Tools and inserts for aluminium

wheel machining
EN

CERATIZIT secrets of success

Secrets of success
CERATIZIT is your partner for exceptional hard
material solutions. Hard materials and tools from
CERATIZIT - our solutions to complex problems
are an integral part of our customers' success.
Our products guarantee: economy - long life speed! And it is precisely this combination which
gives our business partners a direct competitive
advantage.
Premier performance is only possible through
a total appreciation of the requirements of our
business partners. A performance achieved
through flexible thinking and continuous dialogue
with our customers. A pioneering spirit and a

deep understanding of powder

metallurgy characterize the history of
CERATIZIT. One of the attributes of our
company philosophy is the search for perfection:
target oriented - sustainably - passionately!
Intensive research and development activities,
taking into account the precise requirements and
working processes of the customer, are today's
investment for the solutions of tomorrow - and
beyond.

Corporate values
The views and focus of our business
partners matter
Innovative and flexible
thinking matters
Communication matters
Employee development
matters
Professionalism matters
Our environment
matters

Tailored cutting tool solutions

Cutting materials, coatings, inserts, tooling
systems and machining solutions - all this
is included in the cutting tool division at
CERATIZIT.
Worldwide well-known companies process
advanced materials applying cutting tool
products from CERATIZIT: from the automotive

industry to the aerospace industry, mechanical

engineering and tool construction to the oil
industry.
The basis of these long-term business relations
is the faith of the customers in the extensive
know-how of the carbide specialists.

Contents

Introduction
e-services
Complete aluminium machining
Competency in machining
System description - OvalFlex
System OvalFlex
System UTS/MaxiLock S

4-19

4
5
6-7
8-9
10
11

PCD inserts
MAC coolant supply
Grade overview
Grade description
Chip grooves

Applications
Adapters
External machining
Internal machining
Internal machining - profiles
Undercut
Hub machining

20-27

20
21
22
23
24
25

Mirror machining
Valve and bolt holes

Inserts
DC..
GX16..
GX24..
HubStar
RC..
VC..

26
27

28-37

28
29
30
31
32
33

XC..
X32..
EcoCut
ProfileMaster

Tools
OvalFlex
X32
MaxiLock S
MSS-Mono
UTS

12
13
14
15-16
17-19

34
35
36
37

38-68

38-50
51-53
54-60
61-64
65-68

Technical information
Special tools
Drilling tools
OvalFlex - characteristics, benefits
OvalFlex - axial clamping
OvalFlex - radial clamping

69
70-71
72
73
74

69-75
Cutting data, causes of wear

75

e-services

SPEED
> Thousands of products available online
> Immediate order confirmation
> Extended rapid product search via material numbers
and ISO designations
> Shipping status can be checked online
(Track & Trace)

INFORMATION
> Up-to-date availability check of all standard articles
> CERATIZIT product catalogue including comprehensive technical details
and up-to-date graphics
> Accessories and information on connections (cutting tools)
> Well-structured navigation, easy user guidance

SERVICES
> Available around the clock
> Quote, order, delivery, invoice can be checked online
> Direct link to your individual contact person
> Optimum safety thanks to SSL-encoding

BUSINESS
> Order online at individual net prices and conditions
> 'Last-minute' changes of open orders possible
> Usage of personal order templates possible

CERATIZIT linkage
Would you like to link your system with CERATIZIT?
CERATIZIT supports all common link formats (EDI, XML, OCI, etc.).
Get in touch with your contact person! Our technical engineer will analyze
your requirements together with you and will help you when choosing the
suitable technology.

Complete aluminium machining

The full range supplier for aluminium wheels
CERATIZIT has been a leader in aluminium wheel machining as a full-range supplier since 1983. Over the years the carbide
specialist has extended the tooling range and optimized both grades and inserts. For every process the ideal tool is available - no
matter whether internal and external profiles, valve or bolt holes. Aluminium wheels for cars, motorbikes, trucks and even aeroplanes
can be accurately machined.
More than 50 % of all aluminium wheels are machined with tools from CERATIZIT. Time to sit back and do nothing? Absolutely not!
CERATIZIT focuses on new technologies and service and accepts every challenge in order to become even better.

Competency in machining

External machining

 Internal machining of the contact

face

Internal machining

Hub machining

Undercut

Mirror machining

Drilling

OvalFlex
System description
OvalFlex
OvalFlex is a modular tooling system for the machining of the entire aluminium wheel. Depending on the
respective insert, operators can machine both the external and internal profile, location face, hub profile
and visible outer surfaces. Furthermore, OvalFlex can flexibly be adapted for every kind of rim.
The tapered oval shape increases stability and performance capacity compared to conventional round
tools. In this way the aluminium wheel may be machined with high cutting parameters. In addition to axial
clamping CERATIZIT offers radial clamping.

OvalCoupling (OC)

Maximum stability thanks to the connection 'OvalCoupling' (OC)

Conventional clamping

Boring bar adapter

Clearance

Clearance

Clearance between round shank and bore of adapter

Unstable connection

OvalCoupling (OC)

Radial positioning through four tapered contact faces

Axial positioning through tapered contact faces and location face
100% accurate connection

'OvalFlex Radial'
OvalFlex Radial guarantees high flexibility particularly in fields
where the aluminium wheel design and the dimension are
frequently modified. Radial clamping was in fact developed
by CERATIZIT to ensure that the tool change between the
individual machining steps takes only a short time and can be
carried out directly on the machine. Consequently, various tool
heads can be mounted onto the base adapters in a short time.
Within 8 seconds OvalFlex Radial is again ready for use.

OvalFlex HubStar
System description
HubStar
The most substantial time saving in
the field of aluminium wheel machining
is possible for hubs with diameters
> 60 mm. The rough diameter after
counterboring, stamping etc. is normally
between 40 and 45 mm. normally a
V-insert is used to bore the required
diameter in several stages (in some
cases back-boring is required, so a tool
change is necessary).
The HubStar program has been
designed to produce the necessary
diameter with one cut at a maximum
feed rate and to turn the location face
and profile of the hub with the same
tool. Time savings up to 65 seconds per
aluminium wheel are possible.

Conventional
machining
several cuts

OvalFlex HubStar
now in one cut only to the
required diameter

Division of cuts
Thanks to the special
positioning of the insert during
boring the cut and thus the
forces are divided in order to
make machining with minimum
vibration and maximum feed
rates possible.

Insert
The extremely stable HUB 1507QR-27 insert was specifically
developed for the hub machining of aluminium wheels. The insert
has suitable geometries and radii for every specific application:
Radius R .8 mm: machining of the cap seat
Radius R 1.2 mm: machining of the internal profile
Radius R 1.6 mm: turning of the location face
(higher feed rate possible)

R 1,2 mm

R 0,8 mm

Each of these radii has a Masterfinish edge which produces

excellent surfaces at high feed rates.

R 1,6 mm

System OvalFlex
The OvalFlex system is tailor-made for aluminium wheel manufacture and its specific machines.
Optimized consistently from the cutting edge to the machine connection.

Tool heads

Adapters

X32..

Monobloc tools X32

VC..

HUB..

10

Adapters

System UTS/MaxiLock S
The tooling systems UTS and Maxilock S are tried and tested as well as characterized by high flexibility
and different machine types.

UTS tool heads

VC..

MSS monobloc tools

MSS monobloc tools

RC..

MSS monobloc tools

GX..

11

PCD inserts

The new PCD generation

The entire aluminium wheel can
be machined applying the further
developed cutting materials and chip
grooves from CERATIZIT - even when
it comes to interrupted cuts. The
new generation consists of a wide
assortment of inserts: 300 different
PCD inserts, shapes, chip grooves and
cutting edges offer the optimum solution
for every machining step.

