ORDER NO.

RRV2090

DVD PLAYER

DV-515
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type

Model
DV-515

Power Requirement

Region No.

WY

AC220 - 240V

WY/RD

AC220 - 240V

WY/RE

AC220 - 240V

WYW/SP

AC220 - 240V

Remarks

Refer to the service guide RRV2004 for DV-515.

CONTENTS
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................ 3
3. SCHEMATIC DIAGRAM ..................................... 10
4. PCB CONNECTION DIAGRAM .......................... 26
5. PCB PARTS LIST ............................................... 35
6. ADJUSTMENT .................................................... 39

7. GENERAL INFORMATION ................................

7.1 IC ..................................................................
7.2 DISASSEMBLY ............................................
7.3 BLOCK DIAGRAM ........................................
8. PANEL FACILITIES AND SPECIFICATIONS ....

41
41
45
46
47

PIONEER ELECTRONIC CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

c PIONEER ELECTRONIC CORPORATION 1999

T IZE JAN. 1999 Printed in Japan

DV-515

1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 Proposition 65
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 7 mW
WAVELENGTH : 650 nm
FOR CD : MAXIMUM OUTPUT POWER : 5mW
WAVELENGTH : 780 785 nm

(Printed on the Rear Panel)

Additional Laser Caution

1. Inside detection switch (S201 on the SMEB assy) and loadingstatus detection switch (S301 on the LOSB assy) are detected
by the microprocessor (IC501 in the DVDM assy).
To permit the laser diode to oscillate, it is required to set the
inside detection switch for the inside position (S201 : ON) and to
set the loading-status detection switch for the clamp position (the
center terminal of S301 is shorted to +5V). The 650 nm laser
diode for DVD oscillation will continue if pin 19 of IC101 is shorted
to +5V (fault condition) in the DVDM assy.
The 780 nm laser diode for CD oscillates if pin 20 of IC101 is
shorted to +5V in the DVDM assy.
In the test mode , the laser diode oscillates when microprocessor detects a PLAY signal, or when the PLAY key is pressed
(S113 ON in the FLKY assy), with the above requirements satisfied.
2. When the cover is open, close viewing through the objective lens
with the naked eye will cause exposure to the laser beam.
: Refer to the service guide RRV2004.

DV-515

2. EXPLODED VIEWS AND PARTS LIST

NOTES:

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.

2.1 PACKING
15 (WYW/SP
Type Only)

4 (WY, WY/RE, WYW/SP

Types Only)
3 (WY, WY/RD, WY/RE
Types Only)

(1) PACKING PARTS LIST

Mark No.
1
2

8 (WY Type Only)

NSP

10
13
14

11
2

NSP

10

3
4

VRE1073
See Contrast table (2)

5
6
7
8
9

Audio Cord
Video Cord
Dry Cell Battery (R6P, AA)
Operating Instructions
Packing Case

VDE1033
VDE1048
VEM-013
See Contrast table (2)
VHG1775

Polyethylene Bag
(2303400.03)
Protector A
Protector B
Remote Control Unit
(CU-V022)

Z21-038

10
11
12
13

6
5

14
15

Part No.

Power Cord
Mirror Mat Sheet
(7506000.5)
Operating Instructions
Warranty Card

12
1

Description

ADG1127
Z23-007

VHB1060
VHB1061
VXX2599

Battery Cover
Operating Instructions

AZA7204
See Contrast table (2)

(2) CONTRAST TABLE

DV-515/WY, WY/RD, WY/RE and WYW/SP are constructed the same except for the following :
Mark No.
3
NSP

4
8

9
15

Symbol and Description

Operating Instructions
(English/French/German/Italian)
Warranty Card
Operating Instructions
(Spanish/Portguese/Dutch/Swedish)
Packing Case
Operating Instructions
(Spanish)

WY
Type

Part No.
WY/RD
WY/RE
Type
Type

WYW/SP
Type

VRE1073

VRE1073

VRE1073

Not used

ARY7022
VRF1044

Not used
Not used

ARY7022
Not used

ARY7022
Not used

VHG1775
Not used

VHG1775
Not used

VHG1775
Not used

VHG1786
VRC1080

Remarks

DV-515

2.2 EXTERIOR SECTION

1
17
11

16
15

12

13
14

11
18

5
9
10

7
Refer to "2.3 BOTTOM VIEW SECTION".

10
3
2
Refer to "2.4 FRONT PANEL SECTION".

DV-515

(1) EXTERIOR SECTION PARTS LIST

Mark No.
1
2
3
4
5
6
7
8
9
10

Description

Part No.

Mark No.

Description

Part No.

Bonnet Case S
Tray Panel
DVD Plate
POWER Button
PW Button Joint

VXX2612
VNK4316
VAM1075
VNK4184
VNK4179

11
12
13
14
15

Screw
Clamper Plate
Bridge
Clamper
Screw

BCZ40P060FNI
VNE2068
VNE2069
VNL1738
BPZ26P080FZK

Tray
Tray Stopper
Spring
Tray Label
Screw

VNL1731
VNL1739
VBH1277
VRW1628
IBZ30P080FMC

16
17
18

Screw
Label
Label (Region)

BBZ30P080FMC
VRW1699
See Contrast table (2)

(2) CONTRAST TABLE

DV-515/WY, WY/RD, WY/RE and WYW/SP are constructed the same except for the following :
Mark No.
18
18
18
18
18

Symbol and Description

Label P2 (Region)
Label P4 (Region)
Label R4 (Region)
Label P5 (Region)
Label R5 (Region)

WY
Type
VRW1701
Not used
Not used
Not used
Not used

Part No.
WY/RD
WY/RE
Type
Type
Not used
VRW1705
VRW1704
Not used
Not used

Not used
Not used
Not used
VRW1755
VRW1754

WYW/SP
Type

Remarks

Not used
Not used
Not used
Not used
Not used

DV-515
2.3 BOTTOM VIEW SECTION
15

14
Refer to
"2.5 LOADING MECHANISM ASSY".
22
16

13

21

4
4

4
4
18

4
4

7
20

4
6

17

9
10

11
19

4
9

4
24

4
12

10

23

2
4

(1) BOTTOM VIEW SECTION PARTS LIST

Mark No.
NSP

NSP
NSP
NSP

NSP

1
2
3
4
5

Description

Part No.

Base Chassis
Insulator
Insulator Assy (F)
Screw
Screw

VNA1998
PNW2766
VXA1680
BBZ30P080FMC
BBZ30P180FMC

6
7
8
9
10

POWER SUPPLY Assy

PCB Holder
Flat Cable Clip
Cord Stopper
PCB Holder

VWR1306
PNW2100
VEC2018
ZCB-069Z
VNE2122

11
12
13
14
15

DVDM Assy
AVJB Assy
Rear Panel
Loading Mechanism Assy
Screw

VWS1348
VWV1641
See Contrast table (2)
VWT1157
BBZ30P100FMC

Mark No.
16
17
18
19
20
NSP

21

NSP

22
23
24

Description

Part No.

Flexible Cable (12P)

VDA1692
(LOSB CN305 DVDM CN1030)
Flexible Cable (26P)
VDA1712
(AVJB CN101 DVDM CN9020)
Flexible Cable (26P)
VDA1689
(POWER SUPPLY CN103 DVDM CN110)
Flexible Cable (26P)
VDA1695
(AVJB CN101 DVDM CN9020)
Flexible Cable (14P)
VDA1697
(AVJB CN202 DVDM CN9030)
MSWB Assy
VWG2018
Housing Assy
VKP2160
SCCB Assy
VWV1660
Flexible Cable (8P)
VDA1698
(SCCB CN100 AVJB CN103)

(2) CONTRAST TABLE

DV-515/WY, WY/RD, WY/RE and WYW/SP are constructed the same except for the following :
Mark No.
13

Symbol and Description

Rear Panel

WY
Type
VNA1993

Part No.
WY/RD
WY/RE
Type
Type

WYW/SP
Type

VNA1994

VNA1993

VNA1994

Remarks

DV-515

2.4 FRONT PANEL SECTION

7
13

12(3/4)
14

12(1/4)

12(2/4)

4
15

5
12(4/4)

10
3

11

9
8

2
1

FRONT PANEL SECTION PARTS LIST

Mark No.
1
2
3
4
5
6
7
8
9
10

Description

Part No.

