Corrpro Liste PDF

Environment
Energ y
Inf rast r uc ture
T h e C o mpl e te S ou rc e for C o r ro si o n C o nt rol Mate r i al s
COMPANY OVERVIEW
Corrpro is the leading North American supplier of corrosion

protection and specialty coatings services to the energy and
water infrastructure industries. We offer our clients one stop
for all their corrosion solution needs including engineering,
installation, pipeline integrity, materials, and coating inspection.
Furthermore, Corrpro has over 28 offices in North America
which serve our customers in the oil, gas, pipeline, refining,
water, above and below ground storage tank, infrastructure, and
offshore markets. In essence, no matter where corrosion occurs,
Corrpro has a solution.
OUR MISSION
Through Teamwork and Superior Execution, Corrpros Mission is

to Deliver Unwavering Quality Services and Materials.
We Value
Results
Ethics
Safety
People
Environment
Customer
Teamwork
TA B L E O F C O N T E N T S
Corrpro The Complete Source for Corrosion Control Materials
3 | TABLE OF CONTENTS
12 | CORRPRO PARTNERS
14 | CABLE, WIRE, AND SPLICING

15 | CABLE
15 | Corrpro HMWPE Direct Burial Cable
16 | Corrpro HALAR Direct Burial Cable
17 | Corrpro EPR / CSPE Direct Burial Cable
18 | TEST LEAD REELS AND WIRE
Table of Contents
18 | M.C. Miller / AGRA Hand-Held Reel

18 | M.C. Miller HYKON Model 9XC
18 | M.C. Miller HYKON Model JL9
18 | M.C. Miller HYKON Model 15XC
18 | M.C. Miller HANNAY Electric Rewind Reel
18 | M.C. Miller Test Lead Wire - No. 18
18 | M.C. Miller Test Lead Wire - No. 16
19 | M.C. Miller Soil Box Test Lead Set
19 | M.C. Miller Standard Test Lead Wires
19 | M.C. Miller Electrode-to-Banana Plug Adapter
19 | M.C. Miller Banana Plugs
19 | M.C. Miller Test Clips
19 | M.C. Miller Submersible Adapter
20 | SURVEY WIRE
20 | Corrpro Survey Wire
21 | SPLICING KITS
21 | SCOTCHCAST
25 | 3M
25 | 3M DBY/DBR Direct Bury Splice Kits
26 | ROYSTON PRODUCTS
26 | Royston SpliceRight
28 | KING INNOVATIONS
28 | DryConn Waterproof Connections Anode Splice Box
28 | DryConn VisiLock with SmartGel
29 | CONNECTIONS
29 | BURNDY
29 | Split Bolts and Crimpits
1-866-267-7776
21 | Scotchcast In-line Resin Splicing Kit: 82A Series, Voltage Rating Up to 5 kV Non-shielded
21 | Scotchcast Wye Resin Splicing Kit: 82-B1, Voltage Rating Up to 5 kV Non-sheilded
21 | Scotchcast Flexible Power Cable Splicing Kit: 82-BF1, Voltage Rating Up to 1000V
22 | Scotchcast Flexible Power Cable Splicing Kits 82-F and 82-BF Series
23 | Scotchcast Wye Resin Splicing Kit: 90-B1, Voltage Rating Up to 1000V
23 | Scotchcast Multi-Mold Resin Splicing Kit for Non-Shielded Cable 85 Series, Voltage Rating
Up to 1000 V
3
2008 Corrpro Companies, Inc. All Rights Reserved
W W W. C O R R P R O . C O M
1-866-CORRPRO

CONTINUED - CONNECTIONS
1-866-267-7776
Table of Contents
31 | Terminal Wire Connectors
32 | CALPICO
32 | Calpico T-Caps, Thermite Weld Caps
33 | CONTINENTAL INDUSTRIES
33 | thermOweld Cathodic Protection Process
35 | CS-32 Type Molds
36 | CP Kit
36 | thermOwelds thermOcap
40 | CB-1 Type Molds
41 | CS-48 / CS-49 Type Molds
42 | Shim Stock and Adapter Sleeves
42 | Hammer Dies
43 | Jumper Bonds
45 | Strap Bonds
46 | thermOweld Accessories
47 | Trouble Shooting Tips
48 | ERICO PRODUCTS
48 | Cadweld Cable Connections - Type CAHA
49 | Cadweld Cable Connections - Type CAHC
50 | Cadweld Cable Connections - Type CAVS
51 | Cadweld Cable Connections - Type CAHB
52 | Cadweld Cable Connections - Type CAHE
54 | Cadweld Cable Connections - Types CAGR, CAGT, CAPC, CASS, CATA
55 | Cadweld Cable Connections - Type CALA
56 | Cadweld Formed Terminal Bonds
57 | Cadweld Bonds: Formed Terminal with Pigtails
61 | Surefire
61 | Extension Flint Ignitor
61 | Vertical Pipe Clamp
61 | Horizontal Pipe Clamp
61 | Brush
61 | Mold Sealer
63 | SAFETRACK
63 | Pinbrazing
64 | S6 SAFE 9102 Automatic Pinbrazing Gun
64 | S30X/C Electronic Pinbrazing Unit
64 | S101

CONTINUED - CONNECTIONS
64 | X-250 Pinbrazing and SAFEBOND Unit
65 | S300 Electronic Pinbrazing Unit for Use with Welding Machine
74 | CATHODIC PROTECTION SYSTEMS

75 | IMPRESSED CURRENT
75 | Corrpro TANK-PAK Impressed Current System for Underground Storage Tanks
76 | Corrpro The Grid Impressed Current System for Aboveground Storage Tank Bottoms
Table of Contents
65 | SAFETRACK
65 | Brazing Pins
66 | Ferrules
66 | Cable Lugs - Field Made Bonds
66 | Cable Lugs for Pinbrazing to the Cable
67 | Brazing Sleeves
67 | Jumper Bonds - Connectors
68 | Accessories for Pinbrazing Units
70 | ACCESSORIES
70 | ROYSTON PRODUCTS
70 | Royston Tapecoat Handy Cap IP
70 | Royston Handy Cap XL IP
71 | Royston Tapecoat Handy Cap Standard
72 | Royston Caps and Sealers
78 | WATER STORAGE
78 | Corrpro Permanode Water Storage Tank System
79 | HYDROCARBON LEAK DETECTION

79 | SensorComm TLD 5000
80 | SensorComm TT5000 Sensor Cable
82 | COATINGS, ADHESIVES, AND TAPES

83 | CENTRAL PLASTICS
83 | STAC Coating System
84 | 3M Scotchfil Electrical Putty Tape
84 | 3M Scotchfil Electrical Insulation Tape
84 | Scotch Linerless Rubber Splicing Tape 130 C
84 | Scotch Rubber Splicing Tape 23
84 | 3M Vinyl Electrical Tape
84 | Scotch Premium VInyl Electrical Tape Super 88
84 | Scotch Super 33+ Vinyl Electrical Tape
84 | Scotch Vinyl Electrical Tape 33
84 | 3M Corrosion Protection Tapes
85 | 3M Scotchrap All-Weather Corrosion Protection Tape 50
85 | 3M Scotchrap All-Weather Corrosion Protection Tape 51
1-866-267-7776
84 | 3M TAPES
1-866-CORRPRO
1-866-267-7776
Table of Contents
CONTINUED - 3M TAPES
85 | 3M Scotchrap Pipe Primer
85 | 3M Temflex Vinyl Corrosion Protection Tape 1200
85 | 3M Insulating and Splicing Tape
85 | 3M Linerless Electrical Rubber Tape 2242
85 | 3M TemFlex Rubber Splicing Tape 2155
85 | 3M Insulating and Splicing Tape
85 | Scotch Electrical Grounding Braid 25
85 | Scotch Electrical Insulating Varnished Cambric Tape 2510 and 2520
85 | Scotch Electrical Semi-Conducting Tape 13
85 | Scotch Electrical Shielding Tape 24
85 | Scotch Fire Retardant Electric Arc Proofing Tape 77
85 | Scotch Self-fusing Silicone Rubber Electrical Tape 70
85 | Scotch Self-fusing Silicone Heavy Duty Triangular Electrical Tape 70 HDT
86 | Scotch Electrical Insulating Varnished Cambric Tape 2510 and 2520
86 | Scotch Electrical Semi-Conducting Tape 13
86 | Scotch Electrical Shielding Tape 24
86 | Scotch Fire Retardant Electric Arc Proofing Tape 77
86 | Scotch Linerless Rubber Splicing Tape 130 C
86 | Scotch Rubber Splicing Tape 23
86 | Scotch Self-fusing Silicone Rubber Electrical Tape 70
86 | Scotch Self-fusing Silicone Heavy Duty Triangular Electrical Tape 70 HDT
86 | 3M Mastic Tapes
86 | 3M Scotch-Seal Mastic Tape 2229
86 | 3M Scotchfil Electrical Insulation Putty Tape
86 | Scotch Electrical Moisture Sealant Pads 06149
87 | Scotch Electrical Moisture Sealant Roll 06147
87 | Scotch Mastic Strip 2230
87 | Scotch Rubber Mastic Tape 2228
87 | Scotch Vinyl Mastic Pads 2200
87 | Scotch Vinyl Mastic Roll 2210
87 | 3M Highland Vinyl Electrical Tape
87 | 3M Tartan General Use Vinyl Electrial Insulating Tape 1710
87 | 3M Temflex Gereral Use Vinyl Electrical Tape 1700
87 | Scotch Heavy Duty Vinyl Insulation Tape 22
87 | Scotch Vinyl Electrical Color Coding Tape 35
87 | Scotch Vinyl Electrical Tape 66R
88 | 3M EPOXY COATING MATERIALS

88 | Scotchkote Electrical Coating 14583
88 | 3M Internal Linings
88 | 3M Scotchkote Water Base Primer 500N, 42.3 lb.
88 | 3M Scotchkote Fusion Bond Epoxy Powder Coating 206N, Extra Long Gel, 65 lb.
6

CONTINUED - 3M EPOXY COATING MATERIALS
Table of Contents
88 | 3M Scotchkote Fusion Bond Epoxy Powder Coating 206N, Long Gel, 65 lb.
88 | 3M Scotchkote Fusion Bond Epoxy Powder Coating 206N, Long Gel, 1700 lb. Supersack
88 | 3M Scotchkote Fusion Bond Epoxy Powdered Coating XC-6259
88 | 3M Scotchkote Fusion Bonded Epoxy Coating XC-6171
88 | 3M Scotchkote Fusion Bonded Epoxy Powder Coating 6258
88 | 3M Scotchkote Liquid Epoxy Coating 323
88 | 3M Scotchkote Liquid Phenolic Primer 345, Drum
88 | 3M Scotchkote Single Layer Powder Coating
89 | 3M Scotchkote Fusion Bonded Epoxy Powdered Coating 226N+
89 | 3M Scotchkote Fusion Bond Epoxy Powdered Coating 226N
89 | 3M Scotchkote Fusion Bonded Epoxy Powdered Coating 206N
89 | 3M Scotchkote Dual and Multi Layer Fusion Bonded Epoxy
89 | 3M Scotchkote Fusion Bond Epoxy Powdered Coating 6352
89 | 3M Scotchkote Fusion Bonded Epoxy Dual Coating System 6251
89 | 3M Scotchkote Fusion Bonded Epoxy Rough Overcoating 207R
89 | 3M Scotchkote Patch Repair / Rehabilitation
89 | 3M Scotchkote Hot Melt Patch Compound 226P, Green
89 | 3M Scotchkote Liquid Epoxy Coating 306, Green
89 | 3M Scotchkote Liquid Epoxy Coating 314, Forest Green
90 | BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP

90 | POLYKEN
1-866-267-7776
90 | Polyken Pipeline Coating Products - Over the Ditch Line Coatings

90 | Polyken 1019 Solvent Based Liquid Adhesive for Line Travel System
90 | Polyken 1600 High Temperature Polypropylene System - GoCoat 250
90 | Polyken 1619 Solvent Based Liquid Adhesive
90 | Polyken 1636 High Temperature Joint Wrap
91 | Polyken 2000 High Shear System - GOCoat 200
91 | Polyken 2036 High Temperature / High-shear Resistant Anti-Corrosion Joint Wrap Coating
91 | Polyken 954 Protective Pipeline Outerwrap
92 | Polyken Pipeline Coating Products - Girth Weld Coatings
92 | Polyken 930 Wrap - Cold Applied Tape Coating System
92 | Polyken 932 Wrap - Cold Applied Tape Coating
92 | DIN 942/955 Cold Applied Double Faced Tape
93 | Polyken 1019 Solvent Based Liquid Adhesive for Line Travel System
93 | Polyken 1027 Liquid and Spray Adhesive
93 | Polyken 1627 Liquid Adhesive
7
1-866-CORRPRO
COATINGS, ADHESIVES, AND TAPES
1-866-267-7776
Table of Contents
CONTINUED - BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP

94 | Polyken Pipeline Coating Products - Liquid Adhesive Products
94 | Polyken P 1033A Low VOC Liquid Adhesive System
94 | Polyken P 1039 VOC Liquid Adhesive System
95 | Polyken Pipeline Coating Products - Coatings for Pipe Fittings, Bends and Ts
95 | Polyken 4000-35 PCS Primerless Coating System
95 | Polyken 930 Wrap - Cold Applied Tape Coating System
95 | Polyken 932 Wrap - Cold Applied Tape Coating
95 | Polyken 934 Wrap Cold Applied Tape Coating System
96 | Polyken 936 High UV Resistant / High Tack Joint Wrap Tape
96 | Polyken 937/938 Mastic System
96 | DIN 942/955 Cold Applied Double Faced Tape
97 | Polyken Pipeline Coating Products - Accessory Products
97 | Polyken 900 General Utility Tape for Hand Application on Small Diameter Pipe Joints and Fittings
97 | Polyken 910 All Purpose Tape System for Field Application in the Oil Patch
97 | Polyken 931 Self-adhering Filler Tape
97 | Polyken 939 Self-adhering Filler Tape
98 | Polyken Pipeline Coating Products Plant Applied Line Coatings
98 | Polyken Powercrete
99 | COVALENCE
99 | Covalence Heat Shrinkable Pipeline Coatings - Accessory Products
99 | Covalence EQ Roller - Rollers are specifically designed for use with heat shrink products
99 | Covalence S1113 - Adhesive Tape on Rolls With Release Paper for IPEC
99 | Covalence S1137 - High Viscosity Sealant Based Filler for PERP, PERP 80, PERP60E
99 | Covalence S1113-RI - Adhesive Tape Reinforced with Glass Fiber for RayJoint
99 | Covalence Torches - Propane Heating Device
100 | Covalence Heat Shrinkable Pipeline Coatings for Pipe Fittings, Bends and Ts
100 | Covalence BLOT - Moulded Part to Coat Blocking Ts
100 | Covalence CPSM/XCSM - Tubular Sleeve with High Shrink Ratio for Couplers
101 | Covalence CSEM-F - Fiber Reinforced Wrap Around Sleeve for Casing End Seals
101 | Covalence FCTS/FCWS/FCMS/FCWSF - Heat-Shrinkable Moulded Sleeve
102 | Covalence FLANGESEAL - Fiber Reinforced Wrap Around Sleeve for Flanges
102 | Covalence FLEXCLAD - Heat Shrinkable Tape for Bends
104 | Covalence DIRAX - Directional Drill Fiber Reinforced Wrap-around Field-Joint Coating
104 | Covalence HTLP-PP - 3 Layer Polypropylene Field-Joint Coating System
104 | Covalence HTLP60 - 3 layer Wrap-around Field-Joint Coating (with epoxy)
105 | Covalence HTLP80 - 3 Layer Wrap-around Field-Joint Coating (with epoxy)
105 | Covalence PPS120 - Wrap-around Field-Joint Coating for 3LPP (2 layer)
105 | Covalence TPS - Tubular Field-Joint Coating (2 layer)
8

CONTINUED - BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP
Table of Contents
105 | Covalence WaterWrap - Wrap-around Field-Joint Coating for Large Diameter Water Pipes
(2 layer) Internal Welding
106 | Covalence WPC - Wrap-around Field-Joint Coating (2 layer)
106 | Covalence WPC C30 - Heatshrinkable Sleeves
106 | Covalence WPC C50 - Wrap-around Field-Joint Coating (2 layer)
107 | Covalence WPC100M - Wrap-around Field-Joint Coating (2 layer)
107 | Covalence WPC120 - Wrap-around Field-Joint Coating (2 layer)
108 | Covalence WPC60 - Wrap-around Shrink Sleeve for Pre-insulated Pipe Joint Sealing
108 | Covalence WPC65M - Wrap-around Field-Joint Coating (2 layer)
108 | Covalence WPCT - Wrap-around Field-Joint Coating (2 layer)
109 | Covalence WPCZ - Wrap-around Field-Joint Coating (2 layer) for Infill Joints
110 | Covalence Heat Shrinkable Pipeline Coatings - Liquid Epoxy Primers
110 | Covalence S1239 Epoxy Primer - Two Components Epoxy Primer
110 | Covalence S1301 Epoxy Primer - Two Components Epoxy Primer
110 | Covalence S1401
111 | Covalence Heat Shrinkable Pipeline Coatings - Pipe Coating Repair Systems
111 | Covalence PERP - Coating Repair System for HDD
111 | Covalence PERP Meltstick - Coating Repair System (scratches only)
111 | Covalence PERP80 - Coating Repair System
112 | Covalence Heat Shrinkable Pipeline Coatings - Plant Applied Line Coatings
112 | Covalence Rayclad 120 - Plant Applied Heat Shrinkable Pipeline Coating Tape
112 | Covalence Rayclad 80 - Plant Applied Heat Shrinkable Pipeline Coating Tape
113 | KEMA COATINGS, INC.

113 | KEMA Module Sealants (Macro-Polyisobutylene)
115 | PROSHIELD
115 | Coiled Rockshield
116 | ROYSTON COATING AND WRAP PRODUCTS
1-866-267-7776
116 | Royston Greenline Tape, Tac-Tape, Roybond 747, Roskote 216, Roskote A-51 and R-20
117 | Royston Tapecoat Cold-Applied Tape Coatings
117 | Tapecoat Gray Tapes
118 | Tapecoat HT/ MB
118 | Tapecoat M50 RC Gray
119 | Tapecoat 6025 Gray High Temperature Tape
119 | Tapecoat T Tape GPE - Cold-Applied Tape Coating
119 | Tapecoat CT - Cold-Applied Tape Coating
119 | Tapecoat Grey Pad - Cold-Applied Mesh Backed Tape Coating
119 | Royston One Step Tape
120 | TR Green
120 | Tapecoat HT Sealant
120 | Royston Sealant Tapes
120 | Tape A (Mil Thickness)
9
1-866-CORRPRO
1-866-267-7776
Table of Contents
CONTINUED - ROYSTON COATING AND WRAP PRODUCTS
10
120 | Tape C (Mil Thickness)

120 | Handy Cap Standard
120 | Tapecoat Reinforcing Scrim
120 | Tapecoat TC Flo-Coat - Petrolatum Wax System
120 | Tapecoat TC Mastic
120 | Tapecoat TC Mastic 2000
120 | Tapecoat TC Aluminum Mastic
120 | Royston Roskote A51
120 | Roskote 201
120 | Tapecoat Hand Wrapster
121| Royston Hot-Applied Tape and Epoxy Coatings
121 | Heat Application Tool Propane Torch Kit
121 | TC 7000 High Temperature Epoxy
121 | TC 7030 High Build High Temperature Epoxy
122 | TC 7100 Wet Bond Gray Epoxy
123 | TC Wet Bond Flexible Epoxy Mastic
123 | TC 7010 Fast Set Epoxy
124 | Royston Black Tack
125 | Royston Roybond 747
126 | TC 7025 Ez Flow Epoxy
126 | Tapecoat Enviroshield Series R
128 | Royston Petrolatum Wax Systems
128 | Tapecoat Envirotape
128 | Envirocoat System Enviroprime
128 | Envirocoat System Envirostretchwrap
129 | TC Enviroseal Mastic
129 | Tapecoat TC Flo-Coat
129 | Envirocoat System FlangeCoat
129 | TC Flangecoat
130 | Royston Sealants, Primers and Mastics
130 | Tapecoat TC Moldable Sealant
130 | Tapecoat HT Sealant
130 | TC Omniprime
131 | Tapecoat TC Mastic
131 | Tapecoat TC Mastic 2000
131 | Tapecoat TC Aluminum Mastic
131 | Royston Roskote R28 Rubberized Mastic
133 | Royston Thick N Quick Mastic
134 | Tapecoat Rocksheilds
134 | TC 2025-1 (Terrashield) Extra Protection for Buried Pipelines

CONTINUED - ROYSTON COATING AND WRAP PRODUCTS
134 | Tapecoat Terra Pad
134 | Pipesaver 200
134 | Strapping Tape
STOPAQ AMCORR PRODUCTS
Table of Contents
135 | STOPAQ Coat Wrap CZ

135 | STOPAQ AMCORR EZ Wrap
136 | STOPAQ FN 4200 Flange Filler
136 | STOPAQ Waterplug
138 | STOPAQ FN 3000
138 | STOPAQ Casing Filler
138 | STOPAQ Casing Spacer
138 | STOPAQ Fiberbond
1-866-267-7776
11
C O R R P R O PA R T N E R S
Partnering to Bring You the Latest in Corrosion Control Materials
CORRPRO PARTNERS
Corrpro wishes to thank our Partners for their continued support and contributions to the
content of this catalog. Working together, Corrpro and its Partners bring you the latest
technology and expertise in Corrosion Control Materials and Cathodic Protection.
Alnor
Dairyland Electrical Industries
American Innovations
De Nora
Asbury Carbons
Defelsko
Bacharach
Delmhorst
Berry Plastics Corporation
Erico Products
Borin Manufacturing
Fluke
Burndy Connections
Gerome Manufacturing
Calpico
Global Thermoelectric
Central Plastics
Handley Industries, Inc.
Chlor*Test
Hanna Instruments
Continental Industries
Holloway
(thermOweld)
Kema Coatings, Inc.
1-866-267-7776
Cott Manufacturing
Our Partners
3M
12
1-866-CORRPRO
1-866-267-7776
Table of Contents
CORRPRO PARTNERS CONTINUED
King Innovations
QuaNix
Kirk Products
Raytek
Loresco
Royston
M.C. Miller
Safetrack
Metal Samples
Scotchcast
Metrotech
Serdex
Micro-Metrics
STOPAQ AMCORR
Minitest
Tempscribe
N.I.S.T.
Testex
NTG
Tinker & Rasor
Oxbow Calcining
Thompson Lightning Protection
Pikotek
Tooke
Pipeline Seal and Insulation, Inc.
Universal Rectifiers, Inc.
Pro-Mark
U.S. Weather Bureau
PTC Thermometers
13
CABLE, WIRE, AND SPLICING

Cable, Wire, Splicing Materials, Bonding Materials, and Accessories

Cable
Corrpro HMWPE
Corrpro HALAR
Corrpro EPR / CSPE
Test Lead Reels and Wire

M.C. Miller
Cable, Wire, and Splicing
Survey Wire
Corrpro
Splicing Kits
Scotchcast
3M
Royston
King Innovations
Connections
Burndy Connections
Calpico
Continental Industries (thermOweld)
Erico
Safetrack
Accessories
Royston
1-866-267-7776
Environment
Cathodic Protection
Energy Infrastructure
14
1-866-CORRPRO
CABLE
Corrpro HMWPE Direct Burial Cable
Multi-Purpose Cathodic Protection Cable

Selecting the right cable for connecting anodes, power
supplies, and structures is an important part of cathodic
protection design. Corrpro makes this selection process
easy by offering a cable manufactured specifically
for the cathodic protection industry. It is composed of
copper wire, which is covered by high-molecular weight
polyethylene (HMWPE).The copper wire is stranded
and annealed to permit extra flexibility. Because the
polyethylene on the cable is approximately twice as
thick as on conventional HMWPE wire, it serves as
both electrical insulator and mechanical cover for the
conductor. This provides Corrpros cathodic protection
cable with outstanding dielectric strength and moisture
resistance. During installation, the cable can withstand
considerable mechanical abuse without risk of damage
to the copper electrical conductor. The polyethylene
cover is also chemically resistant, and protects against
most substances.
Applications
HMWPE cable is offered in a variety of sizes. It can
be used as a header cable on cathodic protection
systems, or to make anode-lead or negative-return
connections. The thick polyethylene cover permits
direct burial of the cable in native soils or submersion
in fresh water. The cable exhibits superior flexibility
and can be bent without risk of notch propagation. It is
not recommended for use in environments containing
chlorine, hydrochloric acid or petroleum hydrocarbons.
COPPER CONDUCTORS
Corrpros HMWPE cable is manufactured according

to strict quality control standards. The polyethylene
coating is made to meet American Society for Testing
Materials Standard D-1248 for plastic molding and
extruded materials. In addition, routine tests are
performed to ensure that the cable possesses certain
mechanical and electrical properties.
HIGH MOLECULAR WEIGHT

POLYETHLENE
1-866-267-7776
HMWPE Order Information

Wire Size
AWG
Number of
Strands
14
Insulation
Thickness
Nominal O.D.
in
mm
in
mm
0.11
2.794
0.299
7.59
12
0.11
2.794
.031
7.87
10
0.11
2.794
0.34
8.64
0.11
2.794
0.36
9.14
0.11
2.794
0.41
10.41
0.11
2.794
0.46
11.68
0.11
2.794
0.52
13.21
19
0.125
3.175
0.59
14.99
1/0
19
0.125
3.175
0.63
16.00
2/0
19
0.125
3.175
0.67
17.02
4/0
19
0.125
3.175
0.78
19.81
15

CABLE
Corrpro HALAR Direct Burial Cable
without risk of damage. Prior to applying the two

insulation layers, the copper wire on the HALAR
cable is coated with tin. This prevents oxidation from
occurring on the wire strands and ensures good
electrical conduction over the life of the cathodic
protection system.
Applications
HALAR cable is designed for making anode lead
connections in a wide range of environments. Due
to its dual insulation construction, it can be installed
directly in native soils or submerged in fresh, brackish
or salt waters. The cable is ideal for deep anode
bed installations where chlorine and oxygen gases
are generated.The HALAR cable will not embrittle
at temperatures as low as -105F (--76C), and will
maintain dimensional stability and dielectric strength
at temperatures up to 250F (121C).It is also highly
resistant to notch propagation.
The HALAR cable distributed by Corrpro is made

specifically for cathodic protection applications.
It can withstand considerable abuse during installation
JACKET HIGH
MOLECULAR WEIGHT
POLYETHYLENE
THICKNESS .065
Protection for the Harshest Environments

Cathodic protection stops corrosion attack on metallic
structures by making a complete electrical circuit. To
create a system with high circuit reliability it is important
to use a lead wire cable which is rugged enough to
withstand the most severe environments. HALAR is
just such a cable. It is composed of stranded copper
wire covered by two layers of insulation. The outer
insulation layer, or protective jacket, is made from high
molecular weight polyethylene (HMWPE). It exhibits
superior dielectric and tensile strength, and provides
mechanical protection to the wire. The material is
also resistant to water intrusion. The inner or primary
insulation is composed of HALAR, a fluorocopolymer.
This insulating material demonstrates exceptional
chemical resistance. In the presence of chlorine,
hydrochloric acid, sulfuric acid or other strong oxidizing
agents, the material remains stable. Further, it will not
deteriorate when exposed to petroleum hydrocarbons
which are encountered in numerous cathodic protection
applications.
TIN COATED COPPER

CONDUCTOR
HALAR Order Information

Insulation
Thickness
Jacket
Thickness
in
mm
in
mm
in
mm
0.020
0.508
0.065
1.651
0.35
8.89
6 (16)
0.020
0.508
0.065
1.651
0.38
9.65
4 (25)
0.020
0.508
0.065
1.651
0.43
10.92
2 (35)
0.020
0.508
0.065
1.651
0.49
12.45
Wire Size
AWG (mm)
Number of
Strands
8 (10)
Nominal O.D.
1-866-267-7776
PRIMARY INSULATION HALAR, E CTFE

FLUORO COPOLYMOR THICKNESS .020 IN
16
1-866-CORRPRO
CABLE
1-866-267-7776
Corrpro EPR / CSPE Direct Burial Cable
Flexible Double Insulated Cable

To deliver long-life protection to buried or submerged
metallic structures you need a cable, which can perform
in all types of environments.
EPR/CSPE is a double insulated cable, which has been
used extensively as an anode lead wire. It
has demonstrated excellent resistance to acids and
petroleum hydrocarbons, and can sustain significant
mechanical abuse without risk of damage to the
electrical conductor. The cable is composed of stranded
copper wire, which is coated to prevent oxidation.
Because a greater number of strands are used which
are relatively small in diameter, the EPR/CSPE cable
has greater flexibility than most direct burial cable.
EPR/CSPE can be installed indoors or out, in wet or

dry locations. It is used primarily as a lead wire for
cathodic protection systems. While it can withstand
most oils, acids, and alkalies, it is important to consult
your Corrpro representative to ensure the cable is
appropriate for a particular environment.
Dielectric protection to the copper wire is furnished

through a two-part insulation. The outer portion of this
insulation consists of chlorosulfonated polyethylene.
The material can be severely stretched without
risk of notch propagation. It is also resistant to
moisture intrusion and can operate in a wide range
of temperatures without becoming deformed. The
insulation material directly surrounding the copper
wire is made from ethylene propylene. This insulation
material is extremely resilient, and shields the copper
wire from most organic and inorganic substances.
Applications
CSPE JACKET
EPR INSULATION
STRANDED COPPER CONDUCTOR
EPR / CSPE Order Information

Wire Size
AWG (mm)
Number of
Strands
6 (16)
10 (50)
Insulation Thickness
Jacket Thickness
Nominal O.D.
in
mm
in
mm
in
mm
0.045
1.143
0.030
0.762
0.34
8.64
19
0.055
1.397
0.045
1.143
0.58
14.73
17

TEST LEAD REELS AND WIRE

M.C. Miller
M.C. Miller HYKON Model 15XC
Stamped aluminum construction.

Capacity:
16 AWG wire - 250 ft
Weight 1.25 lbs. without wire
Cat. #30501
Slip Ring Hub for Continuous Operation

21 H s 16 x 11
Capacity:
16 AWG wire - 2000 ft.
Weight 16 lbs. without wire
Cat. # 30206
Note:
o :D
Due to manufacturers discontinuation of this
model,
o e MCM will only be able fill orders while supplies
last.
s
M.C.
M
C M
Miller HANNAY Electric Rewind Reel
Handles
a d
wire for pipeline corrosion & CP testing.
Compact,
Compa
Compac
o p
motorized wire reel with slip ring hub, 12 volt
DC
C mot
motor
m
w/push button switch and tubular handles for
carrying.
carrying
a i
Capacity:
Capacit
apa
16
6 AWG
W wire - 4500 ft.
18
8 AWG
W wire - 10000 ft.
We
Weight
70 lbs. without wire
Cat.
C
at # 3
30603
M.C. Miller / AGRA Hand-Held Reel
M.C. Miller HYKON Model 9XC

M.C. Miller Test Lead Wire - No. 18
No. 18 AWG, 41 Strands/ #34 Tinned Copper Wire
Available in 1000 ft. & 2500 ft. spools
Red
Cat. #31210
Green
Cat. #31301
Orange Cat. #31403
Black
Cat. #31410
M.C. Miller Test Lead Wire - No. 16

No. 16 AWG, 105 Strands/ #36 Tinned Copper
M.C. Miller HYKON Model JL9

Rotating Wire End Offset from Center
12.5 H x 8.5 x 10
Capacity:
16 AWG wire - 500 ft .
Cat. #30002
Available in 500 ft. spools:

Red
Cat. #30807
Green
Cat. #30909
Orange Cat. #31006
Yellow
Cat. #31108
Black
Cat. # 31505
1-866-267-7776
Slip Ring Hub for Continuous Operation

12 H x 8 x 8.5
Capacity:
Cat. #30104
Note: Due to manufacturers discontinuation of this
model, MCM will only be able fill orders while supplies
last.
18
1-866-CORRPRO
M.C. Miller Soil Box Test Lead Set
M.C. Miller Test Clips
(4 Lead Wires Test Set)

Cat. #37009
2 ft long
2-black, 2-red
banana plug and pointed plug ends.
27-C Test Clip (40-amp)

25-C Test Clip (75-amp)
46-C Hippo Clip (75-amp)
Cat. #34608
Cat. #34607
Cat. #CON064
M.C. Miller Submersible Adapter
M.C. Miller Standard Test Lead Wires

Straight No. 16 AWG, 6 ft. long
Red
Cat. #33808
Green
Cat. #33910
Orange Cat. #34007
Yellow
Cat. #34109
Black
Cat. #34903
Coiled Leads, 6 ft. long
Red Cat. #32906R
Black Cat. #32906B
Converts any MCM electrode for use underwater.

Includes your choice of lead length (8, 25, 50, 100
or 200) with a banana plug attached. Water tight
connection.
Stock lengths:
8 ft. - Cat. #16305
25 ft. - Cat. #16407
50 ft. - Cat. #16509
100 ft. - Cat. #16600
150 ft. - Cat. #16702
200 ft. - Cat. #16804
Special lengths are available upon request.
Coiled Leads, 12 ft long

Red Cat. #32912R
Black Cat. #32912B
M.C. Miller Electrode-to-Banana Plug Adapter

Cat. #16300
Converts any MCM reference electrode from a
threaded connection to a convenient banana plug
jack. (Extremely useful when making multiple tests
where constant connection and disconnection of test
apparatus is required.)
1-866-267-7776
M.C. Miller Banana Plugs

Red
Green
Orange
Yellow
Black
Cat. #TER001
Cat. #TER002
Cat. #TER003
Cat. #TER004
Cat. #TER005
19

CABLE
Corrpro Survey Wire
The Long Distance Connection

The development of hand-held data logging equipment
has greatly simplified the performance of close interval
surveys on buried gas, oil, and water transmission and
distribution pipelines. These surveys take continuous
potential readings between test stations, which can
be located from one to three miles apart. To permit
these long distance tests, Corrpro supplies disposable
survey wire. The wire is made from pure copper and is
coated with a varnish to prevent oxidation. It is supplied
on plastic spools for completing up to 3 miles of close
interval survey. The wire can be used with any type
of survey backpack or wire dispense and is easily
measured using automatic footage counters to take
potential measurements as a function of distance.
Unlike standard test wire, which is heavy and difficult
to work with on long distance surveys, Corrpros
disposable copper wire is lightweight and dispenses
easily. It is made from #34 AWG wire, and exhibits
superior resilience. The wire does not tangle or break
easily, and provides accurate potential readings.
Applications
Corrpro survey wire is designed for conducting close
interval surveys. It can be used with any type of
backpack or wire dispenser and can be used to collect
up to 3 miles of data. The wire should be properly
discarded after the survey is complete. Because the
varnish coating on the wire is not completely free of
holidays, the wire is not suitable for use in water.
Survey Wire Order Information
Wire Material
#34 AWG (0.02 mm2)

Varnished Copper
Wire Length
Total Weight
Height
in
mm
in
mm
Miles
km
lbs
kg
76.2
101.6
4.9
0.9
Also available in #30 and #32 AWG.
1-866-267-7776
Spool Nominal Dimensions
20
1-866-CORRPRO
SPLICING KITS
Scotchcast In-line Resin Splicing Kit:
82A Series, Voltage Rating Up to 5 kV Non-shielded, UL 486D Listed, File #EI 02356
Use 82A series kits to insulate and moisture-seal single conductor, non-shielded cables through 5kV and multiconductor cables through 1000V. Each kit contains a snap-together mill body which fits around the splice, two funnels,
tape for sealing mold ends, and Scotchcast 4 epoxy electrical einsulating resin in a Unipak container for clean and
easy handling. These kits may be used for above ground or direct buried applications.
Product Specifications
Product UPC
Voltage Rating
(Max)
Conductor Size
Max Cable O.D.
Max Conn O.D.

