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CONSTRUCTION METHODS - VIADUCT

ELEVATED VIADUCT
Superstructure

- Precast Segmental

CONSTRUCTION METHODS - VIADUCT

CONSTRUCTION METHODS - VIADUCT

CONSTRUCTION METHODS - VIADUCT

CONSTRUCTION METHODS - VIADUCT


ELEVATED VIADUCT
Foundation and Substructure

Technical Feasibility Study on Elevated Suburban Rail Corridor


Mahalaxmi - Virar, Mumbai

CONSTRUCTION CONCEPT - VIADUCT


PROPOSED CONCEPT
Substructure with Multiple
p p
piles/mono p
pile foundation

H < 17m, D = 2.0 m


17m< H < 21m,, D = 2.5m
21m< H < 25m, D = 3.0m

CONSTRUCTION METHODS - VIADUCT


PROPOSED CONCEPT
Special Bridges
-

Crossing of existing ROBs

Crossing of Tracks from east to west and vice versa

Bridge to cross Swami Vivekanand ROB (50 + 90 + 50)


Plan View

CONSTRUCTION METHODS - VIADUCT


ELEVATED VIADUCT
Special Bridges

Segments Brought to site

Lifted and Erected in position by Segment Loader

CONSTRUCTION METHODS - VIADUCT


ELEVATED STATIONS
Foundations and Piers constructed same as for viaduct
Station superstructure is constructed using self supporting form work

ARCHITECTURAL CONCEPT - VIADUCT


PROPOSED CONCEPT
P t l
Portals
-

Avoid infringement with existing tracks

ARCHITECTURAL CONCEPT - VIADUCT


PROPOSED CONCEPT
C til
Cantilevers
-

Avoid infringement with existing tracks

ARCHITECTURAL CONCEPT - VIADUCT


PROPOSED CONCEPT
Special Bridges
-

Crossing of existing ROBs

Crossing of Tracks from east to west and vice versa

Bridge to cross Swami Vivekanand ROB (50 + 90 + 50)


Plan View

ARCHITECTURAL CONCEPT - VIADUCT

Bridge Across Vasai Creek (South)

ARCHITECTURAL CONCEPT - VIADUCT

Bridge Across Vasai Creek (North)

LAND REQUIREMENT
Q
AND
AFFECTED STRUCTURES

SUMMARY OF LAND REQUIREMENT


SECTION

PRIVATE
LAND
(IN HAC.)

GOVT. LAND
GOVT
(IN HAC.)

TOTAL
(IN HAC.)

CCG - MAHALAXMI

MAHALAXMI BORIVALI

4.797

2.914

7.711

BORIVALI - VIRAR

5.475

12.918

18.393

TOTAL

10.272

15.832

26.034

Land for Depot(about 65 Hec.) is identified at north of Virar


The alignment is being reviewed to reduce land & structure acquisition.

SUMMARY OF AFFECTED STRUCTURES


SECTION

PRIVATE STRUCTURES
((IN SQM))

GOVT. STRUCTURES
((IN SQM))

GROUND
FLOOR
AREA

TOTAL
BUILDING
AREA

GROUND
FLOOR
AREA

TOTAL
BUILDING
AREA

CCG MAHALAXMI

MAHALAXMI
- BORIVALI

23666

40562

3517

3517

BORIVALI VIRAR

5120

12242

352

352

TOTAL

28786

52804

3869

3869

UTILITY DIVERSION

UTILITY OWNING AGENCIES


Sr. No. ORGANISATION/
DEPARTMENT
1.
BEST
2.
Reliance Energy Ltd

Area

UTILITY SERVICES

Churchgate -Mahim
Mahim - Bhayandar

Underground Electrical cables


Electrical cable, H.T Lines, LT Lines

Bhayandar-Virar

Electrical cables

4
4.

Maharastra State
Electricity Distribution
Company Limited
TATA Power Co Ltd
Ltd.

Mahalaxmi -Borivali
Borivali

Electrical cables,
cables H.V
H V power transmission Lines

5.
6.
7

MCGM- SWD
MCGM sewerage
MCGM water
t

Churchgate-Dahisar
Churchgate-Dahisar
Ch h t D hi
Churchgate-Dahisar

8.