Front Panel
VNK4321
FL Lens
VEC2042
Name Plate
PAM1776
LED Lens
PNW2019
Flexible Cable (14P)
VDA1690
(FLKY CN101 DVDM CN602)
PLAY Lens
Screw
Illumination Lens
Illumination Filter
Illumination Holder

Mark No.

NSP
NSP

11
12
13
14
15

Description
SKIP Key
MAIN Key
PWSB Assy
DILB Assy
FLKY Assy

Part No.
VNK4313
VNK4317
VWG1983
VWG1989
VWG1973

RNK2232
BBZ30P080FMC
VNK4168
VEC1950
VNK4098

DV-515

2.5 LOADING MECHANISM ASSY

Top View

Bottom View
20

17

1
Refer to
"2.6 SERVO MECHANISM
ASSY".

18
19

16
3

10

5
15

13

14

11
12

LOADING MECHANISM ASSY PARTS LIST

Mark No.
1
2
3
4
5

NSP

6
7
8
9
10

Description

Part No.

Servo Mechanism Assy-S

Screw
Drive Cam
Drive Gear
Lock Plate

VXX2606
DBA1006
VNL1736
VNL1735
VNL1820

Loading Base
Belt
Gear Pulley
LOSB Assy
Loading Gear

VNL1730
VEB1260
VNL1733
VWG1885
VNL1734

Mark No.

NSP

Part No.

11
12
13
14
15

Loading Motor Assy

VXX2505
DC Motor / 0.3W
PXM1027
Motor Pulley
PNW1634
LOMB Assy
VWG1886
Connector Assy
VKP2184
(LOMB CN401 LOSB CN306)

16
17
18

Screw
VBA1055
Screw
Z39-019
Flexible Cable (08P)
VDA1698
(LOSB CN303 SMEB CN202)
Float Base
VNL1815
Floating Rubber
VEB1286

19
20

Description

DV-515

2.6 SERVO MECHANISM ASSY

Top View
37
18

38

33

35

28
15

30

10
5

34

16

10

19

13

8
37

22

20

10
33

26

18
11

32

14

25
10

12

27
31

23

37

7
37

21

17

24

29
1

36

SERVO MECHANISM ASSY PARTS LIST

Mark No.
NSP
NSP

NSP

NSP
NSP
NSP
NSP

Description

Part No.

Mark No.

Description

Part No.

SMEB Assy
FGSB Assy
Motor
Motor
Pickup Assy

VWG1968
VWG2009
VXM1074
VXM1075
VWY1050

21
22
23
24
25

Hook
FFC Holder
Mechanism Base
FG Holder
Gear A

VNL1770
VNL1802
VNL1806
VNL1807
VNL1808

6
7
8
9
10

Table Sheet
Screw
Centering Spring
Hook Spring
Skew Spring

DEC2040
VBA1058
VBH1278
VBH1291
VBH1303

26
27
28
29
30

Gear B
Gear C
Slider
Gear D
Magnet

VNL1809
VNL1810
VNL1811
VNL1814
VYM1024

11
12
13
14
15

Gear Spring
Reflected Sheet
Guide Bar
Sub-guide Bar
Hold Spring

VBH1308
VEC1959
VLL1504
VLL1505
VNC1017

31
32
33
34
35

Screw
Screw
Screw
Magnet Holder Assy
Spindle Motor Assy

JFZ17P025FZK
JGZ17P028FMC
VBA1051
VXX2507
VXX2604

16
17
18
19
20

Magnet Holder
Motor Base
Cover
Centering Ring
Disc Table

VNE2070
VNE2154
VNE2155
VNL1746
VNL1747

36
37
38

Carriage Motor Assy

VXX2605
Screw
PBA1069
Flexible Cable (24P)
VDA1701
(DVDM CN120 Pickup Assy)

1
2
3
4
5

NSP

DV-515

3. SCHEMATIC DIAGRAM
A

3.1 OVERALL CONNECTION DIAGRAM, LOMB,

LOSB, SMEB and FGSB ASSEMBLIES

H H 1/3 H 3/3
DVDM ASSY
(VWS1348)

J
SCCB ASSY
(VWV1660)
B

I 1/2, I 2/2

AVJB ASSY
(VWV1641)
C

SREQ
+3.3V

G
DILB ASSY
(VWG1989)
D

VCODR

E
FLKY ASSY
(VWG1973)

F
PWSB ASSY
(VWG1983)
10
1

DV-515
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

L
MSWB ASSY
(VWG2018)

K
POWER SUPPLY
ASSY
(VWR1306)

AC220240V
50/60Hz

AC POWER CORD
: ADG1127
B
(T)
(F)
(F)

PICKUP ASSY
(VWY1050)

(F)
(F)
(T)

: RF SIGNAL ROUTE
(F)
(T)
(S)

: FOCUS SERVO LOOP LINE

: TRACKING SERVO LOOP LINE
: SLIDER SERVO LOOP LINE

ASSY
D FGSB
(VWG2009)
PC101
TLP910(O)
(F)
(T)
(T)
(F)

R101
680

CN201
52044-0345
VKN1212

VKN1268
CN302

VKN1272
CN301

S201
S301

(S)

(S)

(S)

(S)

CARRIAGE MOTOR
ASSY : VXX2605

(S)
(S)

C
B

LOSB ASSY
(VWG1885)

SMEB ASSY
(VWG1968)

CN303
B2B-PH-K-S

CN401
B2B-PH-K-S

LOMB ASSY
(VWG1886)

LOADING
MOTOR
ASSY
: VXX2505

SPINDLE MOTOR
ASSY : VXX2604

A B C D
8

11

DV-515

3.2 FLKY, PWSB and DILB ASSEMBLIES

A

27k

20k

FLKY ASSY
(VWG1973)

SLP4118C51H (YELLOW)

PE5018B

D
FL TUBE

12

E
1

DV-515

330

PWSB ASSY
(VWG1983)

SLP4118C51H (YELLOW)

PWSB ASSY
S202 : VIRTUAL DOLBY SURROUND

H 2/3
CN602

G
DILB ASSY
(VWG1989)

E F G
8

13

DV-515
3.3 DVDM ASSY (1/3)
(5/6)
(2/6)

H 2/3
A

(6/6)

(1/6)

(3/6)

1/2

from IC261
(4/6)

2/2

to IC501

(DVD)
ADC1175CIJMX
(DVD)

3
(DVD)

to IC501

(DVD)

H 2/3
B
(DVD)

to IC701

H 2/3

K CN103

(CD)

to CN120
(CD)

(F)

(F)

(T)

(T)

(F)

(T)

(T)
(F)
(F)

to
IC501
(F)

PICKUP ASSY

(F)

to IC501

(S)

(S)

(T)

(F)
(T)
(T)
(F)

2/2

14

H 1/3
1

(F)

(T)

(F)

(S)

(F)

(S)
(T)

(T)

B CN301

1/2

DV-515

H 1/3 DVDM ASSY(1/3) (VWS1348)

from Q107,Q108

to CN120

to IC101
IC507
TC74VHCT245AFT

to IC101

1/2

2/2

(1/2)

H 3/3
B
(2/2)

H 2/3
to IC601

(CD)

H 2/3
to IC701

(T)
(T)
(F)

(F)
(CD)

(CD)

(S)

(S)

(F)

(F)
(T)
(T)

(CD)
(CD)

8
9

7
2/2

10 11
to IC302

1/2

H 2/3
D

: RF SIGNAL ROUTE

LEVEL SHIFT

: ROM DATA SIGNAL ROUTE

(F)
(T)
(S)

: FOCUS SERVO LOOP LINE

: TRACKING SERVO LOOP LINE
: SLIDER SERVO LOOP LINE

H 1/3
8

15

DV-515
3.4 DVDM ASSY (2/3)

H 2/3 DVDM ASSY(2/3)

(VWS1348)