What characterizes the new PCD generation?

> High process security
> Reduced production times
> Long tool life
> Swarf control
> Very good surface quality
> Low cutting forces

Why is turning with a PCD segment on one side more economic?

> Longer segment increased depth of cut
> Stable base insert
> Consistent tool life
> High process security combined with very good economy
> Right-hand and left-hand version
> All chip grooves are available with single-sided segment

12

MAC coolant supply

MAC cools without lubricant
The MAC system from CERATIZIT allows complete dry machining of aluminium wheels without the use
of lubricants. A cooling system integrated into the tool produces the Joule-Thompson effect thus providing
for cold air on the cutting edge. The costs are reduced by more than 1 euro per aluminium wheel as the
chips are not contaminated by a cooling lubricant and can therefore be recycled immediately. Another
advantage of MAC: cold air substantially reduces the tendency to adhesion of aluminium enhancing the
surface quality of the wheel.

MAC cooling thanks to Joule-Thompson effect

The Joule-Thompson effect makes the separation of warm and cold air possible. The cold air exits on the
front of the insert, the warm air exits through the side of the tool. Consequently the air temperature on the
cutting edge is in the sub-zero Celsius range and therefore cools the work piece and the tool (depending
on the compressed air available; approx. 6 bar and 400 l/min capacity). Maximum success is achieved
with CERATIZIT cutting materials which are specially designed for MAC.

Supply of compressed
air
Vortex tube
Exit of cold air

Exit of warm air

Current rectifier
Separation of cold and warm air
Expansion tube

Turning tool
Recommended minimum coolant pressure: 6 bar

CERATIZIT wins the MM Award in the category

'Periphery' with the MAC coolant set.

13

HW-K10

H216T / H10T

HW-K15

TSM20

HW-K15

Grade
designation

*Standard
designation

Cutting material

01

CTD4110

DP-K05

15

20

25

30

35

40

45

50

05

05

10

10

15

15

20

20

Main application

Extended application

Application range

14

05

10

Hard materials

25

25

H
Hard materials

HW-M10

H210T

Heat resistant

Heat resistant

HC-K20

Non ferrous
metals

CTP4120

50

Non ferrous
metals

45
40

Cast iron

HC-K15

35
30

Cast iron

CTP4115

25
20

Stainless

15
10

Stainless

HC-K10

05
01

Steel

*Standard
designation

AMZ

Application range

Steel

Grade
designation

Cutting material

Grade overview

Main application
Extended application

Grade description
Cast iron
AMZ
HC-K10

Composition:
Co 6.0%; WC balance

.
.

Grain size:
1 m

Hardness:
HV 1630

Toughness

Coating specification:
PVD
TiAIN; 2 - 4 m
4

Wear resistance

10

10

CTP4120
HC-K20

Properties, application:
Optimally suitable for aluminium and cast iron
Low tendency to adhesion

Composition:
Co 6.0%; WC balance

.
.

Grain size:
.8 m

Hardness:
HV 1820

Toughness

Layer specification:
PVD
TiB2; 4 m
4

Wear resistance

10

10

CTP4120
HC-K20

Composition:
Co 6.0%; WC balance

.
.

Grain size:
.8 m

Hardness:
HV 1820

Toughness

Layer specification:
PVD
TiB2; 4 m
4

Wear resistance

10

10

15

Grade description
Cast iron
H210T
HW-M10
HW-K10

Composition:
Co 6%; WC balance

.
.

Grain size:
.8 m (submicron grade)

Hardness:
HV 1850

Toughness

Wear resistance

10

10

H216T / H10T
HW-K15

Properties, application:
Ideal for heat resistant alloys, titanium, refractory metals
(W, Mo), aluminium, glass & carbon fibre reinforced
plastics
Low tendency to adhesion

Composition:
Co 6%; WC balance

.
.

Grain size:
1 m

Hardness:
HV30 1630

Toughness

Wear resistance

10

10

CTD4110
DP-K05

Composition:
Polycrystalline diamond (PCD)

.
.

Polycrystalline diamond:
~ 5 m

Toughness

For abrasive non ferrous

metals, plastic, graphite

16

Properties, application:
Optimally suitable for aluminium
High wear resistance
High heat resistance
Low tendency to adhesion

Wear resistance

10

10

Properties, application:
Maximum wear resistance and hardness
Low toughness

Chip grooves
-23P / -25P / -27 / -35
Application range:

CCGT 09T308FN-23P
ap: 0,5 - 4,5 mm
f: 0,05 - 0,3 mm

Soft aluminium wrought

alloys (AIMn / AIMg)

Particularly suitable for extrusion moulded work

pieces

f [mm]

Application range:

CCGT 120408FN-25P
ap: 0,5 - 8,0 mm
f: 0,05 - 0,6 mm

f [mm]

AIuminium cast and

wrought alloys, also with a
low content of Si (G-AISi2,
AIMgSi)
Cast iron
Super alloys
Steel
Stainless steel

Well-suited for profile boring

Application range:

CCGT 1204..FN-27
ap: 1,0 - 10,0 mm
f: 0,1 - 0,75 mm

f [mm]

For universal application

Application range:

Aluminium cast and

wrought alloys in general
Non ferrous metals
Cast iron
Steel
Stainless steel

X32-R4.00...-35
ap: 0,15 - 3,5 mm
f: 0,10 - 1,1 mm

Aluminium cast and

wrought alloys in general
For good swarf control
with both small and
large depths of cut, for
aluminium alloys with a
Si-content lower than 1%

f [mm]
ap = larger depths of cut possible with other inserts (e.g.: XCGT to ap: 15 mm)

17

Chip grooves
-F4 / -M4 / -F41 / -M41
Application range:

X32-R4.00...F4
ap: 0,1 - 3,0 mm
f: 0,1 - 0,6 mm

PCD segment without chip

groove
Preferably applied with interrupted cut
Available cutting edge preparation: sharp (F), honed (E),
chamfered (T), according to
ISO designation system

f [mm]
ap = larger depths of cut possible with other inserts (e.g.: XCGT to ap: 15 mm)

Application range:

X32-R4.00...M4
ap: 0,1 - 3,0 mm
f: 0,1 - 0,6 mm

PCD segment with carbide

pin to enhance swarf control
at larger depths of cut
Available cutting edge preparation: sharp (F), honed (E),
chamfered (T), according to
ISO designation system

f [mm]
ap = larger depths of cut possible with other inserts (e.g.: XCGT to ap: 15 mm)

Application range:

X32-R4.00...F41
ap: 0,15 - 1,5 mm
f: 0,15 - 0,5 mm

PCD segment
Optimized chip groove for
swarf control with small
depths of cut
Available cutting edge preparation: sharp (F), honed (E),
chamfered (T) according to
ISO designation system

f [mm]
ap = larger depths of cut possible with other inserts (e.g.: XCGT to ap: 15 mm)

Application range:

X32-R4.00...M41
ap: 0,20 - 3,0 mm
f: 0,15 - 0,7 mm

f [mm]
ap = larger depths of cut possible with other inserts (e.g.: XCGT to ap: 15 mm)

18

PCD segment with tried and

tested chip groove M41
Optimized chip groove for low
cutting pressure and ideal
chip form
Available cutting edge preparation: sharp (F), honed (E),
chamfered (T), according to
ISO designation system

Chip grooves
-R41 / -U41

PCD segment with chip

groove R41
Chip groove for roughing up
to 4mm depth of cut
Available cutting edge preparation: sharp (F), honed (E),
chamfered (T), according to
ISO designation systems

