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Procedure for
Providing Norms For
Consumption of PT Materials
EPCMD-2-QM00-JEP-ME-035
00
05.07.2012
PKD / PPP
KSS / EMK
SNS
Rev
Date
Revision
Prepared
By
Checked
By
Approved
By
Reliance
Contents
1. Purpose 3
2. Scope 3
3. Abbreviations and Terms3
4. Responsibilities .3
5. Methodology 3
EPCMD-2-QM00-JEP-ME-035, Rev:00
Confidential Reliance. All rights reserved
Page 2 of 4
Reliance
1.
Purpose
The purpose of this procedure is to provide norms for consumption of penetrant
materials in proper ratio.
2.
Scope
This procedure is applicable to all concerned in Reliance and covers the norms for
consumption of penetrant materials for various types of jobs covering:
3.
4.
Piping
Pressure vessels
Tankages
Structures.
HOD
PT
: Penetrant Test
QMD
Responsibilities
5.
Methodology
Trial was conducted on single V groove weld, 40-degree bevel angle. It was observed
that approximately 1.6 square meter area is covered with one set of penetrant
material (1 bottle penetrant, 5-bottle cleaner, 3-bottle developer. Each aerosol can
contains 280ml) with 4 meter lint free cloth for cleaning.
Considering site condition, 20% wastage was taken into consumption calculation for
groove welds on pressure vessel /tankage/structure. In order to take care of
additional consumption in piping due to curvature, 50% extra consumption is
considered for piping.
EPCMD-2-QM00-JEP-ME-035, Rev:00
Confidential Reliance. All rights reserved
Page 3 of 4
Reliance
Thickness of base
material
Tankage /
pressure vessel
/ structures
Piping
Weld Length
Weld Length
01
Up to 10mm
44 Meter
02
30 Meter
03
21 Meter
04
16 Meter
For fillet weld, considering 20% wastage, following are the norms for penetrant
materials using one set of penetrant material ( 1 bottle penetrant, 5 bottle
cleaner, 3 bottle developer, Each aerosol can contains 280ml):
Sr.
No.
Fillet size
Length covered
01
Up to 25mm
40 Meter
For estimation of PT area for temporary attachment weld on piping joints, following
norms shall be considered
Sr.
No.
Pipe size
Length
01
Up to 4 NB
60 % of Inch Dia
02
6 NB to 12 NB
40 % of Inch Dia
03
Above 12 NB
30 % of Inch Dia
EPCMD-2-QM00-JEP-ME-035, Rev:00
Confidential Reliance. All rights reserved
Page 4 of 4