.............................................................. 2
Figure 2: Source of Data.......................................................................................................................... 4
Figure 3: Steps in the Intervention ......................................................................................................... 6
Figure 4: Factors influencing these potential livelihood activities .......................................................10
Figure5:
Livelihood
Capital
Index
Gaya................................................................................................11 Figure6: Distribution Channel of
Shakti Mahila Production Unit ........................................................17 Figure 7: A brief glance of
primary activities ........................................................................................18 Figure8: livelihoods
framework implemented by APMAS ...................................................................20 Figure 9: Factors
influencing Fungiculture............................................................................................25 Figure 10:
Livelihood Capital Index Biharsharif...............................................................................26 Figure 11:
Types of Mushroom grown in India .....................................................................................27 Figure
12: percentage use of crop residues in India.............................................................................28 Figure
13: Construction of mushroom house .......................................................................................32 Figure
14: Process of Mushroom cultivation ........................................................................................33 Figure
15: Processing of Mushroom .....................................................................................................34 Figure
16: Distribution Channel for Mushroom....................................................................................37
viii
1. Introduction
1.1. Background
Urban poverty is complex and multi-dimensional due to increasing inward migration,
unorganised labour, lack of access to basic services (housing, safe drinking water, sanitation,
health care, education), gender inequalities, poor urban governance, and lack of employment
opportunities in spite of growing secondary and territory sectors. While urban areas provide
opportunities to many, such as job prospects, those with low skill level are more likely to be
left behind and find themselves struggling. Many of these urban poverty problems are rooted
in rapid migration and lack of planning for urban growth and management, resource and
capacity constraints, inadequate policies, and challenges in project implementation such as
structuring of projects or quality concerns.
It is estimated that 70 per cent of the worlds population will live in cities by 2050. In India,
urbanisation is projected to reach 50 percent by 2030, an increase of over 200 million in just
20 years. At present, urban poverty across India is around 13.7 percent, and about 52.8
million people live in urban areas on incomes that are below the poverty line.
In working to address these problems, Support Programme for Urban Reforms (SPUR) was
launched by Department for International Development (DFID) of UK in association with
Government of Bihar. DFID is seeking to better understand the challenges and opportunities
of urban livelihoods. Therefore it commissioned APMAS, a national-level technical and
managerial support institution founded in 2001 with a vision of a sustainable self-help
movement in India, to design a livelihood mapping and assessment toolkit for
implementation and use by MEPMA.
2.2. Methodology
2.2.1. Sampling technique
For the selection of towns for fieldwork, convenience sampling technique has been applied in
which on the basis of some emerging activities, distance from headquarter and the activity
capacity building, I have shortlisted the towns. Then for the survey, the same convenience
sampling technique has been used. Most of my interactions were with the elected
representatives of SHGs, ALFs and CLFs.
Primary data
Case Studies
Survey
Sources of data
Govt. data(Nagar
Nigam &NULM)
secondary data
Non-govt. data
(SPUR and
APMAS)
ii. Non-governmental sources: I utilized the records and informative database provided by
SPUR office and APMAS office and most importantly Google for supplementing my report.
2.2.3.Analysis Tools
Framework
The livelihoods framework used in this mapping and analysis is based on the Akshara
Livelihoods Framework developed by the Akshara Network, a non-for-profit development
support organization in India. It has, however, been adapted to fit an urban setting. The
framework includes six capitals that bring change to four contexts, and subsequently results
in changes for four arrows.
The six capitals are:
Natural: in urban settings, most often seen as risks, such as precipitation (rain, fog, hail),
floods, air quality, etc. (in rural settings, would include access to land, water, animals, wild
products and biodiversity, etc.)
Physical: all that is man-made, such as equipment, vehicles, etc. as well as infrastructure,
such as roads, electricity, water supply and sewage, schools, libraries, etc.;
Social: the support a family gets from society, kin networks, group membership and
community; socio-political voice and influence; could be encouragement or cautions, feeling
of binding with a network, enforcement of social norms (such as repayment of loans), etc.;
Human: the education, skills, knowledge, attitude, aptitude, strength, active labour,
experience of individuals, etc. of the household as well as of the community, which can be
drawn upon; as well as access to trainings, facilitation support, etc.
Financial: savings (such as cash or bank deposits), liquid assets (such as livestock or
jewellery), mechanisms of insurance support, credit, cash flows not from current work (e.g.
pensions or interest on savings), etc.
Spiritual: the spirit to survive, improve upon present conditions, fight back against shocks,
aspirations, etc.