X32-R4.00...R41
ap: 0,20 - 4,0 mm
f: 0,15 - 0,8 mm

f [mm]
ap = larger depths of cut possible with other inserts (e.g.: XCGT to ap: 15 mm)

PCD segment with chip

groove U41
Universal chip groove with
good swarf control for both
small and large depths of cut
Available cutting edge preparation: sharp (F), honed (E),
chamfered (T), according to
ISO designation system

X32-R4.00...U41
ap: 0,15 - 3,0 mm
f: 0,15 - 0,7 mm

f [mm]
ap = larger depths of cut possible with other inserts (e.g.: XCGT to ap: 15 mm)

Geometry
sharp

increasing chamfer width

(stable cutting edges)

-F41

-F4

-23
-M41
-25
-U41

M
-27
-35

-M4

-R41

decreasing rake angle (soft cutting action)

robust

19

Applications
Adapters
External machining
..40ER
..50ER

38

Internal machining - profiles, contact faces and mirror machining

..40IN110-..40IN175
..50IN130-..50IN170

39

Internal machining - profiles, contact faces and mirror machining

..40IR140

40

20

Applications
External machining
OvalFlex
0

22,5

35

41

27,5

35

44

35

45

Square shanks
SR..

SV..

32

54-55

E25..GX..

33

56-57

30

X32..

61

35

51-53

UTS
UT40..

33

65

21

Applications
Internal machining
OvalFlex
5

15

35

42

22,5

35

43

35

27,5

44

35

Square shanks
SR..

32

SV..

54-55

E25..GX..

33

56-57

Boring bars
A..SV22..

A..SV16..

33

58-59

33

MSS
15- GX24

27- GX24

30

30

63

UTS
UT40..SV..

33

22

66-67

64

60

30

61

45

45

35

46

Applications
Internal machining - profiles
OvalFlex
15

35

42

22,5

35

43

35

27,5

44

35

45

MSS
15- GX24

27- GX24

30

30

63

64

UTS
UT40..SV..

33

65

23

Applications
Undercut
OvalFlex
45

67,5

35

24

46

35

80

47

35

48

Applications
Hub machining
OvalFlex

HubStar

112,5

33

49

31

50

Boring bars
A..SV16..

33

58-59

A..SV22..

33

60

UTS
UT40..SV..

33

66-67

25

Applications
Mirror machining
OvalFlex
0

35

41

15

35

42

35

Square shanks
E25..GX..

30

61

UTS
UT40..E..

30

26

68

X32..

35

51-53

43

Applications
Valve and bolt holes
Drills

70-71

27

Inserts
DC..

-23P

-25P

-25Q

-27

0.20
0.40
0.20

0.40

0.80

DCGT 070202FN-25P
DCGT 070202FN-27
DCGT 070204FN-23P
DCGT 070204FN-25P
DCGT 070204FN-27
DCGT 11T302FN-25P
DCGT 11T302FN-27
DCGT 11T304FN-23P
DCGT 11T304FN-25P
DCGT 11T304FN-25Q
DCGT 11T304FL-25Q
DCGT 11T304FN-27
DCGT 11T304FR-25Q
DCGT 11T308FN-23P
DCGT 11T308FN-25P
DCGT 11T308FN-25Q
DCGT 11T308FL-25Q
DCGT 11T308FN-27
DCGT 11T308FR-25Q

H216T

Type,
description

H10T

H210T

L NR
r
[mm]

R
R
R
R
N

R
R
R
R

L
N
R

R
R
R
R
R
R

N
L
N
R

R
R
R
R
R

Steel
Stainless
Cast iron
Non ferrous metals
Heat resistant

r
r R R
R R R
R

Hard materials
Main application
Extended application
International CERATIZIT range, for present availability see price list
Ordering example: 10 pieces DCGT 070202FN-25P H210T

28

l
[mm]

d
[mm]

s
[mm]

d1
[mm]

7.75
7.75
7.75
7.75
7.75
11.60
11.60
11.60
11.60
11.60
11.60
11.60
11.60
11.60
11.60
11.60
11.60
11.60
11.60

6.35
6.35
6.35
6.35
6.35
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52

2.38
2.38
2.38
2.38
2.38
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97
3.97

2.80
2.80
2.80
2.80
2.80
4.40
4.40
4.40
4.40
4.40
4.40
4.40
4.40
4.40
4.40
4.40
4.40
4.40
4.40

Inserts
GX16..

-27P

-27P

Type,
description

2.00

GX16-1E2.00N0.20-27P
GX16-2E3.00N0.30-27P
GX16-2R1.50N-27P
GX16-3E4.00N0.40-27P
GX16-3R2.00N-27P
GX16-3R2.50N-27P
GX16-4E6.00N0.50-27P

3.00
4.00
5.00
6.00

H216T

L NR
s
[mm]

l
[mm]

amax
[mm]

r
[mm]

R
R
R
R
R
R
R

16.0
16.0
16.0
16.0
16.0
16.0
16.0

2.0
2.5
1.5
3.0
2.0
2.5
3.5

0.20
0.30
1.50
0.40
2.00
2.50
0.50

Steel

Stainless
6

2,5

a max

a max

2,5

2,5

Heat resistant
Hard materials

Non ferrous metals

R
R

2,5

Cast iron

Main application
Extended application
International CERATIZIT range, for present availability see price list
Ordering example: 10 pieces GX16-1E2.00N0.20-27P H216T

29

Inserts
GX24..

-35PF

-27PF

-M4

3.00

4.00

H216T

L NR
r
[mm]

Type,
description
GX24-4R3.00N-25PF
GX24-4R3.00N-27PF
GX24-4R3.00N-M4
GX24-4R3.00TN-M4
GX24-5R4.00FN-M41
GX24-5R4.00N-35PF
GX24-5R4.00N-25PF
GX24-5R4.00EN-27DF
GX24-5R4.00N-27PF
GX24-5R4.00N-M4
GX24-5R4.00TN-M4
GX24-5R4.00TN-M41

CTD4110

-25PF

R
R
R
R
R
N

R
R
R
R
R
R

Steel
Stainless
Cast iron
Non ferrous metals

R
R R

Heat resistant
Hard materials
Main application
Extended application
International CERATIZIT range, for present availability see price list
Ordering example: 10 pieces GX24-4R3.00N-25PF H216T

61

30

62-64

-M41

l
[mm]

s
[mm]

amax
[mm]

25.3
25.3
25.3
25.3
25.3
25.3
25.3
25.3
25.3
25.3
25.3
25.3

6.00
6.00
6.00
6.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00

3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

Inserts
HubStar

-27

Type,
description

15.88

HUB 1507QR-27

H216T

L NR
d
[mm]

s
[mm]

d1
[mm]

7.00

5.80
r 1,2
10

Steel

R
R

Heat resistant
Hard materials

r 1,2

Cast iron
Non ferrous metals

d1

Stainless

r 0,8

Main application
Extended application
International CERATIZIT range, for present availability see price list
Ordering example: 1 pieces HUB 1507QR-27 H216T

50

31

Inserts
RC..

-25P

-27

Type,
description

6.00

RCGT 0602MOFN-27
RCGT 0803MOFN-25P
RCMT 0803MOEN-25
RCGT 0803MOFN-27
RCGT 1003MOFN-27

8.00
10.00

H10T

H210T

L NR
d
[mm]

s
[mm]

d1
[mm]

2.38
3.18
3.18
3.18
3.18

2.80
3.40
3.40
3.40
4.00

R
R
R
R

Steel
Stainless
Cast iron
Non ferrous metals
Heat resistant

r
r R
R R
R

Hard materials
Main application
Extended application
International CERATIZIT range, for present availability see price list
Ordering example: 10 pieces RCGT 0602MOFN-27 H10T

54-55

32

Inserts
VC..