Sleeve Type
82-A
25016
5 kV
10 - 2 AWG
6 - 30 mm)
0.750
(19 mm)
0.406
(10 mm)
82-A1
25024
5 kV
Up to 2 AWG
(30 mm)
0.625
(16 mm)
0.406
(10 mm)
82-A2
25032
5 kV
2 3/0 AWG
(35 - 80 mm)
1.0
(25 mm)
0.625
(16 mm)
82-A3
25040
5 kV
3/0 AWG - 400

kcmil
(90 - 200 mm)
1.438
(40 mm)
1.0
(25 mm)
Scotchcast Wye Resin Splicing Kit: 82-B1, Voltage Rating Up to 5 kV Non-sheilded

82-B1 kit insulates and moisture seals wye splices on non-shielded cable through 5 kV and on multi-conductor cables
through 1000V. Its rigid two-part transparent molds snap around splices for a tailor-made field splice. Within 30
minutes after the resin is poured, the splice is ready for a long, reliable life. The kit contains Scotchcast 4 electrical
insulating resin. This kit may be used for above ground or direct buried applications.
Product UPC
Voltage Rating
(Max)
82-B1
25057
5kV Single Con

1000V Multlipe
Cond
Connector Split Bolt Connector Crimped

(Max)
(Max)
Max Cable O.D.
2 AWG
(19 mm)
4 AWG
0.250 - 0.625
(6 - 16 mm)
1-866-267-7776
Scotchcast Flexible Power Cable Splicing Kit: 82-BF1, Voltage Rating Up to 1000V
Scotchcast flexible power cable tape splicing kit 82-BF1 is a permanent splice for use on non-shielded portable power
cables and cords with copper conductors rated up to 1000V. It can be used on single conductor or multiple conductor
cables using a compression C tap connector. The kit contains one piece removable mold tape for sealing mold ends,
abrasive cloth and Scotchcast 2130 compound in the Unipak container for clean and easy handling. The completed
splice is designed for use in weather exposed, direct bury or submerged locations.
Product UPC
82-BF1
08309
Voltage Rating
(Max)
Connector Size Range
Number of
Conductors
1000
Up to 1/0 AWG (50 mm)
1000
Multi
21

Scotchcast Flexible Power Cable

Splicing Kits 82-F and 82-BF Series
Features
Factory quality permanent splice; MSHA accepted
equal to shop or factory vulcanizing
Flexible compound allows splice to bend with
Scotchcast 2130 Compound is self-curing; a cold
cure requiring no torch, no heated mold and no
cooking time
Scotchcast 2130 Compound bonds to common
acket materials; neoprene, hypalon, PVC nitrile/
PVC, EPR, urethane, 2130 (itself)
Scotchcast 2130 Compound forms a splice or
repair that is abrasion resistant and flame retardant
Smooth tapered splice profile eliminates cable
hang-ups and splice end-lifting
Applications
To splice or rejacket non-shielded portable power
cable and portable cords:
For inline single-conductor cables rated up to 5 kV
For tap single-conductor cables rated up to 1000 V
For inline and tap multi-conductor cables rated up
to 1000 V
For mine portable cable rated 600/2000 V (P-142-5
MSHA)
For use with compression inline connectors (82-F)
and compression C tap connectors (82-BF)
For indoor and outdoor applications:
Weather exposed
Direct burial
Submerged
Cable reels
For jacket repairs
Kit Contents
Each kit contains sufficient quantities of the following
materials to make one splice or cable repair
(connectors are not included in kit):
One-piece removable mold
Scotchcast 2130 Compound in Unipakcontainer
Scotch 23 Tape, for sealing mold ends
Abrasive cloth (80J grit)
Comprehensive instructions showing proper
installation techniques for splicing non-shielded
portable power cables and cords
Product UPC
Voltage Rating (Max)
Conductor Size
Number of
Conductors
Connection Max O.D.

(inches)
82-F1
08307
5000
6 - 1/0 AWG
(16 - 50 mm)
0.62 connector
1000 (600/2000)
Multi
0.90 connector bundle
5000
2/0 - 4/0 AWG

(70 - 95 mm)
0.82 connector
1000 (600/2000)
Multi
1.32 connector bundle
82-F2
08308
1-866-267-7776
3M Scotchcast 82-F and 82-BF Series Flexible

Power Cable Splicing Kits are a series of flexible inline
and tap splices for use on non-shielded portable power
cables and cords. They are designed to be used on
single and multiple conductor cables and cords rated
up to 1000 Volts (600/2000 Volts mine portable cable
rating). The 82-F Series will accommodate a singleconductor cable rated up to 5 kV. The splices will
accommodate single-conductor cables sized up to 4/0
AWG for inline splicing and up to 1/0 fAWG for tap
splicing. Multi-conductor sizing is based on a cable
diameter range of up to 1.2 inches for inline splicing
and up to 0.8 inches for tap splicing. The splice kits are
based on Scotchcast 2130 Compound for toughness,
flexibility, moisture sealing and flame retardancy.
They are permanent splices as assigned by the Mine
Safety and Health Administration (P-l42-5 MSHA). The
completed splices are designed for use in weather
exposed, direct burial or submerged locations.
22
1-866-CORRPRO
SPLICING KITS
Scotchcast
Scotchcast Wye Resin Splicing Kit: 90-B1, Voltage Rating Up to 1000V

90-B1 insulates and moisture-seals wye splices made with the split-bolt type connectors on cable rated through
1000V. Each kit contains a snap-together mold body which fits around the splice, two funnels, tape for sealing mold
ends, and Scotchcast 4 epoxy electrical insulating resin in a Unipak container for clean and easy handling. These
kits may be used for above ground or dried buried applications
Voltage Rating
(Max)
Product UPC
90-B1
25115
Connector Split Bolt Connector Crimped

(Max)
(Max)
1000
2/0 AWG
(19 mm)
1/0 AWG
Max Cable O.D.

run 0.50 - 812
(13 - 21 mm)
tap max 0.375
(10 mm)
Single Conductor Cable

Multiple Conductor, to 1000 Volt Cable
Scotchcast Multi-Mold Resin Splicing Kit for Non-Shielded
Cable 85 Series, Voltage Rating Up to 1000 V
Scotchcast 85 Series versatile kits are used to electrically insulate and moisture-seal odd-sized and odd-shaped
splices on cables rated through /000V. The flexible plastic mold forms easily around splices and within 30 minutes
after the resin is poured, the splice is ready for direct bury or above ground service.
1-866-267-7776
Product UPC
Voltage Rating
(Max)
Connector Type
Max Conductor
Size
85-10
11846
1000
Split bolt
compression
H or C tap
8 AWG str
4 AWG str
85-12
11847
1000
Split bolt
compression
H or C tap
1 AWG str
2/0 AWG str
85-14
11848
1000
Split bolt
compression
H or C tap
2/0 AWG str

4/0 AWG str
Inline compression
split bolt
750 kcmil str.

250 kcmil (run):
2/0 AWG str. (tap)
Compression
H or C tap
500 kcmil (run)

4/0 AWGH str. (tap)
85-16
02403
1000
23

Scotchcast Ordering Information

Typical Use
Maximum Conductor Size

AWG (mm)
85-10
Multi-mold
Odd Shaped Connections
#4 Stranded (25)
85-12
Multi-mold
2/0 Stranded (70)
85-14
Multi-mold
4/0 Stranded (120)
85-16
Multi-mold
750 kcml (400)
82-A1
Inline Splices
#2 Stranded (35)
82-A2
Inline Splices
#2 - 3/0 Stranded (35 - 95)
82-A3
Inline Splices
3/0 - 400 kcml (85 - 203)
82-B1
Wye Splices
#2 Stranded (35)
82-B2
Wye Splices
2/0 Stranded (70)
1-866-267-7776
Kit Number
24
1-866-CORRPRO
SPLICING KITS
3M
3M DBY/DBR Direct Bury Splice Kits

DBY Wire Range: 2 - 5 #18s AWG through 2 #12s
AWG / DBR Wire Range: 5 # 16s AWG through 3 #10s
AWG
Easy to install as 1, 2, 3
1-866-267-7776
1. Strip wires, apply the Scotchlok Electrical Spring

Connector and twist in a clockwise direction
2. Insert the splice into the gel-filled insulator tube.
Push past the locking fingers to hld the Scotchlok
connector in place
3. Position wires in wire-channels and snap insulator
tube cover closed
Saves Time
The 3M Direct Bury Splice Kite is a real-time saver
when installing underground electrical cable systems.
Every component for the splice is included in the kit.
The insulator tube is pre-filled eliminating the chance
of the installer using too much or too little sealant. No
crimping tools, no waste, no mess. Just quick, reliable
underground splices for projects of 30 volts or less.
Flexible
The DBY splice kit meets a wire range of 2 - 5 #18
AWG through 2 #12s AWG solid or stranded copper
wire
The DBR splice kit meets a wire range of 5 #16s
AWG through 3 #10s AWG solid or stranded copper
wire
Sealant does not set up hard, allowing splice to be
reworked, without cutting wires (new tube required)
Application Temperature Range 32F to 120F (0C
to 49C)
Storage Temperature 120F (49C)
Economical
Insulating gel is already contained in the tube
Long-term electrical properties reduce callbacks and
rework
Dependable
Locking fingers in the tube ensure that the Scotchlok
connector stays in position
The closed tube cover provides strain relief
Design protects against corrosion failure
Packaged for Quick Shipment
2 splices per kit, 25 kits per carton
25

ROYSTON PRODUCTS
Royston SpliceRight
Royston SpliceRight
Its Economical
The SpliceRight System is the low-cost way to do the
job right. Its fast, easy and effective, which keeps
your labor costs down. And if re-entry to the splice is
necessary, the SpIiceRight system can be removed
without damage to the cable or
the splice.
One-Size-Fits-All
With SpliceRight you need to carry only one size kit to
the site - there is no need for various-sized kits. The
SpIiceRight systems green sealant fits easily around
any shape or configuration quickly and with no mess.
All Season Splice
The SpliceRight system can be applied in both hot
or below freezing temperatures. The green sealant
remains pliable, so it will never crack if a cable shifts.
The SpliceRight systems unique rubber encapsulating
material maintains its electrical resistance and physical
properties without deterioration during long aging or
exposure to corrosive underground environments.
Its Easy-to-use
Just cover, wrap and spray.
Ordering
Royston SpliceRight kits are furnished in a carton
containing 12 individually packaged kits and one spray
bottle for water.
The Royston SpliceRight System is designed to

insulate, waterproof and protect low voltage electrical
connections. Its the splicing kit that keeps your
Catholic Protection System intact. SpIiceRights tacky
elastomeric insulating
compound completely seals and waterproofs, the
connection. Theres no mixing heating or pouring.
Weve developed this compound based on Roystons
60 years of experience in corrosion protection. The
SpIiceRight systems resin-impregnated, moisturecured fabric bandage can be applied immediately
after applying the compound-unlike other methods
which require a hardening time. The bandage provides
mechanical protection for the sealant, and sets in less
than 10 minutes. And the SpliceRight systems quick
installation time allows for immediate backfill.
Typical Properties
Encapsulating compound
Specially compounded butyl elastomer

Green
150 grams
Water absorption
0.01% ASTM D570
Percent non-volatile
100%
Service temp
-50F to + 185F
Protection shell (bandage)
Specially impregnated fabric, hermetically seated

in a foil pouch. After custom forming around the
splice, the moisture cured urethane responds by
hardening into a tough, damage-resistant shell in a
few minutes
1-866-267-7776
Color
Quantity
26
1-866-CORRPRO
Royston SpliceRight Kit Instructions

* Do not use gloves until after Step 4. Splice and
Adjacent Insulation Must Be Clean and Free of
Contamination
Cover
1. With your bare hands, apply the first piece of rubber
by pressing and packing it around the splice.
2. With the second piece of rubber, begin wrapping
about the V area and use a stretch and wind
technique around the rest of the splice.
3. With the third piece of rubber stretch and wind,
being sure to cover 1 or more of the insulation of
each wire.
Wrap
1. Now, slip on protective gloves.
2. Open the foil pouch by tearing at the notch and
remove the bandage.
3. Wrap the splice with a combination X-wrap -figure
8 being sure to pass through the V area at least
once.
4. Temporarily secure the end with the clip.
1-866-267-7776
Spray
1. Dampen this area with the spray bottle.
2. Under normal conditions the bandage should set in
less than 10 minutes.
27

K I N G I N N O VA T I O N S
DryConn Waterproof Connections Anode Splice Box
DryConn VisiLock with SmartGel
Eliminate these time-consuming steps:

Two-part epoxy mixing and messy pouring
materials
Ambient temperature issues with epoxy splice
methods
Assembly and set-up time
Hazmat requirements with transporting materials
Heat shrinks, primers, tapes and epoxy packs
Product Specifications and Measurements

Max Voltage 50V
Temperature Rating -40C - 90C (194F)
Wire Range:
Main: #8 - 1/0
Tap: #12 - #4
Installation Instructions
1. Install electrical connections per connector
manufacturers instructions
2. Lay main conductor into conductor cradle
centering electrical connector as show in
FIgure A
3. Position Tap conductor as shown in Figure A.
Note: Tap conductor can be positioned to
exit either side of housing
4. Install wire ties tightly around main conductor.
Cut remaining length of wire tie and discard.
Close housing verifying it is securely latched.
1-866-267-7776
Product Data and Testing Information:

Gel is a cross-linked silicone polymer
Tests conducted
1. 500 Hour Salt Fog
2. Immersion / Heating / Cooling Sequence
- 24 hour water immersion 72 hours
at 75C 24 hours water immersion
4 hours at -18C 24 hours
water immersion
3. 336 hours of immersion in 10% chlorine
solution
4. 336 hours of immersion in 5% salt water
solution
Note:
1. The above tests were conducted with separate sets
of samples
2. Dielectrics at 1000VAC and Insulation
Resistance at 250 VDC conducted following
all 24 hour immersions, chlorine and salt water
immersion and impact testing
Features and Benefits

Waterproof and corrosion proof
Pre-filled with a non-toxic gel that eliminates
hazmat requriements
Re-enterable, semi-transparent, encapsulated
splice allows for visible splice examination
Includes mounting tabs to securely attach
housing to structures
Locking mechanism centers splice in box
One piece for fast, easy installation
No need to abrade cable during installation
No assembly or set up time required
No shelf life issues with SmartGel
Eliminates heat shrinks, primers, tapes and
epoxy packs
Amperage not to exceed maximum temperature of
the conductor
Designed to protect cathodic splices from corrosion
For use in outdoor or direct-burial locations
For making top or branch splices on insulated
cables rated up to 50V
5. 30 minutes water submersion at 6 feet

followed by dielectric at 1000VAC
6. Impact at ambient and following 168
hours at 110C. 4 hour water
immersion following impact
DryConn VisiLock with SmartGel
28
1-866-CORRPRO
BURNDY CONNECTIONS
Split Bolts and Crimpits
Description
Spliced wire connections are common to both
galvanic and impressed current cathodic protection
systems. Split bolts and crimpits by Burndy are the
mechanical means for making these connections.
They are composed of high purity copper and provide
superior conductivity for anode leads, negative returns,
grounds, or any other type of spliced wire connection.
Burndy crimpits are C type connectors, which can be
used with a wide range of wire diameters, from #14
to 4/0 AWG. Because they are attached under high
compression using special crimping tools, they form a
permanent bond, which can be electrically insulated
with standard encapsulation kits. Split bolts can also
accommodate many different conductors. Their freerunning threads and easy to grip wrench flats ensure
maximum pressure and a secure mechanical bond. In
addition, they are resistant to cracking and corrosion.
Ordering Procedure
Corrpro is an authorized Burndy distributor. To order
the right mechanical connector for your particular
application, indicate the connector type, quantity, and
order number. Crimpits are attached to structures using
specially manufactured crimping tools, which are also
stocked by Corrpro. An example is provided to help
illustrate this process.
Burndy split bolts and crimpits have a proven

track record for long-life performance. They are
manufactured under strict quality control standards and
meet all the requirements established by Underwriters
Laboratories and the Canadian Standards Association.
1-866-267-7776
Ordering Procedure Example

Applications
Mechanical and compression connectors such as
split bolts and crimpits are used for making wire
splices. They are most often used on run and tap style
connections used to join header cables to anode leads.
To protect these connections against corrosion and
moisture, a wire splice kit or other type of electrical
insulating material should be used.
Quantity
50
Product
Burndy Crimpits
Catalog Number
YC2C4
CRIMPIT
SPLIT BOLT
29

Burndy Split Bolt Order Information

Catalog Number
Range for Equal Run and

Tap (AWG)
Min Tap with Max Run

(AWG)
Recom Tightening Torque

(lbs)
KS90
12 stranded - 10 stranded
16 stranded
80
KS15
14 stranded
80
KS17
8 stranded - 6 solid
14 stranded
165
KS17-3
16 stranded
165
14 stranded
165
14 stranded
165
KS22
14 stranded
275
KS22-3
14 stranded
275
KS23
14 stranded
275
KS25
4 stranded - 1/0 stranded
14 stranded
385
KS26
14 stranded
385
KS27
8 solid
500
KS29
1 stranded - 250
8 stranded
650
KS31
1/0 stranded - 350
1/0 stranded
650
KS34
2/0 stranded - 500
2/0 stranded
825
KS39
4/0 stranded - 750
4/0 stranded
1000
KS44
300 - 1000
4/0 stranded
1100
KS20
KS20-3
Brundy Crimpit Order Information

Run (AWG)
TAP (AWG)
Length (in)
YC10C10
12 solid - 10 stranded
0.375
YC8C8
0.5
YC4C8
0.625
YC4C6
0.625
YC4C4
0.625
YC2C4
0.75
YC2C2
0.75
YC26C2
1/0 - 2/0 stranded
0.938
YC26C26
1/0 - 2/0 stranded
1/0 - 2/0 stranded
0.938
YC28C2
3/0 - 4/0 stranded
1.063
YC28C26
3/0 - 4/0 stranded
1/0 - 2/0 stranded
1.063
YC28C28
3/0 - 4/0 stranded
3/0 - 4/0 stranded
1.063
1-866-267-7776
Catalog Number
30
1-866-CORRPRO
BURNDY CONNECTIONS
1-866-267-7776
Terminal Wire Connectors
Cathodic protection relies on a complete electrical

circuit to stop corrosion. Burndy terminal wire
connectors provide the kind of circuit reliability you
need for long-term protection. They are offered in
copper, aluminum, and dual-rated aluminum, for both
compression and mechanical attachment. Because
they are highly conductive and operate cooler than
the wire on which they are installed, the Burndy wire
connectors can withstand a wide range of electrical
and environmental conditions. These include current
surges, corrosion, vibration, and high moisture and
temperatures. Copper compression connectors
manufactures by Burndy are normally tin or lead plated.
They can also be coated with Burndy Bright Finish
to provide durable long-lasting corrosion resistance.
Aluminum connectors are made from wrought
aluminum and designed with a tin plating of sufficient
mass to minimize bimetallic corrosion.

Quantity
25
Product
Burndy Wire
Connectors
Type
KPA4CTP
Stud Size
1/4 in
Burndy wire connectors are offered in a wide

assortment of styles to address numerous applications.
They are manufactured under strict quality control
standards and meet the requirements stablished by
Underwriters Laboratories and the Canadian Standards
Association.
Applications
Terminal wire connectors are used to mechanically link
anode, structure, power, and test leads to rectifiers,
junction boxes, and test stations. Copper connectors
are recommended for copper conductors and aluminum
connectors with aluminum conductors. Dual-rated
aluminum compression connectors may be used on
both copper and aluminum conductors.
Ordering Procedure
Corrpro is an authorized Burndy distributor. To order the
right terminal connector for your particular application,
indicate that you need a Burndy terminal wire connector
and specify the quantity and product number. An
example is include to help illustrate this process.
31

CALPICO
Calpico T-Caps, Thermite Weld Caps
Components
Plastic igloo outer cover
Highly adhesive synthetic elastomer backing which
adheres to metal
An igloo filled with a soft rubberized compound to
flow around the weld and wire
Overall thickness: 125 mils
To seal Model T-Caps: Remove the release paper and
press it manually over the thermite weld.
Calpico T-Caps can be applied from 20F to 130F,

with an operating temperature of -40F to 180F. It is
advisable to apply Calpico #22 Primer before applying
the T-Caps.
The Primer comes in 12 oz. aerosol spray cans, as well
as in one-quart liquid cans and one-gallon liquid cans.
Normal size of T-Caps is 4 x 4 square; larger and

smaller sizes are also available. Calpico T-Caps are
ideal for covering the weld made on jumper cables, or
when attaching anode wire to pipes or fittings.
1-866-267-7776
32
1-866-CORRPRO
C O N T I N E N TA L I N D U S T R I E S
thermOweld Cathodic Protection Process
The thermOweld cathodic connection process is a

simple, efficient method of welding copper to copper
or copper to steel. One advantage is that no outside
power is required when using the thermOweld
exothermic process. The thermOweld process uses
high temperature reaction of powdered copper oxide
and aluminum. Reaction takes place in a semipermanent graphite mold. These molds should last for
approximately fifty or more welds if proper care is given.
Reaction takes place very rapidly, therefore the total
amount of heat applied to the conductors or surfaces is
considerably less than that of brazing or soldering. This
is important to remember when welding to insulated
cable or thin wall pipe.
3. thermOweld connections have a current-carrying

capacity equal to or greater than that of the
conductors.
This system is very field friendly, since it is light and

portable and requires no outside power source. It
requires very little time or skill to obtain an efficient,
maintenance free connection when using the
thermOweld process.
The thermOweld process has been used to weld
materials other than copper for electrical purposes.
Materials welded include:
Stainless Steel
Columbium
Brass
Copperweld
Plain Steel
Bronze
Nichrome V
Everdur
Niobium
Galvanized Steel
Kama
Chromax
Silicon Bronze
Steel Rail
Cast Iron
Copper Clad Steel
Cor-ten
Monel
When welding to galvanized steel it is recommended to
resurface exposed bare steel.
1-866-267-7776
2. thermOweld connections will not loosen or corrode

at the point of weld. There are no contact surfaces
or mechanical pressures involved. A thermOweld
connection becomes an integral part of the
conductor.
The thermOweld connection is a molecular weld.

The weld has the same melting point as copper. This
factor along with the increased cross sectional area of
the connection and the following insure thermOweld
connections will:
'3".&
45"35*/(108%&3
&;-*5&-*%
8&-%.&5"-
(3"1)*5&.0-%
45&&-%*4$
5"1)0-&
$"#-&
8&-%$"7*5:
$011&34-&&7&
1. Not be affected by a high current surge. Tests have

shown that the electrical conductor will melt before
the thermOweld connection when subjected to high
short circuit current. Consult IEEE Standard 837.
33

Making a thermOweld Connection
Step 4
Dump powder into crucible,
being careful not to loosen all
the starting powder.
Step 2
Position conductor and mold
onto cleaned pipe, after making
sure mold is dry, by pre-heating
or making a test joint.
Step 5
Close lid and place a small
amount of starting powder in
the ignition pocket. Ignite
the starting powder with the
Flint Ignitor.
Step 3
Place metal disc in bottom of
mold crucible.
Step 6
Remove mold and clean mold
before making next connection.
Step 1
Clean pipe before making weld.
1-866-267-7776
34
2008 Corrpro Companies, Inc. All Rights
ht Reserved
h
R
d
1-866-CORRPRO
CS-32 Type Molds

Horizontal Cable to Horizontal Steel Surfaces
1-866-267-7776
CS-32 Type Molds are for connecting copper cable

to horizontal steel surfaces. When welding to steel
pipe, each mold fits a wide range of pipe sizes. When
welding to pipe, the cable runs parallel to the pipe.
For sizes not listed, contact Corrpro.
Sold complete with frame. If not required, specify
MOLD NUMBER followed by suffix -G
Required Tools;
38-0309-00 - Flint Ignitor
Other recommended accessories;
- 38-3922-00 - Mold Cleaning Brush
- 38-0135-00 - Cable Cleaning Brush
- 38-0101-00 - Rasp
- 38-4129-00 - Packing
- Material for 1/0 and Larger Molds
Welding To Ductile Iron Pipe: When welding
to ductile iron pipe, useweld metal and molds
designated for cast iron.
CS-32 Type Molds

Cable
Size
Surface
Mold
Number
Weld
Metal
#14 to
#6 Solid
Flat (4 & Larger pipe)

3/4 to 3 1/2 pipe
M-100
M-101
15CP
15CP
#6
Stranded

3/4 to 3 1/2 pipe
M-102
M-103
15CP
15CP
#4 Solid

3/4 to 3 1/2 pipe
4 to 5 pipe
M-104
M-105
M-130
15CP
15CP
15CP
#4
Stranded

3/4 to 3 1/2 pipe
4 to 5 pipe
M-106
M-107
M-108
15CP
15CP
15CP
#2 Solid

1 to 3 1/2 pipe
4 to 8 pipe
M-109
M-110
M-111
25CP
25CP
25CP
#2
Stranded

1 to 3 1/2 pipe
4 to 8 pipe
10 to 14 pipe
M-112
M-113
M-114
M-115
32CP
32CP
32CP
32-CP
#1
Stranded

1 1/2 to 3 1/2 pipe
4 to 8 pipe
10 to 14 pipe
M-116
M-117
M-118
M-119
45CP
45CP
45CP
45CP
1/0
Stranded

2 1/2 to 3 1/2 pipe
4 to 8 pipe
10 to 18 pipe
M-120
M-121
M-122
M-123
65CP
65CP
65CP
65CP
2/0
Stranded

2 1/2 to 3 1/2 pipe
4 to 8 pipe
10 to 18 pipe
M-124
M-125
M-126
M-127
65CP
65CP
65CP
65CP
For adapter sleeves, refer to table on page 165.
35

CP Kit
thermOwelds NEW thermOcap

Protect your weld...
thermOwelds new thermOcap is designed to cover
your exothermically welded connection.
Elongated wire inlet allows the cap to conform
easier to the pipe
Outer shell designed to prevent crushing
Butyl rubber filled dome
Easier field application
Flat to 4 and Larger

Pipe
3/4 to 3 1/2 & Larger

Pipe
(1) M-100 Mold
(1) M-101 Mold
(80) 15PS Cartridges
(80) 15PS Cartridges
(80) Sleeves
(80) Sleeves
Flint Gun
Flint Gun
Mold Cleaner
Mold Cleaner
Part #
Part #
38-4350-00
38-4351-00
thermOwelds NEW thermOcap
Each CP Kit Contains
Properties
Construction - Molded plastic dome filled with
corrosion resistant compound on a base of thick
elastomeric tape.
Dimensions: Overall: 4x 4 Application
Temperature: 35 F to 170 F
Sheet Thickness: 21mils Service -20 F to 225 F
Plastic Dome: 15/8x 5/8 Height: 2 3/4
Wire Way: 3/8 x 1 3/8 Adhesive Thickness: 1/8
Thicker outer shell that prevents crushing during
application
Packed in boxes of 20
Also available pre-primed
Crush Resistant
Vinyl Dome
1-866-267-7776
Extended Dome
Elastomeric
Adhesive
Release Paper
Butyle Rubber Fill
36
1-866-CORRPRO
CS-34 Type Molds

Horizontal Thru Cable to
Horizontal Steel Surface
1-866-267-7776
CS-34 Type Molds are for connecting copper cable

to horizontal steel surfaces. When welding to steel
pipe, each mold fits a wide range of pipe sizes. When
welding to pipe, the cable runs parallel to the pipe. For
welding to ductile iron pipe, see note below.
- 38-0101-00 - Rasp
- 38-4129-00 - Packing Material for 1/0 & Larger
Molds
CS-34 Type Molds

Cable Size
Surface
Mold
Number
Weld
Metal
#6 Solid

3/4 to 2 pipe
2 1/2 to 5 pipe
6 to 10 pipe
M-1955
M-5666
M-3097
M-3141
25CP
25CP
25CP
25CP
#6 Stranded

3/4 to 2 pipe
2 1/2 to 5 pipe
6 to 10 pipe
M-5661
M-5662
M-5663
M-5664
25CP
25CP
25CP
25CP
#4 Solid

3/4 to 2 pipe
2 1/2 to 5 pipe
6 to 10 pipe
M-1956
M-1957
M-1958
M-1966
25CP
25CP
25CP
25CP
#4 Stranded

3/4 to 2 pipe
2 1/2 to 5 pipe
6 to 10 pipe
M-6000
M-1967
M-5501
M-5503
25CP
25CP
25CP
25CP
#2 Solid

2 to 3 1/2 pipe
4 to 8 pipe
10 to 16 pipe
M-5505
M-5507
M-5510
M-5514
32CP
32CP
32CP
32CP
#2 Stranded

2 to 3 1/2 pipe
4 to 8 pipe
10 to 16 pipe
M-5518
M-5986
M-5605
M-5988
45CP
45CP
45CP
45CP
#1 Stranded

2 to 3 1/2 pipe
4 to 8 pipe
10 to 16 pipe
M-5519
M-5520
M-5521
M-5523
45CP
45CP
45CP
45CP
1/0 Stranded

3 to 4 pipe
5 to 6 pipe
8 to 10 pipe
12 to 28 pipe
M-5524
M-5525
M-5526
M-5527
M-5529
65CP
65CP
65CP
65CP
65CP
2/0 Stranded

3 to 4 pipe
5 to 6 pipe
8 to 10 pipe
12 to 28 pipe
M-6215
M-5530
M-5531
M-5532
M-5533
65CP
65CP
65CP
65CP
65CP
37

CS-33 Type Molds

Horizontal Cable to Horizontal
Cast Iron Surface
CS-33 Type Molds are for connecting copper cable to
horizontal cast iron surfaces. When welding to cast iron
pipe, each mold fits a specified pipe size. When welding
to pipe, the cable runs parallel to the pipe. For welding
to ductile iron pipe, see note below.
CS-33 Type Molds

Cable Size
Surface
Mold
Number
Weld
Metal
#6 Solid
Flat (30 & larger pipe)
M-156
25Cl
#6 Stranded
M-157
25Cl
#4 Solid
M-158
#4 Stranded
M-159
#2 Solid
M-160
#2 Stranded
M-161
#1 Stranded
M-163
65Cl

horizontal cast iron surfaces. When welding to cast iron
pipe, each mold fits a specific pipe size. When welding
to pipe, the cable runs parallel to the pipe. For welding
to ductile iron pipe, see note below.
45Cl
45Cl
45Cl
CS-36 Type Molds

Cable Size
Surface
Mold
Number
Weld
Metal
#6 Solid
M-5316
32Cl
#6 Stranded
M-5535
32Cl
#4 Solid
M-5536
#4 Stranded
M-5537
#2 Solid
M-5538
#2 Stranded
M-5540
#1 Stranded
M-5542
45Cl
CS-35 Type Molds

Horizontal Thru Cable to
Horizontal Cast Iron Surface
45Cl
45Cl
45Cl
45Cl
65Cl
For sizes not listed, contact Corrpro

Sold complete with frame. If not required, specify MOLD NUMBER followed by suffix -G
Required Tools; 38-0309-00 - Flint Ignitor
- 38-0101-00 - Rasp
- 38-4129-00 - Packing Material for 1/0 & Larger Molds
Welding To Ductile Iron Pipe: When welding to ductile iron pipe, use weld metal and molds designated for cast iron.
1-866-267-7776
DO NOT use Type CS-33 or CS-35 molds on Soil Pipe (ASTM A74-82). A test weld should be made on a section
of the pipe being used to determine the possibility of detrimental metallurgical effects.
38
1-866-CORRPRO
CS-36 Type Molds

Cable to Vertical Steel Surface
1-866-267-7776
CS-36 Type Molds are used for connecting copper

cable to a vertical steel surface. When welding to
steel pipe, each mold fits a wide range of pipe sizes.
For welding to ductile iron pipe, see note below.