MTNL

Churchgate-Dahisar

Storm water drainages


Sewerage pipe lines
W t mains
Water
i
, water
t pipe
i
li
lines,
pump houses
h
etc.
Telecommunication cables, junction boxes,
p
posts,, O.H. lines,, etc.
p
telephone

9.

BSNL

Mira - Bhayandar

10.
11.
12

GAIL
MGL
Western Railways

Mira - Bhayandar
Mira - Bhayandar
Churchgate-Virar

3.

Telecommunication cables, junction boxes,


telephone posts, O.H. lines, etc.
Gas pipe line
Gas pipe line
DC and AC Traction PSI (TSS, SP, SSP, AC
TSS) Electrical cables 22kV, 2.2 KV & Signaling
cable Location boxes,
cable,
boxes

GUIDELINES FOR UTILITY DIVERSION


The details of various utilities have been collected from
concerned organizations.
GUIDLINES FOR UTILITY DIVERSION
Utility services have to be kept operational during the entire construction period
and after completion of the project.
The elevated proposal does not pose much of a difficulty in negotiating the u/g
utility services, especially those running accros the alignment. The utilities
infringing at Pier location can be easility diverted away from the pipe cap location.
In case major utility is nunning along / across the alignement which cannot be
diverted or the diversion of which is difficult, time consuming and uneconomical the
spanning arrangement of the viaduct and layout of piles in the foundation will be
suitably adjusted.
For u/g section by cut & cover, the utilities are proposed to be maintained
temporarilty by replacing with CI/steel pipes and supporting them during const.

DETAILS OF EXISTING SEWER LINES


CHURCHGATE TO MAHALAXMI
S No.
No

From
Chainage

To
Chainage

1
2
3
4
5
6
7
8
9

247
865
900
925
1111
1190
1202
1615
2005

2630
875
905
937
1115
1195
1205
1625

Affected
Length
(in m)
2383
22
22
22
22
22
22
22

10
11
12

2405
2907
3015

2410
2912
3035

13

3035

4117

14

A
B

Dia/ Size

Position w.r.t.
w r t Alignment

Remark

900mm
900mm
900mm
900mm
900mm
900mm
900mm
900mm
900mm

Along from ch.2000 (2 lines running)


Across
Across
Across
Across
Across
Across
Across 2 Lines
Major junction at a distance 12m from CL of
proposed alignment on east side

B
B
B
B
B
B
B
B
B

22
22
20

900mm
900mm
900mm

Across
Across
Along alignment at distance 10m from CL of
proposed alignment on east side

B
B
B

1082

900mm

with variable distance min. -30m Max 113m from CL of proposed alignment on
east side

900mm

B
with variable distance min, - 30m max. 48m from CL of proposed alignment on east
side
Sewer lines running parallel/across the alignment are proposed to be diverted away from the alignment or supported
properly before work is taken in hand at each location.
Sewer lines running parallel/across the alignment is not proposed for diversion, but due care will be required to avoid
any damage to above lines.
lines
4090

4170

80

DETAILS OF EXISTING WATER PIPE LINES


CHURCHGATE TO MAHALAXMI
S No.

From
Chainage

To
Chainage

Affected
Length in (m)

-5

2600

2605

2
3
4
5
6
7
8
9
10

147
240
327
415
700
1465
1998
2008
2635

840
2081

140
616

2035
2900

27
265

11
12

2978
3167

2993
3268

15
101

13
14

3528
4161

3664
4782

136
621

15

5663

5675

12

A
B

Dia/ Size

Position w.r.t. Alignment

Remark

150mm, 250mm, 600mm, Both side East & West above


750mm & 800mm
alignment along the track

150mm
150mm
150mm
150mm
3000mm
3000mm
750mm
600mm
80mm, 750mm & 250mm

150mm & 250mm


80mm, 100mm, 150mm &
250mm
800mm & 900mm
2X1450mm, 600mm &
450mm
600mm

Across
Across
Across
Across
Across at depth of 50mtrs
Across at depth of 50mtrs
Across
Across
Across

B
B
B
B
B
B
B
B
B

Across
Along & Across

B
B

Along & Across


Along & Across

B
B

Across

Sewer lines running parallel/across the alignment are proposed to be diverted away from the alignment or supported
properly before work is taken in hand at each location.
Sewer lines running parallel/across the alignment is not proposed for diversion, but due care will be required to avoid
any damage to above lines.
lines

DETAILS OF EXISTING STORM WATER DRAINS


MAHALAXMI BORIVALI - VIRAR
S No.