H 3/3
XCSDOLV,XCS6,XWRL,XWRH,XLT3,
XAMUTE,XDACK1,XDREQ1,IR,SEL-IR,
48/44,XDVRST1,XAVIRQ0,NSP-SW,
SSCK,SSO,XRESET

VYW1606

H 3/3
ADDRESS
A2A10

H 3/3
DATA

H 1/3
IC605(1/2)
TC74VHC139FT

H 1/3

IC605(2/2)
TC74VHC139FT

16

H 2/3
1

DV-515

: AUDIO SIGNAL ROUTE

H 3/3

: ROM DATA SIGNAL ROUTE

from IC801

from IC701

H 3/3
IC703
TC74VHCT541AFT

H 3/3

(DVD)

H 1/3

H 3/3

SDATA

(DVD)

H 1/3

from IC301
(DVD)

(DVD)

MONITOR OUTPUT

H 1/3
from IC301

H 1/3
C

SERVO

H 3/3

H 1/3
H 1/3
H 1/3
H 3/3

(CD)

to IC801

H 3/3

E
CN101
to IC801

from IC201

H 3/3

H 1/3

H 1/3

H 2/3
8

17

DV-515
3.5 DVDM ASSY (3/3)
IC810(1/4)
TC74VHC00FT
IC810(2/4)
TC74VHC00FT

H 2/3

H 2/3

IC810(3/4)
IC810(4/4) TC74VHC00FT
TC74VHC00FT

H 2/3
H 2/3

H 2/3
(DVD)

(DVD)

IC801
MB86371C

from IC701

H 2/3

13 16
12 15

14 17

H 2/3
(V/CB)

(Y)

(C)

from IC701

from IC701

H 2/3

(V/CB)
(Y)
(C)

18

H 3/3
1

(V/CB)
(Y)
(C)

DV-515

A
IC906(1/3)

for IC801
IC906(3/3)

IC906 :
TC7W04F

CLOCK GENERATOR SECTION

H 2/3

IC906(2/3)

H 3/3

DVDM ASSY(3/3)
(VWS1348)

for IC801

IC904(1/3)

H 2/3

IC904(2/3)
IC904 :
TC7W04F

H 2/3

for IC701

H 1/3
IC904(3/3)

for IC201

I 1/2
CN101

(V/CB)
(V/CB)

(Y)
(Y)

(C)
(C)

H 2/3

I 2/2
CN202
(C)
(Y)

: AUDIO SIGNAL ROUTE

: ROM DATA SIGNAL ROUTE
(V/CB)
(Y)
(C)

(V/CB)

: V/CB SIGNAL ROUTE

: Y SIGNAL ROUTE
: C SIGNAL ROUTE

H 3/3
8

19

DV-515

3.6 AVJB ASSY (1/2)

A

I 2/2

I 2/2

PD2058A

B
IC102(1/6)

H 3/3

IC102
(2/6)

CN9020

IC102
(3/6)
IC102 :
IC102
(5/6)

IC102
(6/6)
IC102
(4/6)

PE8001A

20

1/2
1

DV-515

1/2

AVJB ASSY(1/2)
(VWV1641)
: AUDIO SIGNAL ROUTE

IC601(2/6)

IC601(1/6)

IC601(5/6)
IC601(6/6)
IC601(4/6)

IC601(3/6)

PULSE
TRANS

I 2/2
AUDIO_L

D501
UDZS6.2B

1/2

2/2

I 2/2
AUDIO_R

1/2
8

21

DV-515
3.7 AVJB (2/2) and SCCB ASSEMBLIES

2/2

AVJB ASSY(2/2)
(VWV1641)

(CB)
(V/CB)

(V)

(V/CB)

(C)

(C)
(Y)

(C)

(Y)

(Y)

H 3/3
CN9030

(Y)

(C)

(V/CB)

(Y)

(V/CB)

I 1/2
(CB)

(CB)

I 1/2

(CB)

I 1/2

(V)

(V)

I 1/2
(Y)

D
(Y)
(C)
(C)

22

2/2
1

DV-515

I 1/2
: AUDIO SIGNAL ROUTE
(V/CB)

: V/CB SIGNAL ROUTE

(Y)

: Y SIGNAL ROUTE
(C)

: C SIGNAL ROUTE

SCCB ASSY (VWV1660)

(CB)

(CB)

C
(CB)

2/2

J
8

23

24

K L

AC POWER
CORD

F1
REK1102
2.5A

CN110

In case of repairing, use the described parts only to prevent an accident.

Please write the red
mark on the board when the primary section of POWER SUPPLY (SYPS) Assy is repaired.
Please take care to keep the space, not touching other parts when replacing the parts.

NOTE OF SPARE PARTS IN POWER SUPPLY (SYPS) ASSY

3.8 POWER SUPPLY and MSWB ASSEMBLIES

H 1/3

P103
AEK7008
800mA

MSWB ASSY
(VWG2018)

P301
AEK7008
800mA

P102
AEK7012
1.6A

P101
AEK7009
1A

0.01/AC250V

POWER

POWER SUUPLY ASSY (VWR1306)

CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,

REPLACE ONLY WITH SAME TYPE NO. 491.800 MFD. BY
LITTELFUSE INC. FOR P101, P103, P301 AND NO. 491 01.6
MFD. BY LITTELFUSE INC. FOR P102.

NOTE FOR FUSE REPLACEMENT

CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.

1
4

DV-515

DV-515

WAVEFORMS OF DVDM ASSY

Note : The encircled numbers denote measuring point in the schematic diagram.
Measurement condition : No. 1 to 4 and 6 to 11
No. 5
No. 12 to 14
No. 15 to 17

Q109-Emitter (RF)
V: 100mV/div. H: 0.1S/div.

: Disc MJK1, Title 1-chp 1

: CD, ABEX-784 Track 1
: MJK1, Title 1-chp 4
: MJK1, Title 1-chp 5

Q281-Collector (FG)
V: 1V/div. H: 5mS/div.

13

IC801-pin 39 (Y output)
V: 500mV/div. H: 10S/div.

DC 2V
GND

TP (RFO)
V: 500mV/div. H: 0.1S/div.

Foot of R261 (FPWM)

V: 1V/div. H: 10S/div.

14

IC801-pin 36 (C output)
V: 500mV/div. H: 10S/div.

GND

IC301-pin 19 (RF for A/D converter)

V: 1V/div. H: 0.2S/div.

Foot of R262 (VPWM)

V: 1V/div. H: 10S/div.

15

IC801-pin 45 (CB output when

selecting color difference output)
V: 500mV/div. H: 10S/div.

GND

TP (Tracking Error)
V: 1V/div. H: 2mS/div.

10

Foot of R263 (PPWM)

V: 1V/div. H: 0.2S/div.

16

IC801-pin 39 (Y output when

selecting color difference output)
V: 500mV/div. H: 10S/div.

GND

IC201-pin 39 (EFM before slice)

V: 1V/div. H: 1S/div.

11

Foot of R264 (RPWM)

17

IC801-pin 36 (CR output when

selecting color difference output)
V: 500mV/div. H: 10S/div.

DC1.4V

IC201-pin 1 (EFM)
V: 1V/div. H: 0.2S/div.

12

IC801-pin 45 (Composite video output)

V: 500mV/div. H: 10S/div.

GND

25

DV-515

4. PCB CONNECTION DIAGRAM

A

NOTE FOR PCB DIAGRAMS :

1. Part numbers in PCB diagrams match those in the schematic
diagrams.
2. A comparison between the main parts of PCB and schematic
diagrams is shown below.
Symbol In PCB
Diagrams

Symbol In Schematic
Diagrams
B C E B C E

3. The parts mounted on this PCB include all necessary parts for
several destinations.
For further information for respective destinations, be sure to
check with the schematic diagram.
4. View point of PCB diagrams.