Required Tools; 38-0309-00 - Flint Ignitor
- 38-0101-00 - Rasp
- 38-4129-00 - Packing Material for 1/0 & Larger
Molds
Welding To Ductile Iron Pipe: When welding to ductile
iron pipe, use weld metal and molds designated for
cast iron.
CS-34 Type Molds

Cable Size
Surface
Mold
Number
Weld
Metal
#6 Solid

3/4 to 3 1/2 pipe
4 to 10 pipe
M-142
M-150
M-151
15CP
15CP
15CP
#6 Stranded

3/4 to 3 1/2 pipe
4 to 10 pipe
M-144
M-152
M-153
15CP
15CP
15CP
#4 Solid

3/4 to 1 1/2 pipe
2 to 4 pipe
5 to 10 pipe
M-145
M-186
M-187
M-188
25CP
25CP
25CP
25CP
#4 Stranded

3/4 to 1 1/2 pipe
2 to 4 pipe
5 to 10 pipe
M-146
M-189
M-190
M-191
25CP
25CP
25CP
25CP
#2 Solid

1 to 1 1/2 pipe
2 to 4 pipe
5 to 12 pipe
M-147
M-192
M-193
M-194
25CP
25CP
25CP
25CP
#2 Stranded

1 to 1 1/2 pipe
2 to 3 pipe
4 to 6 pipe
8 to 12 pipe
M-148
M-195
M-196
M-197
M-198
32CP
32CP
32CP
32CP
32CP
#1 Stranded

1 1/2 to 2 1/2 pipe
3 to 4 pipe
5 to 10 pipe
12 to 16 pipe
M-6117
M-6118
M-6119
M-6120
M-6121
45CP
45CP
45CP
45CP
45CP
1/0 Stranded

2 1/2 to 4 pipe
5 to 10 pipe
12 to 16 pipe
M-2586
M-2587
M-2588
M-2589
65CP
65CP
65CP
65CP
2/0 Stranded

3 to 4 pipe
5 to 10 pipe
12 to 16 pipe
M-2590
M-2591
M-2591
M-2593
65CP
65CP
65CP
65CP
39

CS-37 Type Molds

Cable to Vertical Cast Iron
vertical cast iron surfaces. When welding to cast iron
pipe, each mold is made to fit the specified pipe size.
When welding to ductile iron pipe, see note below.
DO NOT use Type CS-37 molds on Soil Pipe (ASTM
A74-82). A test weld should be made on a section of
the pipe being used to determine the possibility of
detrimental metallurgical effects.
CS-37 Type Molds

Cable Size
Surface
Mold
Number
Weld
Metal
#6 Solid
M-2594-S
25Cl
#6 Stranded
M-2594
25Cl
#4 Solid
M-2595-S
#4 Stranded
M-2595
#2 Solid
M-2596-S
#2 Stranded
M-2596
#1 Stranded
M-2597
65Cl
Mold
Number
Weld
Metal
325Cl
32Cl
45Cl
45Cl
CB-1 Type Molds

Cable to Lug
CB-1 Type Molds are for connecting copper cable to
copper lugs.
Lug Size
#6 Solid
1/16 x 1/2
M-8391-S
25
#6 Stranded
1/16 x 1/2
M-8391
25
#4 Solid
1/16 x 1/2
M-8393-S
25
#4 Stranded
1/16 x 1/2
M-8393
25
#2 Solid
1/16 x 1/2
M-8395-S
32
#2 Stranded
1/16 x 1/2
M-8395
32
#1 Stranded
1/16 x 1/2
M-8397
32
1/0 Stranded
1/16 x 1/2
M-8398
45
2/0 Stranded
1/8 x 1
M-8399
45
38-4709-00
38-4200-00
1-866-267-7776

Required Tools; 38-0309-00-Flint Ignitor
- 38-0101-00 - Rasp
- 38-4129-00 - Packing
- Material for 1/0 and Larger Molds
Welding To Ductile Iron Pipe:
Lug Part
Number
Cable Size
CB-1 Type Molds
When welding to ductile iron pipe, use weld metal and

molds designated for cast iron.
40
1-866-CORRPRO
1-866-267-7776
CS-48 / CS-49 Type Molds

Field Made Bond to Horizontal Steel or Cast Iron
Surface
CS-48/CS-49 Type Molds are for connecting field made
terminal bonds to horizontal steel or cast iron pipe. See
below for hammer die and sleeve part numbers. When
welding to steel pipe, each mold fits a wide range of
pipe sizes. When welding to cast iron pipe, each mold
fits a specified pipe size. For welding to ductile iron
pipe, see note below.
DO NOT use Type CS-48 molds on Soil Pipe (ASTM
A74-82). A test weld should be made on a section
of the pipe being used to determine the possibility of
detrimental metallurgical effects.
Mold
Number
Weld
Metal
4 pipe
M-7348
15CP
6 to 8 pipe
M-7344
15CP
10 & larger pipe
M-7342
15CP
4 pipe
M-7346
25CP
6 to 8 pipe
M-7347
25CP
10 & larger pipe
M-7345
25CP
4 pipe
M-7336
25CP
6 to 8 pipe
M-131
25CP
10 & larger pipe
M-129
25CP
4 pipe
M-7349
32CP
6 to 8 pipe
M-7350
32CP
10 & larger pipe
M-7348
32CP
4 pipe
M-7337
32CP
6 to 8 pipe
M-134
32CP
10 & larger pipe
M-132
32CP
4 pipe
M-7338
45CP
6 to 8 pipe
M-137
45CP
10 & larger pipe
M-135
45CP
Surface
Mold
Number
Weld
Metal
4 pipe
M-7352P.S.
25Cl
6 to 10 pipe
M-7352
25Cl
Bond
Size
#6 Str
Replace P.S. with Pipe Size

(Ex. M-7352-4 for 4 Pipe)
Mold Information for

Steel Pipe
Surface

Cast Iron Pipe
Bond
Size
#6 Str
#4 Str
#2 Str
#1 Str
1/0 Str
2/0 Str
4 pipe
M-154P.S.
32Cl
6 to 10 pipe
M-154
32Cl
#4 Str
30 & larger pipe

4 pipe
M-175P.S.
32Cl
6 to 10 pipe
M-175
32Cl
#2 Str

4 pipe
M-7354P.S.
45Cl
6 to 10 pipe
M-7354
45Cl
#1 Str

4 pipe
M-5809P.S.
45Cl
6 to 10 pipe
M-5809
45Cl
1/0 Str

4 pipe
M-7355P.S.
45Cl
6 to 10 pipe
M-7355
45Cl
2/0 Str

41
For sizes not listed contact Corrpro.


Shim Stock and Adapter Sleeves

thermOweld molds designed for larger cable sizes can
be used on smaller diameter cables if copper adapter
sleeves or shim stock are utilized. The copper shim
stock, .0108 x 1-1/2 x 3, is normally wrapped around
cable until the diameter is about equal to the cable
opening. A tight fit is not necessary as the shim stock
will unwrap slightly and prevent leakage of weld metal.
To order shim stock use part # 38-0329-00. Shim stock
comes 100 pieces per box.
Stranded
Solid
#12, #14
#10, #12,
#14
For Use on Cable Size
Sleeve Dimensions in
Inches
Part
Number
Use In Mold
Size
O.D.
I.D.
Length
38-0200-00
#6 Str & Sol
0.156
0.111
1.00
#9, #10
#8, #9, #10
38-0208-00
#4 Sol
0.303
0.140
1.00
#7, #8, #10
#6, #8
38-0201-00
#4
0.227
0.177
1.00
#6
#5
38-0202-00
#2
0.292
0.198
1.00
#4, #5
#3, #4
38-0207-00
#2
0.287
0.246
1.00
#4
#2
38-0204-00
#1
0.340
0.246
1.00
#2
#1
38-0208-00
1/0
0.370
0.307
1.00
#1
1/0
38-0209-00
2/0
0.420
0.359
1.00
1/0, #1
2/0
38-0205-00
3/0 & 4/0

Sol
0.452
0.389
1.00
2/0, 1/0
3/0
38-0240-00
4/0
0.542
0.437
1.50
Hammer Dies
Part
Number
Wire Size
Sleeve
38-6020-00
#10, #12,
#14
38-0202-00
38-4859-00
#8, #9, #10
38-0204-00
38-0310-00
#6, #8
38-0203-00
38-0392-00
#5
38-0209-00
38-0311-00
#3, #4
38-0205-00
38-0312-00
3/0
38-0240-00
1-866-267-7776
Bonds can be made in the field using your own cable, a

copper adapter sleeve and a hammer die.
42
2008 Corrpro
ro Companies,
Compani
Compan
p ies
iess, Inc.
IInc
nc. All
n
A Rights
Rig
R
ght
hts Reserved
h
R
Rese
eserve
erved
d
1-866-CORRPRO
Jumper Bonds
Factory made jumper bonds have copper sleeves
formed on each end. These bonds are most commonly
used for bonding pipe joints. Formed ends allow the
use of smaller weld metal size.
End View
of Bond
Bond Information
Size
#4 Str
#2 Str
Length
Catalog
Number
18
27-6623-18
24
27-6623-24
18
27-6378-18
24
27-6378-24

Cast Iron Pipe

Steel Pipe
Surface
Mold
Number
Weld
Metal
4 pipe
M-7346
25CP
6 to 8 pipe
M-7347
25CP
10 & larger pipe
M-7345
25CP
4 pipe
M-7336
25CP
6 to 8 pipe
M-131
25CP
10 & larger pipe
M-129
25CP
Bond
Size
#4 Str
#2 Str
Surface
Mold
Number
Weld Metal
4 pipe
M-154P.S.
32Cl
6 to 10 pipe
M-154
32Cl
Bond
Size
#4 Str

4 pipe
M-175P.S.
32Cl
6 to 10 pipe
M-175
32Cl
#2 Str

1-866-267-7776
Factory made jumper bonds with pigtails are used

bonding across Dresser Style Couplings.
Bond Information
Bond Size
Pigtail Size
Length
Catalog
Number
#2 Strand
#12 Solid
24
27-6412-00
43

Jumper Bonds (Continued)
#12 SOL THN X 12 LG PIGTAILS
.250
FACTORY FORMED
SLEEVE (EACH END)
#2 AWG HMWPE CATHODIC CABLE
1.000
24

Steel Pipe
Mold for
Pigtail to Steel
Pipe
Surface
Mold
#
Weld
Metal
Mold
#
Weld
Metal
4 pipe
M-7336
25CP
M-100
15CP
6 to 8
pipe
M-131
25CP
M-100
15CP
Bond
Size
#2 Str
M-129
25CP
M-100
15CP
Mold for
Pigtail to Cast
Iron Pipe
Surface
Mold #
Weld
Metal
Mold #
Weld
Metal
4 to 24
pipe
M-175P.S.
32Cl
M-156P.S.
25Cl
30 &
larger
pipe
M-175
32Cl
M-156
25Cl
Replace P.S. with Pipe Size (Ex. M-7352-4

for 4 Pipe)
Bond
Size
#2 Str
1-866-267-7776
10 &
larger
pipe

Cast Iron Pipe
44
1-866-CORRPRO
1-866-267-7776
Strap Bonds
The strap bond is a method of bonding across joints.
It is particularly suited for providing electrical contact
across Dresser Couplers. The strap is made of a
soft copper strip available in size equivalent to 1/0 str.
copper and supplied to desired length. Soft copper
allows easy hand forming of the strap to the coupler
contour. Normal application requires 5 welds, 2 on the
pipe and 3 on the coupler. Welds are made with mold
M-128 sold complete with handle, cleaning tool and flint
gun. Requires #15CP cartridge for each weld.
Copper Strap Bonds

Coupling Size
Catalog #
# of Holes
5 & larger size pipe style

38
27-0180-00
3 3/4
5 1/4
20

38
27-0181-00
3 3/4
6 1/4
22

38
27-0182-00
3 3/4
5 1/4
20

38
27-0183-00
3 3/4
6 1/4
22
Under 5 and light pattern

style 38
27-0184-00
3 1/4
4 1/4
17

style 38
27-0185-00
3 1/4
5 1/4
19

style 38
27-0186-00
3 1/4
4 1/4
17

style 38
27-0187-00
3 1/4
5 1/4
19
For all style 40 couplings

use (2) 27-0188-00 bonds
27-0188-00
3 3/4
9 1/2

Current capacity of the copper strap bonds is equivalent to 1/0 strand copper cable.
Use mold M-128 to attach bonds with #15 cartirdge.
45

thermOweld Accessories
Accessories
Tool Kit
38-0302-00 Tool Kit with Tools Shown, except Rasp
38-0302-02 Kit with Tools Shown and Rasp
38-0303-00 Box Only
8 File
Wire Brush
Card Cloth Brush
Crimping Ttool
6 Screwdriver
Flint Ignitor
Mold Cleaning Brush
Tools
38-0304-00
38-0305-00
38-0306-00
38-0307-00
38-0308-00
38-0309-00
38-3922-00
38-0101-00 RASP
This tempered steel, curved rasp is recommended
for removing rust and mill scale from steel and cast
iron surfaces. The blade is replaceable. Specify part #
38-0101-01. Not recommended for use on galvanized
surfaces.
38-0101-00 RASP
38-0309-00 Flint Ignitor

The 38-0309-00 Flint Ignitor is used to ignite the
starting powder. Each mold that is sold with a frame has
a Flint Ignitor included. Replacement flints are available
upon request. Part #38-0309-01.
Note: This packing material to be used on outside of

mold only. If packing gets into weld cavity, gassy weld
will result.
1-866-267-7776
38-0904-00 Flint Ignitor Extension

The 38-0904-00 Flint Ignitor Extension allows the
installer to stand 36 from the mold. Flint Ignitor not
included.
Packing Material
Packing material is used to prevent the molten weld
metal from leaking out of the mold. When cable
opening becomes worn from heavy use, the packing
material may be used to prolong mold use. It is also
used around 7 strand cable to prevent leaking. Packing
material comes in a 1 lb or a 5 lb package.
38-0904-00 Flint Ignitor Extension
46
1-866-CORRPRO
Trouble Shooting Tips
Insufficient metal
to make weld.
Mold does not

close tightly
causing weld
metal to leak out.
Handle clamps
will not lock
closed.
Excessively
high weld,
bubbly or gassy
appearance, poor
weld.
Weld metal blows

out top of mold.
Cannot ignite
powder.
Mold wearing out

to fast.
1-866-267-7776
Poor weld to
ground rod.
Weld will not stick

to steel surface.
Weld will not

stick to cast iron
surface.
Cable pulls out
of mold when it is
fired.
Worn mold resulting in leaking weld metal.
Replace mold or if only worn around conductor opening, use duct seal around
conductor. Do not get duct seal into mold cavity.
Wrong size cartridge for mold.
Check ID plate for mold and compare with number on bottom of cartridge.
Too much spillage when dumping powder.
Carefully open lid while holding over crucible and dump.
Wrong mold for conductor being used.
Replace with correct mold. In some applications, shim stock or adapter sleeves
can be used to enlarge cable to fit mold.
Handle clamps not properly adjusted.
Remove set screw between the handles of the mold and adjust handle tension
by backing out the eye bolt.
Dirt or slag stuck in parting line of mold.
Clean mold thoroughly between connections.
Bent or out-of-round cable.
Straighten or cut out bad section of cable.
Handle clamps not properly adjusted.
Remove set screw between the handles of the mold and adjust handle tension
by backing out the eye bolt.
Moisture in mold.
Pre-heat mold to above 220 F with a propane torch.
Oil, grease, moisture or foreign material on

conductors.
Pre-heat conductors with propane torch then use a clean wire brush on
conductor to remove any residue left on conductors. If welding to cast iron or
steel surface, weld area must be cleaned down to bright metal.
Duct seal in weld cavity.
take special precautions to keep duct seal out of weld cavity.
Weld powder has gotten wet.
Replace with fresh, dry weld powder.
Mold worn or chipped around disc seal allowing

powder to leak into mold cavity.
Replace mold.
Forgot to use steel disc or did not seat it

properly at bottom of crucible.
Make sure disc is seated at bottom of crucible before pouring the powder into
crucible.
Insufficient starting powder in ignition pocket on

mold lid.
Place at least half of starting powder in ignition pocket of mold lid.
Flint ignitor not shooting enough spark.
Clean flint ignitor according to directions on box or replace flint ignitor.
Starting powder lumped together.
Break up starting powder on lid with edge of powder tube.
Improper cleaning of mold.
Use mold cleaner, soft natural bristle brush or clean rag to clean mold between
shots. Do not use wire brush or screwdriver on molds.
Bent or out of round cable causes chipping and

premature wear of the mold.
Use caution when closing mold. Do not force mold shut around bent, twisted or
out of round conductors.
Weight of mold not supported during reaction

causing mold to slip when cable melts.
Use locking pliers on ground rod under mold to support the weight of the mold
during the reaction.
Moisture or contaminant on cable or ground rod.
conductors to remove any residue left on conductors.
Improperly cleaned area on steel.
An area larger than the weld area should be cleaned down to bright clean
metal.
Moisture or contaminant on cable or steel

surface.
conductors to remove any residue left on conductors.
Cable is improperly positioned in mold, blocking

the flow of weld metal.
Position cable in mold in accordance with directions for mold. If directions are
not available, position top of cable in the center of where the liquid weld metal
hits the steel.
All of the causes listed under welding to steel

surface also apply to this section.
Not using CI (Cast Iron) powder.
Specify CI behind cartridge when order powder (i.e. 25 CI).
Cables are either twisted or under tension.
Use 38-0330-00 cable clamp or other method to remove tension. Cut out
severely twisted cable.
47

ERICO PRODUCTS
Cadweld Cable Connections for Cathodic Protection
Type CAHA
Welder Part Number
Welder
Price
Welder
Metal
#14-10 solid, or #8
solid
or stranded, or #6
solid

3/4 to 3-1/2 pipe
CAHAA-1G
CAHAA-1GA
CAA
CA15
6 Stranded

3/4 to 3-1/2 pipe
CAHAA-1H
CAHAA-1HA
CAA
CA15
4 Solid

3/4 to 3-1/2 pipe
4 to 5 pipe
CAHAA-1K
CAHAA-1KA
CAHAA-1KB
CAA
CA15
4 Stranded

3/4 to 3-1/2 pipe
4 to 5 pipe
CAHAA-1L
CAHAA-1LA
CAHAA-1LB
CAA
CA15
2 Solid

1 to 3-1/2 pipe
4 to 8 pipe
CAHAA-1T
CAHAA-1TA
CAHAA-1TB
CAA
CA25
2 Stranded

1 to 3-1/2 pipe
4 to 8 pipe
10 to 14 pipe
CAHAA-1V
CAHAA-1VA
CAHAA-1VB
CAHAA-1VC
CAA
CA32
1 Stranded

1 to 3-1/2 pipe
4 to 8 pipe
10 to 18 pipe
CAHAA-1Y
CAHAA-1YA
CAHAA-1YB
CAHAA-1YC
CAA
CA45
1/0 Stranded

2-1/2 to 3-1/2 pipe
4 to 8 pipe
10 to 18 pipe
CAHAA-2C
CAHAA-2CA
CAHAA-2CB
CAHAA-2CC
CAA
CA65
1/0 Stranded

2-1/2 to 3-1/2 pipe
4 to 8 pipe
10 to 18 pipe
CAHAA-2G
CAHAA-2GA
CAHAA-2GB
CAHAA-2GC
CAA
CA65
CAHA -Cable to Horizontal Steel Piple
1-866-267-7776
Surface
Conductor Size
CAHA -Cable on surface

48
1-866-CORRPRO
CAHC -Cable on surface

Connections to Steel
Type CAHC - through conductor to top of horizontal steel pipe or flat surface
1-866-267-7776
Type CAHC
Conductor Size
Surface
Welder Part Number
Welder
Price
Welder
Metal
#14-10 solid, or #8
solid
or stranded, or #6
solid

3/4 to 2 pipe
2 1/2 to 5 pipe
6 to 10 pipe
CAHCA-1G
CAHCA-1GA
CAHCA-1GB
CAHCA-1GC
CAA
CA25
6 Stranded

3/4 to 2 pipe
2 1/2 to 5 pipe
6 to 10 pipe
CAHCA-1H
CAHCA-1HA
CAHCA-1HB
CAHCA-1HC
CAA
CA25
4 Solid

3/4 to 2 pipe
2 1/2 to 5 pipe
6 to 10 pipe
CAHCA-1K
CAHCA-1KA
CAHCA-1KB
CAHCA-1KC
CAA
CA25
4 Stranded

3/4 to 2 pipe
2 1/2 to 5 pipe
6 to 10 pipe
CAHCA-1L
CAHCA-1LA
CAHCA-1LB
CAHCA-1LC
CAA
CA25
2 Solid

2 to 3-1/2 pipe
4 to 6 pipe
6 to 10 pipe
CAHCA-1T
CAHCA-1TA
CAHCA-1TB
CAHCA-1TC
CAA
CA32
2 Stranded

2 to 3-1/2 pipe
4 to 8 pipe
10 to 16 pipe
CAHCA-1V
CAHCA-1VA
CAHCA-1VB
CAHCA-1VC
CAA
CA45
1 Stranded

2 to 3-1/2 pipe
4 to 8 pipe
10 to 16 pipe
CAHCA-1Y
CAHCA-1YA
CAHCA-1YB
CAHCA-1YC
CAA
CA45
1/0 Stranded

3 to 4 pipe
5 to 6 pipe
8 to 10 pipe
12 to 28 pipe
CAHCA-2C
CAHCA-2CA
CAHCA-2CB
CAHCA-2CC
CAHCA-2CD
CAA
C65
2/0 Stranded

3 to 4 pipe
5 to 6 pipe
8 to 10 pipe
12 to 28 pipe
CAHCA-2G
CAHCA-2GA
CAHCA-2GB
CAHCA-2GC
CAHCA-2GD
CAA
CA65
49

ERICO PRODUCTS
Cadweld Cable Connections
for Cathodic Protection
Connections to Steel
Type CAVS - tap conductor to vertical steel pipe or flat surface
CAVS
CAVS - Cable on surface
Type CAVS
Welder Part Number
Welder
Price
Welder
Metal
#14-10 solid, or #8
solid
or stranded, or #6
solid

3/4 to 3-1/2 pipe
4 to 10 pipe
CAVST-1G
CAVST-1GA
CAVST-1GB
CAT
CA15
6 Stranded

3/4 to 3-1/2 pipe
4 to 10 pipe
CAVST-1H
CAVST-1HA
CAVST-1HB
CAT
CA15
4 Solid

3/4 to 1-1/2 pipe
2 to 4 pipe
5 to 10 pipe
CAVST-1K
CAVST-1KA
CAVST-1KB
CAVST-1KC
CAT
CA25
4 Stranded

3/4 to 1-1/2 pipe
2 to 4 pipe
5 to 10 pipe
CAVST-1L
CAVST-1LA
CAVST-1LB
CAVST-1LC
CAT
CA25
2 Solid

1 to 1-1/2 pipe
2 to 4 pipe
5 to 12 pipe
CAVST-1T
CAVST-1TA
CAVST-1TB
CAVST-1TC
CAT
CA25
2 Stranded

1 to 1-1/2 pipe
2 to 3 pipe
4 to 6 pipe
8 to 12 pipe
CAVST-1V
CAVST-1VA
CAVST-1VB
CAVST-1VC
CAVST-1VD
CAT
CA32
1 Stranded

1 to 1-1/2 pipe
3 to 4 pipe
5: to 10 pipe
12 to 16 pipe
CAVSP-1Y
CAVSP-1YA
CAVSP-1YB
CAVSP-1YC
CAVSP-1YD
CAP
CA45
1/0 Stranded

2-1/2 to 4 pipe
5 to 10 pipe
12 to 16 pipe
CAVSP-2C
CAVSP-2CA
CAVSP-2CB
CAVSP-2CC
CAP
CA45
2/0 Stranded

2-1/2 to 4 pipe
5 to 10 pipe
12 to 16 pipe
CAVSP-2G
CAVSP-2GA
CAVSP-2GB
CAVSP-2GC
CAP
CA65
1-866-267-7776
Surface
Conductor Size
50
1-866-CORRPRO
Connections to Cast Iron

Type CAHB - tap conductor to top of horizontal cast iron pipe or flat surface
Type CAHB
Conductor Size
Surface
Welder Part Number
Welder
Price
Welder Metal
#14-10 solid, or #8
solid
or stranded, or #6
solid

4 to 24 pipe
CAHBA-1G
CAHBA-1G-P.S.
CAA
CA25-XF-19
6 Stranded

4 to 24 pipe
CAHBA-1H
CAHBA-1H-P.S.
CAA
CA25XF-19
4 Solid

4 to 24 pipe
CAHBA-1K
CAHBA-1K-P.S.
CAA
CA45XF-19
4 Stranded

4 to 24 pipe
CAHBA-1L
CAHBA-1L-P.S.
CAA
CA45XF-19
2 Solid

4 to 24 pipe
CAHBA-1T
CAHBA-1T-P.S.
CAA
CA45XF-19
2 Stranded

4 to 24 pipe
CAHBA-1V
CAHBA-1V-P.S.
CAA
CA45XF-19
1 Stranded

4 to 24 pipe
CAHBA-1Y
CAHBA-1Y-P.S.
CAA
CA65XF-19
1-866-267-7776
Do not use Type CAHB on soil pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to
determine possibility of detrimental metallurgical effects.
Type CAHB Tap conductor to top of

horizontal CAST IRON pipe or flat
surface.
51

ERICO PRODUCTS

Type CAHE - through conductor to top of horizontal cast iron pipe or flat surface
Type CAHE
Surface
Welder Part Number
Welder
Price
Welder Metal
#14-10 solid, or #8
solid
or stranded, or #6
solid

4 to 24 pipe
CAHEA-1G
CAHEA-1G-P.S.
CAA
CA32XF-19
6 Stranded

4 to 24 pipe
CAHEA-1H
CAHEA-1H-P.S.
CAA
CA32XF-19
4 Solid

4 to 24 pipe
CAHEA-1K
CAHEA-1K-P.S.
CAA
CA45XF-19
4 Stranded

4 to 24 pipe
CAHEA-1L
CAHEA-1L-P.S.
CAA
CA45XF-19
2 Solid

4 to 24 pipe
CAHEA-1T
CAHEA-1T-P.S.
CAA
CA45XF-19
2 Stranded

4 to 24 pipe
CAHEA-1V
CAHEA-1V-P.S.
CAA
CA45XF-19
1 Stranded

4 to 24 pipe
CAHEA-1Y
CAHEA-1Y-P.S.
CAA
CA65XF-19
Conductor Size
Do not use Type CAHE on soil pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to
1-866-267-7776
Type CAHE Through conductor

to top of horizontal CAST IRON
pipe or flat surface.
52
1-866-CORRPRO

Type CAVH - tap conductor to vertical horizontal cast iron pipe or flat surface
Type CAHE
Conductor Size
Surface
Welder Part Number
Welder
Price
Welder Metal
#14-10 solid, or #8
solid
or stranded, or #6
solid

4 to 24 pipe
CAVHT-1G
CAVHT-1G-P.S.
CAA
CA25XF-19
6 Stranded

4 to 24 pipe
CAVHT-1H
CAVHT-1H-P.S.
CAA
CA25XF-19
4 Solid

4 to 24 pipe
CAVHT-1K
CAVHT-1K-P.S.
CAA
CA32XF-19
4 Stranded

4 to 24 pipe
CAVHT-1L
CAVHT-1L-P.S.
CAA
CA32XF-19
2 Solid

4 to 24 pipe
CAVHT-1T
CAVHT-1T-P.S.
CAA
CA45XF-19
2 Stranded

4 to 24 pipe
CAVHT-1V
CAVHT-1V-P.S.
CAA
CA45XF-19
1 Stranded

4 to 30 pipe
CAVHT-1Y
CAVHT-1Y-P.S.
CAA
CA65XF-19
Do not use Type CAVH on soil pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to
1-866-267-7776
Type CAVH Tap conductor

to vertical CAST IRON
pipe or flat surface.
CAVH
53

ERICO PRODUCTS
Connections to Ground Rods

Style CAGR
Top conductor to the top of a ground rod
Type CASS
Splice of conductors
Type CASS
Splice of conductors
Style CAGT
Through conductor to the top of a ground rod.
Style CAGT Through

conductor to the top
of a ground rod.
Type CATA
Type CATA connections are availabe for any
combination of run and tap conductor sizes. For small
size taps, the Type CAPC is recommended.
Type CATA connections are
available for any combination of
run and tap conductor sizes. For
small size taps, the Type CAPC is
recommended.
Style CAGR Tap

conductor to the
top of a ground rod.
Connections of Cable to Cable
Type CAPC
Tap cable to a through cable.
Also See Type CATA
1-866-267-7776
Type CAPC
Tap cable to a through cable.
54
1-866-CORRPRO
Type CALA
Cable terminals (lugs)
Type CALA
Cable terminals (Lugs)
W
G
Cadweld connections weld conductors to the object

to be protected. Therefore, no galvanic corrosion can
occur at the interface. (With mechanical connections,
surface contacts are present, and can corrode,
resulting in an ineffective current path.)
1-866-267-7776
The Cadweld Process...

Cadweld connections are the accepted method of
attaching cathodic protection leads to pipes (steel or
cast iron), tanks and structures.
1 3/4
5/8
Cadweld connections for cathodic protection use a

special alloy to provide minimum heat effect on the
steel, especially important on thin wall, high stress
pipes.
W
1 3/4
1 3/4
E
T
H
Contact Corrpro for additional product information

and sizes for products listed on this page.
1-866-CORRPRO.
Cadweld connections are also used for header cable

taps, conductor splices and terminations, and ground
rod connections.
A Cadweld Connection...
Has current carrying capacity equal to that of the
conductor
Is permanent - cannot loosen or corrode to cause a
high resistance connection
Uses lightweight, inexpensive equipment
Requires no external source of power or heat
Requires no special skills
Can be easily checked for quality
Permanent, Welded Connections
Cadweld connections are made with a semi-permanent
graphite mold, which holds the conductors to be
welded. Weld metal (a mixture of copper oxide and
aluminum) is dumped into the top of the mold. The mold
is covered and the weld metal ignited. The exothermic
reaction produces molten copper, which produces a
permanent, high conductivity connection.
55

ERICO PRODUCTS
Cadweld Formed Terminal Bonds

Factory Made Bonds
Bonds with terminals formed on the ends are often
used for bonding pipe joints and fittings. The formed
terminal allows a smaller weld metal size to be used.
Insulated Bond Part
Number
Bare Bond Part Number
#2
CAF1 - 1V - Length in inches
CAF2 - 1V - Length in inches
1/0
CAF1 - 2C - Length in inches CAF2 - 2C - Length in inches
2/0
CAF1 - 2G - Length in inches
Field Made Bonds

Formed Terminal Bonds may be made in the field
using sleeves (one per conductor end) and forming
them in the hammer dies listed.
Welders for Formed Terminal Bonds
Type CAFS Welders

for STEEL pipe.
CAF2 - 2G - Length in inches
Conductor
Size
Sleeve Part
Number
Hammer Die
Part Number
#4
CAS-20-F
JD11
#2
CAS-09-F
JD09
1/0
CAS-05-F
JD05
2/0
CAS-03-F
JD03
Type CAFC Welders

for CAST IRON pipe.
Type CAFS Welders for Steel Pipe
Type CAFC Welder for Case Iron Pipe***
Surface
Welder Part
Number
Welder
Price
Weld
Metal
Conductor
Size
Surface
Welder Part
Number
Welder
Price
Flat (10 &

larger pipe)
4 pipe
6 to 8 pipe
CAFSA-1L
CAFSA-1LA
CAFSA-1LB
CAA
CAA
CAA
CA25
CA25
CA25
#4
Flat (30 &

larger pipe) 4 to
24 pipe
CAFCA-!L
CAFCA-!LP.S.*
CAA
CAA
CA32XF-19
CA32XF-19
Flat (10 &

larger pipe)
4 pipe
6 to 8 pipe
CAFSA-1V
CAFSA-1VA
CAFSA-1VB
CAA
CAA
CAA
CA25
CA25
CA25
#2
Flat (30 &

larger pipe) 4 to
24 pipe
CAFCA-1V
CAFCA-1VP.S.*
CAA
CAA
CA32XF-19
CA32XF-19
Flat (12 &

larger pipe)
4 pipe
6 to 10 pipe
CAFSA-2C
CAFSA-2CA
CAFSA-2CB
CAA
CAA
CAA
CA32
CA32
CA32
1/0
Flat (30 &

larger pipe) 4 to
24 pipe
CAFCA-2C
CAFCA-2CP.S.*
CAA
CAA
CA45XF-19
CA45XF-19
Flat (12 &

larger pipe)
4 pipe
6 to 10 pipe
CAFSA-2B
CAFSA-2GA
CAFSA-2GB
CAA
CAA
CAA
CA45
CA45
CA45
2/0
Flat (36 &

larger pipe) 4 to
30 pipe
CAFCA-2G
CAFCA-2GP.S.*
CAA
CAA
CA65XF-19
CA65XF-19
* Indicate Pipe Size

Replacement molds (graphite portion)are available by ordering
Welder Part Number M
Weld Metal
1-866-267-7776
Conductor Size
***Do not use on soil pipe. (ASTM A74-82). A test weld

should be made on a section of the pipe being used to
56
1-866-CORRPRO
Bonds
Formed Terminal with Pigtails
2 3/8
Factory Made Bonds with Pigtails for Dresser

Type Pipe Coatings
Insulated, formed terminal bonds with insulated pigtails
are used to bond across the joint and to bond both
the middle ring and follower ring of Dresser Type
Couplings.
Conductor
Size
Pigtail Size
#2
#12 solid
CAD1-1V - length
in inches
1/0
8 solid
CAD1-2C length in inches
Length in inches
Bond Part
Number
Type DC Welders for Cast Iron Pipe

Do not use on soil pipe (ASTM A-74-82). A test weld
should be made on a section of the pipe being used to
Type CADS Welders for Steel Pipe
Terminal Welder
Bond
Pipe Size
Welder Part
Number
Welder Price
Pigtail Welder
Welder Metal
Welder Part
Number
Welder
Price
Welder
Metal
1-866-267-7776
Type CADS Welders for Steel Pipe

CAD1-1V
(#2)
4 pipe
6 to 8 pipe
10 & larger
pipe
CADSA-1VA
CADSA-1VB
CADSA-1V
CAA
CAA
CAA
CA25
CA25
CA25
CAHAA-1G
CAA
CA15
CAD1-2C
(1/0)
4 pipe
6 to 10 pipe
12 & larger
pipe
CADSA-2CA
CADSA-2CB
CADSA-2C
CAA
CAA
CAA
CA32
CA32
CA32
CAHAA-1D
CAA
CA15
Type CADS Welders for Cast Iron Pipe

CAD1-1V
4 to 24 pipe
(#2)
30 & lager
CAD1-2C
pipe
(1/0)
CADCA-1VAP.S.*
CADCA-1V
CAA
CAA
CA32XF-19
CA32XF-19
CAHBA-1G-P.S.*
CAHBA-1G
CAA
CAA
CA25XF-19
CA25XF-19
4 to 24 pipe
30 & lager
pipe
CADCA-2CP.S.*
CADCA-2C
CAA
CAA
CA45XF-19
CA45XF-19
CAHBA-1D-P.S.*
CAHBA-1D
CAA
CAA
CA25XF-19
CA25XF-19
CAD1-2C
(1/0)
Welder
* Add pipe size. Example CADca-1V-12 for 12 Pipe.