5
A sub-sector is a network of enterprises that supply raw material, transform them, and
distributes the finished goods to a particular consumer market.2 Therefore, any group of
commodities which shares a common procurement, processing, and distribution channel
(retailers, exports) may be considered a sub-sector.
A value chain is the full range of activities which are required to bring a product or service
from conception, through the different phases of production (involving a combination of
physical transformation and the input of various producer services), delivery to final
customers, and final disposal after use.
Figure 3: Steps in the Intervention
Understanding
various
livelihood
activities
Ranking these
activities based
on various
parameters
Doing
feasibility test
Drawing Value
chain
Planning an
intervention
plan
Source: FGD
manufacturing of raw Agarbatti with a meagre pay of Rs.15/kg, has brought more
vulnerability to their livelihood sustenance.
Activities>
Factors\/
Agarbatti
Rolling
Bamboo
Work
beautician
Bindi
Making
Field
Labourer
Phenyl
Making
Detergent
Making
Suitable for
health/lifestyle
Stable income in
entire year
Raw material
market available
Potential to
employ many
individual
Least Influence of
middlemen in
sector
TOTAL
12
12
13
14
Source: FGD
Factor
Condition
Demand
Condition
Large amount of
local demand
Easy availability
of skilled
workforce
Industrial
Condition
Presence of many
competitors for
the same product
in the market
Season has no
influence on
demand
Difficult in
micro-financing
Climatic condition
suitable for this
activity
Mostly sales to
through member
based marketing
Some barriers
available in
setting up of the
production
system
Financial
Condition
informal
promotional
agencies present
Availability of
training from
RSETIS at free of
cost
Favourable
government
policies
Bank will possibly
provide the loan
10
Natural Capital
Physical Capital
Social Capital
Human Capital
Financial
Capital
Spiritual Capital
11
12
Currently, the led-bank in Gaya district is Punjab National Bank (PNB) which is in
collaboration with MoRD, managing the RSETI. This training centre situated in Ghaniya
Bagicha provides 69 different types of training out of which some popular ones are tailoring,
Beautician, Bindi making, Detergent making and Phenyl making. With the help of APMAS
representative, 30 women from that region have been certified with the training of phenyl
making, detergent making and candle making. RSETIs have also vowed to make follow ups
of their participants and further upgradation of skills, if they are really taking their skills to
entrepreneurship.
Licensing and registration: In chemical manufacturing business, first of all, one will need to
register the producers group as a company/cooperative with ROC. For this purpose, they will
need to obtain Trade License and Vat Registration. Consent to Establish and Consent to
Operate both are required from Pollution Control Board. Liquid phenyl is reported as a
Drug under the Drug Act. A prior permission and License from Drug Control Authority is
necessary for its manufacture.
4.1.2. Operations
Processing:
Detergent: There are two ways of manufacturing dry laundry detergent that commonly used
today. First is the blender process favoured by smaller companies. The RSETI (Gaya) mostly
provides training for this method as it is best suitable for individual level cottage industries.
The ingredients are mixed in large vats before being packaged. The second commonly used
method of production is called the agglomeration process. Unlike the blender process, it is
continuous, which makes it the choice of large detergent manufacturers. The agglomeration
process can produce between 6,800 and 22,700 kgs of detergent per hour. All the ingredients
are loaded into one of two machines: a tumbling blender or a ribbon blender. The tumbling
blender is turned and shaken from outside by a machine, while the ribbon blender is a
cylinder fitted with blades to scrape and mix the ingredients. After the ingredients inside the
blender have been mixed, a doorway at the bottom of the bowl is opened. The member
women of Gaya CLF have been provided the training for the agglomeration process, as this is
a large group and planned for large-scale manufacturing.
13
Suggested value addition: As the consumers are declining more towards easy washing, the
CLF can come up with another product i.e., Liquid Detergent. If the detergent is to be liquid
rather than powder, it is simply mixed back inafter all ingredients are blendedwith a
solution consisting of water and various chemicals known as solubilizers.
Phenyl: Unlike detergent, hardly any machine is required for phenyl manufacturing. Since
Emulsifier is available in markets in the form of hard lumps, hence, first of all, it is heated in
a pan and when it completely melts, then the solution of Pine oil mixed in liquid Rogene.
With the help of either mixer, these solutions are thoroughly mixed. When these materials are
properly mixed, then KMX is added to it in a little proportion and water is added in such a
quantity so that the whole blend is properly mixed. Well mixed and stirred solution is then
left to cool.
Suggested Value addition: Generally, white phenyl has the pungent smell which causes
irritation to people nearby. To avoid it, scented phenyl in various flavours is the new trending
demand in market getting popular in hotels and restaurants.
