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Training Seminar
ESP Safety Operation and Maintenance
Overview
1. Safety Issue and Point of concern
2. Maintenance and Inspection
Safety Issues
Safety Issues
ZERO ACCIDENT
IS OUR GOAL
WORKING SAFELY
IS THE WAY
Safety Issues
Hazardous
Condition
Confined space
Toxic gas
Elevated
Heavy dust
Fire disaster
Safety Issues
1.Hazardous Environment in ESP
Confined space
Mercury in dust
Welding job
Safety Issues
1.Hazardous Environment in ESP
Elevated
Oxyacetylene cutting
Safety Issues
Gas testing
Ventilation and safety equipment
Personal protective equipment
Safety Issues
Ensure
[O2] > 18% , LEL<30% , H2S<10ppm ,
CO<35ppm , Temperature < 50C
Test the working atmosphere to determine
if it is safe for the proposed work
Safety Issues
ESP inside
Security cables
Oxygen
breathing
apparatus
Emergency
respirators
Safety Issues
ESP Outside
Fan
Emergency Rescue
Grounding rod
Fire Extinguisher
Safety Issues
Safety helmet
Ear plugs
Earmuffs
Flashlight
Protective
working suit
Head light
Goggles
Mask
Harness
Gloves
Safety Issues
Safety Issues
Safety Issues
Manhole
Ground switch on
Key box
Ground on / TR Set
Safety Issues
Isolation
Shutdown the main breaker
Gauge reading are zero
Disconnect the connecting rod from T/R sets
36
24 0
1 0
2
00
TN
C
K50
25
V
0
TN
C
75
48
0
10
0
15
10 0
50 0
0
TN
C
m
A
0
0
60
40 0
20 0
TN
C
20
0
80
0
Safety Issues
Ground/Earth
Turn T/R Set Earth Switch to Grounding
position
Post signs
Attach the lock & tag, put working notice
Make sure all energy sources have been
shutdown
Safety Issues
Attendant
Attendance : Monitor
Safety Issues
Safety Issues
ZERO
Safety Issues
Safety Issues
Safety Issues
Safety Issues
Safety Issues
Rapping System
Stop Rapping System
Working Notice on Control Panel
Personal Protection Equipment
Goggle / Hamlet / Mask / Flash Light /
Gloves
Test on Oxygen Contain >18%
Inspection Completion, Leaving ESP
Confirm that all inspectors and
personnel are out of the ESP
3.
4.
Every
six
months
Every
(C) Control panel clean and contact check
shutdown
(D) Access door gasket renew
(E) Control panel linkage and alarm
(F)EP casing leakage and corrosion
Rapping system
Wearing On Bearing, Shaft, Lifting Mechanism, Hammer, Anvil
Transformers
Physical appearance, HV bushing , Primary and secondary
terminal, Wiring connections, Oil leakage, Insulation and
grounding testing
Controller
Controller keypads, Controller board for TR set and rappers,
Wiring connections, SCR/Thyristor, Rapper controller,
Power breakers and contactors
VI curve
Before start up
After start up
No load testing
VI curve
*Normal Curve
kV
mA
Misalignment
(spark & arc)
Low
Low
Insulation
Problem
Low
High
DE Dust
build-up
High
Low
Normal
High
High
*Abnormal Curve
CP~DE
150mm
Collecting
10mm
Plates
Discharge
Electrodes
10mm
CP~DE
200mm
Treatment Measures
15mm
15mm
4~6mm
7mm more
Mild wear
Moderate wear
Severe wear
Normal range of
values
Planned update
Update as soon
as possible
Reference
Value
Description
Transformer / Rectifier Set
HV a1
HV a2
HV - c2
80-250 M
voltage divider
Rectifier
a1
T/R Casing
Grounding
a2
HV output
HV c1 (+)
1 M
Rectifier (Positive)
T/R Winding
HV c1 (-)
>100 M
Rectifier (Reverse)
HV-Ground
c1
c2
Voltage
Divider