From
Chainage

To
Chainage

6216

7200

7802

9005

4
5
6
7
A
B

Affected
Length in
(m)
984

Dia/ Size

Position w.r.t. Alignment

Remark

2 44m wide
2.44m

along,15m
along
15m away from centre
line - no infringement and
moves parallel at as max
41m away & min 23m

22

0.60m wide

9015

22

away 8.5m from CL of


proposed
alignment,
no
infringement Across
Across

9065

9070

22

5m wide
2x1m wide 2
Nos.
Across

9075
9800
11900

9080
9810
11975

22
22
75

0.75 m wide
5m wide
3m wide

B
B
B

Across
Across
Across

Sewer lines running parallel/across the alignment are proposed to be diverted away from the alignment or supported
properly before work is taken in hand at each location.
Sewer lines running parallel/across the alignment is not proposed for diversion, but due care will be required to avoid
any damage to above lines.
lines

DETAILS OF EXISTING SEWER LINES


MAHALAXMI BORIVALI - VIRAR
S No.

From
Chainage.

To
Chainage.

Affected
Length in
(m)

1
1
1
2

7980
18710
22160
22465

7985
18715
22170
22475

22
22
22
22

600mm
400mm
400mm
750mm

Across
Across
Across
Across

3
4
5
6
7

24507
26018
27433
29340
34470

24530
26022
27437
29345
34475

23
22
22
22
22

900mm
700mm
900mm
1000mm
700mm

Along & Across


Across
Across
Across
Across

A
B

Dia/ Size

Position w.r.t.
Alignment

Remark

B
B
B
B
B
B
B
B
B

Sewer lines running parallel/across the alignment are proposed to be diverted away from the
alignment or supported properly before work is taken in hand at each location.
Sewer lines running parallel/across the alignment is not proposed for diversion, but due care
will be required
q
to avoid any
y damage
g to above lines.

DETAILS OF EXISTING WATER PIPE LINE


MAHALAXMI BORIVALI - VIRAR
S No.

From Chainage
g

To Chainage
g

Affected
Length in (m)

5680

5705

25

600mm

Across

2
3

14316
14410

14376
14415

60
22

600mm
600mm

Across (Proposed)
Across

4
5

14543
15180
17015

14610
15185
17020

67
22
22

600mm
600mm
150mm

Across
Across
Across

17140

17155

22

600
600mm

A
Across

8
9

17222
17300

17234
17310

22
22

600mm
600mm

Across
Across

10
11

17610
19355

17835
19480

225
125

600mm
600mm

Across
Along /Across

12
13

20060
21540

20065
21545

22
22

600mm
1200mm
1350mm

14

23720

23925

205

900mm

15
16
17

24510
24526
30080

24515
24566
30260

22
40
180

900mm
1200mm
600mm 250mm

18

32500

32510

22

19

32562

32567

22

6
7

A
A
B

Dia/ Size

Position w.r.t.
Alignment

Across
& Across

Remark

B
B
B
B
B
B
B
B
B
B
B
B
B

Across

B
B

Discarded main
Tentative boundary of
micro tunnel

B
B

1200mm

Along (2 Main lines)

1200mm

Across (2 Main lines)

Sewer lines running parallel/across the alignment are proposed to be diverted away from the alignment or supported
properly before work is taken in hand at each location.
Sewer lines running parallel/across the alignment is not proposed for diversion, but due care will be required to avoid
any damage to above lines.

DETAILS OF EXISTING MGL PIPE LINES


MAHALAXMI BORIVALI - VIRAR
S No.