Bottling/Packaging:
White Phenyl will be bottled in half-litre, one-litre and five-litre plastic bottles and a
measuring cap. On the other hand, detergents will be packed in plastic packets with the help
of packing machine. The liquid detergent can be bottled in plastic bottles just as it was done
for phenyl.
4.1.3.Marketing
Need Identification
Detergent powder as a substitute for laundry soap is becoming increasingly popular with
public since its introduction in the market. In present days many people does not want to
wash their clothes with laundry soap due to not easiness of washing process. From the survey
it is found that out of 30 respondents 75% respondents are female according to taking
decision observing the price (cheaper) of detergent. The majority respondents are female
members of SHGs associated with SPUR and APMAS. Other includes the moderate hotels
situated near Gaya Railway Station. The majority of respondents are female. So the
advertisement of detergent powder should take such a way that it attracts female persons.
14
Analysing competition
Ghari is the market leader of detergent powder industries in lower class of Central Eastern
India. The majority of respondents have chosen detergent powder for attractive product
features, brand image and package. Based on Promotional activities Wheel power white
Brand is the best. The majority respondents think that Ghari is the best for detergent powder
based on cash availability in the stores
Consumer Behaviour
The majority respondents are using detergent powder of Ghari and Wheel (Unilever). It is
found that out of 60 users, 15% respondents choose detergent powder for product features
(cleaning ability, packaging etc.), 50% choose for price, 20%choose for recommendations,
10% choose for availability and 5% choose for other reasons. The majority respondents think
that Unilever (Wheel) Ltd provides best product features to the detergent powder holders.
Thats why the customers are fully satisfied for the product features on detergent powder of
Unilever (Wheel) Ltd. The majority respondents think that Surf Excel Detergent Brand is the
best for based on price and packaging size of detergent powder
The majority respondents prefer Television for the advertising of detergent powder because
add to television influenced more female consumers.
Market segment
For detergent, our major segment our all 4000 households that are members 191 SHGs of
Gaya CLF, other lower class slum dwellers with income below 1 lakh/year. For Phenyl, we
have the same member segment and medical college (including the procurement for 23 CHCs
and PHCs in Gaya district). Finally, we have decided to target all 4000 households that are
members 191 SHGs of Gaya CLF for detergent and Medical College (CHCs and PHCs) for
Phenyl for the time being. Our potential future segment for detergent will be the lower class
people and for phenyl will be hotels, restaurants and public offices.
15
Demand estimate
Detergent: With the help of small survey, we have concluded that at least 2 kgs detergent is
the monthly consumption of each household in slums on an average. So, the target segment
demand for detergent is around 4000*2 kgs= 8000kgs. Supposedly, in initial phase, we are
able to penetrate this market and make 15% sale of target segment demand.
Then, Actual Demand will be:
Demand=2 kg*4000*0.15= 1200 kgs/month
Phenyl: we have plans to link it with a local brand that is suppling phenyl in government
Medical College, which is also responsible for all kind of procurement for CHCs and PHCs
in the villages of Gaya district. They have an average monthly demand of 1500 ltrs.
4.1.4.Outbound Logistics
Quality Control
Detergent: Manufacturers constantly monitor the quality of their detergents, and they utilize
the same testing methods to assess the effectiveness of new products. In one method, light is
shined onto a piece of fabric that has been soiled and then washed in the test detergent. The
amount of light reflected, compared to the amount reflected by a sample of the original
fabric, is a measure of cleanliness. A reflection rate of 98 percent is considered quite well and
indicates that the detergent has cleaned properly.
Phenyl: This method involves laboratory burning of a small amount of this chemical
compound. The weight of the ashes along with the weight of the gaseous results of the
burning, reveal how much of the impurities remained. A result that is much higher than a
clean test sample indicates that a significant amount of dirt was present in sample. Naturally,
the goal is to come as close to the weight of a clean control sample as possible.
Distribution:
A distribution channel in marketing refers to the path or route through which goods and
services travel to get from the place of production or manufacture to the final users. It has at
its center transportation and logistical considerations. As our initial target segment is the
women members of Gaya CLF. So, a distribution channel needs to be spread across the each
slum. There will be a super distributor in Dhaniya Bagicha Production centre itself. The
products will be distributed from there
16
Super
Distributor
Shakti Mahila
production Centre
B-2-B
Distribution
19 Area level
Federations
(ALFs)
Consumers
Private schools
and Nursing
homes
17
Hotels and
restaurants
B-2-C
Distribution
Direct CLF
members
Transportation:
All the transportation activities will be done indigenously made motor-cart called
Jhajhariya that runs through-out the rural and semi-urban Bihar. Two jhajhariyas will be
permanently hired by the production centre, while the temporary jhajhariyas will hired in
accordance to the demand in the market. This will also generate employee for the husbands of
member women of Ghaniya Bagicha ALF.