-M4

-M41

0.40

0.80

1.20

1.60

3.00

Type,
description
VCGT 160404FN-25P
VCGT 160404FN-27
VCGT 160408FN-25P
VCGT 160408FN-27
VCUT 160408TN-M41
VCUT 160408FN-M41
VCUW 160408FN-M4
VCGT 160412FN-25P
VCGT 160412FN-27
VCUT 160412FN-M41
VCUT 160412TN-M41
VCUW 160412FN-M4
VCUW 160412TN-M4
VPGT 220516FN-25P
VPGT 220516FN-27
VPUT 220516FN-M41
VPUT 220516TN-M41
VPUW 220516FN-M4
VPUW 220516TN-M4
VCGT 220530FN-25P
VCGT 220530FN-27
VCUT 220530FN-M41
VCUT 220530TN-M41
VCUW 220530FN-M4
VCUW 220530TN-M4

H10T

H210T

L NR
r
[mm]

CTD4110

-27

CTP4115

-25P

R
R

R
R
R
R
R

R
R
R
R
R
R

R
R
R
R
R
R

R
R
R
R
R
R

l
[mm]

d
[mm]

s
[mm]

16.60
16.60
16.60
16.60
16.60
16.60
16.60
16.60
16.60
16.60
16.60
16.60
16.60
22.10
22.10
22.10
22.10
22.10
22.10
22.10
22.10
22.10
22.10
22.10
22.10

9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70

4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
4.76
5.56
5.56
5.56
5.56
5.56
5.56
5.56
5.56
5.56
5.56
5.56
5.56

amax
[mm]

6.0
6.0
6.0

6.0
6.0
6.0
6.0

8.0
8.0
8.0
8.0

6.0
6.0
6.0
6.0

Steel

Heat resistant

amax

7
d1

Non ferrous metals

r
r R
R R R R
R

35

Cast iron

Stainless

Hard materials
Main application
Extended application
International CERATIZIT range, for present availability see price list
Ordering example: 10 pieces VCGT 160404FN-25P CTP4115

49

56-57

58-60

33

Inserts
XC..

-25P

Type,
description

3.20

XCGT 400632FN-25

H216T

L NR
r
[mm]

l
[mm]

d
[mm]

s
[mm]

d1
[mm]

45.90

19.66

7.50

5.60

Heat resistant
Hard materials
Main application
Extended application
International CERATIZIT range, for present availability see price list
Ordering example: 2 pieces XCGT 400632FN-25 H216T

34

R
R

d1

Cast iron
Non ferrous metals

Stainless

27

Steel

Inserts
X32..

-27P

-M41

3.00

4.00

1.60

2.00

H216T

L NR
r
[mm]

Type,
description
X32-R3.00N-27PF
X32-R3.00FN-M41
X32-R3.00TN-M41
X32-R4.00N-27P
X32-R4.00N-27PF
X32-R4.00EN-27DPF
X32-R4.00FN-M41
X32-R4.00TN-M41
X32-R1.60VN-23PF
X32-R1.60VN-27P
X32-R1.60VFN-M41
X32-R1.60VTN-M41
X32-R2.00VN-27P
X32-R2.00VFN-M41
X32-R2.00VTN-M41

CTD4110

-27P

CTP4115

-23PF

-M41

l
[mm]

s
[mm]

amax
[mm]
3.0

R R
6.00

R
R
R
R R
R

4.0
8.00

R
R

2.0

3.0

32.0

R
R R

5.0

R
R

3.0
5.0

R R
R
R

3.0
l

Steel
Stainless
Cast iron
Non ferrous metals

R
R R R

10

amax

Heat resistant
r

Hard materials
l

Main application
Extended application
International CERATIZIT range, for present availability see price list
amax
35

Ordering example: 10 pieces X32-R3.00N-27PF CTP4115

41-48

10
r

51-53

35

Inserts
EcoCut

-27P

-27Q

05

06

07
08
09

10

13

17

Type,
description
XCET 050202FN-27P
XCET 050202FN-27Q
XCET 050204FN-27P
XCET 050204FN-27Q
XCET 060202FN-27P
XCET 060202FN-27Q
XCET 060204FN-27P
XCET 060204FN-27Q
XCET 070304FN-27P
XCET 070304FN-27Q
XCET 080304FN-27P
XCET 080304FN-27Q
XCET 09T304FN-27P
XCET 09T304FN-27Q
XCET 10T304FN-27P
XCET 10T304FN-27Q
XCET 10T308FN-27P
XCET 10T308FN-27Q
XCET 130404FN-27P
XCET 130404FN-27Q
XCET 130408FN-27P
XCET 130408FN-27Q
XCET 170508FN-27P
XCET 170508FN-27Q

H216T

H210T

L NR
(l)
[mm]

l
[mm]

d
[mm]

5.00

5.80

6.00

6.50

7.00

7.60

8.00

8.50

9.00

9.60

10.00

10.60

12.50

13.50

16.00

17.50

R
R
R
R
R
R
R
R
R
R
R
N

R
R
R
R
R
R
R
R
R
R
R
R
R

Steel
Stainless
Cast iron
Non ferrous metals
Heat resistant

r
r R
R R
R

Hard materials
Main application
Extended application
International CERATIZIT range, for present availability see price list
Ordering example: 10 pieces XCET 050202FN-27P H216T

Program see special catalogue

'Multi-function tools EcoCut & ProfileMaster' No. 532

36

s
[mm]

d1
[mm]

r
[mm]

2.10
2.10
2.10
2.10
2.38
2.38
2.38
2.38
3.18
3.18
3.18
3.18
3.97
3.97
3.97
3.97
3.97
3.97
4.76
4.76
4.76
4.76
5.56
5.56

2.25
2.25
2.25
2.25
2.50
2.50
2.50
2.50
2.80
2.80
3.40
3.40
3.40
3.40
4.40
4.40
4.40
4.40
5.30
5.30
5.30
5.30
5.30
5.30

0.20
0.20
0.40
0.40
0.20
0.20
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.80
0.80
0.40
0.40
0.80
0.80
0.80
0.80

Inserts
ProfileMaster

CTC1435

CTP2440

-M20

x
[mm]

R
L
R
L
R
L
R
L

R
R
R
R
R
R
R
R

R
R
R
R
R
R
R
R

2.00
2.00
2.00
2.00
2.50
2.50
3.00
3.00

Steel

R R
r R
r
r
r

Size

L NR

10
12
16
20

Type,
description
PM 10RG 201504-M20
PM 10LG 201504-M20
PM 12RG 201804-M20
PM 12LG 201804-M20
PM 16RG 252004-M20
PM 16LG 252004-M20
PM 20RG 302504-M20
PM 20LG 302504-M20

Stainless
Cast iron
Non ferrous metals
Heat resistant

y
[mm]

l
[mm]

s
[mm]

d1
[mm]

r
[mm]

1.50
1.50
1.80
1.80
2.00
2.00
2.50
2.50

5.00
5.00
6.00
6.00
8.00
8.00
10.00
10.00

2.10
2.10
2.30
2.30
2.80
2.80
3.80
3.80

2.10
2.10
2.50
2.50
3.40
3.40
4.10
4.10

0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40

Hard materials
Main application
Extended application
International CERATIZIT range, for present availability see price list
Ordering example: 10 pieces PM 10RG 201504-M20 CTP2440

Program see special catalogue

'Multi-function tools EcoCut & ProfileMaster' No. 532

37

OvalFlex
Tool holders, adapters
External machining

l2

l1

Type,
description

dA

d1

dA
[mm]

d1
[mm]

l1
[mm]

l2
[mm]

b
[mm]

h
[mm]