Part Name

Connector

Capacitor

Transistor

B C E
B

E B

SIDE A

E
Transistor
with resistor

B C E
D

G S D

G S
Field effect
transistor

D G S

P.C.Board

Chip Part

SIDE B

Resistor array

3-terminal
regulator

4.1 LOMB, LOSB, SMEB and FGSB ASSEMBLIES

B LOSB ASSY
A LOMB ASSY
C

(VNP1628-A)

(VNP1628-A)

LOADING
MOTOR

H CN1030

PC101

CARRIAGE
MOTOR

M
M

R101

D FGSB ASSY

SPINDLE
MOTOR

(VNP1654-A)

C SMEB ASSY

(VNP1661-B)

SIDE A

26

ABCD
1

DV-515

4.2 PWSB and DILB ASSEMBLIES

A

PWSB ASSY

E CN102

(VNP1652-B)

SIDE A

G DILB ASSY

(VNP1652-B)

E CN103

PWSB ASSY
C

(VNP1652-B)

SIDE B

G DILB ASSY
D

(VNP1652-B)

F G
4

27

DV-515

4.3 FLKY ASSY

A

E FLKY ASSY

SIDE A

F CN201
IC101

SIDE B

E FLKY ASSY

IC101

28

E
1

DV-515

G CN301
H CN602

(VNP1652-B)

01

Q101

IC102

D
(VNP1652-B)

Q102

E
8

29

DV-515

4.4 DVDM ASSY

This PCB is a four-layered board. Middle layer is mainly connected to Vcc and GND.

I CN202

H DVDM ASSY

I CN101

Q604

VC901

IC881
Q881 Q603

IC904 IC804 Q801

VR801 Q914 Q802 IC603

IC801
IC602

IC803

Q109 IC702 IC604

Q111 IC203
Q108 Q106

PICKUP
ASSY

Q107 Q105 IC703

Q662
Q661
IC101 IC301
Q113
IC261
IC302

VC301
Q103 IC303

IC401
IC352 Q401

CN301

Q402 Q403
IC507
IC501
IC251

(VNP1684-A)

K CN103

E CN101
SIDE A

30

H
1

DV-515

A
This PCB is a four-layered board. Middle layer is mainly connected to Vcc and GND.

H DVDM ASSY

Q601 Q602 IC906

Q872 Q862 Q852
IC901

IC903

IC605
Q871 Q861 Q851
IC601 IC806
IC810

IC807

IC805 Q803
IC809 IC808

IC802

Q201
IC701
IC201

Q112

Q114
Q301
Q101
Q102

IC506 IC505
IC371
IC504
IC502

Q281
Q251
D

(VNP1684-A)

SIDE B

H
4

31

DV-515

4.5 AVJB and SCCB ASSEMBLIES

A

I AVJB ASSY

IC401

IC501 IC301

IC201

IC801
IC202

IC102

I AVJB ASSY
C

IC603
IC301 IC501
IC401 Q502 Q501
32

IC201
Q503

IC202
IC101

IC102 Q801

DV-515

H CN9030

J SCCB ASSY

Q100

H
CN9020
B

(VNP1629-C)
(VNP1653-B)

Q101

IC601
IC602

SIDE A

J SCCB ASSY
Q107

Q108

D
(VNP1629-C)

(VNP1653-B)

Q514 Q513 Q101

Q512

IC602
IC604
IC601

SIDE B

I J
8

33

DV-515
4.6 POWER SUPPLY and MSWB ASSEMBLIES

K POWER SUPPLY ASSY

H CN110

IC102
IC103

VR
201

IC201

Q1

IC51
Q71

AC IN

L
MSWB ASSY
D

(VNP1653-B)

34

K L
1

SIDE A
4

DV-515
Mark No.

Description

Part No.

Mark No.

Description

Part No.

5. PCB PARTS LIST

NOTES:

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.

Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
561 ........................................................ RD1/4PU 5 6 1 J
560

56 101
473 ........................................................ RD1/4PU 4 7 3 J
47k

47 103
0.5

R50 ..................................................................................... RN2H R 5 0 K

1

1R0 ..................................................................................... RS1P 1 R 0 K

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5621 ...................................................... RN1/4PC 5 6 2 1 F
5.62k
562 101

Mark No.

Description

Part No.

LIST OF ASSEMBLIES

Mark No.

LOAB ASSY
LOMB ASSY
LOSB ASSY

VWM1798
VWG1886
VWG1885

SWITCH

NSP
NSP
NSP

SERVO MECHANISM ASSY

SMEB ASSY
FGSB ASSY

VWT1156
VWG1698
VWG2009

OTHERS

NSP

FLKB ASSY
FLKY ASSY
PWSB ASSY
DILB ASSY

VWM1849
VWG1973
VWG1983
VWG1989

DVDM ASSY

VWS1348

JKSB ASSY
AVJB ASSY
MSWB ASSY

VWM1857
VWV1641
VWG2018

SCCB ASSY

VWV1660

POWER SUPPLY ASSY

VWR1306

NSP
NSP

Part No.

C SMEB ASSY

NSP
NSP
NSP

NSP
NSP

Description

S201

CN201
CN202

DSG1016

3P FFC CONNECTOR
8P FFC CONNECTOR
PC BOARD SMEB

52044-0345
VKN1212
VNP1654

D FGSB ASSY
SEMICONDUCTOR
PC101

TLP910(O)

RESISTORS
All Resistors

RS1/10S

FLKY ASSY

SEMICONDUCTORS

A LOMB ASSY
OTHERS
CN401

KR CONNECTOR

B2B-PH-K-S

IC101
IC102
Q101
D102
D101

PE5018B
S-806D
DTD113ES
EP05Q04
SLP4118C51H

SWITCHES
S108-S113

B LOSB ASSY

CAPACITORS

SWITCH
S301

VSK1011

OTHERS
CN303
CN302
CN301

ASG7013

KR CONNECTOR
8P FFC CONNECTOR
12P FFC CONNECTOR

B2B-PH-K-S
VKN1268
VKN1272

C101-C103,C105,C117
C108,C110-C113,C122
C106,C107,C114-C116
C119,C120,C170

CEJA470M6R3
CKSQYB102K50
CKSQYF104Z25
CKSQYF104Z25

RESISTORS
All Resistors

RS1/10S

35

DV-515
Mark No.

Description

Part No.

Mark No.

V101
CN101

IC807,IC808
IC810
IC506,IC605
IC505
IC805,IC806,IC809

TC74LCX245FT
TC74VHC00FT
TC74VHC139FT
TC74VHC20FT
TC74VHC541FT

X101

IC507
IC703
IC903,IC904,IC906
IC603
Q401

TC74VHCT245AFT
TC74VHCT541AFT
TC7WU04F
VYW1606
2SB1260

PDTA124EK
SLP4118C51H
SLP9118C51H

Q603
Q107,Q111,Q602
Q601,Q661,Q662,Q803
Q108
Q102,Q106,Q109,Q851,Q852

DTA114EK
DTC114EK
DTC114TK
HN1K03FU
IMT1A

ASG7013

CKSQYF104Z25

Q861,Q862,Q871,Q872
Q101,Q105,Q112-Q114,Q201
Q402,Q881
Q103,Q281,Q301
D301

IMT1A
IMX1
IMX1
IMZ1A
KV1410

RS1/10S

D371,D372
D601

MA152WK
RB501V-40

FJ CONNECTOR 4P
04P-FJ
FJ CONNECTOR 6P
06P-FJ
REMOTE RECEIVER UNIT GP1U28X
FL TUBE
VAW1046
SPACER
VEC1599
14P FFC CONNECTOR
FL HOLDER
CERAMIC RESONATOR
(5MHz)

Part No.
SRM2B256SLMX70
TA75S01F
TC551001BFL-85
TC74HC573AF
TC74HCU04AF

OTHERS
CN103
CN102

Description

IC502
IC881
IC604
IC504
IC303

VKN1274
VNF1087
VSS1104

PWSB ASSY

SEMICONDUCTORS
Q201
D202
D201

SWITCH
S202

CAPACITOR
C201

RESISTORS
All Resistors

COILS AND FILTERS

OTHERS
CN201

FJ CONNECTOR 6P

06R-FJ

G DILB ASSY
SEMICONDUCTOR
D301

MA111

OTHERS
CN301
PL301

FJ CONNECTOR 4P
LAMP (DVD ILUM.)