Part Number includes mold frame. If mold only (less frame) is required. order - Welder part Number M
For factory made bonds listed above
57

ERICO PRODUCTS
Cadweld Welders and Molds

When making a Cadweld connection, an accurate
control of the Cadweld process is accomplished by
using a semi-permanent graphite mold. Control is
exercised over the direction and speed of the molten
Cadweld weld metal flow and final shape. The graphite
used in a Cadweld mold is a high temperature type that
lasts for an average of 50 to 100 Cadweld connections
under normal usage.
Size
Box**
Std Pkg
CA15
20
100
CA25
20
100
CA32
20
100
CA45
20
100
CA65
20
100
* XF-19 Alloy packed in same quantities. XF-19 Alloy

not available in 15 size.
** Disks not included.
Cadweld Weld Metal

Weld metal is a mixture of copper oxide and aluminum
packaged by size in plastic tubes. Each tube contains
the starting material at the bottom on the plastic tube,
with the Weld Metal on top. These materials are not
explosive and not subject to spontaneous ignition.
These containers are packaged in boxes along with
metal disks. Each weld uses one disk.
*Welder Part Number includes mold frame. If mold only

(less fram) is required, order Welder Part Number M.
Packed Per
Two Types of Cadweld Weld Metal Are Used for

Cathodic Protection Connections:
1. F-33 alloy is used for all connections of cable to
cable and cable to steel or stainless steel pipe. The
F-33 weld metal containers have green caps.
2. XF-19 alloy is used for all connections to cast iron.
XF-19 weld metal containers have orange caps.
1-866-267-7776
Ductile Iron
Tests by Erico, Inc. indicate that connections to ductile iron pipe can be made using the Cadweld
molds and weld metal designated to be used on steel pipe. However, some reports from the field suggest that
all ductile iron is not the same. In some cases, the material for steel will not work. In such cases, the molds and
weld material for cast iron do work. Therefore it is suggested: Whenever possible, make tests on the ductile iron
pipe being used to determine if the material for steel can be used. Or use the material for cast iron. It will make
satisfactory connections on all ductile iron.
58
1-866-CORRPRO
Cadweld Bonding Straps for Pipe Thawing

In colder climates, water distribution pipes occasionally
freeze in the winter. To thaw the ice, a high current (for
example, from a welding machine) is applied to heat
the pipe and thaw the ice. To accomplish this, each pipe
joint must be efficiently bonded to control the electrical
path and to prevent burning the pipe gaskets. 1/1 6
x 3/4 copper bonding straps, welded to the pipe with
Cadweld connections, provide the necessary bond or
current path across the pipe joints. The bonding straps
have been tested at over 500 amperes. The straps
may also be used to provide continuity for cathodic
protection or grounding systems.
Bond Before
Placing Riser
CADWELD
Bond Strap
Tee
Bonding
Joint
Bonding
Cadweld Punched Strap Bond for Steel Pipe

The Cadweld Punched Strap Bond allows bonding
across joints of steel pipe with a bond of approximately
1 /0 AWG size using a CAl5 Weld Metal. This allows
larger size bonds on steel pressure pipe covered
by ANSI/ASME B31. The Punched Strap bond is
fabricated from 1/16 x 1-1/4 soft copper, allowing easy
hand forming over the pipe coupling.
The 5-hole model is used on Dresser Type pipe
couplings with two welds to the pipe and three to the
coupling, made through the holes. A 2-hole model
is used across standard mechanical joints or across
Dresser Type joints when the coupling does not have
to be bonded.
A. BOND;
CAB496A _ B _
1-866-267-7776
5 - Hole Bond
B dimension
A dimension
1
Example:
2 - Hole Bond
1 3/8
} inof fourths
an inch } min.
a) 5 - hole bond
A = 3-3/4 (15 fourths)
B = 6-1/4 (25 fourths)
P/N CAB496A15B25
b) 2 - hole bond
A = 16 (64 fourths)
B = 0 (0 fourths)
P/N CAB496A64B0
B. CADWELD BOND;
CADWELL
Bond
a) Mold with frame/Handle P/N CAHAA-AF

b) Replacement Mold ONLY P/N CAHAA-AFM
C. CADWELD WELD METAL;
CA15
Steel
59

ERICO PRODUCTS
Tools and Materials

Cadweld Wrap Sleeve
CAB140A
Cadweld wrap sleeve is wrapped around the cable until
the diameter is about the same as the cable opening in
the mold
Adapter Sleeves
Small conductors may be built up to fit the opening of
larger size welders using either adapter sleeves or shim
stock.
Cable Size
Stranded
Solid
#12, 14
#10, 12,
14
10
Use Adapter
Sleeve Part
Number
Use in Mold for Conductor Size

Stranded
Solid
CAB-133-1H
#6
#6
8, 10
CAB-133-1K
7, 8, 10
6, 8
CAB-133-1L
CAB-112
Mold Cleaner
CAB-136-A
Mold cleaners are useful for removing the slag from
CAA molds after making a Caldweld connection.
Adapter sleeves can be used when a limited number of connectors are to be made with a
smaller conductor in a larger welder.
Cadweld Sleeve Kit
Product
Number
Quantity
Product
Number
Quantity
BI33IH
25
B1132L
BI331L
25
B1132Q
12
B112
18
B140A
10
B1331V
10
B117A
20
BI331Y
10
B117B
10
B1332C
B117C
10
B1332G
10
T320A
10
1-866-267-7776
T427 Includes
60
1-866-CORRPRO
Surefire
CAT-111
Self-igniting propane torch head. Squeeze the control
knob for an instant flame. Release and its out. No
flame adjusting. And, the burn tip remains cool during
normal use. Operates on its side or upside down. Can
withstand 60-MPH winds without flameout. Saves fuel.
Safe to use. Fits all standard 14 and 16 oz propane
cylinders.
Extension Flint Ignitor

Catalog
Number
Description
CAB-321-30
Extension including flint ignitor

(30 inches long)
Item
Part Number
TOOL BOX ONLY
CAT-396
COMPLETE KIT BOX AND TOOLS
CAT 343
RASP
CAT 321
Replacement blade for Rasp
CAT-321-A
Flint ignitor
CAT-320
Screw driver
CAT-305
Wire brush
CAT-336
Crimping tool
CAT-335
CAT-320
Replacement flint ignitor only
Disk Container
CAT-328
CAT-320-A
Replacement flints
Card Cloth Brush
CAT-313
CAB-322
Lead holding clip - fits all CAA

Price Welders
File and Handle
CAT-329
Mold Sealer
CAT-403
Tools are available separately.

Uses tool box CAT-396
Vertical Pipe Clamp

CAB-319
Holds the welder to a vertical pipe while the Caldweld
connection is made. Fits all CAN, CAP or CAT price
welders and pipes to 6 inches.
Horizontal Pipe Clamp

CAB-320
Holds the welder to a horizontal pipe while the Caldweld
connection is made. Fits all CAA price welders and
pipes to 6 inches.
1-866-267-7776
Tool Boxes and Tools
Brush
CAT-313
The card cloth brush is used to clean all types of copper
conductors. Its short stiff bristles provide for easy
removal of oxides.
Mold Sealer
CAT-403
Mold Sealer is required around the cable on outside of
the Caldweld mold for Types CAHA, CAHB, CAHC and
CAHE. 2# Package
61

ERICO PRODUCTS
Regulated Pipelines
1. The American Society of Mechanical Engineers*
(ASME) publishes codes relating to the design and
installation of pressure piping systems:
1.1 ANSI/ASME B31.8-1992, Gas Transmission and
Distribution Piping Systems.
1. In both, under Corrosion Control, the code allows

the attachment of electrical leads using exothermic
welding but limits the size of the weld metal used
to:
2.1 CAl5 for steel pipe.
2.2 CA32XF1 9 for cast, wrought and Ductile Iron pipe.
1. These restrictions allow for the welding of #4 AWG
and smaller wire to steel pipe using CADWELD
Cathodic Type CAHA connections and #6 AWG
and smaller to cast, wrought, and ductile iron
using Type CAHB connections. When larger
sized conductors must be attached to pressure
piping systems covered by these codes, several
alternative solutions are available:
3.1 Using a Formed Terminal Bond, a #2 AWG can
be welded to cast, wrought and ductile iron with a
CA32XF1 9.
3.3 The Punched Strap Bond (1/16 x 1-1/4 copper,

equivalent to slightly less than a 1/0 AWG) can be
welded to steel pipe using a CAl5. The 5-hole model is
used for Dresser Type couplings and the 2-hole model
for standard joints.
3.4 The strands of a larger 7 strand conductor can be
spread and each strand welded separately as noted in
the following table:
* Available from: The American Society of Mechanical
Engineers, United Engineering Center, 345 East 47th St.,
New York, NY 10017
Conductor 7
Strand
Welder for Each Strand for

Steel Pipe
Weld
Metal
4/0
CAHAA1H
CA15
3/0 to #1
CAHAA1G
CA15
#2 to #4
CAHAA1G with sleeve Bl331H
CA15
Pipe
CALDWELD CAHA
Cable
Strand
1-866-267-7776
Thermite welding of larger

7 STRAND cable to pipeline
1.2 ANSI/ASME B31.4-1992, Liquid Transportation

Systems for Hydrocarbons, Liquid Petroleum Gas,
Anhydrous Ammonia, and Alcohols.
3.2 Using a CADWELD Bonding Strap, a 1/16 x 1

copper strip (equivalent to slightly smaller than a #1
AWG) can be welded to a cast, wrought and ductile iron
pipe with a CA32XF19.
62
1-866-CORRPRO
SAFETRACK
Pinbrazing
1-866-267-7776
Satetracks Pinbrazing method is a unique patented

braze method to apply electrical connectors to steel
constructions. A special brazing pin with a silver solder
(melting temperature 650C/1200F) is melted down
in the cable lug hole and creates a brazed Silver
Connection between the cable wires itself and to the
piece of steel.
Safetrack Pinbrazing is used to solve the problem with
mechanical methods where you have higher and higher
transition resistance caused by temperature changes
during the year; propane gas brazing methods that take
a very long time and gives a weak bond because the
copper becomes brittle; welding methods where you
melt the rail together with the copper cable during very
high temperature; or to achieve a Silver Connection
with an extremely low transition resistance during the
whole life time.
Advantages of Pinbrazing
Low transition resistance - silver bonding method
High mechanical strength
- Binding strength is about 490Nmn2 (50 kp/mm2
- Shear strength is about 245N/mm2 (25 kp/mm2
Low brazing temperature - braze material melts at
650C (1200F)
Very quick method - braze takes 2 seconds.
A bond with grinding and brazing takes less than two
seconds
Easy to use
Quick to learn
Safe for the operator and work place
Works in all kinds of weather
Battery driven -- no need for external power source
Advantages of Safetracks Patented Electronic

Pinbrazing Method
Electronically controlled energy amount
- A uniform and safe brazing result
- Safe for the pipe
- No overheating
Automatic adjusted gun
- No wearing parts
- Self adjusted. Always correct lift level
- Braze current directly to the pin
- Lightweight
- Angle device as an accessory
- Extension set
- One gun fits all Safetract units
Under-voltage protection
Brazing pins without fuse wire
- No misfired brazing pins.
- Easy to handle, no fuse wire.
Battery capacity indicator
Separate battery units
- Increasing the brazing capacity
- Charge one while the other is in use
- Sealed maintenance free high power batteries
Rubber wheels (S101)
- Foldable
- Easy to transport
Pinbrazing Units
Which Pinbrazing unit you need depends on how many
brazings per charge you need to do.
S30 XC 40-60 Brazings per charge
S101 60-100 Brazings per charge
X250 400 Brazings per charge
S300 For connecting to welding machines
63

S6 SAFE 9102 Automatic Pinbrazing Gun
S30X/C Electronic Pinbrazing Unit

S30X/C is a small hand bearable pinbrazing unit
made specially for maintenance work on railways
and cathodic protection installations. S30X/C is
electronically steered, driven by three 12 volt batteries
which are easily exchangeable with a cassette system.
Handy SAFE 9361. Braze pins with fuse wire are used.
S101
S101 makes up to 100 brazings per charge.
The patented S101 is a lightweight, easily transported
pinbrazing unit adapted for brazing electrical contacts
to railway lines. S101 is delivered with a patented
pistol - S4. S101 has both rubber transport wheels and
insulated rail guide wheels.
The transport wheels act as a stabilizor.
S101 is powered by 3 piece maintenance free, sealed,
high powered batteries in a cassette.
Exchange cassettes can be fitted to increase capacity,
these can also be charged separately. S101 uses
brazing pins without fuse wires.
Advantages of S101
S4 automatic gun
Constant energy
Very fast method - 2 second brazing time
Easy
a tto u
use
Separate
e r e battery cassettes
High
g ope
operator
o e
safety
Weight
e h 5
50 kg
Dimensio
Dimension
m n o W 350 mm x H 380 mm x L 800 mm
Voltage
g 3
36 V DC
1-866-267-7776
Advantages of the S30X/C

S4 automatic gun
Constant energy
Very fast method - 2 second brazing time
Easy to use
Separate battery boxes
High operator safety
S101

Ca
Pinbrazing guns have, until now, been equipped with a

manual mechanism to set the lift height of the brazing
pin in order to compensate for the different sizes of
pins, lugs and ferrules. The lift height has to have a
certain dimension to give the optimum brazing arc.
The S4 gun sets the correct lift height automatically
when the gun is brought to the material to which the
connection is to be made. The new gun only weighs
about 1.1 kg.
Advantages of the self adjusting gun:
Eliminates operator error
Consistant braze quality
Quick and simple operator training
Automatic adjustment of height
Quick couplings for cables
S30X/C Electronic Pinbrazing Unit
64
1-866-CORRPRO
SAFETRACK
1-866-267-7776
Pinbrazing
X-250 Pinbrazing and SAFEBOND Unit

X250 Makes 400 brazings per charge.
The patented X250 is for large production of Pinbrazing
and SAFEBOND connectors. For example the
manufacturers of switch panels, pipe industry or large
construction sites.
X250 makes 400 Pinbrazings per charge or 200
SAFEBOND connections. But the built-in 15A charger
makes it possible for continous use. The included
Heavy Duty gun, S6 for Pinbrazing and SB6 for
Safebonding is made for the toughest use.
Pinbrazing and SAFEBOND Battery driven unit for
larger production of Pinbrazing and SAFEBOND
connections. Allows to do up to 400 Pinbrazings in
one charge or 200 SAFEBONDs. When connecting
the built-in and included digital 15A/230VAC charger
one can make bondings continuously. The new digital
electronic in X-250 allows to SAFEBOND as large
as 70mm copper cables. The batteries, 3x42Ah, are
sealed and maintenance free. Weight: X-250: 74.5
kg (164 lb). The unit is equipped with 3x42Ah sealed
batteries.
S300 Electronic
ronic
o c Pinbrazing
P b a n Unit
n for Use with
Welding Machine
When a large number of brazings is needed for
applications such as pipe coating yards, lay barges,
offshore etc. then the S300 unit can be used.
The unit is simply connected to a standard welding
machine. Delivered with: S5 Automatic pin brazing gun,
electronic unit, grounding device and 3M plus/minus
cables. The equipment is designed for use with welding
machines with an open maximum circuit voltage of
approximately 80V.
Advantages Compared to Fuse Wired Systems
Automatic pin brazing gun, S5
Use of brazing pins without fuse wire
No waste of brazing pins
Low maintenance required
Consumables
To make a pin brazing connection one must use some
consumables. These are made especially for the
Pinbrazing method.
Brazing Pins - the patented bullits that you insert in
the gun; the only melting part in the process is silver
Ferrules - prevent the gun not to be soldered to the
work piece
And a large assortment of different Jumper Bonds or
cable lugs, brazing sleeves etc.
65

Brazing Pins
Ferrules
The Pinbrazing system use a special patented silver

containing brazing pin with a melting temperature of
650C (1200F). The special pin brazing technique
ensures that it is only the solder material that melts,
never the steel structure.
Brazing pins for use within Cathodic Protection and
Grounding systems:
Ferrules are used when Pinbrazing to prevent the gun

from becoming stuck to the work piece and also for
evenly distributing the oxygen.
SAFE Number
Dimension in
mm
Qty/Pack
10051
100
10301
8 extra
100
9.5
100
Cable Lugs
Cable Lugs - Field Made Bonds
50
It is possible to make your own bond with a special

cable lug made for Pin Brazing. It is very important that
this lug is exactly manufactured for the brazing method
to secure a perfect bond. You crimp the cable to the lug
with a crimping tool. The lugs are supplied in a kit with
brazing pins and ferrules so there is no risk of mixing
the material.
10191
M8, threaded
brazing pin,
L=16
10381
M10, threaded
brazing pin,
L=24
10401
50
M12, threaded
brazing pin,
L=24
10421
Cable, Wire
Wire, and Splicing
Brazing Pins
50
Ferrules
SAFE Number
BV. Number
Dimension
SAFE 2003
0624680
8 mm
SAFE 2009
9.5 mm
SAFE 2012
12 mm
W
When
using a special brazing lug where you pin braze
the cable with the lug and also to the work piece you
achieve the lowest possible transition resistance as
you do with a pre-manufactured Jumper Bond. This
cable lug is also Pinbrazed to the cable and no crimping
tool is needed. The cable is inserted in the lug which
is flattened and the cable is then brazed to the lug by
placing the brazing pin in the flattened hole.
1-866-267-7776
Cable Lugs for Pinbrazing to the Cable

Ca
Brazing Pins and Ferrules
66
1-866-CORRPRO
SAFETRACK
Pinbrazing
Brazing Sleeves
1-866-267-7776
With these you can pinbraze your cables together

without using mechanical pressing tools...and you get
a long lasting Silver Connection between the cable
wires itself.
Jumper Bonds - Connectors

The SAFETRACK Jumper Bonds / Connectors have
special cable lugs made for pin brazing in both ends.
The bonds are produced in a special way so that it is
the actual wire itself in the cable that is silver brazed.
This unique design ensures an extremely low transition
resistance and a long life bond that withstand corrosion
extremely well.
Tools
Description
Part Number
8 Inch File
38-0304-00
Wire Brush
38-0305-00
Card Cloth Brush
38-0306-00
Crimping Tool
38-0307-00
6 Inch Screwdriver
38-0308-00
Flint Igniter
38-0309-00
Mold Cleaning Brush
38-3922-00
Tool Kit with Tools Listed Above

Except Rasp
38-0302-00
Tool Kit with Tools Listed Above

And Rasp
38-0303-02
Tool Box Only
38-0303-00
Rasp - Tempered steel,

curved rasp is recommended
for removing rust and mill
scale from steel and cast
iron surfaces. The blade is
replaceable.
38-0101-00
Replaceable Blade for Rasp
38-0101-01
Flint Igniter Extension - Allows

the installer to stand 36 from
the mold. Flint Ignitor not
included.
38-0904-00
Flint Ignitor - Used to ignite the

starting powder. Each mold that
is sold with a frame has a Flint
Ignitor included. Replacement
Flints available.
38-0309-00
Flint Ignitor Replacement Flints
38-0309-01
Packing Material - Used to

prevent the molten weld metal
from leaking out of the mold.
When the cable opening
becomes worn from heavy use,
the packing material may be
used to prolong mold use. It is
also used around 7 strand cable
to prevent leaking. Packing
material comes in a 1 lb or 5 lb
package. Note packing material
to be used on outside of mold
only. If packing gets into weld
cavity, gassy weld will result.
67

Accessories for Pinbrazing Units

Part Number
SAFE 8052
Battery Charger 5A
SAFE 8049
Battery Charger for Car Use
SAFE 8055
High Power Batteries 13 AH (S30XC)
SAFE 8092
High Power Batteries 16AH (S30XC)
SAFE 8903
High Power Batteries 26 AH (S101)
SAFE 8036
Ground Magnet Standard
SAFE 8067
Ground With Super Magnet For Cathodic Protection
SAFE 8069
Ground Clamp
SAFE 8070
Grinding Wheel, Silicon Free
SAFE 8025
Carbide Burr
SAFE 8014
Handy 2, Rail Trolley (S30XC)
SAFE 9361
Separate Battery Box for 16 AH (S30XC)

Excluding Batteries With Lid and Handle
SAFE 9320
Separate Battery Box for 13 AH (S30XC)

Excluding Batteries With Lid and Handle
SAFE 9321
Battery Adapter for Charging (S30XC)

of Separate Battery Box
SAFE 9318
Angle Device for S4 Gun
SAFE 9232
SAFE 9211
Pin Holder M8
SAFE 9213
Pin Holder M10
SAFE 9215
Pin Holder M12
SAFE 9217
Ring Holder 8-9,5
SAFE 9202
Ring Holder M8/M10/M12
SAFE 9204
Extension Set for S4 / 8-9,5
SAFE 9227
Extension Set Threaded Pins
SAFE 9229
1-866-267-7776
Pin Holder 8-9, 5
Description
Battery Charger 3A
68
Safety Vests on the Construction Site

At the construction site, the visibility of flaggers is key to their safety. Construction safety vests are not
only ideal, but can fulfill a requirement from the Occupational Safety and Health Administration OSHA.
According to OSHA, garments for flaggers can be a variety of fluorescent colors, including orange, yellow
or yellow green. These garments can be construction safety vests, shirts or jackets. Flaggers working at
night should wear construction safety vests or comparable garments with a retro reflective material. The
retro reflective material can be numerous colors, including orange, yellow, white, or a fluorescent color.
OSHA requires that the reflective material be visible to a distance of 1,000 feet away.
1-866-267-7776
1-866-CORRPRO
69

ROYSTON PRODUCTS
Royston Tapecoat Handy Caps
Royston Tapecoat Handy Cap IP

Exothermic Weld Grounding Connection
Handy Cap IP is a prefabricated assembly designed

to provide quick, field-applied corrosion protection
to anode and test lead wire welds on metal pipe and
tanks. This economical product is ideal for use in limited
access applications. New Handy Cap IP now adds the
innovative technology of Tapecoat Gray Adhesive to its
unique design. The integration of a primer in Tapecoat
Gray makes field application of Handy Cap IP easier
and more economical.
Tapecoat Gray Adhesive bonds the tough outer shell
of the Handy Cap IP to the bare metal weld area and
surrounding plant applied coating. Innovative Tapecoat
Gray incorporates an integrated primer in its adhesive
and provides exceptional bonding without the costly
application of liquid primer. A protective compound
within the dome molds itself over the irregular welded
profile and encases the exothermic connection.
1. Remove the release paper from the bottom of the

Handy Cap IP. Bend the plastic sheet inward at the
serrations when applying to small diameter pipe.
Position and place the Handy Cap IP on the welded
area with the tunnel over the lead wire.
1.
Push the dome of the cap firmly into the weld area.
Lift the lead wire away from the pipe and squeeze
the adhesive compound completely around and
Royston Handy Cap XL IP

Exothermic Weld Grounding
Connection Handy Cap XL IP
Handy Cap XL IP is a prefabricated assembly
designed to provide quick, field-applied corrosion
protection to anode and test lead wire welds on
metal pipe and tanks. This economical product is
ideal for use in limited access applications. New
Handy Cap XL IP now adds the innovative
technology of Tapecoat Gray Adhesive to its unique
design. The integration of a primer in Tapecoat Gray
makes field application of Handy Cap XL IP easier and
more economical.
1-866-267-7776
Application Information
1. Clean all mud, dirt, grease, oil and other
contaminants from the metal surface and mill
coating which is to be covered. The Handy Cap IP
incorporates an integrated primer in its Tapecoat
Gray Adhesive and does not require the use of a
liquid primer prior to application.
Typical Properties
Construction - Molded plastic dome filled with
corrosion resistant compound on a base of thick
elastomeric tape.
Dimension:Overall: 4 x 4
Plastic Sheet: 2.75 x 4 (serrated)
Sheet Thickness: 10 mils
Plastic Dome: 1.625 diameter/ .8 height
Adhesive Thickness: 165 mils
Weight: 2.8 oz
Application Temperature: - 20F to 120F (-29C to
49C)
Service Temperature: -40F to 150F (-40C to 66C)
Shelf Life: Rotate yearly
No Liquid Primer Needed

Easy Field-Applied Corrosion Protection
Ideal for Keyhole Applications
Dome and Tunnel Provide Easy Access
Tapecoat Gray Adhesive Eliminates Liquid Primer
Elastomeric Compound Encases Weld Profile
Serrations Conform to Small Diameters
underneath the wire. Push the lead wire back down

on the pipe and press the elastomeric compound
into firm contact with the pipe over the entire area.
No further protection is required when the Handy Cap
IP covers the entire exposed metal area. Uncovered
areas should be protected with primerless Tapecoat
or Royston tapes. Remove the narrow plastic release
film to accommodate tool use for keyhole applications.
70
1-866-CORRPRO
1-866-267-7776
Royston Tapecoat Handy Cap Standard

Application Information
contaminants from the metal surface and mill
coating which is to be covered. The Handy Cap XL
IP incorporates an integrated primer in its Tapecoat
Gray Adhesive and does not require the use of a
liquid primer prior to application.
Handy Cap XL IP. Bend the plastic sheet inward
at the serrations when applying to small diameter
pipe. Position and place the Handy Cap XL IP on
the welded area with the tunnel over the lead wire.
3. Push the dome of the cap firmly into the weld area.
Lift the lead wire away from the pipe and squeeze
the adhesive compound completely around and
underneath the wire. Push the lead wire back down
on the pipe and press the elastomeric compound
into firm contact with the pipe over the entire
area. No further protection is required when the
Handy Cap XL IP covers the entire exposed metal
area. Uncovered areas should be protected with
primerless Tapecoat or Royston tapes. Remove the
narrow plastic release film to accommodate tool
use for keyhole applications.
Typical Properties
The Royston Tapecoat Handy Cap is a 4 x 4

prefabricated assembly designed for cathodic protection
of leads to pipes and tanks. When pressed by hand into
position over the anode lead wire weld, it forms a thick,
highly resistant electrical insulation seal over the weld,
the end of the lead wire and the surrounding area of the
pipe or tank.
Royston Tapecoat Handy Cap is easily applied and
economical. It may be used on all anode lead wire and
test wire weld areas. It is especially useful for welds on
mill coated pipe where only a small part of the coating
has been removed to permit installation of the thermite
grounding connections. It is ideal for use in limited
access situations, because it can be manipulated easily
and applied at arms length.
The Handy Cap requires use of the Royston Roybond
747 Primer.
A top plastic sheet formed with an igloo shaped
dome and entry tunnel for the lead wire
A special elastomeric compound in the plastic dome,
which is firm enough to resist flow at all normally
encountered application and operation temperatures,
but soft enough to mold itself around and completely
cover the irregular welded profile
On either side of the dome are a double row
of parallel, flexibilizing serrations to assist with
conforming around small diameter pipe
A base of Royston Tac-Tape, a black unbacked
elastomeric tape with exceptional adhesive
properties, for bonding firmly to the metal surface,
when used with Royston Roybond 747 primer.
Application
contaminants from the metal surface and any part
of the mill applied coating which is to be covered.
Apply a coat of Royston Roybond 747 Primer and
allow to dry to a non-glossy appearance, which will
take about 5 minutes, depending on humidity and
temperature.
Royston Tapecoat Handy Cap. Bend the plastic
sheet inward at the serrations when applying to
small diameter pipe. Position and place the Handy
Cap on the welded area with the tunnel over the
lead wire.
71

3. Push the dome of the cap firmly into the weld

area. Now lift the lead wire away from the pipe and
squeeze the black rubber compound completely
around and underneath the wire. Then push the
lead wire back down on the pipe and press the
elastomeric compound into firm contact with the
pipe over the entire area.
No further protection is necessary when Royston
Tapecoat Handy Cap covers the entire exposed metal
area. Uncovered areas should be protected by applying
tape or mastic, such as Royston Blue Max Water Pipe
Line Tape CP or Royston Roskote Mastic.
Typical Properties
Construction molded plastic cap filled with corrosion
resistant compound on a base of thick elastomeric
tape
Dimensions overall: 4 x 4
Plastic sheet: 2.75 x 4 (serrated)
Sheet thickness: 10 mils
Plastic dome: 1.625 dia, 0.8 height
Adhesive thickness: 165 mils
Weight 2.1 oz
Application temperature -20 to +120F
Service temperature -40 to + 185F
Shelf life: Rotate annually
Caps and Sealers For Truly Sound Connections

Strong wire connections are important for all cathodic
protection systems. To create reliable connections that
will last for many years, Corrpro supplies easy-to-use
weld caps and sealers. These include Royston Handy
Caps, thermite weld caps, and Kop-Coat bitumastic.
Royston Hand Caps are the complete weld-connection
sealers. They are designed to fit any welded
connection, and are installed simply by pressing firmly
into place. The four-inch-square base of the cap is
made from 125-mil Tac-Tape. Because the tape
possesses exceptional adhesive properties, it will
strongly bond to a wide variety of substrates without
the use of a primer. It is also resistant to moisture
and weathering, and will not shrink, crack, or harden
at temperatures below 0 Fahrenheit. Contained in
a plastic dome on the Handy Cap is an elastomeric
compound. The compound forms a highly resistant
insulation around the thermite weld. This material is
soft enough to mold to irregular-shaped welds, but
firm enough to remain stable at normally encountered
installation temperatures.
As an alternative to the Handy Cap, Corrpro also
distributes weld caps and bitumastic. The caps re made
from high-density polyethylene, and can be used to
protect most types of thermite welds. A shield against
corrosion and moisture is created by filling the caps
with a cold-applied bitumastic, such as Kop-Coat. The
Kop-Coat sealer bonds to any clean metal surface
without the use of a primer, and forms a thick, tough
coating around wire connections. It will not oxidize,
alligator, or crack, and is resistant to moisture, chloride
ions, and corrosive atmospheric fumes.
1-866-267-7776
Applications
Handy Caps and weld caps with bitumastic seal protect
anode and test lead welded connections. They are
designed for buried applications, and are ideal for
welds on mill-coated pipe, where only a small portion
of coating has been removed. The caps should not
be used in areas that have direct contact with potable
water. Kop-Coat bitumastic is considered a corrosive
solid, and must be shipped according to established
safety regulations.
When coating or wrapping the Royston Tapecoat Handy

Cap, remove the narrow strips of plastic release film on
the top of the cap. This will assure maximum protection
by effecting a positive waterproof seal.
Royston Caps and Sealers
72
1-866-CORRPRO
Ordering Procedure
Corrpro stocks Royston Handy Caps, weld caps, and
Kop-Coat bitumastic. To order the right connection
sealer for your particular application, indicate the
type and the quantity of cap desired. The Kop-Coat
bitumastic coating is sold separately, and is packaged
in one- and five-gallon containers. Each gallon will fill
between 175 and 200 weld caps.

Item
Example
Quantity
800
Product
Weld caps
Quantity
4 gallons
Product
Kop-Coat Bitumastic
Kop-Coat Order Information

Standard Unit Package
Weight
lbs (kg)
Standard Carton
1 gallon (3.8 L)
12 (5.4)
4 gallons (15.1 L)
5 gallons (18.9 L)
60 (27.2)
ENCAPSULATION
COMPOUND
THERMITE WELD
CONNECTION
PIPELINE
1-866-267-7776
LEAD WIRE
TACTAPE
HANDYCAP
73
C AT HODIC P ROT E C T ION SYST E M S

Impressed Current, Water Storage, and Hydrocarbon Leak Detection
CATHODIC PROTECTION SYSTEMS

Impressed Current
Corrpro Tank-Pak
Corrpro The Grid
Water Storage
Hydrocarbon Leak Detection
SensorComm TLD 5000
SensorComm TT5000 Sensor Cable
Cathodic Protection Systems
Corrpro Permanode Water Storage Tank System
1-866-267-7776
Environment
Cathodic Protection
74
1-866-CORRPRO
IMPRESSED CURRENT
Corrpro TANK-PAK Impressed Current System for Underground Storage Tanks
Protection For Underground Storage Tanks

Meeting EPA corrosion control requirements for
underground storage tanks can be costly and
frustrating. To address this problem, Corrpro developed
TANK-PAK, an impressed-current cathodic protection
system that can upgrade an existing storage tank for
less than 10% of the cost of replacement. The system
is based on characteristics common to most fueling
systems, but also contains the flexibility to meet sitespecific requirements. A custom TANK-PAK system is
created for a particular location by using soil samples
and diagrams of existing tanks and piping. Installation
of the system requires only minor drilling.
The TANK-PAK system consists of anodes, lead wire,
a junction box, and a rectifier. The anodes provided are
packaged in Corrpros Spira-Pak canisters, and are
surrounded by metallurgical coke breeze backfill. The
backfill provides the anodes with a uniform environment
for low-resistance contact to the earth and extended
life. To install the anode canisters, openings are cut
into the pavement, and an auger is then used to drill
holes for anode placement. Once the anodes are in
place, lead wires are slot cut into the pavement and
connected to Corrpros standard fiberglass junction box.
The box is NEMA Type 4X rated, and provides superior
protection from all types of weather conditions. Power

for the system is furnished by a specially manufactured
rectifier, which is air cooled. Corrpro engineers design
each TANK-PAK system to deliver optimum corrosion
protection. To ensure that this protection level is
achieved, it is recommended that the system is installed
either by a certified tank installer, or Corrpros own
construction crews. Regardless of which option is
selected, Corrpro technicians will energize and test the
system once the installation is complete. The minimum
design life for the TANK-PAK system is 20 years.
Applications
TANK-PAK is designed to protect existing underground
storage tanks. It prevents corrosion attack on both the
steel tanks and piping, and can be installed while a
service station remains open for business.
Ordering Procedure
The TANK-PAK system is custom made to satisfy
design specifications. To learn how the system can be
used to effectively protect your UST system, contact
your local Corrpro representative.
RECTIFIER
PRODUCT PIPING
1-866-267-7776
DISPENSER
Please Note:
Vent Liners are typically
fiberglass and connection is
made to the tank, sub-pump, or
one of the tank risers.
VENTS
ANODES
UNDERGROUND TANKS
75

Corrpro The Grid Impressed Current System for Aboveground Storage Tank Bottoms
The ribbon anodes used in this system are made from

a titanium substrate, which is coated with a mixed
metal oxide catalyst. Because the titanium substrate
is naturally protected by an oxidizing film, the ribbon
anode remains dimensionally stable over the life of
the system. Direct current transfer is accomplished
through the mixed metal oxide catalyst, which is highly
conductive and fully oxidized so that higher current
outputs are possible.
Ordering Procedure
Corrpros tank bottom system is custom made to satisfy
design specifications. To learn how the system can be
used to effectively protect your structure, contact your
local Corrpro representative.
The Grid Impressed Current System for

Aboveground Storage Tank Bottoms
1-866-267-7776
On new tank installations, the anodes are placed in

a layer of sand above the secondary containment
liner. For older tanks that are being retrofitted with a
secondary tank bottom, the anodes are again placed
above the liner in a layer of sand, and may be covered
with a plastic isolation mesh to protect against shorting
to the tank bottom. No field splices are necessary with
The Grid system. The connection between the lead
wire and the main power distributor bar is made at the
factory. It is encased in an epoxy tube, and is totally
water tight. Reference cells used in the system include
Corrpros Permacell Plus, a copper/copper sulfate cell.
Junction boxes are offered with either cast aluminum
cases, for areas requiring explosion-proof equipment,
or in fiberglass cases, which are NEMA Type 4X
rated. Rectifiers are provided to meet specific project
requirements.
Typical Applications
The Grid system is designed for protection of
aboveground storage tank bottoms. It may be used
on new tank installations with secondary containment
liners, or existing tanks retrofitted with or without
a double bottom. The system can be installed by
Corrpros trained technicians or Corrpro certified
installer.
Protection For Aboveground Storage

Tank Bottoms
Cathodic protection is an economical method for
controlling corrosion on the bottoms of aboveground
storage tanks. While sacrificial systems can be used,
impressed current systems have proven to be more
effective and easier to install. For new storage tanks
with secondary containment liners and older tanks
retrofitted with an additional tank bottom, Corrpro
offers The Grid, an impressed current system with a
design life of 20 to 50 years, depending on project
requirements. The system is comprised of ribbon
anodes evenly spaced in a parallel configuration
typically on 5 ft. centers. Through resistance welding,
the anodes are attached to multiple distributor bars to
create a grid shaped pattern. The close anode spacing
and redundant electrical connections created by this
design ensure uniform current distribution to all areas of
the tank bottom.
76
1-866-CORRPRO
TITANIUM ANODE RIBBON

JUNCTION BOX
CONDUCTOR BAR
REFERENCE ELECTRODES
REFERENCE ELECTRODE
TANK WALL
COMPACTED SAND
BACKFILL
LEAD WIRE
POWER FEED
POINT TO MAIN
CONDUCTOR BAR
JUNCTION BOX
PLAN VIEW
CONDUIT
TITANIUM ANODE
RIBBON
SECONDARY CONTAINMENT
MEMBRANE
RING WALL
CROSS SECTION
Please note: This drawing is a typical schematic representation of installation.
1-866-267-7776
TANK BOTTOM
77

WA T E R S T O R A G E
Corrpro Permanode Water Storage Tank System
In areas where icing is a problem, the system is

installed by suspending anodes horizontally. The
anodes used in this system are made from a preciousmetal wire or rod. They are lightweight and provide
even current distribution to all areas of the tank. To
support the anodes, flexible tethered supports are
used. Because the supports allow extra movement, the
anodes can adjust slightly to avoid damage from ice. At
least two permanent reference cells are included with
the system, which are also attached to the tethered
supports. Reference cell and lead wire connections are
completed in Corrpros standard fiberglass junction box,
which is placed on the outside of the tank opposite a
watertight pressure fitting.
For tanks that are not susceptible to icing, the anodes in
the Permanode system may be suspended horizontally
or vertically. On the vertically suspended systems, the
anodes are supported from the roof of the tank, and are
kept taught by weights attached to their opposite end.
Like the tank icing system, the non-icing vertical system
also contains at least two Corrpro Permacell copper/
copper sulfate reference cells. Lead wires for the cells
are attached to the tanks roof, but the cells themselves
are located near the lower bowl or base of the tank.
Both configurations of the Permanode system are
installed by trained Corrpro technicians. These same
technicians are also available for routine maintenance
and repairs. Power is provided to the tank system
through an electronically controlled rectifier. The unit
automatically adjusts to meet established protection
levels, ensuring optimum performance.
Applications
Corrpros impressed-current cathodic protection system
can be used to stop the corrosion attack on both
elevated and ground level water storage tanks. It can
be used in conjunction with coatings, and is designed
to deliver a minimum of 20 years of protection. The
system also can be used to halt corrosion on other
water and wastewater treatment equipment.
Continuous Protection for Tank Interiors

Water storage tanks are extremely susceptible to
corrosion attack. Cathodic protection is a proven
method for combating this attack and preventing
unexpected service interruptions and costly repairs.
Since 1948, Corrpro has designed, installed, and
serviced cathodic protection systems on water storage
tanks. Today, Permanode, an innovative impressedcurrent cathodic protection system, can be used on all
types of water tanks in accordance with AWWA and
NACE standards.
Ordering Procedures
Corrpros Permanode tank system is custom made to
satisy design specifications. To learn how the system
can be used to effectively protect your structure, contact
your local Corrpro Waterworks representative.
STEEL ANCHORS WELDED

TO SIDE WALL
PRECIOUS METAL ANODE
POLYESTER ROPE SUPPORTS

REFERENCE CELL
REFERENCE CELL
SUPPORT SYSTEM BOLTED TO
ROOF FOR ANODES AND
REFERENCE ELECTRODES
SUBMERGED ANODE SUPPORT

SYSTEM
CONDUIT AND CABLES

TO TOP OF TANK
RECTIFIER
REFERENCE CELL
PRESSURE FITTING
1-866-267-7776
RECTIFIER
REFERENCE CELL
ICING CONFIGURATION
NON ICING CONFIGURATION
ANSI & NSF 61 Compliant for potable water applications.