Figure 7: A brief glance of primary activities
Inbound
Logistics
Operations
Marketing
Outbound
Logistics
Procurement:
18
All the machineries will be procured from Jamshedpur which is 259 kms away from Gaya.
Raw materials required in the reoccurring procedure can be easily procured and transported
from Machadhatta, Patna City to Gaya via railway or roadway.
Recruitment:
All those 30 SHG member women of Dhaniya Bhagicha will initially take the charge of
running this production unit. Sheela Devi, president of Gaya CLF will be regulating the
activities under the supervision of RSETI, Gaya. After the probable success of this pilot
project, training will be provided in other parts of Gaya, and new production units will come
up.
General Administration:
Typically supports the entire value chain and not individual activities while promoting
effective planning systems, excellent relationships with diverse stakeholder groups and
effective information technology to integrate value-creating activities.
Distributors Margin
Retailers Margin
8 ALF representative in
distribution
Selling price
=45/kg
Distributors margin =5/kg
16 SHG members in
retailing
Selling Price
=50/kg
Retailers margin =5/kg
19
Producers Margin
This framework has been adapted to fit an urban setting. The framework includes six capitals
that bring change to four contexts, and subsequently results in changes for four arrows. This
toolkit has collected information on livelihoods and guided the user to analyse and explore
possible spaces for interventions. The highest priority ranked livelihoods, validated in the
community, is to be taken forward and developed into a detailed proposal or action plan.
20
Before Intervention
After Intervention
Risk: no guarantee for work, seasonal fieldlabourers are workless rest of the year
21
22
Source: FGDs
23
Activities>
Factors\/
Bidi
Making
Animal
Husbandry
Farming
Field
Labourer
Mushroom
Cultivation
Pattal
Making
Suitable for
health/lifestyle
Stable income in
entire year
Potential to employ
many individual
Least Influence of
middlemen in sector
TOTAL
12
12
15
13
Source: FGDs
Other potential activity next to mushroom cultivation is Pattal (traditional plates made from
leaves) making, as the raw material market was within the 50 kms range of Biharsharif and it
had a potential market in nearby districts.
24
Factor
condition
Demand
Condition
Easy access to
raw material &
infrastructure
Easy
availability of
skilled
workforce
Industrial
Condition
A vareity of
Value-added
products
production
possible from
mushroom
Season has
influence on
demand
Difficult in
micro-financing
Tremendous
scope for growth
in regional
market
Climatic
condition
influences this
activity
Difficulty to reach
distant supplies
Some barriers
available in
setting up of the
production
system
Financial
condition
informal
promotional
agencies present
Availability of
training from
ATMA at
minimal cost
Favourable
government
policies
Bank will
possibly provide
the loan
In the diagram above, the black font phrases are the negatives factors in the way to setup
Fungiculture, while the white lettered-lines persuades us to go with this activity. Mushroom
will therefore show how agriculture sector can contribute to economic growth. In addition,
value addition is one of the key areas that lead to competitive advantage of any product.
25
Natural Capital
Physical Capital
Social Capital
Human Capital
Financial
Capital
Spiritual Capital
This information is gathered with the help of key informants. These capitals are the assets
that are necessary for the setting up of these activities into main line. Most of the assets are
possessed by the member women living in Gagan Dewaan slum of Biharsharif to start
Fungiculture. Finally, above factors gave us the green signal to go with Mushroom
cultivation as the activities in nearby slums.
26
Haryana and Himachal Pradesh account for nearly 90 per cent of country's production.
Punjab is the leading mushroom growing state accounting to 50 per cent of the total
production. Button mushroom is cultivated in temperate regions of India. Oyster, milky,
paddy straw mushroom is cultivated in the tropical and sub-tropical regions. Till early 1990's,
Indian contribution to world trade was minimal. It gathered momentum as the industry
became organised with establishment of large scale export oriented units. Total mushroom
exports from India in 2009-10 were around 11000 tonnes valued at Rs. 660 crore.
Major export destinations for Indian mushroom are US, Israel and Mexico. Button mushroom
accounts for approximately 95 per cent of total mushroom exports. Although the current
share of India in world exports is less than 1 per cent, India has a great export potential.