OC50-DIN69880-40ER
OC50-DIN69880-50ER

40
50

50
50

67
77

40
50

86.5
104

83
98

OC50R-DIN69880-40ER
OC50R-DIN69880-50ER
OC50R-DIN69880-40ER150
OC50R-DIN69880-50ER150

40
50
40
50

50
50
50
50

67
77
177
177

40
50
150
150

86.5
104
86.5
104

83
98
83
98

Ordering example: 1 piece OC50-DIN69880-40ER

dA
[mm]
40
50

38

10002788/M16X1,5X6 SW8
10002788/M16X1,5X6 SW8

10002105/M16X59,5 SW8
10002105/M16X59,5 SW8

7896965/SW8-200K
7896965/SW8-200K

7730102/GREASE
7730102/GREASE

O-Ring 4,3-2,40
O-Ring 4,3-2,40

OvalFlex
Tool holders, adapters
Internal machining

d1

dA

l1

Type,
description

dA
[mm]

OC50-DIN69880-40IN110
OC50-DIN69880-40IN140
OC50-DIN69880-40IN175
OC50-DIN69880-50IN130
OC50-DIN69880-50IN170

40
40
40
50
50

OC50R-DIN69880-40IN110
OC50R-DIN69880-40IN140
OC50R-DIN69880-40IN175
OC50R-DIN69880-50IN130
OC50R-DIN69880-50IN170

40
40
40
50
50

d1
[mm]

l1
[mm]

D
[mm]

50

110
140
175
130
170

83
83
83
98
98

50

110
140
175
130
170

83
83
83
98
98

Ordering example: 1 piece OC50-DIN69880-40IN110

dA
[mm]
40
50

10002788/M16X1,5X6 SW8
10002788/M16X1,5X6 SW8

10002105/M16X59,5 SW8
10002105/M16X59,5 SW8

7896965/SW8-200K
7896965/SW8-200K

7730102/GREASE
7730102/GREASE

O-Ring 4,3-2,40
O-Ring 4,3-2,40

39

OvalFlex
Tool holders, adapters

OC 50

dA

d1

Internal machining

l1

Type,
description

dA
[mm]

d1
[mm]

l1
[mm]

OC50-DIN69880-40IL140

40

50

140

OC50R-DIN69880-40IL140

40

50

140

Ordering example: 1 piece OC50-DIN69880-40IL140

dA
[mm]
40

40

10002788/M16X1,5X6 SW8

10002105/M16X59,5 SW8

7896965/SW8-200K

7730102/GREASE

O-Ring 4,3-2,40

OvalFlex
Tool heads
0

dA
(OC50)

l2

l1

Picture shows right-hand version

L NR
Type,
description

dA
[mm]

l1
[mm]

l2
[mm]

f
[mm]

OC50-X32R00E
OC50-X32L00E

R
L

50

70

50

30

X32...

OC50R-X32R00E
OC50R-X32L00E

R
L

50

70

50

30

X32...

Ordering example: 1 piece OC50-X32R00E

X32...

dA
[mm]
50

10001938/M5X20/T25

7883304/TORX T25 T

10002788/M16X1,5X6 SW8

35

41

OvalFlex
Tool heads
5

dA
(OC50)

l2

l1

Picture shows right-hand version

L NR
Type,
description

dA
[mm]

l1
[mm]

l2
[mm]

f
[mm]

OC50-X32R05H
OC50-X32L05H

R
L

50

100

66

32

X32...

OC50R-X32R05H
OC50R-X32L05H

R
L

50

100

66

32

X32...

Ordering example: 1 piece OC50-X32R05H

X32...

35

42

dA
[mm]
50

10001938/M5X20/T25

7883304/TORX T25 T

10002788/M16X1,5X6 SW8

OvalFlex
Tool heads
15

15
f

dA
(OC50)

l2

l1

Picture shows right-hand version

L NR
Type,
description

dA
[mm]

l1
[mm]

l2
[mm]

f
[mm]

OC50-X32R15H
OC50-X32L15H

R
L

50

100

80

36

X32...

OC50R-X32R15H
OC50R-X32L15H

R
L

50

100

80

36

X32...

Ordering example: 1 piece OC50-X32R15H

X32...

dA
[mm]
50

10001938/M5X20/T25

7883304/TORX T25 T

10002788/M16X1,5X6 SW8

35

43

OvalFlex
Tool heads
22,5

dA
(OC50)
f

22,5

l2

l1

Picture shows right-hand version

L NR
Type,
description

dA
[mm]

l1
[mm]

l2
[mm]

f
[mm]

OC50-X32R22.5E
OC50-X32L22.5E

R
L

50

70

40

36

X32...

OC50R-X32R22.5E
OC50R-X32L22.5E

R
L

50

70

40

36

X32...

Ordering example: 1 piece OC50-X32R22.5E

X32...

35

44

dA
[mm]
50

10001938/M5X20/T25

7883304/TORX T25 T

10002788/M16X1,5X6 SW8

OvalFlex
Tool heads
27,5

dA
(OC50)
f

27,5

l2

l1

Picture shows right-hand version

L NR
Type,
description

dA
[mm]

l1
[mm]

l2
[mm]

f
[mm]

OC50-X32R27.5F
OC50-X32L27.5F

R
L

50

80

60

40

X32...

OC50R-X32R27.5E
OC50R-X32L27.5E

R
L

50

70

50

40

X32...

Ordering example: 1 piece OC50-X32R27.5F

X32...

dA
[mm]
50

10001938/M5X20/T25

7883304/TORX T25 T

10002788/M16X1,5X6 SW8

35

45

OvalFlex
Tool heads

45

dA
(OC50)

45

l1

Picture shows right-hand version

L NR
Type,
description

dA
[mm]

l1
[mm]

f
[mm]

OC50-X32R45E
OC50-X32L45E

R
L

50

70

55

X32...

OC50R-X32R45E
OC50R-X32L45E

R
L

50

70

55

X32...

Ordering example: 1 piece OC50-X32R45E

X32...

35

46

dA
[mm]
50

10001938/M5X20/T25

7883304/TORX T25 T

10002788/M16X1,5X6 SW8

OvalFlex
Tool heads

67

,5

dA
(OC50)

67,5

l1

Picture shows right-hand version

L NR
Type,
description

dA
[mm]

l1
[mm]

f
[mm]
60

X32...

60

X32...

OC50-X32R67.5C
OC50-X32R67.5E
OC50-X32L67.5C
OC50-X32L67.5E

R
R
L
L

50

50
70
50
70

OC50R-X32R67.5E
OC50R-X32L67.5E

R
L

50

70

Ordering example: 1 piece OC50-X32R67.5C

X32...

dA
[mm]
50

10001938/M5X20/T25

7883304/TORX T25 T

10002788/M16X1,5X6 SW8

35

47

OvalFlex
Tool heads

80

dA
(OC50)

80

l1

Picture shows right-hand version

L NR
Type,
description

dA
[mm]

l1
[mm]

f
[mm]

OC50-X32R80E
OC50-X32L80E

R
L

50

70

60

X32...

OC50R-X32R80E
OC50R-X32L80E

R
L

50

70

60

X32...

Ordering example: 1 piece OC50-X32R80E

X32...

35

48

dA
[mm]
50

10001938/M5X20/T25

7883304/TORX T25 T

10002788/M16X1,5X6 SW8

OvalFlex
Hub tools
112,5

l2

dA
(OC50)

f2
49

f1

Dmin 50

l4

2,5

11

l3
l1

Picture shows right-hand version

L NR
Type,
description

dA
[mm]

l1
[mm]

l2
[mm]

l3
[mm]

l4
[mm]

f
[mm]

f1
[mm]

OC50-D50R112.5H

50

100

77

82.0

59.0

21

28.0

VC.. 1604..