78
1-866-CORRPRO
HYDROCARBON LEAK DETECTION

SensorComm TLD 5000
Buried Valve Monitoring
SensorComm TLD 5000
Features
Continuous Monitoring
Low Cost
No False Alarms
No Monitoring Fees
No Testing Down Time
No Probe Cleaning
Battery Operated
1-866-267-7776
Applications
Aboveground Fuel Storage Tanks
Buried Valves
Manifolds
Double Wall Sumps and USTs
Buried Pipelines and Piping
Buried Double Wall Tanks And Sumps

79

SensorComm TT5000 Sensor Cable
Cross-section of sensor cable prior to

contact with liquid hydrocarbon fuel.
Cross-section of sensor cable after

fuel contact. Note thicker wall and
conductive path from one electrode
to the opposite electrode.
1-866-267-7776
TT5000 Sensor Cable

The cable is about 3/8 in diameter. It is sensitive to
liquid hydrocarbons (e.g. jet fuel, gasoline, diesel, crude
oil, naphtha, etc.) at any point along its length. The
cable can be installed in lengths as short as 0.5 meters
or as long as necessary (the longest pipeline installation
to date is 35 km). The cable operates by absorbing
small amounts of fuel escaping into the soil around a
buried pipeline, buried valve flange, under an tank floor
or accumulations of free liquid in a sump. As the fuel is
absorbed, the specially formulated conductive polymer
jacket of the sensor cable swells and thickens. The
conductive wall material contacts two electrode wires
in the core of the cable and activates the alarm and
location circuitry. The cable uses less that 0.5 mA of
current at less than 5 volts to perform detection and
leak location measurements. (The cable is considered
intrinsically safe at these low energy levels and is
approved for installation in all hazardous areas.) The
cable and instrumentation systems have the ability to
locate the point of liquid contact to within about +/- 1
meter along the cable length providing a high degree of
accuracy for efficient leak investigation and remediation
while the incident is still in its earliest stages. Response
time of the sensor cable depends on the ground and
fluid temperature and upon the volatility of the leaking
fuel. It may take anywhere form a few minutes (20C
gasoline) to more than an hour for the cable to respond
(cold diesel). However, since the cable responds to the
first edge of the plume of fuel in the soil, the dominate
factor in the overall leak response is time it takes for the
fuel leak to spread through the soil to the cable location.
The Corrpro-SensorComm leak detection system

represents the industry's most dependable and cost
effective system in use today. These leak detection
systems have already been installed under hundreds
of above ground storage tanks, providing continuous,
around-the-clock monitoring of active leaks which
may occur. The Corrpro-SensorComm leak detection
system represents state-of-the art technology, with a
zero false alarm rate at an attractive price.
80
Typical 120 Diameter Leak Detection Installment
1-866-267-7776
1-866-CORRPRO
81

Coatings, Adhesives, and Tapes

Central Plastics
STAC Coating System
3M
3M Tapes
3M Epoxy Coating Materials
Berry Plastics Corporation

Polyken
Covalence
KEMA Coatings, Inc

Proshield
Royston Coatings
STOPAQ AMCORR
1-866-267-7776
Environment
Cathodic Protection
82
1-866-CORRPRO
CENTRAL PLASTICS
STAC Coating System
The STAC Coating System is not a form of paint

but rather a foolproof, multi-purpose, hand-applied
membrane wrap system. STAC coatings are applied
over wire-brushed surfaces so no abrasive blasting is
required.
The STAC Coating System consists of: STACprime,
STACfill, STACwrap and STACguard.
Features
Non-toxic and non-combustive
Chemically inert
Contains no VOCs
Does not polymerize and harden
Does not crack or peel
Accomodates vibrations and movement of the
substrate over a wide temperature range
1-866-267-7776
The STAC Coating System is a petrolatum based,

multilayer barrier designed to isolate all metal surfaces.
STAC systems were developed for long term protection
of metal surfaces in the most severe atmospheric,
buried and submerged environments.
83
C OAT I N G S , A D H E S I V E S , A N D TA P E S
3M T A P E S
Corrosion Protection Tape, Insulating and Splicing Tape, Mastic Tape,
Vinyl Electric Tape
3M Scotchfil Electrical Putty Tape
This black electrical grade, rubber-based, self-fusing
insulating putty is supplied in tape form.
Scotchfil Electrical
Putty Tape
Scotch Premium VInyl

Electrical Tape Super 88
Black, 8.5 mil heavy duty, premium grade allweather vinyl electrical insulating tape that maintains
conformabilitiy for cold weather applications.
An electrical grade, rubber-based, elastic-type putty

in tape form. Use it as a build-up compound on highly
irregular surfaces, such as fittings and valves, to
provide a smooth, waterproof taping surface.
Scotch Linerless Rubber Splicing Tape 130 C
Scotch Premium Vinyl

Electrical Tape Super 88
A highly conformable linerless ethylene propylene

rubber (EPR) high-voltage insulating tape that provides
excellent chemical dissipation of splice heat.
Scotch Super 33+ Vinyl Electrical Tape
Scotch Linerless
Rubber Splicing Tape
130 C
Scotch
otch Rubber S
Splicing
c n Tape 23
3M Vinyl Electrical Tape
Scotch Vinyl Electrical Tape 33

A quality, general purpose PVC electral insulating tape
that can provide excellent mechanical protection with
minimum bulk.
Scotch Vinyl Electrical

Tape 33
Since inventing the first vinyl electrical tape, 3M has

continued to improve tape technology and offers a
3M or Scotch Electrical Tape for nearly every
application.
Vinyl tapes from 3M provide high dielectric strength
as well as resistance to moisture, UV rays, abrasion,
corrosion, alkalies and acids. The aggressive pressuresensitive rubber-based adhesive performs well over
1-866-267-7776
A highly conformable, self-fusing Ethylene Propylene

Rubber (EPR) based high-insulating voltage tape.
Schotch 23 has a snakeskin liner that is easily
removed as the tape is applied.
Black, 7 mil premium grade all-weather vinyl electrical

insulating tape with an aggressive adhesive and elastic
backing that enables it to easily conform to irregular
surfaces to water-resistant electrical and mechanical
protection.
3M
Scotchfi
Scotchfil
l E
Electrical
c i a Insulation
In
n
Tape
a range of temperatures. Fade-resistant colored vinyl

tapes ensure fast identification of electrical phases,
leads, piping and safety areas. Vinyl tapes provide
primary electrical insulation up to 600 volts and can be
used in jacketing application for high-voltage cables and
wire harnessing.
3M C
Corrosion
rosion Protection
rosion
Protectio Tapes
3M Corrosion Protection products can help provide
protection on pipes, conduits, fittings and joints, etc.
84
1-866-CORRPRO
3M Scotchrap All-Weather
Corrosion Protection Tape 50
This 10 mil tape with PVC backing is all -weather
performance and corrosion resistant and has a
high quality adhesive. Apply this tape over a wide
temperature range and is resistant to impact, abrasions
and punctures.
3M Scotchrap All-Weather
Corrosion Protection Tape 51
This 20 mil tape with PVC backing is all-weather
performance and corrosion resistant and has a
high quality adhesive. Apply this tape over a wide
temperature range and is resistant to impact, abrasions
and punctures.
3M Scotchrap Pipe Primer

A quick-drying, no-sag rubber base primer that
permeates metal surface irregularities, preparing the
surface for tape application
A flat, all-metal woven electrical grounding braid that is

compatible with all power cable insulations and highvoltage splicing and terminating materials.
Scotch Electrical
Grounding Braid 25
Scotch Electrical Insulating Varnished

Cambric Tape 2510 and 2520
Straight weave cotton cambric fabric tape, oil primed
and coated with high-grade yellow electrical insulating
varnish for quality electrical insulating.
Scotch Electrical Semi-Conducting Tape 13

A highly conformable, semi-conducting Ethylene
Propylene Rubber (EPR) based high-voltage splicing
tape which elongates easily to conform to irregular
shapes and retains its conductivity when stretched.
Scotch Electrical Shielding Tape 24

An all-metal, flat, open-weave shielding braid that is
compatible with power cable insulations and all highvoltage splicing and terminating materials.
3M Temflex Vinyl Corrosion

Protection Tape 1200
This 20 mil vinyl corrosion protection tape is a general
purpose corrosion resistant tape
3M Insulating and Splicing Tape

1-866-267-7776
Scotch Electrical Grounding Braid 25
A variety of tapes are available from 3M to meet your

insulating and splicing requirements. For example,
Scotch Linerless Rubber Splicing Tape 130C is a highly
conformable, linerless, high voltage insulating tape that
provides excellent thermal dissipation of splice heat and
meets industry specifications.
3M Linerless Electrical Rubber Tape 2242

A highly conformable, linerless ethylene propylene
rubber (EPR) base tape
3M TemFlex Rubber Splicing Tape 2155
Scotch Fire Retardant Electric

Arc Proofing Tape 77
Designed to protect all types of electrical cables where
exposed to potential failures of other high voltage
cables or exposed to other high energy cables.
Scotch Self-fusing Silicone

Rubber Electrical Tape 70
A high-temperature, arc-and-track resistant tape
composed of self-fusing inorganic silicone rubber with
an easy-tear and easy-strip line.
Scotch Self-fusing Silicone Heavy Duty

Triangular Electrical Tape 70 HDT
A high-temperature, arc-and-track resistant tape with a
triangular tapered edge profile and a blue guideline to
make half-taping application easier.
An economical low voltage rubber vinyl insulating tape

that is self-fusing.
85
3 M TA P E S
Corrosion Protection Tape, Insulating and Splicing Tape, Mastic Tape,
Vinyl Electric Tape
Scotch Self-fusing Silicone
Rubber Electrical Tape 70
Straight weave cotton cambric fabric tape, oil primed

and coated with high-grade yellow electrical insulating
varnish for quality electrical insulating.
A high-temperature, arc-and-track resistant tape

composed of self-fusing inorganic silicone rubber with
an easy-tear and easy-strip line.
Scotch Electrical Semi-Conducting Tape 13
Scotch Self-fusing Silicone Heavy Duty

Triangular Electrical Tape 70 HDT
A highly conformable, semi-conducting Ethylene

Propylene Rubber (EPR) based high-voltage splicing
tape which elongates easily to conform to irregular
shapes and retains its conductivity when stretched.
Scotch Electrical Shielding Tape 24

An all-metal, flat, open-weave shielding braid that is
compatible with power cable insulations and all highvoltage splicing and terminating materials.
Scotch Fire Retardant Electric

Arc Proofing Tape 77
A high-temperature, arc-and-track resistant tape with a

triangular tapered edge profile and a blue guideline to
make half-taping application easier.
3M Mastic Tapes
Mastic and rubber tapes from 3M can help provide an
effective moisture and environmental seal.
3M Scotch-Seal Mastic Tape 2229

Designed for quick and easy insulating, padding and
sealing of electrical connections
Designed to protect all types of electrical cables where

exposed to potential failures of other high voltage
cables or exposed to other high energy cables.
Scotch Electrical Insulating Varnished

Cambric Tape 2510 and 2520
3M Scotch-Seal
Mastic Tape 2229
Scotch Linerless Rubber Splicing Tape 130 C

A highly conformable linerless ethylene propylene
rubber (EPR) high-voltage insulating tape that provides
excellent chemical dissipation of splice heat.
An electrical grade putty in a tape form. It offers

excellent electrical properties, and will not dry out.
Scotch Electrical Moisture Sealant Pads 06149

Scotch Rubber Splicing Tape 23
A highly conformable, self-fusing Ethylene Propylene
Rubber (EPR) based high-insulating voltage tape.
Schotch 23 has a snakeskin liner that is easily
removed as the tape is applied.
Self-fusing, rubber based thin insulating mastic

compounds laminated to a flexible, all-weather grade
PVC backing and are designed for moisture sealing of
electrical connections up to 600 volts.
1-866-267-7776
Scotch Linerless
Rubber Splicing Tape
130 C
3M Scotchfil Electrical
Insulation Putty Tape
86
1-866-CORRPRO
Scotch Electrical Moisture Sealant Roll 06147
3M Highland Vinyl Electrical Tape
Self-fusing, rubber based thin insulating mastic

compounds laminated to a flexible, all-weather grade
PVC backing and are designed for moisture sealing of
electrical connections up to 600 volts.
A flame-resistant, conformable, general purpose, 7-mil

thick vinyl insulation tape. It can be used for protective
jacketing and harnessing.
Scotch Mastic Strip 2230
3M Tartan General Use Vinyl

Electrial Insulating Tape 1710
Short lengths of thin mastic with a removable liner on

each side.
Scotch Rubber Mastic Tape 2228

A conformable self-fusing rubber electrical insulating
and sealing tape.
3M Temflex Gereral Use

Vinyl Electrical Tape 1700
Scotch Rubber Mastic
Tape 2228
Black, 7 mil vinyl tape is the economical solution for

less demanding indoor jobs.
Scotch Heavy Duty Vinyl Insulation Tape 22
Scotch Vinyl Mastic Pads 2200

(125 mil) a self-fusing, rubber-based insulating
compound laminated to a flexible, all-weather grade
PVC backing.
Scotch Vinyl Mastic Roll 2210

(90 mil) a self-fusing, rubber-based insulating
compound laminated to a flexible, all-weather grade
PVC backing.
1-866-267-7776
A good quality and economical general purpose vinyl

insulating tape with excellent resistance to abrasion,
moisture, alkalies, acid and varying weather conditions
(including sunlight).
Black, 10 mil tape that is one of 3Ms thickest vinyl

electrical tapes. It seals in all kinds of weather and
provides moisture-tight electrical and mechanical
protection with fewer wraps than thinner tapes.
Scotch Vinyl Electrical Color Coding Tape 35

7 mil premium grade electrical vinyl tape that stretches
to conform to virtually any shape that requires colorcoded insulation. Available in nine fade resistant colors.
Scotch Vinyl Electrical Tape 66R

Conformable 10 mil thick vinyl electrical tape designed
to perform in a continuous temperature environment up
to 220F (105C). This is a made to order item.
Scotch Vinyl Mastic

Roll 2210
87
3 M E P OXY C OAT I N G M AT E R IA L S
3M Scotchkote Product Line
Scotchkote Electrical Coating 14583

A fast-drying coating that provides extra
protection to splices where moisture, oil and
corrosive conditions can cause problems. Helps
prevent cable and connector damage due to
corrosive vapors from battery outgassing.
3M Scotchkote Epoxy Coatings are designed for

coating the interior girth weld of line pipe. Not only do
they provide excellent corrosion protection but they also
offer increased flow efficiency.
3M Scotchkote Water Base

Primer 500N, 42.3 lb.
3M Scotchkote 500N primer is a water-based metal
treatment designed to increase adhesion of fusion
bonded epoxy coatings. Properly applied to blastcleaned steel, it provides protection for metal surfaces
and a uniform bonding base for increased coating
performance. 42.3 pound.
3M Scotchkote Fusion Bond Epoxy

Powder Coating 206N, Extra Long Gel, 65 lb.
3M Scotchkote Fusion Bonded Epoxy Coating

XC-6171 is a one-part, heat curable, thermosetting,
powdered epoxy coating designed for coating the
interior of production tubing, line pipe, and fittings.
When applied over a primer, XC-6171 FBEC meets
Saudi Aramco seawater and sour gas service
requirements.
3M Scotchkote Fusion Bonded

Epoxy Powder Coating 6258
6258 is a one-part, heat curable, thermosetting epoxy
coating designed for corrosion protection of pipe.
3M Scotchkote Liquid Epoxy Coating 323

3M Scotchkote 323 Liquid Epoxy Coating is a two
part system designed to protect steel Pipe and other
metal surfaces from the harsh affects of corrosion. It
can be used as a patch material, a girthweld coating,
a stand alone coating for pipe rehabilitation, and in a
wide variety of other field applications where corrosion
protection of metal is required.
3M Internal Linings

Epoxy Coating XC-6171
Gel time @ 450F/232C: 40-60 seconds
3M Scotchkote Fusion Bond Epoxy

Powder Coating 206N, Long Gel, 65 lb.
3M Scotchkote Fusion Bond

Epoxy Powdered Coating XC-6259
3M Scotchkote Fusion Bond Epoxy Powdered
Coating XC-6259 is a one-part, heat curable,
thermosetting, powdered epoxy coating designed for
coating the interior girth weld of line pipe.
3M Scotchkote Liquid Phenolic Primer 345 is a

one-part phenolic base primer designed specifically
for application to metal surfaces prior to topcoating
with Scotchkote Fusion Bonded Epoxy Coating. When
properly applied, Scotchkote 345 primer and topcoat
system provide excellent resistance to CO2, H2S, CH4,
petroleum distillates and brine at elevated temperatures
and pressures.
3M Scotchkote Single
Layer Powder Coating
3M Scotchkote Pipeline coatings meet the toughest
test of all time. Introduced more than 40 years ago,
Scotchkote Fusion Bonded Epoxy Coating (FBEC) has
performed superbly, protecting steel pipe from corrosion
and mechanical damage.
1-866-267-7776
3M Scotchkote Fusion Bond Epoxy Powder

Coating 206N, Long Gel, 1700 lb. Supersack
3M Scotchkote Liquid
Phenolic Primer 345, Drum
88
1-866-CORRPRO

Epoxy Powdered Coating 226N+

Epoxy Powdered Coating 6352

Coating 226N+ is an one-part, heat curable,
thermosetting epoxy coating powder designed for
corrosion protection of pipe. The 226N+ also provides
excellent damage resistance while handling.
3M Scotchkote Fusion Bonded Epoxy Dual Coating

System 6352 is a hard, mechanically strong top coating
for all Scotchkote fusion bonded pipeline corrosion
protection coatings.

Epoxy Powdered Coating 226N

Epoxy Dual Coating System 6251

Coating 226N is an one-part, heat curable,
thermosetting epoxy coating powder designed for
corrosion protection of pipe.
3M Scotchkote Fusion Bonded Epoxy Dual Coating

System 6251 is a unique, cellular, fusion bonded epoxy
top coating for all Scotchkote fusion bonded epoxy
coatings (Scotchkote 206N, 226N).


Epoxy Rough Overcoating 207R

coating powder designed for corrosion protection of
pipe.
3M Scotchkote 207R Fusion Bonded Epoxy

Rough Overcoating is a one-part, heat-curing,
thermosetting fusion bonded epoxy coating.

coating designed for corrosion protection of pipe.

Epoxy Powdered Coating 206N
1-866-267-7776
3M Scotchkote 206N, has been a pipe coating

standard since 1974. It is available in a wide variety
of gel/cure time ranges for automatic or manual
application to external and internal surfaces of pipe,
associated appurtenances and field joints. The coating
exceeds all industry pipe-coating standards.
3M Scotchkote Dual and Multi

Layer Fusion Bonded Epoxy
With advanced coating systems, its important to
select a supplier that can provide service to match the
level of technology. 3M provides this service through
its extensive laboratories and its global network of
subsidiaries and applicators.
3M Scotchkote Patch
Repair / Rehabilitation
For patches, repairs, and rehabilitation.
3M Scotchkote Hot Melt Patch

Compound 226P, Green
Scotchkote 226P Green is matched to Scotchkote 226N
and 6233 coating.
3M Scotchkote Liquid Epoxy

Coating 306, Green
3M Scotchkote 306 Liquid Epoxy Coating is an
ambient temperature cure, two-part thermosetting and
80% solids liquid epoxy coatings designed to protect
metal, concrete and other surfaces from corrosion and
deterioration.
3M Scotchkote Liquid Epoxy

Coating 314, Forest Green
3M Scotchkote 314 Liquid Epoxy Coating is an
ambient temperature cure, two-part thermosetting
80% solids liquid epoxy coating designed to protect
metal, concrete and other surfaces from corrosion and
deterioration.
89
B E R RY P L A S T I C S C O R P O R AT I O N ,
CORROSION PROTECTION GROUP
Polyken Pipeline Coating Products - Over the Ditch Line Coatings
Designed for the corrosion protection of new or
operating pipeline with a maximum operating
temperature of 250F (121C).
Pipeline Coating Products include:

Over the ditch line coatings
Girth weld coatings
Liquid adhesive systems
Coatings for pipe fittings, bends and ts
Accessory products
Plant applied line coatings
Reconditioning / rehabilitiation coating systems
Polyken 1619 Solvent Based Liquid Adhesive
Polyken 1019 Solvent Based Liquid

Adhesive for Line Travel System
Description
Pollyken 1019 liquid adhesive is recommended
primarily for machine application to new or smooth pipe
surfaces.
Polyken 1600 High Temperature

Polypropylene System - GoCoat 250
Description
Polyken 1600 -30 is one of the components of the
Polyken GoCoat 250 System.
Applications
Description
Polyken 1619 liquid adhesive system is recommended
surfaces.
Applications
Thermally activated solvent based primer designed
for machine, spray, or hand brush applications to
mechanically cleaned new or reconditioned pipe.
Features
Excellent adhesion
Excellent cathodic disbondment resistance
Conform to local and national standards
Non -polluting
Non-toxic
Manufactured at ISO 9200 facility
Maximum temperature 248F (120C)
Polyken 1636 High Temperature Joint Wrap

Description
Joint wrap for a one-component coating system which
when applied to pipe in half-tap configuration, provides
up to 250F (120C) continuous operating temperature
protection.
Features
1-866-267-7776
Features
Excellent adhesiion
Conforms to local and national standards
Non-polluting
Non-toxic
Maximum temperature 100C -212F
Features
User freindly applications to new or operating
pipelines
Shear resistant at elevated temperatures
Retains long term flexibility
Manufactured at ISO certified facility plant or in-filed
application
Corrpro is an authorized distributor of Covalence

Polyken products
Polyken, the leader in Pipeline Protection
Technology
The Polyken brand has been synonymous with pipeline
corrosion protection systems worldwide for more than
50 years. Whether in the extreme heat of the Middle
East or the forbidding cold of Russia or the more
moderate climate of the United States, Covalenace
CPG is there with the most advanced anti-corrosion
pipeline coatings for the oil, gas, water and coal slurry
industry.
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1-866-CORRPRO
Includes a polymeric alloy capable of withstanding

high temperatures
Includes adhesive with bonds tenaciously to primed
steel
Resists soil stress
Can be used at temperatures at which most
adhesives soften
Maximum temperatures not applicable

Description
primarily for machine application to rough,
reconditioned or grit-blasted pipe surfaces.
Applications
High shear primer designed for hand brush applications
to mechanically cleaned pipe surfaces.
Polyken 2000 High Shear System - GOCoat 200

Description
Polyken 2000 -25 is a component of the Polyken
GoCoat 200 system. The Polyken GoCoat 200 System
is designed for in-field application on pipe where soil
stress conditions exist and with a maximum operating
temperature of 200F.
Applications
Designed for in-field application on pipe where soil
stress conditions exist and with a maximum operating
temperature of 200F (93C).
Features
Shear resistant up to 200F (93C)
Thermally stable polymeric backing
Incorporated SCC inhibitors
Established in-ground history
New construction or reconditioning of existing
pipelines
1-866-267-7776
Features
Excellent adhesion
Non-polluting
Non-toxic
Maximum temperature 100C - 212F
Polyken 2036 High-temperature / High-shear

Resistant Anti-Corrosion Joint Wrap Coating
Description
Polyken 2036 is a primary anti-corrosion joint wrap
designed for use in field coating applications.
Features
Superier bond strength to primed steel
Continuous operating service temperature up to
200F
Excellent conformability when applied to pipe
Description
surfaces.
Polyken 954 Protective Pipeline Outerwrap
Applications
High shear primer designed for machine, spray, or
hand brush applications to mechanically cleaned pipe
surfaces.
Features
Tough polyethylene backing provides excellent
mechanical protection to anti-corrosion joint wraps
Adhesive assures complete bond
Eliminates need for tie downs on the outerwrap
Designed for hand application over primary joint
wrap
Maximum temperature not applicable
Features
Excellent adhesion
Non-polluting
Non-toxic
Description
Protective pipeline joint outerwrap that is used where a
complete bond of outerwrap to tape is specified.
91
Polyken Pipeline Coating Products - Girth Weld Coatings
Polyken 930 Wrap - Cold Applied
Tape Coating System
Description
Polyken 930 is a cold applied tape coating system
designed for the corrosion protection of field joints,
fittings and specialty piping.
Features
Heavy duty adhesive
Conformabel to irregular shapes
No release liner
Complies with AWWA C-209 Standard
Compatible with generic plant coating systems
Maximum temperature -151F (66C)
Polyken 932 Wrap - Cold Applied Tape Coating

Description
Cold applied tape coating system designed for the
corrosion protection of field joints, fittings and specialty
piping.
Description
The Polyken 942/955 EN System is a multilayer coating
system designed for the corrosion protection of girth
weld field joints as well as complete line coatings of
steel pipelines in highly corrosive environments and
exposed to high mechanical stresses.
Applications
The Polyken double faced tape coating system is
designed for the corrosion protection of girth weld field
joints, fittings, fabricated pipe sections, and the repair of
main line coatings.
Features
Developed and manufactured in ISO certified
facilities
Conformable to irregular shapes
Hand or machine application
Established and proven in-ground history
Compatible with most generic plant coating systems
Certified to DIN 30672 Class C at 50C
1-866-267-7776
Applications
Cold applied tape system with an elevated high-tack
adhesive
Provides excellent conformability when hand applied
to field joints, fittings and specialty piping
DIN 942/955 Cold Applied Double Faced Tape
Applications
Heavy duty joint wrap tape for hand wrapping in
applications where higher shear properties are
required. Designed without release liner for less waste
and ease of use.
Features
Super high tack adhesive
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Polyken Pipeline Coating Products - Liquid Adhesive Products
Polyken 1019 Solvent Based Liquid
Adhesive for Line Travel System
1-866-267-7776
Description
Polyken 1019 liquid adhesive is recommended primarily
for machine application to new or smooth pipe surfaces.
Features
Excellent adhesiion
Conforms to local and national standards
Non-polluting
Non-toxic
Polyken 1027 Liquid and Spray Adhesive

Description
Polyken 1027 liquid adhesive system is ideal for slower
machine appliction to rough, reconditioned or gritblasted pipe surfaces.
Applications
Solvent based primer designed for machine, spray, or
surfaces.
Features
Excellent adhesion
Non-polluting
Non-toxic
Maximum temperature - 212F (100C)

Description
surfaces.
Applications
Thermally activated solvent based primer designed
for machine, spray, or hand brush applications to
mechanically cleaned new or reconditioned pipe.
Features
Excellent adhesion
Non -polluting
Non-toxic
Polyken 1627 Liquid Adhesive

Description
Liquid adhesive system is ideal for slower machine or
hand application to or grit-blasted pipe surfaces.
Features

Description
surfaces
Applications
High shear primer designed for machine, spray, or
surfaces
Features
Excellent adhesion
Non-polluting
Non-toxic
93
Polyken Pipeline Coating Products - Liquid Adhesive Products
Description
primarily for machine application to rough,
reconditioned or grit-blasted pipe surfaces.
Features
Excellent adhesion
Non-polluting
Non-toxic
Polyken P 1033A Low VOC

Liquid Adhesive System
Description
Polyken 1033A is a VOC liquid adhesive system that
complies with federal and state clean air requirements.
The newly reformulated Polyken 1033A is a low VOC

liquid adhesive system that complies with federal and
state clean air requirements. The VOC content is 103
lbs/gal (0.859g/ltr). The newly reformulated 1033A is
not only environmentally clean, but also highly effective
in protecting against corrosion. It is easy to apply and
fast drying. Used in conjunction with the recommended
Polyken coating systems, the 1033A will provide the
Polyken P 1039 VOC Liquid Adhesive System

Description
Polyken P 1039 is a zero VOC Liquid adhesive
system that complies with federal and state clean air
requirements.
Applications
The liquid adhesive systems consist of elastomers
blended with polymeric resins dissolved in an organic
solvent system. They can be used for machine or hand
applications in environmentally sensitive areas, are non
toxic, non-polluting, and conform to local and national
standards. In addition to excellent adhesion to the
pipe substrate and cathodic disbondment resistance,
the pipe surface is protected against stress corrosion
cracking with industry proven SCC inhibitors. Used in
conjunction with the recommended Polyken coating
systems, the 1039 will provide the same long-term
performance as the other Polyken liquid adhesive
systems. Warning Polyken liquid adhesive systems
are flamable mixtures. Caution: Store away from heat
source.
Features
Excellent adhesion
Non-polluting
Non-toxic
1-866-267-7776
Applications
Polyken liquid adhesive systems consist of elastomers
blended with polymeric resins dissolved in an organic
solvent system. They can be used for machine or
hand applications, are non-toxic, non-polluting and
conform to local and national standards. In addition to
excellent adhesion to the pipe substrate and cathodic
disbondment resistance, the pipe surface is protected
against stress corrosion cracking with industry proven
SCC inhibitors.
Features
Excellent adhesion
Non-polluting
Non-toxic
Applications
High shear primer designed for hand brush applications
to mechanically cleaned pipe surfaces.
same longterm performance as the other Polyken liquid

adhesvie systems.
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Polyken Pipeline Coating Products - Coatings for Pipe Fittings, Bends and Ts
Polyken 4000-35 PCS Primerless Coating System
Polyken 932 Wrap - Cold Applied Tape Coating
Description
4000-35 PCS is a cold applied coating system designed
for the corrosion protection of field joints, fittings and
specialty piping.
Description
Cold applied tape coating system designed for the
corrosion protection of field joints, fittings and specialty
piping.
Features
Labor saving applications
Eliminates VOC emissions
Eliminates dangers associated with a hazardous
product
Compatibility with generic plant coating systems
Can be used as a one coat system
Heavy duty / high tack adhesive ensures a strong bond
and impervious seal
Excellent adhesion
Comformable to irregular shapes
Above and below ground use
Superior resistance to cathodic disbondment
Meets AWWA C209 standard
Applications
Cold applied tape system with an elevatedhigh-tack
adhesive
Provides excellent conformability when hand applied
to field joints, fittings and specialty piping
Polyken 930 Wrap - Cold Applied

Tape Coating System
Description
Polyken 930 is a cold applied tape coating system
designed for the corrosion protection of field joints, fittings
and specialty piping.
1-866-267-7776
Applications
Heavy duty joint wrap tape for hand wrapping in
applications where higher shear properties are required.
Designed without release liner for less waste and ease of
use.
Features
Heavy duty adhesive
No release liner
Features
Super high tack adhesive
Conformable to irregualr shapes
Polyken 934 Wrap Cold Applied

Tape Coating System
Description
Polyken 934 wrap is a cold applied tape coating system
designed for the corrosion protection of field joints,
fittings and specialty piping.
Applications
Cold applied tape system with an elevated high-tack
adhesive
Used as a patch/repair system and as the primary
corrosion protection system field joints, fittings and
specialty piping
Features
High-tack adhesive
95
Polyken 936 High UV Resistant
High Tack Joint Wrap Tape
Features
Proven optimum corrosion protection
Strong bond
Versatile
Easy to apply
Conformable
Environmentally stable
Maximum temperature: - 151F (66C)
Polyken 937/938 Mastic System