04R-FJ
VEL1022

H DVDM ASSY

F6630,F6640,F6710
CHIP BEAD
F4010,F4020,F4030,F4040,F4050
CHIP BEAD
F4060,F8010 CHIP BEAD

DTF1067

F801
VIDEO FILTER
L304
CHIP COIL (1.5mH)
L101,L303 CHIP COIL (10mH)
L804
CHIP COIL
L6740,L6750,L6760,L6770,L6780
CHIP BEAD

VTF1098
VTL1059
VTL1061
VTL1067
VTL1075

L6790,L6800,L6810,L6820,L9050
CHIP BEAD
L9560,L9570,L9580,L9620,L9630
CHIP BEAD
L9640,L9870,L9880,L9890
CHIP BEAD

VTL1075

DTF1070
DTF1070

VTL1075
VTL1075

SEMICONDUCTORS

36

IC301
IC371
IC401
IC352
IC251

ADC1175CIJMX
BA10393F
BA178M08FP
BA5982FP
BA6195FP

IC901
IC702
IC101
IC201
IC802

CY2081SL-638
HM514800CJ-7
LA9701M
LC78651W
MB811171622A-100FN

IC801
IC261,IC302
IC601
IC701
IC501

MB86371C
NJM2100M
PD3381A
PD4833A
PE5012A

CAPACITORS
C605
C123,C282,C610,C611,C716
C903
C206,C210,C211,C240
C126,C307,C905

CCSRCH100D50
CCSRCH101J50
CCSRCH101J50
CCSRCH151J50
CCSRCH180J50

C116,C151
C152,C208
C135
C322
C352,C360

CCSRCH220J50
CCSRCH221J50
CCSRCH270J50
CCSRCH330J50
CCSRCH331J50

C104-C108,C124,C134,C209
C314,C324
C117,C122
C128,C309
C127,C308

CCSRCH470J50
CCSRCH470J50
CCSRCH471J50
CCSRCH560J50
CCSRCH5R0C50

DV-515
Mark No.

Description

Part No.

Mark No.

Description

Part No.

C145,C146
C129,C142,C414,C832
C113,C139,C254,C358,C409
C411
C801,C802,C811,C814,C836

CCSRCH820J50
CEV101M10
CEV220M16
CEV220M16
CEV221M4

R243,R2510,R301,R3010,R302
R3020,R3050,R3510,R3520
R405-R407,R5010,R5020,R6010
R6030,R6040,R672,R673,R7010
R7020,R8020,R8030,R839,R9010

RS1/10S0R0J
RS1/10S0R0J
RS1/10S0R0J
RS1/10S0R0J
RS1/10S0R0J

C111,C147,C149,C205,C207
C301,C304,C368,C401,C403
C405,C407,C807,C812,C815
C881
C140,C223,C224,C252,C264

CEV470M6R3
CEV470M6R3
CEV470M6R3
CEV470M6R3
CKSQYB105K10

R9020,R9030,R9040,R9510,R9520
R982-R984
R202
R886
R306,R334,R807-R809

RS1/10S0R0J
RS1/10S0R0J
RS1/10S101J
RS1/16S1001F
RS1/16S1500F

C312,C803,C804,C813,C817
C819,C821,C823,C826
C829-C831,C833
C217,C302,C305,C417
C216,C313,C323

CKSQYB105K10
CKSQYB105K10
CKSQYB105K10
CKSQYF105Z16
CKSRYB102K50

R829,R884,R885
R804,R840
R801,R803,R838
R164,R853,R863,R873
Other Resistors

RS1/16S2000F
RS1/16S2201F
RS1/16S2701F
RS1/16S5600F
RS1/16S
J

C133,C136,C203,C220,C225
C253,C255,C266,C320,C321
C616,C662,C703,C711
C101,C102,C114,C118,C121
C130,C138,C153,C204

CKSRYB103K50
CKSRYB103K50
CKSRYB103K50
CKSRYB104K16
CKSRYB104K16

C212,C213,C227,C228
C231,C232,C263,C311
C315-C317,C362-C365,C413
C805,C806,C808,C810
C281

CKSRYB104K16
CKSRYB104K16
CKSRYB104K16
CKSRYB104K16
CKSRYB222K50

C137,C354,C357
C237,C239,C251,C261
C109,C110,C120,C131,C143
C148,C150,C202,C215
C221,C222,C226,C230,C235

CKSRYB223K25
CKSRYB472K50
CKSRYF104Z16
CKSRYF104Z16
CKSRYF104Z16

C265,C303,C306,C319,C359
C366,C367,C369-C372,C402
C404,C406,C408,C410,C412
C415,C502,C503,C506-C509
C603,C604,C606-C609,C612

CKSRYF104Z16
CKSRYF104Z16
CKSRYF104Z16
CKSRYF104Z16
CKSRYF104Z16

C615,C617-C620,C661,C691
C702,C704-C710,C712-C715
C717-C719,C725,C818,C820
C822,C824,C825,C827,C828
C834,C838,C840,C842,C843

CKSRYF104Z16
CKSRYF104Z16
CKSRYF104Z16
CKSRYF104Z16
CKSRYF104Z16

C845,C847,C851,C854,C861
C864,C871,C874,C882,C883
C907,C910,C915
C816,C837,C844,C848
(2.2F/6.3V)

CKSRYF104Z16
CKSRYF104Z16
CKSRYF104Z16
VCG1030

C299,C328,C505,C599,C602
C722,C723,C799,C902
VC301 (40pF)
VC901 (30pF)

VCG1032
VCG1032
VCM1010
VCM1011

RESISTORS
R123
(39)
R607-R611,R723 (47)
R505,R506,R615,R616,R620 (10k)
R692,R708,R709,R733,R734 (10k)
R740,R741,R748,R749 (10k)

ACN7047
DCN1090
DCN1094
DCN1094
DCN1094

R121,R501-R504,R603-R606 (22)
R691,R712,R713,R715,R716 (22)
R731,R732,R816,R818,R819 (22)
R833-R835 (22)
R1020,R162,R173,R2010,R2020

DCN1104
DCN1104
DCN1104
DCN1104
RS1/10S0R0J

OTHERS
CN106
CN201
CN602
CN120

FLEXIBLE CABLE (7P)

7P FFC CONNECTOR
B TO B CONNECTOR 14P
14P FFC CONNECTOR
24P FFC CONECTOR

CN1030 12P FFC CONNECTOR

CN9030 14P FFC CONNECTOR
CN110,CN9020
26P FFC CONNECTOR
CN180 B TO B CONNECTOR 8P
X601
X501
X901

VDA1681
VKN1299
VKN1324
VKN1418
VKN1464
VKN1471
VKN1473
VKN1479
VKN1485

LABEL
CHIP CERAMIC
RESONATOR (20MHz)
CHIP CERAMIC
RESONATOR (10MHz)

VRW1750
VSS1114

CRYSTAL (13.824MHz)

VSS1129

VSS1115

AVJB ASSY

SEMICONDUCTORS
IC101
IC501
IC201
IC401
IC202

LA7135AM
NJM4556AM
PD2058A
PE8001A
TC4W53F

IC102
IC601
IC604
Q502
Q512

TC74HCT7007AF
TC74HCU04AF
TC7SET08F
2PB709A
2PD601A

Q513
Q101
Q503,Q504
Q501
D503

2SB1260
2SC1740S
2SD2114K
PDTC124EK
MA111

D501

UDZS6.2B

COILS AND FILTERS

L564
F121,F401-F404,F601,F603
F607,F676
L606
L101
PULSE TRANS.

DTL1028
VTF1096
VTF1096
LAU220J
PTL1003

L602

RTF1167

NOISE FILTER

37

DV-515
Mark No.

Description

Part No.

SWITCH
S101

VSH1020

Mark No.

Description

Part No.