OC50R-D50R112.5H

50

100

77

82.0

59.0

21

28.0

VC.. 1604..

Ordering example: 1 piece OC50-D50R112.5H

VC.. 1604..

dA
[mm]
50

7815102/M3,5X11,0/T15

7883301/KOMBI T15

33

49

OvalFlex
HubStar
HubStar

l2

dA
(OC50)

91

f1

l4

91

44

l3
l1

Picture shows right-hand version

L NR
Type,
description

dA
[mm]

l1
[mm]

l2
[mm]

l3
[mm]

l4
[mm]

f
[mm]

f1
[mm]

OC50-HUB56R15K
OC50-HUB60R15K
OC50-HUB65R15K

50

125

112

82.7
82.7
86.7

91.0
91.0
95.0

28
30
32.5

26.5
27.5
30.0

HUB 1507...

OC50R-HUB56R15K
OC50R-HUB60R15K
OC50R-HUB65R15K

50

125

112

82.7
82.7
86.7

91.0
91.0
95.0

28
30
32.5

26.5
27.5
30.0

HUB 1507...

Ordering example: 1 piece OC50-HUB56R15K

HUB 1507...

31

50

dA
[mm]
50

10001785/M5,0X10,8/T20

7897207/TORX T20 T

X32
Tool shanks

h
a

h2

h1

0 neutral
l3

Tmax

l2
l1

L NR
h
[mm]
25
32

Type,
description
X32N00-2525M
X32N00-3225P

h1
[mm]

h2
[mm]

b
[mm]

f
[mm]

l1
[mm]

l2
[mm]

l3
[mm]

a
[mm]

Tmax
[mm]

25
32

39.0
46.0

25

16.5

150
170

24

40.0

9.00
4.00

24

X32...

Ordering example: 1 piece X32N00-2525M

X32...

h
[mm]
25 - 32

10001938/M5X20/T25

7883304/TORX T25 T

35

51

X32
Tool shanks

h1

h2

0
l3

Tmax

l2

l1

Picture shows right-hand version

L NR
h
[mm]
25
32
25
32

Type,
description
X32R00-2525M
X32R00-3225P
X32L00-2525M
X32L00-3225P

R
L

h1
[mm]

h2
[mm]

25
32
25
32

39.0
46.0
39.0
46.0

b
[mm]
25

f
[mm]

l1
[mm]

25.5

150
170
150
170

l2
[mm]
24

Ordering example: 1 piece X32R00-2525M

X32...

35

52

h
[mm]
25 - 32

10001938/M5X20/T25

7883304/TORX T25 T

l3
[mm]

a
[mm]

Tmax
[mm]

40.0

9.00
4.00
9.00
4.00

24

X32...

X32
Tool shanks

h
a

h2

h1

22,5

22,5

l3

l1

Picture shows right-hand version

L NR
h
[mm]
25
32
25
32

Type,
description
X32R22.5-2525M
X32R22.5-3225P
X32L22.5-2525M
X32L22.5-3225P

R
L

h1
[mm]

h2
[mm]

25
32
25
32

39.0
46.0
39.0
46.0

b
[mm]
25

f
[mm]

l1
[mm]

32

150
170
150
170

l3
[mm]

a
[mm]

40.0

9.00
4.00
9.00
4.00

X32...

Ordering example: 1 piece X32R22.5-2525M

X32...

h
[mm]
25 - 32

10001938/M5X20/T25

7883304/TORX T25 T

35

53

MaxiLock S
Tool shanks

h1

SRDC...

l2
l1

L NR
h1
[mm]
25

Type,
description
SRDCN 2525 M06
SRDCN 2525 M08
SRDCN 2525 M10

h
[mm]

b
[mm]

l1
[mm]

l2
[mm]

f
[mm]

25

25

150

12.4
16.5
20.9

15.5
16.5
17.5

RC.. 0602..
RC.. 0803..
RC.. 1003..

Ordering example: 1 piece SRDCN 2525 M06

h
RC.. 0602..
RC.. 0803..
RC.. 1003..

32

54

12 - 25 7815101/M2,5X6,0/T08
16 - 25 7883203/M3,0X7,3/T08
16 - 25 7815102/M3,5X11,0/T15

7883301/KOMBI T15

7817002/HM-U

7724106/TORX T08
7724106/TORX T08

Set 1-4
7815902/SORT
7883907/SORT
7883102/B M 3,5 7817902/SORT

MaxiLock S
Tool shanks

h1

SRGC...

l2
l1

Picture shows right-hand version

L NR
h
[mm]

25

h1
[mm]

Type,
description
SRGCR 2525 M06
SRGCR 2525 M08
SRGCR 2525 M10
SRGCL 2525 M06
SRGCL 2525 M08
SRGCL 2525 M10

l1
[mm]

l2
[mm]

150

18.5
19.6
19.6
18.5
19.6
19.6

R
25
L

f
[mm]
RC.. 0602..
RC.. 0803..
RC.. 1003..
RC.. 0602..
RC.. 0803..
RC.. 1003..

32

Ordering example: 1 piece SRGCR 2525 M06

h
RC.. 0602..
RC.. 0803..
RC.. 1003..

12 - 25 7815101/M2,5X6,0/T08
16 - 25 7883203/M3,0X7,3/T08
16 - 25 7815102/M3,5X11,0/T15

7883301/KOMBI T15

7817002/HM-U

7724106/TORX T08
7724106/TORX T08

Set 1-4
7815902/SORT
7883907/SORT
7883102/B M 3,5 7817902/SORT

32

55

MaxiLock S
Tool shanks

10

7,
5

h1

SVHC...

l2
l1

Picture shows right-hand version

L NR
h
[mm]
25
25
32
32
25
25
32
32

Type,
description
SVHCR 2525 M16
SVHCR 2525 M22
SVHCR 3225 P16
SVHCR 3225 P22
SVHCL 2525 M16
SVHCL 2525 M22
SVHCL 3225 P16
SVHCL 3225 P22

h1
[mm]

l1
[mm]

l2
[mm]

25
25
32
32
25
25
32
32

150
150
170
170
150
150
170
170

20.0
21.9
20.0
21.9
20.0
21.9
20.0
21.9

f
[mm]
VC.. 1604..
VC.. 2205..
VC.. 1604..
VC.. 2205..
VC.. 1604..
VC.. 2205..
VC.. 1604..
VC.. 2205..

32

Ordering example: 1 piece SVHCR 2525 M16

h
VC.. 1103..
VC.. 1604..
VC.. 2205..

33

56

12 - 20 7815101/M2,5X6,0/T08
20 - 25 7815102/M3,5X11,0/T15
12 - 32 7883202/M4,5X12/T15

7883301/KOMBI T15
7883301/KOMBI T15

7815002/HM-U
7815004/HM-U

7724106/TORX T08

Set 1-4
7815902/SORT
7883102/B M 3,5 7815901/SORT
7883101/B M 4,5 7883911/SORT

MaxiLock S
Tool shanks

h1

SVZC/SVZP...

10

l2
l1

Picture shows right-hand version

L NR
h
[mm]
25

h1
[mm]

Type,
description
SVZCR 2525 M16
SVZPR 2525 M22-16
SVZCL 2525 M16
SVZPL 2525 M22-16

l1
[mm]

l2
[mm]

150

27.3
32.3
27.3
32.3

R
25
L

f
[mm]
32

VC.. 1604..
VP.. 2205..
VC.. 1604..
VP.. 2205..