Description
The Polyken family of mastics are cold applied coatings
designed to protect underground piping such as valves,
Ts, ells and couplings. Once applied, the Polyken
mastics for a tough monolithic coating, which resists
cracking, crazing or checking.
Applications
The Polyken double faced tape coating system is
designed for the corrosion protection of girth weld field
joints, fittings, fabricated pipe sections, and the repair of
main line coatings.
Features
Developed and manufactured in ISO certified
facilities
Established and proven in-ground history
Certified to DIN 30672 Class C at 50C
1-866-267-7776
Features
High solids
Two grades
Easy filed application
Conforms to irregular shapes
Description
The Polyken 942/955 EN System is a multilayer coating
system designed for the corrosion protection of girth
weld field joints as well as a complete line coatings for
steel pipelines in highly corrosive environments and
exposed to high mechanical stresses.
Description
Polyken 936 is a long-term UV resistant high tack
joint wrap for above or below ground use. This unique
product is easily applied to field joints, fittings, tees
and ells. The polyolefinic backing has excellent
conformability, and built-in resistance to environmental
stress cracking (ESCR).
DIN 942/955 Cold Applied Double Faced Tape
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Polyken Pipeline Coating Products - Accessory Products
Polyken 900 General Utility Tape for
Hand Application on Small Diameter
Pipe Joints and Fittings
Description
General utility tape for hand application on small
diameter pipe joints and fittings.
Features
Established and proven performance
Exceeds LT 1512-A, LT-0077, and MIL I-7798
specifications
Polyken 910 All Purpose Tape System

for Field Application in the Oil Patch
Description
All purpose tape system for field application in the oil
patch.
1-866-267-7776
Applications
General utility tape for hand application on small
diameter pipe, joints, and fittings.
Features
Established and proven performance
Exceeds LT 1512-A, LT-0077, and MIL I-7798
specifications
Polyken 931 Self Adhering Filler Tape

Description
Polyken 931 Filler Tape is designed as an underlying
filler material prior to the application of Polyken coating
systems such as 908, 930 and 980.
Applications
Self-adhering
Used to fill voids and crevices around joints,
fittings, and specialty piping
Features
Flexible under various field conditions
Conformable and moldable
Easy and simple application
Compatible with Polyken coating systems
Polyken 939 Self Adhering Filler Tape

Description
Polyken 939 Filler Tape is designed as an underlying
filler material prior to the application of Polyken coating
systems.
Applications
Thick mastic-like butyl rubber fuller designed to fill and
smooth transition areas.
Features
Flexible under various field conditions
Easy and simple application
Conformable and moldable
Compatible with Polyken coating systems
97
Polyken Pipeline Coating Products Plant Applied Line Coatings
Polyken Powercrete
Choosing Powercrete means you are selecting the

leading liquid epoxy that has set the standard for
the industry. Powercrete provided superior adhesion
and abrasion resistance to protect valuable assets.
Powercrete is impervious to soil stress and is
compatible with FBE and CTE line coatings.
Powercrete coatings are field fieldly, easy to apply and
cost effective. All Powercrete formulations can be spray,
roller or brush applied and are available in a variety of
colors.
1-866-267-7776
Applications
Corrosion Prevention Coatings
- Ideal for coating girth welds, bends, fittings and
elbows
- New high-build , fast setting formulationsI
- ID coatings for flow efficiency
- Cost effective joint coating for FBE coated pipe
Directional Drill Coatings
- Abrasion resistenat overlay (ARO) applied over
FBE
- Extremely high adhesion to the FBE mainline
coatings
- Exceptional abrasion and impact resistanc
- Flexible application in the field or in the plant
Rehabilitation Coatings
- Bell hole rehab long or short pipe sections
- Cost effective recoating solution
- Field friendly and easy to apply
- World class manufacturers Applicator Certification Program
Description
Since 1980, Powercrete epoxies have demonstrated
strength and integrity as revolutionary liquid coatings for
corrosion prevention in the pipeline industry. Leading
scientists and researchers have further developed the
Powercrete line in response to application demands.
Today owners and contractors choose Powercrete
because they are confident in the dependable and
reliable performance.
Offshore Coatings
- Risers and spans for offshore structures
- Pile and splash zone protection against mechanical damage
- Long life alternative to traditional marine paints
- High speed manual and spray application
- Proven performance in harsh marine environments
Water, Wastewater and Tank Coatings
- OD water pipe - for exceeds AWWA C210 and
C222
- ID water pipe - NSF 61 approval, potable water
formulations
- High build in a single pass
- Chemical resistant and non leachable
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Covalence Heat Shrinkable Pipeline Coatings - Accessory Products
Covalence EQ Roller - Rollers are specifically
designed for use with heat shrink products
Description
Rollers are specifically designed for use with heatshrink products.
Applications
To remove entrapped air in the adhesive layer around
weld bead or in the overlap area.
Features
Silicon rubber roller
7 mm thick silicone
Aluminum body
: 31 mm
W: 120 mm
Covalence S1113 - Adhesive Tape on

Rolls With Release Paper for IPEC
Description
S1113 is an adhesive tape on rolls with release paper
for IPEC.
1-866-267-7776
Applications
Used in combination with CCS-DHEC and DHEC. Can
be sold seperately in case leak detection wires have to
be brought out when installing CCS-DHEC or DHEC.
Features
Easy to use release liner
Included in group packaging of IPEC
Double wrap of sealing strip is applied on the pipe
before shrinking of IPEC
Covalence S1137 - High Viscosity Sealant

Based Filler for PERP, PERP 80, PERP60E
Description
S1137 is a high viscosity sealant based filler material
delivered in rolls.
Applications
S1137 is used as a filler material with PERP, HTTE, and
STTE. Filler tape is used to fill the holiday thus restoring
the mill applied coating thickness of the pipe.
Features
High viscosity sealant-based filler
Delivered on rolls
Covalence S1113-RI - Adhesive Tape

Reinforced with Glass Fiber for RayJoint
Description
RayJoint is a cross-linked, heat-shrinkable, tubular, allin-one joint with superior performance. It is a complete
system offering both casing pipe continuation and
permanent sealing of the joint area.
Applications
The mastic is used in combination with RayJoint. The
mastic is wrapped around the jacket ends of the preinsulated pipe during installation of the RayJoint casing.
The RayJoint is placed centrally over the joint and the
ends are heated with a gas torch.
Features
Acrylic set fiberglass mesh
HDPE release film
S1113 adhesive
Covalence Torches - Propane Heating Device

Description
The torch assembly is a propane heating device for
fast and efficient installation of heat-shrinkable pipeline
coatings.
Features
Torch assemblies are designed for installation of
heat-shrinkable products in the gas and water,
construction or district heating markets
99
Covalence Heat Shrinkable Pipeline Coatings for Pipe Fittings, Bends and Ts
Covalence BLOT - Moulded Part
to Coat Blocking Ts
Description
BLOT is a heat-shrinkable molded part, specially
developed for blocking ts, consisting of a saddle and a
separate cap provided with a tightly fitting plug cover.
BLOT is a heat-shrinkable, two-piece molded part

kit pre-shaped to encapsulate blocking tees in gas
distribution networks and thus protect from corrosion.
The BLOT components are fabricated from a special
compound, that fit the contours of the metal t-pieces.
BLOT consists of a saddle (a 30 mm (1.25) high
collar provided with a square flap) and a separate cap
provided with a tightly fitting plug cover.
The saddle is internally coated with a high-viscosity,
high-strength mastic to secure the bond to the precoated pipe. This also makes the installation easy. The
high performance copolymer coating of the cap ensures
an excellent bond to the bare steel of the tee-piece.
Features
No primer required
- No drying time and easy application
Pre-shaped mold system
- Makes installation easy
- Provides accurate protection
Description
CPSM, XCSM are thick-wall, high expansion heatshrinkable tubular sleeves remarkable for their high
shrink ratio allowing awkward, irregular shapes to be
coated easily.
CPSM, XCSM fittings & mechanical coupler coating and
sealing
Construction: Two-layer system:
First layer: Visco-elastic mastic sealant.
Second layer: Thick-walled, radiation cross-linked,
high density polyethylene.
CPSM, XCSM are thick-wall, high expansion heatshrinkable tubular sleeves remarkable for their high
shrink ratio allowing awkward, irregular shapes to be
coated easily. This makes them specifically useful for
corrosion prevention and sealing of screw, or other
mechanical couplers in distribution networks. CPSM,
XCSM are typically used for small diameters and high
percentage transitions. CPSM, XCSM can also be
used on small diameter bends, like riser bends. The
installation is carried out directly on the cleaned and
dried (pre-heated) coupler and pipe surface without
any primer being required. CPSM/XCSM is positioned
on the pipes prior to coupling them together and,
after installation of the coupler, slid centrally over the
joint to be protected. When heated, the CPSM/XCSM
sleeve shrinks and the sealant melts, encapsulating
mechanical couplings and straight pipes with a strong
1-866-267-7776
BLOT is installed using regular propane gas torches.

The installation is carried out directly on the cleaned
and preheated substrate surface. The BLOT saddle
is fit over the t-piece and shrunk to firmly adhere
onto the service pipe and the t- base. Then the BLOT
cap is put onto the blocking t and, beginning from
the plug, shrunk tightly around. During recovery, the
adhesive softens and flows to form a tight bond with
the substrate. The bond strength builds up during cool
down and is fully retained after completion of the job.
Covalence CPSM/XCSM - Tubular Sleeve

with High Shrink Ratio for Couplers
BLOT blocking tee coating.

First layer: High-viscosity, high strength mastic (collar
and flap) High performance copolymer (cap)
Second layer: Thick-walled, radiation cross- linked,
high density polyethylene.
Controlled high wall thickness

- Provides accurate and reliable protection
Small number of sizes for a large number of
applications
Reduced inventory and logistics costs
Specially formulated sealant
- Ensures a strong bond and reliable protection
- Provides high peel and shear values after
installation
No special equipment or skills required
- Makes installation fast and easy
- Keeps installation costs low
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1-866-CORRPRO
impervious seal. While the sleeve conforms to the

shape of the coupling or pipe, the melted sealant
is forced into all surface irregularities providing a
permanent environmental seal.
Features
No primer required
- No drying time and easy application
Low preheat sensitivity and proven functionality
- Allows easy application combined with high
functional performance
Highly resistant
- Trustful as CPSM/XCSM resists bending,
impact, abrasion, penetration, corrosive gases or
fluids, disbonding and long-term storage
- Remains user-friendly (even at low temperatures)
Copes with difficult shapes
- Makes installation and protection a childs play
- Saves time and money
Specially formulated sealants
- Ensures a strong bond and impervious seal
Self-healing effect
Saves extra intervention steps (Sealing adhesive automatically flows and seals off minor mechanical damages)
Copes with relatively high transitions (high shrink
ratio)
- Minimizes inventory, thus economical
- Makes installation fast and easy
1-866-267-7776
Covalence CSEM-F - Fiber Reinforced Wrap

Around Sleeve for Casing End Seals
Description
CSEM-F/CASEAL (US) is a heat-shrinkable, wraparound sleeve with a very high shrink ratio, specially
developed for casing/service pipe sealing.
CSEM-F/ CASEAL (US) casing/carrier step-down
sealing.
First layer: Visco-elastic mastic sealant
Second layer: Fiberglass reinforced, radiation crosslinked, polyethylene backing
Additional kit component: Non-shrinkable,
polypropylene support sheet.
CSEM-F/CASEAL (US) is a heat-shrinkable, wrap-
around sleeve with a very high shrink ratio, specially

developed for casing/service pipe sealing. The special
adhesive inside the thick-wall CSEM-F/CASEAL(US)
assures an excellent bond between the sleeve and bare
or pre-coated pipes. The fiberglass reinforced woven
and laminated backing gives the CSEM-F/CASEAL(US)
sleeve a high mechanical resistance as well as a high
recovery capacity. A zipper closing system allows a
simple and fast installation. In addition to the CSEM-F/
CASEAL(US) sleeve, a support sheet is supplied which
provides a smooth step-down in the transition area to
ensure a tight closure and enhances the mechanical
strength. CSEM-F/CASEAL(US) is installed using
standard gas torches. After pipe surface preparation
and preheating, the support sheet is wrapped around
the transition to be sealed followed by the heatshrinkable sleeve. The sleeve is zipper-closed, forming
a tube, and shrunk in place tightly fitting around the
substrate. During recovery, the adhesive softens and
flows to form a tight bond. The bond strength builds up
during cool down and is fully retained after completion
of the job.
Features
Installation is carried out directly on the cleaned and
prepared pipe surface.
No primer is required.
The system can also be used when the service pipe
is not concentric with the casing.
Covalence FCTS/FCWS/FCMS/FCWSF
- Heat-Shrinkable Moulded Sleeve
Description
Heat shrinkable corrosion protection sleeve specifically
developed for installation on flanges or mechanical
couplings that are already in place.
FCMS/FCWS flange/pipe sealing and protection
First layer: Visco-elastic sealant
Second layer: Thick-walled, radiation-cross-linked,
high density polyethylene
FCWS and FCMS are available in a variety of flange
sizes. Both products eliminate the need for molding and
filling compounds or jellies. The visco-elastic properties
of adhesives in the installed product protect against
pipe stresses caused by ground movement. The wall
thickness of the installed product offers additional
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Covalence HTLP80 - 3 Layer Wrap-around

Field-Joint Coating (with epoxy)
Covalence TPS - Tubular Field-Joint

Coating (2 layer)
Description
Covalences three-layer field-joint coatings (HTLP) are
the toughest field-applied coating systems.
Description
TPS(M) are heat-shrinkable, tubular sleeves which
prevent corrosion of welded pipe joints in distribution
lines for sizes up to 8.625/DN200.
1-866-267-7776
Applications
Compatible with all commonly used pipe coatings,
including PE, coal tar enamel, coal tar epoxy, and
fusion-bonded epoxy.
Features
Fully resistant to shear forces induced by soil and
thermal movements
Sleeve applied over wet epoxy, with no curing or
waiting times
Superior cathodic disbondment performance and hot
water immersion resistance
Fully reconstructs three-layer coating at all girth
welds for continuous and homogeneous performance
on pipelines coated with 3LPE
Low preheat requirements
Covalence PPS120 - Wrap-around

Field-Joint Coating for 3LPP (2 layer)
Description
PPS120 with PCI (Permanent Change Indicator) is
a 4-component field-joint coating system for high
temperature, polypropylene coated pipelines operating
up to 248F (120C) temperature.
Applications
PPS120 is normally used for girth weld protection of
steel pipes coated with polypropylene. PPS120 may
be cut to appropriate length to cover all pipe diameters.
The system is designed to be applied with special and
user-friendly preheating methods.
Features
Dimpled backing provides a Permanent Change
Indicator (PCI) for application of heat
Available as a one-peice wrap-around unit or in
roll form
Specially designed application tools usable for
all diameters
High shear resistance
High operating temperature rating
Applications
Compatible with standard pipe coatings including PE,
FBE, tape and coal tar.
Features
dried (pre-heated) pipe surface
No primer is required to promote adhesion.
Compatible with standard commercial mill- applied
coatings
In the event of mechanical damage, the sealing
adhesive flows and seals off the damaged area (selfhealing effect)
No special tools needed, leading to low installation
costs
Continuous, tubular design means no closure patch
is necessary (tubes must be slid over the pipe prior
to welding the joint)
The thick-walled structure of the cross-linked heatshrinkable material gives it high impact strength and
penetration resistance (TPSM-C30)
Covalence WaterWrap - Wrap-around

Field-Joint Coating for Large Diameter
Water Pipes (2 layer) Internal Welding
Description
TWDB is a hot applied duct sealing tape composed of
heat-shrinkable backing with a heat resistant pressure
sensitive, non-drip adhesive and a closure patch.
Applications
WaterWrap is a wrap-around heat-shrinkable, readyto-fit assembly for the corrosion protection of field girth
weld joints in water distribution and transportation
systems. WaterWrap is compatible with standard
pipe coatings. It can also be used for coating bare,
replacement pipe sections & large radius bends.
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Features
Different mechanical devices
- Provides options to the customer and allows
cost savings
Highly Flexible
- Easy to apply at both low or high temperatures
and on pipes of small diameter
Compatible with varying pipe diameters
- Minimizes inventory, thus saving money
Self-tensioning, heat-shrinkable backing
- Easy to use. Saves time
No Special equipment required
1-866-267-7776
The installation is carried out directly on the cleaned

and prepared pipe surface without any primer. During
installation, FLEXCLAD(-II) is to be wrapped spirally
around the bend with a 50% overlap. The carrier is
heated and shrinks tightly around the substrate; at the
same time, the sealing adhesive melts and is forced
into all surface irregularities, forming a thorough coating
and a complete bond with the substrate.
103
Covalence Heat Shrinkable Pipeline Coatings - Girth Weld Coatings
Covalence DIRAX - Directional Drill Fiber

Reinforced Wrap Around Field-Joint
Coating (with epoxy and leading edge)
Description
A high performance fiberglass reinforced sleeve
specifically designed for girth weld corrosion protection.
Covalence HTLP-PP - 3 Layer Polypropylene

Field-Joint Coating System for
Polypropylene Coated Pipelines
Operating up to 120C Temperature
Description
HTLP-PP is a wrap-around, polypropylene based
heat-shrinkable sleeve and is designed for corrosion
prevention and sealing for polypropylene coated
pipelines, operating at temperatures up to 120C .
Covalence HTLP60 - 3 Layer Wrap Around

Description
Wrap-around heat-shrinkable sleeve which replicates
the structure and performance of mill-applied threelayer PE coatings.
Applications
Features
thermal movements
waiting times
1-866-267-7776
Features
Highly resistant to shear and peel forces induced by
soil and thermal movements. The DIRAX is tough!
DIRAX offers abrasion and wear resistance at pullthrough comparable to mill coatings
Provides a monolithic coating system
Wear cone protects leading edge of sleeve against
pull-through forces. Provides additional strength and
security---increases reliability
Sleeve applied over wet epoxy---there are no curing
or waiting times / formation of strong mechanical and
chemical bonds
Allows fast application---saves time! Ensures high
performance!
Superior cathodic disbondment and hot water
immersion resistance. Offers the optimum barrier
protection against corrosion
Pre-attached closure patch. Allows fast and easy
application
Low preheat requirements. Makes installation faster
and saves time
Maximum Temperature -122F (50C)
Applications
The sleeve is used for corrosion protection of girth
welds on coated pipes used for horizontal or directional
drilling.
Features
Ensures correct application of heat and allows
easy post-heat inspection. Reliable inspectability at
any time
Saves money by keeping inventory and logistics
costs low
Makes installation fast and easy. Keeps installation
costs low
Provides high functional performance and safety
Top performance in demanding conditions
Has enhanced resistance to cracking at elevated
temperatures
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Covalence HTLP80 - 3 Layer Wrap-around

Covalence TPS - Tubular Field-Joint

Coating (2 layer)
Description
Covalences three-layer field-joint coatings (HTLP) are
the toughest field-applied coating systems.
Description
TPS(M) are heat-shrinkable, tubular sleeves which
prevent corrosion of welded pipe joints in distribution
lines for sizes up to 8.625/DN200.
1-866-267-7776
Applications
Features
thermal movements
waiting times
Covalence PPS120 - Wrap-around

Field-Joint Coating for 3LPP (2 layer)
Description
PPS120 with PCI (Permanent Change Indicator) is
a 4-component field-joint coating system for high
temperature, polypropylene coated pipelines operating
up to 248F (120C) temperature.
Applications
PPS120 is normally used for girth weld protection of
steel pipes coated with polypropylene. PPS120 may
be cut to appropriate length to cover all pipe diameters.
The system is designed to be applied with special and
user-friendly preheating methods.
Features
Dimpled backing provides a Permanent Change
Indicator (PCI) for application of heat
Available as a one-peice wrap-around unit or in
roll form
Specially designed application tools usable for
all diameters
High shear resistance
Applications
FBE, tape and coal tar.
Features
No primer is required to promote adhesion.
Compatible with standard commercial mill- applied
coatings
adhesive flows and seals off the damaged area (selfhealing effect)
No special tools needed, leading to low installation
costs
Continuous, tubular design means no closure patch
is necessary (tubes must be slid over the pipe prior
to welding the joint)
The thick-walled structure of the cross-linked heatshrinkable material gives it high impact strength and
penetration resistance (TPSM-C30)
Covalence WaterWrap - Wrap-around

Field-Joint Coating for Large Diameter
Water Pipes (2 layer) Internal Welding
Description
TWDB is a hot applied duct sealing tape composed of
heat-shrinkable backing with a heat resistant pressure
sensitive, non-drip adhesive and a closure patch.
Applications
WaterWrap is a wrap-around heat-shrinkable, readyto-fit assembly for the corrosion protection of field girth
weld joints in water distribution and transportation
systems. WaterWrap is compatible with standard
pipe coatings. It can also be used for coating bare,
replacement pipe sections & large radius bends.
105
Covalence WPC - Wrap-around

Field-Joint Coating (2 layer)
Description
WPC is a heat-shrinkable ready-to-fit assembly.
The WPC elevated temperature with PCI (Permanent
Change Indicator) is a two-layer field-joint coating
system for pipeline operating at ambient and elevated
temperature.
Description
WPCT, WPC/B, WPC B30, WPC C30 sleeves are
heat-shrinkable ready-to-fit assemblies for the corrosion
protection of piplines.
Applications
Designed for the corrosion protection of welded joints.
CTE, CT, FBE, PP and asphalt-based coatings.
Features
These products are available on rolls or as
unisleeves
No primer is required
No special tools are needed leading to low
installation costs
The thick-walled structure of the cross-linked heatshrinkable sleeve gives the material high impact
strength and high penetration resistance (WPC C30)
Compatible with standard mill-applied coatings
adhesive fills and seals off the damaged area (selfhealing effect)
Covalence WPC C50 - Wrap-around

Description
WPC B50, WPC C50, WPC 80, WPC100M and
WPC120 sleeves are especially suitable for higher soil
stress conditions.
Applications
These products are based on a two-layer system and
are normally used for PE-coated steel pipe, and may be
used for girth-weld protection or to re-coat (rehabilitate)
long pipe sections and large radius bends.
1-866-267-7776
Features
Dimpled backing provides a permanent change
indicator for application of heat
Ensures correct application heat and allows easy
post-heat inspection
Reliable inspectability at any time
Low preheat sensitivity and proven functionality
Installation friendly in combination with high
functional performance
Available as all-in-one unit or roll form
costs low
High shear resistance. WPC offers safer
protection
Covers a wide range of operating temperature
ratings
Offers a solution for nearly every application
No special equipment (standard gas torch and a
roller) or skills required
Makes installation fast and easy
Keeps installation costs low
Covalence WPC C30 - Heatshrinkable Sleeves
Features
Offers two Permanent Change Indicators (PCI)
A low preheat of only 68F still yields excellent
results, even over the weld
Low application preheat
High modulus of elasticity backing
High impact and penetration resistance
High shrink force
Contains no asphalt
Adhesive remains tacky and strong
Adhesive remains in place
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1-866-267-7776
Features
The wrap-around pipe sleeve for field girth weld
corrosion protection (WPC) is a heat-shrinkable
wrap-around sleeve, closed with a patch closure that
may be supplied separately or preattached to one
sleeve end. The WPC sleeves are available with
different constructions and adhesives
Wide range of operating temperature ratings
Higher shear resistance than ambient temperature
sleeves
Simple installation requiring only a torch and a roller
Covalence WPC100M - Wrap-around

Description
stress conditions.
Applications
Features
corrosion protection (WPC) is a heat-shrinkable
may be supplied separately or preattached to one
sleeves
Covalence WPC120 - Wrap-around

Description
stress conditions.
WPC120 field-joint coating

First layer: High shear-strength copolymer adhesive
Second layer: Radiation cross-linked, high density
polyethylene with PCI (Permanent Change Indicator)
WPC120 is a wrap-around, heat-shrinkable sleeve
designed for corrosion prevention and sealing
on various types of piping systems (oil, gas, water,
pipe-type cable, etc.), which operate at temperatures up
to 120C (248F). WPC120 is specially suited for higher
stress conditions caused both by elevated temperatures
and by soils with severe contraction between wetdry cycles. WPC120 is normally used for girth weld
protection of steel pipes coated with Covalence
Rayclad120 heat shrinkable tape. WPC120 may be cut
to appropriate length to cover all pipe diameters.
The system is designed to be applied with minimum
preheating of the pipe. While installing, WPC120 is
wrapped around the joint, a closure patch is then
installed (already pre-attached if Uni-sleeve) forming
a tube, and the sleeve is shrunk in place. No epoxy
primer is required. Upon heat exposure, the sleeve
starts shrinking from its expanded size to form a tight fit
around the substrate. During recovery, the copolymer
adhesive softens and flows to form a perfect bond
with the pipe surface providing pipe protection against
corrosion. The radiation cross-linked outer layer forms a
durable barrier to moisture and mechanical damage.
Features
Dimpled backing provides a permanent change
indicator for application of heat
Ensures correct application heat and allows easy
post-heat inspection
Reliable inspectability at any time
Available as a one-piece wrap-around unit or in
roll form
costs low
High shear resistance provides high functional
performance and safety
Top performance in demanding conditions
No special equipment (standard gas torch and a
roller) or skills required
Makes installation fast and easy
Keeps installation costs low
107
Covalence WPC60 - Wrap-around Shrink
Sleeve for Pre-insulated Pipe Joint Sealing
Features
Rugged and mechanically strong. WPC 60 sleeves
resist abrasion, impact and penetration, yet remain
flexible even at very low temperatures. No rock-shield
is required
Resists adverse enviroments. WPC 60 sleeves resist
temperature cycling, soil stresses and hydrostatic
pressure. They demonstrate high resistance to
ultraviolet light, fungus, cathodic disbondment and
chemical attack by common fluids and solvents
Versatile. WPC 60 sleeves are compatible with
Rayclad 60, fusion-bonded epoxy, polyethylene,
polypropyelene and most other high performance
pipe coating and jackets. The product has a long
shelf-life and is unaffected by typical storage
conditions
Description
WPC B50, WPC C50, WPC65M, WPC100M and
stress conditions.
Applications
Description
WPCT, WPC/B, WPC B30, WPC C30 sleeves are heatshrinkable ready-to-fit assemblies for the corrosion of
pipelines.
Applications
Designed for the corrosion protection of welded
joints
Compatible with standard pipe coatings including
PE, CTE, CT, FBE, PP and asphalt-based coatings
Features
These products are available on rolls or as unisleeves
installation costs
adhesive fills and seals off the damaged area (selfhealing effect)
1-866-267-7776
Covalence WPC65M - Wrap-around

Covalence WPCT - Wrap-around

Description
WPC 60 heat-shrinkable wrap-around sleeves are
designed for the insulation and sealing against moisture
penetration of joint areas on preinsulated piping system.
WPC 60 sleeves have a thick radiation-crosslinked
polyolefin backing coated with a high-shear-strengththermoplastic hot-melt adhesive. During installation the
adhesive melts and flows, filling all surface irregularities,
bonds.
Features
corrosion protection (WPC) is a heat- shrinkable
may be supplied separately or pre-attached to one
sleeves
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Covalence WPCZ - Wrap-around Field-Joint

Coating (2 layer) for Infill Joints
Description
WPCZ is a heat-shrinkable wrap-around sleeve
specially engineered for use on offshore, weight-coated
pipelines incorporating hot marine mastic pour or other
infill systems at the girth weld.
Features
Products are available on rolls or as uni-sleeves
Installation carried out directly on cleaned and dried
(pre-heated) pipe surface
installation costs
adhesive fills and seals off the damaged area
(self-healing effect)
1-866-267-7776
Applications
Designed for corrosion protection of welded joints
Compatible with standard pipe coatings including
PE, CTE, CT, FBE, PP and asphalt-based coatings
109
Covalence Heat Shrinkable Pipeline Coatings - Liquid Epoxy Primers
Covalence S1239 Epoxy Primer - Two
Components Epoxy Primer
Description
Epoxy primer which consists of resin Part A and
hardener part B. Primer is available in bulk packages.
Features
Excellent adhesion
Covalence S1301 Epoxy Primer - Two

Components Epoxy Primer
Description
Epoxy primer which consists of resin Part A and
hardener part B. Primer is available in bulk package
S1401 Primer is a Specially Formulated 100 Volume

Solids (solventless) Two Component Epoxy
Description
As a epoxy primer in a 3 layer polyethylene coating
system for superior corrosion protection of field welded
joints of steel pipes. S1401 can be used with Covalence
3 layer coating systems : HTLP80-HB, HTLP60-HB,
DIRAX-HB, RPS as the initial anti-corrosion layer or as
wear cones in the PPS120 system.
Applications
An epoxy in a 3 layer polyethylene coating system for
superior corrosion protection of field welded joints of
steel pipes, S1401 can be used with Covalence 3 layer
coating systems.
Applications
Designed for machine, spray, or hand brush
applications to mechanically cleaned pipe surfaces.
Covalence S1401
Applications
Designed for machine, spray, or hand brush
applications to mechanically cleaned pipe surfaces.
Features
Excellent adhesion.
Excellent cathodic disbondment resistance.
Conform to local and national standards.
1-866-267-7776
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Covalence Heat Shrinkable Pipeline Coatings - Pipe Coating Repair Systems
Covalence PERP - Coating
Repair System for HDD
Description
Repair system for damaged mill-applied PE coating.
Applications
PERP is designed to repair the damaged areas on line
coatings, mainly two or three-layer.
Features
The PERP Repair System resists high shear forces
and shows excellent adhesion to commercial
polyethylene-based, mill-applied coatings
Specific repair system, and therefore highly
economical
Covalence PERP80 - Coating Repair System

Description
The system consists of two components:
PERP filler
PERP repair patch
Applications
PERP is designed to repair damaged areas in millapplied PE coating on steel pipes and ductile cast iron
pipes.
Features
The PERP Repair System resists high shear forces
and shows excellent adhesion to commercial
polyethylene-based mill-applied coatings
Specific repair system, and therefore highly
economical
Covalence PERP Meltstick - Coating

Repair System (scratches only)
Description
PERP Meltstick is a heat-sensitive, PE copolymerbased stick used for small superficial, damage
(scratches) to PE-coatings where the damage does not
extend to the bare metal.
1-866-267-7776
Applications
PERP Meltstick is designed to repair the damaged
areas on line coatings, mainly two or three-layer.
111
Covalence Heat Shrinkable Pipeline Coatings - Plant Applied Line Coatings
Covalence Rayclad 80 - Plant Applied Heat
Shrinkable Pipeline Coating Tape
Description
Rayclad 120 hot-applied product coatings are designed
to provide a continuous, holiday-free, permanent barrier,
which affords long-term protection for high-temperature
pipelines operating both on and offshore.
Description
Rayclad 80 hot-applied product coatings are designed
to provide a continuous, holiday-free, permanent
barrier, which affords long-term protection for hightemperature pipelines operating both on- and offshore.
Applications
Rayclad hot-applied product coatings are designed to
provide a continuous, holiday-free, permanent barrier
which affords long-term protection for high-temperature
pipelines operating both on and offshore.
Applications
Rayclad 80 is designed to be applied as line coating on
bare steel pipes to coat the entire pipe circumference.
Features
Extremely high shear resistance provides the
strength required to soil-anchor hot pipelines
Ease of installation. Rayclad is supplied as a
complete coating ready to install
May be transported with minimum damage, and
resists backfill compaction and soil stresses without a
rock shield
Wide handling and operating temperature range
Rayclad 120 may be handled at temperatures
down to 40C (40F) and comes in ormulations
for pipelines operating to 80C (176F) and 120C
(248F)
Rayclad may be stored without shelf-life or gel-time
limitations
Highly resistant to U.V. light, fungus and cathodic
disbondment
Features
Extremely high shear resistance provides the
strength required to soil-anchor hot pipelines
Ease of installation. Rayclad is supplied as a
complete coating ready to install
May be transported with minimum damage and
resists backfill compaction and soil stresses
without a rock shield
Wide handling and operating temperature range.
Rayclad 80 may be handled at temperatures down to
40C (40F) and comes in formulations available
for pipelines operating to 80C (176F) and 120C
(248F).
Rayclad may be stored without shelf-life or gel-time
limitations
Highly resistant to UV light, fungus and cathodic
disbondment
Maximum temperature 80 C - 176F
Covalence Rayclad 120 - Plant Applied

Heat Shrinkable Pipeline Coating Tape
1-866-267-7776
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K E M A C OAT I N G S , I N C .
Module Sealants (Macro-Polyisobutylene)
KEMA Module Sealants

(Macro-Polyisobutylene)
Description
KEMA Module Sealants are safe, easy-to use, long
lasting, corrosion-resistant barrier coatings.
They are packaged in roll form and can be either
wrapped onto the pipe, fitting and assembly or cut into
strips for flat application to a clean substrate.
Flash Point (min.): 204C (400F)

Specific Gravity: 1.1 @ 25C (77F)
Shelf Life: 36 months unopened; Store indoors at
5C - 38C (41F - 100F)
The aggressive bond of the adhesive is a result of the

proprietary macro-polyisobutylene formulation that
is further improved with the addition of special raw
material enhancements.
Interleaf: Comprised of treated paper that is 1/2

inch / 12.7 mm wider that the tape wrap
it protects. Biodegradable.
The finished elastomeric adhesive comound exhibits

very high tensile strength and a strong resistance to
both cold flow and shear.
Primer: The use of a pre-approve liquid primer is

recommended on all bare metal surfaces only. Contact
Corrpro representative for more information.
All Module Sealants are UV-resistant and well-suited for

both above and below grade installations.
Recommended Uses
Thermite welds on pipelines and tanks
Pipeline girth welds
Stainless steel band weld coating
Pipeline rehad coating transitions
General pipeline coating repair
Tie-ins
New pipeline coating
Temporary highway island transitions
Asphalt/concrete crack / gap repairs
Adhesive strips for plastic film bonding
Insulated spacers
They are immune to the attck of anaerobic bacteria

commonly found in soils worldwide and do not
breakdown even after lengthy immersion.
KEMA Module Sealants offer the user a barrier coating
that is resistant to a wide range of acid and alkali
solutions as well as gases.
1-866-267-7776
Characteristics
Color: Black
V.O.C. Content: 0 (Zero)
Viscosity: 99% Solid
They are offered as either sealants or tapes in a variety

of roll lengths, widths and thicknesses. The tapes are
completed with a polyethylene (PE) film bonded to one
side. The PE film is currently available in 5 mils. (127
ums) or 12 mils (304.8 ums) film thicknesses.
KEMA Module Sealants are at work in the ice and snow
of the Canadian North, the dry deserts of the Middle
East and in the moist, humid coastal regions of Africa.
113
Standard Sizes and Part Numbers - 250 mils / 6.4 mm thick sealant
Item
Description
Part Number
KEMA 250
4 in / 10 cm wide
752GHA760
KEMA 250
6 in / 15 cm wide
752GHE760
KEMA 250-12
4 in / 10 cm wide
c/w 12 mils / 304.8 ums
PE film on 1 side
KEMA 250-12
6 in / 15 cm wide
c/w 12 mils / 304.8 ums
PE film on 1 side
752GHA1760
Standard Sizes and Part Numbers - 60 mils / 1.5 mm thick sealant

4 in / 10 cm wide
KEMA Series 60
6 in / 15 cm wide
KEMA Series 60
4 in / 10 cm wide
c/w 5 mils / 127 ums
PE film on 1 side
KEMA Series 60
6 in / 15 cm wide
c/w 5 mils / 127 ums
PE film on 1 side
Physical Properties
Dielectric Breakdown Voltage