SCCB ASSY

SEMICONDUCTORS
CAPACITORS
C504,C526
C503,C520
C507,C508,C523,C524
C129,C130,C638,C641,C650
C653

CCSQCH221J50
CCSQCH330J50
CCSQCH331J50
CCSQCH470J50
CCSQCH470J50

C103,C109,C205,C401,C541
C601,C606,C610,C635,C801
C805
C101,C125,C127,C501,C633
C410,C637,C649

CEAT101M10
CEAT101M10
CEAT101M10
CEAT101M16
CEAT102M6R3

C404,C409
C413,C414,C505,C521
C621
C642,C659,C810-C812
C123,C602,C631

CEAT470M16
CEAT470M25
CEAT471M6R3
CKSQYB104K25
CKSQYF103Z50

C102,C104,C110,C113,C122
C126,C201-C204,C405,C406
C411,C412,C502,C540
C603,C604,C611,C632,C634
C654,C803,C806

CKSQYF104Z25
CKSQYF104Z25
CKSQYF104Z25
CKSQYF104Z25
CKSQYF104Z25

C802
C402,C403,C407,C408,C415
C607,C804
C1000

CKSQYF104Z50
CKSQYF105Z16
CKSQYF105Z16
CKSQYF223Z50

Q100
Q107,Q108
D114
D101,D103

CAPACITORS
C110,C126
C106,C116,C125,C128

RN1/10SC62R0D
RN1/10SE1602D
RN1/10SE3302D
RS1/10S
J

OTHERS

38

CN603
JA501
JA101
JA605
JA606

4P MINI DIN SOCKET

AKP7008
4P PIN JACK
DKB1038
OPTICAL MODULE
GP1F32T
REMOTE CONTROL JACK RKN1004
1P PIN JACK (NI, BLK)
VKB1077

JA604
CN103
CN202
CN101

1P PIN JACK
8P FFC CONNECTOR
14P FFC CONNECTOR
26P FFC CONNECTOR
SCREW TERMINAL

VKB1090
VKN1239
VKN1245
VKN1257
VNE1948

X201

CERAMIC RESONATOR
(24MHz)

VSS1127

CCSQCH271J50
CKSQYF104Z25

RESISTORS
R109
Other Resistors

RN1/10SC62R0D
RS1/10S
J

OTHERS
JA100
CN100

PCB BINDER
RGB CONNECTOR
8P FFC CONNECTOR
PC BOARD SCCB

VEF1040
VKB1037
VKN1239
VNP1629

K POWER SUPPLY ASSY

OTHERS
F1
FUSE (2.5A)
P101
PROTECTOR (1A)
P103,P301 PROTECTOR
(800mA)
P102
PROTECTOR (1.6A)

RESISTORS
R645,R650,R665
R412,R413
R502,R521
Other Resistors

2SA933S
PDTC124EK
MA111
UDZS5.1B

REK1102
AEK7009
AEK7008
AEK7012

MSWB ASSY

SWITCH
S10

ASG1006

CAPACITOR
C10

ACG7010

OTHERS
CN10

AC CORD SOCKET

RKP1751

DV-515

6. ADJUSTMENT
6.1 ADJUSTMENT ITEMS AND LOCATION
Adjustment Points (PCB Part)

Adjustment Items

DVDM ASSY

[Electrical Part]

CN9030

1 16MHz Master Clock Adjustment

SIDE A

CN9020

2 VCO Offset Adjustment

IC904
5

1
VC901

6.2 JIGS AND MEASURING

INSTRUMENTS

CN120

CN201
1, 2 : Focus Error
3, 4 : GND
5, 6 : RF
7
: S REQ
8
: 3.3V
9,10 : Tracking Error
11,12 : VREF (Approx. 2.5V)
13
: VCO DR
14
: Focus Drive(DSP output)
13

14

2
1
CN201

IC302

CH1
(X)

CH2
(Y)

Dual-trace oscilloscope
(with delay)
Frequency band 40MHz

Frequency counter
Display digit 8-digit

2
VC301

IC801
MB86371C

CN1030
CN110

Screwdriver (small)

6.3 NECESSARY ADJUSTMENT POINTS

When

Adjustment Points

EXCHANGE PCB ASSY

Exchange board
AVJB ASSY

Mechanical
point
Electric
point

Exchange board
DVDM ASSY

Mechanical
point
Electric
point
Note :

and

are adjusted already.

39

DV-515

6.4 ELECTRICAL ADJUSTMENT

1

16MHz Master Clock Adjustment

DVDM ASSY

Normal mode
Power ON

16.934400MHz 80Hz

VC901

Player

START
DVDM ASSY
IC904 5
Frequency counter

VCO Offset Adjustment

1.9V 0.1V

DVDM ASSY

Normal mode
Play the DVD test disc

GND
VC301

Player
CH1
(X)

START

CH2
(Y)

Oscilloscope
DVDM ASSY
Probe (10:1)
IC302 1

40

V: 50mV/div.
H: 10msec/div.
DC mode
TV trigger

DV-515

7. GENERAL INFORMATION
7.1 IC
The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.

List of IC
PE5018B, PE5012A, PD3381A
For LA9701M (DVDM ASSY : IC101) and LC78651W (DVDM ASSY : IC201), refer to the service guide RRV2004.

PE5018B (FLKY ASSY : IC101)

FL Control IC

Pin Function
No.

Mark

Pin Name

I/O

Function

No.

Mark

Pin Name

P94

G7

41

P32

P32

P93

G6

42

P31

P92

G5

43

P30

P91

G4

44

P90

G3

P81

G2

P80

G1

VDD

VCC

Power supply pin

P27

(NC)

10

P26

(NC)

Not used

P31

Not used

(NC)

Non connection

P03

P03

Not used

45

P02

ON POWER

46

P01

LT

47

P00

SEL IR

Remote control signal input

48

IC

IC

Non connection

49

P72

(NC)

Non connection

Non connection

50

P71

FL OFF LED

FL OFF LED ON/OFF

FL timing output

P25

(NC)

Non connection

12

P24

LAMP

DVD lamp ON/OFF

P23

XREADY

14

P22

SCK

I/O

15

P21

SO

I/O

16

P20

SI

H: ON

H: ON

Communication handshake line with

system controller
L: Communication permission
Communication clock output with system
controller
Communication data output with system
controller
Communication data input with system
controller

17

RESET RESET IN

Reset input

18

P74

(NC)

Non connection

L: Reset

P70

V.D.S. LED

52

VDD

VDD

Power supply pin

53

P127

(NC)

54

P126

(NC)

55

P125

(NC)
O

Non connection

56

P124

(NC)

FL segment output

Input for 27V

FL segment output

57

P123

(NC)

58

P122

(NC)

P73

(NC)

Non connection

59

P121

(NC)

AVSS

VSS

GND

60

P120

(NC)

21

P17

POWER ON

SW 5V ON/OFF H: ON

61

P117

P15

22

P16

RESET OUT

System reset input

62

P116

P14

23

P15

(NC)

Non connection

63

P115

P13

64

P114

P12

Key input

65

P113

P11

66

P112

P10

24

P14

KIN2

P13

KIN1

26

P12

KIN0

27

P11

MS1

28

P10

MS0

29

AVDD

AVDD

30

AVREF AVREF

Destination discrimination input

67

P111

P9

68

P110

P8

Power supply pin

69

P107

P7

Reference power supply pin

70

P106

P6

31

P04

P04

Not used

71

VLOAD 27V

32

XT2

(NC)

Non connection

72

P105

P5

GND

73

P104

P4

74

P103

P3

75

P102

P2

33

VSS

VSS

34

X1

X1

35

X2

X2

Connect a microprocessor clock

L: ON

51

19

L: Reset

Switch the STBY/POWER ON at FL

controller is rised u.p
L: STBY
Communication handshake line with
system controller
H: Communication permission

Virtual Dolby Surround LED ON/OF

L:ON (DV-515 only)

20

25

Function

11

13

I/O

36

P37

(NC)

Non connection

76

P101

P1

37

P36

(NC)

Non connection

77

P100

G11

38

P35

(NC)

Non connection

78

P97

G10

39

P34

P34

Not used

79

P96

G9

40

P33

P33

Not used

80

P95

G8

H: ON

H: ON

41

DV-515

PE5012A (DVDM ASSY : IC501)

Mechanism Control IC

Pin Function
No.