In India, about 40,000 tones are consumed per year. The productivity of mushroom is higher
than any crop. Total Mushroom production in India for 2014-15 is 51,600 tonnes and Bihar
accounts for around 100 tonnes. Button mushroom accounts for 90 percent of India's and 38
percent of the total world production of mushrooms. Mushroom growing is highly labour
intensive and requirement of land are is comparatively low.
Increase in purchasing power, change in taste and market efficiency are some of the factor
influencing consumption trends. However this is expected to change in immediate future.
Mushroom is a very high value niche product with great potential to contribute to enterprise
diversification and poverty reduction by utilizing agricultural wastes. This provides an
environmentally friendly disposal. Therefore, it presents a big opportunity to fight poverty
and starvation in many developing countries. Mushroom producers sell their products to
hotels and other retail traders.
Figure 12: percentage use of crop residues in India
To win over consumers, farmers must struggle to identify the product value. Mushroom
consumption has increased in recent past but it can only go to a certain point. Farmers ought
to look for ways to add value to increase consumption of mushroom. Other than price and
quality, value addition now includes reliability and other factor including outlook,
attractiveness and
Months>
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
Varieties \/
Oster
Button
Milky white
Paddy
Source: Key informant Interview
Challenges
Most people do not want to consume fresh mushroom due to their different perception. As the
shelf life of mushroom is very less it is difficult to deliver the fresh supply to the destined
consumers. Most small scale farmers have realized the importance of adding value to the
freshly produced mushroom in order to increase their marketability. About 50% of mushroom
growers in the country process mushrooms and the major products are pickles (21%) and
dried mushrooms (35%).
However, these farmers face other challenges which limit them from taking part in value
addition. One of these challenges is lack of appropriate technology and equipment to process
and pack the value added products. Also, they are not in a position to produce large quantity
of mushroom to enable them to process variety of value added products. Besides that, the
farmers lack the means to advertise their products in order to increase awareness in the
market. For instance, to sell the products through supermarkets, one needs a bar code which
costs 10,000 and an annual fee of 6,000 making it unaffordable for many small
farmers (The Times of India, 2012).
29
Given that the farmers are participating in value addition in order to improve their
marketability, it become necessary to assess whether they are benefiting from value addition.
According to the above research, it is not clearly indicated whether farmers are benefiting
from the value addition or not. Therefore, this study intends to analyze the benefits versus
the challenges involved in mushroom value addition while trying to improve its
marketability.
6.3.1.Primary Activities
6.3.1.1. Inbound logistics
Receiving Raw materials: Biharsharif is well connected with the villages and nearby towns
like Nalanda and Rajgir. As the raw materials required mostly the agricultural by-products,
they are available in plenty as this town has the highest per capita yield in agriculture in
Bihar. Mushroom spawns are provided by Buddha Mushroom Spawn Laboratory, Rajgir. The
tools required for mushroom cultivation are provided by Agricultural Training and
Management Agency (ATMA). ATMA also provides free or subsidised spawns to trainees.
30
Training and awareness: All the training related to Fungiculture and some of its value
addition process will be provided by ATMA, Biharsharif. Awareness generation, motivation
and involvement of women in cultivation of Mushrooms are also the part of training. Other
follow-ups that will be undertaken by ATMA include providing technical and financial
assistance to the SHG women for developing spawn/culture centres, Information
dissemination about the market available for different varieties of mushrooms, identification
and arrangement of suitable market for the collected produce and conducting meetings/
seminars/ workshops for providing common platform for farmers and marketers.
6.3.1.2. Operations
Mushroom house / rooms.
Incubation Room: This is a room for spawn running. This room can be either an R.C.C.
building or an Assam type room (i.e., any separate room in the house) and should be mounted
with shelves made of clean whole bamboo in three levels for keeping the block. The first row
should be 100 cms above the ground and the other rows should be at least 60cms apart.
Cropping Room: An ideal house/room would be an R.C.C. building installed with proper
insulation and provisions for heating and cooling the rooms. However, an indigenous low
cost house has been recommended using locally available materials like bamboo, thatch and
mud plaster. Walls of split bamboo plastered evenly with a mixture of mud and cow dung
may be made. Mud plastering should be done on the outside of the outside wall. The air space
in between the two walls will act as an insulator.
31
A false ceiling is necessary to avoid adulteration of unwanted materials from the thatch roof.
Besides the front door, ventilators should also be given from both the upper and lower sides
of the front and the rear side of the room for proper exchange of air inside the room. The
house/room should be installed /framed with horizontal and vertical bamboo poles required
for hanging the block after the incubation period.
.