ASTM D149-97a (2004)
>20.000V Wet
>10,000V Dry
Peel Adhesion
CSA Z245.21 M98
Clause 12.4
22.7N
Cathodic Disbondment
CSA Z245.21 M98
Clause 12.3
0 (Zero)
KEMA Series 60
Chemical Resistance
1. Aqueous inorganic salts
2. Mineral acids including hydrofluoric
3. Sulfuric, Phosphoric and mixed acids
4. Alkalis
-29C - 121F
-20C - 249F
Below Grade Service
-29C - 90F
-20C - 194F
Application
-7C - 49F
-19C - 120F
Compatability
1-866-267-7776
Service Temperature Ranges ASTM D1000

Above Grade Service
Both the KEMA 250 - 12 w/PE film and the DEMA Series 60 w/PE film can be used as topcoats over the KEMA
250 and the KEMA Series 60 sealants. They can also be used on all prepared metal surfaces. Aggressively
bonds to itself, coal tar, asphalt, urethane, polyethylene, polypropylene, tapes, fusion bond epoxy and liquid
epoxy coated surfaces. Please contact Corrpro if your existing coating is not mentioned here.
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PROSHIELD
Coiled Rockshield
Features
Flow through design does not impede cathodic
protection
Best coil rockshield protection and support on the
market
ASTM G14 tested and proven
Availability
Stock Sizes 1/4 Thickness
20 x 50
36 X 50
25 x 50
44 x 50
32 x 50
48 x 50
3/8 Thickness
36 x 30
48 x 30
Call Corrpro for specific sizes for your project.
ProShield Coil Rockshield is available in two thicknesses: 3/8

(left and 1/4 right
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The Best Coil Rockshield Protection for Steel or

Plastic Pipe
115
R OYS TO N C OAT I N G A N D W R A P P R O D U C T S
Royston Greenline Tape, Tac-Tape, Roybond 747, Roskote 216, Roskote A-51 and R-20
For Quality Pipeline Coating Repairs

Cathodic protection, combined with a quality coating,
is the best defense for combating corrosion on buried
pipelines. When anode and test leads are thermite
welded to coated pipe, a small portion of the coating
must be removed and should be repaired. To ensure
these weld areas are properly recoated, Corrpro
supplies proven Royston products. They include
primers, mastics and repair tapes and wraps.
offered in a wide range of widths and are supplied with

and without plastic laminated backings. Roystons TacTape is a soft repair tape which is ideal for molding
around irregular contours such as thermite welded
connections.
Royston Roybond primers are the first line of defense

for pipeline repairs. They form a strong mechanical
bond to steel and create an excellent base for a variety
of coatings and tapes. Made from phenolic, synthetic
resin, rubber and elastometic bases, the primers can
withstand acids, alkalies and many corrosive chemicals.
For high dielectric protection Royston manufactures
Roskote mastics. Cold-applied and extremely moisture
resistant, these mastics form a coating on pipelines
that will not oxidize, alligator or crack. They are also
formulated with superior mechanical properties to
defend against abrasion.
When a thick corrosion resistant barrier is needed,
Royston tapes and wraps should be used. They are
Ordering Procedure
Corrpro is an authorized Royston Distributor. To order
the right Royston product for your particular application,
indicate the product type, order number and quantity.
An example is included to illustrate this process.
Quantity
4 Gallons
Product
Royston Primer
Product Name
Roybond 747
Typical Applications
Any exposed metal area on a coated pipe can cause
accelerated corrosion attack. Royston primers, mastics,
tapes and wraps seal these areas to ensure buried
pipelines are properly coated. They are designed for
easy fit applications and have a history of delivering
long-life protection.
Royston Ordering Information

Type of Material
Unit Packaging Size
Standard Order
Quantity
Greenline Tape
Tape
2, 4 and 6
(50.8, 101.6m 152.4 mm)
Tac-Tape
Tape
2 (50.8 mm)
Wide Rolls 10 ft (15.2 mm)
8 rolls/ctn
Roybond 747
Primer
16 oz (0.42 L)
Spray Quarts and
1, 5, 55 Gallons
(3.8, 18.9, 208 L)
6-16 oz (0.15 - 0.42 L)

Spray/ctn
6 Quarts (5.7 L)/ctn
4 Gallons (15.1 L)/ctn
Roskote 216
Mastic Coating
1 Gallon (3.8 L) Containers
4 Gallons (15.1 L/ctn
Roskote A-51
Mastic Coating
1, 5, and 55 Gallon
(3.8, 18.9, 208 L)
Containers
R-28
Rubberized Mastic
1, 5, and 55 Gallon
(3.8, 18.9, 208 L)
Containers
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Product
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1-866-CORRPRO
Royston Tapecoat Cold-Applied Tape Coatings
Tapecoat Gray Tapes
Protect Pipeline and Infrastructure from Corrosion

Tapecoat Gray coatings are innovative cold-applied
tapes that exceed all previous performance criteria
for the protection from corrosion of above and below
ground pipelines, girth welds and fittings. Tapecoat
incorporates a patented integrated primer into these
protective tapes and eliminated the dangers of
emissions and hazardous waste associated with the
application of liquid primers. Tapecoat Gray can be
applied over a wide range of ambient temperatures for
the protection of most metal surfaces
Features
Integrated Primer:
Replaces flammable and hazardous liquid primers
Eliminates VOC emissions
Eliminates dangers of a toxic material spill
Eliminates need to dispose of hazardous wastes
Labor-saving application
Aggressive tack gives consistent application
Successfully tested by independent labs
1-866-267-7776
Adhesive Coating:
Aggressive bond to steel and other metal substrates
Cohesive strength as well as flexibility
Excellent resistance to cathodic disbondment
MAF Backing:
(H35 Gray/ H50 Gray)
Pulls tight around fittings and irregular shapes
Formulated for durability
Thermally stable
Abrasion resistant
UV resistant
Tapecoat H50 Gray cold-applied above and below
ground coating in tape form with an integrated primer.
Tapecoat H35 Gray and Tapecoat H50 Gray are
designed to protect above and below ground metal
surfaces from corrosion and electrolysis. They are used
for coating pipe, girth welds, fittings, couplings, tanks,
pipetype cable, conduit, tie rods, elevator casings and
other metal surfaces. Their unique MAF backing
has been specially formulated to provide strength that
allows it to be pulled tightly around fittings and other
irregular shapes with minimal pull back due to memory.

Tapecoat H35 Gray and Tapecoat H50 Gray employ an
integrated primer and are resistant to UV rays, thermal
expansion, impact and abrasion. Both tapes can be
applied over a wide range of ambient temperatures.
Composition
composed of a Gray specially formulated MAF backing
with a synthetic elastomeric adhesive. Impregnated into
the adhesive is an integrated primer.
Technical Data
Color: Gray
Shelf life: Rotate stock yearly
Standards: AWWA C-209
Recommended for use with: Coal Tar, Extruded
Polyethylene, FBE, 3 Layer Systems, Coal Tar and
Urethane Plant Coatings
Low temp flex: Excellent
Bacteria resistance: Excellent
Thickness: H35 35 2 mils
H50 50 2 mils
Tests: ASTM D1737, ASTM G22,
ASTM D1000, ASTM G8.
Surface Preparation
Surface must be clean and dry. SSPC-SP3 Power Tool
Cleaning is recommended to remove any loose rust and
scale, dust or dirt. A Tack Cloth for removal of fine dust
particles is provided in each carton. Oil, grease and all
other residue are to be removed from pipe surface per
SSPC-SP1 Solvent Cleaning. SSPC-SP6 Commercial
Blast Cleaning is optional.
impregnated with an integrated primer.
Tape Application
Spiral Wrap: Tapecoat H35 Gray and Tapecoat H50
Gray are hand applied by removing the release
liner and spiral wrapping with a continuous overlap
of tape. Tension in wrapping should be enough to
obtain conformability to the surface being coated.
117
Cigarette Wrap: Pre-cut strips of Tapecoat H35

Gray or Tapecoat H50 Gray to a length equal to the
circumference of the pipe plus a minimum of 4.
Follow general tape applications described above.
Option: Tape wrapping machines available upon
request.
Tapecoat HT/ MB
High Temperature Mesh Fabric Coating
Tapecoat HT/MB and TC 7030 are recommended for

use on high-temp pipelines with a maximum constant
operating temperature of up to 310 F (154 C).
Tapecoat HT/MB works best when used with high-temp
TC 7000 Epoxy Primer.
Tapecoat HT/MB is a 40 mil coating, applied with a
50% overlap, for below grade application. Tapecoat
HT/MB is a cold-applied, self-adhering coating that is
impermeable to water and salt. An aggressive high
temperature adhesive is laminated to the HT/MB
polypropylene mesh backing. The woven mesh backing
gives the coating added strength against soil stress.
Appropriate for coating below grade pipe with operation
temperatures up to 300oF. Use TC OMNIPRIME
primer when operation temperatures will not exceed
180F; use TC 7000 EPOXY as a primer for operation
temperatures to 300F.
A heavy-duty below ground pipeline recoating material

in tape form with an integrated primer. Tapecoat M50
RC Gray is designed to protect below ground metal
surfaces from corrosion and electrolysis. It is used for
coating pipe, girth welds, fittings, couplings, tanks, pipe
type cable, conduit, tie rods, elevator casings and other
metal surfaces. Tapecoat M50 RC Gray is resistant to
thermal expansion, impact and abrasion and employs
an integrated primer.
Technical Data
Color: Gray
Standards: AWWA C-209
Recommendedfor use with: Coal Tar, Extruded
Polyethylene, FBE, 3 Layer Systems, Coal Tar and
Urethane Plant Coatings
Low temp flex: Excellent
Thickness: 50 2 mils
Tests: ASTM D1737, ASTM G22, ASTM D1000, ASTM
G8.
Surface Preparation
Surface must be clean and dry. SSPC-SP3 Power Tool
Cleaning is recommended to remove any loose rust
and scale, dust or dirt. A Tack Cloth for removal of fine
dust particles is provided in each carton. Oil, grease
and all other residue are to be removed from pipe
surface per SSPC-SP1 Solvent Cleaning. SSPC-SP6
Commercial Blast Cleaning is optional.
Tapecoat M50 RC Gray is impregnated with an
integrated primer.
Tape Application
Spiral Wrap: Tapecoat M50 RC Gray is hand applied
by removing the release liner and spirally wrapping
with a continuous overlap of tape. Tension in
wrapping should be enough to obtain conformability
to the surface being coated.
Cigarette Wrap: Pre-cut strips of Tapecoat M50
RC Gray to a length equal to the circumference of
the pipe plus a minimum of 4. Follow general tape
applications above.
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Tapecoat M50 RC Gray
Composition
Tapecoat M50 RC Gray is a pre-formed, cold-applied
coating. The adhesive is manufactured from specially
formulated elastomer and resins bonded to a woven
highly puncture-resistant polymer. Impregnated into the
adhesive is an integrated primer.
Tapecoat HT/MB High Temperature Coating exceeds

all performance criteria for prevention of corrosion of
buried pipelines, pipe joints/fittings, and other metal
surfaces.
Technical Specifications
118
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Royston Tapecoat Cold-Applied Tape Coatings
1-866-267-7776
Tapecoat 6025 Gray High Temperature Tape

Cold-applied coating, in tape form, for use in high
temperature pipeline Tapecoat 6025 Gray High
Temperature tape with a MAF backing is designed to
protect above and below ground pipe, pipe-type cable,
girth welds, fittings, tanks, insulated steam lines, and
other metal surfaces from corrosion and electrolysis
over a wide range of in-service temperatures up to
as high as 250F (121c) in constant or peak load
operating conditions. Tapecoat 6025 Gray and TC
Omniprime may be applied to new pipelines and to
pipelines in service operating at elevated temperatures.
Composition
Tapecoat 6025 Gray is composed of a specifically
formulated MAF backing and a synthetic elastomeric,
temperature resistant coating.
Technical Data
Service temp: -30F to 300F (-35 to 125C)
Application temp: -30 to 185F (-35 to 85C)
Total thickness: 25 mils (0.63 mm)
Adhesion (primed steel): 250 oz/inch width (2.79 kg/cm
width)
Elongation: 300%
Tensile strength: 50 lb/inch width (8.95 kg/cm width)
Dielectric strength: Exceeds 12 KV
Salt crock test: Pass
Insulation resistance: 106 megohms
Water vapor trans rate: 0.01-0.20 g/100 inch2/24 hr
(0.15-3.10 g/m2/24 hr)
Tests: ASTM G6, ASTM G20, ASTM G42, ASTM G14,
ASTM G11, ASTM D1000.
Surface Preparation
Surface must be clean and dry. SSPC-SP3 Power
Tool Cleaning is recommended to remove any loose
rust and scale, dust or dirt. Oil, grease and all other
residue are to be removed from pipe surface per SSPCSP1 Solvent Cleaning. SSPC-SP6 Commercial Blast
Cleaning is also acceptable.
Priming: If operating temperatures do not exceed
180F (85C) TC Omniprime is the primer of choice. TC
7000 Epoxy has been developed specifically for use
with Tapecoat 6025 Gray when service temperatures
are between 180F and 300F (85-125C). Either
primer may be hand applied by brush or roller. Let TC

Omniprime or TC 7000 Epoxy dry to the touch before
applying Tapecoat 6025 Gray.
Tape Application
Tapecoat 6025 Gray is applied by hand, with the
Tapecoat Hand Wrapster #3, or by plant or over-theditch tape wrapping methods. Tapecoat 6025 Gray is
spirally wrapped in two layers. Wrapping tension is to
be maintained to obtain conformability of the tape to the
surface being coated.
Tapecoat T Tape GPE - Cold-Applied Tape

Coating
A 65 mil coating with a 3 mil polyethylene backing and
62 mils of adhesive for ambient temperature, below
grade application. The 62 mil adhesive provides T Tape
with a high degree of conformability. Appropriate for
coating tees, bends and other irregular configurations,
such as weld beads, wire connections, thermite welds
and all smaller diameter piping.
Tapecoat CT - Cold-Applied Tape Coating

TAPECOAT CT - a 35 mil cold-applied tape coating
with a 7 mil polyethylene film backing and 28 mils
of adhesive, for ambient temperature below grade
application. Appropriate for coating small to moderate
size pipe with a single layer; a 50% overlap may be
preferred when coating larger diameter pipe.
Tapecoat Grey Pad - Cold-Applied

Mesh Backed Tape Coating
A 65 mil coating, packaged in 6 X 6 pads, with a
polypropylene mesh fiber backing and pressure
sensitive adhesive; used for easy application as a
protective coating on small holidays, wire splices and
thermite welds.
Royston One Step Tape

A 35 mil, primerless, cold-applied tape coating with a 6
mil UV resistant polyethylene film backing for ambient
temperature above and below grade application. Color:
Green.
119
TR Green
Tapecoat TC Mastic
A 35 mil cold-applied tape with a flexible plastic backing

and an elastomeric adhesive, for ambient temperature
below grade application. Greenline Tape has a leading
adhesive edge to secure the lap seal and guide in spiral
wrap applications. Color: Green.
Compatible primer: ROYSTON ROYBOND 747.
A thixotropic brush applied coal tar coating for ambient

temperature, below grade application. Appropriate for
coating fittings, flanges, valves, mechanical couplings
and other irregular configurations.
Tapecoat HT Sealant
A conformable water tight coating for irregular surfaces
which may be subjected to temperatures up to 300
degrees F (150 degrees C).
Tapecoat TC Mastic 2000

A brush or spray applied bituminous coating for
temperatures up to 250F, below grade application.
Appropriate for coating fittings, flanges, valves,
mechanical couplings and other irregular configurations.
A moldable synthetic elastomeric adhesive that is

specially formulated with different degrees of tack and
pliability to accommodate the particular application
need such as for sealant, caulking, insulation or
waterproofing.
Compatible primer: ROYSTON ROYBOND 747.
A brush or spray applied aluminum pigmented

bituminous coating for ambient temperature, above
or below grade application. Appropriate for coating
fittings, flanges, valves, mechanical couplings and other
irregular configurations. Operation temperature ambient
to 250F.
Royston Roskote A51

Tape A (Mil Thickness)
Tape C (Mil Thickness)
A hydrocarbon resin base mastic coating system

for ambient temperature, below grade application.
Appropriate for coating fittings, flanges, valves, tanks,
mechanical couplings and other irregular configurations.
Compatible primer: ROYSTON RAPID RED
aka. TAC-TAPE at 125 mils- a sealant tape with a high

degree of` tack and pliability.
Roskote 201
A sealant tape with a moderate degree of tack and

pliability.
Special coatings and repair kits:
Handy Cap Standard

A 4 X 4 exothermic weld coating system used in
conjunction with ROYSTON Roybond 747 Primer. 747
Primer is available in aerosol dispensers or standard
size liquid containers.
A coal tar epoxy coating is a cold-applied, 2 component,

polyamide cured, coal tar epoxy for above and below
ground protection in severely corrosive environments.
Through chemical cross linking, forms a tough adhesion
resistant coating to withstand physical damage, impact,
temperature variations and underground soil stresses.
Accessories
Tapecoat Hand Wrapster
A polypropylene cloth material used as an optional

reinforcing wrap to increase the impact resistance of
liquid coatings. Packaged in rolls 2, 4 and 6 x 100.
A cold tape hand operated application tool, which can

assist the operator in wrapping tape with the proper
tension and overlap for piping 4 OD and above.
A corrosion preventive coating paste to fill and coat

irregular contours.
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Tapecoat Reinforcing Scrim
Tapecoat TC Flo-Coat - Petrolatum Wax System
Tapecoat TC Aluminum Mastic

Royston Sealant Tapes
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1-866-CORRPRO
Royston Hot-Applied Tape and Epoxy Coatings
Heat Application Tool

Propane Torch Kit
The Magnum Torch with self-contained torch ignition

is a wide mouth propane torch for applying hot applied
tapes and sleeves. The kit comes complete: 16 handle
torch with igniter, burner head, regulator and 33 long
hose.
TC 7000 High Temperature Epoxy

Two Applications in One Product
TC 7000 Epoxy is a surface tolerant two component
100% solids material that replaces VOC base primers.
It is manufactured to be used as a one coat wet or dry
primer with Tapecoat hot and cold-applied tapes.
TC 7000 can also be applied as a stand alone
coating for use on metal surfaces. This coating offers
exceptional flowability with self leveling attributes. This
product can be used above or below ground.
Use as a primer prior to wrapping with Tapecoat hot or
cold-applied tapes.
As a coating use alone as a coating on metal surfaces
or use with our new polyethylene scrim wrap, which
adds reinforcement and impact resistance.
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Technical Data
Color: Red
Pot Life: 15 to 20 minutes @ 70F (121C) and 50%
relative humidity (R.H.)
Max. Constant Operating Temperature 250F (121 C)
VOCs: Zero
Mix Ratio: 3.54:1 by volume
No Red Label required
Application Parameters:
Environment: Use only when the surface to be coated
is above 40F (4C) and the relative humidity (R.H.) is
less than 90%.
Application Surface Temperature: 40-250F (4121C). Surface temperature must be 5F (3C) above
the dew point to avoid condensation.
Cure Time: 60 to 90 minutes @ 70-80F (21-27C)
and 50% R.H. Cure time can be accelerated by
preheating the metal surface to 100-200F (38-93C).
Application
Surface must be clean and dry. Commercial blast
to SSPC-SP6. Remove oil and grease with suitable
solvent. Salt and other contaminants may be removed
by high pressure fresh water cleaning.
Pour entire contents of Part B Curing Agent (small
container) into Part A Resin (large container) and mix
thoroughly, approx. 3-5 minutes.
Do not alter the amounts of A and B in the mixture.
Apply epoxy by brush, pad, roller or spray.
Primer should be dry to touch before applying Tapecoat
hot-applied tapes or sleeves. As a stand alone coating,
TC 7000 Epoxy provides superior corrosion protection
above and below ground.
Specially selected Tapecoat reinforcing scrim can be
applied over wet epoxy. After scrim is applied, apply a
second application of TC 7000 Epoxy.
Recommended Coverage
As a 1 coat primer: 6-10 mils thickness, with a coverage
of 220 sq. ft. per mixed gallon (m2/liter=5.4 m2/liter).
As a single coat stand alone coating: 20 mils (.5mm)
thickness, with a coverage of 80 sq. ft. per mixed
gallon (m2/liter=1.96 m2/liter). As a 2 coat stand alone
coating, with scrim: 16-30 mils (.41-.76 mm) thickness
(2 coats of 8-15 mils (.20-.38 mm) each).
TC 7030 High Build High Temperature Epoxy

Protect Pipelines Joints and Fittings
A one coat, stand alone protection that exceeds all
performance criteria for prevention of corrosion of
above and below ground metal surfaces. This tough
coating can be used for any general application
including high temperature pipelines with a maximum
constant operating temperature of up to 250F (121C).
121
TC 7030 is an environment-friendly two component,

100% solids material that provides up to 30 mils of
high build thickness for tough abrasion resistance to
backfill and soil stress damage. This surface tolerant
epoxy provides exceptional corrosion prevention for
reconditioning pipelines, protecting joints, patching
pipeline coatings, and covering irregular fittings and
metal surfaces.
TC 7100 Wet Bond Gray Epoxy

Corrosion Protection for Fresh Water Wet Surfaces.
TC 7100 Wet Bond Gray Epoxy is a surface tolerant
epoxy developed for coating metal and concrete above
and below fresh water.
TC 7100 provides an exceptional anti-corrosion
coating for protecting bare steel, welded joints on
factory-coated pipe, irregular fittings and surfaces. This
innovative coating can be applied underwater for the
repair of damaged coatings on steel transmission pipes;
steel, concrete, and sheet pilings; and lateral supports.
TC 7100 is ideal for above and below ground protection
of metallic surfaces on pipes and compressor / pumping
stations that endure splashes, condensation, or
humidity.
Wet Surface Application

TC 7100 is an environment-friendly two component,
100% solids material. A single application to a wet
surface can provide in excess of 20 mils of high build
thickness for tough abrasion resistance. This wet
bond epoxy can be field-applied as a single or multiple
coating above and below fresh water with a paint brush
or roller after normal surface preparation.
Application Parameters
Environment: Use only when the surface to be coated
is above 40F (4C) and the relative humidity (R.H.) is
less than 90%.
Application Surface Temperature: 40-250F (4121C). Surface temperature must be 5F (3C) above
the dew point to avoid condensation.
Basic Use
TC 7100 Wet bond-Gray is a corrosion preventive
epoxy coating developed for coating metal and concrete
surfaces above and below the water line. It is used to
repair pipeline coatings, for coating irregular fittings and
surfaces and is suitable for above and below ground as
well as underwater applications.
Cure Time: 60 to 90 minutes @ 70-80F (21-27C)

and 50% R.H. Cure time can be accelerated by
preheating the metal surface to 100-200F (38-93C).
Composition
TC 7100 Wet Bond-Gray is a unique modified amine
cured epoxy coating with a 100% solids content.
TC 7100 Wet Bond Gray Epoxy (Color Gray) - a two

part liquid epoxy system. Used on damp, wet or dry
metal surfaces as a one-coat stand-alone protective
coating system for above and below grade application.
1-866-267-7776
Application
Surface must be clean and dry. Commercial blast
to SSPC-SP6. Remove oil and grease with suitable
solvent. Salt and other contaminants may be removed
by high pressure fresh water cleaning.
Pour entire contents of Part B Curing Agent (small
container) into Part A Resin (large container) and mix
thoroughly, approx. 3-5 minutes.
Do not alter the amounts of A and B in the mixture.
Apply epoxy by brush, pad, roller or spray.
Primer should be dry to touch before applying Tapecoat
hot applied tapes or sleeves. As a stand alone coating,
TC 7030 Epoxy provides superior corrosion protection
above and below ground.
Specially selected Tapecoat reinforcing scrim can be
applied over wet epoxy. After scrim is applied, apply a
second application of TC 7030 Epoxy.
Technical Data
Color: Red. Additional colors available upon request.
Pot Life: 15 to 20 minutes @ 70F (121C) and 50%
relative humidity (R.H.)
Max. Constant Operating Temperature 250F (121 C)
VOCs: Zero
Mix Ratio: 3.6:1 by volume
No Red Label required
Recommended Coverage: A single coat stand alone

coating: 30 mils (.76mm) thickness, with a coverage of
53 sq. ft. per mixed gallon (m2/liter=1.23 m2/liter)
122
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TC Wet Bond Flexible Epoxy Mastic
1-866-267-7776
Corrosion Preventive Coating for Wet Surfaces

TC Wet Bond Flexible Epoxy Mastic is a corrosion
preventive epoxy coating developed for coating metal
and concrete surfaces above and below the water
line. This protective epoxy is also suitable for wet
surfaces above and below ground and for underwater
applications in fresh water environments.
It can be used to repair pipeline coatings, for coating
irregular fittings and surfaces, and to perform general
maintenance coatings repair in regulator vaults. TC
Wet Bond Flexible Epoxy Mastic is ideal for the repair
of damaged plant-applied coatings including coal tar
enamel.
Composition
TC Wet Bond-Flexible Epoxy Mastic is a unique
modified amine cured epoxy coating with a 100% solids
content.
Technical Data (at 40 mils)
VOC: O lbs /gal (kg/L)
Solids: 100% by volume
Coverage: 40ft2/gal (40 mils) ( m2/liter)=1.0 m2/liter
(1.0mm)
Color: Gray or Black
Curing time @ 70F: 4 to 8 hours
Application temp: 40-120F (4-49C)
Operating temp: -40-165F (-40-74C)
Thickness: 40 mils (10 mm)
Weight per gallon: 10.6 lbs
Resin: 11.2 lbs / (kg)=5.0 kg
Hardener: 8.3 lbs
Shore A-2 Durometer: 90 to 100
Surface Preparation
Remove all contaminants that would impede bond.
Use effective cleaning procedures to remove: rust,
dirt, oil and grease. This may include the use of highpressure fresh water cleaning, using suitable solvents
or detergents to SSPC-SP 1 or abrasive blast to SSPCSP 6.
Application
Environment: Use only where application and curing
can proceed at temperatures above 40F (4C). The
temperature of the surface and that of the coating itself
must also be within these limits. Apply only on a clean
surface. (See detailed Field Specifications for complete
instructions.)
Mixing: Pour entire contents of hardener container
into the resin container and mix thoroughly until
homogeneously mixed, approx. 3-5 minutes.
Application Method: Apply epoxy by brush or pad.
TC 7010 Fast Set Epoxy

Field Applied Joint Epoxy for Plant Coated Pipe
TC 7010 Fast Set Epoxy is a high-build, surface
tolerant coating that exceeds all performance criteria
for the protection from corrosion of above and below
groundpipelines.
TC 7010 provides exceptional corrosion prevention
for protecting joints, patching pipeline coatings, and
covering irregular fittings and metal surfaces. This
innovative product can be used in conjunction with all
factory and field coatings, such as cold and hot-applied
tape, coal tar enamel, extruded polyethylene, and
fusion bonded epoxy.
TC 7010 Fast Set Epoxy is a two part liquid epoxy
system. Used as a one-coat stand-alone protective
coating system for above and below grade application
on dry substrates.
Tapecoat 7010 Fast Set Gray Epoxy eliminates the
complex and lengthy application process required for
field-applied powder epoxy coating of welded joints.
TC 7010 is an environment friendly two component,
100% solids material that provides up to 30 mils of
high-build thickness for tough abrasion resistance to
backfill and soil stress damage. This fast-set epoxy also
decreases lengthy field application by accepting backfill
after only 2 hours of cure time.
123
corrosion resistant adhesive for bonding Royston Quick

Seal Tape Wrap to steel pipe.
Black Tack provides a strong bond between Quick Seal
Tape Wrap and all of the various surfaces commonly
encountered in underground service. It increases
adhesion or pressure-sensitive polyethylene tapes.
Composition
TC 7010 FS-Gray Epoxy is a modified amine cured
epoxy coating with 100% solids content.
Where to use it:

Royston Black Tack is recommended for use with
commercially available pressure sensitive tapes used
for corrosion protection of buried piping systems. It
is formulated to provide superior performance in its
intended use. Black Tack is specifically formulated for
bonding Quick Seal Tape Wrap. Its suitability with other
tape and wraps should be tested prior to use.
Technical Data: (at 20 mils)

VOC: 0 lbx/gal (0 kg/l)/(.5mm)
Coverage: 80 ft2/gal (20 mils)/(1.96 m2/liter)
(.5mm)
Color: Gray
Curing time @ 70F: 2 hours to backfill
Applications temp: 40-120F (4--49C)
Operating temp: -40 to 165F (-40 to 740C)
Thickness: 20 mils (.5 mm)
Weight per gallon: 12 lbs. (5.4kg)
Surface Preparation
Remove all contaminants that would impede bond.
Use effective cleaning procedures to remove: moisture,
salts, rust, dirt and dust, oil and grease. This may
include the use of high pressure fresh water cleaning,
using suitable solvents or detergents to SSPC-SP-1 or
abrasive blast to SSPC-SP-6.
Mixing: Pour entire contents of Part A and Part B into

a separate container (furnished in the kit) and mix
thoroughly until homogenously mixed, approx. 2-3
minutes.
Application Method: Apply epoxy by brush, pad or roller.
Royston Black Tack

A fast drying (under 5 minutes) rubber-resin base
adhesive, carried in petroleum solvents. It is used as a
Mixing
The only mixing required is thorough agitation prior to
use. This is necessary to insure adequate redispersion.
Surface Preparation: Surfaces should be dry and
cleaned of all rust, scale, soil, mud, oil, grease and
other contaminants by wire brushing, blasting or other
methods. Mil applied coatings and pipe wraps should
be dry and free from mud, soil, dust and oil.
Application
Royston Black Tack may be applied by brush, spray
or roller without thinning. Brushes my be cleaned in
mineral spirits or xylene. Tape applications may be
made as soon as the surface is dry to the touch.
Coverage
Coverage of Black Tack on metal surfaces is 308
square feet per gallon at 1 mil dry film thickness.
Allowances must be made for rough surfaces and
application losses which will reduce coverage.
Physical Properties
Color: Black Solids %: By weight: 24.5% By Volume:
19.2% Weight: 6.7 lbs. per gallon
Viscosity: Approx. 380 cps@ 77F VOC: 607 g/l or
5.06 #/gal Shelf Life: Over 6 months
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Application
must also be within these limits. Apply only on a dry and
clean surface with a temperature above the dew point
to avoid condensation. Relative humidity maximum is
90% preferably between 40-60% (See detailed field
specificatons for complete instructions.)
How to use it:

Handling Precautions: Royston Black Tack is a
flammable mixture which should be kept away from
heat and open flame. Prohibit welding sparks and
smoking. Contains aliphatic and aromatic solvents.
Avoid prolonged or repeated breathing of vapors or
fumes. Avoid contact with skin. Harmful or fatal if
swallowed. If swallowed do not induce vomiting. Call
physician immediately. Keep out of reach of children.
Technical Specification
Basic Use
TC 7010 FS-Gray is a corrosion preventive epoxy
coating developed for coating joints, patching pipeline
coatings and coating irregular fittings and surfaces;
suitable for above and below ground applications.
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Test Data: NA
Ordering Information: - Royston Black Tack is
available in one-gallon cans, packaged 4 per carton.
1-866-267-7776
Royston Roybond 747

An elastomer-resin based formulation used as a
corrosion resistant adhesive for adhering Royston
Greenline Accessory Wrap to both metallic and nonmetallic surfaces for underground service.
What it does:
Royston Roybond 747 provides a strong bond between
Greenline Wrap and all of the various surfaces
commonly encountered in underground service. Its
high degree of corrosion resistance enhances salt
crock performance and maintains excellent adhesion
under adverse environmental conditions. Its heavy
consistency retards settling in the container yet allows
easy brush-on for thin film coverage.
Royston Roybond 747 should be used to adhere
Greenline Accessory Wrap to the following substrates
commonly used underground:
Steel and galvanized metal
Extruded polyethylene and polypropylene
Coal tar and asphalt enamels - Micro crystalline wax
Thermoplastic and thermoset thin film coatings
Laminated and extruded pipe wraps
Royston Roybond 747 is formulated for bonding
Royston Greenline Wrap. Its suitability with other tapes
and wraps should be tested prior to use.
Roybond 747 settles very slightly on standing. If there
is an accumulation of solvent at the top of the container,
stir lightly to reach a smooth, creamy consistency.
Surface Preparation
Surfaces should be dry and cleaned of all rust, scale,
soil, mud, oil, grease and other contaminants by
wire brushing, blasting or other methods. Mil applied
coatings and pipe wraps should be dry and free from
mud, soil, dust and oil.
Application:
Roybond 747 may be applied by brush or roller without
thinning. It must be brushed out to a thin film not more
that 1 1/2 mils dry thickness. Do not apply too thick
Roybond 747 will brush out readily to the desired thin
film.
Application Temperature:
Pipe heated by welding should be allowed to cool
to 120 to 140F before applying Roybond 747.
Application may be made at temperatures below 0F,
but condensation of moisture must be guarded against
at low temperatures.
Drying Time:
For rapid bond development Roybond 747 should
be allowed to dry to a non-glossy appearance before
applying Greenline. This will require only one to five
minutes depending on variable application conditions
Bond development over semi-dried Roybond 747 is
delayed somewhat, and over wet Roybond 747 is
delayed as much as 24 hours.
Coverage:
Coverage of Roybond 747 on metal surfaces is 300
to 400 square feet per gallon at 1 to 1 1/2 mil dry film
thickness. Allowances must be made for rough surfaces
and application losses which will reduce coverage.One
gallon of Roybond 747 to three squares of Greenline is
a good rule of thumb.
Physical Properties:
Composition: Elastomer-resin based formulation in
blended solvent system Color: Black Viscosity: 8500
cps typical Weight: 8.1 +/- 0.02 lbs per gallon Specific
Gravity: 0.97 Percent Solid: By
Volume: 29% By Weight: 38.7% +/- 1% Flash Point:
38F Seta Flash Closed Cup Shelf Life: At
least one year
Test Data: N/A
125
Ordering Information:
Royston Roybond 747 is available in one quart and
one gallon metal cans, in five gallon steel pails and in
fifty-five gallon steel drums. Quart cans are packaged
six per carton and gallons four per carton. It is also
available in a 16 ounce (by weight) aerosol Spray-Pac,
packaged 12 per carton.
TC 7025 Ez Flow Epoxy
TC 7025 serves as an outstanding corrosion preventive

coating for reconditioning pipelines, coating joints,
coating repairs, and coating irregular bends and fittings.
It can be applied to a dry, properly prepared surface,
either manually or with the use of a power spray unit
designed for such purpose.
This two part liquid epoxy system can be used as
a one-coat stand-alone protective coating, isolating
the metal substrate from the detrimental effects of
electrolysis. An environmentally friendly,100% solids
coating that contains no VOCs, (volatile organic
compounds).
TC 7025 provides a thickness up to 25 mils providing a
tough resistant barrier when exposed to backfill and soil
stress. EZ FLOW EPOXY provides an EZ alternative to
the complex and lengthy application process of fieldapplied powder epoxy coatings.
Composition:
TC 7025 is a modified amine cured epoxy coating with
100% solids content.
Technical Data:
VOC: 0 lbx/gal (0 kg/l)/(.5mm)
Coverage: 64 ft/gal (25 mils)/(1.57 m2/liter) (.635mm)
Color: Charcoal Gray
The surface must have a 2.5 to 4 mil surface profile.