Pin Name

LODDRV

XDF INH

FOFST3

EFLG

5
6

FSX
ATBO

V PB

8
9
10
11

FOFST1
VSS
MAD0
MAD1

12

MAD2

13

MAD3

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

MAD4
MAD5
MAD6
MAD7
MA8
MA9
MA10
MA11
MA12
MA13
VSS
MA14
MA15
(P60)
DRXLD

29
30
31
32

42

I/O

Function

I/O Loading motor drive output

High impedance (input) at DEFECT ON
I/O
"L" output at DEFECT OFF
O Not used (H fixed)
I

Count data input of error rate

Measureable by using timer 1 and 2.

I
I/O Tracking offset adjustment
EFM servo lock signal
I
H/L = rough servo / phase servo
I/O Focus offset adjustment 1
GND

I/O External address data bus

No.

Pin Name

I/O

Function

33

XCSB

34

ASTB

35

XRESET

36

SBSY

37
38

THLD
XABUSY

DSP parallel command setting output "L"

Address strobe of multiplexed address/data
O
bus
I System reset input "L"
Subcode frame sync. input
INT
(H: S0+S1 period)
INT T HOLD
INT DSP auto sequence busy input "L"

39

XMIRQ2

INT LSI-11 interrupt input "L"

40
41
42
43

VDD
X2
X1
VPP

44

PXT2

45

XCURDET

AVSS
LODPOS
SLDPOS
DOORSW
FOFST4
XDSPRST
MON
FOFST2
OEICG
AVDD
AVREF
LD1ON
LD2ON
AGOFF
DVD/XCD

I
I
I
I/O
O
O
I/O
O

I
O
O
O
O

External address bus

GND

External address bus

O
O

Not used
Not used

46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

XCBUSY

DSP command reception is possible "L"

61

DPDXTE

WRQ
XMRD
XMWR

I
O
O

Readable flag of subcode Q

CPU read pulse "L"
CPU write pulse "L"

62
63
64

TOFSTA
XCD2X
TOFSTC

I/O
O
I/O

Power supply pin

Connect a crystal for main system clock
oscillation
Internal connection Connect to Vss.
Connect a crystal for sub system clock
oscillation
Acutuator over-current detection input
"L": Servo OFF for 300 ms.
Ground for A/D converter
Loading clamp position SW input
Slider position SW input
Not used
Not used (H fixed)
Not used
Spindle motor ON output "L"
Focus offset adjustment 2
"H": OEIC gain up to 6dB
Analog power supply for A/D converter
Reference voltage input for A/D converter
650nm laser diode ON signal
780nm laser diode ON signal
"H": AGC of RFIC turns to OFF
H: DVD, L: CD
Tracking error switch
(H: 1 beam, L: 3 beams)
Tracking balance adjustment A
Not used
Tracking balance adjustment C

DV-515

PD3381A (DVDM ASSY : IC601)

System Control IC

Pin Function
No.

Pin Name

1
2
3
4
5
6
7
8
9
10
11
12
13

PB14/XIRQ6
PB15/XIRQ7
VSS
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
VSS
AD8

14

AD9

15
16
17
18
19
20
21
22
23
24

VCC
AD10
AD11
AD12
AD13
AD14
AD15
VSS
A0
A1

25

A2

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

A3
A4
A5
A6
A7
VSS
A8
A9
A10
A11
A12
A13
A14
A15
VSS

I/O
I
I

Function
LSI-11 interrupt #1
AV Chip interrupt #0
GND

I/O Data bus

GND

I/O Data bud

V+5D

I/O Data bus

GND

Address bus

GND

Address bus

GND

No.

Pin Name

I/O

41
42
43
44
45
46
47
48
49
50
51
52
53

A16
A17
VCC
A18
A19
A20
A21
XCS0
XCS1
XCS2
XCS3
VSS
PA0/XCS4

54

PA1/XCS5

55
56
57
58
59
60
61
62
63
64

PA2/XCS6
XWAIT
XWRL
XWRH
XRD
PA7
VSS
PA8
PA9
PA10/TIOCA1

O
I
O
O
O
O

I
I
I

65

PA11/TIOCB1

66
67
68
69
70
71
72
73
74
75
76
77
78
79
80

PA12/DACK0
PA13/XDREQ0
PA14/XDACK1
PA15/XDREQ1
VCC
CK
VSS
EXTAL
XTAL
VCC
NMI
VCC (Vpp)
WDTOVF
XRES
MD0

O
I
O
I

O
I
I

Function

Address bus

V+5D

Address bus

O
O
O
O

(N.C. during ROM mode)

External address decoder enable
LSI-11 chip select
GND
Dolby virtual chip enable (DV-515 only)
Dolby virtual chip command/data
control (DV-515 only)
AV Chip chip select
External wait input
Low Byte write pulse
High Byte write pulse
Read pulse
Serial data latch pulse
GND
Final-stage mute of audio output
Parallel expansion port enable (S9)
AV Chip interrupt #1
Communication response to FL
controller

V+5D
GND
20MHz ceramic resonator
V+5D
D+5V
V+5D

MD1, MD0 = 01 external ROM

43

DV-515

No.

Pin Name

I/O

81
82
83
84
85

MD1
MD2
VCC
VCC
AVCC

I
I

86

AVref

No.

Pin Name

MD1, MD0 = 10 internal ROM

GND
V+5D
V+5D
V+5D

Function

97
98
99
100
101

PB0/TIOCA2
PB1/TIOCB2
VCC
PB2/TIOCA3
PB3/TIOCB3

I
I

I
I

V+5D

102 PB4/TIOCA4

87

PC0/AN0

88

PC1/AN1

Rear panel switch

H/M/L = NTSC/Auto/PAL
Authoring emulator mode setting

89

PC2/AN2

(YAKU) special mode setting

90

PC3/AN3

91
92
93
94
95
96

AVSS
PC4/AN4
PC5/AN5
PC6/AN6
PC7/AN7
VSS

I
I
I
I

44

Reception error (unlock signal) input of

DIR (S9)
GND
Not used
Test mode entry
CDG data input
RS232 transmitable input
GND

I/O

103 PB5/TIOCB4

104 PB6/TCLKC

105 PB7/TCLKD

106 VSS

107
108
109
110
111
112

PB8/SI0
PB9/SO0
PB10/SI1
PB11/SO1
PB12/SCK0
PB13/XIRQ5

I
O
I
I
I/O
I

Function
RS232 transmitable output
DAC fs 48/44 selection
V+5D
HiBit function ON
AV Chip interrupt #2
Communication request from FL
controller
Block sync. input of external digital
input (S9)
C2 error correction impossible pulse
Dolby virtual chip reset & pulse
(DV-515 only)
GND
Serial bus data input
Serial bus data output
RS-232C RxD
RS-232C TxD
Serial bus clock input and output
LSI-11 interrupt #0

DV-515
7.2 DISASSEMBLY
BONNET

DVDM ASSY
1

2
1

Be careful of the flexible cable.

DISC TRAY

3
2

POWER

This flexible replace

with a service parts
VDA1712.

OPEN/CLOSE

DVDM ASSY

DVDM ASSY

4
2

45

TA
FA
Slider

RF

FG

TRKG DRV

FOCS DRV

IC352 (4/4)

DVDM ASSY

IC201
SERVO DSP
LC78651W

LPF

16M

FG

PWM

VCO

Mechanism
sense SW

16M

27M

SREO
XSACK

ROM

From
System
DVDM CPU
ASSY

SR IN

AVJB
ASSY

IC901
CY2081SL-638

CLOCK
GEN.

NTSC PAL
AUTO SELECT

COAXIAL
OUT

OPTICAL
OUT

MPEG2
Video
Decoder

(MPEG2 Decoder)

IC201
Virtual Dolby
PD2058A

CONT

IC501
NJM4556AM

IC401
AUDIO DAC
PE8001A

IC101
VIDEO AMP
& DRIVER
LA7135M

S/PDIF

AC3/MPEG1
Audio Decoder

From
VIDEO
DVDM OUT
ASSY SELECT

PCM DATA

GUI

DAC
NTSC Copy
/PAL Guard DAC
encode
DAC

MIX

Subpicture
Decoder

Memory Controller

DVD/V-CD
AV Decoder

AV Sync
controller

SYSTEM
Decoder
(DMUX)

CPU
I/F

IC801
MB86371C

AC-3/PCM D-OUT
JA101
GP1F32T

L101
PTL1003

IC101
PE5018B

XSACK

SREO

Program Stream

RAM

IC604
TC551001BFL-85

FL CONTROL
UCOM

FLKY ASSY

Sub-code Buffer

CD-ROM Sync gen.