Process of Cultivation
For successful cultivation, careful attention has to be paid to three aspects viz. good compost,
reliable spawn and right temperature during budding period or else partial/complete failure of
the crop may occur. Natural compost is prepared from donkey dung and wheat or paddy
straw. Some amount of poultry manure and 3 kgs urea/ton of compost may be added.
Mushrooms are grown in wooden trays. They are filled well with the compost and pressed
firmly leaving 3 cm clear space on top of the tray. The grain spawn is dispersed over the
compost which is then roofed with old newspaper sheets and water is sprayed to provide
moisture. The trays are then stacked vertically. At a temperature of around 24 25C white
cottony mycelium spreads and permeates through the compost. Ultimately, the surface of the
compost is covered with half to one inch level of casing soil. It is sterilised with formalin to
kill unwanted microorganisms and moulds.
32
Preparation of Natural
compost
Filling of wooden trays
with compost & pressing
Scattering of grain spawn
and covering of trays
Spraying of water and
stacking of trays
Source: Key informant Interview
Mushroom Processing
Value addition is done through processing the products into different forms which satisfy
different needs of customers as well as packaging it attractively Adding value to fresh
mushrooms usually means either developing a processed product, such as pickles, or
dehydrating excess mushrooms for sale in the off-season, when prices are higher. Fresh
mushrooms are highly perishable commodity and hence processing is recommended to
enhance their shelf-life. Initially, fresh mushrooms are washed in cold water and then
blenched in boiling water for about 3-4 minutes. Then they are dehydrated in a drier and
packed. It is suitable to pre-treat fresh mushrooms in a solution containing brine to prevent
staining. Packing is very critical as formation of moisture taints mushrooms very quickly.
Yield after drying depends upon many factors like moisture content in fresh mushrooms, type
of dryer, process employed, and moisture content required in the finished product etc. Hence
average yield is taken at 25%. Plain cans and a brine of 2% salt and 0.2% citric acid are used
for packing. The cans are exhausted at 19 C for 7-8 minutes, sealed and processed under
pressure for 20-25 minutes. The process flow chart is as follows:
33
Washing of Mushroom
in cold water
Blanching of Mushrooms
in Boiling Water
Dehydration &Packing
6.3.1.3.Marketing
Need Identification
Mushroom is a very important commodity in this region and the country in general but the
demand of the commodity is yet to be established. The market of mushroom seems to
increase as the purchasing power of the population increases. The main consumers of
mushrooms are Chinese food restaurant, hotels, clubs and households. In big cities,
mushrooms are sold through vegetable shops. The growing domestic and export market as
also the delicacy and food value provides extensive and good potential for cultivation of
mushroom.
34
Consumer behaviour
Some distinguish mushroom as poisonous due to their experience of poisonous wild
mushroom species. While others associate mushroom with curative skill and consequently
they will not take them when they are in good health. To win over consumers, SHG women
must struggle to identify the product value. Mushroom consumption has improved in recent
past but it can only go to a certain point. Women linked with Jeevika ought to look for ways
to add value to boost consumption of mushroom. Other than price and quality, value addition
now includes consistency and other factor including viewpoint, attractiveness and other
factors. Mushroom value addition is simple as it looks but can be the difference between
customer fulfilment and disappointment. Marketing for both fresh and processed mushroom
is very acute factors as far as production and consumption of mushroom is concerned. Before
domestication, mushroom was being treated as wild crop and thus influencing peoples
attitude towards the crop. Many types of edible and medicinal valued mushroom have been
cultured. In this respect, marketability of various species fluctuates.
35
36
be kept in the ALF meeting centre for limited time and will be managed by their respective
president and vice-president.
Santoshi Mahila
Mushroom Production
& Processing
Super
Distributor
B-2-B
distribution
4 ALFs(registered
one)
Consumers
Supermarket
and selected
venders
B-2-C
distribution
Hotels and
restuarant
SHG member
women
AMOUNT
600 gms
200 gms
50 gms
50 gms
50 gms
75 ml(~50 gms)
10+ 5+1
COST()
120
30
30
10
10
10
16
226
37
Market price of Duo-pack of 400gms bottles of Button mushroom is 300-360. Let us assume it to be
330.
ARR= (Average revenue / Initial costs) * 100
(330/226)100= 146%
Using this method, it is clear that adding value to mushroom is highly beneficial to farmers. This is
further explained by the fact that the average bottles sold do not include the spoilt ones.
Benefits
Costs
improved.
Different value added products such as papad,
profits.
customers.