From
Chainage

To
Chainage

Affected
Length in (m)

14400

14405

22

22500

22880

26370

Position w.r.t.
Alignment

Remark

12mm steel gas


pipe line

Across

380

12mm steel gas


pipe line

along &
across

26385

22

12mm steel gas


pipe line

along &
across

28375

28380

22

12mm steel gas


pipe line

across proposed

29141

29146

22

12mm steel gas


pipe line

across -

34740

34745

22

12mm steel gas


pipe line

across -

A
B

Dia / Size

Sewer lines running parallel/across the alignment are proposed to be diverted away from the alignment or
supported properly before work is taken in hand at each location.
Sewer lines running parallel/across the alignment is not proposed for diversion, but due care will be required
to avoid any damage to above lines.

TRAFFIC INTEGRATION
AND
DIVERSION

RIDERSHIP ASSESSMENT

Total traffic on the Corridor will remain samesame- with


with or
without elevated Corridor. New facility will only
provide redistribution of traffic on available mass
transit systems

Existing
g suburban system
y
is unable handle the
passenger volumes. Proposed Corridor will cater for
the capacity shortfall with better service

Proposed Elevated Corridor will offload a part of


passenger traffic from existing suburban system as
well
ll as road
d system
t

Main factors that will effect the shift


Parallel metro corridors being planned by MMRDA
Fare structure on elevated corridor

MASS TRANSIT SYSTEMS IN MUMBAI


DAHISAR

CHARKOP
MULUND

VERSOVA
SEEPZ
KANJURMARG
ANDHERI

GHATKOPAR
BKC

BANDRA

Chembur Railway Station

MANKHURD

Wadala Bridge

PRABHADEVI

SEWRI

Gadge Maharaj Chowk

Metro Phase I
Metro Phase II
Metro Phase III
HUTATMA CHAWK

COLABA

Monorail Phase I
Existing Western railway track

RIDERSHIP ASSESSMENT

Based on the Comprehensive Transportation Study,


Study MMRDA
MMRDAs
s
population/ employment projections, MRVC Study for feasibility of
AC services on Mumbai sub
sub--urban system, Western Railway Data
on traffic and limited primary
y passenger
g traffic surveys
y

It is estimated that about 50 % of first class and 20%


20% of second
class suburban rail passengers will shift to Elevated Corridor

About 10 % of road passengers are expected to shift

A growth rate of 2% p.a. for Church Gate Borivali section and 4%


p.a. upto Virar is taken based on MMRDA Plans
This provides a ridership figure of about 45,
45,000 PHPDT for Church
Gate Borivali and 33,
33,000 PHPDT for Borivali Virar section in 2039
The system has been planned with the design traffic load of 90
90,,000
PHPDT

INTERMODAL INTEGRATION & DISPERSAL


OBJECTIVES
To

facilitate efficient transfer and dispersal of


passengers

To

provide for effective inter-modal


inter modal interchange of
the passengers

To

integrate proposed systems entry/ exits with


those of existing suburban system and upcoming
transport infrastructure

INTERMODAL INTEGRATION & DISPERSAL

PROPOSED MEASURES

Traffic Circulation Planning


Up-gradation/ widening of roads and walkways
Pedestrian cross-over facilities
New/ augmented bus/ IPT stands
Pl
Planned
d pick-up/
i k / drop-off
d
ff areas
Parking facilities
Additional measures such as integrated ticketing, dedicated feeder
services, introduction of modern low floor urban buses, etc. can also
h l
help

INTERMODAL INTEGRATION & DISPERSAL


Entry/
y

Exits of Proposed
p
System
y
are integrated
g
with
those of existing Suburban, Metro and Skywalks

Details

worked out for Typical stations :


Dadar Andheri,
Dadar,
Andheri Goregaon and Mira Road

MCGM

doable

and Traffic Police agree that the schemes are

ROAD TRAFFIC DIVERSIONS

CONCEPT

The Corridor is p
planned to be constructed largely
g y within the Railway
y
Boundary

Preliminary traffic analysis has been done and conceptual traffic


diversion plans have been proposed to give confidence that the
proposal is doable

Traffic flow, Road Width, Pedestrian Flow, Traffic Management


measures may be different at the time of implementation and the
detailing will need to be done at the time of Detailed Project Report/
Implementation

Proposed
P
dC
Corridor
id alignment
li
t and
d construction
t ti methodology/
th d l
/ sequence
has been planned with a view to minimize affecting existing structures
and disrupting the traffic flow in the vicinity.

