EXTERNAL SURFACE

Design Temp in
C

Surface Preparation

-90 to -15

Sa 2 1/2

-16 to 60

Sa 2 1/2

61 to 80

Sa 2 1/2

81 to 250

Sa 2 1/2

251 to 400

Sa 2 1/2

401 to 500

Sa 2 1/2

Design Temp in
C

Surface Preparation

-90 to -15

Sa 2 1/2

-16 to 80

Sa 2 1/2

81 to 400

Sa 2 1/2

401 to 500

Sa 2 1/2

Design Temp in
C

Surface Preparation

-90 to -15

Sa 2 1/2

-14 to 80

Sa 2 1/2

81 to 400

Sa 2 1/2

401 to 500

Sa 2 1/2

Design Temp in
C

Surface Preparation

-14 to 80

Sa 2 1/2

1 coat of Inorganic Zinc Silicate coating @ 65-75 DFT/Coat + 1 coats of Epoxy 1 coats of High Build Epoxy finfish coating @100 DFT/coat +2 coat of
Zinc Phosphate Primer @40 DFT/coat 65+40=105
Acrylic-Polyurethane finisf paint @40 DFT/coat = 2x40=80

81 to 500

Sa 2 1/2

1 coat of Inorganic Zinc Silicate coating @ 65-75 DFT/Coat

Design Temp in
C

Surface Preparation

-14 to 80

Sa 2 1/2

Sr No.
1
2

Sr No.
1
2

Sr No.
1
2

Sr No.

Equipments

Condition

Columns, vessels , HX,

Applicable for normal corrosive area,
blowers,piping,pump,tower,c EXTERNAL SURFACE, uninsulated
ompressor,structural steel
work

Equipment

Condition

Columns, vessels , HX,

blowers,piping,pumps,towers
,compressors,structural steel
work

Applicable for corrosive area, EXTERNAL

SURFACE uninsulated, where H2S,SO2
fumes or Spillage of acid/alkali/Salt are
likely to come in contact.

Equipment

Condition

Columns, vessels , HX,

blowers,piping,pump,tower,c
ompressor,structural steel
work,flare line

Applicable for highly corrosive area,

EXTERNAL SURFACE, uninsulated where
HCL, H2S,SO2 fumes or Spillage of
acid/alkali/Salt are likely to come in
contact.

Equipment

Condition

External Shell,wind
girder,roof tops,top of
floating roof of open
tank,ladders, spiral stairways,
hand rails

Under condition of crude oil,

LDO,HSD,ATF,Kerosene,Gasolene,
Motor spirit, Dm water, fire water, raw
water,portable water, acid alkalines
solvent and chemicals etc.Field Paint
system for carbon steel storage tank
EXTERNAL SURFACE for all environment

Sr No.

Equipment

Condition

External surface of bottom

Under condition of crude oil,
plate(soil side) for all storage LDO,HSD,ATF,Kerosene,Gasolene,
tank
Motor spirit, Dm water, fire water, raw
water,portable water, acid alkalines
solvent and chemicals etc. for
EXTERNAL SURFACE

Field Primer

Paint System(carbon steel, low temperature carbon steel & low alloy steel)
Finish Paint

Repair of prefabrication primer 1 coat of Inorganic Zinc Silicate coating @ 6575 DFT/Coat
Repair of prefabrication primer 1 coat of Inorganic Zinc Silicate coating @ 6575 DFT/Coat + 2 coats of Chlorinated Rubber Zinc Phosphate Primer @40
DFT/coat = 2x40 = 80
Repair of prefabrication primer 1 coat of Inorganic Zinc Silicate coating @ 6575 DFT/Coat + 2 coats of Epoxy Zinc Phosphate Primer @40 DFT/coat =
2x40 = 80
Repair of prefabrication primer 1 coat of Inorganic Zinc Silicate coating @ 6575 DFT/Coat
Repair of prefabrication primer 1 coat of Inorganic Zinc Silicate coating @ 6575 DFT/Coat
2 coats of Heat resistant Silicone Aluminium paint, total DFT=40-50 min

None

225

2 coats of High Build Epoxy finfish coating @100 DFT/coat

245

3 coats of Heat Resistance synthetic medium based two pack Aluminium

paint @20 DFT/coat 3x20=60
2 coats of Heat resistant Silicone Aluminium paint @20 DFT/coat
2x20=40
2 coats of Heat resistant Silicone Aluminium paint @20 DFT/coat
2x20=40

1 coats of High Build Epoxy finfish coating @100 DFT/coat +1 coat of

Repair of prefabrication primer 1 coat of Inorganic Zinc Silicate coating @ 65Acrylic-Polyurethane finish paint @40 DFT/coat
75 DFT/Coat + 1 coats of Epoxy Zinc Phosphate Primer @40 DFT/coat
Repair of prefabrication primer 1 coat of Inorganic Zinc Silicate coating @ 65- 2 coats of Heat resistant Silicone Aluminium paint @20 DFT/coat
75 DFT/Coat
2x20=40
2 coats of Heat resistant Silicone Aluminium paint @20 DFT/coat
2 coats of Heat resistant Silicone Aluminium paint, total DFT=40-50 min
2x20=40

Paint System(carbon steel, low temperature carbon steel & low alloy steel)
Field Primer
Finish Paint
Repair of prefabrication primer 1 coat of Inorganic Zinc Silicate coating @ 65None
75 DFT/Coat
2 coats of High Build Epoxy finfish coating @100 DFT/coat = 2x100=200
Repair of prefabrication primer 1 coat of Inorganic Zinc Silicate coating @ 65+1 coat of Acrylic-Polyurethane finisf paint @40 DFT/coat
75 DFT/Coat + 1 coats of Epoxy Zinc Phosphate Primer @40 DFT/coat
Repair of prefabrication primer 1 coat of Inorganic Zinc Silicate coating @ 65- 2 coats of Heat resistant Silicone Aluminium paint @20 DFT/coat
75 DFT/Coat
2x20=40
2 coats of Heat resistant Silicone Aluminium paint @20 DFT/coat
2 coats of Heat resistant Silicone Aluminium paint, total DFT=40-50 min
2x20=40

Field Primer

1 coat of Inorganic Zinc Silicate coating @ 65-75 DFT/Coat

65-75

2 coats of Chlorinated Rubber Finish Paint @40 DFT/coat 2x40=80

Paint System(carbon steel, low temperature carbon steel & low alloy steel)
Field Primer
Finish Paint
Repair of prefabrication primer 1 coat of Inorganic Zinc Silicate coating @ 65None
75 DFT/Coat

Field Primer

Total DFT in
Microns (min)

Paint System
Finish Paint

2 coats of Heat resistant Silicone Aluminium paint @20 DFT/coat

2x20=40

Paint System
Finish Paint

3 coats of High Build Coal Tar epoxy coating @100 DFT/coat 3x100=300

125
105
80

Total DFT in
Microns (min)
65-75
245
105
80

Total DFT in
Microns (min)
65-75
345
105
80

Total DFT in
Microns (min)

285

105

Total DFT in
Microns (min)

365