6.5. Conclusion
Farm and household characteristics influence farming decisions are important in
understanding decisions relating to how much a particular household will grow and add value
to mushroom. Cost-benefits analysis of adding value to mushroom was carried out using
ARR method which showed that farmer benefited from mushroom value addition when
selling their product. The major benefits of adding value include increased sales, prolonged
shelf-life and varieties of value added products. The common challenges they faced include
lack of access to large market share due to low production and value addition. There is also
lack of capital to invest in new technology that will enable them to produce a wide range of
value added products.
Before Intervention
After Intervention
Risk: no guarantee for work, seasonal fieldlabourers and bidi-makers are workless rest of the
year
39
6.7. Recommendation
From this study and the conclusions, the following recommendations are made:
That further studies need to be done on the benefits of mushroom value addition from production
point of view. This will show whether value addition can reduce the number of years used to pay
back the initial cost of undertaking mushroom enterprise as whole.
That mushroom growers should join together and collectively support rural and urban women and
allow then to contribute in making value addition in order to increase the number of value added
product and hence increase their market share.
That mushroom farmers should share cost of adopting new technology of adding value.
That government and donors should fund such emerging and high value agricultural enterprises as
way of achieving the vision 2030.
40
Appendix
Appendix 1: Complete Cost estimation of Detergent manufacturing
BASIS AND PRESUMPTIONS
1. Single shift of eight hours a day, 25 days a month and 300 days in a year is
presumed. Efficient Machines and workers are also presumed.
2. Minimum six months period is considered for achieving full capacity utilization.
3. Labour rates are as per the prevailing rates.
4. An average interest rate of 18% is considered.
5. The estimates are drawn for a production capacity generally considered technoeconomically viable for model type of manufacturing activity.
IMPLEMENTATION SCHEDULE
Normally two months are required for the complete implementation of the project, including
machinery erection, raw materials procurement etc.
FINANCIAL ASPECTS
i.)
Production target for Shakti Mahila Sahkaari Sangathan Samiti: 8000 kg per annum
ii.)
FIXED CAPITAL
Land and Building: Rented per month
Nil
Total
60,000
5,000
15,000
25,000
15,000
6,000
1,26,000
ix
1
3
5,000
3,000
8,000
RAW MATERIALS
Sl.No.
Name of Items
Acid slurry
2
3
4
5
6
7
8
9
Soda Ash
Trisodium Phosphate
Sodium tri polyphosphate
Corboxy methyl cellouse
Guaubers salt
Color
Perfume and Brightner
Packing
Kgs.
Rs./Kgs.
Rs.
225
60
13,500
573
125
100
6.25
245
1.25
1.25
1300
18
20
38
45
10
350
150
50 /
Cover
10,314
2,500
3,800
281
2,450
438
188
1,300
Total
Say
34,770
35,000
Rs. 600
Rs. 650
Rs. 500
Rs. 500
Rs. 500
Rs. 2550
Rs.1, 26,000
Rs.1, 36,500
Total
Rs.2, 62,500
Rs.5,46,600
Rs.10, 500
Rs.7, 13, 280
Rs.7, 13, 300
xi
IMPLEMENTATION PERIOD
Proposed Project can commence production within 4-6 weeks after sanction and first
disbursement of sanctioned loan.
PRODUCTION TARGETS
Production target for Shakti Mahila Sahkaari Sangathan Samiti: 1000 ltrs/month
LAND & BUILDING
1. Covered area Sq. Ft.
500
Total
area
Sq.
Ft.
1000
MACHINERY AND EQUIPMENT
S.no.
Description
Qty
Mixing Machine
Reaction cattle
Filling Machine
Storage vessels
Hand Tools
LS
Value (Rs)
230000
23000
Insurance,etc
Total
253000
xii
S.no
Particulars
Quantity ( ltrs)
Value (Rs)
Pine oil
680
91800
EmulsifierOP-95
300
27000
Preventol KMX
20
2800
LS
2000
Total
123600
DESCRIPTION
Raw material
Other Expenses
AMOUNT(RS)
123600
14000
Total
137600
253000
137600
Total
390600
Sales
543000
54.27%
xiii
Production target for Satoshi Mahila Sahkaari Samiti: 8000 kg per annum
ii.)
Item
Qty
Rate (Rs.)
Value (Rs.)
1.
Wooden tray
450
150.00
67,500.00
2.
1,750.00
5,250.00
3.
4,500.00
4,500.00
4.
2,000.00
6,000.00
5.
4,000.00
6.
Misc. tools
2,750.00
TOTAL
90,000.00
S. No.
Items
Quantity
Rate (Rs.)
Annual value
(Rs.)
1.
3000 kg.