ROAD TRAFFIC DIVERSIONS


CONCEPT

At certain
t i locations,
l
ti
l d / properties
lands/
ti contiguous
ti
to
t Railway
R il
Land are proposed to be acquired for the Project. With this, the
need for traffic diversion will not arise
However, at several locations the construction of the proposed
Corridor will involve the partial or complete closure of existing
roads for varying amounts of time
Capacity of the alternative road networks has been assessed for
possible spare capacity to carry the diverted traffic
traffic.
Suitable Traffic Circulation Schemes have been suggested so as
not to exceed V/C Ratio of 1 on anyy road with the diverted traffic.
The bus stops/ IPT stands, if affected by the diversion, have
been suitably planned at alternate locations

ROAD TRAFFIC DIVERSIONS


TYPICAL CONSTRUCTION SEQUENCE AND TRAFFIC MOVEMENT

ELEVATED SECTIONS

It is proposed to construct the elevated sections on a combination of


monopile and multiple pile foundations.
Thi will
This
ill iinvolve
l bl
blockage
k
off a minimum
i i
5 m wide
id strip
t i iin case off
monopile and 8 m in case of multiple pile foundations
An extra barricading
g width of 1.75 m on either side would be desirable
during night time for movement of equipments within the construction
zone, and the same shall be withdrawn during day time to maximize
available road width
At station, the total width to be blocked for construction would be about
26 m, to be blocked in one go. However, most of these would be over
Railway Land
Land, and only block part of the adjacent roads in some cases
cases.

ROAD TRAFFIC DIVERSIONS

ELEVATED SECTIONS

PROPOSED 9 M WIDTH OF ELEVATED DECK


TO BE BLOCKED ON SURFACE ALONG
ELEVATED SECTIONS

SAMPLE TRAFFIC DIVERSION FOR


CONSTRUCTION OF ELEVATED DECK AT
BANDRA MAIN ROAD

Capital Expenditure
&
Financial Analysis

CAPITAL COST ESTIMATE


S. No.

Item

1
2
3
4
5
5
6
7
8
9

Land and Structures


Civil Construction
P-Way
g
& Telecommunication
Signal
Traction & Power supply
Depot
p
Rolling Stock
Others misc. works
Traffic integration & dispersal facilities
Design,
g General Charges
g etc.
Gross Total(incl 5% contingency)

Amount in
Rs.Cr.
886.25
6804.40
542.26
1129.98
684.43
329.22
4485.00
658.11
607.20
860.45
17836.66

COST STREAM
Complete
p
Project
j
Cost - Rs. 20,654
,
Crores..
Includes Inflation during Construction.
Excludes Interest during Construction.

Investment accounted for in FIRR calculation: Additional Investment in Rolling stock in 2029-30 & 2039-40.
50% Replacement of S&T and 25% of Electrical assets (in
2037 38).
38)

O & M Cost (as on 2019-20) :- Rs.


Rs 461.04
461 04 Crores.
Crores

REVENUE STREAM
Fare box revenue :

Rs. 1392 Crores (as on 2019-20)

Advt. & Others(5% of fare box revenue): 69.60 crores.


Project FIRR without VGF & commercial development3.26%
(b d on MMRDA
(based
DA ffare structure))

S
Sources
off ffunding
di to iimprove FIRR
VGF
Commercial
C
i lD
Development
l
off airspace
i
& spareble
bl lland
d
parcels .

COMMERCIAL DEVELOPMENT

Above Existing Stations


Stations.

Ab
Above
El
Elevated
t d St
Stations.
ti n

S
Sparable
bl Land
d Parcels
l

COMMERCIAL DEVELOPMENT

Adequate land parcels and air spaces


will be made available for commercial
development to make the project
bankable.
bankable

THANKS

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