This can best be accomplished using a SSPC-SP-6
abrasive blast or better.
must also be within these perimeters. Apply only on a
dry and clean surface with a temperature above the
dew point to avoid condensation. Relative humidity
maximum is 90% preferably between 40-60%.
Mixing: Mix the entire contents of the hardener into
the resin container and mix thoroughly until thoroughly
mixed (approx. 2-3 minutes).
Application Method: Apply epoxy by pad, brush or roller.
TC 7025 is also available in a spray grade.

liquid coatings. Packaged in rolls 2, 4 and 6 x 100
Tapecoat Enviroshield Series R

The TC Enviroshield Series R module is designed for
the maximum protection of offshore platform risers
and lateral beams from the harsh marine environment.
This easy field-applied modular system provides
abrasion and corrosion protection of existing and new
marine structures. A tough outer abrasion-resistant
jacket activates an encapsulating environmentally-safe
petrolatum with the tensioning of an easy-installation
closure system. The TC Enviroshield allows for quick
reinspection and easy accommodation of lateral braces,
peripheral beams and weld-attached anodes. This easy
field-applied protection can be installed in and out of the
water on a wet or dry minimally prepared surface.
1-866-267-7776
Basic Use
TC 7025 is a versatile liquid epoxy for the protection of
pipe and metal structures from corrosion in both above
and below grade environments.
Surface Preparation:
Use effective cleaning procedures remove all
contaminants that would impede bond, to include
moisture, salts, grease and any loose material. This
may include the use of high pressure fresh water
cleaning, using suitable solvents or detergents.
Field Applied Joint Epoxy for Plant Coated Pipe

TC 7025 Ez Flow Epoxy is a versatile liquid epoxy
for the protection of pipe and metal structures from
corrosion in both above and below grade environments.
Curing time @ 70F:3 to 4 hours to backfill

Applications temp: 40 to 120F (4 to 49C)
Operating temp: -40 to 165F (-40 to 74C)
Thickness: 25 mils (.635mm)
Weight per gallon: 13.6 lbs. (6.16 kg)
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Factory assembled for field installation

Install on minimally prepared surface
Apply to wet, dry, or underwater surface
Inner petrolatum mat encapsulates and seals
substrate
Tough multi-layer urethane outer jacket
Composite tensioning closure system forces
petrolatum into pores of surface
No metal components
No hand tapping or exterior bands
Re-inspectable
Available in 5 ft. and 2.5 ft. length with a 3 in. overlap
for longer requirements
1-866-267-7776
The TC Enviroshield Series R module is an easy

field-applied maximum marine protection system. The
Series R module provides proven corrosion protection,
re-inspection capability, aesthetic appearance,
accommodation for lateral braces and environmental
sensitivity.
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Royston Petrolatum Wax Systems
Packaging
Packaged in bulk cartons containing 200 square feet
in widths of 2, 4 or 6. Also available in special TC
Enviro-packs which contain 50 square feet plus 1 pint
of TC Enviroprime, gloves, 1 pint of TC Enviro-Hardcoat
and 1 roll 4 x 200 of TC Stretch Outerwrap.
Tapecoat Enviroprime is a petrolatum based primer that

exhibits preferential wetting capabilities to readily coat
wet or dry surfaces and cavities prior to the application
of TC Envirocoat products.
Tapecoat Envirotape
TC Envirotape is a prefabricated petrolatum coating
in tape form designed to protect wet or dry irregularly
shaped metal surfaces. Ideal for valves, flanges,
fittings, vaults, manholes and tunnels or other areas
where continuous moisture levels make normal coating
material difficult or impractical to apply. Recommended
for use with: bare metal, wood and concrete.
Compatible with asphalt, coal tar, polyethylene,
polypropylene, FBE and urethanes
Application
Tape is wrapped around the irregular shape and hand
molded to conform to the shape of the surfaces being
coated. The finished coating will be over wrapped with
TC Stretch Outerwraps for below ground or TC EnviroHardcoat for above ground applications.
Application
Apply by hand to assure preferential wetting of the
surface above or below the water line to a minimum
thickness of 2 mils (.002).
Packaging
Packed in cartons of 2 or 4 one gallon cans, 12 one
quart cans or in 5 gallon pails.
Envirocoat System Envirostretchwrap

Tapecoat Envirostretchwrap is a clear flexible plastic
film designed to provide extra mechanical protection
for surfaces coated with TC Envirotape. It may be used
below ground in industrial and commercial settings
such as refineries, petrochemical plants, pulp mills and
gas and water utilities.
Technical Information Standards
ANSI/AWWA C-217
Color: Clear
Thickness: 1 mil (.001)
Application temperature: Above 20F (-6C)
Operating temperature: -40 to 165F (-40 to 73C)
1-866-267-7776

ANSI/AWWA C-217
Color: Grayish brown
Thickness: 50 mils minimum
Low temperature (ASTM D-1737): Excellent
Operating temperature: 150F (65C)
Operating temperature HT: 200F (93F)
Technical Information Standards: ANSI/AWWA C-217

Color: Yellow
Specific gravity: 0.8 - 0.9
Thickness: Apply to 2 mils minimum
Envirocoat System Enviroprime
128
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Royston Petrolatum Wax Systems
Application
Apply to conform to TC Envirotape-wrapped surface for
additional mechanical strength prior to back filling.
1-866-267-7776
Packaging
Available in rolls of 4 and 6 widths in 200 or 1,000
lengths.
TC Enviroseal Mastic
TC Enviroseal Mastic is a specially formulated polymer
emulsion that provides a protective outer shell or topcoating suitable for both industrial and commercial
settings. Recommended for above-ground applications
in refineries, petrochemical plants, pulp mills, gas and
water utilities, and other facilities where TC Envirotapes
are used.
ANSI/AWWA C-217
Color: Grayish brown
Thickness: 50 mils minimum
Low temperature (ASTM D-1737): Excellent
Operating temperature: 150F (65C)
Operating temperature HT: 200F (93F)
Application
Tape is wrapped around the irregular shape and hand
molded to conform to the shape of the surfaces being
coated. The finished coating will be over wrapped with
TC Stretch Outerwraps for below ground or TC EnviroHardcoat for above ground applications.
Envirocoat System FlangeCoat

TC Flangecoat is a thixotropic material designed
to protect flange faces and bolts from atmospheric
corrosion. This field-proven Tapecoat product may
be applied to new or worn flange surfaces and is
ideal for use in natural gas regulator stations and oil
transmission pipeline terminals.
TC Flangecoat
TC Flangecoat is an environmentally-safe, 100% solids
material with no harmful solvents that cause drying,
cracking or shrinking over time. This innovative product
can be easily applied under most field conditions and
allows for easy re-entry for flange maintenance.
ANSI/AWWA C-217
Color: Gray
Specific gravity: 1.3
Solids content: 100%
Application temperature: Above 20F
Operating temperature: -40 to 180F
Application
Trim the cartridge tip for desired bead and puncture
seal. Apply TC Flangetape around edges of flange.
Punch insert/exit holes between all flange bolts. Insert
cartridge tip through hole and pump TC Flangecoat
until coating flows over bolts on both sides. Repeat
procedure until the space between the flanges is
filled. Remove TC Flangetape and smooth out TC
Flangecoat. Cover the flange edges with Tapecoat H35
Gray or TC Envirotape if the entire flange area is to be
coated.
Packaging
Packaged in bulk cartons containing 200 square feet
in widths of 2, 4 or 6. Also available in special TC
Enviro-packs which contain 50 square feet plus 1 pint
of TC Enviroprime, gloves, 1 pint of TC Enviro-Hardcoat
and 1 roll 4 x 200 of TC Stretch Outerwrap.
Packaging
Available in 12 ounce cartridges packed 12 per carton,
29 ounce cartridges packed 6 per carton with TC
Flangetape, and in 5 gallon pails.
Tapecoat TC Flo-Coat
Tapecoat TC Flo-Coat Petrolatum Wax System
a corrosion preventive coating paste to fill and coat
irregular contours.
129
Royston Sealants, Primers and Mastics
Tapecoat TC Moldable Sealant

Water Tight Coating for Metal, Fiberglass, and Wood.
Tapecoat TC Moldable Sealant is a specially
formulated, 100% solids, conformable water tight
coating. Its tape form allows for a greater surface
coverage in a single application.
Appropriate for use as a seal and dielectric filler for

step downs, bell and spigot joints and other irregular
configurations, such as weld beads, wire connections
and thermite-welds. Often used as an under coating
with an over wrap of one of TAPECOATs other cold
applied tape products.
Composition:
TC Moldable Sealant is a 100% solids formulation of
thermoplastic elastomeric and synthetic resins.
Surface Preparation:
Surface must be clean and dry. Moisture, dust, dirt, rust,
or any type of debris should be removed. Remove oil,
grease, or any other contaminant with suitable cleaner.
A conformable water tight coating for irregular surfaces

which may be subjected to temperatures up to 300
degrees F (150 degrees C).
TC Omniprime
TC Omniprime is a universal, solvent-based primer
that meets 1996 federal standards for health and
environmental safety, while demonstrating tough fieldapplied performance. This versatile primer can be used
with cold or hot applied tapes and heat shrinkable
sleeves for the corrosion protection of metal surfaces
such as pipes, valves and fittings. Successful laboratory
and field testing show TC Omniprime, with an Oxsol
100 solvent base, meets or exceeds performance
criteria for previous Tapecoat primers and pending
government air pollution regulations.
Tapecoat TC Omniprime is a liquid primer containing no
known carcinogens, no hazardous air pollutants (HAP),
compliant with all state and US federal volatile organic
compound (VOC) regulations. Requires no Red Label
Hazard warning for storage. This primer can be used
with all TAPECOAT cold and hot-applied bonded tape
systems, and with TAPECOAT 6025 high temperature
tape when operating temperatures do not exceed 180
F.
Application Parameters:
Operating temp: -20F (-29C) to 200F (93C)
Application temp: -20F (-29C) to ambient
Viscosity: 130 to 150 cps; Flash Pt.: 109F (43C)
Film thickness: 5 mil. WFT, 1 mil. DFT
Practical coverage: 300 sq. ft. /gallon
1-866-267-7776
Technical Data:
Color: Gray
Service temp: -30 to 120F (-35 to 49C)
Application temp: Above -10F (-23C)
Total thickness: 40 and 60 mils (1 and 1.52 mm)
Adhesion: 165 oz/in width
Flexibility: .5 radius @ -20F; no cracking
Dielectric strength: Exceeds 12 kV
Cathodic disbonding: Pass (ASTM G-8)
Insulation resistance: 106 megohms
Water absorption: Less than .05%
Tapecoat HT Sealant
Moldable Sealant is ideal for sealing aluminum, steel,

fiberglass, and plywood. Because it is a 100% solids
product, it will never become brittle and crack, leaving
avenues for moisture to migrate through and reach the
surface intended to be protected. Moldable Sealant is
a 60 mil highly conformable gray dielectric putty in tape
form for ambient temperature below grade application.
Use with TAPECOAT TC OMNIPRIME primer on all
bare metal substrates.
Sealant Application:
Remove the release liner from one side of the Moldable
Sealant and apply the product to the properly prepared
surface. The remaining release liner can be utilized
as an aid while molding the product until all voids and
crevasses have been filled. Then remove the remaining
release liner and apply to target surface.
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Packaging:
Available from stock in 1, 5, and 55 gal. containers. Net
weight per gallon is approx. 10 lbs.
Application:
Surface must be clean and dry. Remove moisture,
dust, dirt, rust and other foreign material by scraping or
wire brushing to a SSPC-SP3 standard. Optional: SP6
commercial blast cleaning. Remove oil and grease with
a suitable solvent. Remove all loose or incompatible
coatings from previously coated surfaces. Slight stirring
of the product may be required prior to use. Apply with
a brush, pad, roller or spray.
Tapecoat TC Mastic
A thixotropic brush applied coal tar coating for ambient
temperature, below grade application. Appropriate for
coating fittings, flanges, valves, mechanical couplings
and other irregular configurations.
Tapecoat TC Mastic 2000

A brush or spray applied bituminous coating
for temperatures up to 250F, below grade
application. Appropriate for coating fittings, flanges,
valves, mechanical couplings and other irregular
configurations.
Tapecoat TC Aluminum Mastic
1-866-267-7776
A brush or spray applied aluminum pigmented

bituminous coating for ambient temperature, above
or below grade application. Appropriate for coating
fittings, flanges, valves, mechanical couplings and other
irregular configurations. Operation temperature ambient
to 250F.

liquid coatings. Packaged in rolls 2, 4 and 6 x 100.
Royston Roskote R28 Rubberized Mastic

A cold-applied coating with high electrical resistivity
designed to protect underground steel pipes, tanks and
other structures against corrosion.
R28 Rubberized Mastic bonds firmly to clean steel

surfaces without use of a primer and also to coal tar
and hot applied asphalt. It forms a thick, tough coating
which will not oxidize, craze, alligator, crack, check,
loosen or scale. It provides a high degree of electrical
resistivity and shows excellent performance in cathodic
protection or stray current situations. It withstands soil
stresses and resists attack by alkalis, acids, salts and
moisture.
R28 Rubberized Mastic should be used as a general
purpose coating for underground protection of all
fabricated steel products, such as pipes, conduits,
valves, fittings, tank, hydraulic cylinder castings and
structural steel. For field coating joints of mill coated
pipe, it can be used in conjunction with reinforcing
fabric such as Royston Glas-Wrap.
In certain areas in or near petroleum refineries, gasoline
bulk plants, service stations, oil producing fields and
similar locations, Roskote A-51 Plus which is resistant
to both oil and gasoline should be used.
Handling Precautions: R28 Rubberized Mastic is a
solvent based material which should be kept away
from heat or open flame and should be used only with
adequate ventilation. Repeated or prolonged contact
with the skin should be avoided.
Surface Preparation
Surfaces should be dry for maximum adhesion.
Remove rust, scale, soil, mud, oil, grease and other
contaminants in the field by wire brushing. Sand
blasting or chemical treatment may be more convenient
for in-plant surface preparation. No adhesive is required
except on newly galvanized surfaces which should be
coated with a suitable phosphate wash primer prior to
mastic application.
Stirring
R28 Rubberized Mastic should be stirred thoroughly
before using.
Thinning
Thinning is not required except for cold spray at
temperatures below 60F. If excess thickening occurs
because of solvent evaporation from opened containers
original viscosity may be restored by adding Royston
Thinner 11 (Toluene).
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Royston Sealants, Primers and Mastics
For Use With Reinforcing Wrap

Using with a reinforcing woven mesh such as Royston
Glas-Wrap, the first step is to apply one coat of Royston
Roskote R28 Rubberized Mastic an allow to dry to
the touch, This amount of drying is necessary before
proceeding further to prevent the wrap from pulling
through the coating to the metal surface. From this
point there are two alternate procedures in common
use.
1.) Apply the wrap and then put on a second coat of
Royston Roskote R28 Rubberized Mastic.
2.) Apply the second coat of Royston Roskote R28
Rubberized Mastic and then wrap either while the
Mastic is still wet or after it has dried to the touch. Wrap
tightly to embed the mesh in the coating.
Air Type Spray:

Pump: Graco 8:1 ratio minimum or equivalent President
or Bulldog 10:1 ratio recommended Hose: Atomization
- 3/8 to 1/2 D Material - 3/4 to 1 D Gun: Heavy
material gun Spray Tips: 3/16 minimum. External Wing
Air Cap Pressure: Will vary with temperature and pump
output Airless Spray:
Coverage
Each coat of Royston Roskote R28 Rubberized Mastic
should be applied at a coverage rate of 75-80 square
feet per gallon, which will provide a dry film thickness of
about 12 mils.
Holiday Detection
The suggested setting for holiday detector instruments
is 125 volts for each mil of dry film thickness. The
coating must be thoroughly dry before testing. Allow at
least 24 hours of complete solvent evaporation.
Ordering Information
Royston Roskote R28 Rubberized Mastic in 1-Quart
cans, 1-Gallon Cans, 5-Gallon cans and 55-Gallon
drums. One-Gallon cans are packaged 4 per carton.
1-866-267-7776
Pump: Graco Bulldog or equivalent. Pump must be

capable of an output of three gallons per minute Hose:
Material hose 1/2 minimum, for lengths over 25 feet
use 3/4 I.D. Use high pressure, wire braid hose. Gun:
Use mastic type airless spray gun, Graco Hydra mastic
Gun or equivalent Spay Tip: .031 maximum
Typical Properties
Composition: A pyrobituminous resin processed by
homogenization with inhibitive pigments and aromatic
solvents. Color: Black Volume Resistivity: 2.12 x 103
ohms cm3 Application Temperature: 32F to 120F
Service Temperature: 0 to 250F Shelf Life: At least one
year Weight per Gallon: 9.42 lbs Specific Gravity: 1.13
Percent Solids: By Volume - 5.6% By Weight - 69.5%
+/- 2% Flash Point: 44F Seta Closed Cup
Drying Time
Royston Roskote R28 Rubberized Mastic usually dries
to the touch in approximately 20 minutes. In 1-1/2 hours
it is sufficiently dry form light handling and backfilling. If
it is necessary to backfill while it is still wet or soft, apply
pipeline felt to protect against damage to the coating.
Application
Royston Roskote R28 Rubberized Mastic is applied
bold by brush, spray, flow coat, dip or rubber glove.
Apply two coats of Royston Roskote R28 Rubberized
Mastic at the proper thickness, allowing the first coat
to dry to the touch before applying the second. When
brushing Royston Roskote R28 Rubberized Mastic, it
should be applied liberally with a generous amount on
the brush at all times. It should never by brushed thin.
For spray application, booster type spray equipment is
required because of Royston Roskote R28 Rubberized
Mastics heavy consistency. At temperatures above
60F Royston Roskote R28 Rubberized Mastic may
be sprayed as received without thinning or heating,
but blow 60F it is usually necessary to thin with one
quart of thinner to each five gallons of Royston Roskote
R28 Rubberized Mastic, or to use an in-line heater
set at 120F maximum. Either air types or airless
spray equipment commercially available from several
manufacturers may be used. The following equipment
and procedures have provided satisfactory results, but
alternates may be equally successful.
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Royston Thick N Quick Mastic
1-866-267-7776
A cold-applied, air drying, hydrocarbon resin base

coating designed for underground protection of all
fabricated steel products such as pipes, tanks, valves,
conduits, and structural steel.
Thick N Quick is compatible with a wide range
of commonly used pipe coatings and construction
materials. It offers improved physical properties, and
is compound to provide better resistance to water
penetration than conventional cold applied mastics.
When applied over our Raid Red Synthetic Primer,
the resulting Thick N Quick coating system shows
maximum resistance to the disbonding effects of
cathodic protection as determined by A.S.T.M. Test No.
G8-85T. This is premium grade mastic. Smooth coats
of uniform thickness may be obtained.
It should be used as a general purpose coating for
corrosion protection of underground steel pipeline
systems, buried storage tanks, valves, fittings, etc. Also
suitable for a wide range of additional industrial and
construction purposes.
Physical Properties
Color: Semi Gloss Black Coverage: 84 sq. ft. per gallon
20 mils wet, 11 mils dry
Solids %: By weight: 72% By volume: 57.6% Weight
per Gallon: 10.17 lbs. per gallon
Flammability: Red Label VOC: 342 grams/liter - 2.85 #/
gal VOC
Resistance to:
Moisture: Excellent
Weather: Good
Alkalis: Excellent
Acids: Excellent
Soil: Excellent
Test Data
N/A
Ordering Information
Thick N Quick is available from inventory in 1-Gallon
Cans, 5-Gallon pails and 55-Gallon drums. One-Gallon
cans are packaged 4 per carton.
Handling Precautions
Thick N Quick is a flammable mixture which should be
kept away from heat and open flame. Prohibit welding
sparks and smoking. Use with adequate ventilation.
Contains aliphatic and aromatic solvents, avoid
prolonged or repeated breathing of vapors or fumes.
Avoid contact with skin. Harmful or fatal if swallowed.
If swallowed do not induce vomiting. Call physician
immediately. Keep out of reach of children.
Surface Preparation: Surfaces should be dry and
cleaned of all rust, scale, soil, mud, oil, grease and
other contaminants in the field by wire brushing. Sand
blasting or chemical treatment may be more convenient
for in-plant surface preparation. For best results surface
should be coated with Rapid Red Synthetic Primer.
Application
Thick N Quick is applied by brush, spray, roller or
gloves. Two coats are recommended, apply evenly.
Each coat may be up to 1/32 thick (wet film). Thick N
Quick comes ready to use. First coat should be dry to
the touch before application of the second coat. The
second coat should be dry before backfilling. Royston
Glas-Wrap may be used for mechanical reinforcement
between first and second coats.
133
Tapecoat Rocksheilds
TC 2025-1 (Terrashield) Extra

Protection for Buried Pipelines
This protective material consists of a of a 3/8 closed

cell polyethylene foam laminated to a 25 mil backing
with 1/4 perforations 1 1/4 off center. Protecting the
pipe coating by cushioning the impact of the backfill
as it is reintroduced into the ditch and keeping harmful
rock and debris from direct contact with the coating
during and after the ditch has been closed.
The Tapecoat rock shield provides superior
performance and is only 25% of the weight of
conventional rockshields. By readily conforming to
the pipe surface, it also can be easily applied by
spiral, longitudinal or cigarette wrapping. The result
is a fast, trouble-free installation with a minimum of
labor and equipment. TC 2025-1 is available with both
a perforated or solid material in approximately 60
diameter rolls.
Flexible polyethylene diamond mesh rockshield with

a flat side for contact with pipe. 3.5 diamonds per
inch, easy to apply longitudinally or by cigarette wrap
method.
Strapping Tape
Rockshield should be held in place with nonmetallic
banding material. Tapecoat offers a fiber reinforced,
self-adhesive strapping tape for this purpose. Package
1 X 180 rolls, 36 rolls per case.
TC 2025-1 rock shield is the ideal protection where

pipeline coatings are subjected to rocky terrain,
mountain handling, excessive abrasion and damaging
backfills. This easy applied Tapecoat product cushions
pipelines against abrasion, impact and penetration, so
protective coatings remain intact to fight corrosion.
Pipesaver 200
Tapecoat Terra Pad
1-866-267-7776
Tapecoat Terra Pad is a 1/5 rockshield comprised

of a diamond mesh and a geotextile felt pad heatbonded together. The mesh net keeps large stones
and backfill from contact with the pipe coating. The
geotextile felt pad protects the coating by cushioning
impact and minimizing intrusions of small, sharp or
abrasive material. Entrapment of such harmful material
can scrape and damage the coating even after backfill.
Because Terra Pad allows the flow of liquid and gases,
it becomes a complementary part of the cathodic
protection system.
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S T O PA Q
AMCORR PRODUCTS
STOPAQ Coat Wrap CZ, STOPAQ AMCORR EZ Wrap, STOPAQ

FN 4200 Flange Filler, STOPAQ Waterplug
STOPAQ Coat Wrap CZ
1-866-267-7776
STOPAQ Coat Wrap CZ is a unique approach to

solving corrosion problems in the long run. STOPAQ
Coat Wrap CZ is a coating in a wrap form based upon
synthetic a-polar polymers. The wrap makes it easy to
apply with little preparation. The coating formulation
gives no failures during overlap, coating the entire
surface and creating an excellent corrosion barrier.
STOPAQ Coat Wrap CZ has been tested and approved

according to:
ASTM G8
ASTM G14
ASTM B117
ASTM
D1000 DIN 30672
ASTM D570
EN12068
VNIIMostroy
KIWA
TUV
TNO
OVGW
RUG
INTEVEP
STOPAQ AMCORR EZ Wrap

STOPAQ AMCORR EZ Wrap is a unique approach
to solving waterproofing problems in the long run.
It is usable for encapsulation of asbestos or other,
waterproofing, and for sealing the base at storage
tanks. It is a sealant in a roll-form based upon synthetic
a-polar polymers. The roll makes it easy to apply
with little preparation. It is the latest technology in
waterproofing. The product remains flexible and allows
movements due to weather or flexing of the floor plate.
STOPAQ AMCORR EZ Wrap has been used and
approved in different countries throughout the world. It
is proudly manufactured in the USA.
Features
Easy to apply
Excellent adhesion to steel, FBE, coal tar, etc.
Long-term protection
Highly specific electrical resistance
No cathodic disbondment
Weather/salt resistant
-60F to 185F
No voids
Non-toxic
Compatible with current coatings available on the
marketing today
Patented technology
Applications
Soil/air interface
Field joints
Spot repair existing coating
Rehabilitiation
Pipe supports
Splash zone
River and bridge crossings
Features
Tank chime seal (floor, concrete ring interface)
Encapsulation of asbestos and lead base paint
Seam sealant for manholes roof penetrations
Prevention of infiltration
Bridge crossings
135
STOPAQ AMCORR EZ Wrap has been tested and

approved by many oil, gas and water companies,
governments, cities and districts.

market today
Tested according to latest specifications
Removable/reusable
Applications
Above/below grade flanges/valves
Voids/spaces where water can accumulate
Bolts and threads
STOPAQ Waterplug
STOPAQ Waterplug is a unique approach to solving
water leakage. It is easy to use and can be applied
in almost any situation on below grade concrete
structures. STOPAQ Waterplug even stops water during
leakage, creating an ultimate seal.
STOPAQ FN 4200 Flange Filler

STOPAQ FN 4200 Flange Filler is a coating based
upon synthetic a-polar polymers. The paste form makes
it easy to apply with little preparation. The visco-elastic
formulation allows the material to flow into gaps and
voids, creating an excellent seal against corrosion.
Applications
Pipe and cable entries
Prefabricated joints
Leak repair
1-866-267-7776
Features
Easy to apply
Excellent bonding to steel, FBE, PU, PE
Highly specific electric resistance
-60F to 185F
Patented technology
Helps block H2S gas
Fills the complete space
Non-toxic
Features
Easy to apply
Can be applied in wet environment
Long term protection
Non-toxic
Max temp 104F
Patented technology
Cables/pipes can be removed
Environmental friendly
Can be applied for multiple cables
market today
Tested according to latest specifications
Removable/reusable
Coatings,
s, Adhesives, and Tapes
Applications
Easy to apply
Excellent adhesion to steel, FBE, coal tar, concrete,
sheet metal, brick, etc.
Highly specific electric resistance
-60F to 185F
Open mesh and fabric, not shielded
Non-toxic
market today
Patent pending
Paintable
Reinforced with polyester fabric and mesh
136
1-866-CORRPRO
S T O PA Q A M C O R R P R O D U C T S
STOPAQ Coat Wrap CZ, STOPAQ AMCORR EZ Wrap, STOPAQ
FN 4200 Flange Filler, STOPAQ Waterplug
1-866-267-7776
STOPAQ Product Specifications

STOPAQ Coat
Wrap CZ
STOPAQ EZ Wrap
STOPAQ FN4200
Flange Filler
STOPAQ
Waterplug
Form
Wrap/roll
Wrap/roll
Caulk
Caulk
Application
Corrosion
Prevention of
above and below
ground objects
Waterproofing
lead and asbestos
encapslation
sealant at tank
base wall floor
Corrosion
prevention of above
and below grade
flanges, small
crevices
Waterproofing
prevents water
infiltration at cable
and pipe entries
Temperature
-76F to 184F
-76F to 176F
-76F to 184F
-30F to 104F
UV Resistance
Yes, cover with

autowrap
Yes, paintable
Covered application
Below grade
application
Synthetic polyolefin Synthetic polyolefin Synthetic polyolefin

reinforcement + PE fiberglass mesh +
film
open weave cloth
Polyolefin
+ hydrofilic
components
Consistence
Adhesion Tests:
Salt Spray: Pass
Salt Spray: Pass
Perm Rating: 0.001 Perm Rating: 0.001 Polyethylene: Pass
Concrete: Pass
Miles
Miles
PVC: Pass
Adhesion Tests:
Adhesion Tests:
Polyethylene: Pass Polyethylene: Pass
Concrete: Pass
Concrete: Pass
PVC: Pass
PVC: Pass
Test Data
ASTM G8: Pass

Salt Spray: Pass
Submits to EN
12068
Nationally
Accredited
NSF 61 Approval
Yes
No
No
Yes
Toxicity
Non toxic
Non toxic
Non toxic
Non toxic
Environmental
Issues
Environmental
Friendly
Environmental
Friendly
Environmental
Friendly
Environmental
Friendly
Water Intake
20% (swell effect)
Adhesion to West
Surface
No
No
No
Yes
pH
Neutral
Neutral
Neutral
Neutral
Shelf Life
Unlimited (dry/cool) Unlimited (dry/cool) Unlimited (dry/cool) Unlimited (dry/cool)
137
S T O PA Q A M C O R R P R O D U C T S
STOPAQ FN 3000, Casing Filler, Casing Spacer, Fiberbond
STOPAQ FN 3000
STOPAQ Casing Filler
STOPAQ Casing Spacer

Eurospacer insulating spacers are the last generation
of metal-free patented products made of synthetic
resin. The aim of insulating spacers is positioning,
STOPAQ Fiberbond
Fiberbond is a UV curing reinforced fiberglass on a
roll. Fiberbond cures in sunlight, creating a strong
impermeable shield. For protection of insulated pipe,
coated pipe, chemical protection, and to reinforce
existing pipe and structures
1-866-267-7776
The most suitable method for the filling of pipeline

casings is the STOPAQ Corrosion Preventative System
for Casings. In relation to the effectiveness of this
system, in which STOPAQ Casing Filler is injected as
a casing filler material, it is far superior to any other
coating system in the market. This system combines
the excellent corrosion preventative properties and the
visco-elastic behavior of STOPAQ. All materials are
non-toxic, environmental friendly and easy to install.
They stay flexible forever sealing the object. Cathodic
protection current flowing through the casing on to
the carrier pipe is stopped. STOPAQ Casing Filler
will protect the casing itself from corroding. Pinholes
have occurred in the walls of casings as the cathodic
protection current leaves the inner surface of the casing
and flows through casing water to the carrier pipe.
supporting and electrically insulating carrier pipes from

casing in the crossings of roads, highways, railways
and waterways. It can be used for gas pipelines, oil
pipelines, water pipelines and district heating where
carrier pipes are made of one of the following materials:
polyethylene, PVC, steel, coated steel, cast iron, and
plastic reinforced by fiber glass.
STOPAQ FN3000 is a versatile and economical product

intended for a wide range of structural applications
both above and below ground where water infiltration
is a problem. STOPAQ FN3000 provides for a quick
and economical method of installation with excellent
caulking properties. This single grade material may
be caulked, knifed or troweled during times when
only a clean dry surface is present. It adheres to most
structural surfaces without priming. STOPAQ FN3000
is non-toxic and environmentally friendly. There is no
cure or set up time required. The material remains
permanently pliable, is easy to remove and is re-usable
in many applications. STOPAQ FN3000 is storage
stable (dry/cool) with an unlimited shelf life.
138
1-866-CORRPRO
When participating in outdoor, overhead activities, consumers should take the following
precautions:
Keep all objects - including masts, poles, ladders, tools and toys - far away from power lines
at all times
If you are taking down or moving an antenna, be aware of new power lines that have been put
up since the antenna was first installed
Never assume that an overhead power line is electrically insulated; always assume that
contact with any line can be lethal
Never place a ladder anywhere near an electrical power line
Position non-metal ladders (such as fiberglass) at a height and location that prevents the
possibility of you or it contacting a power line
Keep the distance from an antenna or pole to the power line at least 11/2 times the height of
the antenna or pole
Properly ground all masts in accordance with electrical codes
Be aware that you can be electrocuted by touching a power line directly or by touching a
conductive material (such as a metal ladder, antenna, pipe, kite) and, at the same time, the
earth or any grounded item (such as metal siding or a downspout)
Keep away from all downed power lines. A power line that touches the ground can shock or
kill you even if you do not touch it. The electrical current can travel through the ground and
into your body
1-866-267-7776
Outdoor Electrical Safety
139
T h e C o mpl e te S ou rc e for C o r ro si o n C o nt rol Mate r i al s
1-86 6 - 26 7 - 77 7 6
w w w.cor r pro.com
Corrpro Companies, Inc. | 1800 Augusta Drive, Suite 300 | Houston, TX

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Environment

T h e C o mpl e te S ou rc e for C o r ro si o n C o nt rol Mate r i al s

Corrpro is the leading North American supplier of corrosion

Through Teamwork and Superior Execution, Corrpros Mission is

14 | CABLE, WIRE, AND SPLICING

18 | TEST LEAD REELS AND WIRE

18 | M.C. Miller / AGRA Hand-Held Reel

30 | CABLE, WIRE, AND SPLICING

31 | Terminal Wire Connectors

70 | CABLE, WIRE, AND SPLICING

74 | CATHODIC PROTECTION SYSTEMS

79 | HYDROCARBON LEAK DETECTION

82 | COATINGS, ADHESIVES, AND TAPES

92 | COATINGS, ADHESIVES, AND TAPES

88 | 3M EPOXY COATING MATERIALS

88 | COATINGS, ADHESIVES, AND TAPES

90 | BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP

90 | Polyken Pipeline Coating Products - Over the Ditch Line Coatings

COATINGS, ADHESIVES, AND TAPES

CONTINUED - BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP

104 | COATINGS, ADHESIVES, AND TAPES

113 | KEMA COATINGS, INC.

116 | ROYSTON COATING AND WRAP PRODUCTS

120 | COATINGS, ADHESIVES, AND TAPES

CONTINUED - ROYSTON COATING AND WRAP PRODUCTS

120 | Tape C (Mil Thickness)

134 | COATINGS, ADHESIVES, AND TAPES

135 | COATINGS, ADHESIVES, AND TAPES

STOPAQ AMCORR PRODUCTS

135 | STOPAQ Coat Wrap CZ

Dairyland Electrical Industries

Berry Plastics Corporation

Handley Industries, Inc.

Kema Coatings, Inc.

CORRPRO PARTNERS CONTINUED

Tinker & Rasor

Thompson Lightning Protection

Pipeline Seal and Insulation, Inc.

Universal Rectifiers, Inc.

U.S. Weather Bureau

CABLE, WIRE, AND SPLICING

CABLE, WIRE, AND SPLICING

Test Lead Reels and Wire

Cable, Wire, and Splicing

2008 Corrpro Companies, Inc. All Rights Reserved

Cable, Wire, and Splicing

Corrpro HMWPE Direct Burial Cable

Multi-Purpose Cathodic Protection Cable

Corrpros HMWPE cable is manufactured according

HIGH MOLECULAR WEIGHT

HMWPE Order Information

CABLE, WIRE, AND SPLICING

without risk of damage. Prior to applying the two

The HALAR cable distributed by Corrpro is made

Cable, Wire, and Splicing

Protection for the Harshest Environments

TIN COATED COPPER

HALAR Order Information

PRIMARY INSULATION HALAR, E CTFE

Cable, Wire, and Splicing

Corrpro EPR / CSPE Direct Burial Cable

Flexible Double Insulated Cable

EPR/CSPE can be installed indoors or out, in wet or