Rs.10/kg
30,000.00
2.
Mushroom spawn
400trays
(or800bottles)
Rs.16/tray
(Rs.8/bottle)
6,400.00
3.
4,000.00
4.
Packing material
2,000.00
TOTAL
42,400.00
L.S
xiv
Manpower requirement
S. No.
Category
Nos.
Salary/person/
Total monthly
month (Rs.)
1.
Skilled
01
2,000.00
2,000.00
2.
Unskilled
02
1,500.00
3,000.00
TOTAL
5,000.00
Items
Period
1.
Raw material
15 days produce
21,200.00
2.
1 month
7,000.00
3.
2,000.00
TOTAL
30,200.00
SAY
30,000.00
Cost of project
S. No.
Item
1.
Self/on rent
2.
90,000.00
3.
7,000.00
4.
3,000.00
5.
6.
Working Capital
30,000.00
TOTAL
1,40,000.00
xv
Project economics
S. No.
Items
A.
4,00,000
B.
Production Cost
(i)
1,27,200.00
(ii)
25,000.00
(iii)
60,000.00
(iv)
24,000.00
(v)
Conveyance/merchandise
5,000.00
(vi)
5,000.00
Administrative
(vii) etc.)
expenses
10,000.00
(ix)
4,500.00
(x)
5,000.00
(xi)
Interest repayment
8,300.00
30,000.00
Grand total
C.
D.
E.
3,09,000.00
91,000.00
of
fixed
assets
and
11,000.00
80,000.00
xvi
Annexures
Annexure 1: Questionnaire for FGDs in Slums
Slum:
Number of SHGs:
TLF/ALF Name:
S.no
Livelihood Activity
Others
1.3) Challenges to
setting up within slum
not produced?
xvii
1.4) Scope /
Potential
2.1) Existing
Livelihood Activity
2.2) Sufficient to
meet slum
(i.e. customers
(nearby slum,
outside of slum?)
town, district, or
why not?)
(Yes/No)
region)
Ranking of Livelihoods:
1. What are the main sources of livelihoods and cash income in the area?
2. Rank the sources of livelihoods in order of importance.
3. What livelihood activities are important sources of cash income?
4. What differences do you observe for women and men, or other social differentiation (e.g., access to
land and livestock, control over production and sale)
xviii
Contribution
Contribution to
Trends
Differences
sources of
to
cash income
(1=becoming
in terms of
livelihoods
livelihoods
(1=very
more important
gender,
(Rank in order
important,
2= same as
age, ethnic
of
2=somehow
before
minorities,
importance)
important,
3=less important,
and
3=not important)
4=new activity)
explain
Question
Yes/No
Does the activity seem suitable for a poor womans lifestyle and health?
Is there growing demand for the activity? Is there demand for such an
activity outside the slum?
Is there potential to employ many individuals in the slum / town with this
activity? (i.e. sufficient potential to scale-up)
Is the activity easy to establish (in terms of skill, inputs required)? Is the
individual independent (or part of a group) and not under the control of
middlemen?
xix
General Questions:
1. A) How many members are doing this activity in this slum?
B) Is it a family or individual activity?
2. Describe the total process of your livelihood activity.
3.
4. A) Has your income increased or decreased over the past 5-10 years?
B) What is the average income?
5. Do you want to continue this activity? Or would you shift to a new activity if you had
the opportunity? Why or why not?
6. Do you want skills upgrading or new skill training? What kind?
Production-Based Activities:
11. How can you add value to your current activity? (e.g. cleaning, sorting, packaging,
etc.)
Labour-Based Activities:
11. How do you find customers / employment opportunities?
12. What role do middlemen play?
xx
1 .2
xxi
Factor Conditions
Availability of raw materials (easy access
nearby-5, difficult access or far away-1)
1.2
1.3
1.4
1.5
1.6
Averag
3
Natural Capital
Physical Capital
Social Capital
e.g. Sari
e.g.
Kirana
business
Pickle
shop
Livelihood Activity
N
e.g.
Human Capital
xxiv
making
Average
F
F.1
F.2
F.3
R
R.1
R.2
R.3
xxv
References
Kaplinsky R. (2000) .Globalization and Equalization: What Can Be Learned from Value
Chain Analysis? Journal of Development Studies 37 (2): 117-146.
Naegely, Stella K. (2000). Is there money in mushrooms? American Vegetable Grower.
February. p. 4043.
Stamets, Paul. (2001). A novel approach to farm waste management. Mushroom the Journal.
Winter. p. 22. Or see at <http://www.fungi.com/mycotech/ farmwaste.html>.
xxvi