DMA

CPU
I/F

DRAM I/F
(bus arbitor)

ECC &
ID Reg.

IC501
MECHANISM
CONTROL
PE5012A

Sub-CPU
I/F

Spindle
control

Sync
Demod

LSI-11

IC603
VYW1606

CODE Buffer
(Video, Audio, Sub-picture,GUI)

IC802
MB811171622A-100FN
16M bit SDRAM

R-OUT

L-OUT

AV
OUT

COMPOSITE
VIDEO
OUT

S VIDEO
OUT

7.3 BLOCK DIAGRAM

Loading
Motor

IC251
BA6195FP

Spindle
Motor

SPDL DRV

IC352
BA5982FP

SLD DRV

IC301
LA9701M TLC5540INS
RF A/D
IC101
CONV.
RF IC

TE
FE

IC701
PD4833A

PCM DATA,
DOUT

System CPU
(32 bit RISC)

27M

IC702
HM514800CJ-7
4M bit DRAM
VBR Buffer

16/36M

46
PCM DATA

IC601
PD3381A

DV-515

FG

DV-515

8. PANEL FACILITIES AND SPECIFICATIONS

8.1 PANEL FACILITIES
Front Section

STANDBY

POWER
OFF

VIRTUAL DOLBY
SURROND

ON

FL OFF

Rear Section

AV CONNECTOR
OUT

AUDIO OUT

DIGITAL OUT

R
OPT.

CONTROL
IN

TV SYSTEM

VIDEO OUT

S-VIDEO OUT

NTSC PAL AUTO

2
AC IN

Front Section
1 STANDBY indicator (STANDBY)
2 Disc illumination
Turned off when a disc other than a DVD is played back.
3 Remote sensor
4 Open/Close 0 button
5 Play/Pause 6 button
6 Stop 7 button
7 Forward button
8 Reverse 41 button
9 FL OFF button/indicator
Pressing this button turns the Display window and this indicator
ON.
0 Display window
- VIRTUAL DOLBY SURROUND button
= POWER switch

Rear Section
1 Digital Output Jacks (Coaxial/Optical)
This is used for output of the digital audio signal recorded on CDs
and Video CDs.
Set digital output to the setting suitable for the amplifier used.
2 Control input jack
3 TV SYSTEM switch
4 Video output jacks
5 AV connector output jack
6 Power cord connection terminal
7 Audio output jacks
There are two sets of outputs, 1 and 2, which you can simultaneously
connect. Connect 1 to the TV, and 2 to your AV amplifier.
8 S-Video output jacks

47

DV-515

7 Display window
Indicates location for Last
Memory is being recorded
in memory.

Indicates GUI operation is

being performed.
This lights during play of a
disc with a sampling
frequency of 96 kHz.

Indicates that a title

is being displayed

Indicates Multi-Angle
playback is in progress.

96 kHz

GUI

TITLE

Indicates the playback

mode, title, type of disc,
etc.

Indicates Dolby digital playback

ANGLE LAST MEMO CONDITION

CHP/TRK

Indicates that a chapter/

track is being displayed

48

Indicates that playback

settings (condition) have
been memorized.

REMAIN TOTAL

DOLBY
DIGITAL

Indicates total
playback time of side
Indicates remaining
playback time

DV-515

7 Remote control
Open/Close button (OPEN/CLOSE 0)

Subtitle button (SUBTITLE)

STANDBY/ON button ( )
Audio switching button (AUDIO)
Mode button (MODE)
Title button (TITLE)

OPEN/
CLOSE

0
AUDIO

Angle button (ANGLE)

SUBTITLE ANGLE

Menu button (MENU)

MODE

DISPLAY
MENU

TITLE

RETURN

Display button (DISPLAY)

Return button (RETURN

Previous button (PREV 4)

Play button (PLAY 3)
Fast reverse button (REV 1)
Stop button (STOP 7)

2
PREV

NEXT

REV

PLAY

FWD

PAUSE

STOP

ENTER

Enter button (ENTER)

Next button (NEXT)

STEP

Direction buttons (

CLEAR

Pause button (PAUSE 8)

Program button (PROGRAM)

+10

Forward button (FWD )

Step buttons (STEP e / E)
Clear button (CLEAR)

PROGRAM CHP/TIME RANDOM

Number buttons (1-9, 0, +10)

Chapter/time button (CHP/TIME)

REPEAT

REPEAT LAST MEMO CONDITION

A-B

Random button (RANDOM)

Repeat button (REPEAT)

Condition button (CONDITION)
Repeat A-B button (REPEAT A-B)
Last Memory button (LAST MEMO)

Buttons indicated with

menu operation.

are used for

49

DV-515

8.2 SPECIFICATIONS
General

Accessories

System .................................................................. DVD system and

Compact Disc digital audio system
Power requirements ....................................... AC 220-240V, 50/60 Hz
Power consumption ................................................................. 17 W
Power consumption in standby mode .................................... 2.0 W
Weight .................................................................................... 2.9 kg
Dimensions .................................. 420 (W) x 283 (D) x 104 (H) mm
(Not including protruding cables, etc.)
Operating temperature ............................................. +5C to +35C
Operating humidity ........................... 5% to 85% (no condensation)

1 VDE1033 (L=1.5m)

White

Red

2 VDE1048 (L=1.5m)

S-Video Output

Y (luminance) - Output level ...................................... 1 Vp-p (75 )

C (color) - Output level ........................................ 286 mVp-p (75 )
Jacks .......................................................................... S-VIDEO jack

Video Output

Yellow

ADG1127

VXX2599 (CU-V022)

Output level ................................................................. 1 Vp-p (75 )

Jacks ......................................................................................... RCA

Audio Output <2 pairs>

Output level
During audio output ............................. 200 mVrms (1 kHz, 20 dB)
Number of channels ....................................................................... 2
Jacks ........................................................................................ RCA

AU

Digital audio characteristics

D
IO
SU

BT

AN

LE

G
LE

EN

/
N E
PE S
O LO
C

TIT

LE

IT

4 Hz to 44 kHz (DVD fs: 96 kHz)

115 dB
102 dB
0.002 %
Limit of measurement
(0.001% W. PEAK) or lower

PR

D
IS

EV

PL

AY

EV

R
TE
EN

ET

U
R

PA

PL

SE

U
AY

EX

ST

EP

ST

FW

RAM
OG
PR

LE
AR

EA
T

0
+1

EP

OM
ND
RA

E
IM
P/T
CH

EP

8
T
EA
A-B
ST

LA
MEM

Frequency response
S/N ratio
Dynamic range
Total harmonic distortion
Wow and flutter

O
CO
ND
ITIO
N

Other Terminals
Optical digital output ........................................... Optical digital jack
Coaxial digital output ......................................................... RCA jack
CONTROL IN ............................................................ Minijack (3.5)
AV connector output ............................................. 21-pin connector
This connector provides the video and audio signals for connection
to a colour video TV monitor (or TV set) which has a AV
CONNECTOR terminal.
21-pin connector assignment
PIN no. 1 Audio 2/R out
3 Audio 1/L out
4 GND
8 Status

17 GND
19 Video out
21 GND

20 18 16 14 12 10 8 6 4 2

21 19 17 15 13 11 9 7 5 3 1

Accessories
Remote control unit ........................................................................ 1
AA (R6P) dry cell batteries ............................................................ 2
Audio cord ...................................................................................... 1
Video cord ...................................................................................... 1
Power cord ..................................................................................... 1
Operating Instructions .................................................................... 1

NOTE:
The specifications and design of this product are subject to change
without notice, due to improvement.

50

1
2
3
4
5

Audio cord
Video cord
Power cord
Remote control unit
Batteries (AA/R6P) 2

Other included items

Operating Instructions