Ordering example: 1 piece SVZCR 2525 M16

h
VC.. 1604..
VP.. 2205..

25
25

7815102/M3,5X11,0/T15 7883301/KOMBI T15

7883202/M4,5X12/T15 7883301/KOMBI T15

7815002/HM-U
7815005/HM-U

7883102/B M 3,5
7883101/B M 4,5

Set 1-4
7815901/SORT
7883912/SORT

33

57

MaxiLock S
Boring bars

dA

93

SVUC...

l2
l1

Picture shows right-hand version

L NR
dA
[mm]
32
40
32
40

Type,
description
A32S SVUCR 16
A40T SVUCR 16
A32S SVUCL 16
A40T SVUCL 16

R
L

h
[mm]

l1
[mm]

l2
[mm]

f
[mm]

30
38
30
38

250
300
250
300

50
60
50
60

22
27
22
27

VC.. 1604..

Ordering example: 1 piece A32S SVUCR 16

VC.. 1604..

33

58

dA

32 - 40

7815102/M3,5X11,0/T15

7815002/HM-U

7883102/B M 3,5

7883301/KOMBI T15

1-4
7815901/SORT

MaxiLock S
Boring bars

dA

7,5

SVQC...

10

l2
l1

Picture shows right-hand version

L NR
dA
[mm]
32
40
32
40

Type,
description
A32S SVQCR 16
A40T SVQCR 16
A32S SVQCL 16
A40T SVQCL 16

R
L

h
[mm]

l1
[mm]

l2
[mm]

f
[mm]

30
38
30
38

250
300
250
300

50
60
50
60

22
27
22
27

VC.. 1604..

Ordering example: 1 piece A32S SVQCR 16

VC.. 1604..

dA

32 - 40

7815102/M3,5X11,0/T15

7815002/HM-U

7883102/B M 3,5

7883301/KOMBI T15

1-4
7815901/SORT

33

59

MaxiLock S

SVXC/P

dA

Boring bars

13

h1

l2
l1

Picture shows right-hand version

L NR
dA
[mm]
40

h
[mm]

Type,
description
A40S SVXCR 22
A40S SVXPR 22-16
A40S SVXCL 22
A40S SVXPL 22-16

l1
[mm]

l2
[mm]

f
[mm]

Dmin
[mm]

R
37

250

80

27

45

VC.. 2205..
VP.. 2205..
VC.. 2205..
VP.. 2205..

Ordering example: 1 piece A40S SVXCR 22

dA
[mm]
VC.. 2205..
VP.. 2205..

33

60

40
40

7883202/M4,5X12/T15
7883202/M4,5X12/T15

7724103/TORX T15
7724103/TORX T15

7896900/O-RING 40
7896900/O-RING 40

MSS-Mono
Tool shanks

Tmax

h1

MSS-Mono

l2

h
l1

Picture shows right-hand version

L NR
h
[mm]
25
25
32
25
25
32

Type,
description
E25R00-2525M-GX24-4
E25R00-2525M-GX24-5
E32R00-3232P-GX24-5
E25L00-2525M-GX24-4
E25L00-2525M-GX24-5
E32L00-3232P-GX24-5

h1
[mm]

b
[mm]

l1
[mm]

25
25
32
25
25
32

25
25
32
25
25
32

150
150
170
150
150
170

l2
[mm]

f
[mm]

42

25.9
25.9
33
25.9
25.9
33

Tmax
[mm]

24

GX24-4..
GX24-5..
GX24-5..
GX24-4..
GX24-5..
GX24-5..

Ordering example: 1 piece E25R00-2525M-GX24-4

h
[mm]
GX24-4..
GX24-5..
GX24-5..

25
25
32

7812115/M6X20 DIN 912

7812115/M6X20 DIN 912
7812115/M6X20 DIN 912

7802180/A 2,2
7812301/SW 5
7802180/A 2,2

30

61

MSS-Mono
Boring bars

dA

l2

D min.

l3
l1

Picture shows right-hand version

L NR
dA
[mm]
40
40
40
40

h
[mm]

Type,
description
I40R05-1.0D-GX24-4
I40L05-1.0D-GX24-4
I40R05-2.00D-GX24-5
I40L05-2.00D-GX24-5

R
L
R
L

37

l1
[mm]

l2
[mm]

230

40
40
80
80

f
[mm]
28

GX24-4..
GX24-4..
GX24-5..
GX24-5..

Ordering example: 1 piece I40R05-1.0D-GX24-4

GX24-4..
GX24-5..

30

62

h
[mm]
37
37

7802180/A 2,2
7802180/A 2,2

7896900/O-RING 40 7896904/SD 8X6 7879060/M6X16 DIN912- 12.9

7896900/O-RING 40 7896904/SD 8X6 7879060/M6X16 DIN912- 12.9

7812301/SW 5

MSS-Mono
Boring bars

dA

l2

15

D min.

15

l3
l1

Picture shows right-hand version

L NR
dA
[mm]
40

h
[mm]

Type,
description
I40R15-1.38D-GX24-5
I40R15-2.00D-GX24-5
I40L15-1.38D-GX24-5
I40L15-2.00D-GX24-5

l1
[mm]

l2
[mm]

f
[mm]

230

55
80
55
80

28

R
37
L

GX24-5..

Ordering example: 1 piece I40R15-1.38D-GX24-5

GX24-5..
GX24-5..

h
[mm]
37
37

7879060/M6X16 DIN912- 12.9

7879060/M6X16 DIN912- 12.9

7812301/SW 5

7802180/A 2,2
7802180/A 2,2

7896904/SD 8X6 7896900/O-RING 40

7896904/SD 8X6 7896900/O-RING 40

30

63

MSS-Mono
Boring bars

dA

l2
f

Dmin.

27

27

,5

l3
l1

Picture shows right-hand version

L NR
dA
[mm]
40

Type,
description
I40R27.5-1.38D-GX24-5

h
[mm]

l1
[mm]

l2
[mm]

f
[mm]

37

230

55

28

GX24-5..

Ordering example: 1 piece I40R27.5-1.38D-GX24-5

GX24-5..

30

64

h
[mm]
37

7879060/M6X16 DIN912- 12.9

7812301/SW 5

7802180/A 2,2

7896904/SD 8X6 7896900/O-RING 40

UTS
external

10
7.
5

dA

UT40-SVHCR

l1

Picture shows right-hand version

L NR
dA
[mm]
40

Type,
description
UT40-SVHCR-16
UT40-SVHCL-16

R
L

l1
[mm]

f
[mm]

40

27

VC.. 1604..
VC.. 1604..

Ordering example: 1 piece UT40-SVHCR-16

VC.. 1604..

1-4

7883102/B M 3,5

7883301/KOMBI T15

7815003/HM-U

7815102/M3,5X11,0/T15

7896900/O-RING 40

7815903/SORT

33

65

UTS
internal

dA

d2

93

Dmin.

SVUCR

l2
l1

Picture shows right-hand version

L NR
dA
[mm]
40

Type,
description
UT40-32F-SVUCR-16
UT40-32F-SVUCL-16

R
L

l1
[mm]

l2
[mm]

Dmin
[mm]

f
[mm]

d2
[mm]

80

65

40

22

32

VC.. 1604..

Ordering example: 1 piece UT40-32F-SVUCR-16

VC.. 1604..

33

66

1-4

7883102/B M 3,5

7883301/KOMBI T15

7815003/HM-U

7815102/M3,5X11,0/T15

7896900/O-RING 40

7815903/SORT

UTS
internal

93

dA

d2

Dmin.

