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Thomas Roth
thomas.roth@tu-berlin.de
10
-----------LINEARITY:
13.16667
RunChart
xtar 0.1 T
x
s
target
Cg
Cgk
= 9.97
= 0.1
= 10
= 1.41
= 1.3
10.2
x99.865%
Histogram of x - target
conf.int
H0 : Bias = 0
t-value: -3.493
p-value: 0.001
Density
10.0
target
-0.3
-0.2
-0.1
0.0
0.1
0.2
0.3
9.8
-0.4
xtar 0.1 T
10
8
x0.135%
11
12
Tolerance View
20
40
22
24
26
28
reproducibility
PartToPart
60
Index
80
100
120
20
40
60
Index
80
100
120
25
x
23
21
C
1
2
3
3
3
1
2
3
1
3
2
1
2
1
3
2
1
2
1
A
B
C
3
2
1
UCL = 2.25
R 1.27
LCL = 0.32
0.0
25
1
2
1
2
2.0
27
Operator
2
1
3
3.0
R Chart
C
Operator
Interaction Operator:Part
23
27
28
26
24
22
2
E
Part
C
Operator
Gage R&R
VarComp
UCL = 23.81
x 22.93
LCL = 22.06
Operator
2Operator + 2PartsxOperator
x Chart
20
mean of Measurement
E
Part
Measurement by Operator
21
9.6
bias:
difference
between
the
average
measurement and the reference value (accuracy)
repeatability: is given by the standard deviation of
subsequent measurements under repeatability
conditions (inherent precision)
reproducibility: is given by the average of
measurements for a change in one factor
repeatability conditions: fixed and defined
conditions i.e. identical operator, measurement
device, part and quality characteristic
reproducibility conditions: repeatability conditions
with one factor subject to change e.g. operator
reference interval: the range in which 95.5% or
99.73% of the measurements are to be expected
tolerance interval: upper lower specification limit
repeatability
component
20
totalRR
Measurement by Part
VarCompContrib
StudyVarContrib
ptRatio
Reference Values
Measurement
response(design) = c(23,22,22,22,22,25,23,)
1.5 2.0
0.0
-0.5
Bias
0.5
Single Bias
Mean Bias
Regression
95 % conf.level
0.5 1.0
1.0
example(gageLin)
0.0
library(qualityTools)
1.0
Analyze
Introduction
Measurement
USL
LSL
Mea
s
u
r
rove C
p
Im
De
f
e
in
ol
r
t
on
Ratio
totalRR
repeatability
reproducibility
Operator
Operator:Part
Part to Part
totalVar
1.664
1.209
0.455
0.455
0.000
1.781
3.446
StudyVarContrib P/T
0.695
0.592
0.364
0.364
0.000
0.719
1.000
1.55
1.32
0.81
0.81
0.00
1.60
2.23
Summary
MSA is covered in an obligatory introductory
statistics course for engineers at the TU Berlin
using the qualityTools package. Understanding
the methodology is enhanced by performing a
Gage R&R during class. In this activity the
thickness of each of six dice is measured three
times by three students in a randomized fashion
[5]. This classroom experiment proved to be
valuable for understanding the concept of
repeatability and reproducibility. The observed
variation is assigned easily to particular variance
components using the provided methods.
References
[1] A.I.A.G - Chrysler Corp., Ford Motor Co., General Motors Corp.: Measurement
Systems Analysis, Reference Manual. 4th ed., Michigan (USA)
[2] ISO (2010) ISO/DIS 22514-7: Statistical methods in process management -Capability and performance -- Part 7: Capability of measurement processes.
[3] The ISO-Survey of certifications 2009, 18th ed.
[4] ISO (2008). Quality management systems Requirements (ISO 9001:2008)
[5] Mathews, P.(2004): Design of Experiments with MINITAB. ASQ Quality Press.
ISBN 0-87389-637-8
[6] Roth, T. (2010). qualityTools: Statistical Methods for Quality Science.
http://www.r-qualitytools.org
[7] Dietrich, E 2011, 'Wo liegen die Unterschiede', QZ - Qualitt und Zuverlssigkeit, no.
6, pp. 3034
[8] Dietrich, E & Schulze, A 2007, Eignungsnachweis von Prfprozessen.
Prfmittelfhigkeit und Messunsicherheit im aktuellen Normenumfeld, Hanser, Mnchen
[u.a.].
1Association