SVQCR

l2
l1

Picture shows right-hand version

L NR
dA
[mm]
40

Type,
description
UT40-32F-SVQCR-16
UT40-32F-SVQCL-16

R
L

l1
[mm]

l2
[mm]

Dmin
[mm]

f
[mm]

d2
[mm]

80

65

40

22

32

VC.. 1604..

Ordering example: 1 piece UT40-32F-SVQCR-16

VC.. 1604..
VC.. 1103..

1-4

7883102/B M 3,5

7883301/KOMBI T15

7815003/HM-U

7815102/M3,5X11,0/T15
7815101/M2,5X6,0/T08

7896900/O-RING 40
7896900/O-RING 40

7815903/SORT
7815902/SORT

33

67

UTS
external

dA

UTS.. 0

Tmax
l1

Picture shows right-hand version

L NR
dA
[mm]
40

Type,
description
UT40-E27D-R00-GX24-5
UT40-E27D-L00-GX24-5

R
L

l1
[mm]

f
[mm]

Tmax
[mm]

60

27

24

GX24-5..
GX24-5..

Ordering example: 1 piece UT40-E27D-R00-GX24-5

GX24-5..

30

68

7812115/M6X20 DIN 912

7802180/A 2,2

7896904/SD 8X6

7896900/O-RING 40

Custom-made tools for your requirements

69

Drilling tools
for the machining of aluminium wheels
Drilling tools with flexible application
Valve and bolt holes must be extremely precise and correspond to the specific dimensions. CERATIZIT
manufactures all drills with high profile precision and in every requested geometry. According to the
customer's request the tools may be produced in solid carbide, with or without internal coolant supply or
with inserts.
In addition CERATIZIT also manufactures tools for round holes and hub holes. The optimal solution for
these cases are cutting inserts from the systems EcoCut, EcoDrill or HFD, as they guarantee quick and
consistent rough drilling and finish-drilling.

70

Drilling tools
for valve and bolt holes
Solid carbide drilling tools
for the production of:
> valve holes
> bolt holes
The tools are specifically produced to customer requirements
with shank options to suit all standard adapters. Our tried and
tested carbide grade TSM20 is especially resistant to edge
chipping. This ensures extremely high process security during
application.

Insert drilling tool

for the production of:
> straight hub holes
> lightening holes
The tools are specifically produced according to customer
drawings. All commonly used adapters are suitable as
connection.

For your enquiry and order we need the following:

> Detailed description of the valve or bolt hole
> Required tool type - solid carbide with or without internal coolant supply or type of insert
> Tool connection

71

OvalFlex
Characteristics, benefits
Insert seat X32
> Notably larger and more stable insert
> Tapered top faces for optimum protection against pulling out
> Improved positioning of the insert thanks to 30 top faces
> Tapered central section provides larger insert width

32
tapered

R 6,4

R
30

30

tapered

Clamping of insert X32

> Clamp protects against the insert pulling out
> Insert is optimally positioned in the tool thanks to the 30 top faces
> Tapered parting and grooving edge for improved stability
> 3-point clamping

Protection against
pulling out of the insert
Top faces

tapered

72

Coolant exit in OC heads

(not in tool shanks)

OvalFlex
Mounting with axial clamping
The tried and tested 'OvalFlex axial' is characterized by high stability. It represents the optimum solution
for applications which require a reduced number of tool changes.

3
2
1 M16x1,5

0,2 - 0,6 mm

50 Nm

> Remove power screw (1)

> Remove screw plug (2)
> Apply provided lubricant to thread
(M16x1.5)
> Turn the power screw (1) completely into
the tool head, up to the stop (3)

> Apply provided lubricant to thread (M16)

> Untighten the screw maintaining a gap
of 0.2 and 0.6 mm (turn power screw
outwards by a revolution)
> Insert tool head with power screw (leave
gap) into tool holder and tighten

> Tighten power screw with torque wrench

> Torque moment 50Nm
> The power screw is accessed through the
tool head from the front and through the
adapter from the back
> Note direction of rotation!

> Replace screw plugs on both sides into

the tool head and adapter
1

7,5 Nm

Clamping of the insert:

> Mount insert and tighten using clamping
screw M5x20
> Optimum torque moment 10Nm

The OvalFlex tool has been mounted completely and is now ready for use.

73

OvalFlex
Mounting with radial clamping
The tool change is carried out directly on the machine. Various tools can be quickly mounted and removed
from the adapter.
> Lock and then lightly unlock the tool

> Insert tool head

> Tighten to 25 Nm using a torque

key
> The direction of rotation for the
screw is indicated on the tool

> Tighten the clamping screw M5x20

only when the insert is mounted
> Optimal torque moment 7.5 Nm

74

Work piece
material
Aluminium
wrought alloys

Type of treatment / alloy

hardened

AI MG Si 1

Hardness

relative
machinability*

Cutting data,
causes of wear, wear types

HB

3-4

100

50-70

2-3

80

G - AI Si 1
Aluminium
cast alloys

G - AI Si 7

non hardened

H210T
H216T

CTD4110
CTP4115

vc
[m/min]

vc
[m/min]

400 - 2500

400 - 2800

G - AI Si 12
G - AI Si 7 Mg

* 1 = very good machinability / 5 = bad machinability

Machinability can be defined as the degree of difficulty that a material creates when being machined. In order to assess the
machinability of a material basically four parameters have to be taken into consideration:
cutting force tool life surface quality chip formation

Flank wear
Reasons:
> Cutting speed too high
> Carbide grade with insufficient wear resistance
> Incorrect feed rate

Abrasion on flank, normal wear after a certain

machining time.

Remedies:
> Reduce cutting speed
> Select more wear resistant carbide grade
> Adapt feed rate to cutting speed and depth of cut (increase feed rate)

Cratering
Reasons:
> Cutting speed and / or feed rate too high
> Rake angle too shallow
> Grade with insufficient wear resistance
> Insufficient coolant supply

The hot chip which is being evacuated causes

cratering at the rake face of the cutting edge.

Remedies:
> Reduce cutting speed and / or feed rate
> Increase coolant quantity and / or pressure, optimize coolant supply
> Use grade with higher resistance to cratering

Built-up edge
Reasons:
> Cutting speed too low
> Rake angle too small
> Wrong cutting material
> Lack of cooling / lubrication

Built-up edge occurs when the chip is not

evacuated properly due to insufficient cutting
temperature.

Remedies:
> Increase cutting speed
> Enlarge rake angle
> Apply TiN-coating
> Use emulsion with higher concentration

75

76

CERATIZIT worldwide
CERATIZIT worldwide
Production sites in the three big economic
areas with a worldwide network of CERATIZIT
sales and support engineers plus many
CERATIZIT distribution partners guarantee
customer vicinity.

We maintain the dialogue with our customers

and strive for long-term partnerships.

Find your personal distribution partner at:

www.ceratizit.com

CERATIZIT worldwide production sites and support centres

CERATIZIT worldwide distribution partner network

CERATIZIT worldwide

Parent company in
Luxembourg
CERATIZIT Luxembourg Srl
Route de Holzem 101
L-8232 Mamer
Tel.:
+352 312 085-1
Fax:
+352 311 911
E-mail:
info@ceratizit.com
www.ceratizit.com

Contact for further information:

CERATIZIT Austria Gesellschaft m.b.H.
A-6600 Reutte/Tyrol
Tel.:
+43 (5672) 200-0
Fax:
+43 (5672) 200-502
E-mail:
info.austria@ceratizit.com
www.ceratizit.com

MA-PRO-0129-EN-12/12-SA

7000118

We reserve the right to make technical changes

for improvement of the product.

129